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VAN NOSTRAND'S
ECLECTIC
Engineering Magazine.
VOLUME XIII.
JULY-DECEMBER
1875.
NEW YORK:
D. VAN NOSTRAND, PUBLISHER
23 Murray Street and 27 Warren Street (up states).
18 7 5.
A
.V3
CONTENTS.
VOL. XIII.
American Association 564
Accidents, railway 120
American Society of Civil
Engineers 89, 472, 563
Air and Ventilation 109
Analysis of the Peancellier
Compound Compass 81
Arch, application of graph-
ical statics to 341
Arches, stability of 226
Arches, theories of Voussoir.. 514
Architectnre, future of 134
Artificial hardening of sand-
stone 287
Austro- Hungarian navies 285
Axle Boxes « 142
Balanced valves in locomotives. . 436
Beams, strength of.. 164, 193, 289, 401
Behavior of fluid 438
Belgian competition in the iron
trade 281
Bessemer steel, manufacture of. 143
"Bessemer," the 78, 187
Blast furnace, lime in 509
Boiler incrustation 570
Boilers lined with copper 283
Book Notices :
Allan, Prof. W. Strength of
beams 568
Axon, W. E. A. Mechanics'
Friend 381
Blasins, W. Storms : Their
nature, classification and
laws 93
Button, T. A. Treatise on
the origin, proper preven-
tion and cure of dry rot in
timber 479
Brown, J. C. Horology of
SouthAfrica 381
Brown, J. C. Hydrology of
SouthAfrica 190
Bryce, J. Elements of Eu-
clid, adapted to modern
methods of geometry 94
Burgh, N. P. Practical
treatise on the science of
steam 190
Butler, J. G. Systems of
projectiles and rifling,
with practical suggestions
for their improvement 285
Catalogue of the officers and
students of Columbia Col-
lege 93
Chamber's science manuals. 568
Page.
Clark, D. K. Elementary
treatise on steam and the
steam engine 477
Clarke, G. S. Practical ge-
ometry and engineering
drawing 381
Collins, J. H. Principles of
metal mining 95
Croll. J. Climate and time
in their geological rela-
tions 476
Dawnay, A. D. Treatise ou
railway signals and acci-
dents 190
Day, R. E. Examples on
heat 569
DuBois, Prof. A. J. The
new method of graphical
statics 569
Elliot, G. H. European
lighthouse system 190
Field, G. A grammar of
coloring 93
Frankland, E. How to teach
chemistry 381
Gardner, C. C. Homes, and
how to make them— Illus-
trated homes 477
Grant, J. Strength of ce-
ment 477
Greenwood, W. H. Manual
of Metallurgy ' 476
Heath, D. D. Exposition of
the doctrine of energy. ... 95
Hill, W. jN. Notes on cer-
tain explosive agents . ... 381
Hyde, E. W. Skew arches :
Advantages and disadvan-
tages of different methods
of construction 286
Iveson's horse power dia-
gram 476
Journal of the Iron and Steel
Institute 477
Laslett, Thomas. Timber
and timber trees 568
Millar, W. J. Principles of
mechanics and their appli-
cations to prime movers . . 95
Neales' engineers, architects
and contractors' pocket-
books, for the year 1875. . .
1S9
Noble, W. H. Useful tables 93
Normandy, A. Hand -book
of chemical analysis 95
Parliamentary report on
gunpowder 568
Parliamentary report on
scientific education 568"
Phin, J. Practical hints on
the selection and use of
the microscope 1S9
Plattner's manual of analy-
sis with the blowpipe 93
Prestwich, J. Past and fu-
ture of geology 477
Rice, J. M. and Johnson, YV.
W. New method of ob-
taining the differential
functions 477"
Roper, S. Hand-book of
land and marine engines. . 1S9
Rutledge, Robt. Discover-
ies and inventions of the
nineteenth century 568
Sang, E. Applied science . . 479
Sevedelius, G. Hand-book
for charcoal burners 476
Sexton, J. Pocket-book
for boiler makers and
steam users 477
Sharp, S. Rudiments of ge-
ometry 381
Shelton, W. V. Mechanics"
guide 3S2
Smith, C. G. Engineering
papers 4?8
Spon, E. Present practice
of sinking and boring wells 478
Thurston, R. H. The me-
chanical engineer: His
preparation and his work. 478
Valerius, B. Traite theo-
rique et practique de la fa-
brication du fer et de
Faciei-
Verdet, E., works of
Vincent, C. W. "i ear book
of facts in science and arts
Viollet-le-Duc, E. E. Dis-
courses on architecture. . .
Walker, J. Prime cost keep-
ing, for engineers, iron
founders, boiler and bridge
makers, etc
Warren, S. E. Problems in
stone cutting
479
477
1S9
568
139
4T6
II
CONTENTS.
Page.
M atson, W. Course in de-
scriptive geometry 93
Watts, H. Dictionary of
Che Lists? 381
Welch, E. J. C. Designing
valve gearing 47S
W iL'hwick, 6. Hints to
young architects 189
Young seaman's manual,
compiled for the use of
the T. S. training ships
and the marine schools 188
Brake experiments 565
Brake trials 92
Breechloading ordnance 137
Bridge accidents, means of avert-
ing 305
Bridge and tunnel centres 385, 481
Bridge in Paris 313
Bricks and brick drying 383
Brightening iron 1S4
Brilliant experiment in railway
warfare 474
Building materials 73
Building, new materials for 209
Buildings, protection of 43
Building stones 499
Calcutta, drainage of 180
Carburation of iron 281
Castalia, the steamer 567
Casting metals '. 191
Cast iron chilled wheels for car-
riages 376
Cleopatra's needle 288
Cleveland and the World's iron
trade 2S
Channel tunnel 541
Chemical value of iron water
pipes 96
Coignet Beton " en masse " 203
Compass, Peaucellier compound 81
Consumption of iron per capita. 350
Construction of ellipses 518
Converted Rodman gun 298
Copper pyrites, extraction of
precious metal from 177
Coupled locomotives 515
Bank's furnacejn America 184
Danube , Engineering on 276
Data concerning the Mississippi
River 275
Dephosphorization of iron ores. 376
Deep silver mine 480
Denver and Rio Grande road 185
Deutschland 380
Diamond rock-boring 883
Dimensions of the earth 192
" Direct Process " in iron manu-
facture 313
Disc for cutting steel rails cold . . 96
Domestic motors 13
Double Float and river gauging. 97
Double float, use of 563
Drainage 147, 233, 353, 401
Drainage of Calcutta ISO
Drainage of Paris 547
Drainage of the Thames valley . . 20S
Drainage, system of io\vn 426
Durdhani Down tunnel 366
Egyptian Railway 312
Egypt, public works in 495
Electrical resistance of various
metals , 384
Elementary discussion of strength
of beams 164, 193, 2S9, 401
Ellioses, construction of 518
Embankments and reservoirs . .•. 491
Emissive power of the sun 96
Engineering on the Danube 276
Engineering projects in Egypt . . 92
Engineering science, origin and
growth of 456
Engine, marine „ 257
Page.
English lighthouses 140
Enormous engines 185
Expansion of substances on so-
lidification 521
Experiment with wooden rails.. 474
Explosions, dynamite, &c 384
Explosions, nitro-glycerine 25
Extension of telegraphy in France 415
Extiaction of the precious metals
from copper pyrites 177
Fast railway . travel 378
Field artillery experiments at
Dartmoor 380
Fuel and iron 564
Fusion of styles 299
Future of architecture 134
Girders, strains in 65
Glass, toughened 416
Graphical statics, application to
thearch 341
Gunboat Flotilla on the Rhine... 1S8
Gun, converted Rodman 298
Gun, the eighty-one ton 566
Gunnery, naval 15
Hand pumps 191
Heat absorbed by expansion .... 435
Horse power of the world 192
Hydraulic double float 330
Hydraulic engineering in India. 566
Hyperbolic wheels 536
Improvements in tramways 378
Improvement of the Tiber 186
Incrustation of boilers 480
Incrustation in locomotives 185
Indian trigonometrical survey . . 367
Inductive magnetism in soft iron 327
Interesting and important dis-
covery 474
Institution of civil engineers. . . . 375
Iron and steel institute 56
Iron arched bridges 186
Iron as a constructive material.. 371
Iron, consumption of 350
Iron manufacture, " direct pro-
cess" in 313
Iron ores of Sweden 159
Iron, ores of 83
Iron, relations of Titanium to. . . 544
Iron, spongy 301
Iron trade, Belgian 570
Iron trade of Cleveland and the
world 28
Iron trade 564
Kansas City bridge 284
King's College Engineering So-
ciety 1S4
Length of railways in Russia. . . . 185
Lighthouses and wreck signals . . 188
Lighthouses, English 140
Light hydraulic motor 4S0
Lime 20
Lime in the blast furnace 509
Locomotives , coupled 515
Magnetic ores of New Jersey. . . 217
Marine engine of to-day 257
Magnetism, inductive 327
Manufacture of Bessemer steel. . 143
Manufactories 424
Materials refractory 497
Manufacture of glass 96
Manufacture of steel in France.. 474
Maritime attacks by torpedoes.. 252
Master Mechanics Association. . 281
Means of averting bridge acci-
dents 305
Mechanic; 1 aids to puddling 473
Mechanical changes in Bessemer
steel 346
Page.
Merchant navies 286
Mines and iron works of the
I nited States 35
Mississippi improvements 379
ppi Valley, submersible
lands of IT
Molecules 421
Motors, domestic "13
Narrow gauge in Switzerland. . • 378
Naval great guns and gunnery.. . 15
New Clyde graving dock .92
New materials for building 209
New metal element 570
New method of developing mag-
netism 232
New Russian gun 480
New signaling apparatus 183
New York Society of Practical
Engineering 375
Nitro-glycerine explosions 25
Notes on a visit to mines and
iron works in the United
States 35
Notable railway bridge 187
Origin and growth of engineer-
ing science 466
Ores, iron, of Sweden 159
Ores, magnetic ._. 217
Ores of iron considered in their
geological relations 83
Paris drainage 547
Paris, sewage of 32
Pavement, roadway 451
Pine timber 443
Plummet lamp 382
Preservation of sodium 297
Production of iron and steel. . . . 473
Production of pig iron in the
United States 184
Protection of buildings from
lightning 43
Public works in Egypt 495
Public works in Jamaica 186
Puddling, Rotary 278
Purifying iron 3T6
Railway accidents. 120
Railway accidents in Great Bri-
tain 18«
Railway gauges 117
Railroads in China 191
Rapid printing 192
Railw ay safety appliances 506
Railway to unite Greece and
Turkey 496
Railroad 300 feet above a city... . 378
Reclamation of the submersible
lands of the Mississippi
Valley 17
Refractory clay 3 383
Refractory materials 497
Relations of Titanium to iron. . . 544
Remarkably large yield of pig
iron 472
Reservoirs and embankments. . . 491
River gauging and the double
float 97
River ganging 563
Rivers and manufactories 424
Roaaway pavement 451
Rotary puddling 278
Rotary puddling furnaces 192
Sewage of Paris 32, 284
Ships, resistance of 438
Signalling on the Ge;man rail-
ways 420
Society of Engineers '. . . 88
Sodium, preservation of 297
Spongy iron 301
Stability of arches 226
Steamers for Hayti 188
Steam magnet 28T
Steam, utilization of 40
CONTEXTS.
Ill
Page.
Steel axles 899
Steel for Cannon 191
Steel Institute 56
Steel, manufacture of Bessemer, 143
Steel, mechanical changes in
Bessemer 346
Steel rails 283
Steel rails for California 91
Steel rails in Italy 480
Steel, tests of 229
Steel, use of 550
Steel works of Frederick Krapp, 3T6
St. Gothard Tunnel 380
Stones, building 499
Strains in continuous girders. . . 65
Strength of beams under trans-
verse loads. . . .164, 193, 289, 401
Styles, fusion of 299
Substances, expansion of 521
Suez Canal 379
Survey, Indian 367
Survey, United States Coast 1
Testing railway steel axles 399
I Page.
! Tests of steel 229
I Tests of the strength of iron and
steel 90
The Alexandra 285
Theories of Voussoir arches 514
Theory of Ventilation 332
i Timber, pine 443
Torpedo boat lor the Austrian
Government 475
Torpedo experiments 92
Torpedoes, maritime attack by. 252
Toughened glass 416
I Traction engines on roads 283
Tramways of Paris 565
Trial trip of the Solimoes 285
Tunnel centres 385, 481
1 Tunnel channel 541
j Tunnel under London docks . . . 566
j Tunis expedition 379
i Twentieth iron steamship of
Roach & Son 285
United States Treasury Depart-
ment 517
U. 8. Commission of Testing
Metals 282
U. 8. Navy 188
Use of rail ends in blast fur-
naces 472
Utilization of slag 377
Use of steel 5.7j
Utilization of waste steam 40
Utilizing furnace slag 281
Valves, balanced 436
Vanguard, the steamship 567
Ventilation and Air 109
Ventilation, by vertical shafts. . . 223
Ventilation, theory of 332
Water contrivances in India 566
Water supply and drainage,
147, 233, 353, 401
Wheels, hyperbolic 536
! White brass bearings 283
i Wonderful engineering 475
VAN NO STRAND'S
ECLECTIC
ENGINEERING MAGAZINE.
NO. LXXIX -JULY, 1875 -VOL. XIII.
THE UNITED STATES COAST SURVEY.
By GEO. L. VOSE, C. E.
"Written for Van Nostrand's Magazine.
The frequenter of any of our larger
libraries may have seen upon the lowest
shelf of some out-of-the-way alcove a
group of substantial quartos clothed in sol-
emn black and wedged tightly in by other
heavy volumes, all of them bearing the
most unmistakable evidence of enjoying
a dignified repose and of being very sel-
dom called for. If the visitor should draw
out one of these huge quartos, blow the
dust from the upper edges of the leaves
and lay the volume open, he would find,
perhaps, half its thickness taken up by
various maps, any one of which, should
he be rash enough to unfold it, will be a
good exercise of his skill and patience to
fold up again. If he turns to the text
he will find himself involved in a mass
of complex formula and elaborate dis-
cussions of various highly scientific sub-
jects, the very language of which, for
the most part, he will fail to compre-
hend. By this time he will be very apt
to have seen enough, and will gladly
return the volume to its resting-place,
where it will continue its long slumber
and accumulate a new coating of dust.
This group of neglected volumes can-
not be purchased for any money. Proba-
bly no man except the proof reader has
ever read one of them through, and yet
they are a mine of wealth to the student
of science, a noble monument of consum-
mate skill and of patient industry, of
Vol. XIII. —No. 1—1
long-continued toil and untiring devotion
to duty. Learned men the world over
have been glad to do honor to the
authors. The results recorded are of
immense importance alike to the farmer,
the merchant, and the manufacturer.
We have moreover in these volumes a
remarkable example of the practical im-
portance of the most abstract scientific
research; an illustration of the general
law that the conscientious investigation
of truth for its own sake shall be re-
warded by some unforeseen practical
benefit. The works to which we refer
are the "Reports of the United States
Coast Survey," and from these docu-
ments and other scientific publications
we propose to extract such facts as will
show to the reader something of the
objects, the methods and the results of
the organization which has employed
the best scientific talent of America for
upwards of twenty years, and has pro-
duced results which are no less remarka-
ble for their high scientific character
than valuable to the industry of the
country.
That commerce is of vast importance
to any nation, and especially so to an
isolated country like America, the reader
does not need to be told, nor will he
fail to see that the more the risks attend-
ing navigation are reduced, the better,
not only for those directly engaged in
VAN NOSTRAND S ENGINEERING MAGAZINE.
commerce, but also for })roducers in every
part of the land. Indeed, so closely
interwoven are the different branches of
human industry that what affects com-
merce affects all. The results of the Coast
Survey are thus not less important to
the interior than to the seaboard states.
Prominent, if not chief, among the
dangers of the deep are the reefs and
shoals, the tides and currents that fringe
the borders of the land. With a plenty
of room and deep water the sailor has
comparatively little to fear. It is, there-
fore, of special importance that the outline
of the coast should be mapped with the
utmost exactness, and more than this,
that the knowledge of the nature and
shape of the bottom from the shore out
to the deep sea should be very complete,
the more so as all beneath the water is
hidden from sight and can only be shown
to the navigator by correctly prepared
charts. In clear weather, even though
it be night, we may find no difficulty in
working into a harbor provided with
suitable beacons and lights ; but in
stormy weather, and worse yet, when all
signals are swallowed up by impenetra-
ble mists, the case is very different, and
just here is where the admirable charts
of the Coast Survey come in to take the
tired mariner by the hand and lead him
amongst rocks and shoals and shifting
<currents to an anchorage where he may
lay firm hold of the land, safe from the
dangers of the deep.
The two principal objects of the Coast
Survey are thus plainly seen, viz. — first,
to make an absolutely exact map of the
■outline of the coast, and, second, to pre-
pare charts, which extending from the
coast line out to deep water shall give
the sailor as clear a knowledge of the
nature and shape of the bottom as if the
sea was drawn off and its bed laid bare.
For the determination of points upon
a coast reaching over many degrees of
latitude the ordinary methods of survey-
ing are not at all applicable. Surveys made
upon the assumption that the surface of
the earth is a plane would be so incorrect
as to be worse than useless; and not only
is it necessary to take into account the
spherical form of the globe, but still
farther the flattening of the sphere at
the poles must be regarded or we do
not obtain a sufficiently exact result.
All of this precision in the requirement
demand a corresponding amount of sci-
entific knowledge and practical skill in
the execution of the work. In fact, the
making of the outline map of the coast
has drawn upon all departments of
Astronomy and Physics, and not only
has the Coast Survey availed itself of
all that was known, but it has invented
new instruments and new methods of
observation and of computation which
have been adopted by astronomers both
in this country and in Europe.
It will be evident at the outset that it
would be impracticable, if not impossi-
ble, to determine the distance from point
to point along the coast by direct meas-
urement with a chain or other apparatus;
for not only would such a line pass
through swamps and woods and even
into the water, but following the general
trend of the coast it would be very
crooked, and unless each change of
direction was exactly determined we
should not only make errors in the posi-
tion of our line, but such errors would
be carried along, and accumulating,
would so distort the survey that when
we undertook to lay our work upon the
plans we should find a wide difference
between the position of the various
points as given by our measurements,
and the position of the same points as
determined by fixing their latitude and
longitude by astronomical observation.
The methods employed for locating the
principal points along the coast avoids
all such errors, and also saves much time
and expense. The principle involved is
the most elementary one in Trigonome-
try, viz. — that when we know one side
of a triangle and two angles we can
compute the remaining side. An exten-
sion of this simple principle, carried out,
of course, with all the refinements of
modern science, gives what is termed
the Primary Triangulation, the extent
and nature of which will be understood
from the following sketches, in which
Fig. 1 shows the commencement of the
work resting on the Massachusetts Base,
and Fig. 2 the whole system from East-
port to Nantucket. In Fig. 1 AB is a
line on the Boston and Providence Rail-
road about ten miles long, measured
with the utmost accuracy as hereafter
described. From C, A, and B the several
angles of the triangle ABC are measured,
and thus the remaining sides AO and
THE UNITED STATES COAST SURVEY.
BC become known. Next, from the
stations D, A, and C the angles of the
triangle ACD are measured, and also
two angles of the triangle CDE, E being
a station on one of the Blue Hills in
Milton. From this point, as well as
from C, angles are measured to F and
G, and by computation the lengths of
all the lines represented in the sketch
become as accurately known as if they
had been measured directly. In the
same way the triangulation is continued
as in Fig. 2, which shows the triangles
of the first order from Passamaquoddy
U. S. COAST SURVEY.
SKETCH OF THE
TRIANGLES of the 1st ORDER
from
EASTPORT TO NANTUCKET
^Y NANTUCKET
VAN NOSTRAND'S ENGINEERING MAGAZINE.
Bay to Nantucket, A being the Grand
Menan, D Mount Desert, F Ragged
Mountain, at Camden, I Mount Blue, at
Farmington, J Pleasant Mountain, in
Denmark, K Mount Independence, near
Portland, L Mount Washington, M Aga-
menticus, near Portsmouth, N Gunstock,
at Lake Winnepesaukee, O Unkonoonuc,
near Manchester, P Monadnoc, in Che-
shire County, N. H., Q Thompson's Hill,
Gloucester, K Wachusett, in Princeton,
S Blue Hill, in Milton, T Beaconpole, U
Copecut Hill, V Manomet, W Indian
Hill, on Martha's Vineyard, X a station
on Cape Cod, and Y a point on Nan-
tucket. The Massachusetts Base with
its triangles is shown at T, but on a very
small scale. *
By this method of proceeding we fix
the position of the several points with
great exactness, regarding both the
globular form of the earth and also the
flattening of the globe at the poles; and
when we say with great exactness we
mean within a few inches. It may be
asked how we know that our points are
within so short a distance of being abso-
lutely correct. We know it by selecting
a suitable place on the ground near the
end of our series of triangles and meas-
uring a line five or six miles long with
the utmost care. This line is then con-
nected with our primary triangulation
so that we can also obtain its length,
independently of actual measurement,
by computation. The calculated and
measured, lengths should, of course, be
alike. Such a line is called a Base of
Verification, and when it is remembered
that a single false step in the whole im-
mense chain of triangles would prevent
this final agreement, we can appreciate
the splendid practical science of the offi-
cers of our Coast Survey, which starting
from its primary base and working
through a chain of triangles over three
hundred miles long, should vary no more
than three or four inches in a base of
verification five and one-half miles in
length. Such results as this are, of
course, only obtained by long-continued
observations, with the most refined in-
struments, in the hands of the most
skillful observers. The base of verifica-
tion for the New England chain of tri-
angles is a line about five and one-half
miles long on Epping Plains, in Maine,
and is shown in Fig. 2 by the short
heavy line in the triangle C D E. The
triangles connecting this line with the
points C, D, and E are not shown on ac-
count of the small scale to which our
figure is drawn.
It will be observed that the triangles-
in Fig. 2 are very large, the sides of
some of them being as long as seventy
miles. This is desirable, in order that the
number of measurements may be few as
possible, and the chance of error reduced.
The large theodolite used in the measure-
ment of angles has a thirty-inch circle
divided to five minutes, and reading by
the microscopes to single seconds. The
telescope is of great power and partly
suppported by springs within the up-
right columns, which bear the axis to
relieve the bearings from friction. The
weight of the upper part is to a consider-
able extent borne by friction rollers,
which, taking the weight from the verti-
cal axis, allow a very easy horizontal
motion. This fine theodolite was de-
signed by Mi-. Hassler and made by
Troughton & Simms, of London. There
are many causes of slight error even
with the best instruments in measuring
an angle. Indeed, it is not possible to
measure an angle with absolute correct-
ness; but by multiplying the observa-
tions the error is reduced to a very
small amount, and mathematicians can
tell with certainty what the probable
error will be from any number of ob-
servations. With the large theodolite
above mentioned the probable error of a
single measurement of an angle is about
one and one-fourth seconds, and the
mean of thirty measurements, the usual
number made, about one-fourth of a
second.
In order to measure exactly an angle
between two points these points must be
very closely defined. For short distances
and ordinary work the signal employed
by the Coast Survey is a cone of tin
fastened on top of a pole; but for the
larger triangles and for long distances
an instrument called a heliotrope is used.
This consists of a small mirror so mount-
ed with a telescope that the reflection of
the sun may be thrown in any desired
direction. This reflection will often be
seen eighty or ninety miles away when
the outlines of mountains are entirely
invisible on account of haze. The heli-
otrope is also used for telegraphic com-
THE UNITED STATES COAST SURVEY.
r>
munication; as by passing the hand rap-
idly in front of it the reflection is for a
moment cut off, and a code of signals
made by a combination of short and
long flashes has been found sufficient for
transmitting messages.
By what has preceded it will be seen
that every thing in the Primary Triang-
ulation depends upon the accuracy with
which the Base Line is measured. Now,
while we can easily measure an angle
over a hundred times, if necessary to en-
sure accuracy, we cannot repeat so many
times the measurement of a line without
consuming unwarrantable time. Again,
as the base which may be ten or twelve
miles long is measured with a bar not
more then twenty feet in length; if the
bar is not exactly correct we shall multi-
ply the error, say three thousand times.
Thus it is that the correct measurement
of the base line is an object of so much
importance, and that the construction of
the apparatus calls for all the skill both
of the designer and the maker. A sim-
ple iron bar may be used for the meas-
urement of distances, but such a bar is
affected to a greater or less extent by
heat, and although we may keep a record
of the temperature, the thermometer be-
comes heated much sooner than the bar,
and thus does not give the correct allow-
ance to be made for the expansion of the
metal. To overcome this difficulty the
compensation obtained by combining two
different metals may be employed, but
we shall still make an error, as different
metals do not undergo equal changes of
temperature in equal times, on account
of the different absorbing powers of their
surfaces, their different powers of con-
ducting heat from the surface to the in-
terior of the mass and the difference in
the total quantity of heat which they
can take up, or their specific heats. The
same coating of varnish upon both bars
will give them equal absorbing powers;
and by so arranging the sections of the
two bars that while the amount of sur-
face is the same the masses shall be
inversely as the specific heats, a small
allowance being also made for their
different conducting rates, a system is
formed which not only retains the same
length at all temperatures, but what is
no less important, during all changes of
temperature.
We give in Fig. 3 a sketch, half full
size, showing one end of the base appa-
ratus as finally arranged for use on the
Coast Survey. A bar of brass and a
bar of iron, each about twenty feet long,
are fastened together at one end, but at
all other points are unconnected, except
that the upper one rests on the lower by
means of little rollers. Thus both bars
are free to expand at their own special
rates. In Fig. 3 the free ends of the
bars are represented by A and B, the
upper one being of iron and the lower of
brass. The end of a short lever, C, is
attached to the lower bar, . while the
upper bar presses against it at the point
D. A movement of the upper end of
the lever is communicated to the small
rod E, the square point of which is the
6
van nostrand's engineering magazine.
end of the apparatus. If now we sup-
pose the bar A to remain stationary
while B expands, it is plain that the
point of the rod would be drawn back
to the position shown in F. If A ex-
panded while B remained still, the point
would be pushed ahead to the position
G. If both bars expanded equally the
whole apparatus would be simply moved
ahead. But if the expansion of the two
bars is proportioned to the two arms of
the lever, the expansion of the upper
bar will move the point just as much
ahead as the expansion of the lower one
will draw it back. The point will thus
remain on the li?ie, as at H, under all
changes of temperature. These two bars
are supported from a stiff rib of iron,
and very carefully guarded from chance
of damage in transportation, the whole
being enclosed in a spar shaped covering
which serves as a protection from the
sun and weather, making hi all a shape
like that shown in Fig. 4, where one set
of bars with its covering is seen support-
ed upon two trestles. To measure a base
we require two sets of these bars. The
back end of the first is brought directly
over the starting point and carefully
leveled and alligned. The back end of
the second is then adjusted exactly tc
the front end of the first. The first is
then carried to the front of the second,
the back end of the first being adjusted
to the front end of the second, and thus
the operation continues, each s.et of bars
being in turn moved to the front. The
arrangements by which the two sets of
bars are brought not only into exact
contact, but always into contact with
exactly the same force, is not less ingen-
ious than the contrivance for compensa-
tion already described. The principal
feature of this device is shown in Fig. 5,
though in order to convey the idea
clearly we have deviated somewhat from
the exact form and have omitted several
of the details. A short metallic bar,
j\I M, is attached to the back end of the
base apparatus, carrying a small sliding
rod, G, terminating with an agate knife
edge at the left hand end, while the
right hand end bears against a small
curved surface attached to the lever, E,
turning on a pin at F. The upper end
of this lever bears against the short
lever, D, turning on the trunnion, C,
and carrying the spirit-level, A, which is
loaded at one end with the weight, B.
H is the forward end of the rod shown
in Fig. 3. If now we move the bar M
by a delicate screw towards H, the pres-
sure of G against the lever E will move
the lower end of the short lever D
towards the right and will raise the
weight at B. If we carry this operation
THE UNITED STATES COAST SURVEY.
on until the bubble stands in the middle
of the level, which may be exactly de-
termined by the finely divided scale on
top of the tube, the two rods will be in
contact with a certain force. We have
.thus at each new position of the bars
only to bring them together with force
sufficient to move the bubble to the
middle of the level, and the force of con-
tact will always be the same. This ex-
ceedingly simple but effective contriv-
ance may be seen fully illustrated in the
Coast Survey report for 1854. So perfect
is the above apparatus, and so skillful
have the operators become, that after
the ground has been prepared and every
thing made ready, no less than a mile
has frequently been measured in a single
day, and with such extreme accuracy
that the probable error is estimated to
be no more than the fiftieth of an inch.
At Bodie's Island, in North Carolina, a
base line six and three - fourths miles
long was measured in ten working days
with a total probable error of less than
one-tenth of an inch; and the correct-
ness of the supposed error has frequently
been proved by the remeasurement of a
line. The place selected for a base is
one which is quite or nearly level, or
one which can without much expense be
made so, though the base apparatus is so
arranged as to measure equally well
upon an incline of as much as three
degrees.
The most prominent points along the
the coast being accurately fixed by the
Primary Triangulation, are used as the
starting points for the determination of
a secondary series of stations nearer to
the shore, and these again for points
nearer to the water line, and from the
last of these points the shore line itself,
and the topography in detail are drawn
in by means of the Plane Table, an in-
strument which though long known had
never been so perfected in this country
as to be of much service until in the
hands of the Coast Survey it has become
an appliance well suited to terminate
the long series of operations commenc-
ing with the Primary Triangulation.
The use of this instrument will be well
understood by reference to Fig. 6. Sup-
pose that we have the river BCDE, of
which it is required to map the shore line.
At any convenient point, as A, we place
upon the ground a plain rectangular
board supported upon a tripod. A sheet
of paper is fastened on top of the table,
and on this sheet a point A is marked so
as to be directly over the point A on the
ground. Next, lay on the table a ruler,
one end being placed against the point
A, and the other directed to any point
on the ground, as B, which it is desired
to put upon the map. Draw a line along
the edge of the ruler. This line on the
paper has the same direction as the real
line upon the ground. In the same way
direct the ruler to each point in succes-
sion the position of which it is desired
to fix, and draw the correspondent lines
AC, etc. If now we knew the distances
from A to each of the points B, C. I), E
on the ground, and laid off those dis-
VAN NOSTRAND S ENGINEERING MAGAZINE.
tances by scale on the paper, and through
the points thus obtained drew the irregu-
lar line, we should evidently have a fac-
simile of the actual shore line. These
distances might, of course, be obtained
by measurement, but there is a mode at
once more correct and very much more
rapid. Instead of a simple ruler we em-
ploy a brass bar on which is mounted a
telescope, the centre Hue of which is ex-
actly over, and parallel with, the edge
of the bar, so that on looking through
the telescope we look much more exact-
ly in the direction of the edge of the
ruler than we could otherwise. If we
should look through the telescope we
should see a fine vertical hair crossing
the field of the glass, and also a series
of three equi-distant parallel horizontal
hairs. If now we should hold up a rod
in a vertical position at any distance
from the telescope a certain part of that
rod would be included between the upper
and the lower horizontal hairs. If we
moved the rod twice as far off, twice as
much of its length would be included
by the hairs. This rod is divided into
equal parts by figures painted in red and
black, so as to be easily read through
the telescope at considerable distances.
Knowing by trial the number of divi-
sions covered by the hairs for different
distances, we tell at once by looking
through the telescope, by the number of
divisions covered, the distance of the
rod from the observer. If now we send
an assistant with the rod (telemeter) to
each point in succession A, B, C, etc., we
know precisely the distances which laid
off by scale on the paper enable us to
trace the shore line. The great advant-
age of the Plane Table method is speed
and accuracy ; for while the rodman is
passing from A to B the assistant at the
Table is laying off the length of the
first line on the paper. By this method
all obstacles to chaining are avoided,
irregularities in the ground being no im-
pediment, and indeed with two men, one
on each side of a river, both shores may
be sketched in at the same time to a
degree of accuracy and with an amount
of detail altogether unknown to the
common methods of surveying, to say
nothing of the fact that all chances of
error in note taking are avoided, and
that when the field work is done the
plan is also complete; and not only is
the outline thus traced, but all of the
buildings, land boundaries, and the mi-
nutest details of topography are filled in
with the utmost perfection, as may be
shown by reference to the published
charts. Thus, by means of the Primary
Triangulation, Secondary Triangulation,
and Plane Table, we obtain a minutely
exact outline of the coast both in its
general form and in its smallest parts,
every most insignificant detail being
shown exactly on the paper.
The shore line being correctly mapped,
we are in condition to commence the
hydrographic survey. This consists in
making a sufficient number of soundings
to show correctly the shape of the bot-
tom, to fix precisely the position of all
sunken ledges, bars, leefs, and shoals, to
determine the nature of the material,
whether rock, sand, gravel, mud, or
clay, to detect all currents, the set of
the tides, as influenced by the shape of
the channels, and all else that can make
the route to be followed by ships as
plainly known to the sailor as a road
upon the land is to a traveler. The ex-
act position of a boat from which a
sounding is made is easily found by
reference to two fixed points upon the
land. The sounding lead is so arranged
as to bring up a specimen of the material
when it is in any way soft, which, when
desirable, is put into a small vial and so
registered as to agree with the map.
Vast numbers of these vials may be seen
in the offices of the Coast Survey, care-
fully arranged, so that at any future
time changes may be detected in the
quality of the submarine deposit. Such
changes, when closely studied, will point
to their origin, and thus to the means
of preserving the channel. It is well
known that the peninsular of Sandy
Hook in 1855 was steadily growing to
the northward into the main ship chan-
nel into New York Harbor. A spot
north of the Hook, where formerly there
were forty feet of water, in less than
ten years was nearly bare at low tide.
Within a century this point has advanced
nearly a mile. A careful study of the
locality by the Coast Survey has detected
the precise movements of the various
currents, and shown just how the- sedi-
ments are deposited, and whence they
were derived, and thus pointed out the
steps to be taken for maintaining an
THE UNITED STATES COAST SURVEY.
g
open channel. The immense amount of
labor expended in the hydrographic
part of the survey may be understood
by a glance at any of the published
charts. The number of soundings thus
far made has reached about eight mil-
lions. One hundred and forty shoals
and reefs and fifty important channels
not before known have been discovered,
and accurately located, and the position
of many hundred isolated rocks and
ledges correctly represented upon the
charts.
The field work being completed, the
work of computing, digesting, and ar-
ranging the results, as well as the draw-
ing and engraving, is done in the offices
at Washington. And here, too, the
Coast Survey has made a most important
improvement, viz. — in the application of
photography to the reduction of maps,
by which the utmost accuracy and fidel-
ity to the original are secured with
speed and economy.
The designing and construction of the
various instruments have also received a
great deal of attention, the result of
which may be seen in the splendid work
of Wurdemann, which is unsurpassed by
that of any maker in the world. Indeed,
some of the new patterns of field instru-
ments have been sent to Europe for ge-
odetic purposes, being found better
adapted to such work than any others in
use.
With regard to the charts, nothing
but an examination of these admirable
sheets can convey an idea of the amount
of labor and skill involved in their prepa-
ration. Every natural feature both on
land and beneath the water is shown,
with the position and description of
lights, beacons, buoys, and signals of
every kind, the course of the channels
and character of the bottom, and minute
sailing directions for entering harbors,
aided by marginal landscape sketches,
showing the general appearance of the
shore from different points of approach,all
of which can be appreciated only by those
whose needs have taught them the value
of a sure guide which shall never fail
in summer or winter, by day or by
night, in sunshine or in storm.
Besides its own special work, the Coast
Survey has rendered the most important
services to almost every department of
science and art. Its discussions of the
tides, winds, and ocean currents, its ex-
ploration of the Gulf Stream, its observa-
tions upon the rise and fall of coast lines,
its exhaustive investigations of the com-
plex phenomena of terrestial magnetism,
have all served to augment immensely
our knowledge of the physics of the
globe. Its magnificent triaugulation has
furnished accurate base lines for state
surveys and for geodetic operations in
all parts of the country. The Depart-
ment has also been exceedingly serviceable
in supplying a great variety of valuable
information to private investigations, to
learned institutions, and to officers of.
public works, and upon proper occasions
both men and instruments are freely
lent for aiding any scientific operations
in any part of the country.
Probably the most remarkable result ob-
tained by the Primary Triangulation, cer-
tainly one which shows the extreme accu-
racy of the work, is the evidence obtained
as to the figure of the earth. In order to
represent correctly on a map the work
done upon the ground, the latitude and
longitude of the several points are re-
quired. When these latitudes are found
by astronomical observation, their posi-
tion is shown to be not exactly the same
as when determined by the geodetic
work. These " station errors," as they
have been termed, are found after care-
ful examination to arise from the fact
that certain irregularities exist both in the
figure and in the density of the earth;
and wonderful to relate, there appears
to be a close connection between the
amount of this " station error " and the
amount of gelogical disturbance to which
the rocks in the different sections have
been subjected.
Another most marked advance in sci-
ence due to the Coast Survey is the
electro-magnetic method of determining
longitude. The latitude of a place is
obtained with comparative ease, but
correctly to determine longitude has
always been a difficult operation. By
the improvements introduced by the
Coast Survey longitude is now as accu-
rately determined as latitude, and this
new mode, known as " The American
method," and which has been introduced
and highly approved in Europe, has
justly been pronounced " one of the
greatest improvements in practical as-
tronomy known to the history of the
0
TAX NOSTRAND S ENGINEERING MAGAZINE.
science, enabling the observer to do in a
given time quadruple the work possible
without it with nearly quadruple accu-
racy."
Among the various instruments, which
in the hands of the Coast Survey have
been made of especial value, is the zenith
telescope. It is justly regarded both on
account of its facility for use and the
precision of its results as by far the
most simple and effective instrument
known for the determination of latitude,
for which purpose it was first employed
by the late Captain Andrew Talcott, of
the United States Engineers. More re-
cently it has been also employed for the
determination of time. The accuracy of
this instrument consists in measuring
very small differences of zenith distances,
instead of absolute zenith distances. By
means of the micrometer an arc of less
than one-twentieth of a second is meas-
ured, and the probable error of a single
observation is only from three to five-
tenths of a second.
The history of this great national un-
dertaking may be thus briefly sketched:
In 1806 ( singularly enough the very
year in which Prof. Bache was born), a
survey of the coast was suggested to
Mr. Jefferson. In 1807, Congress passed
an act authorizing a survey to be made,
in which the islands, shoals and places
of anchorage within twenty leagues of
the shore, with the courses and dis-
tances of capes and head lands, were to
be represented upon accurately made
charts, and Mr. F. R. Hassler, a dis-
tinguished man of science, who had been
engaged upon the triangulation of the
Swiss Canton of Berne, was appointed
to superintend the work. In 1811, Mr.
Hassler proceeded to Europe to obtain
the necessary instruments, but on ac-
count of the troubled condition of the
country at that time, and for several
years afterwards, he did not return until
1816. The following year work was
commenced in the neighborhood of New
York, but on account of the difficulty
of obtaining funds from Congress the
work was suspended shortly afterwards,
and in 1818 the law authorizing the sur-
vey was repealed. From 1819 to 1832,
surveys of certain parts of the coast
were made by the Navy Department.
The results thus obtained, however, were
so far from being satisfactory that, in
1828, the Secretary of the Navy pro-
nounced the charts thus made as expen-
sive and unsafe, and recommended a
more systematic plan of operation. In
1832 the Coast Survey was- therefore
commenced anew, and again put in
charge of Mr. Hassler, who continued to
direct its operation until his death in
1S43. Under his management the work
was organized, instruments designed and
made, assistants trained, and the public
made acquainted to some extent with the
nature and importance of the undertak-
ing. His triangulation fixed the position
of some twelve hundred stations, em-
bracing the coast from Rhode Island to
Chesapeake Bay, while the Topography
and Hydrography were well advanced.
" Mr. Hassler," says one who fully under-
stood his character, " was a man of high
attainments and ability, whose scientific
management of the work which he had
himself initiated had won universal ap-
probation. He had emigrated to this
country from Switzerland at the begin-
ning of the century, and had brought
with him ideas of scientific accuracy and
thoroughness which the public mind in
America was not yet sufficiently enlight-
ened to appreciate or even to understand.
He gave to the Survey the chief ener-
gies of his life, and undeterred by its
suspension for fifteen years, resumed its
prosecution, when permitted, anew with
the same zeal which had marked its in-
ception. On the other hand, he was a
man of great eccentricity of manner, and
not endowed with administrative ability.
At the time of his death, the condition
of the Coast Survey was anomalous and
Ishmaelitish. Every man's hand was
against his neighbor. The Secretary of
the Treasury was the real head of the
Survey, and the principal assistants re-
ported directly to him and not to Mr.
Hassler." In brief, while under a Euro-
pean Government, Mr. Hassler would
have been all that was desired for his
position, under the Government of this
country he lacked just what his succes-
sor possessed in so remarkable a degree,
wonderful executive power, and the
ability of securing the thorough recogni-
tion of the importance of the work from
Congress and from the people, and of
inspiring them with the utmost confi-
dence in his management.
The appointment of Prof. Bache brings
THE UNITED STATES COAST SURVEY.
11
us to the most important and interesting
period in the history of the Coast Sur-
vey. This eminent man was born hr
Philadelphia in 1806, being maternally
a grandson of Benjamin Franklin. He
entered West Point at fifteen years of
age, and graduated in 1825, first in a
class of extraordinary ability, and what
is remarkable, having never in his four
years' course received a single demerit.
He remained after graduating for a short
time as an assistant to Prof. Mahan, and
afterwards served as an assistant to
Colonel Totten in the construction of
Fort Adams at Newport. In 1828
he was appointed ■ Professor of Natural
Philosophy in the University of Pennsyl-
vania, at Philadelphia, where he re-
mained seven years. In 1 836 he was made
President of Girard College, and visited
Europe for the purpose of examining the
principal educational institutions below
the grade of universities, and in 1838
prepared an elaborate report of over six
hundred pages, being the result of a
thorough examination of two hundred
and eighty several schools in Great
Britain, France, Switzerland, Holland,
Italy, and the German States. The
opening of Girard College being so long
delayed, he assumed the position of
Principal of the High School and Super-
intendent of Public Schools in Philadel-
phia, in which position he rendered ines-
timable services to his native city. In
1842 he was again appointed to his old
position in the University of Pennsylva-
nia, which he held until November, 1843,
when at the unanimous call of the vari-
ous colleges, learned societies, and men
of science of America, endorsed by such
names as Humboldt- and Arago in
Europe, he was at the age of thirty-
seven years appointed Superintendent of
the United States Coast Survey, a posi-
tion for which by natural endowments
and extraordinary scientific attainments
he was so admirably fitted, and which
he retained until his death, which oc-
curred at Newport in 1867.
From this time the work was im-
mensely expanded and driven on with
the most untiring activity. In order
that the progress might the sooner meet
the pressing and rapidly increasing de-
mands of commerce, and that the truest
economy might be secured, the coast
was divided into eleven different sec-
tions, each having as nearly as might be
the same length of shore, and each hav-
ing its own base line, but the whole
forming a single system of triangles
reaching from Maine to Texas, each
division thus verifying the next. By
this system, according to the report of
the Secretary of Treasury, a double
expenditure produced a threefold result,
the same parties working in the North
during the summer and in the South
during the winter.
The extent of the work thus brought
into one system may be thus briefly
stated:
Length in miles of Length of the
general coast line. shore line.
Atlantic Coast. . . .3,036 14,723
Gulf Coast 2,162 10,406
Pacific Coast 1 , 866 4, 252
7,064 29,381
If we suppose the whole time necessaiy
for the completion of the work to extend
from 1840 to 1880, or forty years, and
the annual expense to be five hundred
thousand dollars, we shall have paid for
our whole thirty thousand miles of shore
line twenty millions of dollars, a sum
greatly less than any other government
has paid for the like amount of work.
It has been stated, and correctly, that
the annual cost of the Coast Survey
never exceeded the cost of a first-class
steamer. Certainly the whole cost from
the commencement has not surpassed
the value of a dozen first-class Indiaman
with their cargoes.
" The rule of Professor Bache in the
work of the Coast Survey," says his
memorialist, " was that all of the scien-
tific work should be executed in the
most thorough and accurate manner
which the resources of science and art
would permit. He never shunned a ten-
fold labor if it was to be repaid by a,
double precision, accepting the great
principle which prescribes a higher rate
of effort as we climb to higher degrees
of refinement." Under his guidance for
twenty-four years the best scientific
talent of the country was drawn into
the service of the Coast Survey. The
nineteen quarto volumes of the Coast.
Survey Reports from 1852 to 1870, con-
taining no less than six thousand pages
and eight hundred plates, besides one
hundred and twenty - three scientific
papers presented to different associations
12
TAN NOSTRAND'S ENGINEERING MAGAZINE.
from 1829 to 1864, with his annual re-
ports as Superintendent of "Weights and
Measures, and twenty-one several reports
upon various harbors, the last made
jointly with Messrs. Davis and Totten,
all testify to the immense activity of the
man. Not the least laborious part of
his work, but certainly the least agree-
able, was the perpetual exertion necessa-
ry to. counteract the attempts of evil-
minded people at "Washington. Hardly
a session of Congress passed in which
personal spite, local jealousy, prejudice,
or envy, did not show its hundred-headed
" bad-visaged front," striving always to
sap the foundations of the noble struct-
ure which was steadily rising to the
public view, until at last so virulent
were these attacks and so apparent their
animus that the learned societies, cham-
bers of trade and commerce, insurance
companies, and private individuals, all
over the country united in one grand
protest against interference.
The opinions of European savans in
regard to the Coast Survey and its di-
rector, may be gathered from very nu-
merous letters from such men as Arago,
Humboldt, Admiral Smyth, and, lastly,
from Sir Roderick Murchison, who in pre-
senting the Victoria Gold Medal of the
Royal Geographical Society of London,
to Prof. Bache, remarks, that whether
we regard the scientific skill and zeal of
the operators, the perfection of the in-
struments, or the able manner in which
the Superintendent has enlisted all mo-
dern improvements into his service, all
must agree that the Trigonometrical Sur-
vey of the United States stands without
a superior."
"When it is considered that the Coast
Survey organization embraces not only
civilians, but at the same time officers of
both Army and Navy, it will be seen
that the chief who could so direct these
somewhat discordant elements as to pro-
duce a maximum of progress with a
minimum of internal dissatisfaction must
be no ordinary man. We may, there-
fore, well understand and believe the
truth contained in the following eulo-
gistic words of his memorialist :
" It was not merely by his ardent love
of science, and his disinterested devotion
to her welfare that he accomplished so
much. His fertility of device, uncon-
querable assiduity, large policy, generous
impulses, patriotic devotion, might well
have co-existed without yielding such
fruits in the development of the Coast
Survey, or such a mighty power for
good in the promotion of science through-
out the United States. More was needed
than these ; far more than these he pos-
sessed. The greatest of all his mental
gifts, or attainments, were his marvelous
knowledge of human nature and his un-
rivaled skill in using it. He had studied
men as he would study physical phe-
nomena. To a faculty of persuading
the most obstinate, of soothing the most
irritable, of encouraging the most dis-
heartened; to a power of stimulating the
most indolent, controlling the impulsive,
winning over opponents by the charm of
his manner, and confirming friends by
the truthfulness and sincerity of his na-
ture, he added that rare endowment,
which imbued others unconsciously with
his own zeal. His companionship evoked
latent aspirations, and pointed to noble
aims. He knew the secret of obtaining
work from his subordinates, by doing
more than they did. By no act of his
life did he ever curtail any man's means
of usefulness, or fail, whenever it was
within his po wer,to render available what-
ever abilities might be disclosed. Justice
and even-handed firmness controlled his
action. Cautious in plan, bold in action,
as courteous to his assistants and as con-
siderate of his subordinates as though
they had been his superiors, ever as open
to conviction as to argument — such was
his noble character. The progress of
education, the development of scientific
research, the extent of scientific discovj
ery, the growth of the arts and the
spread of commerce have all been greater
in America because he has lived."
It is almost impossible to do justice to
the chief of an important undertaking
without doing a seeming injustice to his
associates and assistants. Many of Na-
poleon's Marshals were great men, but
Napoleon's greatness overshadowed them
all. Great as Prof. Bache was, he never
could have accomplished the vast work
of the Coast Survey unaided. Without
the labor of his assistants — most of
whom are yet active workers in the field
— the admirable results which we now
see would never have been reached, nor
should we have had the declaration from
one of England's foremost men of sci-
DOMESTIC MOTOES.
13
ence, that "The Coast Survey of the
United States is one of the most perfect
exemplifications
modern times."
of applied science of
DOMESTIC MOTORS.
From "The Engineer."
Let it not be thought that the subject
dealt with in this article is too insignifi-
cant to deserve the attention of me-
chanical engineers ; nothing which can
add to the comfort of a civilized com-
munity is too trifling to claim the exer-
cise of the talent for invention. Who
will supply a want long felt, and give
the world a really good domestic motor,
an engine of some kind which will drive
any or all of the machines now common
in almost every household? At first
sight it would appear that thore can be
no great difficulty in producing a small
apparatus which would suffice to drive a
sewing machine, a knife cleaner, or a
washing machine ; but a little examina-
tion of the subject will show that it is
rather more complex than appears at
first sight. Attempts have been made
to solve the problem, but we question if
those who have made these attempts
have gone quite the right way to work.
As the conditions are not easy of fulfill-
ment, we shall first state these condi-
tions, and then indicate the direction
which inventors should take to satisfy
them. In the first place, then, a domestic
motor must be safe — that is, it must be
absolutely free from risk of explosion or
fire. In the second place, it must be
generally applicable. In the third, it
must not be likely to get out of order.
Fourthly, it must be perfectly under
control, and require no special skill to
manage it. Fifthly, it must be cleanly
in its operation ; and lastly, it must be
cheap. One or two minor requirements
might be stated, but we believe we have
enumerated all that are essential. It is
obvious that what applies to the produc-
tion of motive power in the abstract will
apply to all motive power engines, small
or great. "We cannot create power, and
so, whether we want to propel an ocean
steamship or to drive a sewing machine,
we must call in some of the forces of
nature to aid us. Before going further,
therefore, we may at once dismiss all
such schemes as the winding up of
springs or weights to produce motion.
The power to be thus obtained must first
be got by the exercise of manual labor,
and it would be better to apply this
labor directly to the machine to be driven
than indirectly to springs or weights, for
reasons very well understood by engin-
eers, at all events. The forces of nature
available for our purpose are gravity,
heat and electricity. They can be ap-
plied in various ways as follows : First-
ly, gravity is available under certain
conditions in the fall of a body of water;
heat can be utilized by a steam, hot air,
or gas engine ; and electricity can be
made to serve our purpose by the aid of
the magnet. From this list our domestic
motor must be selected. It remains to
be considered which is most like to serve
our purpose.
Where a constant supply of water
under pressure is available, it would
seem that nothing is so suitable for chiv-
ing a domestic motor. It is not beyond
the skill of the engineer to construct a
little turbine, for example, which could
be fixed in a neat case against, or even
sunk into, the wall of a drawing-room,
and to which a pipe, concealed like a gas
pipe, behind the wall-paper, could be
laid from the cistern on top of the house,
while the discharge pipe could, similarly
concealed, be led to the most convenient
place where it might be discharged into
a drain. The space occupied by a little
turbine of this kind would be quite in-
significant. The covering might be ren-
dered very ornamental, and the power
could be taken off by a small belt or gut
line. In this way every drawing-room
or boudoir might contain a motor avail-
able at any time to drive a sewing ma-
chine. Its operation would be quite
silent, danger there would be none, and
to start or stop it would be as simple an
operation as turning gas on or off. If
necessary, the same plan might be car-
ried out to drive a washing machine,
14
van nostrand's engineering magazine.
knife cleaner, &c, in the basement of a
house, a somewhat larger and coarser
machine being used. But in no case
would the turbine take up much room or
use a great deal of water — about one-
fifth of a horse-power is the maximum
that would be required. This would be
obtained by the expenditure of about
2,000 gallons of water per hour under a
head of 20 feet, or half that quantity
under a head of 40 feet. This would
practically represent the work of a couple
of strong men. To drive a sewing ma-
chine, of course very much less would
suffice. "Where water under a sufficient
head is available in the requisite volume
nothing better than the arrangement we
have sketched out can be desired. It is
evident, however, that in London, at all
events, and indeed in most large cities,
water cannot be had in this way in suffi-
cient quantities, and we must reluctantly
reject the turbine as not fulfilling all the
requirements of an almost universally
applicable domestic motor.
Steam may be used for the required
purpose, and an apparently not unsuc-
cessful attempt is now being made by a
London firm to introduce miniature
steam engines for driving sewing ma-
chines. The little engines are on the
oscillating principle, are extremely sim-
ple, and well made. Steam is supplied
by little vertical boilers, heated by a
Bunsen burner or ring. No chimney is
required, and the exhaust steam is car-
ried off by india-rubber pipes. Although
the pressure used is low and the boilers
small, the arrangement cannot be pro-
nounced quite free from danger; and
the heat and smell inseparable from the
use of steam, and the difficulty of satis-
factorily disposing of the exhaust, must
always tell against the popularity of
this, or any other form of steam engine,
as a motor suitable for drawing-room
use, although it would, no doubt, prove
serviceable in tailoring establishments,
and other places where a considerable
number of sewing machines have to be
worked; and it would probably do good
service in small laundries. It will be
seen, then, that neither water nor steam
is likely to supply what we want. We
may take electricity out of its order, to
dismiss it at once, as being too costly,
delicate, and troublesome to satisfy our
requirements. Nothing is left, then, as
likely to furnish motive power, but hot-
air engines, gas engines, or petroleum
engines. Hitherto hot-air engines have
not been successful; but this is due to
causes which would hardly operate in
the case which we are considering. It
ought to be possible to produce a little
hot-air engine which would drive a
sewing machine silently and without
trouble, the heat being supplied by a
gas jet. The little engine need not
weigh more than a few pounds; economy
would not be sought, and the regener-
ator could be wholly left out. The gas
could be taken from the gaselier over-
head by an india-rubber tube, and as it
would not be necessary to wait for a fire
to burn up, the machine should be ready
to operate in five minutes after the gas
was lit. There would be little that was
objectionable about the machine. It
would be perfectly safe, easily managed,
and the hot air discharged would be
small in quantity, and readily disposed
of by the ordinary ventilation of the
apartment. Larger machines, but still
small, could be used for heavier domes-
tic work. We are disposed to regard
the hot-air engine as presenting an ex-
cellent solution of the problem ; but
something still better may, perhaps, be
found in the gas engine. Lenoir's en-
gine, apart from the electrical apparatus,
which is not essential, we need hardly
say, was simple enough, and we see no
difficulty in constructiug little engines
on this principle modified, of, say, one-
tenth of a horse-power, which might be
elegant in design, simple, and easily
managed. Petroleum engines the world
knows too little about at present to
enable us to present any opinion on
their suitability for the required pur-
pose; but while gas is available, as it
now is, in every town and in many
country houses, we see no reason for
abandoning it in favor of petroleum.
One point remains to be dealt with,
namely, the cost of a domestic motor;
this must be small. It should not much
exceed £5, if a large sale is expected,
and we venture to think that the very
magnitude of the sale which would be
secured for a really satisfactory domestic
motor would enable the price to be kept
within the limits we have named. It
may be argued that to produce an effi-
cient motor, however small, for £5 is
NAVAL GEEAT GUNS AND GUNNERY.
15
absurd, but we cannot agree to this. A
.steam engine, for example, is by no
means so complex as a sewing machine,
but the latter can be sold for £5, allow-
ing a good margin for profit. Not many-
years since we heard it argued that it
was impossible to produce a lawn mower,
which would be of use, for less than £5.
Excellent little lawn mowers are now
sold literally by the thousand for 25s.
If a good design is once obtained every
portion of the domestic motor might be
turned out by machinery, and fitting re-
duced to a minimum. No engineer, it
would seem, really knows what he can
do till he tries, and we are certain that
by trying, not only may a motor be sup-
plied, but that it can be sold, if not
for £5, for something very near that
sum.
Whether a sufficient demand would ex-
ist to make it worth while to invest capi-
tal in the requisite plant for turning out
domestic motors by the thousand, is a
question which we cannot answer decid-
edly, nor can anyone else. If we reason
by analogy, it would appear that the
same laws would apply to such machines
as to several others. The first man who
made portable engines gave up the busi-
ness after he had turned out twelve, be-
cause, he argued, that more than a dozen
portable engines could not possibly be
wanted in England. When the sewing
machine was first produced it was held
that the demand for it must always be
limited. Sewing machines are now made
by the million. We might cite a great
many other instances to prove that the
possibility of obtaining a given machine
appears to create a demand for it, and
we think this would apply in the case of
the little engines with which we are
dealing. However, it is perhaps prema-
ture to speak of the possible demand for
a machine which does not as yet exist ;
although we have no doubt that it is
practicable to produce it, some exercise
of inventive ability will be needed in the
production.
NAVAL GREAT GUNS AND GUNNERY.
From "Iron "
A paper on this subject was read re-
cently by Mr. J. Scott Russell at the
Royal United Service Institution. Mr.
Russell said : " What I propose to lay
before you to-night is the special ques-
tion— What should be our new navel
gun, to take the place of my favorite
old 8-inch guns ? The two important
points I first want you to settle are
these: What weight of gun can you
accept as the (handleable weight) man-
ageable weight of gun? Next, what
work do you want the gun and its pro-
jectile to do? If you settle these two
leading points, I think I can see how all
the rest can be done. To secure most
execution at moderate and sure range
seems to me the essential character of
naval gunnery as distinguished from
land gunnery. If that be agreed, I now
proceed to see how we can get most use
for that end out of our 12-ton gun. I
say then at once that you will get much
more practical good out of your 12-ton
gun by giving it a large bore of 12
inches than a smaller bore of 8^ inches.
In a 12-inch bore the powder-power
propelling the shot is 144. In an Sc-
inch bore the propelling power is 72.
Or the work done by the 12-inch bore is
double the 8-J-inch bore. For the pres-
ent I confine myself to this statement; I
will prove it later on. Next, I will take
the question, how shall we turn this
double propelling question to account?
We have two ways, to send out a heavier
shot, or to send out the same shot with
higher speed. Now, in regard to weight
of shot, I may observe that as you have
fixed weight of gun I shall consider the
weight of shot as fixed also. Your gun
weighs 12 tons, that is, 240 cwt. Now,
according to the best practice in all
countries, the normal shot is 1 lb. of
shot to each 112 lb. of gun. This gives
for the 12-ton gun 240, or 12-ton gun
(240 cwt.) 240 lb. shot. Taking, then,
240 lb. shot in 8^-inch gun, and 240 lb.
shot in 12-inch gun, we have double the
powder - power propelling the same
shot; or double the propelling force
pushing forward the base of the shot.
Therefore, the same weight of shot will
be discharged with much higher speed.
Now speed of shot is, as you know, a
much more effectual means of destruc-
tion and penetration than mere weight;
double weight of shot has double pene-
16
VAN NOSTRAND'S ENGINEERING MAGAZINE.
trating power; double speed of shot has
fourfold penetrating power. The larger
bore has, therefore, the great advantage of
giving higher speed of shot and greater
penetrating power. Double weight gives
double destruction. Double speed gives
fourfold destruction. The next element
of efficiency is the power of the hollow
shot as an explosive shell. I need not
prove that with the same weight of
piercing shell, the larger bore admits
of much larger explosive effect of the
shell. Shell has much larger capacity
for explosive charge. Thus, then, in all
these ways greater initial speed, greater
destroying power, greater explosive ef-
fect, the large bore 12 -ton gun is more
effectual for naval use than the smaller
bore. So much for the power of the
larger gun for more work. I now pro-
ceed to show how, by wise arrangement,
this larger bore gun of 1 2 tons may have
more endurance than the small bore gun
also of 12 tons. I shall be told at once
that it is quite true that my large bore
has greater propelling power on the shot
than my small bore; but that the powder
in my large bore has greater bursting
power on the gun barrel than in the
small bore. This is quite true, but it is
true in quite different proportions. The
propelling power is as 72 to 144. The
bursting power is as 102 to 144.
This gives a clear balance in favor of
the large bore of 144 to 102, or of 42
per cent. gain. Propelling powers 72 to
144. Bursting powers 102 to 144. The
larger bore is the more lasting gun.
Thinner metal, 21 to 24 ; more effective
distribution, 26 to 18 ; gain, 54 to 43.
The next question is mode of rifling.
On this I have merely to say that I have
always been the consistent advocate of
accelerating twist for small bore guns
with common powder charges. But for
large guns with new and well-regulated
powder charge, I am of the opposite
opinion. For large guns, with regulated
powder charge, we must lay aside accel-
erating twist and come to uniform twist.
My reasons are two. First, accelerating
twist injures large guns ; second, it is
rendered quite unnecessary with a regu-
lated powder charge. What we want is
not slow burning powder, nor quick
burning powder ; but powder-charges
that will burn quick when we want it
quick, and slow when we want it slow.
Or what I call a regulated charge, slow
burning of powder at first, gradually
growing quicker and quickest at last.
Now, if you can get that done, your
guns will last longer than they have ever
done, your shot will go further, and fast-
er, and steadier than they have ever
done, and your whole work will be bet-
ter done than ever. We now meet face
to face the next question, Have we got
such regulated powder charge as I speak
of ? The answer is, No, very much the
reverse; and then the next question, Can
we get them ? I answer, " Say you wish
it," and you will get it. As to the ma-
terial of which our naval gun should be
made, there need now be no doubt. Steel
and iron can now be made of any requir-
ed quality, and nearly any quantity in
one piece I know that the 12-ton 12-
inch gun we have been discussing can be
made of Whitworth's condensed tough,
powerful steel, in two concentric tubes
or cylinders, an outer and an inner
tube. I dare say that our engineers at
Woolwich will be able to make you the
outer body of that gun in one piece of
wrought iron, with an inner single tube
of Frith's steel. By and by, if you de-
sire it, the gun may be one whole, but at
present I prefer to have it in two layers,
outer and inner, but each extending the
whole length, and not in patches.
Cheaper shells might be good enough for
practice, but I consider that when you
come within shot range of your enemy,
there is no shell, however costly, that
should be reckoned " too good " for him.
In short, the most effective would be
really the cheapest. In regard to gun-
nery and gun carriages, I think that
when you have resolved to adopt breech-
loading matters are simplified very
much. I think the existing naval gun-
carriage, as designed by Captain Scott,
is an extremely good one. I also am of
opinion that for certain special ships of
war the gun-carriage of Major Moncrieff
offers very important advantages in use,
and facilities in application. But the
most important of all gun carriages is
the ship herself, which carries the great
guns we are now discussing. Unless the
ship herself possesses all the qualities of
a handy, quick, steady, secure gun-car-
riage, nothing we can put on board of
her will enable her to win a battle at
sea.
SUBMEESIBLE LANDS OF THE MISSISSIPPI VALLEY.
17
RECLAMATION OF THE SUBMERSIBLE LANDS OF THE
MISSISSIPPI VALLEY.
By J. P. FRIZELL.
Written for Van Nostrand's Engineering Magazine.
By an Act of Congress, approved June
22, 18 74, the President of the United
States was authorized and directed to
appoint a Commission " To make a full
report to the President of the best sys-
tem for the permanent reclamation and
redemption of said alluvial basin from
inundation."
The Commission consisted of three en-
gineer officers, viz. :
Major G. R. Warren.
Major H. L. Abbott.
Captain W. H. H. Benyaurd.
And two civil engineers " eminent in
their profession," viz. :
Jackson E. Sickels
P. O. Hebert.
and
This Commission presented a report
under date of January 22, 1875, in which
they advert to the several methods of
protection that have at different times
occupied the public attention, and indi-
cate the following as their conclusions :
The attempt to control the height of
floods by cut-offs is fraught with such
danger to the banks that it should never
be made ; then spontaneous occurrence
should even be prevented when practic-
able.
Division of tributaries is not thought
worthy of serious consideration.
The Commission summarily condemns
the project of a system of reservoirs as
" chimerical.
" The " Commission is forced unwill-
ingly to the conclusion that no assistance
in reclaiming the alluvial region from
overflow can judiciously be anticipated
from artificial outlets. They are correct
in theory, but no advantageous sites for
their construction exist."
After considering some objections
urged against a completed system of
levees, and pronouncing them unfound-
ed, they proceed to recommend this mode
of protection. The report goes on to
prescribe the height of levees for differ-
ent parts of the river, with reference to
Vol. XIII.— No. 1—2
the highest known flood occurring in the
uncompleted state of the levees, viz. : ,?
feet near the mouth of the Ohio, increas-
ing to 7 feet at Osceola ; thence to
Helena this latter height should be main-
tained ; thence to Island 71 gradually
increasing to 10 feet, gradually diminish-
ing to 8 feet at Napoleon ; thence to Lake
Providence.it must be gradually increas-
ed to 11 feet ; thence to the mouth of
the Yazoo it must be gradually reduced
to 6 feet, and it should thus be maintain-
ed to Natches ; thence to Red River
Landing it must be gradually increased
to 7 feet; thence to Baton Rouge it may
be gradually reduced to 5 feet ; thence
to Donaldsonville this height must be
maintained. At Canolton, 4.7 feet will
suffice, &c. The levees should be located
at a sufficient distance from the river
bank to guard against caving. An ap-
proximate estimate is presented of the
cost of a completed system amounting
to about 45 millions of dollars.
Upon completion of the works they
propose to intrust their maintenance and
care to a board of engineers, or superin-
tendents, each of whom will exercise
authority in a certain district, and who
will have a mutual organization with
powers and functions analogous to those
of the river syndicates of France and
Spain. They recommend further an ac-
curate instrumental survey of the entire
alluvial region subject to overflow. It is
very much to be regretted that this sur-
vey was not authorized by Congress.
Without denying the general conclu-
sions of this Commission, I nmst be per-
mitted to say that they would, in my
opinion, have been entitled to more
weight had the report more fully met
certain grave objections to which a com-
pleted levee system is liable.
What is said of the tendency of dyked
rivers to elevate their beds, is substan-
tially a repetition of the views contained
in Humphrey's and Abbott's report. It
appears to me that the true source of
danger is not discussed hi either of these
18
VAN N03TRAND S ENGINEERING MAGAZINE.
reports. "We need not ascribe to rivers
dyked or undyked any tendency to ele-
vate their bottoms or their low water
surfaces. It is none the less true that a
completed system of dykes does set in
motion causes tending inevitably to the
progressive contraction of the high water
section of the river, and the progressive
elevation of its flood surface.
That the deposits resulting from the
overflows of the Mississippi, in its nat-
ural state, have elevated the ground in
its immediate vicinity, is evident from
the fact that the ground, in all cases,
descends as you recede from the river ;
the river banks being often 10 or 15 feet
higher than the swamps which lie paral-
lel with, and at some distance from, the
river. Upon the completion of the sys-
tem of dykes, it is equally evident that
this process must cease inside the dyke,
while continuing with increased vigor
outside. The exposed ground {vorland
as it is called in Germany) is withdrawn
from cultivation. Every overflow is suc-
ceeded by a rank growth of bushes and
reeds whose roots hold fast the material
deposited, and whose stems operate to
check the water and increase the depos-
its of the next year. The evil is greatly
aggravated if the vorland is protected
"by a low dyke as suggested in the report.
In this case, at every overflow of the low
dyke, the vorland is filled with turbid
water moving with a very moderate vel-
ocity, a condition favorable to enormous
deposits. I have seen, on the Mississippi,
in the analogous case of a flooded coffer
dam, a deposit of more than 12 inches
in the course of a single flood.
The contraction of the flood water
way, from these causes, tends, of course,
to increase the height of the floods, and
levees originally sufficiently high will
require to be progressively raised and
strengthened.
In swampy regions, another cause
comes into operation to increase the
height of floods with reference to the
reclaimed ground, i. e. the subsidence of
the latter in consequence of the better
drainage permitted by the levees. Re-
claimed polders in Holland usually sink
one or two feet from this cause.
It is not alone with reference to the
Po, as the report appears to assume, that
apprehensions of gradual elevation have
been entertained. Such fears have been
felt with reference to the Rhine, and this
not alone by speculative physicists, but
by engineers specially conversant with
this branch of their* profession.
Hagen* considers the fact of such pro-
gressive elevation well established. He
cites two papers bearing upon this point.
One, a memoir presented by Blankenf to
the Institute of the Netherlands in 1818,
in which he shows that dyke-breaks up-
on the Rhine and Waal had increased in
frequency, as compared with the preced-
ing century, notwithstanding the raising
and strengthening of those dykes which
were then much higher than formerly.
The other, a report by Rechtereu,J in
1830, in which he goes so far as to re-
commend the flooding of the country in
the winter as the only means of avoid-
ing ultimate ruin.
The Commissioners say : "The pro-
longation of the delta into the gulf by
the aggregation of sedimentary matter
is also assigned as a cause for the
ultimate rise of the bed, and hence
for a future necessary increase in the
height of the levees. A possible secu-
lar change of this nature is quite too re-
mote in its effects to merit attention
from practical men of the present day.
Simple calculation will show that hun-
dreds of years will be required to raise
the flood height at New Orleans an inch
from this cause."
Here, again, it appears to me that the
Commissioners have failed to note the
real danger to be apprehended from
changes at the mouth of the river. A
passage in the physical history of the
lower Rhine may be interesting in this
connection. I translate from Hagen :§
" At what time the old Rhine was en-
tirely closed, and when the numerous
connections between the Waal and the
Maas, either spontaneously originated or
were artificially opened, is unknown.
Many dyke-projects, however, were exe-
cuted in the twelfth and thirteenth cen-
turies at which time the entire existing
dyke-system originated. Whether this
was done in the immediate interest of
agriculture, without reference to its ef-
* Handbuch der Wassenbankunst. Theil 3 Band. 8, p.
704.
t Beschouwingover de Uitsrooming der Opper Rija en
Maas-Wateren. Amsterdam, 1S19.
t Verhandelingen over den Staat van den Eijn, de Wftftl,
etc. Nijmegen, 1830.
5 Handb. d. Wassenbankunst. Theil 2 B. p. 423.
SUBMERSIBLE LANDS OF THE MISSISSIPPI VALLEY.
19
feet upon the regimen of the rivers, can-
not now be ascertained. Certain it is
that the dykes became a new cause of de-
rangement to the rivers, and many new
channels were opened by dyke-breaks.
The most frightful instance of this kind
was the overflow of the Waal and Maas
in the South Holland Waard, or the
JBergsche Feld. The Maas had already,
in the lower part of its course, united
itself with the Waal, and both, on the
18th of November, 1421, broke through
the left dyke, between Woudrichem and
Bortreckt, and flooding the low lands,
destroyed a surface of many square*
miles. The water thereby opened for
itself a new mouth in the sea, through
the deep and wide bay of the Beisbosch,
through the Holland's deep, and through
the Krammer. Seventy-twof villages
were destroyed by the water together
with the ground on which they stood.
This devastation is only explainable upon
the supposition that the sea, being put
in communication with the dyked land,
entered it at every flood and receded at
every ebb. Thus originated the power-
ful currents which led to the widening
and deepening of the channel. A natu-
ral consequence of this dyke-break was
that the Waal now took the level of the
North Sea at the Beisbosch, that is, 10
miles (about 45 English miles) from its
former mouth, and its course was, there-
after, shortened by that distance. The
relative fall thereby augmented, as far
as the point of separation (from the
Rhine), at Lobit. The rush of waters
increased, and in proportion as the chan-
nel was extended and deepened, those
■of the Rhine, the Leek and the Issel
were shoaled by \ he diminished velocity.
This relation which promised the entire
closing of the weaker arms and the ulti-
mate reunion of the streams in a single
channel, disappeared, however, and a re-
markable change was allowed to develop
itself in the course of some centuries.
The Beisbosch was, by the sediment of
the river, and possibly also by tidal ac-
tion, gradually filled up, and the broad
bay was replaced by a marshy region in
which isolated islands already raised
themselves above the ordinary level of
* A square German mile is about twenty square Eng-
lish miles.
t Blanken. Memorie betrekkelligk den Staat derKivier-
-en. Utrecht, 1823, page 22.
the water. They were overgrown with
grass and bushes, and were soon provid-
ed with dykes. Between them were a
great number of shallow water courses,
which were naturally no longer in a con-
dition to carry off the greater part of
the volume of the Rhine, and still less
could the level of the sea establish itself
therein. The low water-level in the
Waal thus disappeared, and with it the
former large (relative) fall. The Rhine
and the Leek, and likewise the Merwede
or lower part of the Waal, thereupon
took a stronger current, and the entire
volume of the Rhine resumed its course
through these arms, while, in consequence
of the previous diminished current, the
depth therein had diminished in a re-
markable degree, and they had become
entirely insufficient for carrying off the
waters. The streams could only be con-
fined to their beds by raising the dykes,
but they filled these to such an alarming
height that not only did the natural
drainage in great part fail, but the dan-
ger of dyke-breaks ever increased and
the existence of many important places
was continually threatened."
We see, then, that apprehensions
founded upon possible changes at the
mouth of the river are not so groundless
as the Commissioners suppose. The com-
pletion of a system of dykes is very
liable to cause changes in the course of
the lower river by curasses, and these
changes are liable to necessitate an in-
crease in the height of the dykes.
I pass now to another point of most
vital importance, which, strange to say,
has not been touched upon, either in this
report or in the very voluminous and
valuable report of Humphrey's and Ab-
bott. How is it proposed to deal with
the rainfall in the reclaimed district ?
In the history of the levees, thus far,
this question has attained no practical
significance. They have been built to
meet immediate and local wants, with
but slight consideration of ultimate ef-
fects consequent upon the completion of
the system. They have afforded protec-
tion only to the higher grounds near the
river, leaving always extensive swamps
in the rear to receive and convey away
their surface water. Upon the comple-
tion of the system, the swamps above
Red River will no longer afford this re-
lief. Their outlets are liable to be back-
20
van nostrand's engineering magazine.
ed up from four to ten feet above the
highest flood hitherto known. The flood
stage of the river lasts sometimes three
or more months, during which time the
alluvial districts are liable to receive a
rainfall of two feet or more. Without
efficient drainage, their condition will
hardly be improved by the levees. In
fact, extensive tracts will be liable to
overflow several feet deep, which, with-
out levees, would have been above water.
Claims for protection will be urged with
redoubled vehemence, claims which the
Government cannot in justice disregard,
the evils being of its own creation. I
can conceive of no effectual remedy for
these evils other than a vast establish-
ment of steam - pumping machinery.
Such an establishment is ultimately in-
separable from a perfected system of
levees. If the Government commits it-
self to the first, it cannot reasonably or
justly evade the second.
Let the reader endeavor to form an
idea of the cost of such an establish-
ment, capable, for instance, of relieving
a district 20,000 square miles in extent,
of 12 inches of rain-water in the course
of 30 days, the water to be raised 12
feet. The result is absolutely appalling.
More than three times the sum assigned
as the entire cost of the levees.
It is not the purpose of this communi-
tion to offer anything in the way of prac-
tical suggestion, but rather to urge the
importance of a more thorough consider-
ation of the subject than it appears to
have received from this Commission.
The method of protection by levees, once
resolved on and undertaken by the Gov-
ernment, must be persevered in, however
great the difficulties in their maintenance
developed by time. The longer they
afford protection to the country, the
more important become the interests to
be protected, the more deplorable results
of failure, and the stronger the obliga-
tion to maintain the system. The Gov-
ernment should not be committed to ac-
tion so momentous and irrevocable with-
out all the light that the history of simi-
lar works can afford, lest the difficulties,
now but dimly to be foreseen, should
progressively acquire such strength as to
become utterly overwhelming.
LIME.
From "The Builder.'
Or all the materials used in construc-
tion, lime is perhaps the most important,
and the following resume of several
series of experiments made by French
engineers and others into its nature and
treatment cannot fail to be acceptable.
I. Pure or quick Lime, Oxide of Cal-
cium, is composed of 28.58 parts of
oxygen, and 71. 42 parts of calcium, a
substance white in color, caustic, pulveru-
lent, absolutely infusible in the fiercest
fire, susceptible of crystallization in
rhomboidal prisms, and of a burning
and acrid taste; it quickly disorganizes
animal substances brought into contact
with it, turns syrups of violets green,
and gives to turnsole the same reddish
blue color as an acid.
Its specific gravity is 2.30. It dis-
solves in 900 or 1,000 times its weight
of cold water, or in twice that quantity
of boiling water. It is scarcely ever
found in nature in a state of purity,
except in some volcanic prodiictions.
Brought into contact with water, it is
transformed into hydrate; it gives out a
quantity of heat which may amount to
300°centigrade, and is capable of igniting
gunpowder; a part of the water escapes
in the form of very hot vapor, slightly
caustic, and a noise is produced resem-
bling that caused by plunging red-hot
iron into water; it melts or is reduced
into impalpable powder, or into paste.
This hydrate is chaux amortie, chaux
coulee, or chaux eteinte, slaked lime, to
distinguish it from quick or anhydrous
lime.
LT. Physical Characteristics. — When
slaked, lime increases in volume; it
swells according to its degree of purity,
and sometimes attains a volume two or
three times that of the quicklime from
which it is produced. That which has
LIME.
21
absorbed a volume of water equal to
2.60 to 3.60 for one of lime is called
chaux grasse, or fat lime ; and which has
only taken up 1 to 2.30 per cent, of water,
chaux maigre. When the latter hardens,
not only in the air but under water, it is
called hydraulic lime.
III. Limestone. — Lime is obtained for
industrial purposes by the calcination of
calcareous stone, a substance composed
of lime and carbonic acid, and which
partly dissolves in weak acid, with more
or less effervescence. The quantity of
lime which it is capable of yielding is in
proportion to the carbonate of lime con-
tained within it.
Pure carbonate of lime is very rare; it
contains 55.98 parts of lime, and 44.02
of carbonic acid. When calcined at a
high temperature, it yields pure caustic
lime.
Calcareous matter is one of the most
common. In nature, it is usually mixed
with silica, alumina, magnesia, quartz in
grains, or sand, clay, oxide of iron, man-
ganese, bitumen, and sulphur, or pyrites.
The combination of these various sub-
stances constitutes several kinds of lime-
stone, which are subdivided into many
varieties.
Mineralogists distinguish several kinds
of limestone, and point out varieties of
form and texture in each; but that
which is important for the builder
to know is, that each kind furnishes a
special line different in color, density,
greediness for water, and especially in
its practical results when mixed with
sand.
The physical characteristics of calcare-
ous stones furnish no certain data with
respect to the kind of lime they will
yield, and even chemical analysis affords
but approximate results. Formerly it
was maintained that the hardest, heavi-
est, most compact, and most homogene-
ous stones, with the finest grain, made
the best lime; it is now admitted that
these characteristics are not sufficient
indices of the quality of the products to
be obtained from them. It is only by
trials and experiments that their value
can be determined. The purer the lime-
stone, the more the lime obtained will
swell ; if the carbonate of lime contain
foreign matter to the extent of ten or
twenty per cent., the lime after being
slaked will swell very little or not at all,
it is poor.
IV. Hydraulic JOvmeetone. — As hy-
draulic limestone is the most valuable
on account of its peculiarity of harden-
ing rapidly under water, it is most
important to ascertain what limestone
will furnish it. For a long period scien-
tific men were not agreed as to the
causes which rendered lime more or less
hydraulic; some attributed this peculiar
property to the presence of metallic
oxides, others to a combination of silica
and alumina. Smeaton, in 1756, discov-
ered that the hardening by immersion
was due to a certain quantity of clay
contained in the limestone possessing
that quality. MM. de Saussure, General
Freussard, Berthier, and Fuchs, of
Munich, have published remarkable
papers on this subject, but no one has
done so much for it from a scientific
point of view as M. Vicat. Before his
time there were not ten quarries in
France in which hydraulic limestone
was known to exist, but after traveling
the country on foot for years, he discov-
ered more than three hundred, and there
is not a department in all France that
does not owe to him the discovery of a
mass of mineralogical wealth.
V. How to recognize hydraulic Lime-
s£cme.— Hydraulic lime being produced
from the mixture of carbonate of lime
with clays, it is important to know the
quarries in which the variety is to be
found. M. Vicat recommends that the
strata should be deeply sounded, as the
chemical composition of the lower layers
may differ sensibly from that of the
layers more exposed to the influence of
the atmosphere. It has been remarked
in general, that limestone of a dirty
grey, ashy, or bluish tint, contains much
more of the argillaceous or silicious
principles than that of a compact or
crystalline texture. The information
obtained from miners and masons is
very useful; and we must not be discon-
certed by failures ; they arise, generally,
simply from misdirection of research.
M. Chateau relates that for a long-time
Paris obtained her hydraulic lime from
Senonches, at the cost of 80 francs the
cubic metre, while the quarries of the
Buttes - Montmartre, the Buttes-Chau-
22
VAN NOSTrAsTD'S ENGINEERING MAGAZINE.
mont, and Romainville, which yield
limestone that produces all the varieties
of hydraulic lime, remained unexplored.
For the testing of limestone, M. Vicat
recommends the burning first of a small
quantity, and afterwards on a large
scale. The difference of the weight and
the value of the products will thus set
all doubt at rest.
VI. Mode of Trial. — The method pro-
posed by Mr. Berthier is as follows:
Crush the limestone, pass the powder
through a silk- sieve and pour upon it
little by little muriatic acid, or, in the
absence of that, sulphuric acid, or vine-
gar, diluted with a small quantity of
water, stirring it continually with a
glass rod or a stick, and continuing the
application of the acid until all efferves-
cence ceases ; evaporate the mixture with
a gentle heat, and when all is reduced to
a soft paste mix this up with about a
pint of water and filter it; the clay,
which will remain on the filter, must
then be dried, either in the sun or before
the fire, and weighed; or, which is better,
calcine the clay to redness in an earthen
or metal crucible before weighing it,
then pour lime-water on the filtered
solution so long as any precipitate con-
tinues to fall; collect this precipitate,
which is magnesia, sometimes mixed
with iron and manganese, as quickly as
possible on a filter, wash it with pure
water, dry it as completely as possible,
and, finally, weigh it. The weight of
the clay compared with that of the
calcareous substance dissolved gives ap-
proximatively the rank which the min-
eral should fill amongst hydraulic lime-
stones. It is important to note that
after the first filtration no clay may be
found, or only a mixture of fine sand
with clay; in the former case, the lime-
stone will only furnish poor lime; in the
latter, the sand must be separated from
the clay by washing and decantation, to
ascertain the resj^ective weight of each.
VII. Lime-burning. — In the burning
of lime, all kinds of fuel are employed,
according to the locality — wood, heather,
peat, coal; coke gives excellent results,
charcoal not so good, besides being \rery
dear. The form of the kirns varies with
the customs of the place, and the kind of
fuel employed: it should tend to econo-
mize the latter, but without endangering
the quality of the product. In those
regions where wood is abundant, the
kiln is often a simple square or circular
excavation, about 6 ft. wide by 10 ft. to
11 ft. in height, the interior being lined
with dry stones, or, still better, fire-clay
bricks. The limestone is thrown in, but
not too compactly, so that the flame
may circulate, and the smoke escape;,
the fuel is then placed in a space left in
the upper part of the mass. No arrange-
ment whatever is made to concentrate
the heat, the loss of which is enormous,
and the burning of the limestone is un-
equal.
The forms employed for better con-
structed kilns are the right-angled prism,
the cylinder, the cylinder surmounted
by a truncated cone, the reversed trun-
cated cone, and the ellipsoid ovoide,
with variations. The rectangular forms
are used in the centre, south and east of
France. Bricks and lime are burned in
them at the same time. The limestone
is placed below, filling up half the kiln,
and the upper part is filled with brick&
or tiles. When a large quantity of lime
is required rapidly, the cylindrical form
is employed; their construction is eco-
nomical and easy, but they do not last
long. The limestone is built up like a
tower, and covered with beaten earth,
the fire being introduced below.
The other kilns are built in a solid
and durable manner; no bricks are burnt
in them; the large stones are placed
below, and the small upon them in the
upper cone. The ellipsoidal and ovoidal
kilns are for burning by means of coal
or coke; their linings are of brick, 16
in. to 20 in. in thickness, set in mortar
made of refractory clay and sand.
In the long-flame kilns, fed by wood
and heather, the charge rests on one or
two arches constructed of the same ma-
terials as the kiln ; the fire increases
with the draught, the mouth is kept,
filled with fuel, the flame makes its way
gradually until the whole mass is in a,
state of incandescence to the very sum-
mit.
VIII. The Kilns. — A crowd of cir-
cumstances may affect the burning — the
quality of the fuel, the direction of the
wind, etc. Generally it takes 120 to 150
hours to calcine properly 70 to 80 tons
of limestone.
LIME.
23
It is almost impossible in long-flame
kilns, 20 ft. to 25 ft. high, to burn the
paper layers of limestone sufficiently
without overburning the lower; in the
case of rich lime this is not a matter of
much importance, but in that of argilla-
ceous limestone it is fatal, because if
overburned it falls into powder and
becomes good for nothing. The steam
of the water contained in the limestone
aids by its expansion in the burning of
the upper layers: thus the limeburner
prefers the stone just out of the quarry
to that which has lost its water.
The burning of argillaceous limestone
is also very difficult in kilns heated with
coal, the latter being mixed with the
stone, The draught is affected in many
ways, by changes in the direction or in
the force of the wind, by any damage
done to the sides of the kiln, by the fact
of the pieces of limestone being too un-
equal in size, and thus not being equally
mixed with the coal, and many other
accidents which cause the lime to be
burnt too much or insufficiently.
IX. MM. Donopp and Deblinne set
forth the differences which exist in lime
calcined by means of wood, coal, and
peat.
1. Lime burned with wood is gener-
ally whiter than that produced with
other fuel.
2. Lime calcined with peat, slaked
and mixed with an equal quantity of
water, always precipitates more rapidly
than that which has been burned with
wood.
3. The calcination with coal produces
lime which precipitates very promptly,
when, after having been slaked, it is
mixed with a certain quantity of water.
Consequently, it is in the interest of
builders to employ lime burned with
peat or coal, because as its residue does
not contain the alkaline principles of
lime burnt with wood by the mixture of
the ashes, the mortars of which they
form part will be of superior quality.
X. Rich lime is obtained from the
purest limestone; it is called chaux
grasse, because when slaked the paste is
fine and greasy to the touch. This
kind swells and throws out more heat
than the others. Reduced to a paste
and exposed to the air, it dries by the
evaporation of the water which is not
in combination with it, absorbs a portion
of the carbonic acid contained in the air,
and in time acquires considerable hard-
ness; this hardness is much accelerated
by the substitution of a current of car-
bonic acid gas for atmospheric air. In this
state, and with the aid of small mould?,
tiles and slabs may be made which take
a polish when rubbed upon a fine stone,
and resemble the finest white marble.
The following analyses of the compo-
sition of several materials producing
rich lime are by M. Berthier, engineer:
Iceland Spar. — Pure carbonate of
lime. The elements are:
Lime 0.564
Carbonic Acid 0.436
1.000
Carrara White Statuary Marble. —
The matter which is insoluble in acid is
pure quartz. The elements are:
Lime 0 . 554
Magnesia 0 . 001
Clay and quartz 0.010
Carbonic acid 0.435
1.000
Limestone of Saint Jacques, Jura. —
Compact, yellowish in color, forms the
basis of the Jura mountains. The ele-
ments are:
Lime 0.546
Magnesia 0.009
Clay and quartz 0 . 01 5
Carbonic acid 0.430
1.000
Limestone of the Jurassic formation,
forming the superstratum of the iron
mine of La Voulte in the Ardeche —
compact, yellowish, shelly, density, 2.67.
The elements are:
Lime 0.541
Magnesia 0 . 006
Oxide of iron 0.005
Clay and quartz 0.023
Carbonic acid 0.426
1.000
Coarse Limestone, tertiary formation
in the environs of Paris, very shelly.
The elements are:
Lime 0.556
Clay and quartz 0.015
Carbonic acid 0.429
1.000
24
VAN NOSTRAND S ENGINEERING MAGAZINE.
Fresh-water Limestone of the environs
Nemours, Seine, and Marne — compact,
yellow, rather cellular, and very sono-
rous. The elements are:
Lime 0.548
Magnesia 0.009
Clay and quartz 0.010
Carbonic acid 0 . 433
1.000
Fresh - water Limestone of GEnigen,
near Constance, Algeria — composed of
remains of birds, saurians, and fish, con-
tains a large proportion of organic
matter. The elements are:
Lime 0.504
Magnesia 0.018
Clay and quartz 0.069
Carbonic acid 0 . 409
1.000
The two following are due to M.
Vicat :
Vichy Limestone. — This stone, from
the amount of clay which it contains,
forms the limit of rich limestones. The
elements are:
Lime 48.80
Magnesia 4 . 76
Oxide of iron, clay, and
quartz 2 . 80
Carbonic acid 43.64
100.00
The composition of the lime produced
from the above stone is as follows:
Lime 86.00
Magnesia 4.76
Oxide of iron, clay, and
quartz 5.00
100.00
The rich lime, which swells most, is
evidently the most profitable; but its
employment should be restricted to ordi-
nary masonry in elevations; if used for
underground or water work, the mortar
in which it enters will not harden, but
crumble away.
XI. Ghaux Maigre, or poor lime, so
called from the fact that when mixed
with water, of which it absorbs but a
small proportion, it is short and hard,
not sticky and unctuous, like chaux
grasse — it scarcely effervesces at all. It
is produced from limestone containing
mineral oxides and magnesian products
in considerable proportions. Like the
preceding, it is quite unfit for use under
water or in damp places.
XII. Hydraulic Lime. — When chaux
maigre possesses the special property of
hardening under water, it is called hy-
draulic lime. M. Vicat subdivides the
various kinds under three heads, accord-
ing to their rapidity of hardening:
1st Class. — Medium Hydraulic, con-
taining 82 per cent, of lime and 18 per
cent, of clay.
2d Class. — Hydraulic Lime, contain-
ing 74 per cent, of lime and 26 per cent,
of clay.
3d Class. — Eminently Hydraulic, com-
posed of 70 per cent, of lime and 30 per
cent, of clay.
The first sets after immersion for
fifteen to twenty days; the second, in
six to eight days; and the third in two
to four days. The lime is considered to
have set when it will support a knitting-
needle, filed square at one end, and
loaded with a weight of 10 ounces,
without any sensible depression being
produced. In this state it will resist the
finger with a pressure of 10 to 12
pounds. A fragment of it will not bend,
but break.
The hydraulic limes have little color.
They have generally a muddy grey, un-
burnt brick, or yellow tint. Their
swelling, as compared with the unctuous
limes, is scarcely noticeable. The best
and dearest of all the kinds known in
France is that of Saint Quentin.
XIII. Analyses of the Limes. — The
following table contains the results of
analyses by MM. Berthier, Rivot, De-
lesse, and H. Deville, of the best known
hydraulic limes, ten being of the class
called "hydraulic," and six of the de-
nominated "eminently hydraulic:"
NITRO-GLYCEKINE EXPLOSIONS.
25
Percentage of the Elements of tJiese Limestones.
"Hydraulic."
" Eminently Hydraulic."
Carbonate of lime
61.33 to 89.2 per cent.
52.47 to 82.5 per cent.
magnesia
In 1 case 40.91 ; gen. 2 to 3 per cent.
44.25 in 1 case; gen. 1.5 to 4.5 p. c.
Clay
5.50 to 15 per cent.
3.25 to 23 per cent.
15.3 in 1 specimen only.
None.
Quartz sand and clay-
15.0
Alumina, with a little
oxide of iron
2.6
Oxide of iron
Trace " "
Carbonate of iron. . . .
0.58 in 1, and 6.2 in another.
3.0 per cent, in 1 case.
" manganese
None.
1.5
Iron pyrites ...
0.80 in 1 specimen.
None.
Soda and potash
0.12
«i
1.0 to 4.5 per cent.
Percentage of the Elements in the Limes made from the above.
Lime
pt, | Silica
C1*y} Alumina
Quartz sand
Magnesia
Oxide of iron
' ' manganese.
Sulphate of lime. . . .
'Hydraulic."
53.82 to 78.29 per cent.
10.25 to 26.14 "
1.54 to 8.69 "
1.71 in 1 case ; 35.93 in another.
From a trace to 1.34 per cent.
Traces.
None.
1.15 in 1 case ; 1.24 in another.
" Eminently Hydraulic."
53.05 to 70 per cent.
13.40 to 29
Traces in 1 instance only.
Trace to 39.71, in 3 cases only.
1 to 4.10 percent, in 3
4 per cent, in 1
None.
The best manner of preserving these
hydraulic limes, when they come from
the kilns, is to strew the bottom of the
receptacle, which mast be perfectly dry,
with slaked and sifted lime, to the depth
of about 3 in., and to place about the
same quantity, or rather more, of the
same over the top of the lime when the
receptacle is filled.
When the proportion of clay exceeds
30 per cent, in hydraulic lime, it can
only be slaked by means of boiling
water. Powdered and mixed, this lime
sets immediately. It does not, however,
retain its hardness, but falls into powder
or paste, according to the state of the
atmosphere. This is called chaux limite,
but it constitutes by comparison the
limit between lime, the cements, and the
puzzolanos.
NITRO-GLYCERINE EXPLOSIONS.
Bt chas. l. kalmbach, m. e.
Written for Van Nostrand's Engineering Magazine.
Having manufactured, solely for my
own use, nitro-glycerine, fulminate, gun-
cotton, and the dynamites, for nearly
nine years, and having expended these
materials under a great variety of cir-
cumstances, on land, in mines, and under
water, I have been enabled to accumu-
late a great number of facts concerning
their character. This experience has
forced me to dissent from many import-
ant and universally received maxims,
governing the storage, transportation,
and use of nitro-glycerine, and the com-
pounds made of the same. The fact
that during all that time I have never
met with the slightest so-called accident,
confirms my faith in the deductions I
have made from these observations.
26
VAN NOSTRAND'S ENGINEERING MAGAZINE.
Incidentally, while engaged in these
labors, I discovered some improvements
in the economical application, as well as
in the compounding, of nitro-glycerine
with absorbent materials, which im-
provements are covered by letters
patent. Since, however, the specifica-
tions cannot relate my experience nor
give the reasons for the system of rules
I employ, I am induced to publish these,
notes to the end that the attention of
others may be drawn to a system which
has proved so eminently successful in
my hands.
On the 14th of April, 1S66, an explo-
sion of nitro - glycerine occurred in
Wells, Fargo & Co.'s office, San Fran-
cisco, resulting in great loss to life and
property. A suit for damages arose,
which is on record in vol. 15, p. 524, of
Wallace's Reports, United States Su-
preme Court. From the testimony of the
experts examined I quote: "Explosion of
nitro-glycerine is produced by percussion
and concussion, by a high degree of pres-
sure^ but not by contact with fire. If
flame be applied it will burn slowly,
without exploding, and when the flame
is withdrawn it will cease to burn. It
will also explode when subjected to a heat
of 360 degrees Fahrenheit.^
I believe that the causes of explosion
enumerated in the above quotation are
to this day universally received as
axioms, and that the fact of their un-
questioned reception is the fruitful
source of many accidents. I assert that
but one of them is true and worth
guarding against, namely: Nitro-gly-
cerine will explode when heated to about
360 Fahrenheit. I will also state that
all compounds containing nitro-glycerine
will explode when heated to that degree.
Simple concussion or percussion will not
explode nitro-glycerine nor the dy-
namites.
A bottle or' other frangible vessel par-
tially filled with nitro-glycerine may be
thrown with great violence, or from a
height on rock and shattered without
producing explosion. Surely here we
have concussion or percussion. But
what happens if a tin can or other
strong flexible vessel filled with nitro-
glycerine is subjected to such an ordeal ?
Such can will invariably explode when
it strikes. The reason is evidently this:
Arrested motion converted into heat.
The glass bottle breaks by first contact,
releasing the contents and allowing them
to scatter, thus measurably continuing
the motion; The flexible vessel, how-
ever, if strong enough, does not release
them, but dents or flattens in the direc-
tion of the line of motion, thus reducing
its cubical internal measure and produc-
ing on the contents rapid or rather per-
cussive compression. This compression
evolves an amount of heat exactly de-
pending on the weight of the canister
and the rapidity of its motion. For this
reason it is difficult to explode the dy-
namites by similar force and under iden-
tical conditions. Being porous and
capable of yielding to compression to a
degree, they are incapable of evolving
the necessary amount of heat for such
explosion. It is possible, of course, to
compact them sufficiently to neutralize
that elasticity and evolve the heat neces-
sary— in fact they are so compacted
every time they are exploded in a mine,
but it is evident that the conditions
necessary are difficult to attain in the
ordinary circumstances attending their
storage, handling, and shipment.
Flame may be applied to nitro-gly-
cerine, and it may thus be burned on its
surface without explosion, provided:
that the burning be interrupted before
the unburned mass attains the explosive
360° of heat. The dynamites may be
burned safely, because, being porous,
they are poor conductors of heat and do
not absorb it readily from the burning
surface as the pure nitro-glycerine does.
But it would be unsafe to burn a con-
siderable amount of them in a thick
metallic vessel, as the metal would carry
the heat from the upper burning portion
to the bottom and thus cause explosion.
The report next mentions " high pres-
sure " as a factor of explosion. It is
true that every explosion is attended, or
rather preceded, by a high pressure, but
it is a pressure developed instantaneous-
ly and the most efficient generator of the
heat required. Pressure applied so
slowly as to allow the dissipation of the
heat, generated cannot produce explosion.
For this reason I doubt whether nitro-
glycerine can be exploded in a vacuum.
The report then stated that: "It does
not explode by the application of fire,"
which is true enough, if the fire be ap-
plied to the open surface of nitro-
NiTRO-GLYCERINE EXPLOSIONS.
27
glycerine of normal temperature, but
that is certainly the only way in which
fire may be applied to it without produc-
ing an explosion. A glowing coal, a
hot iron, or a gas jet, applied to the
bottom, or even the side, of a tin can,
will explode it, for it will heat the film
in immediate contact to the explosive
point, producing an initial explosion. I
say "initial," because if the vessel is
entirely open and the point of contact
small, the gases produced by the explo-
sion of the film will merely throw the
other fluid, jritro-glycerine, aside and
escape with a crackling noise. If the
can be full, or closed, or if the mass be
frozen, or of great height above the point
of contact, the whole will explode, be-
cause it cannot get out of the way of
the pressure of the first or initial explo-
sion, and this " initial " produces the re-
quired compression for the necessary
instantaneous evolution of heat. On the
other hand, a pan holding a moderate
depth of nitro-glycerine may be set over
a slow fire and entirely evaporated with-
out an explosion, because the lire evapo-
ration keeps the temperature below the
explosive degree. Dynamite is subject
to the same law, and differs only to the
extent of its porosity.
Nitro-glycerine, if ever so carefully
prepared and washed, will slowly decom-
pose, yielding fumes of nitrous acid. If
strictly confined these fumes accumulate
and exert pressure, which pressure makes
it peculiarly sensitive to percussion.
This fact has been (doubtless) the sole
cause of many, apparently mysterious,
accidents.
I find, then, but a single primary
cause for the explosion of nitro-glycerine,
viz.: Heat of not less that 360 degrees
Fahrenheit.
I also find that the most direct and
efficient way to produce such a degree
of heat is by percussive compression.
Knowing the primary cause of its ex-
plosion, it should be comparatively easy
to make, store, transport, and use, nitro-
glycerine in such a manner as to avoid
all conditions favoring that cause.
It being important to give free access
of, or rather to the, air, it should be
stored in shallow, open, non-metallic
vessels, which should not be filled to a
greater depth than their diameter.
Stone, or earthenware, glazed inside,
is the best material for such vessels,
because : It is not affected by acids, not
a good conductor of heat, and it is strong,
stiff, and brittle. Such vessels are cheap
and easily obtained everywhere, lasting
an indefinite time. The flexible metallic-
can is supremely dangerous and unfit
for the same reasons.
The shallow, op#n vessel gives an other-
material advantage in the fact that the
contents are always fully visible, and
any change in appearance indicating
dangerous decomposition may be at once
observed and provided for, for it always
does change in appearance long before a
dangerous stage is reached.
When during, or rather immediately
after, manufacture, the acids containing
the nitro-glycerine are washed in an
abundance of well agitated water of a
low temperature, the precipitated, heavy
oil has a white, curdy appearance not
unlike buttermilk. It is then in its very
safest condition, as it is impossible to
explode it .by any ordinary degree of
compression. It is, however, just as
strong as it ever is under other and
more sensitive conditions. I have sent a
rifle ball through a tin canister of it
without producing explosion, and have
fired a strong fulminate primer in anoth-
er with the same result, viz., tearing the
vessel and spilling the contents. When
the latter experiment, however, was re-
peated with a strong champagne bottle
the explosion occurred, because the sides
of the bottle were strong enough to
enable the primer to exert the requisite
compression. Such nitro-glycerine, in a
temperature of 70° F., will retain this
appearance and this quality for one and
even two months. #
Since it adds so much to the safety it
is worth the trouble to store a supply
sufficient only for that length of time.
Such nitro-glycerine is peculiarly fitted
for shipment and is safest to carry hi
boxed stone jugs, which are not to be
filled quite full, say 3 gallons in a 5-gal-
lon jug. Only a very gradual raising of
the temperature will explode such jugs —
no amount of crushing force being able
to cause explosion, provided the nitro-
glycerine remain fluid. As soon as it
freezes it separates from the water and
will remain so after thawing. Thus it
can be made highly sensitive by repeated
freezing: and thawing;. Frozen nitro-
38
VAN nostrand's engineering magazine.
glycerine is dangerous to handle and
transport, because it is rigidly confined
in its crystals which occupy a less space
than the fluid they are formed of. The
fracture of a dry crystal will often cause
explosion. There is, however, one ad-
vantage in keeping nitro-glycerine frozen
in store and it is this: When frozen the
acidulous decomposition noticed on page
27 cannot possibly take place, but the
nitro-glycerine remains perfectly unalter-
ed as long as it remains hard. Since
such decomposition is so slow as to be
almost imperceptible, and since it is so
easily checked and provided for by sim-
ple washing and a superposed film of
water, I have always avoided freezing
because of the risk involved.
I have, in the above, tried to give a
full and intelligible exposition of the
true cause of the explosion of nitro-
glycerine and the means I have success-
fully applied to avoid unintentional
explosion. I only hope that I have
avoided all obscurity of expression, as
that is the only chance for misapprehen-
sion.
CLEVELAND AND THE WORLD'S IRON TRADE.*
From the " London Mining Journal."
Duration of Supply. — The Cleveland
ironstone has been estimated by Bewick
to extend over an area of not less than
420 miles. Allowing a yield of 20,000
tons per acre, it has been calculated that
the main seam of the district contains
close on 5,000,000,000 tons. Not a few
estimates have been made regarding the
probable duration of this supply. Mr.
Cockburn, manager of the Upleatham
Mines, in a paper read before this Insti-
tute in the year 1869-70, calculated that
Urst-class stone would be found in the
Cleveland hills for 73 years to come,
allowing an average weekly consumption
of 75,000 tons. It is pretty well known
that this consumption has already been
surpassed. Including the ironstone vend-
ed from the Rosedale Mines of Messrs.
Morrison and Leema*i, and the Hinder-
well Mines of Palmer's Shipbuilding
Company, the total average weekly out-
put of ore is now over 100,000 tons, so
that, according to Mr. Cockburn's esti-
mate, the period of the exhaustion of
our best mineral — assuming a continued
ratio of increase — is likely to be arrived
at within (say) the next 60 years. Mr.
Cockburn's calculation, I believe, leaves
the top seam, as well as the upper and
lower oolitic, intact, and yet Bewick
placed the duration of the same source
of supply at 680 years, and allowed 800
■or 900 years as the limit of duration
* From a paper read by Mr. J. S. Jeans before the
43 ociety of Cleveland Engineers.
over which the inferior seams would be
capable of extending. Mr. Jones, secre-
tary of the Cleveland Ironmasters' Asso-
ciation, is reported to have stated in
1872 to the committee on the Cleveland
Extension Railway Bill, that the supply
of ironstone in the Cleveland district
would last for a hundred years at an
increasing ratio of consumption, and it
was calculated by the same gentleman
at that time there were about 300,000,000
tons under lease and worked, being equal
to 37 years' consumption at the rate of
7,740,000 tons per annum. It is of little
use taking into account the thin and
inferior seams, as they are nearly all too
coarse and silicious, and contain too
small a percentage of iron to defray the
cost of working. It is, therefore, on
the main seam that the prospects and
prosperity of Cleveland must depend.
It would probably be found that with a
more exact definition of the area of the
ironstone field embraced within their
calculations the figures given by Messrs.
Bewick and Cockburn would more nearly
coincide than they now appear to do;
but whichever estimate we accept, the
period of the exhaustion of our supplies
of ironstone is placed at so remote a
date that it need not further enter into
our calculations. It has hitherto been,
and still is, the custom to ' speak of the
ironstone of Cleveland as practically
inexhaustible, and this we may here
confidently assume to be the fact.
CLEVELAND AND THE WORLD'S IRON TRADE.
29
Compared "with other Iron Fields,
the ironstone can be worked at a cheap
cost. Until within the last three years
its price did not generally exceed 3s. 6d.
per ton, and it could be mined for lOd.
per ton. There is scarcely any other
district in which more economical results
are obtained. In Lincolnshire, it is true,
the ore is quarried at a cost of 6d. to 8d.
per ton, and is sold at the mine for 2s.
6d. to 3s., but then the ironmakers of
Cleveland will not hesitate to affirm that
the Lincolnshire ore is not so uniformly
well adapted for smelting purposes as
the ore of Cleveland; and when it was
found necessary last year to make use
of it in lieu of the native stone, it in-
volved no end of trouble in the working.
Scotland has what seems at first sight a
superior advantage to Cleveland in the
closer juxtaposition of its minerals, the
splint coal being found not unfrequently
in the same measures that yield the iron
ore; but both the splint or smelting coal
and the blackband ironstone of Scotland
are near exhaustion, and retrogression
has consequently marked the course of
the Scotch iron trade during the last
two years. Staffordshire and Wales have
such inadequate supplies of local ore
that they are compelled to import the
great bulk of what they consume from
foreign sources. Northampton has of
late been brought into considerable
prominence as a source of supply, but
the position of the district is even worse
than that of either of the three older
districts here enumerated, seeing that it
labors under the insuperable want of a
proximate source of coal supply. It is
scarcely necessary to extend our com-
parison into North Lancashire and Cum-
berland, for in addition to the great cost
and uncertainty attached to the mining
of iron ore in these districts, the former
with an ample supply of hematite is
compelled to bring the great bulk of its
fuel from South Durham, at a freightage
rate of 8s. to 9s. per ton, while the
latter, with a proximate supply of infe-
rior coal, is chiefly dependent on the
Cleator Moor district — a restricted and
rather precarious source of supply — for
its ironstone. Unaided and alone, the
ironstone of Cleveland would never have
placed that district in the proud indus-
trial position it now occupies. The con-
tiguity of the South Durham coal field,
with boundless supply of the finest fuel
yet found to be available for iron smelt-
ing purposes, has been the ladder on
which Cleveland has mounted to excep-
tional prosperity. The Durham coal
field is within Is. 6d. or 2s. per ton of
Middlesborough, and the development
of the Durham coal trade has followed
that of the iron trade of Cleveland in an
unvarying ratio of increase.
Iron Manufacture on the Conti-
nent.— Spain has large tracts of iron
ore in the district around Bilboa, now
being largely developed by English capi-
tal, but there is no sufficiently contiguous
coal field to favor the erection of iron-
works on the spot. Besides the coal of
Spain is very inferior in quality, contain-
ing a low proportion of carbon, ranging
from 45.5 to 82.0 per cent. Russia also
has to combat the difficulties of a limited
and inferior coal supply, the total area of
its coal field being not more than 100
square miles, while the coal often contains
as much as 17.1 per cent, of ash to 38.7
per cent, of carbon. A good deal has
recently been done to develop the miner-
al resources of Russia, for we find in a
recently published return it is stated that
there were 1174 iron mines in operation,
and that the production of pig-iron was
at the rate of 354,000 tons per annum ;
but, notwithstanding that there are nu-
merous rich deposits of iron ore, the
scarcity and inferiority of the supplies
of fuel must always operate to the detri-
ment of its metallurgical industry. Com-
mencing in Luxemberg and terminating
in France, there is a field of ironstone
150 miles in extent, which corresponds in
geological position with our own. The
ore varies from 6 J to 16-g- feet in thick-
ness, and yields about 32 per cent, of
iron. The same field may be followed
into Alsace-Lorraine, where it attains a
uniform thickness of 13 feet, and where
the mines are close to the furnaces. Mr.
I. L. Bell has found that iron can be
made here more cheaply than on the
banks of the Tees, but the fuel available
for smelting purposes in this part of the
Continent is so deficient alike in quantity
and quality that, in spite of cheaper
labor and other collateral advantages,
there is not much scope for any great de-
velopment of production unless, indeed,
there shall meanwhile be found greater
30
VAN NOSTRAND S ENGINEERING MAGAZINE.
capabilities of fuel supply than are now
known to exist. There is no other Euro-
pean country that threatens to come
within sight of England in the manufac-
ture of iron, if avc except Belgium, which
has long been held up as the bete noir of
the British industrial, and of whose riv-
alry we are still hearing reports from day
to day. No one who knows anything
about the relative industrial conditions
of the two countries will seriously admit
that any ultimate danger is threatened
to England from Belgian competition.
Here and there a Belgian firm has wrest-
ed an order from the English iron trade ;
and the opposition thus confronting us
has been more seriously felt since the
tide of industrial prosperity commenced
to ebb, some 15 or 18 months ago. But
there can be no permanency in the hold
which the Belgians have been able to
seize upon the markets of Europe. So
far as its natural resources are concerned,
Belgium is one of the most impoverished
nations in Europe. Its coal field does
not cover an area of more than 510 square
miles, as compared with 5,400 square
miles of coal area in Great Britain. Its
collieries are generally worked under
very great difficulties, and its ironstone
is all but exhausted. Out of 700,000
tons of iron ore required to produce the
610,000 tons of pig-iron made in Bel-
gium in 1871, not more than 100,000 tons
were raised in Belgium itself, the residue
being almost entirely from the Grand
Duchy of Luxembourg, so that the bulk
of the ore has to be carried a distance of
over 100 miles, while much of the ore
does not contain more than 26 to 27 per
cent, of iron. But, in addition to these
drawbacks, neither the ironstone nor the
fuel supplies of Belgium are equal in
quality to those of England. The fact
is that the Belgians hold their high posi-
tion among industrial nations not because
but in spite of the natural resources of
their country. Cheap labor, an avoid-
ance of all avoidable waste, contentment
with small profits, and patient industiy
have really and solely made Belgium
what it is ; and I hope that I shall not
be considered presumptuous if I venture
to add my opinion that it has reached its
utmost limit of development so far as the
iron trade is concerned. Already it im-
ports from England a great deal of the
pig-iron and fuel required for its manu-
factures, and so long as it is handicapped
to this extent it is manifest that "if Eng-
land to herself do prove but true," no-
thing that Belgium can do need furnish
cause for alarm or aiqjrehension.
American Competition. — And now I
approach what is to me the most inter-
esting, and to others will appear the most
important, part of my subject — the con-
sideration of the rivalry that the iron
trade of England is henceforth to ex-
perience from America, and probable ex-
tent to which American ironmakers will
in the future supplement or supersede
the iron production of this country.
Hitherto, it must be admitted, the iron
trade of America has not made the pro-
gress that was reasonably to be expected,
notwithstanding that it has been un-
naturally stimulated by a protective tariff
of import duties. There are five iron-
making regions in the United States, of
various extent and importance. Chief
among these is the region of Lake Su-
perior, the great tract of country lying-
west of the Alleghanies. It extends by
Lakes Superior, Huron, and Erie towards
New York State, and by Lake Michigan
into Wisconsin, Illinois, and Indiana, and
abounds in ores yielding from 50 to 60
and even 70 per cent, of iron. In the
Michigan iron range there is an immense
deposit of the best black magnetic ore,
which yields from 65 to 69 per cent, of
iron. For the most part these deposits
lie within easy reach, and mining is never
deep and difficult as in this country.
Often it is mere quarrying, and the
" bluffs " which contain the ores fre-
quently allow of tunneling, with a slope
under the ground. All through the
States, indeed, there is an abundance of
iron ore of a quality rarely found in this
country, and in the Lake Superior region
alone 1,197,000 tons of iron ore were
raised in 1873, valued at the mines at
over $8,000,000. The fuel of America
is generally well adapted for smelting
purposes, and distinguished for a high
degree of purity. It is not, however, so
much in the superior quality of its re-
sources as in their magnitude that Amer-
ica will probably overtake and ultimately
surpass Great Britain. The coal fields
of the United States are. estimated by
Prof. Rogers to cover an area of 196,650
square miles, while a further coal area of
CLEVELAND AND THE WORLD'S IRON TRADE.
31
7,530 square miles is contained in the
British Provinces of North America,
making together a total coal area of
200,000 square miles, as against 5,400
square miles of coal area in Great Brit-
ain. These figures simply represent the
difference between an easily exhaustible
and a practically inexhaustible supply,
for although much of the coal of the
United States may not be within reach
of working, there will be millions upon
millions of tons left unworked when the
last ounce of available coal has been ex-
tracted from the coal fields of Great
Britain ; and if ever England is reduced
to the necessity of importing her fuel
from America or China, " the day of her
manufacturing prosperity — to say no-
thing of her supremacy — will have gone
for ever." At the present moment the
production of pig iron in America is a
little over a third of the total produc-
tion of Great Britain.
The total number of blast furnaces
available for use in the United States,
according to the most recent statistics, is
575, and of that number 348 only were
in blast. It is rather remarkable that,
notwithstanding the abundant coal re-
sources of the country, more than 200
of these furnaces burn nothing but char-
coal ; of the remainder 181 burn coke,
and 187 burn anthracite. One of the
greatest difficulties in the way of the de-
velopment of the American iron trade is
the general absence of a proximate coal
field to the ironstone measures. In some
cases the coal has to be brought a dis-
tance of many hundred miles to be
smelted on the spot where the ironstone
is found ; and in other cases the iron
stone is brought a long distance to the
coal. The drawback incidental to the
geographical association of coal and iron
ore is, to a large extent, discounted by
the splendid facilities of transport that
exist throughout nearly the whole of the
United States. Minerals can be carried
at a cheap rate along the Ohio, the Dela-
ware, Lake Michigan, the Mississippi,
. # and other inland seas, to the advantages
of which, in this country, we are com-
plete strangers. It is undoubtedly true
that labor is at the present time cheaper
in this country than in America, but
labor is an item of cost that can be
adapted to circumstances, whereas natur-
al resources are not. There is a want of
definite information respecting the fuel
supplies of America ; and in the last re-
port of Her Majesty's Secretaries of Em-
bassy and Legation a doubt is expressed
as to whether the coal resources of
America are equal to keeping pace with
her requirements in iron smelting. But.
every accession to our knowledge on this
matter only tends to strengthen the con-
viction that the fuel of America is not
only practically illimitable, but in the
main admirably adapted for smelting
purposes. Americans have also of late
years essayed to excel the manufacturers
of Cleveland in their greatest achieve-
ments. The " Cambria " furnace at
Johnstown, with a capacity of 15,020
cubic feet, and the "Lucy" furnace at
Pittsburg, yielding 475 tons of Bessemer
pig-iron per week, have become quite
historical ; but these furnaces have re-
cently been left in the shade by one built
on the banks of the Alleghany, which
sometimes produces as much as 101 tons
of pig-iron in a day, and can yield with
unvarying regularity from 6§0 to 660
tons of foundry iron in a week. We
have never heard of a blast furnace in
Cleveland that yielded anything like this
result, despite the fact that we have long
boasted of having the biggest and most
productive furnaces in the world. Hab-
itual optimists on the one hand, and rest-
and-be-thankful economists on the other,
have been diligently trying to explode
the notion that America will one day be-
come a competitor with England, not
only in United States markets, but in all
other markets in the world. They say
that America has not the capital neces-
sary to enable her to overtake and rival
England, forgetting that the accumula-
tion of capital is only a work of time.
They say also that the purchasing power
of money is so much less in the United
States than in Europe, that the manufac-
turers of the former could never success-
fully compete in the markets of the lat-
ter ; but it is easy to perceive that closer
assimilation in this essential is not only
attainable, but certain, sooner or later,
to be attained through the exigencies of
commercial intercourse. It was, more-
over, believed not long ago that, owing
to some defect in the clay of which
American blast-furnaces were built, the
cost of providing plant and keeping it
in repair would seriously handicap Arner-
32
VAN nostrand's engineering magazine.
ican manufacturers ; but we now learn
that the "Mount Savage" brick of the
States excels the Scotch or German, or
even the famous Stourbridge, so that un-
less the rich ores of America prove too
much for any clay, the building of mon-
ster blasts will probably become the rule
of the future. Taken as a whole, there-
fore, it may fearlessly be maintained
that America lacks none of the essential
elements of manufacturing greatness,
while her ultimate resources surpass
those known in Europe by as much as a
mountain surpasses a mole-hill.
General Conclusions. — Cleveland is
now the only known iron-producing dis-
trict in Europe likely in the future to
come into active competition with
America, and that if the resources of
America were less than they are, the
development of the Cleveland iron trade
would probably proceed at a much more
rapid pace. Hitherto the American iron
trade has been defensive rather than ag-
gressive in its tendencies. It has been
content with seeking to supply home re-
quirements. But this endeavor it has
realized with a success at once startling
and inimical to the manufacturers of
Europe. Within the last three years
the "United States have fully doubled
their resources for the production of
pig-iron, and they have increased their
production of malleable iron from
1,500,000 in 1871 to 2,000,000 tons in
1873. It is not necessary to weary you
with figures showing you how the ex-
ports of all kinds of iron from this
country to America have fallen off
within recent years, or how that falling
off has affected Cleveland in particular.
It is abundantly evident that America
has learned to depend upon herself, and
year by year we will continue to lose
,,our hold upon American markets until
we are shut out altogether. But while
America will become her own ironmaster,
she is not likely for many years to seek
for custom outside her own territories.
She may produce iron more cheaply than
it can be imported from England with a
high protective tariff in her favor; but
she will not be able to undersell the
British manufacturer in the markets of
Europe. This, then, is the field in which
the Cleveland ironmasters must labor in
the future; and we think we have
already shown that his resources are
such as to enable him to cultivate this
field more successfully than any visible
competitor. In this field the sun of his
prosperity will only set when the fuel
available for smelting the ironstone of
this district becomes exhausted. That,
however, must be regarded as a very re-
mote event, notwithstanding the calcu-
lations of Mr. Jevons and other statisti-
cians; and if there is any truth in the
commonly accepted estimate that there
is just about sufficient fuel left in the
Durham coal-field to smelt the ironstone
contained in the main bed of Cleveland,
our capitalists may rest in undisturbed
security, for no one will wake up in their
generation to find that exhaustion has at
length overtaken us.
THE SEWAGE OF PAKIS.
From "The Engineer."
In certain respects Paris is in a worse
position for the satisfactory disposal of
her sewage than London. It is true
that her population is much smaller, and
the area of collecting ground more man-
ageable; but, on the other hand, the
great distance of Paris from the sea ren-
ders it impossible to use the latter as a
recipient of the sewage sent down from
the former. Thus the cost of construct-
ing anything like the terminal canals of
our own metropolitan main drainage
system would be so enormous that the
idea could not be entertained for a
moment. In one word, Paris sewage
cannot be sent to sea in special channels.
For years it was poured into the Seine
almost without protest, but the extension
of the city, and the consequent augmen- •
tation in the volume of sewage to be
disposed of, at last became so great that
the conditio n of the river coiild no long-
er be tolerated. The construction of a
fine system of main sewers, tolerable
perfect in every respect except that they
lacked a satisfactory outfall, supplied,
THE SEWAGE OF PARTS.
33
no doubt, an additional stimulus to exer-
tion. It became possible at least to col-
lect the sewage of Paris, a thing which
was impossible while thousands of sub-
sidiary sewers debouched into the river.
Then came a period during which ex-
periments were carried out with various
processes for the purification of sewage, all
with more or less unsatisfactory results.
A farm was established, however, on
which a considerable quantity of sewage
was distributed with fair promise of
success, and at last a commission was
appointed on the 27th of August, 1874,
to investigate and report on the condi-
tion of the Seine, and suggest means for
insuring its purification. The commis-
sion have just published their report,
which we have much satisfaction in
stating confirms the views which we have
all along expressed. They find that the
only satisfactory mode of disposing of
the sewage of Paris is to run it on to
land; in other words, the system to be
adopted is a combination of irrigation
and Mr. Bailey Denton's method of
downward filtration. The extent of
land is to be much larger than Mr. Den-
ton would probably deem necessary; but
"it is certainly smaller than we think
would suffice if the soil were not of great
depth, and so porous that the sewage
would be fairly puiified even if no crops
were grown. Having premised this
much, we shall now proceed to consider
the report more in detail.
The commissioners commence by de-
scribing the existing state of the river.
The Seine is joined before entering Paris
by the Marne, the Yonne, arid several
smaller streams, all exposed to certain
chances of pollution. Yet the condition
of the water is stated to be, on the
whole, good. Fish flourish in the stream,
which runs over a bed of white sand
visible through the clear water. Pollu-
tion commences as soon as the stream
fairly enters the city, but it is limited
in character and of small importance
until the bridge at Asnieres has been
reached. The great main sewer running
.north through Paris discharges itself
close by at Ulichy, and the contents of
this conduit appear to be incredibly
nasty. The report goes a good deal
into detail about dead dogs and cats,
and scum, and organic refuse. The
picture drawn leaves, indeed, little if
Vol. X1H.— No. 1—3
anything to the imagination, and nothing
to be desired. In moderate weather the
Stygian flood keeps the middle of the
stream, but in heavy rains the force of
the current in the river is too much for
that issuing from the sewer, and the
sewage is compelled to run close to the
left bank. On this bank a filthy deposit
is left as the river falls. Of this we
shall say nothing in the way of descrip-
tion. It will suffice to state that nothing
that we have ever read or heard of can,
apparently, be more insufferably dis-
gusting. The pollution extends a long
way down the stream — how far we do
not know with precision. Oxidation and
deposition do their work by degrees,
and the nuisance is abated after miles
have been traversed. But the Seine, we
need hardly say, is never really pure —
we use the word in the mildest sense —
after it has passed through the bridge
at Asnieres. Such being the position of
affairs, the commission had to consider
how best to improve matters. Five dis-
tinct schemes for effecting this object
appear to have been carefully weighed.
The first was the extension of the main
sewers to the sea — which was at once
set aside because of the expense. The
second contemplated the extension of
the sewers to the confluence of the Oise.
But this would only carry the nuisance
to the banks of the Oise and was accord-
ingly rejected. The third scheme was
essentially novel. The sewage was to
be diluted by the addition of pure water
near the outfalls, and still suffered, as
before, to escape into the Seine. We
need hardly say that this ingenious
proposition was rejected. Fourthly, it
was proposed that the sewage should
be passed through large filtering beds,
and the clear water delivered into the
Seine. This scheme was rejected be-
cause, as the commissioners point out,
filters require incessant attention, and,
after all, they only remove solid impu-
rities. The fifth scheme was to construct
immense settling tanks near the outfalls,
to collect the dead dogs and other solid
matters. This would obviously only
eliminate a portion of the evil, while the
settling tanks, which would need to be
very large, would prove a dangerous
nuisance in hot weather, and this idea
was accordingly abandoned. Xothing
remained but irrigation, downward filtra-
34
VAN NOSTKAND'S ENGINEERING magazine.
tion on Denton's system, or purification
by some of the numerous patented
schemes before the world. That which
appeared most likely to succeed was the
precipitation system. To test its value,
a series of experiments were carried out
at the suggestion of M. Chatcher, In-
spector-General of Mines. Reservoirs
were established at Clichy on a great
scale, and on the 11th of October the
commissioners saw as much as 600,000
tons of sewage treated by the sulphate
of alumina process. The result was,
that the water was discharged clear;:but
not pure. Careful experiments made in
1868, showing that two-thhds of the
nitrogen and one-third of the volatile or
combustible materials of the sewage
were left in the water, which was unfit
for any, even the commonest domestic
uses, and could not possibly be dis-
charged into a river without contami-
nating it. What was true in 1868 is, of
course, equally true of the process in
1815. The report deals very fairly with
this question, and shows' honestly and
dispassionately why it is that all these
sewage processes must fail, except as
palliative measures. It is estimated that
Paris discharges annually about 260,000
cubic yards of solid matter suspended in
the sewage. Now, a depositing process
would have to provide for the disposal
of this huge mass of mud. How can
this possibly be effected ? If by artificial
heat, the cost would be enormous. If by
natural means, the space occupied by the
filthy mass would be very great — not
much less than 150 acres. A nuisance
would be unavoidable; and the process
of desiccation could scarcely be carried
on at all in winter. But when the mud
had been so far dried that it could be
carted or otherwise manipulated, what
would become of it ? The theory of the
believers in "processes" is, that it would
constitute a very valuable manure, worth
as much as 50s. a ton, or more. The re-
port before us explodes this fallacy. In
France, at all events, dry sewage mud is
only worth from 6f. to lOf. a ton, which
is just about the cost of the chemicals
used. The expense of pumping, drying
the mud, and otherwise manipulating
the sewage, remains undefrayed, even if
a ready sale could be had for the mud.
So that the cost of carrying out the pro-
cess would be very heavy, even if the
value of the residitum were maintained,
which is, we may add, to the least degree
unlikely, as it would not pay to trans-
port so worthless a material to any dis-
tance by road or rail, and the landowners
in the vicinity of the purification works
would soon find that they could dictate
their own terms, because the authorities
would be compelled to sell the product
at any price, and rest content so long as
they get rid of it. The commissioners
estimate that the adoption of the sul-
phate of alumina process would cost the
ratepayers of Paris and its environs
£40,000 a year, and very wisely rejected
it without further scruple, as being at
once unsatisfactory as regarded the efflu-
ent, unmanageable on a large scale, and
expensive.
After a review of the various schemes
we have cited, the commissioners go on
to state that the solution of the question
must be sought not in chemical processes
of purification, but in the combined
action of the soils and plants on sewage.
They are very careful, however, to qual-
ify this statement by adding that the
soil must be peimeable. They thus evi-
dently clearly appreciate the conditions
under which sewage can best be applied
to irrigation purposes. Experiments
were carried out by the commission to
test the advantages of downward filtra-
tion; and Mr. Denton will rejoice to
learn that the results obtained were emi-
nently satisfactory. A glass vessel half
a metre high, filled with earth and sand
from the plain of Gennevilliers, clarified
for a long period sewage discharged on
the surface. The commission analyzed
the sewage with which they had to deal,
and the variety of plants which they
proposed to cultivate, and they have
arrived at the conclusion that for each
crop 7,800 cubic yards of sewage, or,
say, 1,306,000 gallons, should be applied
per acre. On this point the commission-
ers are probably wrong in principle, as the
quantity appears to be excessive, but they
are apparently right, taking into consid-
eration the nature of the soil with which
they have to deal, in assuming that each
acre of irrigated land will purify about
24,000 cubic yards of sewage per annum.
We shall hot attempt to reproduce here
a description of the existing works at
Gennevilliers, where the irrigation sys-
tem has for two years been at work; it
MINES AND IRONWORKS IN THE UNITED STATES.
35
must suffice to say that about fourteen
miles of ditches distribute sewage, raised
at Clichy by centrifugal pumps, over a
farm of about 353 acres. The commis-
sioners carefully examined the farm, and
investigated all the particulars connected
with it, and they finally arrive at the
conclusion that the only remedy for the
pollution of the Seine is the direct appli-
cation of the sewer water to agricultural
purposes, and that a permeable soil, like
that at Gennevilliers, is favorable to the
cultivation of market garden produce,
plants for manufacturing purposes, and
grass, and that no injury to the health
of those living near the sewage farm is
to be feared. We cannot, for lack of
space, enter into a detailed consideration
at this moment of the arrangements pro-
posed by the commissioners for carrying
out their scheme. The works existing at
Gennevilliers were constructed with a
grant of £40,000, made for the purpose
in 1872. In 1874 a similar sum was
voted for extension of the works, and,
when these are constructed, about 2,470
acres will be available for irrigation,
and these will dispose of about fifty
millions of tons of sewage per annum,
or half the total volume of water now
collected by the sewers of Paris. As
regards the other half, it appears that
west of the present farm more land can
be obtained at Gennevilliers, to the ex-
tent of nearly 3,000 acres, and it is esti-
mated that all this might be brought
into use by an outlay of £200,000.
This would dispose of the whole of the
sewage of Paris. Land might also be
obtained near St. Germain, and the
commissioners think that it would be
well that this should be examined before
taking another tract at Gennevilliers.
We have done little more, it will be
seen, than give the heads of one of the
most interesting documents yet contrib-
uted to the literature of sewage; we
shall return to the subect. Meanwhile,
we would express the hope that the
publication of this report may do some-
thing to place matters on a more satis-
factory footing in this country. If it is
once proved that there is no way of dis-
posing satisfactorily of sewage but by
turning it on land, we may hope that
the Legislature will interfere, to such an
extent as will simplify the present pro-
cess of obtaining sewage farms. The
energies of corporations are too often
wasted now on various schemes more or
less conflicting, and it is too commonly
argued that it is much better to try a
process than incur the cost of purchasing
a sewage farm. While an alternative
remains for adoption, time and money
are certain to be wasted by local boards.
The report of the Paris Commission has
done much to prove that irrigation with-
out alternative must, in the long run, be
adopted, and we trust the conclusion will
be accepted as nearly, if not absolutely,
final.
NOTES OF A VISIT TO MINES AND IRONWORKS IN THE
UNITED STATES.*
By I. LOWTHIAN BELL, F. K. S.
From "Iron."
Mb. Bell began by saying that in the
year 1871, one-half of the iron produced
in England was exported to foreign
countries, and one-fourth of this half
was despatched to the United States, in
all about 750,000 tons. In the year 1874,
however, the States only took 130,000
tons, and it was stated that during the
three years the producing power of that
country had risen from two and a half
millions to four millions of tons. It is a
! Bead before the Iron and Steel Institute.
matter of great interest to the British
ironmasters to learn whether this extra-
ordinary growth is due to the stimulus
of our own excited markets, and whether
the increase can be actively employed
when iron falls in value to what experi-
ence has accustomed the world to pay
for this commodity. Li touching upon
the question of transport, which so near-
ly relates to the manufacture of iron, he
said that the raw material in America
has to be carried over distances quite
unknown in this country. This applies
36
YAN NOSTRAND S ENGINEERING- MAGAZINE.
also to the manufactured product. A
great deal is done by water, and, as an
instance, he gave the cost of conveyance
of coal from Pittsburg down the Ohio.
Twenty thousand tons of this mineral
are sometimes embarked on board a flo-
tilla of flat-bottomed boats, and conduct-
ed by one steamer, for a distance of 1,600
miles at something under Is. per ton,
which includes the cost of bringing back
the empty barges. The entire question
of internal intercommunication of the
United States has experienced great
changes in consequence of the enormous
development of the railway system. The
Hudson River, which is accessible by the
Great Eastern Railway for seventy-five
miles above New York, has a double line
of rails running alongside its stream be-
yond the city of Albany. Thus the lo-
comotive has not only, in many cases,
displaced the marine engine, but it has
brought mineral districts into communi
cation with each other, which, without
it, would in a great measure have remain-
ed useless. A limited quantity of char-
coal iron can be, and is, produced from
the rich ores of Lake Superior, the Iron
Mountain of Missouri, and Lebanon in
Pennsylvania ; but the quantity would
have remained insignificant had the rail
not enabled these minerals to be convey-
ed to the coal of the Shenango and Ma-
honing Valleys, and to those of the Le-
high, Delaware, Ohio, and others. The
railway system has grown into dimen-
sions far exceeding those in England, the
land of its birth. At the end of 1873
the United States had 76,651 miles of
road, against only 16,082 miles in Eng-
land. The average cost per mile in the
latter has been £36,582, and in America
not one-third of that sum. In the latter
case, however, the Americans have had
the advantage of getting their land for
a mere trifle, but they have had to con-
tend with scarce and dear capital, and
with materials and labor far more costly
than in England. They have not con-
structed such substantial lines, however
— the convenience of the many being al-
lowed to override the possible injury to
the interest of the few. The working
charges in the States absorb 65.1 per
cent, of the gross earnings, and in this
country only 53 per cent. The rates of
carriage also vary, some charging l£d.
per ton per mile, and others only ^d.
Looking at the fuel consumed in the
manufacture of iron in America Mr. Bell
first referred to charcoal, and remarked
upon the large quantity of fox*est land to
be found. In the earlier history of the
iron trade it was almost exclusively used
in the blast-furnace, and even in 1854
one-third of the pig-iron produced in the
United States was smelted in the char-
coal furnace, or about 300,000 tons; now
it is 500,000 tons, or one-fifth of the en-
tire make. It is mostly used for railway
carriage wheels. The prices of charcoal
vary according to the district, and Mr.
Bell gave instances. He spoke of the
system of weights and measures employ-
ed in the American ironworks, and said
that this is one of the few things which
the people there had done badly. Not
content with introducing our unmean-
ing ton of 20 cwt. of 112 lbs., they have
two distinct tons, one of 2,000 lb., and
the other of 2,440 lb. Mr. Bell calcu-
lates that 46,000 acres of timber fall an-
nually to provide fuel for the charcoal
furnace. Less than 200 acres of a four-
feet seam of coal, in the county of Dur-
ham, would produce the same weight of
coke as is obtained from 46,000 acres of
American forest. Coal is more abundant
in the United States than in any other
part of the world, and all kinds are
found. In some places natural gas is
used for puddling, reheating, &c. Of
pit-coal itself there are 192,000 square
miles, as compared with 8,000 square
miles in the United Kingdom ; and . Mr.
Bell thinks it may be doubted whether
there is any similar area in the
world in which a larger proportion of
the surface is occupied by coal-bear-
ing strata. The anthi-acite fuel is much
used in the blast-furnace, indeed, out of
two and a half millions of tons of pig-
iron smelted last year, about one-half
was the product of furnaces burning
anthracite. From the position which
these beds of anthracite coal occupy, it
would appear as if, after their original
formation, an enormous amount of later-
al compression had been experienced by
the districts in which they lie. This
force has raised the strata into a succes-
sion of waves, as it were, the slopes of
which vary from an angle of 20 to 45
degs., and occasionally descending to a
depth of 200 to 250 fathoms or more.
In some cases, this compressive power
MINES AND IRONWORKS IN THE UNITED STATES.
37
has been so great as to have forced one
ridge back over its neighbor, to such an
extent as to convert what is the floor of
the seam of one place into the roof at
another, and, from a similar cause, the
quantity of coal which has accumulated
at the anticlinal axes of some of these
coal undulations is so great as to afford a
face of 40 to 60 feet, or even more, in
thickness. In some cases denudation has
carried off not only the sandstones and
shales, but a portion of the coal itself,
the bared edge of the seam is found im-
mediately under the alluvial matter of
the surface. The coal is sometimes quar-
ried ; indeed, at Mauch Chunk, there is
an open quarry of coals 10 acres in ex-
tent, the face of the seam having a
height of 70 feet. Peculiar appliances
are necessary for extracting this coal,
and Mr. Bell described them briefly.
The largest blocks known as " lump "
coal are chiefly consumed in the blast-
furnaces, the others go for various pur-
poses. The " stove " coal is that used
for domestic fires, and commands the
highest price. Anthracite coal is regard-
ed as a natural coke, as it often contains
as much as 93 pe"r cent, of solid carbon.
The height of. the seams and the nature
of the " thrust " by working out the sup-
port of a roof lying at a high angle, is
the cause of great loss in "pillars," 25
per cent, of the whole contents of the
seam being the average. The American
coal master has also to contend with a
considerable quantity of small, which is
entirely valueless, and many acres of
land, near the older pits, are covered
with it. Sometimes as much as one-half
of the whole produce of the mine is thus
rejected, but the average is about 20 per
cent, of the coal actually drawn. The
men engaged in the anthracite mines
work from eight to ten hours per day,
and are paid on a sliding scale, accord-
ing to the selling price of coal. Des-
cribing bituminous coal, Mr. Bell stated
that this is worked without producing
much small, and is largely used in a raw
state in the blast-furnaces in the Mahon-
ing and Shenango Valleys. In the east-
ern coal-fields, near Pittsburg, a cele-
brated coking coal is raised. Near Con-
nellsville the seam is 10 or 11 feet thick,
and the coal lies so soft in the ground
that a man without the use of powder
can shovel a ton an hour into the trams.
The entire produce of the mines is con-
verted into coke, and this is considered
the best of any in the United States.
Mr. Bell, however, thinks that it is great-
ly inferior to Durham coke. The cheap-
est coal he heard of is obtained for sup-
plying one of the large ironworks, and,
exclusive of royalty, it is delivered at
the furnaces for about 3s. per ton. After
describing the coal in the various fields,
he went on to consider another item of
iron manufacture, viz., the supply of flux
for blast-furnaces. He stated that there
is avast extent of carboniferous or moun-
tain limestone in America, frequently
very near the pig-iron works. Near Bal-
timore the shells of oysters, which are
found in great abundance at Chesapeake
Bay, are used. They contain 95 per cent,
of carbonate of lime, and are a very inex-
pensive substitute for lime itself. The
United States contains abundant quanti-
ties of iron ore of all kinds except the
spathose ore, which is very scarce even
in Europe. The ironstone of the liassic
and oolitic seams, which furnish about
one-third of the pig-iron made in the
United Kingdom, seems to be entirely
wanting in the States. The speaker des-
cribed first the magnetic iron ore of Lake
Champlain, its peculiarities, mode of de-
position, &c. Relative to the specular
ore of Lake Superior, which is valuable
from the cheapness of its extraction, its
abundance, and its freedom from dele-
terious ingredients, he remarked that
the contents of the mines are chiefly ob-
tained by open quarry work. The ore
yields something like 67 per cent, in the
blast-furnace, and is pure enough for the
manufacture of Bessemer iron. Mr.
Bell next noticed the Iron Mountain de-
posit. It is of easy reduction; indeed, a
furnace only 40 feet high, with boshes of
9£ feet, blown with cold air, "will make
100 or 120 tons per week of grey iron,
with less than 24 cwt. of charcoal ; with
moderately hot air 150 tons per week
can be run with 20 cwt. of fuel. The
yield of the ore may be taken at 65 per
cent. The author then described in de-
tail, various deposits of limonite. or
brown haematite, which he saw, and'
afterwards touched upon those of red
haematite ; clay and blackband ores also
came in for a share of attention. Mr.
Bell, in treating of the blast-furnaces,
referred first to the establishments which
VAN NOSTRAND'S ENGINEERING MAGAZINE.
have been founded for promoting scien-
tific training and education, and he spoke
very highly of the earnestness and de-
votion which characterizes those engaged
in the mining and metallurgical indus-
tries of the States. He criticised the
various matters in which he thinks an
improvement might be made, and recom-
mended those worthy of adoption in
this country. He stated that the Lehigh
makers are a little behind the age in the
question of fuel. In furnaces 55 feet
high, with boshes of from 17 feet to IS
feet, the anthracite used in smelting an
ore yielding 50 per cent, with 1 2 cwt. of
ironstone was about 35 cwt. Perhaps
this was due to a want of sufficient tem-
perature of the blast, and so the insuffi-
cient height of the furnace. Where
ironmasters had been bold enough to
erect furnaces of 72 feet high, their ex-
perience has proved eminently success-
ful, for the fuel consumed has been re-
duced to 25 cwt. per ton of iron. In
the matter of wages, skilled men are
paid at rates below their brethren in
England. The furnace-keepers in 1874
received 8s. 6d., against 10s. and 12s.
paid last year in the North of England.
As a rule, in the States, they have more
men employed to do the same work, and
this, added to some superiority in ar-
rangements, enables English makers to
smelt a ton of iron for considerably less
than the amount paid in wages in Penn-
sylvania. Mr. Bell spoke highly of their
blowing machinery. He stated that the
make of the 55 feet and 60 feet furnaces
of grey iron may be taken at 200 tons,
and that of the larger at 300 tons per
week. Remarking on the very large
make of some of the Pittsburg blast-
furnaces, Mr. Bell stated that their whole
secret lies in forcing the air into the fur-
nace at a high pressure, 8 lb. to 9 lb., and
in immense volume. The ready reduci-
bility of the ores is also favorable to a
large make. Going on to the malleable
ironworks, Mr Bell remarked that the
quantity of pig-iron puddled is less than
in this country, as a large quantity of old
rails are annually worked up in the mills.
The greatest number of puddling fur-
naces in any one establishment is at the
Cambria Works, at Johnstown, Pennsyl-
vania, but they cannot turn out above
600 tons of puddled iron per week, al-
though their make is equal in steel and
iron rails to 100,000 tons a year. In the
States there are 899 double and 2,063
single puddling furnaces, which together
only produce about 2,000,000 tons of
puddled iron, or 1,750,000 tons of finish-
ed iron. The prices for puddling vary
considerably in different localities. In
Troy, the rate is as low as 19s. per ton,
in the Lehigh Valley 21s. 9d. is paid, and
at St. Louis and Chattanooga 24s. 6d.
At Pittsburg 22s. 7-|d. was paid at the
time of Mr. Bell's visit. He could not
give a very satisfactory account of the
progress of mechanical puddling in
America. He referred at length to the
Danks' progress, and stated that during
his visit to Messrs. Graff, Bennet & Co.'s,
where they are in operation, the work
was going on in a satisfactory way, but
the furnaces were not used at nights.
Mr. Bell believes that rotatory puddling
will ultimately be achieved, and it may
be the result of some modification of the
apparatus invented by Mr. Danks.
Whenever hand puddling is superseded
by mechanical means, Mr. Danks will
deserve great credit for the assistance he
has already rendered, not only in per-
fecting the furnace itself, but in devising
other appliances required in manipulating
large masses of iron. Mr. Bell noticed
the three-high rolls in finishing mills,
wdiich are in the United States very gen-
erally adopted. The next subject for
remark is that of the manufacture of steel.
The make last year of Bessemer steel
reached 175,000 tons, of which 135,000
tons were used for Bessemer rails. At
the Bethlehem Iron Works Mr. Bell saw
hot ingots of steel weighing a ton each,
taken direct to Siemens' furnace, out of
which they were charged and drawn by
means of hydraulic cranes. When at a
suitable temperature, the ingots were
brought to the cogging-mill, which was
provided on each side with feeding tables,
the invention of Mr. Fritz. These
tables consist of two strong frames, the
breadth of the rolls, and long enough to
support the ingot when rolled out. The
frame is furnished with a series of rollers,
and supported on the standards them-
selves is also a roller, the latter forming
thus a continuation of the platform of
rollers placed on the frames. A man at
a small double-cylinder engine is able to
set the whole of the rollers on the two
feeding-tables, as well as those carried on
MINES AND IRONWORKS IN THE UNITED STATES.
39
the standards, in motion, which he
changes at will, by simply reversing his
engine. As soon as the ingot is partially
on the table the rollers are started, and
the ingot is propelled towards, and
drawn through the rolls, when it is re-
ceived on the table behind the rolls. The
moment this is done, a second man, by
means of hydraulic machinery, raises
the two tables to the level of the grooves
formed by the middle and top roll.
While this is being done, powerful screws
reduce the aperture in the rolls, and the
ingot, by reversing the rollers, is passed
to the front, when the feeding-tables are
lowered again to their original position.
Underneath the front feeding-table is a
traversing frame, to which movement, by
hydraulic pressure, can be communicated
parallel to the rolls, and at right angles
with the rollers of the table. Attached
to this traversing frame is a row of five
strong bars coming through between the
rollers, and bent at the top ends at right
angles. By the use of hydraulic power,
these bars can be raised and lowered, so
that, by means of the traversing frame,
they are made to travel at will between
the rollers, and pass up through them.
The moment the ingot is lowered on the
front feeding-table, the bent ends of the
bars catch it on the left-hand edge — look-
ing towards the rolls — and turn it over,
the traversing frame moves to the right,
and the five bars, now projecting above
the feeding-table, push the ingot oppos-
ite the second groove. The rollers are
jset in motion, and the ingot is passed
through the rolls as before, and this is
repeated for each groove in the rolls.
In this way the ingots are reduced to the
size fit for the finishing mill, without a
man ever touching them. After beino-
cut in suitable lengths, they are charged
while hot into a second Siemens' furnace,
and heated for the rail mill also, with
three high rolls, and a masterpiece of
rolling machinery for strength and ac-
curacy. Mr. Bell thinks that all that
can be said of the blast-furnace process,
and the malleable ironworks of America,
is that they are keeping fairly up with
the British, but, in the Bessemer works,
we must look to the United States for
superiority of arrangement and some
improvement in machinery over our own.
He considers the Americans, like our-
selves, have done nothing in imitating
the French by running the iron from the
blast-furnace direct into the converter.
Little or no steel was being made in
America by the Siemens- \tartin steel
process. An establishment had been
erected on the banks of the Mononga-
hela River, near Pittsburg, for carrying
on the Blair process of making steel. In
principle there is no novelty in Mr.
Blair's method, which cousists of de-
oxydizing ore and melting the iron sponge
so obtained in an open hearth with pig-
iron. The first step in the process has
been tried over and over again by Chenot
and others ; and Dr. Siemens has paid
an immense amount of attention to the
second. The consumption of charcoal
and fuel was considerable, and did not
seem to be a good substitute for the
combined action of the blast and puddling
furnaces. Mr. Bell thus describes the
Blair process :
" Mr. Blair conducts the operation in
an upright retort, but circular in section,
4|- feet, in diameter, and 40 or 50 feet
high. In the upper eight or ten feet,
however, is inserted a metal pipe about
3 \ feet in diameter, so that for this dis-
tance from the top the working space is
an annulus 4^ inches across. Heat pro-
duced by burning carbonic oxide, obtain-
ed from a Siemens' producer, is applied
to the outside of the retort, and heat is
similarly communicated to the inside of
the 3|-feet pipe. Ore and charcoal are
charged into the top of the annular
space, which is thus exposed to heat
from the outside and inside, instead, of,
as with Chenot, having the heat only ap-
plied to the exterior. The sponge is re-
tained by Mr. Blair, as with Chenot, in
the lower portion of the pipe, which is
kept closed until it cools. One such re-
tort as that described gives about 2 tons
of sponge in the twenty-four hours. The
difficulty which besets this and all other
modifications of dealing with iron in so
fine a state of division as it exists in iron
sponge is its proneness to oxydation.
Hitherto it seems to me the direct pro-
cess, as it is termed, has met with the
most success at Laudore. The pig-iron,
after being melted, has blocks of ore
thrown in ; the carbon and silicon of the
bath reduce the oxyde, and the metallic
iron is instantly taken up by the bath of
liquid metal. Very different must be
ih^ action on sponge, which, when thrown
40
VAN nostrand's engineering magazine.
into the furnace, will float on the melted
pig, and, heing exposed to carbonic acid
at a very high temperature, will, to some
extent, infallibly be reconverted into
oxyde. So far as I was able to learn,
two parts of pig-iron and one of sponge
lost about 20 per cent, in the furnace.
Now, if it be true, as I have heard stated,
that a mixture of wrought and pig-iron
can be fused in an open hearth with a
loss of 6 per cent., it follows that a con-
siderable portion of the sponge used in
Mr. Blair's process must be reconverted
or reoxydized. The specimens of steel
I had an opportunity of examining indi-
cate entire success, so far as a mere ques-
tion of quality in the product is concern-
ed. There seems to be no doubt that,
in obtaining the sponge-iron, Mr. Blair
has made a notable step in advance of
M. Chenot, and I am far from wishing it
to be understood that I indicate an un-
favorable opinion on the future commer-
cial merits of the scheme."
Mr. Bell then considered the labor
question, noticing the varying amounts
of the wages, paid in different districts.
While in one locality an iron-ore miner is
paid 12s. 9d. per day, in another he is
satisfied with 4s. 8d. In other districts,
particularly in the South, the iron mines
are worked by convict labor. The wages
must necessarily be higher in the States
than they are here, as the cost of living
is so much greater. Mr. Bell referred at
length to the question of import and ex-
port duties. He states that he is fully
aware how unpopular, among a great
number of the iron manufacturers, the
present tariff would be — indeed, they
rather seek to add to the restrictions it
already imposes. In the United States
itself, the opinions are very largely di-
vided as to the benefit of protection, as
applied to native industry. The protec-
tionists frequently argue that Ave our-
selves retained protection to native in-
dustry, until we felt that we were inde-
pendent of foreign competition; and now
that we no longer fear this, and require
the necessaries of life for our people we
are found crying out for free trade.
They appear to overlook the fact that
the chief opponents to free trade in
England thirty years ago had as much
reason to fear foreign competition as any
branch of industry in the States need
dread the importation of British iron.
Mr. Bell gave instances of what has
been the effects of production in the
manufacture of iron. Soon after 1871,
the price of iron commenced to rise in
England. At that period, something
like one-third of the metal consumed in
the United States was imported from
England. The change in value here at
once made itself felt in America, and
foundry iron was commonly sold at £10.
This remarkable change led to an im-
mediate increase in the number of blast-
furnaces, many new ones being added
by the end of 1873. Mr. Bell concluded
his paper by dwelling at length on the
benefits of free trade, and combated cer-
tain arguments enunciated to the con-
trary by the Secretary of the American
Ironmasters' Association.
Mr. Bell expressed his satisfaction at
the recompense which the meeting had
given him, and stated that he had
brought specimens of some of the ores
he had met with in the United States,
and they were in the room for inspec-
tion.
THE UTILIZATION OF WASTE STEAM.
Prom "The Engineer."
The number of non-condensing station-
ary engines in use is very large, and the
discharge of their steam into the atmos-
phere instead of into a condenser repre-
sents a great expenditure — we shall not
say waste — of fuel. Such engines are,
however, seldom adopted without rea-
sons sufficiently powerful to insure the
rejection of condensing apparatus.* Lo-
comotives and portable engines for obvi-
ous reasons cannot be constructed on the
condensing principle, and it will be found
that stationary non-condensing engines
are only used where fuel is exceedingly
cheap, where water is too scarce to be
used for condensing purposes, or in iron-
works, where all the steam needed and
more, can be raised by the heat, which
would otherwise be- wasted, escaping
from puddling and ball furnaces. No-
THE UTILIZATION OF WASTE STEAM.
41
one thinks of utilizing waste steam under
st»eh conditions, and we shall not further
refer to the subject in connection with
them. Indeed, it is very difficult to see
to what purpose the steam could be ap-
plied in such cases, with one somewhat
limited exception — the warming of feed
water — but the conditions of its employ-
ment to the best advantage in this way
are well understood, and we need not
dwell on them. In large cotton mills
and weaving sheds considerable quanti-
ties of steam are required not only to
heat the mill, but to supply the damp
atmosphere requisite to the successful
weaving of fine sized fabrics. In paper
mills and calico printing establishments
much steam is used in heating rolls, and
the use of steam for warming water in
brewing, etc., is very common. The
question which presents itself, and which
we propose to deal with here, is this: Is
it better to use the steam which has left
an engine for heating purposes, or to
condense that steam and provide a sepa-
rate boiler, or additional boiler power in
some other way, io supply the steam
needed for heating purposes ? We hap-
pen to know that there is a curious con-
flict of opinion on this point, which
renders it well worth discussion in these
pages. We must regard the question
from two distinct points of view. In
the first place we have to deal with those
conditions under which much more steam
passes through an engine than can be
used for heating purposes. This is the
condition ordinarily obtaining in cotton
mills. In the second place, we have
presented for consideration those cases
in which as much, or more, steam is re-
quired for heating purposes as for driv-
ing machinery. It will be found on
examination that these varying condi-
tions materially modify the problem to
be solved.
As regards engines driving cotton
mills, it will be seen that the whole
question turns on the value obtained
from the use of a condenser. Thus, if
we suppose that 10 per cent, of all the
fuel burned to make steam is expended
in heating the mill, and that it could be
shown that the gain from the use of a
condenser represented but 10 per cent.
of the whole consumption of coal by
the engine, then it would be better to
use a non-condensino- than a condensing
engine; and it will also be clear on ex-
amination, that as the volume of steam
required for heating purposes augment*
in proportion to the power due to the
condenser, so will the economy of con-
densing as compared with non-condens-
ing diminish, until at last a point will be
reached when it is a matter of indiffer-
ence which system we adopt, while a
further demand for heating steam would
render it better to abandon condensation
altogether. We are aware that this is;
opposed to the views of some engineers,
who maintain that it is better in all
cases to keep heating and power dis-
tinct. But our views are nevertheless
demonstrably sound, provided the con-
ditions are such that the working of the
engine will be no more affected by the
use of the steam in heating pipes than it
would be if the steam»were discharged
directly into the atmosphere, a condition
which we admit is not always obtainable.
As regards cotton mills, however, it will
be found that, as a rule, the quantity of
steam required for heating purposes is
much smaller than that given off by the
engine — probably amounting to about
one-sixth only. In a word, the engine
rejects more heat than can be utilized,
and this being the case, it is better to
use a condenser than not. This proposi-
tion at first sight appears anomalous.
Because an engine gives out more heat
than we require, why should we refrain
from utilizing that heat ? The contra-
diction is easily explained away, as will
be seen in a moment.
In order to ascertain the power de-
rived from the use of a condenser, it is a
very simple matter to take an indicator
card and measure the relative areas of
the condensing and non-condensing por-
tions; or, which comes to the same
thing, to measure the average pressure
in each portion. Thus, for example, if
we take the case of a condensing engine
using steam of an absolute pressure of
75 lb. on the square inch expanded five
times, we shall have an average theoreti-
cal pressure of 39 lb. From this must
be deducted back pressure, say, 5 lb.,
allowance being made for imperfect
vacuum and port resistance. The effect-
ive pressure will be 34 lb. on the square
inch. If, however, the condenser were
suppressed, the average driving pressure
would remain unaltered, but the back
42
VAN nostra^' s engineering magazine.
pressure would be increased from 5 11).
to about 17 lb., and the effective pressure
would be reduced from 39 lb. to 22 lb.
For the moment we shall regard the
consumption of steam as remaining un-
altered; therefore, the loss of power due
to the loss of pressure represents the
gain due to the condenser, which in the
case cited would be about 36 per cent.;
that is to say, for every 100-horse power
given out by the engine with the con-
denser, it would without it, 'give out but
a fraction over 64-horse power. It is
extremely improbable that any circum-
stances could arise in connection with a
cotton spinning or weaving mill in which
so large a quantity of steam as that
representing 36 per cent, of the whole
power employed would be required for
heating purposes, and, therefore, to
abandon the condenser would be false
economy. It may, however, be as well
to state here that the engine when work-
ing without a condenser would not use
as much steam to produce 65 horse
power as it did when with the aid of
the condenser it gave out 100-horse
power, simply because the internal con-
densation either in the cylinder or jacket
would be sensibly diminished when the
frigorific influence of the condenser was
withdrawn. The temperature of steam
of 75 lb. pressure is 307.4 deg. ; that of
steam of 5 lb. pressure is 162.5 deg. The
range of cylinder temperature would,
therefore, with condensation, be 144.9
deg. The temperature of steam of 17
lb. pressure is 219.45 deg., and without
condensation the cylinder temperature
wrould consequently range through 87.95
deg. only. Precisely how much this
circumstance would affect the quantity
of steam condensed in the cylinder it is
impossible to say without direct experi-
ment, but that it would reduce the loss
is beyond doubt. On the other hand,
however, if the same conditions of ex-
pansion and pressure were maintained in
"both cases, the engine must have a
larger cylinder in order to develop the
required power, and a new element of
waste would be introduced by the exten-
sion of the metallic surface with which
the steam would come in contact. These
matters are, however, rather beside the
question we are discussing, and we may
take it as proved that the engines used
in our manufactories owe over one-third
of their power to the assistance rendered
by a condenser — in many cases much
more — and that the most economical use
to which heat rejected by their cylin-
ders can be applied is embodied in the
production of a vacuum.
It has been proposed that the exhaust
steam might be utilized in heating mills
while the condenser was retained. In
other words, the exhaust pipe might be
led up and down and round about a
mill, and then return to the condenser.
The steam would then be partially con-
densed in the pipes and partly by the
jet. Such a scheme is eminently delu-
sive. In the first place, the maximum
temperature in the pipes would not ex-
ceed that due to the pressure in them,
or, say about 170 deg.; in the second,
back pressure would be occasioned by
the resistance of the pipes and their
bends; and lastly, it would be practically
impossible to maintain all the joints in
such a heating pipe air-tight. In one
word, we should have a bad heating ap-
paratus and a wretched vacuum com-
bined. It would b# waste of time to
discuss this aspect of the question
further.
There remain for consideration cases
in which it is essential that large volumes
of high-pressure steam shall be used in
manufacturing operations, such as boiling
pulp for paper making. Whether the
supply is or is not to be had from the
exhaust pipe of an engine depends alto-
gether on circumstances. The total
quantity of heat utilized by a steam
engine represents so small a proportion
of the whole heat contained in steam,
that it is certain steam intended for
heating purposes will lose little if it is
first used to drive an engine. Cases may
arise in which steam of a total pressure
of, say, 70 lb. on the square inch is re-
quired for some manufacturing purpose.
Now the consumption of fuel in produc-
ing 100 lb. steam is practically the same
as though the pressure were 70 lb., and
it will be very good economy to generate
steam of the higher pressure named and
pass it through a steam engine, which
will then play the part of a reducing
valve, and give out all the power due to
a pressure of 30 lb. on the square inch.
The engine will, it is true, work against
a back pressure of 70 lb., but no one
looks for economy here. As the steam
THE PROTECTION OF BUILDINGS FROM LIGHTNING.
43
must be had in any case, it is as well to
get all we can out of it, and in this way
in many works from five to 50-horse
power might be had, in one sense, for
nothing. Under such conditions as these,
the cases we have named, in which en-
gines are worked with a heavy back
pressure, become perfectly legitimate
examples of the utilization of waste
steam. So long as the pressure of the
steam required for boiling or heating is
moderate, but still considerably above
that of the atmosphere, it is good policy
to use strong boilers, and carry the
pressure high enough to work an engine ;
but this rule will only apply, as we have
already pointed out, in another case,
when the whole volume of steam required
for heating is much greater than that
which would be rejected by the engines.
In few words, when the primary use of
steam is to heat, then the condenser
may be suppressed; when the primary
use of steam is to give out power, then
the condenser cannot with advantage be
dispensed with.
A somewhat complex case is presented
when the final pressure in the cylinder of
a condensing engine is greater than that
of the atmosphere. Under such circum-
stances it is obvious that more steam re-
mains in the cylinder at the end of the
stroke than is required to produce a
vacuum. The surplus may be utilized
for heating purposes in many cases with
advantage. On some of the American
river boats it is employed very inge-
niously to urge the fires. The moment
the exhaust *^alve opens, the steam, of
perhaps 30 lb. pressure, escapes in part
through a suitable secondary valve, and
rushing up the chimney creates a
draught. The secondary valve instantly
closes, however, and in doing so opens a
free communication with the condenser,
to which about one-half the whole vol-
ume of steam goes, the remainder urging
the fires as we have said. By a somewhat
similar arrangement the steam could ob-
viously be used for heating purposes. It
must not be forgotten, however, that it
is very bad economy under most circum-
stances to discharge steam of 30 lb.
pressure either into the air or a con-
denser.
THE PROTECTION OF BUILDINGS FROM LIGHTNING.
By E. J. MANN, M.D.
From the "Journal of the Society of Arts."
When a lightning discharge falls from
a charged cloud to the earth, it of neces-
sity takes the line of least resistance
that is open to it, whatever that may be,
and if that line lies along sufficiently
large and absolutely continuous metallic
substance, the effective resistance to its
passage is so small that no mechanical
violence, or heating effect of any conse-
quence ensues. This, therefore, at once
indicates what the first expedient in
providing artificial protection from me-
chanical injury must be. A continuous
rod of good conducting metal must be
carried from the top of the building to
the ground. Then when the stroke of
lightning chances to fall upon the build-
ing, it goes by the easy way, and flows
harmlessly and silently through the me-
tallic rod to the earth, and the less per-
fect conducting materials of the house,
such as bricks, mortar, cement, and
wood, are not touched. In order, how-
ever, that this desirable result may be
brought about, it is essential that the
metallic rod shall be large enough to
carry quietly and harmlessly the largest
discharge that may have, under any
circumstance, to pass through it. As a
rain-water pipe must be made large
enough to carry safely away the largest
rainfall that can occur, if flooding is to
be avoided, so the lightning conductor
must be made large enough to carry the
heaviest lightning that can strike. And
it is even more important that this
should be secured in the case of light-
ning than in the case of rain, because an
overflow of fire is a more serious matter
than an overflow of water. Some elec-
44
VAN nostrand's engineering magazine.
tricians consider that an insufficient
lighting conductor is better than none
at all, because there have been instances
again and again where buildings have
been saved from mischief on the dis-
charge of lightning, although the light-
ning conductor that has effected their
protection has been burnt up and de-
stroyed. As in such cases, however, a
new lightning-rod has to be immediately
supplied, it would have been obviously
better that the conductor %f double ca-
pacity should have been erected in the
first instance. The author of this paper
must also add that he has some reason
to look upon the conclusion itself with
doubt. There is always danger from fire
if a lightning conductor of insufficient
dimensions happens to be carried along
near combustible materials. The light-
ning stroke is certainly more likely to
fall where a lightning conductor, of
whatever kind, is placed than it would
be if there were no such appliance. The
lightning conductor, in such circum-
stances, may be " the slight acquisition
of power which destroys the tottering
equilibrium; the last straw which breaks
the camel's back;" alluded to by Mr.
Preece. There certainly is as much
danger in the interpolation of a light-
ning-rod in such tottering equilibrium
as there would be in " a horseman gal-
loping along over the ground." What
the damage is that a conductor of insuffi-
cient size may effect is well illustrated
in the practice of firing charges of gun-
powder in mines by the platinum fuse.
A fine wire of platinum is made part of
a current of electrical communication in
the midst of a charge of gunpowder.
When a current of electricity is passed
through the wire it becomes red hot, on
account of not having sufficient size to
convey the electricity without derange-
ment of its molecules, and the red hot
wire fires the gunpowder. If the plati-
num wire had had the thickness of a
pencil, instead of a hair, the same charge
of electricity would have passed without
the explosion of the gunpowder. Anoth-
er very telling illustration is supplied by
the not uncommon occurrence, where a
small soft metal gas-pipe is attacked by
a powerful discharge of lightning, and
the gas-pipe is fused, and the gas set
light to. What the dimensions in a
lightning conductor are that would fulfil
this essential condition of giving suffi-
cient capacity for the safe transmission
of the largest possible discharge is yet
an unsettled question. In his excellent
monograph already alluded to, Mr.
Preece argues that a No. 4 telegraph
wire of galvanized iron, which is a
quarter of an inch in diameter, is suffi-
cient for the protection of most dwelling-
houses, because No. 8 wires, of only half
this capacity, are found practically to
protect telegraph posts from damage
by lightning. It is, however, most
probable that in the case of tele-
graph wires a lightning discharge
is distributed among several of these
protectors, as several are brought into
the system by the conducting tele-
graph wires above. Mr. Preece alludes
to two No. 8 wires having been fused
and destroyed by lightning in one season.
M. Arago gives the case of a chain 128
feet long, formed of successive rods of
iron, one quarter of an inch in diameter,
which was fused through its whole
length by a lightning discharge. On
the other hand, rods of iron, three-
quarters of an inch in diameter, have
been known to convey very powerful
lightning strokes to the ground harm-
lessly and safely. In the instructions of
the " Academie des Sciences," drawn up
by Gay-Lussac and Pouillet, 1823 and.
1824, a square iron bar, three-quarters
of an inch in diameter, was adopted as
ensuring ample capacity for all practical
purposes. An iron pipe, having the
same sectional mass of metal, is better
than a solid rod, because the electrical
force is transmitted by the surface of
the conductor, and a pipe obviously has
more surface than a solid rod of the
same relative mass. Galvanized iron is
better than uncoated iron, in the first
place because its surface is protected
against rusting; and in the second place
because the zinc conducts with three
times greater facility than iron. A rope
of galvanized iron consisting of 42
strands of sixteenth of an inch wire is a
very convenient form of conductor, on
account of its ready flexibility, for pur-
poses of conveyance and adaptation to
angles and irregularities of a buildings
and on account of the long stretch that
can be made in continuous lengths..
If a conductor is made of several pieces,
it is indispensable that those pieces-
THE PROTECTION OF BUILDINGS FROM LIGHTNING.
should be joined together by absolutely
perfect metallic union, or there will be
greatly increased resistance to the pas-
sage of the electric force in consequence
of the gaps. In strands of galvanized
iron the galvanic surface affords a very
easy path for the electricity, and the iron
core is a stubborn metal in reference to
heat, and not readily destroyed. A 42-
strand wire rope of the character that
has bee n described affords as much sur-
face, and is in all respects as good a
conductor as a strip of stout galvanized
iron four inches broad. Copper is a five
times better conductor than naked iron.
A rope of copper wire, one-sixteenth of
an inch thick, and with 28 strands,
would be as efficient as a galvanized
iron wire rope of 42 strands. Dimen-
sions of this value are recommended,
because they are unquestionably equal
to any demand that can be made upon
them, and because there is yet some
measure of uncertainty in regard to the
possible intensity of the electrical dis-
charge in exceptional cases. It may,
perhaps, be necessaiy to point out, in
regard to this particular bearing of the
subject, that the sole reason why tele-
graph engineers incline towards con-
ductors of smaller capacity is that reduc-4
tion in cost virtually increases the number
of lightning conductors that are used.
This is a very important practical con-
sideration. But, in the face of it, and
after patient and long-continued weigh-
ing of the whole subject, the author of
this communication, in his experience as
a lightning engineer in South Africa,
notoriously a favorite haunt of the
thunder storm, adopted the 42 strand
rope of sixteenth of an inch galvanized
iron wire, and never found any reason
yet to regret his practice on this point.
The provision is ample for buildings of
considerable elevation. The mistake of
employing too small a conductor is a
very common one. Within the last few
weeks the author of this paper himself,
in company with his excellent friend,
the secretary of the Society of Arts,
came upon a lightning conductor at-
tached to a very handsome recently
restored church in the vicinity of London,
in which a single very small galvanized
iron wire was used, where a lofty spire
was part of the structure, and where,
apparently, the thin wire passed down
the face of this spire along a casing of
wood shingles. The author submits that
if this is not one of the "last straws that
might break the camel's back in the
circumstance of a tottering equilibrium,"
it ought to be. The advantage of cop-
per, in contrast with iron, for employ-
ment as a lightning conductor, is simply
that it heats less easily under an electric
discharge, is very stubborn to melt, and
that it is the best of all conducting sub-
stances. Its , disadvantages are, that it
is much more costly than the galvanized
iron conductor which furnishes an equal
facility of passage, and that, as a metal,
it undergoes a molecular change, from
the frequent passage of strong currents
of electrical force, which materially
affects its conducting power. It must
also be remarked that copper is a very
much better conductor than brass. Cop-
per costs about one-third more than
brass, but it transmits electrical currents
eight times as well. Messrs. Sanderson
and Proctor, of Huddersfield, and of 18
Queen Victoria Street, have recently
contrived a copper tape, or strap, for
lightning conductors, which costs about
one shilling the foot, and which is so
flexible that it possesses in a very consider-
able#&egree the advantageous properties
of rope. It can be bent round the in-
equalities of a building with the utmost
facility, can be manufactured in continu-
ous lengths to any extent, and can even
be coiled for convenience of transport.
This copper tape is three-quarters of an
inch wide, and an eighth of an inch thick,
and therefore contains a sectional area
of a little more than a tenth of a square
inch of solid metal. This will most
probably be found to be ample for all
ordinary purposes, and it can, of course,
be readily doubled in any case where
lofty buildings have to be protected.
The French electricians, who are un-
questionably very high authorities in
matters of this class, commonly employ
metallic ropes, in preference to bars, for
the main stretch of the conductor, be-
cause they possess a larger sectional area
than solid rods of the same diameter, are
more easily placed, and adapt themselves
to irregularities of structure without the
trouble of forging, because they, can be
readily made of any continuous lengths
that can be required, and, in the case of
iron, can be easily galvanized, and bo-
46
VAN NOSTRAND'S ENGINEERING MAGAZINE.
cause they are so supple and more man-
ageable. They consider that an iron
cable should have a diameter rather more
than twice and a half that of copper'
cable (27.3 millimetres against 1 centi-
metre) to have the same efficiency. M.
Callaud, an eminent French electrical
engineer, who has very recently printed
an excellent book on the "Paratonnerre,"
records that a rope of copper, four-tenths
of an inch (one centimetre) in diameter,
employed as a lightning conductor at
the church of Sainte Croix, at Nantes,
and which was made of seven strands,
having each seven threads of wire of a
gauge of 0.039 of an inch (one millime-
tre) in diameter, had certainly trans-
mitted several very heavy electrical
discharges without suffering any injury
in its own substance, and that a similar
rope of one-fifth smaller diameter (eight
millimetres) previously employed had
been injured by lightning discharges.
Copper bars a fifth of an inch (exactly
five millimetres) have been known to be
as much injured by a single storm as by
ten years of exposure and rust. M.
Viollet Leduc, on the other hand, states
that copper ropes seven - tenths of
an inch (eighteen millimetres) in thick-
ness were burned at Carcassone. Fi%m a
consideration of these facts and some
others of a similar character, the French
electricians of the present day employ
ropes of copper from four-tenths to
eight-tenths of an inch (one to two cen-
timetres) for each 82 feet of height.
Mons. R. Francisque Michel, who has
printed an interesting notice of the
faulty state of the lightning defence of
the public monuments of Paris, with
some allusion to the views of M. Cal-
laud, in Les Mondes of October, 1874,
considers that a rope of galvanized iron
wire should have a diameter of eight-
tenths of an inch, to afford efficient pro-
tection under ordinary circumstances.
M. Callaud prefers that metallic ropes
should be constructed upon hempen
cores, on account of the greater pliability
which this contrivance gives. It has
been already observed that lightning-
conductors require to be of larger size in
proportion to their length. The law
which rules this proportion is simply
that the facility of electrical transmis-
sion in any conductor is in the exact
ratio of the co-efficient of the conducti-
bility of the metal of which it is composed,,
multiplied by the number representing
the section of the rod, and then divided
by the number representing its length.
The durability of any rod is, in general
terms, in proportion to the square of its
diameter. M. Melsens, a high French
authority, prefers that there should be
several conductors of small size rather
than one large one; and it is at any rate
generally agreed that a large building
should be furnished with several con-
ductors, and that when several con-
ductors are combined into one stem, that
stem must be of a size sufficient for the
safe transmission of all the electrical
force that can be furnished to it by the
contributory branches.
If it so happens that metallic cables
have to be joined, the individual wires
of the connected ends must be untwisted,
and spliced or mingled together, and
then be bound tightly round with wire
in such a way that the whole can be
dipped into melted solder, or solder be
carefully run in over a fire. Cables may
be satisfactorily connected with rods by
turning a spliced loop upon their ends
in this way, and by then binding this
loop in upon the rod by means of strong
,screw nuts. Monsieur Michel, in speak-
ing of the need of renewing the efficiency
of the public lightning conductors of
Paris, makes the excellent practical sug-
gestion, that the ends of rods requiring
to be spliced in continuous electrical
communication should have plates of
soft lead firmly nipped in by screw
power between the ends that are to
make contact, the entire joint being
afterwards enclosed in a sufficient invest-
ment of solder.
The disintegrating energy of an elec-
trical discharge is mainly expended upon
the extremities of a conductor. It. ef-
fects the most marked molecular disturb-
ance on the part where it first falls,
where most probably the first meeting
of the two antagonistic forces occurs,
and where the terms of the new alliance
have to be arranged, and also on the
part by which it has to issue from the
conductor to the ground — the great nat-
ural reservoir of the reserve of the en-
ergy. On this account lightning con-
ductors require to be expanded and am-
plified both at their summits and at their
roots or base. The French Academie
THE PROTECTION OF BUILDINGS FROM LIGHTNING.
47
des Sciences directed that the top of the
conductor should be a bar of iron two
and a quarter inches in diameter, whether
square or round, tapering up to a blunt
conical copper point, shaped to an angle
of thirty degrees. The pointed termin-
ation of the conductor is a matter of
some practical consequence, because it
establishes a slow and gentle discharge
of an accumulation of electrical force at
high tension, as is illustrated in the ordi-
nary experiment where the charged con-
ductor of an electrical machine is quietly
discharged by the presentation of a
sharp needle to it. De la Rive held that
a metallic ball was quite as efficient for
an upper terminal as a point. But when
a great number of lightning-conductors
are brought near together, as in protect-
ing the buildings of an extended town,
there is no doubt that if they are pointed
at the top they serve to saturate an ap-
proaching cloud, and to deprive it of its
sting before it comes within striking dis-
tance. After the city of Pietermaritz-
burg, in Natal, had been largely supplied
with pointed lightning-conductors, under
the author's fostering influence, the ac-
tual discharge of violent lightning strokes
within the area of the town became al-
most unknown. During several years
the only cases that came under the
author's notice were the tops of two
chimney-stacks somewhat damaged, and
a few lofty blue gum trees shattered.
On account of the facility with which
it could be supplied by ordinary work-
men, the author adopted a terminal for
the upper end of the conductor in the
colony of Natal, which proved very ef-
fective and satisfactory. In this arrange-
ment the top of a galvanized iron rope
was inclosed in a tube of stout sheet zinc,
finished at the summit, for the sake of
ornament, by a gilded ball of turned
wood, above which the strands of the
wire were opened into the form of a sort
of brush. Each conductor, in this way,
had 42 points of its own, and the aug-
mentation of terminal capacity was se-
cured by the addition of the external
zinc tube. The tube also supplied a
ready and convenient means of attach-
ing the conductor to chimney stacks, or
to other protruding parts of the build-
ing.
The especial function and power of
points is very pleasingly and completely
illustrated by a series of three experi-
ments devised by M. Gavarret, Professor
of Natural Philosophy to the Faculty of
Medicine at Paris. He first charges the
prime conductor of an electrical macliine
to the highest point of tension that it
can contain ; he then places near to it
an earth-connected rod, furnished with a
point directed towards the conductor,
and he shows that the tension which can
be produced in the conductor diminishes
constantly as the angle of the neighbor-
ing point is made less. He next
provides a Leyden jar that discharges
itself by spark through a given neigh-
boring point, and unscrewing this point,
and replacing it by a crown of points,
he shows that thenceforth the same jar
will only discharge itself silently, and
without a spark. He then so arranges
the jar that it discharges by sparks be-
low the plane of a neighboring terminal
point, and on fixing lateral points below
that plane the spark-discharges imme-
diately cease.
Perhaps, however, the most telling
proof of the beneficial influence of points-
in relieving the tension of an excited
electric is that which is given by a very
simple and pretty experiment, most eas-
ily performed. If a living man stands
upon a stool with glass legs, and is
placed in electrical communication with
the prime conductor of an electrifying
machine at work, with a gold-leaf elec-
trometer on the table three or four yards
away from him, and holds in his hand a
sewing needle, with one finger pressed
over the point, the gold-leaves of the
electrometer show no manifestation of
the electricity in the operator, until he
unmasks the needle by withdrawing the
finger from its point, when the gold-
leaves immediately start asunder, under
the influence of the stream of electricity
which is poured out upon them through
the point, even at that distance. Or yet,
again, if a large tassel of strips of light
tissue paper is made to throw its several
strips out into a divergent brush, by elec-
trifying the tassel from a machine, the
tassels of the paper collapse together
immediately upon unmasking upon them
a needle point held in the operator's hand
at the distance of two or three feet away.
There is one very important result of the
employment of terminal points to light-
ning rods which should never be lost
48
VAN NOSTRAND S ENGINEERING MAGAZINE.
sight of. A lightning rod with efficient
points, and in satisfactory operation,
might be grasped by the hand of a living
man, even when in action, with entire
impunity, because, on account of the
continued drain set up by the points, the
rod can never assume any dangerously
high tension. A conductor acting with-
out a point, on the other hand, is in a
state of very considerable tension when
it effects its first discharge, and if it
were grasped in the same way by a hand,
would, in all probability, strike through
that hand some very inconvenient and
possibly painful proportion of the dis-
charge. Conductors that have been act-
ing silently with points have been seen
to be struck by sinuous tracks of fire,
indicating dangerous discharges of high
tension, when they have been disarmed
of their points.
Platinum has very generally been re-
commended for the construction of the
terminal points of lightning rods, because
it is one of the hardest known metals to
melt, and because it is also not easily
oxydized. The points are shaped to an
angle of from 7 to 10 degrees at the top,
and are made a trifle less than two inches
(5 centimetres by the French) long. In
this form they are screwed firmly into
the top of a rod of copper, which is
then in its turn connected with a cable
or metallic bar below. The terminal rod
is usually made of augmenting size as it
descends, and is generally projected from
12 to 20 or 30 feet above the building
that is to be protected. Platinum points
are specially made for lightning conduc-
tors in Paris. They are supplied by
Collins, of 118, Rue Montmartre ; Beig-
net, of 96, Rue Montmartre ; and De-
touche, of 222, Rue St. Martin. The
cost of a platinum point at these houses,
grafted on brass, and from 50 to 70
centimetres (1.9 to 2.7 inches) long, is
from 16 to 22 francs. For better finish-
ed work, with larger needles of platinum,
grafted upon copper, the cost is from 60
to 200 francs.
M. Francisque Michel considers that
the points may be quite as advantageous-
ly made of silver alloyed with copper,
in the same way that it is when used for
coining silver money, that is, containing
165 parts of copper to 835 parts of sil-
ver. Such points have the unquestion-
able recommendation that this alloy pos-
sesses a very much higher conducting
power than platinum, which has 12 times
less conducting power than silver and 1 1
times less than copper. Messrs. Sander-
son & Proctor construct their points
very neatly, by simply twisting the cop-
per tape spirally at the end, after the
fashion of an auger, and then filing away
the termination of the flat metal into
the shape of a sharp angle. The entire
terminal is also glided over the copper
to the extent of eight inches. " This kind
of point has the very obvious recommen-
dation that it forms a continuous portion
of the actual rod, and needs no joining
or attachment.
The French electricians strongly re-
commend, upon the ground of the ex-
periments of Professor Gavarret, that
the lio-htnino-rod should be terminated
by a cluster or a crown of points, instead
of by one alone, and M. Callaud has
given two sketches, in his treatise, of
forms of terminal points that have been
adopted in France, in one of which a
circle of ten points radiates at an angle
of 45 degrees round the base of the
principal terminal, which rises some
inches above them; whilst in the other a
kind of plume of points feathers out
from the base. M. Beignet, of the Rue
Montmartre, exhibits a model of the
multiple point which the French electri-
cians most affect. Mr. Francis, of South-
ampton Street, Strand, constructs a very
simple and efficient multiple point of
copper. The Hotel de Ville at Brussels,
which is a very large building, and which
has been furnished with lightning rods
upon a very complete scale, by M. Mel-
sens, a distinguished Belgian electrician,
is literally bristling with points. It has
228 points of copper, and 36 points of
iron, in its system.
The lower termination of a lightning
conductor requires the exercise of even
more care than its upper end, because it
is less constantly and less generally under
observation, and any shortcoming or mis-
take in reference to it is fatal to the effi-
ciency of the rest of the arrangements,
however judiciously they may have been
carried out. A faulty termination of
the earth connection is, of all else, the
most common and frequent blunder, in
relation to lightning conductors, that is
made. As that is one of the termina-
tions of the artificially provided conduct-
THE PROTECTION OF BUILDINGS FROM LIGHTNING.
49
Ing track, it must be of enlarged dimen-
sions, as has been already explained. It
must be in very intimate communication,
not merely with the ground, but with the
freely conducting portion of it. If a
moist contact can be secured by inser-
tion of the rope or rod into constantly
damp soil, the contact need only be large
enough to diffuse what is known as the
electrolytic action — that is the chemical
disintegration of corrosive metals at
moist contact when electric currents are
operative — over a fairly extended space.
If the contact is made with dry earth,
the surfaces must be very large indeed.
The drier the material that is involved —
unless it be an extended system of con-
tinuous metallic substance, such as the
underground iron tubes of water and
gas supplies in towns, which are among
the most efficient ground terminals that
can be adopted — the more expanded
must be the surfaces of communication
and contact.
It is worth while here to make a pass-
ing allusion to a few flagrant instances
of faulty construction in the establish-
ment of earth contacts of lightning, con-
oiuctors on account of the sti'ength of the
illustration that dwells in such failures.
In a well known case of a lighthouse at
Genoa, which was injured by lightning,
and which was presumed to have been
furnished with seemingly efficient protec-
tion, it was found that the bottom of the
conductor had been plunged into the in-
terior of a stone rain-water cistern, prim-
arily constructed especially to keep out
the infiltration of the sea, and therefore
well adapted to prevent that moist con-
tact with the mass of the earth which is
essential to the object in view. Mr.
Preece has drawn attention to a very
similar case at Lydney, in North Mon-
mouthshire, where the hollow of an iron
gas tube, intended to protect the church,
was inserted into the substance of a loose
stone that was itself imbedded on dry
pavement. One of the most sublime in-
stances of this form, not merely of super-
fluous but of actually dangerous care,
came under the author's own observa-
tion a few years ago, when he found in
the case of a church in Norfolk, which
was injured by lightning, although the
tower was furnished with an apparently
sufficient conductor, that the metallic
xod was carried through the necks of
Vol. XIII.— No. 1—4
glass bottles wherever it was attached to
the masonry, and that the system of pre-
caution was finally consummated at the
base by putting the bottom of the rod
into a glass bottle buried in the dry
earth. But a few months since, the
author undertook to see the protection
of the residence of a friend in the neigh-
borhood of Kensington Gardens, in
which an exceptionally lofty house, even
for that aspiring neighborhood, had to
be defended. A sufficient copper rope
was brought down from an iron balus-
trade that surrounded the summit of the
roof, but it so chanced that this was left
lying at the lower end on the stone pave-
ment of a sunk basement floor, before
the permanent earth contacts had been
established, and that a thunderstorm
suddenly burst over the neighborhood
while the system of protection was left
in that unfinished state. The head of
the household, in the absence of his
scientific adviser, was, however, equal to
the emergency. He had the bottom of
the rope carefully coiled away into the
interior of a wooden pail, determined,
most probably, that if the lightning did
come down the rope, it should at any rate
be kept in the pail until it could be car-
ried away by some competent hand. In
one very instructive instance, a house in
Natal, which had been furnished with
one of the author's galvanized wire ropes
for a conductor, but not under his per-
sonal superintendence, was injured by
lightning. The house was a low-hipped
structure, of one story. The rope had
been brought from the top roof ridge,
which was of metal, along one of the
hip angles, then down a corner post, and
buried in the ground. The lightning,
however, had perversely preferred to go
down an opposite hip, where there was,
so far, a metal road, and had then leaped
through the wall, taking some iron sash
weights of a window by the way, and
shattering the brick work and doing
other damage in its course. The author
went down, as soon as he had heard of
this accident, to investigate its cause;
and the cause was simply this: The
lightning conductor had been plunged
into a tract of dry sand at the corner of
the house. But at the other corner, by
which the lightning had effected its own
escape to the ground, was an old pool of
water that had been filled up with earth,
50
VAN NOSTRAND S ENGINEERING MAGAZINE.
but was still saturated with moisture,
and still connected with ramifications of
infiltrated soil. In this case the light-
ning, when it struck the roof of the
house, had divided itself between the
two routes which were offered to it, the
conductor and the dry sand contact of
insufficient area, and the wall, with its
stepping stones of sash weights, and its
abundant wet contact beneath. The
proportion of the discharge which had
taken these different routes was deter-
mined by the specific resistance of each
way, and in the course that involved the
leap through the non-conducting wall,
the amount which passed was sufficient
to produce the destructive disruption
which occurred. All competent electri-
cal engineers are now keenly alive to the
automatic electrolytic action that is apt
to take place in the earth contacts of a
•lightning conductor, and urge that it is
not enough merely to construct an effi-
cient lightning conductor in all its essen-
tial particulars, but that the arrange-
ments must be examined from time to '
time, to make sure that no derangement
has taken place. Such examination may
readily be effected by making short cir-
cuits through the conductor with the
wire of a galvanometer, so as to prove
by the movements of the needle that the
electric path is efficiently clear.
From the instant that an earth contact
is established for a lightning conductor,
destructive change of the surfaces of
contact begins, and, sooner or later, the
power of the conductor is materially im-
paired from this cause. This action,
known as the electrolytic disintegration,
requires to be constantly watched, be-
yond all else, and all the more because
it proceeds in a region where the con-
ductor is removed from observation by
the eye, and it is most fortunate that
such watching may be most efficiently
and satisfactorily accomplished by so
ready and convenient a means as the
employment of the galvanometer. M.
"Wilfred de Fonvielle has indeed pro-
posed that every lightning conductor
should have an arrangement of a short
circuit wire with the galvanometer at-
tached permanently to it, in a form
which he terms Le Controleur des Para-
tonnerres, and which is so designed as to
be always ready for the eye of the ob-
server. The author was once very near
indeed so furnishing, at his own cost, a
proof of the material need of some test
and evidence of this character. He had
supplied his own residence in the capital
of Natal with one of his galvanized iron
ropes, with the zinc tube and brush so
demonstratively displayed above as to
be a constant object of observation and
remark to his compatriots and neighbors.
The finial was placed so as to be a sort
of advertisement of the enlightened
practice of the owner of the house, and
a standing reproof to the negligence of
those who would not follow so excellent
an example. The earth contact was very
efficiently made, by. carrying the rope
along the muddy bottom of one of the
streams of constantly running water
that, in the old Dutch settlements of
South Africa, are always found fringing
the streets; and during many very severe
thunderstorms the author sat in his easy
chair, priding himself on the complete-
ness of his arrangements. He subse-
quently, however, by mere accident,,
made the astounding discovery that for
a considerable length of time the tail of
his lightning rope had not been trailed
in the wet mud, but was carefully
packed away along a stretch of dry
ground, under the shelter of a thick-set
hedge, that served effectually to conceal
its presence there. On some unhappy
occasion, when the author was away, the
water - courses had been undergoing
cleansing and repair by the civic author-
ities, and the workmen, finding the metal
rope in the mud, had taken considerable
pains to pack it away in the drier and
cleaner place in which it was ultimately
discovered. If any accident from light-
ning had in the meantime occurred to
the house, this case would certainly have
lived in the annals of Natal, for a couple
of centuries at least, as a remarkable
proof of the inefficacy of lightning-rods,,
and the great lightning doctor himself
would have been held to have brought
down the vengeance of the clouds upon
his own ignorance and presumption.
The French electricians have contrived
a very excellent expedient for making
an efficient earth contact. They con-
struct a stout harrow of galvanized iron,
with recurved teeth, connect this care-
fully with the end of the cable or rod,,
and then bury it, imbedded in a mass of
coke, in moist earth. The cable or rod.
THE PROTECTION OF BUILDINGS FROM LIGHTNING.
51
is conducted to a suitable site for this
terminal in channels of curved tiles, well
filled with broken coke, or even sealed
up in leaden tubes, if there are ammoni-
acal vapors to be encountered by the
way. M. Callaud has a still more in-
genious and admirable plan of effecting
this purpose. He hangs at the bottom
of the cable a galvanized iron grapnel,
with four upturned and four down-curved
teeth, and entangles these within a
basket of netted wire, and then packs in
this basket with fragments of coke; and
the basket, coke, and grapnel are after-
wards sunk into a pit or well, or buried
deep in moist earth. M. Callaud pre-
fers^ coke to charcoal, on account of its
greater porosity and accessibility to
moisture; and he has made some careful
experiments to satisfy himself of the
size which this earth terminal should
have. According to the experiments of
M. Pouillet and M. Ed. Becquerel, pure
water conducts the electrical force 6,754
million times less freely than copper,
and therefore, for free transmission, the
earth contact, if effected by pure water,
should have 6,754 million times the area
of the main conducting cable or rod.
This theoretical argument is, however,
very materially affected by the fact that
the water in the earth contains conduct-
ing principles of considerable power, and
,by other analogous considerations; and
an earth contact of 1,000 square metres
(1,196 square yards) has been fixed by the
best French authorities as sufficient for
all practical purposes for a conductor of
copper, that is, one centimetre (four-
tenths of an inch) square. M. Callaud
calculates that in order to accomplish
this purpose his earth-basket must con-
tain one hectolitre (two bushels and
eight-tenths) of broken coke. In order
that a lightning rod may perform its
work perfectly, it is obvious that there
must not be any greater resistance to
the passage of the electrical discharge at
its earth-outlet than there is in the rod,
or main channel of the discharge. Very
commonly in badly-arranged lightning-
rods, it is found that there is ten thou-
sand times more resistance at the outlet
into the earth than there is in the main
rod of the conductor. When this alto-
gether excellent expedient of M. Cal-
laud's cannot be adopted, a bore, four or
five inches in diameter, should be sunk
sixteen or twenty feet into damp soil,
into which the cable should be inserted,
and then the bore should be filled round
the cable with broken coke, and the
whole be firmly rammed down; or radi-
ating trenches should be cut as deep as
possible in the ground, and correspond-
ing branches from the cable be then
packed into these with an investment of
broken coke. M. Francisque Michel
gives an unqualified approval to the
attachments of the lower terminal of
the cable to iron-service-pipes, whether
of water or gas, in towns.
In Gay-Lussac's report to the French
Academy of Sciences, in 1823, it was
held that all large metallic masses con-
tained in any building should be brought,
into metallic communication with the
main system of conductors, and that
there was no need whatever for the em-
ployment of insulating supports in at-
taching the lightning rod to the struc-
tures that it is intended to defend.
These conclusions of Gay-Lussac's have
been generally acted upon since his time,
and no very marked case has ever oc-
curred to stamp the practice that has
been adopted in these particulars as radi-
cally wrong. In my own practice, in the
colony of Natal, I have almost invariably
acted upon them, and no single instance
of insufficiency of protection has ever
come under my notice in consequence of
the arrangement. . The point is, how-
ever, one upon which there is now some
difference of opinion in high quarters.
M. Callaud, for instance, in his recently-
printed treatise on the Paratonnerre, in-
sists upon the adoption of insulating
supports for the rod, and unconditionally
condemns the electrical communication
of the rod with the metallic masses con-
tained within the building; and he states
in one part of that work that M. Pouillet
has to some extent given in his adhesion
to these revolutionary views. M. Fran-
cisque Michel, on the other hand, upon a .
full review of all M. Callaud's argu-
ments, maintains the old doctrine that
the conductor may safely be attached to
the masonry of the building by ordinary
staples or holdfasts, or any convenient
way, and that insulating supports are of
no use whatever, and that all masses of
metal contained in a building should, as
a general rule, be metallically connected
with the main line of the conductor.
52
VAN NOSTRAND'S ENGINEERING MAGAZINE.
Professor Melsens, of the Royal Acad-
emy of Belgium, one of the highest
Belgian authorities, contends, upon ex-
perimental grounds, that the well-known
laws of derived electrical currents apply
with equal force to the transmissions of
electrical force of high tension, and that
scattered masses of metal in any build-
ing should be metallically connected with
the conductor by closed circuits consti-
tuted by contacts with two distinct
points of the rod. This divergence of
view among high authorities is of not-
able import, because it is virtually the
only material difference of practice that
is encountered in the treatment of this
subject by well qualified scientific men,
and it may therefore be very readily ad-
mitted to be an affair that yet requires a
more searching investigation, and fur-
ther severe question by observation and
experiment. In the meantime it is of
some importance that the exact bearing
of the doctrine advocated by M. Callaud
should be understood.
In illustration of his argument M.
Callaud takes the case of an iron balcony
supported in front of the window of a
house at some elevation from the ground,
and considers the possible result to liv-
ing men and women contained in this
balcony at the time of a severe thunder-
storm, accordingly as the balcony is, or
is not, electrically connected with an effi-
cient lightning rod. He argues, if the
balcony is connected with a lightning
rod, a living person standing upon it,, or
leaning against its rail, is very much
more likely to be struck by a dischai'ge
of lightning, than if the balcony had no
such connection. In the former case, the
living body is likely to be made a step-
ping-stone for the lightning on its way
to the rod. He holds that in the case of
a lightning stroke the chances are a hun-
dred to one that a lightning rod is struck
in preference to any part of a building,
that if the conductor is faulty in any
particular, and scattered metallic masses
are connected to it, this is tantamount to
attaching the hundred chances of danger
to the metallic masses and to living
people placed near them. He says, in
effect, a satisfactory and perfect light-
ning rod should be so placed that it effi-
ciently protects every part of the struc-
ture it is attached to, and that if it does
this no scattered mass of metal within
the building can possibly be struck by a
discharge. Therefore, connection of the
rod with scattered masses of metal is
superfluous and useless where the rod is
efficient and perfect in itself, and objec-
tionable and dangerous when the rod
is not in an efficiently acting condi-
tion. And perhaps the greatest force of
this argument falls upon a fact which is
veiy earnestly pressed by M. Callaud,
that a lightning rod is a merely passive
piece of mechanism, which does not give
visible or palpable signs of its own de-
rangement, like a clock, but which may
furnish fatal proof of its imperfection
too late, by killing the person who places
unmerited and undue trust in its effi-
ciency and excellence. M. Callaud re-
marks with some force: "Lightning can-
not strike a structure that is well pro-
tected. If the lightning finds at the side
of the Paratonnerre an electrical con-
ductor that is superior to itself, the
structure is then inefficiently defended.
A Paratonnerre ought to dominate, to
cover, to protect, a building, in all its
parts, and in all its details, or it is better
away." The gist of the whole matter,
therefore, is, take care that your conduc-
tor is perfect and efficient in all its parts,
and that it is in every sense adequate to
the work that it is required to do, what-
ever may be the size of the building,
and then it becomes a matter of small
moment whether scattered masses of
metal comprised in the building are con-
nected with the rod or are not connected,
and whether the rod is connected to the
building by insulating or by non-insulat-
ing supports. M. Callaud's conclusion,
however, (and it is the one upon which
he states that M. Pouillet has given in
his adhesion), is substantially, " Connect
any masses of metal with the Paraton-
nerre that are of necessity removed from
the occasional close presence of living
people, but on no account ever connect
such masses with the Paratonnerre when
they may at any time have living people
in their close neighborhood." Pending
further investigation of this very inter-
esting point, there can be no doubt that
this distinction is a prudent and a safe
one to be adopted in practice, and that
it is more prudent and more required ia
proportion to the insufficiency of the
arrangements of the conductor. Con-
ducting masses which are connected
THE PROTECTION OF BUILDINGS FROM LIGHTNING.
53
with the earth by less readily conducting
substances occasionally give rise to a
curious effect, which is techinally known
as the return-shock, and which is alto-
gether a result of inductive action.
When a powerfully charged electric
comes within a moderate distance of
them, an electrical charge of an opposite
character is drawn into them by induc-
tion, but this secondary charge escapes
back towards the earth the instant the
inducing tension is removed. The
production and character of this return
shock, caused by inductive action,
admits of very complete illustration by
electrical apparatus. An insulated con-
ductor of long cylindrical form, but
with its glass supports only half the
length of the glass pillar of a prime con-
ductor of an electrical machine, may be
placed parallel with the prime conductor,
but about an inch away. The secondary
conductor is then to be raised to the
same height as the prime conductor, by
fixing its glass pillar itpon the top of a
pillar of wood, a fine wire being carried
from the metal cylinder to the wood. A
wire is then also to be carried from the
secondary conductor to the earth, but is
to be so arranged that a small gap may
be left in some convenient part of its
course. When the prime conductor is
charged positively by the machine, the
positive electricity of the secondary con-
ductor is inductively driven out through
the wire and the wooden pillar to the
earth, and the conductor itself remains
negatively charged. But when the work-
ing of the machine is stopped, and the
prime conductor is deprived of its posi-
tive charge by a touch of the finger, the
negative charge in the secondary con-
ductor is also set free from its condition
of inductively maintained constraint,
and positive electricity leaps back from
the earth to restore its proper balance
and saturation, and as it does so is seen
passing as a spark through the gap in
the earth-wire, because that gap affords
less resistance to the passage of electric-
ity of tension than the supporting pillar
of wood.^ If a little gun-cotton, or some
other suitable inflammable substance is
placed in the gap, it is fired by the
spark at the instant of the discharge.
Professor Tyndall, in his lectures at the
Royal Institution, shows the production
of this sympathetic inductive discharge
in a very magnificent form. He has a
flat coil of copper wire imbedded in a
mass of insulating resin, through which
he can pass the discharge of the power-
ful battery of the institution, consisting
of fifteen Ley den jars; and he has also a
second flat coil similar to the first, which
he can place parallel to it and about an
eighth of an inch away, the two ends of
the second coil being connected with a
wire presenting a small gap of continui-
ty. When the discharge of the battery
is passed through the first coil a power-
ful sympathetic discharge rushes at the
same instant through the secondary coil,
and makes itself manifest by a bright
flash and a loud snap in the gap of the
connecting wire. The discharge of an
electric cloud in this way not uncom-
monly produces a number of sympathet-
ic minor discharges from neighboring
bodies. The induced discharge is some-
times quite strong enough to produce
mechanical mischief in resisting bodies
that lie in its path. The shocks experi-
enced by living people on the instant of
a discharge of lightning, without fatal
results, are generally of this character.
It was to meet the case of these inciden-
tal induced charges, and the consequent
" return shocks," that the expedient of
connecting scattered masses of metal
with the conductor was originally de-
vised. The return shock resulting from
a limited inductive disturbance may be
strong: enousrh in some circumstances to
cause death by the mere arrest ot the
vital action of the nerve structures
through which it passes, without leaving
behind it any trace of mechanical vio-
lence, such as is generally produced by
the true lightning stroke.
The old practice of protecting build-
ings from lightning consisted in erecting
rods of metal upon wooden frames, near
to, but not in actual contact with, the
walls of the house. When the author
of this article first visited Natal, in 185 7,
the houses in the two principal towns,
that were defended at all, had independ-
ent conductors of this class, of the rud-
est possible kind, erected by the side of
the one-storied houses upon ungainly
wooden frames. The conductor was
composed of an iron rod, joined in
three lengths, and rudely pointed above,
and it was made of three different pieces
— a comparatively thick one below, and
54
VAN NOSTEAND'S ENGINEERING MAGAZINE.
a comparatively thin one at the top.
This practice was primarily based upon
an investigation which was conceived to
demonstrate that all structures lying
within a conical space, which had the
conductor itself for its height and a
breadth for its base equal to four times
the height of the conductor, were safe.
This estimate gives a fair approximation
to a truth, but it is by no means abso-
lute, and must not be empirically relied
upon. It, however, furnishes a very
good indication of the way in which the
upper termination, or terminations, of
the rod must be arranged. The termi-
nal point should go some considerable
distance above the housetops, and then
if any projecting parts of the house
extend beyond the surface of a line hav-
ing, perhaps, a somewhat more acute
figure than the one which has been
named, other subsidiary points must be
reared up from the line of the conductor
above such conical slopes. Mr. Preece,
in his paper, considers that the lightning
conductor should only be held to afford
absolute protection within a conical
space in which the base is as large again
as the height of the line. When, how-
ever, the general idea of the limits of
this lateral protection is once clearly
conceived, it becomes very easy, indeed,
to render the arrangements of the upper
terminals perfect for any individual case.
It is only necessary that all prominent
masses of metal shall be connected with
the system of metallic communication,
and that an addition branch of the sys-
tem of defence shall be carried out
"whenever outlying parts of the structure
get near to the conical limit of protec-
tion. This is virtually what has been
done in the case of the Hotel de Ville,
at Brussels, with its terminal of 264
points.
When Sir William Snow Harris, now
some years ago, turned his attention to
the protection of ships from lightning,
lie devised a plan of making the light-
ning conductor a part of the original de-
sign and essential construction of the
ship. Now all large and well-contrived
"vessels are always built with the light-
ning rod included in their structure. It
Is almost incredible that up to this time
the same course has not been taken with
liouses. It is hard to understand why
lightning conductors should be objects
of exceptional luxury, and rain pipes
objects of daily need, and the more so
when rain pipes themselves can be so
easily turned by a little forethought and
mechanical ingenuity into lightning con-
ductors of the most efficient character ;
they only need that their joints shall be
made mechanically continuous, that their
earth contacts shall be perfected, that
all masses of metal, with perhaps the
limitation that is contended for by M.
Callaud, shall be brought into metallic
communication with them, and that
metal terminals shall be distributed from
them to the roofs above upon the prin-
ciple that has been explained. Mr.
Preece has thrown out one very excel-
lent suggestion which well deserves fur-
ther thought ; it is to the effect that
metal ventilating pipes carried up from
the sewers over the roof of the house
may advantageously be made part of
the arrangements for protection against
lightning. The familiar case of the
Monument of London is continually ad-
duced as a proof of the readiness with
which the accidental features of a build-
ing may be turned to account for this
purpose. The metallic emblems of flame
at the top of the column are continuous-
ly connected with the ground by means
of a very thick balustrade of iron that
runs as a hand-rail down the stairs ; the
structure is 200 feet high, and towers
above all neighboring buildings, and yet
it has now stood within three_ years of
two centuries without ever having been
injuriously touched by the lightning.
It was conceived, until recently, that
St. Paul's Cathedral had been efficiently
protected in some similar way by the ar-
rangement of water-pipes, and some sup-
plementing of them by metallic rods,
added by a Committee of the Royal So-
ciety some 120 years ago. Mr. Faulk-
ner, of Manchester, however, found, in a
careful examination made subsequently
to 1872, that the system had become en-
tirely inefficient for the purpose for
which it was intended, by the formation
of thick incrustation of rust on the con-
tact surface of the rods, and by the inter-
polation of blocks of dry granite, some
nine inches thick, in places, into the ac-
tual line of electrical conduction. The
entire building has now been most effi-
ciently protected, under the skilful direc-
tion of Mr. Faulkner, by carrying eight
THE PROTECTION OF BUILDINGS FROM LIGHTNING.
55
octagonal half-inch ropes of common
wire from the Cross, Ball and Golden-
Gallery through the metal- work of the roof
of the dome, and through the metal work
and rainfalls of the lower parts of the
building to the sewers, where the con-
ducting strands terminate in copper
plates pegged into the moist earth. In
carrying out this work every important
metallic portion of the building was
separately tested by the galvanometer,
to make sure that the electrical commu-
nication with the earth was virtually and
substantially clear. The galvanometer
was first made into a circuit with a
metallic gas-pipe ; and then the circuit
was opened out, so that earth was made
in one direction through the gas-pipe,
and in the other through the metallic
portion of the building for the time
under examniation ; and the test was
not considered satisfactory until the de-
flections of the galvanometer were the
same under both alternatives. In ar-
ranging methodical architectural plans
of this kind it must always be carefully
borne in mind that small gas-pipes of
easily fusible metal must on no account
form part of the connecting lines of con-
ducting circuit. Gas-pipes are most eas-
ily fused by a stroke of lightning, and
when they are so fused the gas which
escapes from the extemporized orifice is
invariably set light to.
One point which was expressly urged
by Mr. Preece and by Captain Douglas
Galton in the discussion of Mr. Preece's
paper at the Society of Telegraph Engi-
neers, should be most carefully kept in
view in any structural plan matured for
the protection of buildings, namely, the
including of all fireplaces or stoves, and
soot - blackened chimneys in the sys-
tem of connected construction. To
adopt Mr. Preece's own statement of
this need: "It must not be forgotten
that a chimney lined with a thick layer
of soot, up which a current of heated air
and volumes of smoke are ascending,
and terminated by a mass of metal (the
grate), is an excellent but dangerous
conductor, for it ends in the room, and
not in the earth."
Since the first preparation of this
paper, two pamphlets by Messrs. Gray
& Son, of Limehouse, have come into the
hands of the author, which are valuable
and interesting on account of the details
which they contain of a considerable
series of instances of damage from
lightning. Mr. W. J. Gray, of this
firm, was originally concerned with Sir
Wm. Snow Harris in perfecting his plan
for protecting ships, and obviously pos-
sesses a large amount of practical infor-
mation in regard to accidents that have
occurred. Space now only serves to
say that the Messrs. Gray endorse the
practice of connecting all metallic mass-
es in a structure with the main line of
conduction, and especially urge the sur-
rounding of all prominent objects, such
as the tops of tall chimneys and church
towers, with continuous bands of copper
brought down into direct connection
with the discharging rod.
The great length to which this paper
has already extended itself alone pre-
vents some allusion being here made to
the views of Professor Zenger, of Prague,
who advocates the use of circular zone-
like or ring-shaped conductors, embrac-
ing within their span the objects which
are to be defended from injury.
There is no sufficient ground for the
popular idea that accidents from light-
ning are of such rare occurrence that it
is scarcely worth while to incur the
trouble and cost which artificial protec-
tion involves. The figures of the statis-
tician prove that accidents are very fre-
quent indeed. The Escurial in Spain
has been set fire to four times by light-
ning in less than three centuries. As
many as 1,308 persons were ascertained
to be killed by lightning in France
between 1835 and 1852. Some time
ago the mean number of deaths from
lightning in each year was marked
at 3 in Belgium; 9 in Sweden; 22
in England ; 50 in the United States
of America ; and 95 in France. M.
D'Abbadie records the destruction of
two thousand sheep by a single discharge
of lightning. Mr. Preece tells of 897
telegraph instruments injured by light-
ning in the first six months of IS 72 in a
staff of 9,475 instruments. Mi". G. J.
Symons, one of the secretaries of the
Meteorological Society, has given, as the
list of accidents that he had ascertained
to have happened during two severe
storms in June, 1872 ; 10 deaths and 15
cases of injury to human beings ; 60
houses struck and 15 burned down ; and
23 horses or cattle, and 99 sheep killed.
56
VAN NOSTRAND'S ENGINEERING MAGAZINE.
It need scarcely be said that many acci-
dents also occur every year from light-
ning, over and above those which get
publicly spoken of or placed on record.
In large towns damage to property is
more frequent than destruction of human
life, but in the open country destruction
of life is the more frequent oc-
currence. In the face of figures like
these, and of the fact of the slowness of
man to avail himself of the ready de-
fence which science places at his com-
mand, unfortunate humanity certainly
stands very much in need of the consola-
tion which the physiologist affords when
he tells us that all danger from lightning
is past when the flash of the electrical
discharge is seen, and when he further
states that when men are killed by light-
ning they are dead before they have
time to know anything about the fact, or
indeed to be conscious of the fatal blow;
a conclusion by the way that is striking-
ly corroborated by an unintentional ex-
perience of Professor Tyndall's, who
upon one occasion passed the full charge
of the Leyden jar battery of the Royal
Institution, by accident, through him,
and was perfectly unconscious of any
shock. It is something, at any rate, to
have this comfortable assurance when
the sense of neglected opportunity comes
over the mind in an exposed situation
and in an unprotected house during a
severe thunderstorm. But it is humbly
submitted, as an appropriate last word
of this paper, that to men of well-regu-
lated minds a good lightning conductor
may, in such emergency, be found to be
an even greater satisfaction and comfort,.
THE IKON AND STEEL INSTITUTE.
Address of the President, Mb. W. MBNELAUl..
Abstract from " The Engineer."
My first duty is to thank you for the
very high honor which you have con-
ferred upon me in electing me to fill the
office of President of the Iron and Steel
Institute. As an iron maker my mission
has been to bring into profitable use the
valuable inventions of Bessemer, Siemens,
and others, and to apply the scientific
research of men like Mr. Bell to the im-
provement of old and new processes.
So much has been said, and well said,
by my predecessors about the history,
the position and the prospects of Eng-
lish iron making, that I propose on this
occasion to confine my remarks mostly
to the manufacture of wrought iron and
steel, and the application of the latter
to constructive purposes. For the con-
version of pig into wrought iron, the
rotary puddling machine, in one or other
of its forms, has occupied the attention
of iron makers for many years, and
various attempts have been made from
time to time to perfect the machine.
When, under the auspices of this Insti-
tute, the Danks machine was introduced
into this country, success seemed cer-
tain : several machines were erected,
mostly at and near Middlesborough, but
they seemed to have failed, chiefly from
defects in mechanical construction.
These defects have, I am told, been
rectified, and several important improve-
ments have been made in the construc-
tion and mode of working the machines.
To Messrs. Hopkins, Gilkes & Co., is
due the credit of having first introduced
and practically tested these machines in
England. The Erimus Company fol-
lowed, and erected extensive works, in
which the Danks machines alone are
us^I. Certain difficulties were met with,,
and no doubt, for a time, some disap-
pointment was felt; how these difficul-
ties were met and overcome is fully
explained in an interesting communica-
tion from Mr. John A. Jones, which I
will read:
A year ago the writer stated in
London, what were at that time consid-
ered to be the chief drawbacks to the
success of rotary puddling. They were
stated to be the education of the men
and the removal of prejudice from,
amongst them; the difficulty with the
fettling of the furnace, and the mechan.-
THE IRON AND STEEL INSTITUTE.
67
ical weakness of the Danks machine. It
was quite evident that unless the com-
pany could procure a certain quantity of
iron from each machine in a given time
and in a regular manner, rotary puddling
could not favorably compete with hand
puddling, so far as the cost of puddled
iron was concerned. The obstacles were
in chief as stated above, and to the re-
moval of these the company devoted
their attention. The education of men,
which includes the change from a posi-
tive state of indifference to that of active
assistance, has given more trouble and
anxiety than was anticipated; and to
this day we have not received that
active co-operation from the men which
is necessary to the complete success of
rotary puddling. At the same time
much progress has been made in that
direction, and it is earnestly hoped that
in a short period we shall receive that
assistance which will enable us to do
better than has hitherto been done. The
fettling of the furnace, and the materials
used for the same, are no longer ques-
tions of difficulty, and in this respect we
have no drawback. We line the furnace
after each heat with best tap, pottery
mine, purple ore, and Spanish ore; suit-
able proportions are mixed in a grinding
mill, and then used in the furnaces.
Fettling can be procured suitable to any
district where the difference in the qual-
ity of the pig iron mostly necessitates a
variation in the fettling ingredients.
With regard to the mechanical imper-
fections of the Danks machines, they
have been of a serious character. The
repairs have been very costly, and the
loss of output, by reason of frequent
stoppage, has affected the cost of pro-
duction most unfavorably. It became
apparent that unless the mechanical
construction of the furnace was such as
to insure regularity of work, it was
hopeless to expect satisfactory results;
and the attention of the directors was
devoted to this necessity. It was at last
agreed that new furnaces of a different
construction should be adopted, and to
that end one was erected as an experi-
mental furnace. This furnace has been
at work for nearly two months. It is a
double - case wrought iron furnace,
hooped with steel, and is water-jacketed.
There is a constant flow of water to and
from the water space, and the water at
the outlet pipe is kept at from 80 deg.
to 100 deg. Fah. — in fact, perfectly
cool. This double-cased furnace has
maintained its mechanical accuracy,
which it is almost impossible that
a single-cased furnace can do, owing to
the effects of expansion and contraction.
The firing of the new furnace is done in
the usual manner. It will not be neces-
sary for me to describe in detail the
improvements of this machine; let it
suffice that it has been designed and
constructed, after all the weak points of
its fore-runner have been carefully con-
sidered. The directors are so satisfied
with the work done by this machine
that they have ordered five more, and
six sets of new engines to drive them.
In designing the engines the same
amount of care has been taken. They
are over-head double-cylindered engines;
the wearing parts have been carefully
designed, and nothing in strength or in
the detail is left unprovided for, so as
to insure continuous and satisfactory
working.
In manufacturing puddled bars at
the Erimus Ironworks, the pig iron is
first melted and refined in one of Thom-
as' cupolas. The refining is done during
the smelting process, and is accom-
plished by simply mixing scrap iron and
ore in the charges. The perceptible effect
it has upon the iron is that where the
charge is exclusively of No. 4 forge
grey pig, the fracture becomes that of
white or refined iron. The chemical
effect is that a portion of the silicon and
phosphorus is removed, and it is to this
end that the refining is done, so t hat-
there will be as little action as possible
upon the lining of the furnace. The
effect of using refined iron is very
marked. We do not perceive any melt-
ing out of fettling per se; but what is
used is reduced, and thus adds to the
yield. Again, the refining of the iron
does not necessitate the fettling of the
furnace so often, whereby much economy
is effected in the fettling used, and in
the time which is devoted to puddling.
We charge entirely with melted and re-
fined iron, and the weight of our present
charge is 14 cwt., which, when the new
furnaces are erected, will be increased
to a ton. The Cleveland forge iron.
which is almost exclusively made from
a foundry burden, is very silicious. It
58
VAN NOSTRAND S ENGINEERING MAGAZINE.
holds from 2 to 3 per cent, of silicon. It
is obvious, therefore, what an evil effect
this pig iron has upon the fettling; and
a portion of this is removed, as is stated,
by refining. In Cleveland scarcely any
grey forge is made from a forge burden,
but it is derived from an attempt at
foundry iron, and the finished iron-
making suffers severely from this. No
heat takes more than thirty-five minutes
to puddle. The heat is removed in a
single ball, and squeezed or shaped into
a piece about 14 ft. long by 15 in. diam-
eter. It is then cut up at the same heat,
and taken to reheating furnaces, where
it is reheated, hammered, and rolled into
bars. The Erimus Company are now
making angles, bulbs, bars, and tees,
with no other iron than Cleveland.
Three relays of men are employed at the
machines, and work eight hour shifts.
It is expected that each furnace will
work six heats in the eight hours, and
this is regularly done unless some break-
down or accident interferes; and with
the old machines those breakdowns are
unfortunately only too frequent. At
the present time the company are work-
ing six furnaces, and they average nearly
300 tons per week of puddled bar, thus
giving an output of 50 tons per furnace
per week. The present consumption of
coal is for actual puddling 9| cwt. to
the ton of bars. Of fettling (half bought
and half from first heating or mill fur-
naces) 9 cwt. to the ton of bars. The
yield of bar from pig is 20 cwt. of pig
to 20 cwt. of bars. The whole quantity
of coal used to the ton of bars, including
reheating, is under 20 cwt. The price
we pay the puddlers is at present 3s.
2itod. per ton long weight, they paying
their own under-hands. The whole
wages of every kind, including cupola-
refining and re-heating, is under 20s.
per ton of bars. The question now
arises — Are we satisfied with a produc-
tion of 300 tons per week from six fur-
naces; and is there any prospect of
increasing that quantity ? The answer
is — We are not satisfied; and there is
every prospect of the quantity being
increased to 500 tons per week from six
furnaces. To this end new machines
and engines are ordered, capable of tak-
ing one ton charges; and the tools are
being remodeled to handle the heavier
charges. The experiment of working a
ton charge has frequently been made,
and the time required for puddling
never exceeds forty minutes. The num-
ber of heats will be the same as at
present — viz., six in eight hours; and it
is simply by the increase of the weight
of the charge that the quantity will be
raised from 300 to 500 tons. The actual
puddling of the six heats will take up four
hours, leaving the other four hours for
fettling, repairing, cleaning grate-bars,
etc. We find that it takes the same
coal to puddle a ton as to puddle 14
cwt., and as the time consumed in charg-
ing, drawing, fettling, and squeezing,
will be the same as at present, it is obvi-
ous that the increase of the charge to a
ton is the proper course. We have no
doubt that we shall be able to bring the
consumption of coal for puddling down
to 7 cwt. to the ton of bars; and the
whole of the coal consumed in the pud-
dling department to 15 cwt., and we
anticipate that the wages will not ex-
ceed 15s. on the ton of bars, which will
include all labor charges in the puddling
department. The new furnace at the
Erimus Works, when worked experi-
mentally, gives results much better than
are stated here. The foregoing figures
give the average results of our working
in a regular manner.
(Signed) J. A. Jones,
Managing Director.
The Erimus Company Limited.
* The Erimus Ironworks.
Make at Forge, four weeks ending March 27th, 1875,
Tons.
"Week ending 6th of March; number of furnaces, 5 193
Week ending 13th of March; number of furnaces, 6 282
Week ending 20th of March; number of furnaces, 6 298
Week ending 27th of March; number of furnaces, 6 275
In thirty-six working days of twelve hours.
cwt. qr. ••lb.
2 1 15
7 15
0 3 0
5 2 10
1048 16 0
0
THE IRON AND STEEL INSTITUTE.
59
Coals consumed for Puddling alone, four weeks ending March 27th.
Tons. cwt. qr. lb.
Week ending 6th March 02 5 0 0
13th " 116 10 0 0
20th " 141 1 2 0
" 27th " 124 8 0 0
474 4 2 0
cwt. qr. lb.
Coal to a ton of bars on puddling alone 9 0 6
Certified to be correct, and taken from our pay books. John A. Tood, Pay Clerk.
J. A. Jones.
■ The members of this Institute have
taken such a deep interest in the Danks
method of puddling, that I believe you
will all be pleased to know the precise
position in which it now stands, and we
ought to be very much obliged to Mr.
Jones for the very explicit statements
which you have just heard. Mr. Heath,
with his usual enterprise, was one of the
first to take up in earnest the Danks
system of puddling. Mr. Heath informs
me that he has had six Danks furnaces
at work for some time, and has four
additional furnaces ready for work. He
is rolling from Danks blooms, in the
ordinary forge rolls, 16 in. bars, 24 ft.
long. Mr. Heath states that he is mak-
ing these bars more cheaply than by the
old puddling process, to say nothing of
the saving in waste in cutting up long
bars as compared with bars one-fourth
the length. Mr. Orampton, who has
made a long series of experiments on
mechanical puddling, having been at
work on the subject over five years, has
produced some very excellent results as
to quality of metal; and he assures me
that his experimental machine at Wool-
wich is workiug very economically, and
that it will bear the test of continuous
work; to use his own language, "The
furnace is fitted to stand the rough
usage to which such a machine must be
subjected in ordinary iron works, and it
involves a minimum expense for wear
and tear, and for general repairs."
Sir John Alleyne has also worked at
this problem of mechanical puddling.
He is experimenting with the Siemens
rotator and also with a modification of
Maudslay's machine. Mr. Reynold Al-
leyne thus describes the latter machine
as modified by his father: " We are now
working my father's machine with Sie-
mens' gas furnace, and also heated by
direct combustion in the ordinary way.
The machine consists of a pan, which
rotates on a vertical axis, and the pud-
dler, which is fixed overhead, and which
works the rabble to and fro at right
angles to the front of the furnace. When
the heat is ready to ball up, the puddler
is stopped, but the pan continues to re-
volve. The work of balling is done at
the door, and it is never necessary to
reach across the furnace. In the gas
furnace we charge five heats of 6 cwt.
per shift. The waste is 2j to 3 per
cent. The waste in the direct combus-
tion furnace, with the same charges, is
10 per cent.; showing the advantage of
using gas in place of solid fuel. The
two furnaces are worked by one puddler
each, and a boy to look after the ma-
chinery of both furnaces." Sir John
himself expresses an opinion in favor of
the pan, or " soup plate," as he calls it,
heated by Siemens' gas furnace." At
our annual general meeting in May of
last year, the Pernot furnace was de-
scribed. The furnace is the revolving-
pan with the axis inclined, as invented
by Maudslay; but M. Pernot has made
an important improvement on Mauds-
lay's furnace. He has mounted the
revolving pan on a carriage on wheels,
and it can be withdrawn from the pud-
dling chamber for repairs. Mr. Snelus,
who has just returned from a tour
through the French works, informed
me that he saw three Pernot's puddling
furnaces at work at Messrs. Petin Gau-
det's works. "* They were working one
ton charges of iron, mostly white, and
each charge produced 18 cwt. of puddled
bars. The fuel was slack coal, of which
they use 14 cwt. to the ton of puddled
bars. The fans are fettled with Motka
iron ore, about 2-£ cwt. being used to
the ton of iron made. Each furnace
produces about 4 tons of puddled bars
in twelve hours. Two puddlers at each
60
VAN NOSTRAND S ENGINEERING MAGAZINE.
furnace ball up the iron. Mr. Snelus
adds that the furnaces have been at
work some time, and that they seemed
in fair working condition. In the manu-
facture of steel, we are making in Eng-
land, by the Bessemer process alone, ten
thousand tons per week, and the produc-
tion is rapidly increasing. Various me-
chanical improvements have been made,
which enable us to turn out larger quan-
tities. In some cases as much as one
thousand tons per week has been made
from a pair of converters. When Mr.
Bessemer first designed his steel-making
plant, his idea was to run the iron direct
from the blast furnace into the convert-
ers. His first apparatus, on a large
scale, was erected at Dowlais, where it
was put down in front of a blast furnace,
and the iron was run direct from the
furnace. The experiment, for reasons
quite independent of the mode of charg-
ing the converter, was not successful;
nevertheless, we in England have ever
since been content, for no sound reasons,
I think, to melt down the pig iron at
considerable cost, instead of running it
straight from the furnace. In most
cases in France, and in some other coun-
tries, the iron is run direct from the
furnaces; and I see no reason why in
England we should not revert to Mr.
Bessemer's original plan, and so save all
the cost and waste of melting. Of
course, it will require careful manage-
ment at the blast furnaces; but with
our pure fuel, excellent ores, and with a
plentiful supply of pure foreign ores as
a mixture, I see no difficulty in carrying
out this economy in the production of
Bessemer metal. Mr. Bessemer informs
me that, under his advice, in one of our
leading steel works they are about to
run the iron direct from the furnace; to
use his own language, "They will use
my process of further carburising 20
tons of metal at a time in a hot vessel,
mounted on wheels and running on rails
to the converters; the metal will keep
hot for several hours in this vessel. Less
carburetted metal may be made in the
blast furnace, and the necessary quantity
of carbon added at almost no cost."
Another member of our Institute, Dr.
Siemens, has worked out, in a different
way, the same problem, with much suc-
cess. The idea of producing steel by
melting together cast and wrought iron,
or cast iron and ores, in suitable propor-
tions, is, of course, old, but it was not
until Mr. Siemens brought his scientific
and practical knowledge — and a no less
wonderful amount of perseverance — to
bear on the subject, that the mode of mak-
ing steel, known as the " Siemens-Martin
process," was perfected. The most im-
portant element in the successful accom-
plishment of the Siemens-Martin process
is unquestionably the "Siemens, or re-
generative, gas furnace." By its means,
any degree of heat, even to the fusing
point of the most refractory materials,
can be obtained economically and with-
out resorting to air-blast or cutting
draughts, and these conditions are indis-
pensable where we have to deal with a
bath of mild steel, exposed to the sur-
face action of the flame. An adequate
idea of the elevated temperature obtain-
able in these furnaces may be formed by
considering that near the end of each
operation the furnace contains from five
to six tons of almost chemically pure
iron in a state of perfect fluidity, beneath
a covering of slag, several inches thick.
Mr. Siemens estimates this temperature
at 2200 Cent. Mr. Siemens states that
he is now erecting furnaces of 10 tons
capacity, which will be capable of pro-
ducing 20 tons of steel in twenty-four
hours if pig and ore be used, and 30 tons
if pig and scrap be employed. The steel
made by the Siemens-Martin process is
used for all the purposes to which soft
steel is commonly applied. It is used in
England for casting screw propellers,
and for various other high-class steel
castings. At Creusot a mild steel is
produced by this process containing only
10 per cent, of carbon, which is used for
piston rods, and other parts of engines,
for boiler-plates, and, more recently, for
shipbuilding. As we know, Mr. Sie-
mens has for some years been engaged
on a method for producing malleable
metal direct from the ore. The process
consists in treating ore with reducing
materials in a rotary furnace, under the
influence of a reducing atmosphere, ac-
companied by the intense heat produced
by his regenerative gas furnace. His
object is to produce either bar iron or
metal from the bath furnace direct from
the ore in one operation, and at a greatly
reduced expenditure of fuel; but, al-
though this method has, as I under-
THE IRON AND STEEL INSTITUTE.
61
.stand, succeeded experimentally, proof
is as yet wanting of its practical success
on a large scale. M. Pernot has applied
Maudslay's revolving pan, not only for
puddling, but also for making Siemens-
Martin steel. The furnaces produce
over ten tons of steel per shift of twelve
hours. The waste is said to be 7 per
cent., and the consumption of fuel 7
cwt. to the ton of ingots made. The
cost of labor is stated to be 4f. per ton.
This furnace is worthy of the attention of
English steel-makers, and is, I think,
destined to play an important part in the
manufacture of Siemens-Martin steel. I
have said that Mr. Bessemer has given
us what may be fairly called a new
metal, and a wonderful metal it is; and
that, by an entirely different process,
Mr. Siemens has enabled us to produce
the same metal also at a moderate cost,
and with all the excellent qualities of
Bessemer metal. For a considerable
period I have been engaged in making
Bessemer and Siemens-Martin soft steel,
and I claim to know something of the
excellences of both. Speaking as a man-
ufacturer, I am of opinion that, with our
present knowledge, in no other form
can iron or steel be produced at the
same cost, and of a quality equal to
that of the steel made by the Bessemer
and Siemens processes. Having a high
opinion of the value of the material for
constructive purposes, and seeing with
how much success it has been applied on
our leading railways, and how it has
almost completely superseded the old
forms of wrought iron, where it has been
introduced with skill and a full knowl-
edge of its properties, I wonder, and
wonder much, that many of our leading
engineers and shipbuilders have ignored
this material as if it did not exist; and
this in the face of the fact that for years
this metal has been used for purposes
where only material of the highest qual-
ity is admissible, and that it has given,
and is giving., so much satisfaction that
those men speak of it the most favorably
who have used it the most largely. So
many distinguished mechanical engi-
neers have used Bessemer steel, that in
speaking of their varied experience, I
hardly know where to begin. Sir Joseph
Whitworth is making from the Besse-
mer converter some of the finest material
known. By his process of compressing
the steel while it is in a liquid condition,
he produces a quality far superior to
anything which can be made by the
ordinary methods of treatment. Sir
Joseph writes, " During the last twelve
months we have been working night
and day, principally on guns, cylinders
for hydraulic purposes, cylinder linings,
torpedoes, etc. ; the melting has been by
the Bessemer and crucible processes,
and we are just about to use the Siemens-
Martin process also. The state of my
health has prevented us from commenc-
ing new works, but we hope to do so
before long." This material is as yet too
expensive for use in ordinary work, but
Sir Joseph has shown that out of the
Bessemer converter can be produced, as
I have said, some of the finest material
known. Mr. Ramsbottom, when at
Crewe, began to use Bessemer steel in
the construction of locomotives, and for
other purposes, and his able successor,
Mr. Webb, has greatly distinguished
himself by his care in the manufacture
of Bessemer and Siemens steel, and by
his skillful and spirited application of
the metal to almost every purpose, and
particularly in cases where material of
the very highest quality is indispensable.
No man, I think, has done more than
Mr. Webb to improve the quality of
mild steel, or so much to extend its gen-
eral use. Mr. Sharp, of Bolton, was one
of the first to produce excellent boiler
and ship plates of steel, and to make
boilers of steel plates. Mr. Sharp tells
me that they have made between nine
and ten thousand tons of steel plates at
Bolton, three-fourths of which have been
used in the construction of boilers. He
says that steel plates, with a tensile
strength of from 30 to 34 tons, are easily
and safely worked by experienced men.
They have had steel boilers at work for
nine years, and they have given perfect
satisfaction, and the repairs are light
to those compared with iron boilers.
Mr. Adamson, whose talent as a mechan-
ical engineer is well known to us all,
informs me that in his steam engines,
when the choice of materials is left with
him, all the principal parts are made of
Bessemer steel, and that the results have
been most satisfactory. Mr. Adamson
states that he has used various kinds of
steel in boiler work, but since the intro-
duction of Bessemer steel plates he has
62
VAN NOSTRAND S ENGINEERING MAGAZINE.
used no other; of this material he has
made between six and seven hundred
boilers, mostly for high pressures. He
is now making a number of steel shell
and lire-box boilers, of 7 ft. diameter, to
work 80 lb. and 100 lb. pressure per
square inch. Mr. Adamson has used
mostly steel plates of Barrow make.
He says that they are very uniform in
quality, and from all causes he has not
had to return or set aside more than one
plate in a thousand. He describes his
method of working steel plates as fol-
lows: "A piece is cut off every plate
and tested before the plates are accepted;
the edges of the plates, when used for
boilers, are all planed, the rivet holes
are drilled through both plates together,
after the plates are bent and in place; in
every case double or chain-riveting is
adopted." He goes on to say: "In the
application of steel plates for fire-boxes,
I have experienced the most satisfactory
results; there is no blistering, and the
plates show great endurance. When
boilers have been allowed to run short
of water, the plates have bulged or col-
lapsed, but they were never fractured."
In this respect, he thinks that steel
plates are superior to any iron ever
made. Mr. Adamson, like Mr. Sharp,
advocates the use of steel of compara-
tively low tensile strength, from 30 to 32
tons per square inch. Steel of 38 to 40
tons to the inch was found quite unsuit-
able for boiler work; it was wanting in
ductility, and the use of such a material
was quickly abandoned. A great deal
has been said and written about the
want of uniformity in Bessemer steel,
but what could be more satisfactory
than Mr. Adamson's experience on this
head ? Messrs. Galloway, of Manchester,
who have a large experience in boiler
making, and who are noted for the excel-
lence of their work, inform me that when
they commenced using Bessemer steel
plates, about 1861, the results were not
satisfactory, the plates being too hard,
but that of late they have used steel
plates extensively, and that the conclu-
sion they have come to is that when the
annealing is carefully performed the
plates are perfectly trustworthy; in
fact, in the testing of boilers they now
find quite as little trouble with steel
plates as with iron ones, if not less.
They state further that careful annealing
has a most beneficial effect; and they
refer to some experiments made for the
Manchester Boiler Insurance Company
by Mr. Kircaldy on the strength of
riveted joints, which conclusively proved
that even in the case of wrought iron
plates, which are punched, it is advisable
to anneal them. With respect to the
employment of steel for bridge work,
Mr. Maynard, of the Crumlin Viaduct
Works, writes: "With regard to the
question of employing steel for railway
bridges in this country, I may at once
say that, practically speaking, steel is
excluded from use by the somewhat arbi-
trary limitation laid down by the Board
of Trade — to 5 tons strain per square
inch when used in tension, and 4 tons
per square inch in compression — no
higher strain being allowed whatever
may be the quality of the material, and
even if steel is used in place of iron.
When a girder bridge is required of a
trifle over 400 ft. span for a railway it is
found that the weight of the iron,etc.,nec-
essary for its construction is alone suffi-
cient, without the rolling load of a train,
to strain the iron in the most important
parts of the structure to very nearly, if
not fully, the limit laid down by the
Board of Trade — therefore, we make
but little progress in large span bridges
in this country. Steel has been employed
very successfully in some bridges of large
span which I have seen in Holland, and
elsewhere, whilst in England we adhere
to the old rule-of-thumb practice with-
out much chance of improvement. It is
obvious that if a material is used that
will bear a high strain, it results in a
lighter and stronger structure, and I
should be glad to employ steel even in
small girders, but for the difficulty of
getting the Board of Trade to acknowl-
edge its superiority over iron, and to
allow a higher strain to be imposed than
is adopted for iron." Having given you
the results of -the experience of some of
our leading mechanical engineers as to
the value of mild steel for constructive
purposes, I have now the pleasure of
laying before you the opinion of a man
who has earned a world-wide reputation
as a shipbuilder, and whose professional
advice is sought by the most powerful
Governments in Europe; Mr. Reed, the
late Chief Constructor of our navy,
writes to me as follows : " In reply to
THE IKON AND STEEL INSTITUTE.
63
your favor of the 20th, allow me to say
that for more than two years past I
have been thoroughly satisfied that the
production and methods of working
steel had reached a point when that
material might he extensively and very
advantageously used for shipbuilding
purposes. I, therefore, designed some
very fast war vessels in steel, and ob-
tained some provisional orders for them,
but when I came, two years ago, to the
question of building, I could not satisfy
myself that the proper supplies could be
secured under the same conditions and
facilities as iron. This was due, however,
entirely to the fact that my orders would
not have been sufficient alone to justify
any large firm in entering systematically
upon the production of steel plates and
angles for ship purposes. Great progress
has been made in this respect since then,
and I am now receiving orders for
despatch war vessels to be built of steel
— boilers and engines as well as vessels —
and I am about to build two at Pembroke,
and probably to place others for con-
struction in other establishments. It
will, therefore, be a very great advantage
if in your address you can stimulate the
attention or the profession and the trade
to the subject, because I am satisfied,
that when once a systematic commence-
ment is made there will, henceforth, be
no obstruction to the large development
of steel for shipbuilding. I say nothing
here about the special arrangements which
the use of steel for shipbuilding purposes
renders necessary, because, although they
are unusual and additional, they are
such as present no real difficulties to a
careful builder." I would also call atten-
tion to the somewhat extensive use of
steel in the French navy; and, above
all, I would point to what the Germans
are doing. In Germany there is no want
of confidence in the character of steel.
Mr. Krupp, who may be called the
father of the steel trade, has evinced a
wonderful amount of skill in the produc-
tion of large masses of steel, and in its
application to purposes where its strength
and ductility are submitted to the most
severe tests. Mr. Longsden informs me
that they are making at Essen at the
present time 14 inch guns of steel, which
weigh, when finished, 57^ tons, carrying
a shot 9 cwt. 9^ English miles, using a
charge of 210 lb. of gunpowder. They
are about to make steel guns of the fol-
lowing capacities and weights — 15f in.
bore, 30 ft. long, weighing 82 tons, using
300 lb. of powder, with a shell of 1,500
lb. weight; guns of 18 in. bore, 32. ft. 6
in. long, weighing 124 tons, using 440
lb. of powder, with a shell of 2,270 lb.
weight. Mr. Longston demurely adds,
"It is calculated, for the present, that
these guns will be heavy enough to
destroy any armor a ship can carry."
In gloating over the destructive proper-
ties of these weapons, he is leaving out
of his calculation, perhaps, the flash-of-
lightning ships which Mr. Reed is about
to build, and which may, under smart
management, be able to get out of the
way of such a conspicuous object as a
shell weighing over a ton, even when
fired with about a quarter of a ton of
gunpowder. In alluding • to the use of
high- class steel for guns, I wish it to be
understood that I am not seeking to give
any opinion as to the superiority of steel
over wrought iron for this special pur-
pose. I merely wish to call attention to
the fact that in Germany and, I believe,
in most continental countries, as also, I
may add, by one at least of our most
celebrated gunmakers in England, steel
is being used for making guns of the
heaviest description ; and it is well known
that these steel guns have stood the most
severe tests at proof, and also when put
to their more legitimate use. Speaking of
guns gives me the opportunity of calling
special attention to the wonderful struct-
ures in wrought iron now being built urp
at Woolwich and Elswick. Foro-ino-s
are made there which for weight and
quality of material were never equalled;
and. the guns, when finished, even if
looked at simply as engineering works,
reflect credit not only upon the men who
produced them, but upon England as a
nation. As we are about to have an
inquiry as to the merits of these guns,
I sincerely hope that it may turn out, as
I daresay it will, that those wonderful
weapons have not been constructed to
load at the wrong end. You will have
observed that in speaking of the present
position of mechanical piiddling, and of
the improvements now in progress, I
have preferred, for the most part, to use
the language in which the information
reached me. It was my intention, for
the purpose of this address, to make a
64
van nostrand's engineering magazine.
tour through all the works of England
and France where puddling machinery
is in operation. But when I considered
that some machines of great promise are
still, strictly speaking, in their experi-
mental phase, I felt that, in the circum-
stances, even a very careful inspection
would not enable me, from my own ob-
servation, to arrive at perfectly sound
conclusions. I therefore thought it bet-
ter to invite the gentlemen who are so
ably, and I think, successfully, working
out the problem of mechanical puddling,
to give me information as to the results
of their experience, and as to the pros-
pects of their various plans. These gen-
tlemen have with the greatest courtesy,
furnished all the information that I
sought — information which I am sure will
be of the greatest interest to the members
of this Institute. I have, like many of
you, watched with great interest the ad-
vance of mechanical puddling; and from
the day,long ago,on which I saw Mr. Tooth
at work at Stepney until now, I have never
for a moment doubted that mechanical
puddling would sooner or later be per-
fected. I think that there is now
almost a certainty that this problem,
upon which has been expended so much
labor and thought, and which has
brought to many so much disappoint-
ment, will within a short period be fairly
solved. I have told you, with the
authority of Mr. Bessemer and Mr. Sie-
mens, what improvements they are con-
templating in the way of cheapening the
production and increasing the make of
steel, and I believe that every leading
steel maker in England is engaged in
devising new modes, or introducing new
methods already tried, for increasing
and cheapening production and no less
for insuring excellence and uniformity
of quality. On the question of the ap-
plicability of steel to various purposes
where it is now used but sparingly or
not at all, I have sought the opinions of
men whom we all know, most of them
being members of this Institute, and
all of them holding high rank in their
profession; and here again I have pre-
ferred, where it was practicable, to give
the opinions of the various gentlemen in
their own language. Although I have
expressed my surprise that steel has not
been more largely employed in great
engineering works and shipbuilding, I
am well aware that there is much to be
said in defence of the cautious policy
which has guided our engineers and
shipbuilders; and I have no desire to
cast the slightest reflection on members
of either profession for the exercise of a
caution which, in all the circumstances,
was perhaps natural. If blame there be,
manufacturers must take to themselves
a fair share of it, as at first, steel was
made of unsuitable quality; and when
this difficulty was got over, they were
somewhat slow to put themselves in a
position to supply the trade with steel
of suitable sections at a moderate cost.
For a long jDeriod, as I have said, steel
was expensive, and this stood in the
way of its general introduction. Makers
have ascertained that it possessed great
tensile strength as compared with
wrought iron, were anxious that it
should be used if possible with a com-
paratively high percentage of carbon, so
as to retain this excellent quality; and
at first steel with a tensile strength of
forty tons per square inch and upwards
was made into plates and used for other
purposes, for which, as experience has
since proved, it was unfitted. There is
now,however,amongst the manuf ucturers
a perfect knowledge of what is wanted
for various engineering purposes. There
is also the power to produce steel of
almost any shape or quality at a moder-
ate cost, and it only requires the hearty
co-operation of the engineering profes-
sion to induce manufacturers everywhere
to erect suitable machinery for convert-
ing steel into the necessary forms for
constructive purposes; and if reasonable
encouragement is given in this direction,
I have no doubt that healthy competition
will soon bring the cost of steel to a
point where it will, as a matter of econ-
omy, beat certain classes of iron, out of
the field. I assume, of course, that upon
proper proof being given of the superi-
ority of steel, the Board of Trade will
modify their rules as to its use. Al-
though the proper business of this Insti-
tute is to discuss technical subjects, I
will venture to follow the example of
my predecessor, and say something of
the present position and prospects of
our trade. At our last annual meeting,
Mr. Bell concluded his excellent address
with the following hopeful and spirited
remarks: "Whatever difficulty maybe-
STRAINS IN CONTINUOUS GIRDERS.
65
set us at the present moment, it can
only be of a temporary character. Of
raw materials we have an abundance; of
our skill as manufacturers, whatever
may be said to the contrary, we have no
reason to be ashamed, and it will be a
strange thing if, with these advantages,
British energy is unable to hold its own
against any people in the world." If
England had a fair field she would,
beyond doubt, hold her own; and fur-
ther would continue to be for a long
period, as far as iron is concerned, the
workshop of the world. But from many
important markets in Europe, and from
the United States of America, English
iron and steel are practically excluded.
Heavy import duties are imposed with the
avowed purpose of encouraging native
manufacture, which means excluding the
manufactures of England. The effect
of this policy is being severely felt at
the present moment, for we have but
little demand from Europe, and we seem
to have lost our American market en-
tirely.
With our free trade notions we all
believe that our neighbors in Europe
and our friends in the United States are
pursuing a mistaken policy, that they
had better confine themselves to the
charming Arcadian occupations of grow-
ing fine " corn and wine," and let Eng-
land continue to drudge in the grimy
business of iron and steel making. Some
sanguine persons believe that some day
they will see the error of their ways, and
that they will adopt the course above
indicated. I confess that on this point I
am far from hopeful. If it were merely
a trade question we might expect that
by and by the example of England
would be followed as a matter of self
interest, but it is needless to say that in
powerful countries the home production
of iron and steel means more than giving
employment to a portion of the popula-
tion. In certain contingencies it renders
a nation independent of foreign supplies
at times when such dependence would
cripple the most powerful nation in the
world. There is, moreover, another
reason why we can hardly expect to see,
within a reasonable time, the principles
of free trade introduced. Governments
have encouraged the growth of gigantic
industries devoted to the manufacture
of iron and steel ; and any one who has
had the privilege of seeing the vast
works of Creusot and Essen, would, I
think, admit that no Government, how-
ever wise or strong, would lightly ven-
ture on a policy which would interfere
with the prosperity of such establish-
ments. We must, I think, frankly accept
the position in which we are placed, and
prepare to seek new markets for our
produce in countries which, even if they
have the will, have not yet the power to
impose restrictions on our trade.
STRAINS IN CONTINUOUS GIRDERS.
By MANSFIELD MERRIMAN, C. E., New Haren, Conn.
Written for Van Nostrand's Magazine.
In designing a bridge truss continuous
over many supports the engineer is often
at a loss for want of English treatises on
that subject. Such as he is able to con-
sult, he is generally apt to find unsatis-
factory on account of their incomplete-
ness, or the tediousness of the approxi-
mate methods used. Although the later
works of German and French writers
contain the complete and satisfactory
theory of the continuous girder under
every variety of loading, the results have
not yet been made available to the prac-
tical engineer. In fact the formulae for
the maximum bending moments in every
Vol. X1LL— No. 1—5
section due to a combination of the dead
and live loads are complex, and not easy
of application. Such formula are, how-
ever, entirely unnecessary for the calcu-
lation of strains in any truss. They do
not shorten the work, but rather impede
it, particularly in the hands of those to
whom algebraic expressions are not
thoroughly familiar.
The maximum stresses in a continuous
truss may be easily and completely de-
termined, when the moments and vertical
forces at every support due to any posi-
tion of a concentrated load can be found.
In a simple girder, we know at once from
66
VAN NOSTRAND'S ENGINEERING MAGAZINE.
the law of the lever, the reactions at the
abutments ; hut in a continuous girder
they are not so easily obtained. In fact
it is not generally known among Amer-
ican engineers that the shearing forces,
due to a single concentrated weight on a
girder continuous over any number of
supports, can be computed. Although
the extension of Clapeyron's theorem to
concentrated loads was published ten
years ago, and has since been prominent
in German and French engineering
works, it has not yet gained the atten-
tion of the English and American public.
For example, in a recent work on the
Analysis of Bridge Trusses, by the
graphical method it is stated that "a
complete solution for the bending mo-
ment and shearing force at every section,
under moving partial and irregular loads,
is well nigh impossible, on account of
the complexity of the formula, so far as
any practical application of them by the
engineer is concerned," and the same
author* frequently asserts that Clapey-
ron's theorem can only be used for uni-
formly distributed loads.
I propose to give in this article a de-
monstration of the Theorem of Three
Moments for the case of girders of con-
stant cross section, subject to loads
either regular or irregular, uniform or
concentrated, and to show how the re-
actions due to such loads can be found.
Then by practical examples I shall show
how the maximum moments and shear-
ing forces at every section can be com-
puted, without the aid of any formulae,
except those for finding the moments and.
vertical forces at the supports, by a
method as simple and as easily applied
by the engineer as those in common use
for the case of a truss of one span.
Let Z, and £2 be two spans of a girder-
continuous over any number of supports,
the supports being either on the same or
different levels, and the two ends either-
fastened or lying free upon abutments.
responding to that of the support, thus
M2 and M, are the moments at the sup-
ports 2 and 3. The reaction will be rep-
j resented by R in the same way. In the
span ?j let there be a single concentrated
i load, Pj at a distance k^ from the left
hand support, also in the span Z2, a load
P2 at a distance kl^ from 2 ; k being any
fraction and not necessarily the same in
| the two cases. Let us take the support
! 2 as an origin ; and designate by m the
moment at any juoint in the span /2. Now
I if we consider any section between the
• load P2 and the support 3, we know the
sum of the moments of all the exterior
j forces acting upon the beam upon the
left of this point must be equal and op-
j posed to the moment of the molecular
i forces in the section. Now all the ex-
I terior forces to the left of the point 2
may be conceived as acting at 2 in the
unknown moment M„ and an unknown
J vertical shearing force S2. Denoting the
distance of the section from the origin by
x; we have the equation of moments with
reference to this section :
(1) M2-S2a; + P2 (x-kQ-m=o
Making in this x=li,m. becomes M3, and
we have
(2) s = ^y^+p2(i-&)
Considering now a section in the span Z3
between ~P1 and the support 1, we have
all the exterior forces to the right of 2
represented by the moment M2 and an
unknown vertical force S'2, and the equa-
tion of moments for that section is an-
alogous to (1) ; making x=lv we deduce
the value
The moment at a support will be desig-
nated by the letter M with an index cor-
* C. E. Greene, Graphical Method for the Analysis of
Bridge Trusses. D. \an NoEtrsnd, New "Xork. 1875.
(3) S',
M-M
/,
i + P^
Now the reaction at the point 2 is the
sum of these two partial reactions, hence
adding (2) and (3) we have
(4)R,
M„
M+M,
M„
+ P^ + P2(1-^)
Hence the shearing force and the reac-
tion at any support may be obtained
when the moments at that support and
at the preceding and following supports
are known.
These are found by the wonderful
STRAINS IN CONTINUOUS GIRDERS.
67
Theorem of Three Moments, of which an
abridged demonstration will now he
given. Through the origin pass a hori-
zontal line pq, and let the height of any
support above that line be denoted by h.
Let the tangent of the angle which the
elastic curve at any point makes with
this horizontal be denoted by t. The
well known equation of the elastic line is
(5)
m
dUj__
dx3 EI
Where E is the modulus of elasticity, I
the moment of inertia of the girder, and
m the moment at the point whose coor-
dinates are x and y. Inserting for m
its value from (1) we have
(6)
d*y_M-S2x + F2(x-kl2)
d x2
EI
Integrating this once, the constant of in-
tegration is t2 the tangent at 2, and
Integrating again the constant is zero,
and
(8) y=t2x+
3M2x2-S2x3 + F2(x-kl2y
6EI
Making in (8) «=£2 we have y=h3, and
substituting for S2 its value from (2) we
have for t2 the expression
^ t^-Aii
2M2Z2 + M3Z2-P2V
[2&-3/fc2 + /<;!
dy
If now we make in (7) x=l2, -~ becomes
a x
£3, and by substituting in (7) the value of
t2 from (9), we get
w^hM
Considering now the origin at the sup-
port 1, we may derive a value for t2 by
simply diminishing each of the indices
in (10) by unity, therefore
an ^-^+_I_/MA + 2M2z-P^\
(11) ^-^+6Ei\ [*-*!;
Comparing (9) and (11) the tangents
will eliminate, and we have
(12) M^, + 2M,ft +IJ +M,l2 =
6 E I (j + j) +PA' (&-&)+?, I.; (2 h
Stf+tf)
Which is the most general form of the
theorem of three moments for a girder
of constant cross section. When the
origin is at 1 as in (11) the line p q is
supposed to pass through that support,
and since (12) refers to the support 2, h2
should be replaced by — hx, as is there
done. If the supports are all upon the
same level A=o, and the .second member
of the equation contains only loads in-
volving P. If there be several loads, it
is only necessary to prefix the sign of
summation 2 to the two terms involving
P. For the case of a uniform load io1
and w2 per unit of length, we have only
to put 2 F1=w1 d (k IJ and 2 P2=w2 d
(k l2), and to integrate between the re-
quired limits ; thus, if the load cover
both spans entirely, the integral is taken
between the limits o and I, and we have
(if the supports are on the same level)
(12)* Mt l1 + 2Mi ft + O+M, K=\v>X
And the reaction for the corresponding
support becomes, from (4)
. x „ M -M, , M.-M, , ,
(13) R2=-^— -1+-a-r- 1 + iwJ1-{-
When the supports are on the same
level, and the ends of the girders he up-
on abutments, formula (4) and (12) are
of easy application. The moments at
the ends are then zero, and for each in-
termediate support may be written an
equation of the form of (12) by which
the moments can be found, since the
number of equations is the same as that
of the unknown qualities. Then by sub-
stitution in expressions of the form of
(4) the reactions become known.
If we have two spans a b=l, b e=n I,
there is only one equation of moments.
Let us apply this to a single concentrated
weight on the span a b. Kef erring to
(12), we have then
* This is the form as first deduced by Clapeyron, Comptes
Re7idus, 1S5T. The form as given in (18) is due to Bresse,
La Mecanique Appliquee, 1S65. A more general extension
to the case of variable moment of inertia is given by
Weyrauch, Thcorie der Conlinuirlichen Trdger, 1S73.
-68
van nostrand's engineering magazine.
I JCl
F^p— r
(14) 2Ma (l+nl)=YP (k-k3) or
M = F/ (k-k>)
2 2 + 2 w v '
Then from (4) we Lave
R=-^ + P(l-*) =
l2 + 2w+ (3 + 2 w) & + &3)
2 + 2»
<18> R«=T+§+p*
2«
V[2 »+!]*-#)
n I
2 71 + 2 7V
lk-k*\
Now for our practical illustration, let
a 5= 80 ft. and b c= 100 ft, hence we have
^=1.25, and the formula become
Ex= P (l — 1.222 &+ 0.222 &')
(16) R2= P (lAk-OAk3)
R3=-P (0.177 &-0.177&3)
For a load P' on the span b c, we may
call &c=7 and ab=nl} and estimate the
abscissa of the load by kl measured
from the support c. Then we have
#2=0.8, and from (15) we have
(17) Rx=-P' (0.3742 £-0.3742 k3)
etc.
Suppose now the span a b to be divid-
ed into eight and be into ten panels.
Let the dead load of the truss be 2.5
tons per panel, and the live load 5 tons.
To find all the strains in the span b c it
is only necessary to compute the reactions
at & due to a load P=P' = 5 tons for
every panel point. Putting then, in the
first of formula (16), k equal successively
to £, |, f, etc., we find the values for all
loads on the span a b ; then in (17) mak-
ing &=tV, r%, etc., we get the values for
loads on b c. There are given in the an-
nexed table, Pj to P7 inclusive, being the
loads on the span ab, as shown in the
diagram given below, while Pa to P16 are
Reactions at a, P=4 tons.
Load.
R.
Load.
R,
Pi
+4.24
+3.49
Ps
—0.29
P2
P9
—0.54
P3
+2.77
P10
—0.65
P4
+2.08
Pxi
—0.66
P5
+1.45
p12
—0.65
Ps
+0 88
Pl3
—0.58
P7
+0.39
Pl4
—0.47
Pis
—0.33
Pi 6
—0.17
Pi-Pt
+15.30
P8-P16
—4.34
the loads on the span b c, P8 being the
one nearest to the pier b, and the others
following in the order of their indices.
The computation of reactions is always
very simple when the formula are once
put into the shape of (16) and (17), and
may be done by an office-boy acquainted
with only the first elements of algebra.
However great the number of spans,
there will never be more than three terms
involving k, the numerical coefficients of
which may be deduced for every case by
a process similar to that illusti'ated
above.
Let us take the Murphy- Whipple pat-
tern as the style of our practical example;
the vertical posts are to be struts, and
the diagonals ties. The load is to be ap-
plied to the lower chord. We then know
that the ties near the end a, must slope
upward toward the abutment, and that
those near b must slope upward toward
the pier. These two systems of ties
must meet at the panel point where the
shearing force due to a uniform load
changes from positive to negative. In a
simple girder this point is at the middle
of the truss. From our table of reac-
tions, we see that a reaction at a for a
uniform load of 5 tons per panel is
15.30—4.34=10.96 tons, and this is the
positive shearing force in the panel A,
for the panel B we have 10.96 — 5 = 5.96
tons, for C 5.96—5 = 0.96, and for D
0.96 — 5 = — 4.04 tons. Hence the two
systems of ties meet at the panel point
between C and D. From the table of
reactions we may now tabulate the shear-
ing forces due to each weight. Taking
for instance the load P2, its reaction is
+ 3.49 tons ; this acts as a positive shear
in the panels A and B ; for all the other
STRAINS IN CONTINUOUS dTTJDERS.
W
Shearing Forces.
A
B
C
D
E
F
G H
1
Pi
P2
P3
P*
P5
P6
P7
P8-P,6
-•
-4.24
-3 49
-2.77
-2.08
-1.45
-0.88
-0.39
-4.34
—0.76
+3.49
+2.77
+2.08
+1.45
+0.88
+0.39
—4.34
—0.76
—1.51
+2.77
+2.08
+1.45
+0.88
+0.39
—4.34
—0.76
—1.51
—2.23
+2.08
+1.45
+0.88
+0.39
—4.34
—0.76
—1.51
—2.23
—2.92
+1.45
+0.88
+0.39
—4.34
—0.76
—1.51
—2.23
—2.92
—3.55
+0.88
+0.39
—4.34
—0.76
—1.51
—2.23
—2.92
—3.55
—4.12
+0.39
—4.34
—0.76
—1.51
0 . 23
2.92
—3^55
—4.12
—4.61
—4.34
2
Live
Load
+
+15.30
+11.06 ! +7.57
+4.80
+2.72
+1.27
+0.39
3
—
—4.34
—5 10 | —6.61
—8.84
—11.76
—15.31
—19.43
—24.04
4
Sums
+10.96
+5.96 +0.96
—4.04
—9.04
—4 52
—14.04
—19.04
—24.04
5
Dead Load
+5.48
+2.98 | +0.48
—2.02
—7.02
—9.52
—12.02
6
+ Maxima
+20.78
+14.04 | +8.05
—2.12 —6.13
+2.78
7
—
Maxima
—10.86
—16.28
—22.33
—28.95
—36.06
panels we have +3.49 — 5. = — 1.51 tons.
In this way all the shearing forces are
readily tabulated, and the position of
the load required to produce the maxima
is seen by inspection. For the panel D
we see that P4 to P, inclusive give posi-
tive shears while all the other loads pro-
duce negative. The maximum positive
shear will then obtain when the rolling
load extends from D to the pier b, and
the greatest negative shear when the
span b c and the segment a D is covered.
Adding then the positive values in the
vertical columns we get the horizontal
column 2, which gives the maximum
positive shearing forces due to the roll-
ing load of 5 tons per panel. Adding
the negative values we get in 3, the nega-
tive maxima. Taking the sums of the
quantities in 2 and 3, we have in 4 the
shearing forces due to a dead load of 5
tons per panel. Since the dead load is
2.5 tons per panel, we take one-half of
these quantities, which giVes us in 5 the
shears due to the actual dead load. Then
the positive maxima are the sums of the
values due to the dead load and the
maximum values for the live, that is the
sums of the numbers in 2 and 5 give the
positive maximum shears which are
placed in column 6. Similarly the nega-
tive maxima in 7 are obtained by the ad-
dition of the values in 3 and 5. For the
panels B, C and D, we notice that either
a plus or minus shear may occur, which
necessitates the introduction of counter
ties in those panels, and which are showu
on the diagram by dotted lines. The
shearing forces are the strains upon the
posts, and multiplied by the secant of
the angle which the diagonals make with
a vertical, they give the strains upon the
ties.
We may now pass to the calculation
of the moments. Let those be taken as
positive which tend to produce tension
in the upper chord, while those causing
compression will be negative. Suppose
only one load upon the truss, say P.,. and
consider its action upon the upper chord
in the panel G. If the chord be cut at
this panel, revolution will begin at the
70
VAN NOSIBANDS ENGINEERING MAGAZINE.
intersection of the diagonal and lower
chord, the point marked by Pt. in the
figure. This then is the centre of mo-
ments. The reaction of P2 is 3.49, and
its lever arm with reference to the centre
of moments is the length of six panels
or 60 feet. The moment of the reaction
is then —3.49X60, the negative sign be-
ing used because it tends to turn the sys-
tem in a right-handed direction about the
centre of moments, and hence to cause
compression in the upper chord. The
lever arm of P„, with reference to the
same point, is the length of four panels
or 40 feet, hence its moment is 5 X 40,
with a positive sign since it acts down-
ward. Then the total moment for the
upper chord in the panel G is
5X40 — 3.49X60= —9.4 ft. tons.
In this way the moments due to every
concentrated load are readily obtained
and tabulated. Since all of the loads in
the span b c produce a negative reaction
at a, the moments due to their action is
simply obtained by the product of the
reaction —4.34 into the various lever
arms, 10, 20, etc.
An inspection of this table shows that
the maximum negative moment for all
the upper chords, except that of the
panel H, is produced when the span a b
is fully loaded and b c unloaded. For H
the negative maximum occurs when only
the loads P5, P6 and P7 are present, and
the positive maximum when these three
are absent and the remainder of the
girder loaded. Adding the positive and
negative values we get in the horizontal
columns 2 and 3, the maxima due to the
live load. Taking one-half of the al-
gebraic sum of the numbers in 2 and
3, we get in 4 the moments due to the
dead load of 2.5 tons per panel. Then
Moments fob Upper Chord.
A
B
C
D
E
F
G
H
1
Pi
P2
P3
P4
P5
?:
P8 Pi 6
—42.4
—34.9
—27.7
—20.8
—14.5
—8.8
—3.9
+43.4
—34.8
—69.8
—55.4
—41.6
—29.0
—17.6
—7.8
+86.8
—27.2
—54.7
—83.1
—62.4
—43.5
—26.4
—11.7
+130.2
—27.2
—54.7
—83.1
—62.4
—43.5
—26.4
—11.7
+130.2
—19.6
—39.5
—60.8
—83.2
-58.0
—35.2
—15.6
+173.6
—12.0
—24.5
-38.5
—54.0
—72.5
—44.0
—19.5
+217.0
—4.4
—9.4
—16.2
—24.8
—37.0
—52.8
—23.4
+260.4
+3.2
+5.7
+6.1
+4.4
—1.5
—11.6
—27.3
+303.8
2
Live
—
—153.0
—256.0
—309.0
—309.0
—312.0
—265 0
—168.0
-40.4
3
4
Load
+
+43 4
+86.8
+130.2
+130.2
+173.6
+217.0
+260.4
+323.2
Sums
—109.6
—169.2
—178.8
—178.8
—138.4
—48.0
+92.4
+282.8
5 Dead Load
—54.8
—84.6
—89.4
—89.4
—69.2
—24.0
+46.2
+141.4
6
— Maxima
—207.8
—340.6
—398.4
—398 4
—381.2
—289.0
—121.8
7
+
Maxima
+2.2
+40.8
+40.8
+104.4
+193.0
+306.6
+464.6
combining 5 with 2 and 3 we get in 6
and 7, the negative and positive maxi-
mum moments due to the combination of
the dead and live loads.
For the lower chord the centres of
moments will be at the intersection of
the ties with the upper flange. Hence
we have the moment for A equal to zero,
and the moments for B, C, D, E, F, etc.,
will be the same with a reversed sign as
those for the upper chord in A, B, E, F,
G, etc. Only the moment for the lower
chord in H remains to be found. This
may be computed in the same way as
those above. Its value is 523.2 ft.
tons.
Let the height of the truss be 10 feet.
Then from the table of shears the maxi-
mum stresses for the diagonals are found
by multiplying by the secant of 45°orA/2.
STRAINS IN CONTINUOUS GIRDERS.
71
From the table of moments the chord
strains result by dividing by the depth
of the truss. Hence the following table
of
Maximum Strains.
A
B
C
D
E
F
G H
Left Hand Post
—20.8
—14.0
—8.1
—8.9
—10.9
—16.3
—22.3
—29.0
Tie
+29.7
+19.6
+11.3
+15.3
+22.8
+31.3
+40.6
+50.5
Counter tie
+3.0
+8.6
+3.9
—20.8
—34.1
+0.2
—39.8
+4.1
—39.8
+4.1
—38.1
+10.4
—28.9
+19.3
—12.2
+30.7
+46.5
Lower chord
0.0
+20.8
+34.1
+38.1
—10.4
+28.9
—19.3
+12.2
—30.7
—46.5
—0.
— 52.3
Where + denotes tension and — com-
pression. To complete the calculation
for the span be it is only necessary to
find the strain in the post over b. This
Is evidently a maximum when the whole
girder is covered with both dead and
live loads, and is equal to the reaction of
the pier, or to the sum of the shearing
forces in the two adjacent panels. From
(16) and (17) we find the reaction at b
for that case to be 77.5 tons, which is
the value of the maximum compression
in the post.
To recapitulate then the processes for
finding the maximum strains in the end
spans of any continuous truss ; compute
the reactions at the free end by the
foi-mula (4) and (12) for a single load at
each panel point. Then tabulate the
shearing forces in every panel due to
each weight and deduce the maximum
shears by a combination of the dead and
live load, as fully explained above. Then
from the reactions compute the moments
due to single loads. From the shears
the strains in web are found, while the
moments give the stresses for the chords.
The truss which has been computed
above is the simplest form of a continu-
ous girder. There being no moment at
the abutments the computations of the
ends reactions is alone sufficient to de-
termine the strains ; but as we see from
(1) the moment at any section depends
upon the moment at the support, and
when these exist they must be taken
into account. If it be required to com-
pute a truss of six spans, we need then
to find the moment and shear at each
support for every position of a single
weight. These can be determined by
the Theorem of Three Moments for
every case, but when the number of
spans becomes great the preliminary cal-
culation of these quantities is tedious.
A general solution of the equations of
moments can, however, be made, and
put into shape for direct use.
I propose now to present without de-
monstration a few simple expressions
that contain the whole theory of con-
tinuous girders over level supports. A
proof for analogous expressions as ap-
plied to girders of equal span may be
seen by the reader in the " Journal of the
Franklin Institute," for April, 1875.
These formula will give the moments at
every section due to a single load P, and
the shearing force at the right hand side
of every support. They will be found
by the engineer to be easy of application,
and in connection with the method of
tabulation given above will completely
solve every girder.
Let Vs= number of spans, h = length
of the span containing the load P, lx l^ ls,
etc., the length of the spans counting
from the left hand end, and ls, ^-i, etc.,
beginning at the right hand end. In the
same wray let the supports be numbered
1, 2, 3, etc., then r will denote the
support at the left of the loaded span.
A single load will be called P, and its
distance from the rth. support will be a,
or klr where Jc denotes anv fraction.
72
VAN NOSTRAND'S ENGINEERING MAGAZINE.
The moment at any support will be
called Mn, and the shearing force at a
point infinitely near to the support will
be designated by Sn.
Then the moments and shears due to a
single load P will be given by the follow-
ing formulae :
(I.) The moments at the supports
when 7i<r+l,
Mr
and when »>r,
Mn = (4-n+2
A dS-r-{-2 + B f7g-r+l
A cT + B cr+i
4-i^s-i + 2 (k-i + lB)ca
(II.) The shears at the supports
Mr+i
at the rth
Sr =
Mr
'+P(l-&)
, _, Mn— Mn+1
at any other bn = - — — , '
(III.) The moments at any section,
whose distance from the left hand sup-
port is x.
Between P and the right hand support
m= Mr— Sr x + F (x—a)
At any other section m= Mn— Sn x
The constants c1 c2 cn, etc., and dx d2 ds,
etc., depend only on the lengths of the
various spans ; A and B depend only on
the load P and its position in the r* span;
the values of these constants are :
C,= 0
c = 1
etc.
d1 = 0
d2= 1
d, = — 2
2 l* + l*
4 K \
etc.
4 + 4-
4-1
d.
> (4+4-i) (k-i + k-2)-iVi
4-1 4-2
7 r» J 4-2 + 4-3 -j 4-2
c?5 = - 2 di — dsJ—
fs-3 ^6-3
etc.
etc.
A=P42 (2&-3F + F) B=FPr (k-k3)
a
To apply these to any case we first in-
sert the lengths of the spans in the series
c and d. For six spans we need only to
use them as far as c6 and d0 Then take
a load on the first span, or r=l, and mak-
ing n equal to 2, 3, 4, etc., find from (I.)
the moments at every support. For ex-
ample, let us take a girder of six spans,
one-half of which is represented in the
sketch, and the other half of which is
symmetrical to this
l
t P4 A
or ^=^=80' l2
= 1 =40' I =1 =100'.
Inserting these values in the series c and
d we get
C! =
d1 = 0
C2 =
d2= 1
C3 =
d3=-6
c* =
dt = 16.4
c5 =
d^ = — 59.6
cc =
dR = 222.
Now to compute the span 3 — .4, we
need to find the moments at 3 and 4 for a
load at every panel point. This is easily
done from formula (I). For example,
take the load P4 in the second span, here
r=2, and w=2, hence we get
M3= 1.873 P4 (4& + 3 Is*— Ik*), or since
h:
M„
3.513 P„
and M4= -0.525 P4 (4& + 3F-7 F) or
M4= — 0.985 P4
Then the shearing force due to P4 is by (II)
S,
I
0.045 P
BUILDING MATERIALS AS REPRESENTED AT VIENNA.
73
From the moment M3 and the shearing
force S3 the moment for any section can
be found. Then by a tabulation of the
moment due to every load the maxima
are easily obtained as shown above.
If the dead load be 10 tons per panel
and the live 20 tons ; the height of the
truss 10 feet, the maximum strains in the
upper chord are :
A
B
C
D
E
F
+184. tons.
+52.4
+16.9
—26.4
+31.1
—29.0
+96.3
+220.6
By comparing these with the strains in a
simple girder of the same span, height
and load, the reader will observe that
the continuous girder effects a saving of
over twenty per cent, in material.
BUILDING MATERIALS AS REPRESENTED AT VIENNA.
From "The Builder."
Few things are likely to prove more
instructive to the architect, or to the
builder, than a comparative view of the
character of building materials, as now
employed, not only in this country, but
on the Continent. For such a glance
the reports and technical papers relating
to the Vienna Exhibition furnish valu-
able information. The collections of
building materials there exhibited were
of sufficient importance to prove of great
interest to the engineer, the architect,
and the builder, although it was difficult
to obtain a clear and satisfactory view
of the whole of them ; as they were di-
vided into two groups, and scattered
through the various galleries, the pavil-
ions, and the grounds.
The United States sent specimens of a
fine red sandstone, known as Connecticut
freestone. This stone is much employed
in New York; as its appearance is much
in its favor, and it is easily worked. The
price is about half that of granite. A
yellow sandstone, easy to cut and to
carve, was exhibited from Cleveland,
Ohio ; and specimens of granite from
Vermont ; and of red, white, black, and
red-grained marble ; completed the list
of the American exhibits of this class.
From England, the specimens forward-
ed were principally those of artificial,
rather than of natural, building mate-
rials. Of the latter, the samples of slate
were most worthy of notice, and far ex-
celled any from other countries. A slab
from the Welsh Slate Company was 9
feet 10 inches long, and 6 feet 3 inches
wide, weighing 32 cwt. At the other
extremity of the scale of size, plates of
only four hundredths of an inch in thick-
ness, were also shown. Fine building
materials, including sandstones, lime-
stones and clay, were contributed from
Canterbury, in New Zealand ; and
Queensland sent specimens of marble and
of clay.
Amongst artificial building materials,
the first place seems to have been ac-
corded to the Portland cement, which is
manufactured on the banks of the
Thames and of the Medway. The ma-
terials employed are chalk and clay, and
the works are, for the most part, situat-
ed on the chalk, the clay being brought
to the manufactory from a distance. In
the cement works on the banks of the
Thames, the white, or upper chalk, in a
portion of which flint bands and modules
occur, is used. On the Medway, the
gray, or lower chalk, in which much
siliceous matter is distributed through
the mass, so that it serves for a very line
material for interior work, is employed.
The clay is the common dark blue clay,
which is obtained in any requisite quan-
tity along the shores of the confluent
rivers. It consists of 68 per cent, of
silica, 12 per cent, of alumina, 15 per
cent, oxide of iron, with a small quan-
74
VAN nostrand's engineering magazine.
tity of alkaline matter, and a trace of
lime.
Cement is manufactured either by a
wet or a dry process. In the former,
some four parts of gray chalk, or three
of white, mixed with one of clay, are
ground with water in a mill, until they
attain the consistency of cream. This
is allowed to flow from the mill into
settling-tanks ; whence it is removed,
when dry, to hot plates. It is then burnt
in a kiln, and finally reduced to powder
in a grin ding-mill.
The dry process is much used on the
the Continent. The chalk and clay are
first dried, then broken up, and then
ground between vertical stones, The
powder is placed in a pug-mill, and
mixed with water containing freshly-
bmrned chalk, with the addition of a
little calcined soda, in the proportion of
three measures of powder to one of
water. The semi-fluid thus produced is
cut into bricks as it issues from the pug-
mill, in a continuous stream 10 inches
wide and 5 inches deep. These blocks
are removed on boards, dried, baked in a
kiln, and finally ground to powder. It
will be seen that although the latter is
called a dry, and the former a wet, pro-
cess, the chief difference lies in the
amount of water which, in one or the
other series of operations, is first mixed
with calcareous, agrillaceous, and silice-
ous matter, and afterwards driven off by
heat.
The selenitic mortar invented by Lieu-
tenant-General Scott, R.E., is another
artificial building material, described in
the same reports. The process of pro-
duction consists in mixing, with the
water used in the preparation of the
mortar, a small quantity of sulphate
of lime, in the form of either plaster
of Paris," gypsum, or green vitriol.
The water and sulphate are first
mixed in a pan, the lime is then added,
and the mixture is worked into a creamy
paste. After grinding for three or four
minutes, the sand, burnt clay, or other
ingredient used in the composition is
added, and the whole is ground for ten
minutes more. It is claimed that by this
invention ordinary lime can be at once
converted into an excellent cement-like
mortar, which sets rapidly and well, and
«an be used for masonry, concrete, or
plasterers' work.
General Scott applies a modification of
the same process to the manufacture of
bricks. He mixes one part with lime,
eight or ten parts sand or burnt clay,
and produces bricks which are said to
be ready for use in about ten days after
pressing, without being burned. The
addition of sulphur to the lime used is
also said to have the effect of preventing
the swelling of the brick, from the water
absorbed by the lime in process of stack -
An invention of posterior date to that
of the selenitic mortar, is General Scott's
sewage cement. The principle of this
manufacture is the precipitation of the
solid ingredients of sewage, and the re-
moval of their organic constituents by
burning. In the mineral deposit which
is left, substances are present which are
analogous to the components of the
limestones that are used in the manufac-
ture of hydraulic cement. The residue
after calcination bears the nearest affinity
to Portland cement, which is produced
by calcining three parts of chalk with
one of clay. But the state of comminu-
tion in which the material existed in the
sewage is such as to make the mixture
more homogeneous than in the case of
the Portland process. It should be re-
marked that the calcined residuum is
said to be valuable as manure, not only
from the lime which it contains, which
would be of service on arenaceous or
agrillaceous soils, but also from the pres-
ence of from 1 to 2 per cent, of phos-
phoric acid. It is on this element that
the utility of sewege as manure princi-
pally depends. The organic matter con-
tained in sewage is not a material which
the roots of plants can assimilate. It is
the chief source of danger in case of
neglect.
In pottery, the exhibits do not appear
to have come up to the number or qual-
ity of those which we have hitherto des-
cribed as displayed at South .Kensington.
The encaustic tiles of Messrs. Minton,
made from Kaolin and various colored
clays, dried and pressed, the glaze being
obtained from felspar, are well known.
Mr. Robert Minton Taylor exhibited a
novelty, under the name of mosaic tiles.
They consist of small cubes of about §
inch on the side, closely compressed in a
powerful press, and afterwards burnt.
A third specialty consisted in the majoli-
BUILDING MATERIALS AS REPRESENTED AT VIENNA.
75
ca tiles, made of white clay, with draw-
ings either painted or printed, partly
under and partly on the glazing. While
small in number, these exhibits were ex-
quisite in quality.
The natural building materials sup-
plied from France contained a large col-
lection of slates from the Ardennes.
Roofing slates, in thickness of from £
inch to j\ inch, ranged in color from a
pale red to a clear pale blue. Other
specimens exhibited enamelled paintings
on a highly polished dark ground, of
the natural color. A beautiful fine-
grained white sandstone is supplied from
the Dr6n. French marbles are numer-
ous and excellent. The fine Griotte
d' Italie and Griotte Compan marbles are
dark red, with spots of a dark color, and
white veins. They come from the quar-
ries of Felines-Hautpoul (Herault). The
Languedoc is another marble from the
same quarries, with white spots, and
dark in veins. A light red marble, with
spots of a darker red, comes from the
Hautes Pyrenees. The Breche Imperiale
is a light-colored marble, clouded with
red and grey, spotted with red and yel-
low, and darkly veined. It is quarried
near the mouth of the Rhone. The
Grand Antique, from La Rochelle, has
an almost uniform red hue. A dark
green marble, veined here and there by
both lighter and darker streaks, which
takes a beautiful polish, comes from the
Basses Alpes. A fine white statuary
marble, not unfit to compete with those
of Italy, is quarried in the Haute-Gar-
onne, and known as the Blanc de Beat.
The transparent onyx marbles, with
which we have had the opportunity of
making ourselves acquainted at South
Kensington, are not found in France,
but are imported from Mexico. A simi-
lar, but somewhat inferior quality, is
found in Algiers.
The art tiles manufactured by M.
Deck, and those of M. Collinet, both of
Paris, are excellent in design and in
execution, although their price is too
high to allow of a very general introduc-
tion of this decorative material. The
bright colors employed by M. Deck are
heightened by a peculiar glaze ; most of
the designs are Persian. M. Collinet has
succeeded- in the production of large
tiles — some as much as a metre square.
A special process, called email-cloisonne,
is applied to these large panneaux. A
white glaze is first placed on the tile.
On this the design is painted in black.
During burning, the enamel contracts,
which gives a relief to the drawing, the
colors of which are heightened. A panel
of 3 feet 3 inches square, thus finished,
costs from £14 to ,£18.
In coarser pottery, and the manufac-
ture of bricks, France was not a formid-
able competitor with ourselves. Some
curved, wedge-shaped, and dove-tailed
bricks, constructed for different special
purposes, were sent from Mezieres.
The Boulogne cement is a remarkable
manufacture, well known in France. Its
ordinary color is yellow, but it is made
into blocks of a pale blue tint. Plates
of two metres long by one wide, and not
more than \ inch in thickness, were ex-
hibited with perfect surfaces. Thirty
bricks, placed one on another in a pile,
united by this cement, were suspended
from a beam. The hydraulic lime of
Lapage-du-Thiel is produced in large
quantities in the Ardeches. As much as
18,000 cubic per diem is turned out from
thirty-four furnaces, which use from 80
to 100 tons of coal. The slacking of the
burnt limestone, which is carried on in
sheds, is aided by jets of steam. Ten
days are required to pulverize the mass,
which is then passed through bolting-
machines. The residuum is ground and
made into cement. This lime is used to
a large extent for harbor work, in the
form of beton, or concrete ; blocks of
which were exhibited that had been
under water for twenty-five years, with-
out showing any signs of change. The
cement made from the refuse of the bolt-
ing-machines, mixed in equal proportions
with sand, make good water-pipes, with
smooth and even surfaces. A proportion
of three-parts sharp new sand to one of
the cement makes a serviceable brick.
Colored tiles of various hues, paving,
pedestals, and other architectural requi-
sites, are made from the same material.
The "carton pierre " of MM. Hardouin
and Lefevre, of Paris, is largely em-
ployed for architectural decoration in
that city. Its superiority to plaster is
so great that it would be interesting to
know why the attempt made, some
time since, to introduce this material
into London has not been attended by
more si<nial success.
76
YAN NOSTRAND S ENGINEERING MAGAZINE.
The native marbles of Belgium may
compete with those of France. Some
very beautiful kinds are found in
the province of Namur. The Grive
Gerard is of a light grey color,
with small black spots distributed regu-
larly over the whole surface. The Lilas
is of a brighter grey, with white and
also very dark spots. The Florence is of
a reddish grey color, with brown spots;
the Coquille is bluish black, with light
spots, in the form of mussel-shells; the
Marbre Bois shows a fibrous pattern on
a back ground. A pure black marble,
from Mazy-Galzines, is remarkable for
the facility with which it can be worked,
a quality very rare in black marbles. It
is worth as much as 15s. per cubic foot.
Inferior marble suitable for pavements,
can be obtained for a part of this price.
Roofing slates from Luxembourg are
divided into fifteen different classes,
varying in thickness, as in the case of
the French slates, from £ in to -h in.
Fire-clays are wrought in the province
of Namiir, varying in color, from an
almost perfect white, to dark bluish
grey, and reddish brown. Fire -proof
bricks, of a superior quality, are priced
at from 32s. to 40s. per ton. Hearth
blocks for welding furnaces fetch as
much as 64s. per ton. Fire-bricks, from
the province of Liege, are compressed
by hydraulic pressure, and afford a
dense, compact material at a reasonable
price.
The bricks of Holland are described
as sound and durable, though not, as a
rule, well finished. The corners are
rounded, and the surface coated with
sand. They appear to be well burnt
through, without vitrification on the
outside, and are dense and very hard.
The largest size is 8f inch by 4^ inch by
2 inch ; and the price varies from 20s.
to 40s. per 1,000. The second size is 6£
inch by 6^ inch, by \~h inch ; for which
the price is from 8s. to 10s. per mille.
Clinker bricks are supplied for paving.
It is worthy of remark that the prices of
machine-made bricks are 2 or 3 per cent,
higher than of those which are made by
hand.
Wall-tiles of white, pale blue, and
lavender, of the well-known old Dutch
patterns, vary in price between 60s. and
80s. per thousand. The usual size is 9 inch
by 6 inch. Millions of these tiles are
made annually at Utrecht, a little under
5 inch square, and costing from 8 to 10
centimes each, or about 64s. per thou-
sand. They are also produced in finer
qualities, at prices from 60s. to 68s. per
thousand.
Denmark has shown but little of its
building products, Messrs. Erichsen's
roofing tiles being almost the sole ex-
hibit. These are solid, flexible, and per-
fectly adapted to the requirements of
the builder. Sweden only exhibited
small specimens of her rich and varied
stores of building-stones, granite, por-
phyry, marbles and limestones.
The varied and inexhaustible wealth
of the Italian peninsula, in all that forms
the material of the builder, the sculptor
and the decorator, was well and com-
pletely represented at Vienna. The
Italian Minister of Agriculture, Industry
and Trade, exhibited a fine collection of
stones for building, quarried and worked
in Italy.
The physical conformation of the Span-
ish peninsula is such as to leave little
room to doubt that the mineral products
of that country are in no way inferior to
those of Italy. Indeed, in the neighbor-
hood of Logrono, there is said to occur
excellent coal, while bituminous shale is
the only combustible mineral with which
we are acquainted as native in Italy.
Many specimens of building-stone were
sent from Spain, chief among which
may be noted magnificent specimens of
pure alabaster from Guadalajaro. Fine
dark-colored slate is found in the same
province. Marbles of various kinds are
quarried in the Balearic Islands; and hy-
draulic limes and cements are also pro-
duced in Spain. Encaustic tiles, manu-
factured by Signor Nollo, of Valencia,
are exported in large numbers to Italy
and to South America. Messrs. Soto y
Tello, of Seville, manufacture tiles col-
ored with white, green, blue and black,
made after designs taken from the works
of the Alhambra, in the repairs of which
building they are employed. Nothing,,
however, of merit approaching that of
the famous Buen Retiro faience was
forthcoming from Spain in 1873. In
Portugal, mining industry has of late
taken a fresh start, under the impulse
given by a modification of the laws regu-
lating mines and quarries. Marbles were
exhibited_ from Estremas, and very fine-
BUILDING MATERIALS AS REPRESENTED AT VIENNA.
77
dark slates, some of which were almost
black, are found in the district of Oporto.
The most numerous and most complete
series of exhibits of building materials
to be seen at Vienna came, as was natu-
rally to be expected, either from the Do-
minions of the Austrian Emperor, or
from those of his German brothers.
Under the latter head, the Mining Com-
mission of Alsace and Lorraine contri-
buted a fine collection of some 180 speci-
mens from the quarries of these provinces.
These comprehend granite, gneiss, por-
phyry, various sandstones, limestones
and marble. The dark yellow sandstone
found in the vicinity of Halle was repre-
sented by a large lion, sculptured from
the material. A grey sandstone from
the same exhibitors was formed into a
pedestal supporting a bust of the Crown
Prince.
The granite from Silesia is remarkable
for its excellence. A carefully-wrought
slab; 16 feet long, 12 feet 4 inches wide,
and 1 inches thick, was sent from Saarau,
in this district. The slate quarries of
Lehesten have been carried on since the
tenth century. The color of the slate is
dark blue, and its imperishable character
is explained by the chemical analysis,
which shows 64 per cent, of silicic acid,
17 per cent, of alumina, and 13 per cent.
of various oxydes, combined with 4 per
cent, of water, and but little more than
1 per cent, of carbon and carbonate of
lime ; the slate is fine in grain and regu-
lar in cleavage, producing plates as thin
as .04 inch. The price also is low, and
the consumption very large.
The Saxon serpentine, from the stone
works of Zoblitz, appears to be free from
the usual defect of this very beautiful
material ; a defect to which the serpen-
tine of our own south-western district is
liable, namely, the numerous cracks that
divide the mass, rendering it impossible
for the quarrymen to extract large and
sound blocks. In the Norman, and also
in the Florentine work, in which this ma-
terial is used, the pieces are very small.
The Zoblitz Company, however, produce
not only large blocks, but veneers for
covering surfaces of stone, and their
work has attained a high degree of ex-
cellence. The usual color of this serpen-
tine is a dark green ; but black, red and
yellow varieties also occur, and are used
with good effect in mosaic.
The "cajalith" of M. Schmidt, of
Dresden, is a beautiful artificial building
material, the composition of which Is
kept secret by the inventor. It is near-
ly white, fine in grain, and closely re-
sembles marble in appearance. When
first made it is plastic, and may be
moulded into any required form. It sub-
sequently sets, and becomes extremely
hard. It can also be made of any de-
sired color, but the specimens of mosaic
formed from cajalith, made in imitation
of various natural stones, had suffered
from exposure to the weather.. As much
as 50 tons of this material is now pro-
duced per month.
A tufa, found in the vicinity of the
Laacher Sea, near Andernach, is interest-
ing as showing the appearance, in this
region, of this light, durable, volcanic
material, which cuts with almost the fa-
cility of chalk ; and tp the abundance of
which, in Italy, the introduction of the
vault, as an architectural feature, may
with great justice be attributed. The
Andernach tufa, however, is blue ; that
of the South of Italy is of a pale yel-
lowish brown. The analysis of the
former shows it to contain 52 per cent,
of silicic acid, 15 per cent, of alumina,
and 11 per cent, of sesquioxyde of iron.
It has been used since the time of the
Normans, for the manufacture of hy-
draulic cement. As many as twenty-five
cement-makers competed at Vienna from
Germany. The tertiary clay, and the
chalk, of Riigen and Stettin, and the de-
posits near the mouth of the larger
rivers, as for instance near Emden, which
are analogous to those of the Med way,
are used for this manufacture. Light
yellow bricks, inlaid tiles, glazed deco-
rative plates, terra-cotta columns and
capitals, a terra-cotta statue of Germania,
mosaic tiles for pavements, fire-bricks
and blocks for blast-furnaces, large clay
retorts, up to the weight of 1£ ton, glazed
tiles, and white Dutch tiles, gilded and
brightly enamelled, are exhibits which
say much for the industry of the clay-
workers of Germany.
Artificial - roofing materials are also
much in use in Austria. There were
twenty-three exhibitors of felt, paper,
wood and various cements, for this pur-
pose. Herr Irmes, of Berlin, works up
1,500 tons of raw material into roofing
material per annum. Zinc plates, color-
78
VAX NOSTRAND S ENGINEERING- MAGAZINE.
ed red, black and white, in imitation of
tiles, were taken from a roof in Munich,
where in twenty-seven years they had
suffered but little loss of weight. Con-
sidering, however, the conducting power
of metal, the instances can be but few
in which a wise architect would substi-
tute a thin zinc plate for a sound and
impervious tile.
The building-stones of Austria are
numerous and excellent. White, light
grey, blue and yellow varieties of lime-
stone are quarried in the Vienna basin.
The Wollersdorf stone is distinguished
for great hardness and purity of color.
The Mukden dorf limestone is of a simi-
lar quality, although in places it contains
crystals of dolomite. A blue and yellow
stone, from Sonimerin, extremely hard in
its lower bed, is known as Imperial stone.
A fine white statuary limestone is found
in the neighborhood of Neusiedeler. A
fine sandstone, which has been used in
the restoration of the Cathedral of St.
Stephen, at Vienna, is from St. Margar-
ethen. A fine red sandstone, variable as
to quality, is quarried at Brun am Stein-
feldt, and also at Baden. The Vienna
or Karpathen sandstone is of a bluish-
grey color, with a fine quartz base, ce-
mented by lime and clay. It disinteg-
rates by exposure to the atmosphere.
Marbles are found in Carinthia. Quar-
ries of a dark red marble have recently
been opened at Arnoldstein. A light-
blue marble-like stone, with dark veins,
which takes a high polish, and a fine-
grained white and reddish limestone, with
green veins, are largely used. Tuface-
ous limestone is also frequent in Carin-
thia. It is light, and easily quarried.
Most of the slate used in Austria comes
from the Silesian and Moravian pro-
vinces, which possess good qualities of
green and of dark blue slates.
In the Lengau Valley about 30,000
tons of materials are annually worked up
into hydraulic lime and cement. In
Vienna, 50,000 tons of cement and hy-
draulic lime, and 12,500 tons of gypsum,
are annually made and sold. Near Stein-
briick, in Styria, an argillaceous marl
slate and a dark blue limestone have
been quarried for the same purpose for
fourteen years. Building blocks, com-
posed of broken stone and cement, are
manufactured at Vienna.
The brick industry of Austria is also
very active, a thousand million of bricks
having been turned out from the various
factories in 1870. The Wienenberger
bricks, from their acknowledged excel-
lence, are chiefly used for public build-
ings. The Wienenberger Company pro-
duce also tiles and objects in terra-cotta,
and it is said to be owing to the magni-
tude of these works that the building
for the Exhibition of 1873 was com-
pleted in time.
THE "BESSEMER."
From " Engineering."
The steamship " Bessemer " made her
first public trip across the Channel,
May 8th, carrying as passengers a large
party who had accepted the invitations
to a trip to Paris issued conjointly by
the London, Chatham, and Dover Kail-
way Company, the Bessemer Steamship
Company, and the Northern Railway
Company of France. A special train
from the Victoria station conveyed the
passengers to Dover, and shortly after
eleven o'clock the "Bessemer" steamed
out of Dover Harbor on her way for
Calais. Of course, one of the chief
attractions which had drawn the compa-
ny together was the swinging saloon,
and hence much disappointment was
naturally expressed when it was learned
that the saloon was to remain fixed and
was not to be worked at all during the,
trip, the reasons assigned being first that
the gear for controlling the saloon was.
not completely adjusted, and second
that no opportunity had yet offered for
the man controlling the hydraulic gear
to obtain that practice in working the
machinery which is naturally essential
to a satisfactory result. These are, of
course, good reasons for leaving the sa-
loon fixed, and we think that the company
acted wisely in not working the saloon
at all rather than run the chance of
THE "BESSEMER.
79
working it unsatisfactorily. Trials of
such a nature are far better made in
private, as first experiments of this
nature cannot be expected to be all suc-
cesses, and the impressions of public
failures are not easy to remove. Wheth-
er or not it would not have been more
judicious to have postponed the public
trial until the swinging saloon was ready
to be shown in action is, however, anoth-
er question, which it is scarcely necessary
to discuss here.
Luckily there was really no want of a
swinging saloon. With the exception of
a slight fog at starting the weather was
all that could be desired by a landsman
making the Channel passage, while the
sea was so calm and the " Bessemer " so
steady that none but the most exceed-
ingly qualmish were likely to suffer
inconvenience. Under these circum-
stances the passengers, if they were dis-
appointed in not witnessing the working
of the swinging saloon, had at least the
satisfaction of being able to appreciate
the numerous comforts with which the
" Bessemer " abounds — comforts which
appear all the greater to those familiar
with the accommodation existing on
board the ordinary Channel steamers.
We have so recently published descrip-
tions of the chief features of the " Bes-
semer " that it will be quite unnecessary
for us to enter into any detailed account
of the vessel here. We may mention,
however, for convenience of reference
that she is 350 ft. long over all, and 40
ft. actual beam, there being, however, a
row of overhanging private cabins down
each side between the paddle-wheels,
which increase the apparent beam to 54
ft. On deck the length is 270 ft, the
low pointed ends which form such a
prominent feature in the design making
up the remainder of the length. The
" Bessemer " is propelled by two pairs
of oscillating engines driving feathering
paddles 30 ft. in diameter, the two pairs
of wheels being situated at a distance of
106 ft. apart from centre to centre, with
the swinging saloon between them. The
after wheels have, of course, to act upon
water which has been previously put
in motion sternward by the forward
wheels, and hence the former wheels run
slightly quicker than the latter. On
May 8th the difference in speed of the
two pairs of wheels was almost exactly
two revolutions per minute, the former
wheels making 25£, and the aft wheels
2*7 £ revolutions per minute for the great-
er part of the trip. The difference in
speed of the two pairs of wheels was thus
about 8 per cent.
The engines of the " Bessemer " were
put on board before the vessel wae
launched, and to this probably is, to
some extent, to be attributed their pres-
ent state. At all events they are at
present, to use a workshop term, consid-
erable " out of truth," this being particu-
larly the case with the pair which were
aft during the run from Dover to Calais,
and the result naturally being hot bear-
ings. Apart from the defect just men-
tioned the engines are of plain substan-
tial design, and we trust that they will
eventually be put in proper condition.
As regards the pressure of steam main-
tained, state of the vacuum, and indi-
cated power developed during the trip
we have no data, and we believe in fact
that the engines have not yet been sub-
jected to any regular trial to pr'ove their
capabilities.
On May 8th the run from Dover to
Calais was made in an hour and thirty-
three minutes, and it unluckily termi-
nated by the vessel destroying a portion
of the western pier of Calais. As those
familiar with Calais harbor well know,
the chief pier is situated on the eastern
side, the western pier being a much lighter
structure. There was a strong tide set-
ting eastward across the mouth of the
harbor; and the "Bessemer" was ac-
cordingly made to approach the mouth
slightly from the westward, port helm
being given to cause her to enter the
harbor. As she came between the piers
the helm was, we believe, steadied and
then placed to starboard, but as the ves-
sel lost way the effect of the starboard
helm was unnoticeable, and under the
influence of the transverse current the
stern still paid off to the eastward and
the bow to the westward, the result
being that the vessel ran into the west-
ern pier, completely clearing it away for
some 100 ft. or so. The shattering of
the pier timbers was a mere trifle to the
" Bessemer," the shocks experienced on
board being scarcely perceptible, while
the only damage the vessel sustained
consisted in the removal of a few splin-
ters from the sponsons at the bow and
80
van nostrand's engineering magazine.
the carrying away of the foremast in con-
sequence of the pier coming in contact
with the wire rope stay. A few minutes
after the disaster the " Bessemer " was
laid alongside the eastern pier without
difficult)', and after partaking of a
luncheon provided at Calais station, her
passengers proceeded on then- way to
Paris by special train.
The behavior of the " Bessemer " in
entering Calais Harbor has naturally
given rise to grave doubts as to whether
or not the vessel will be ever placed
regularly on the Dover and Calais service.
She has now paid three trips to Calais,
and on two occasions out of the three
she has come into contact with the piers,
the entrance on the second occasion
being made without difficulty. So far,
too, she has had the benefit of fine
weather, and how she can be got into
Calais with a high sea running has yet
to be proved. Her commander, Captain
Pittock — well known for his experience
in the Channel service — is, we are cer-
tain, able to do all that can be done in
the matter, but whether further experi-
ence will enable the vessel to be success-
fully handled in such a harbor as that of
Calais has yet to be proved. A report
has been circulated in some quarters
that on May 8th the hydraulic steering
gear (Brown's patent) did not act prop-
erly at the critical moment ; but for this
report there was, we have every reason
to believe, not the slightest foundation.
The gear, in fact, appears to be all that
can be desired. It is to be remembered,
however, that with this, as with other
mechanical steering gears, the motion
of the rudder is not absolutely synchron-
ous with the motion of the steering
wheel. The former follows the latter
faithfully, but it follows it at a very
brief interval of time — an interval not
noticeable in fact under ordinary circum-
stances, but of importance perhaps under
certain conditions. This being so, it
would, we think, be an advantage if
there was provided a tell-tale worked
from the rudder and showing the actual
position of the latter, this tell-tale being
situated so that it could be readily seen
by the captain or officer conning the
vessel, who would thus have positive
information afforded him as to the helm
which was being given. With a long,
shallow vessel such as the " Bessemer,"
the helm necessary to effect any desired
movement has, of course, to be given
earlier than it would be with a shorter
vessel, and how much earlier is a mattter
which only experience can determine, so
that it is quite possible that further
practice may materially improve the
control obtained of her movements in a
narrow entrance and under the action of
cross currents.
Another point yet to be determined is
the effect of the bow rudder. Up to the
present time no experiments have been
made on the effect of employing the
rudder situated in what is for the time
being the bow, to assist that astern; but
we think that some trials of this kind
should be made, and are inclined to be-
lieve that under the influence of cross
currents the action of the bow rudder
would be especially beneficial. This, how-
ever, is — like the other points to which
we have referred — one on which it is
useless to theorize, as it is one regarding
which experience alone can give infor-
mation of value. In leaving this subject
for the present we may remark that
when fairly under way, the " Bessemer "
answers her helm well, and there appears
no reason whatever to grumble regard-
ing her steering qualities so long as she
is moving through the water at a fair
speed.
The return trip was made on May
10th, a special train conveying the pas-
sengers from Paris to Calais, and a start
being made from the latter place to
Dover, at 3 p. m. The run from the
actual start at Calais to the vessel being
laid alongside at Dover was made in 1
hour and 46 minutes, and the run from
pier head to pier head in 1 hour and 44
minutes. The "Bessemer" was not
turned for the return trip, and the end
which on May 8th was the bow was thus
on May 10th the stern, and vice versa.
The difference between the speeds of the
two engines was the same as during the
outward passage, the actual speeds dur-
ing the trip being 26 per minute for the
pair which were for the time being
the forward engines, and 28 per minute
for those aft. The bearings proved to
be in better condition on her return trip,
and although they still heated, the heat-
ing was very much less than during the
outward trip, and it was necessary to
run water on them. On her arrival at
A1ST ANALYSIS OF THE PEAUCELLIER COMPOUND COMPASS.
81
Dover the vessel was brought alongside
the Admiralty Pier in a manner which
elicited from the passengers three hearty
and well-deserved cheers for Captain
Pittock, and shortly afterwards a special
train conveyed the passengers to Lon-
don.
Thus ended the first public trial of the
'" Bessemer " — a trial which was certainly
not without interest, although the great
feature of the vessel, namely, the swing-
ing saloon, remained untested. The
weather, too, was so fine that the sea-
going qualities of the vessel were but
very little tried; but there is, neverthe-
less, every reason to believe — judging
from such experience as has been already
gained — that they will be satisfactory.
As regards speed the prospect is not so
promising, the times occupied in the
runs on both trips showing that the
" Bessemer " is at present certainly not
.a fast vessel.
To what extent this result is to be
attributed to the excess of draught above
that originally intended, or how much
may be due to the non-development by
the engines of the proposed power, it is
at present impossible to say; but it is
much to be hoped that such experiments
may be carried out as may afford some
information on this head, as any data of
this kind referring to a vessel of the
peculiar build of the "Bessemer" have a
special interest. We shall, no doubt,
before long have more to say regarding
the "Bessemer" and her capabilities;
but in taking leave of her for the present
it is only just to add that whatever
speed she may ultimately attain and
whatever may be the results of the trials
of the swinging saloon, the vessel offers
admirable accommodation for passen-
gers, and the comforts which she affords
can scarcely fail to be appreciated by
the traveling public.
AN ANALYSIS OF THE PEAUCELLIER COMPOUND COMPASS.
By WALTER SCOTT.
Written for Van Nostband's Engineering Magazine.
Having constructed a Peaucellier Com-
pound Compass, and being compelled to
work out for myself the formula for
using it, I submit the result for the bene-
fit of others.
Let PBCDA, Fig. 1, represent the
outline of a "Positive Cell" instru-
ment, consisting of the equilateral cell
A B C D A, and the connectors B F, D F,
of equal length. From the construction
of the figure, the points F, C, A, are in
the same right line. Let PA=V, FC
=V, FD=FB=L, and a side of the
inner cell = I. With D as centre and
radius = D C=D A, describe the semi-
circle EC AG, and produce FD to G.
Vol. XIII.— No. 1—6
Draw CG, AE. The angle FAE,
F G C, being measured by the same arc,
are equal, and since the <AFE is com-
mon the triangles F G C, A F E, are equi-
angular and similar, hence the propor-
tion
82
VAN" nostrand's engineering magazine.
FC :FG::FE : FA:-FC, FA=FG,
FE.
But FC=V, FA=V,F G = Lx/,
PE=L-?j hence
V.Y'=(L + l) (L-l)='Lt-r, that is,
the product of the arms FA, FC, is
constant, and equal to the difference of
the squares of a side of the greater and
lesser cell.
If the point F be fixed as a fulcrum,
and the point C he compelled to follow
any curve given by its equation and rela-
tive to the point F, the curve described
by the point A may be determined.
Let X Y represent the co-ordinate axis,
and the point P the origin of the curve
H C J in which C is constrained to move.
Let the curve GAL, described by the
point A, be referred to the fulcrum F
as origin.
X K
Let the radius-rector FA=V,
FC=v}
" variable angle A F G=d,
" distance FP =a,
Then F C=
u—r
(i)
v
CE=FC, Sin. d=^?- Sin. d
p^vrc^-f^-^sin.^
FE=FP + PE=a + yV-l^3Sin.'rf
FC-?w7z_a+r «-S
V3
Sin.'tf
Cos. d
(2)
From eqs. (1) and (2) v„ —
Cos. d
Reducing and arranging this equation
we have
TT3 n TTa(Ls— I1) _ _ (U—VY (3)
V3 + 2 V-^-j /. Cos. d=y— i- v '
v — a v — a
which is the general polar equations of
the resulting curve GAL. From this
general equation maybe found the equa-
tions corresponding to any given gener-
ating curve.
If the generating curve is a circle with
centre P and radius P H r. the radius
vector P C becomes constant and equal
to r, and equation (3) becomes
TTJ nTra(Ls— r) _ , (V—l°y (4)
V + 2V -\ ~ Cos. d=^ f- v f
r — a r — a
The polar eq. of circle of radius R,
passing through G, and referred to F as
origin, is
V + 2V (R— L' -\ Cos. d=2
\ r + a /
{r + ay
La— P
r + a
(5)
Comparing eqs. (4) and (5) it appears
that eq. (4) is the eq. of a circle whose
jj p
radius ==r.— -3, hence if the point C
r — a
moves in a circle whose radius =r, the
GEOLOGICAL RELATIONS OF IRON ORES.
83
point A will describe a circle whose
radius
La— I' (6)
R=
r — a
In eq. (6) if r=a, the value of R
becomes infinite, showing that the re-
sulting curve GAL becomes a straight
line. Hence by causing the generating
circle to pass through the fulcrum the
famous problem of parallel motion is
solved.
When r is greater than a, R is posi-
tive, and the resulting circle will be
concave toward F and enclose it.
When r is less than a, R is negative,
and the resulting circles will be convex
toward F, and fall outside.
If in eq. (4) we make d=0, we have
Tl p
V= =FG, the distance from the
r + a
fulcrum at which the curve cuts the axis.
If the length of the radius bar P C be
fixed the required length of FP can be
found necessaiy to give the resulting
curve any given radius, or, conversely if
the distance F P is fixed the required
length of radius bar can be found.
From eq. 16
jj p
R = r. — -, from which we find
(L2— I1) T a/(L3— I')1 + 4 R' «2
2 It
^l/RrW<RL'~f)=^-R <L,-''>
If the sides L, Z, are respectively 15
and 5 inches, and the radius bar r= 10
inches, then 0=4/100—^-° inches. If
R
R=200 inches, a=9j inches, nearly.
If the generating curve HJ is an El-
lipse, Parabola, or any other plane curve
given by its equation referred to P„ the
resulting curve GL can be determined
in the same way, and, conversely, if any
given curve G L is required to be traced
by A, the generating curve necessrry to
develop that curve can be found.
THE ORES OF IRON CONSIDERED IN THEIR GEOLOGICAL
RELATIONS.*
From the "London Mining Journal."
In addressing an audience like this
Institute, composed of men to whom the
subject matter is familiar, the lecturer
has the advantage of being able to dis-
pense with most of the usual intro-
ductory explanations. I will, therefore,
with the concurrence of my hearers,
assume that it is unnecessary to dwell
upon the special characters of the differ-
ent ores of iron, further than to accentu-
ate those in particular upon which my
later statements and arguments in to-
night's discourse will mainly depend,
omitting the discussion of certain sili-
cates, rarely employed for smelting, and
of iron pyrites, the recent technical his-
tory of which has introduced to us a
new purple ore on a large scale. The
ores of iron to which I would invite
your present attention are simply the
* Read before the Iron and Steel Institute, by Prof.
Warington W. Smyth, F. R. S.
oxides, as met with per se, or combined
with water, or with carbonic acid — the
substances, in fact, which form the great
bulk of the material employed for the
production of the metal.
When we observe the various results
of analysis, or even carefully look into
the actual samples of ore, there are often
anomalies noticeable where not expected,
often two or more kinds mingled togeth-
er, and giving intermediate results; but
I hold it not the less desirable that, as
far as possible, we should fix the charac-
ters of certain species, hold fast to them
through their sundry minor variations,
and learn how to follow the clue when
these substances are found to pass dis-
tinctly from one specific condition to
another. I would, therefore, pass under
review these important ores, to impress
their individuality on the memory, and
would then consider some of the changes
81
VAN NOSTRAND S ENGINEERING MAGAZINE.
which nature in many cases has wrought
in them, and which sometimes may even
need to be noticed in the smelting pro-
cess, but which very generally will have
to engage the attention of the explorer
and the miner.
Magnetite. — First in order, if we omit
from the elementary metal, which, as
such, is a rare and often disputed con-
stituent of the earth's crust, we recog-
nize magnetite, or magnetic iron ore, by
its octahedral crystallization, often taken
partially or entirely the form of the
rhombic dodecahedron, but even when
almost compact betraying its crystalline
form by the brightness of the triangular
faces; further, by its black color, and
black streak, and its magnetic property
after showing polarity.
This mineral, Fe O + Fe2 03, with 72.41
per cent., when pure, is the fine rich ore
which Dannemora in Sweden, Arendal in
Norway, and several other mines in
Scandinavia, have worked with great
success for centuries from elongated de-
posits which are neither lodes nor true
strata. It is mainly this ore which forms
the vast mass at Gellivara, in Lapland,
apparently on a larger scale than any
other known agglomeration of iron ore;
this it is also which is the chief constitu-
ent of the remarkable protrusions boast-
ed of by the Uralian metallurgists, the
Katschkanar, the Blagodat, near Kusch-
winsk, and the Vissokaya Gora. In
Italy, fine examples of magnetite are
those of Traversella, in the Piedmontese
Alps, and that of Cape Calamita, in the
Isle of Elba. In North America, the
older stratified rocks, both Lawrentian
and Huronian, in Canada, as well as in
New York and New Jersey, abound in
strips, beds, and masses of magnetite,
which are concordant with the stratifica-
tion, and, though by no means uniformly
rich, are sometimes wondrously massive.
These have been opened out in hundreds
of mines, and are, doubtless, destined to
play a great part in the iron trade of
the United States.
In Great Britain, a few localities can
only be quoted as offering magnetite in
workable quantities. A small vein near
Penryn, in Cornwall, and another or two
near Roche, and, perhaps, that of Bally-
coog, near Arklow, ought to be available
in favorable times; while a singular
series of several successive beds exist at
Key Tor, near Bovey, in Devon, which
has only now in these last few weeks
been placed in working position. (Mr.
Smyth here submitted a section of these
remarkable crystalline deposits, as show-
ing on the line of cross-cut level a thick-
ness worthy of attention, and a mode of
occurrence bearing strong analogy to
some of the Scandinavian mines.)
The minutely crystalline magnetite,
which occurs in the north flanks of Aran
Mowddy and of Cader Idris, in North
Wales, has never yet been opened out
with perseverance, and the objection to
some of it, that it is pyritous, is to be
met by more careful selection.
Hematite. — The second species is the
well-known hematite, termed specular
ore, or oligist when crystallized, red or
kidney ore when in a compact or fibrous
condition. This substance Fe2 0s, with
70 per cent, of iron in its state of high-
est purity, too well known to need de-
scription, and an important ingredient
in the trade of most of the ironmaking
countries, is distinguishable in most cases
instantly if not by its external aspect,
by the blood-red streak, which is some-
times difficult to produce on surfaces as
hard and as smooth as polished steel, will
appear even though the color of the out-
side be purple or black. The value of
this ore, so little recognized thirty years
ago, is now too well known for me to
enlarge upon. Its strange occurrence in
Furness and near Whitehaven has been
well described in the pages of your jour-
nal,, and a very curious parallel to the
northern mines may be found on a
smaller scale in the numerous deposits,
partly of red and partly of brown hema-
tite, which have for years been worked
in the Mendip Hills.
I have to thank the proprietors and
agents of two of the most remarkable of
these mines for enabling me to place
before you to-night the plan and section
of the Roanhead and Park doposit, and
those of the ITodbarrow mine. There
could not be better examples of the en-
tire irregularity of form assumed by
these vast masses, of their great produc-
tive capability, and of the well-merited
success due to the unsparing use of the
boring rods.
In our western districts, as near St.
Austell and at Exinoor, hematite occurs in
veins, not generally large, but exhibiting
GEOLOGICAL RELATIONS OF IRON ORES.
85
some splendid ores, and showing, where
they intersect the clay-slates, an analogy
with the rich district of Siegen in Prus-
sia, also situated on the rocks of the
Devonian system.
There are cases in which these ores
are certainly of a bedded character, as
in Canada, and at La Marquette in
Michigan, where very extensive workings
have proved certain strata, mostly made
up of this ore, to be from 50 ft. to near
100 ft. in thickness. Probably those of
Bilboa may be thus stratified. The
Americans seem mostly to ascribe an
intrusive origin to their great masses of
red ore in Missouri, the well - known
Pilot Knob, aud Iron Mountain ; and the
magnificent displays of ore in Elba, some
seven in number, occurring in a straight
line, are regarded by numerous authors
as of volcanic origin.
In fact, when observers have been
familiar with the marvelous production
of crystallized specular iron by sublima-
tion from the neighboring volcanic
yents, it is easy to lean to the belief of
its being connected with the volcanic
influences in Elba.
Bauxite and Wo-ehnite. — The curious
ores to which the names of Bauxite and
Wo-ehnite have been given, in which
alumina, Al20', take the place of much
of the sesquioxide of iron, deserve special
mention, from the fact of the Irish vari-
ety being so largely employed in the
smelting of hematites. Mr. Snelus has
kindly supplied me with analyses of
some of these ores in practical use,
which, with the percentage of 58, 34.37,
and 28.93, of peroxide of iron, contain
respectively 17.89, 39.20, and 45.75 of
alumina.
Turgite. — Next, we have an ore called
Turgite, after the mine of Turginsk, in
the Ural Mountains, 2 Fe 0! + H20, an
oxide of iron, with 5.3 percent, of water,
of brownish color, but with bright red
streak; otherwise with fibrous structure
and mammilated surface, looking much
like the botryoidal hematites. We know
but little about this species, yet it doubt-
less occurs largely among the brown
ores which come to the furnace. It is
quoted as found at divers European
localities, especially Horhausen in Nas-
sau; and it has been met with at the
Restormal Mine, in Cornwall. A com-
pact black ore now being raised at that
mine, gave to Mr. Ward, of Dr. Percy's
laboratory, only 3.25 per cent, of water.
Go-thite is the name generally given
to the definite compound Fe2. 0s + IPO,
in which 10 per cent, of water is added to
the ferric oxide. One of the varieties,
Lespidverokite, is translucent and red
by transmitted light; another "needle
iron ore," brilliant, but only slightly
translucent; a third, wood iron, opaque
and fibrous; a fourth, brown or black
ore, opaque and with no regular struct-
ure; but, from the splendid prismatic
crystals of Lostwthiel downwards, all
these varieties have a brown streak.
The most notable examples of these ores
in our own country are at the Restormel
Mine, in Cornwall, on Exmoor, on the
Brenden Hill, in the Mendip, near Bris-
tol, and in the Forest of Dean; but
there are very numerous places, at home
as well as abroad, where, amidst the ores
called in the large scale brown iron, or
brown hematite, a portion will prove to
be this monohydrate, whilst other parts
of the same deposit may, very likely,
belong to the next following species.
The name of stilpnosiderite has been
given to a mineral with a lustrous pitchy
fracture, but it is somewhat uncertain as
to whether it belongs to the above-named
division.
Zimonite, 2 Fe2 0s + 3H 20, with iron
59.9, and water 14.4 per cent. A large
proportion of the " brown iron ore," or
that which gives a brown streak, be-
longs to this series, but both the external
contour and the structure are very vari-
able. The fact of the brown ores being
often met with in the shallower parts of
repositories, which may contain other
substances in depth, is an explanation of
their having been largely explored and
worked from a very early period. Thus,
as a stratified rock limonite it may some-
times in great thickness be followed
downward a long way without change,
as in the mines near Elbingerode, in the
Hartz, or it may change downward into
the impure carbonate, as in the Lias and
Oolitic strata. When, in veins, it will
commonly be found to constitute a sort
of gassan or iron-hat, fated to yield to
other minerals in depth.
In the Alston Moor district, hitherto
but little worked, it is observable that
the " rider " of the lead lodes often
shows itself at surface in a o-reat mass
86
TAN NOSTRAND S ENGINEERING MAGAZINE.
of brown ores; and similarly, in the cen-
tral part of Cornwall, between Par Sta-
tion and Ladoek, a number of lodes,
apparently continuous in their course,
with veins bearing elsewhere copper and
tin ores, carry, as they approach, and,
in some cases, enter the granite rock,
brown ores in considerable abundance.
To illustrate the different conditions
of hydration and admixture in brown
ores from the same locality, I am enabled,
by Messrs. Snelus and E. Jackson, to
compare two examples of the ore so
largely imported from Porman, near
Carthagena:
No. 1. No. 2.
Peroxide of iron 83.80 74.85
Alumina 50 3.00
Oxide of manganese .... Trace 0. 83
Lime 1.69
Magnesia 0.55
Silica 1.50 8.60
Sulphur 20 0.21
Phosphoric acid -.07 0.14
Combined water 14.00 10.17
100.07 100.04
Metallic iron 58.6 52.40
No. 1, a particularly lustrous, stripy
ore, would thus approach limonite; No.
2, Gothite in its composition.
Xanihoriderite, or yellow iron ore,
Fe2Os + IFO, with 18.4 per cent, of
water. This ore is of a yellowish color,
sometimes in silky fibres and needles, in
other cases more like an ochre; but it is
cited definitely from only a few locali-
ties; and from the character of the
occurrence, so commonly in successive
incrustation, it is difficult with many of
the substances called " morass," or " bog
iron ore," etc., to feel assured where the
line should be drawn.
Chalybite, Siderite, White Iron Ore,
Carbonate, Spathic, Spathose, or Sparry
Iron. FeO, CO2, with 62.1 of protoxide
of iron. Such a percentage would give
48.22 of metallic iron ; but this is an ore
which almost invariably contains, in lieu
of some of the iron, a notable amount of
manganese, calcium, or magnesium. The
rhombohedral crystallization and the
crystalline structure are sometimes mi-
nutely, but often largely lamellar, both
outer and inner planes often curvilinear,
with its light shades of color so readily
heightened by exposure, these are toler-
ably distinct external characters. It is
only, however, within the last twenty -five
years that inquiries after steel irons, and
more recently after the means of making
spiegeleisen, have attracted attention to
it in this country, and have led to ex-
tended observations like those read by
Mr. Smith to your Institute a year ago.
The late Mr. Charles Attwood was the
first to utilize the considerable quantities
of this mineral present as " rider " in the
ironstones of many of the lead mines in
Weardale and other parts of the North.
In the granite of Foxdale, in the Isle of
Man, in the great cross-course lead lode
of Frank Mills in Devon, and in many of
the Cornish mines, the admixture of
chalybite with other ores is often on a
large scale, but its value is commonly
marred by difficulties of carriage. More
important is the range of veins occupy-
ing a length of some 30 miles in Somer-
set and North Devon, from the Ebbw
Vale mine of Raleigh's Cross westward,
to near Ilfracombe. Nor can I omit to
mention the fine lode of Perran, some-
times 100 ft. across, if taken horizontally
from wall to wall, where workings, com-
menced in brown ore, have opened
downwards, at depths of from 30 ft. to
120 ft., into large masses of chalybite.
The varieties of ironstone in which the
carbonate is mingled with a very va-
riable amount of clay, of lime carbonate,
or of carbonaceous matter, are thorough-
ly well-known to my hearers from their
wide diffusion over this country, and their
commercial importance. They are, in
fact, objects of more interest to the
smelter than to the mineralogist. Cer-
tain of these, as the celebrated Cleveland
ore, date their employment from a very
few years ago; others, like the dark
pisolitic masses of the pulverzoic schists
of Anglesey and North Wales, have
hitherto met with but little attention.
Let us now, in order to see more clear-
ly the relationship between these several
oxides, examine a few typical specimens,
taken from localities where the develop-
ment maybe studied on a large scale. I
place on the table a piece of what looks
like chalybite or spathic ore, from Hiit-
tenberg, in Carinthia ; it is covered with
large rhombohedral crystals character-
istic of that ore, and through the mass
may be traced lines showing the tend-
ency to rhombohedral cleavage. But it
is chalybite no longer; the brown streak,
GEOLOGICAL RELATIONS OF IRON ORES.
87
the presence of water, and the percent-
age of iron, prove it to have been changed
into brown ore. Here is a fragment from
the lodes of the Deer Park in Exmoor ;
the cellular mass is pervaded by lines
still exhibiting distinctly the rhombohed-
ral structure, but the rich brown color,
and the innumerable array of brilliant
needles of Grdthite, show that this, too,
has lost its carbonic acid, has acquired
oxygen and water, and actually become
a different substance. The first stage of
the change may be observed in heaps
exposed in the shaft tips even for a few
months ; a brown tint, heightening with
time, takes the place of the yellowish
grey, and shows that a chemical action
attacks the exterior and proceeds towards
the interior. Similarly, at Raleigh's
Cross, that well defined lode, in places
over 20 feet in thickness was found at
from 25 to 30 fathoms deep (vertically)
to yield lumps of cellular ore, with ker-
nels of undecomposed spatic, and thence
down to the bottom of the mine, this
latter ore in greatly increased propor-
tion. In the great Perran lode, near
Truro, the entire mass, sometimes for a
few feet in depth, in other places down
to 10 or 20 fathoms, is proved to consist
of brown ores, which then begin to show
nuclei of undecomposed chalybite ; and
lastly, solid masses of that mineral.
It has been argued by some that the
change commences with the formation of
the more hydrated species, and passes
through successive stages to those with
the least amount of water ; but on this
point the evidence is as yet defective.
The brown ores are undoubtedly (for
one may watch the process in old work-
ings) formed by another series of changes,
from pyrites through the sulphate of
iron. The crystals of brown ore, in the
form of pyrites, are among the best
known pseudomorphs, and there are lo-
calities which invite the inference that
this action has taken place on an import-
ant scale.
Let us now proceed a step further.
It was long since argued by Haidinger,
that red ore is a pseudomorph after
brown ore, and many instances were
cited to prove that this change may gen-
erally be proved to have taken place.
Unfortunately, the most notable example
described, was that of specimens from
Restormel. The highest authorities
were called in to aid in the decision.
Gustav Rose crystallographically showed
that the forms of the crystals were those
of G-othite ; Rammelsberg proved that
the substance was pure anhydrous oxide.
I fear, however, that the whole phenome-
non arose from the ingenuity of a rogu-
ish mineral dealer, who, by exposing
the Gothite to a suitable heat, expelled
the water, and thus manufactured de-
ceptive specimens. But the fact is better
borne out in other cases, and though
difficult to prove in hard fragments, it
has been shown by Morgans that a good
deal of red ore was found in shallow
levels of the Raleigh's Cross vein, which
may probably have passed through the
intermediate hydrated stage.
If we now examine a specimen from
Bearland Wood, on Brendon Hill, an-
other from Roger's lode, Exmoor, a
third from the Eiserne Haardt, by
Siegen, and a fourth from Somorrostro,
at Bilbao, all analogous, we shall notice:
first, that the large crystals are the rhom-
bohedrons of chalybite ; secondly, that
the distinct cleavage of that miner-
al permeates the entire mass ; thirdly,
that the substance is pure red ore ; and,
fourthly, that this last crystallizes out
boldly as specular. In all these cases,
therefore, and innumerable others, even
to a batch of ore brought by the inde-
fatigable Livingstone from Central Afri-
ca, the hematite has indisputably been
originally deposited as chalybite.
I dare not venture, in the present
brief sketch, upon the vexed question of
the original deposition of our great nor-
thern masses of hematite, although
strong arguments for their having once
been chalybite may be deduced from the
occurrence of mountain limestone fossils
turned into red ore. The half-way stage
may be seen on the north side of Cross
Fell, where, at Fox-fold, I have obtained
fossils, now brown ore, which must in all
probability have been changed in situ,
through the intermediate stage of the
carbonate.
There is still a last change of condition
among the oxides of iron to be noticed.
Is it not a significant fact, that magne-
tite is characteristic of the older forma-
tions of those bodies of rock which have,
during the longest period of time, been
exposed to the influences which bring
about metamorphism and change of
88
van nostrand's engineering magazine.
substance ? In the Perran lode small
portions of magnetite have been found
among the brown ores near the surface.
In some of the Cornish copper lodes,
notably in the Fowey Consols, specimens
of magnetic ore have occurred, which
look very much as if they had been car-
bonates. Among the beautiful red ores
of Siegen, small grains of magnetite ap-
pear to testify to a partial change; and
in the classical case of the mine, Alte
Birke in Siegen, a singular black rather
powdery substance, "eisenmulm," of
which an example is placed before you,
shows how the ore of the mine, in some
places chalybite, in others red ore, is
changed into an earthy magnetite. This,
it is true, has been by some explained by
the contiguity of a dyke ; but without
dwelling on the opposing arguments of
Birchof, there appear to be sufficient
grounds for believing that, in many cases
at least, this last change in the degree
of oxidation may be produced by the
ordinary action of natural causes.
REPORTS OF ENGINEERING SOCIETIES.
Society of Engineers.— At a recent meeting
of the Society of Engineers, a paper by-
Mr. Ernest Spon on "The Use of Paint as an
Engineering Material" was read. The author,
in the first place, considered the necessity for
the use of paint, and then noticed the composi-
tion and characteristics of the pigments usually
employed by engineers. White lead, he ob-
served, should be of good quality and unmixed
with substances which may impair its bright-
ness. It is usually adulterated with chalk,
sulphate of lead, and sulphate of baryta, the
latter being the least objectionable. Zinc white
is not so objectionable as white lead, but is dry
under the brush and takes longer in complete-
ly drying . Red lead is durable and dries well,
but should chemical action commence, it blis-
ters and is reduced to the metallic condition.
Antimony vermilion was suggested by the
author as a substitute for red lead, and its qual-
ities enlarged upon. Black paints from the
residual products of coal and shale oil manu-
facture, and oxide of iron paints are generally
used for ironwork, for which purpose they are
peculiarly suited. Allusion was also made to
anti-corrosive paints, and to those containing
silica. Referring to the oils used in painting,
the author stated that linseed oil was by far
the most important, and that its characteristics
deserved careful study. It improves greatly
by age, and ought to be kept at least six
months after it has been expressed before being
used. It may be made a drier by simply boil-
ing, or by the addition of certain foreign sub-
stances. Nut oil and poppy oil are far inferior
in strength, tenacity, and drving qualities to
linseed oil, and are used to adulterate the lat-
ter. The author noticed the driers employed,
and alluded to the properties and means of
testing the purity of spirits of turpentine.
He then dwelt at length upon the mixing and
practical application of paint to new and old
woodwork, the preservation of cast-iron by
means of Dr. Smith's pitch bath, and the
cleansing, painting, and care of wrought-iron
structures. He stated that when used under
proper supervision no better protection could
be found for iron structures than oxide of iron
paints. He concluded by observing that the
real value of any paint depended entirely upon
the quality of the oil, the quality and composi-
tion of the pigment, and the care bestowed on
the manufacture ; and that the superiority of
most esteemed paints was due to these causes
rather than to any unknown process or mate-
rial employed in their preparation.
At a meeting of the Edinburgh and Leith En-
gineers' Society, held at Edinburgh, a pa-
per was read by Mr. Duncan Menzies, C.E. ,_on
the disposal of sewage. After briefly alluding
to the methods of irrigation in use among the
ancients, both as described by the sacred and
profane writers, he proceeded to state the va-
rious modes of treatment at present in opera-
tion in different parts of England and Scot-
land. The result of careful observation proved
that the application of sewage to land increas-
ed the value of the crops to a very consider-
able extent — land which was let originally at
£1 per acre now yielding grass and other crops
of the annual value of £30, and even more.
Mr. Menzies then proceeded to describe some
irrigation works near Craigmillar, which were
laid out under his superintendence. The water
of the Pow burn, which drains the south of
Edinburgh, was led by main drains and cross-
feeders on to fields, the soil of which was clay
loam, well drained, and the result of three
years' experience was that crops of from £17
to £21 per acre had been taken off, the annual
value increasing with the longer application of
the sewage. This sewage was necessarily very
much diluted, as the natural flow in the Pow
burn was great in proportion to the number of
houses draining into it ; but in spite of the
weakness of the irrigation water, the result
was highly satisfactory.
At the ordinary meeting of the sanitary and
social economy section of the Philosophical So-
ciety of Glasgow, Mr. James MTntyre, Port Glas-
gow, read a paper on "A Scheme for Inter-
cepting and Utilising the Sewage of Towns,
and Preventing the Pollution of Rivers." His
scheme included a sewer led along the banks
of the river, having double tanks at intervals
between the towns from which the sewage was.
drained. In these tanks the solid matter "would
be intercepted, and from them it could be lift-
ed at intervals of several days, and distributed
by means of branch lines to the railways, and
so to the districts where it was required.
Mr. MTntyre described an application of this
scheme to the Clyde, which would serve Glas-
gow and the towns above it.
Mr. Murray exhibited to the section a model
of a self-acting machine for separating and
utilising the sewage of Glasgow, in -which he
REPORTS OF ENGINEERING SOCIETIES.
89
proposed to spread out the stream of sewage
going into the machine, so that its course
would not be too rapid, and to strain off the
solid matter on the way. He proposed also to
purify the water by means of niters of char-
coal, or some other deodoriser.
In the course of a discussion on the papers,
Mr. Deas, C. E. , remarked that the fall along
the banks of the Clyde was not sufficient for
working Mr. M'Intyre's scheme. If he could
overcome this and deodorise the water, the
plan would be a capital one. Mr. M'Adam
said that all attempts to make the solid matter
got from sewage of commercial value had fail-
ed . Mr . James Brown observed that Mr. M'In-
tyre's scheme was substantially the same as one
which he himself proposed twenty years ago.
Mr. Gavin Campbell contended that sifting the
solid matter from the liquid in sewage was
simply nonsense. The best way to separate
the two was by means of lime. Mr. M'Intyre
having replied.
Mr. W. P. Buchan described a self-acting
sewage gas-trap, a specimen of which he ex-
hibited. The ordinary trap put into water-
closet cisterns he showed to be defective, from
the fact that the egg-shaped receptacle which
was usually filled with water to trap the gas
often dried up, and the gas had then free ac-
cess to the cistern. Mr. Buchan's trap is so
constructed that every time the water rises in
the cistern a new supply of water rises in-
to the trap, and it is thus kept constantly closed
against the ingress of sewer gas by about an
inch of water. — Iron.
The American Society of Civil Engineers.
—This Society convened at Pittsburg, ac-
cording to the programme announced last
month. We extract from the Tribune the fol-
lowing discussions of the meeting of the 10th
of June :
With the greatest unanimity of feeling,
there is a wide ground for difference of opin-
ion among civil engineers on what is known as
the Bridge Question. It is an outgrowth of
the bridge accidents of last year, which a com-
mittee of bridge builders belonging to the So-
ciety of Civil Engineers took into considera-
tion. They brought in a majority and three
minority reports, and ever since the bridge
business has been a vexed question. The dis-
agreement is as to the means of preventing
such accidents. The majority of the Commit-
tee favor the adoption of a standard— that all
bridges should be built to carry not less than a
certain number of pounds per square foot; the
number being fixed in tables, with reference to
span and the uses to which different classes of
bridges are subjected. These tables would re-
quire bridges which are unquestionably within
the limits of safety. But the opponents of
this proposition say that no account is made
by it of the difference in iron or other mate-
rials. If the best iron, for instance, is by this
restriction to be used in the same abundance
with the worst, there is no object to be gained
by using the best, and the result would be
either that the rule would be ignored or infe-
rior materials would be everywhere used.
Gen. Ellis, discussing the subject said that the
Committee seemed to be unanimous as to the
load which ought to be used to test a railroad
bridge : two heavy locomotives and a train of
cars loaded to the maximum.
Mr. Herschel advocated the plan of subject-
ing the iron used for bridges to specific tests.
The fact that such tests would be applied
would cause contractors to furnish good iron.
Mr. Clarke, engineer of the Phenixville Bridge,
said that Western people were urgent that a
standard of strength for bridges should be
fixed. But if the State was to select experts
to decide upon bridges the whole business
would become, too soon, a mere political
placer. There was discussion over the mathe-
matics of one of the reports, and they were
explained by Mr. Macdonald. But he thought
that if the strength of the iron used was to be
taken into account, the limit of its elasticity
was a far more important factor than its break-
ing strength ; he named an instance where the
former was only one-half the latter.
Mr. Macdonald urged the adoption of the
majority report on preventing bridge acci-
dents. He would somewhat modify it, and he
proposed that a Committee of three be appoint-
ed to report whether legislation on the subject
should be recommended.
Mr. Ellis spoke of the difference of iron,
used in various localities. The English factor
of safety in bridges was one-third ; ours only
one-fifth. Mr. Herschel said that France,
Prussia, England, and some minor European
States had adopted laws respecting bridges de-
fining the strain they must bear to the square
inch ; since those laws went into force no
bridge accidents had happened in those States,
The public demand of the engineers of this
country a similar protection .
Mr. Richard H. Buel, of New York, not be-
ing able to meet with the Convention, sent to
the Secretary a paper which was read, contain-
ing a severe criticism upon the report of the
Committee on Rapid Transit. To this Mr.
Collingwood replied that the Committee had
not found any practical scheme of rapid
transit on a paying basis, but they did not
propose to select any one scheme as the best,
since some of the plans came from members
of the Society. This morning Mr. Wm. H.
Searles, of New York, resuming the debate
upon this subject, said that an ordinary rail-
road is built only to accomplish a long journey
in a short time; rapid transit requires high
speed with stops at frequent intervals. Great
loss of power is incident to frequent stops, and
where the frequency increases the loss of power
is even disproportionately augmented. In the
case supposed, the maximum velocity between
the stops must be 2£ times the average veloci-
ty of the train when niovins;.
Mr. J. Dutton Steele discussed the inevitable
features of rapid transit, which he regarded as
necessarily implying an elevated railway and a
narrow gauge. Mr. Charles E. Emery thought
that even if an endless railroad were not desir-
able, the system of landing passengers on a
moving train by a subsidiary railroad was
worth considering. If the friction system was
unadvisable, the supplementary road at the
side misrht have its cars drawn by light engines
90
VAN NOSTRAND'S ENGINEERING MAGAZINE.
till their speed equaled that of the rapid train,
and then the two trains he coupled at the
sides till the passengers to be added or left
were transferred.
There was a discussion on the shape of rails,
in which Mr. Holley, who knows more about
Bessemer steel than any other member of the
Convention, gave a lucid explanation of the
laws which regulate the composition of rails,
depending on the different kinds of strains to
-which the parts of the rail are subjected.
IRON AND STEEL NOTES.
Tests of the Strength of Iron and Steel.
— The importance of the Commission late-
ly authorized by Congress to determine the
strength of iron, steel, and other metals, will
appear from the following considerations: So
undetermined is the safe working load of dif-
ferent metals and of different structural forms
that the professional rule is to subject bridges,
roofs, and general machinery, to but one-sixth
of the loads that are supposed to be great
enough to break them. Although this rule is
wasteful of material in most cases, it does not
insure safety in all. In the fear that structures
may be too weak, they are overloaded with
costly materials; yet, despite this precaution,
bridges, roofs, and floors give way, and ma-
chinery is perpetually breaking down.
The problem is by no means a simple one.
Because an inch square bar will stand a certain
load, it does not follow that each square inch
section of every bar will sustain the same
load. The resistance of a simple structure
formed of bars — for instance the end-post of
an iron bridge — is notably changed by no less
than seven conditions, namely, the chemical
constitution of the material, its temper and
initial strains, due to manufacture, the length
of the members of the structure, their thick-
ness, their shape, the dimensions of the struct-
ure as a whole, and the arrangement of its
parts with reference to the number and direc-
tion of strains. In other cases, the character
of the stress — impact, vibration, or statical
load — also changes the conditions of strength.
Nor is the ultimate resistance of the material
the criterion of safety; it is the resistance
within the limit of elasticity. The former is
comparatively easy — the latter difficult to de-
termine. Then there is the apparatus for
accurately weighing strains reaching to a
thousand tons, and for measuring changes of
figure under stress to less than the thousandth
of an inch. The useful formulation of results,
and the deduction of general laws from the
numerous phenomena developed, is the crown-
ing feature of the undertaking. These consid-
erations give some idea of the magnitude and
importance of the work before the Commis-
sion.
Judging from the character of the experts
appointed by the President to do this work,
we may reasonably expect results of great and
far-reaching usefulness. Colonel Laidley, of
the Ordnance, Colonel Gillmore, of the En-
gineers, Commander Beardslee, and Chief-
Engineer David Smith, of the Navy, and Prof.
Thurston, are not only competent mathema-
ticians and professional observers of the uses
and tests of materials, but they are trained ex-
perimenters in this very direction. For in-
stance, Colonel Gillmore is the foremost
authority, abroad as well as at home, on limes,
cements, and artificial stone. General Sooy
Smith is an experienced bridge builder and
civil engineer, and Mr. A. L. Holley is a me-
chanical engineer and a practical metallurgist
and steel maker.
The work the Commission has laid out is not
narrow and incomplete. It involves not mere-
ly testing and branding specimens sent in by
different makers, (which is very important as
far as it goes,) but in several respects it em-
braces features never before undertaken by
Government Boards, or on a comprehensive
basis. Two of these features deserve special
mention :
First — The combination of chemical and me-
chanical tests. It is now well settled that the
effects of carbon and of the metalloids upon
iron, and upon each other in combination
with iron, produce as many physical characters
as there are uses for iron and steel. Determin-
ing the behavior of materials under stress
merely proves that substances adapted to vari-
ous uses are in existence; what these sub-
stances are, and how they may be reproduced,
is taught only by chemical analysis. Perhaps
the highest usefulness of these combined tests
will be the development of greater strength,
toughness, hardness, and various other resist-
ances to innumerable varieties of stress — the
establishment of scientific synthesis in the
manufacture of materials, by means of which
they may be perfectly adapted to their uses,
thus largely economizing cost and promoting
safety.
Second. — The testing of structures and parts
of structures of the sizes actually employed,
and under the conditions of actual service.
Few bridges fail because the ultimate resistance
of a bar of the iron composing them is un-
known to their builders. Many bridges break
down because no builder has yet determined
by anything short of the breaking down itself,
the exact effect of compound strains on com-
pound structures ; and even this does not give
the laws of resistance. "When a bridge-post,
for instance, carries but a sixth of the weight
that a specimen of its material will bear, it may
fail. The Commission purposes subjecting, in
each of their standard forms, whole bridge-
posts, and whole sections of bridge chords and
whole floors of girders and whole large struc-
tures, just as they are used, to destructive
stress ; to measure the stress and its effects at
each stage, and to deduce laws of resistance
which will enable engineers to develop better
forms, thus dispensing with an unnecessary
margin of safety, and promoting actual safety
and economy. In short, it proposes to grapple
with these great practical problems just as they
are presented, and not to skirmish around them
by breaking little iron rods, and then figuring
out conclusions in which a small error is mag-
nified at every step.
Sucb experiments will occupy years of care-
ful work and many thousands of dollars in
RAILWAY NOTES.
91
money ; but what an insignificant percentage
this cost will be upon the millions now wasted
in overloading on the one hand and in failure
on the other. Whatever degree of improve-
ment later years have witnessed in the con-
structive arts is due to such researches as these,
limited and imperfect though they may have
been. It is the duty of this commission, and
we believe that it will be its privilege, to de-
termine the laws by which the safety and econ-
omy of engineering structures are to be largely
increased. — iV. T. limes.
Organization of the U. 8. Board appointed to
test Iron, Steel, etc.
President, Lt. Col. T. T. S. Laidley, U. S. A.,
Commander L. A. Beardslee, U. S. N., Lt.-Col.
Q. A. Gillmore, U. S. A., Chief Eng'r David
Smith, U. S. N., W. Sooy Smith, C. E., A.L.
Holley, C. E., R. H. Thurston, C. E., Secre-
tary.
Standing Committee of ihe Board.
(A) On Abrasion and Wear— R. H. Thurs-
ton, C. E., Chairman, A. L. Holley, C. E.,
Chief Eng'r D. Smith, U. S. N.
Instructions : — To examine and report upon
the abrasion and wear of railway wheels, axles,
rails and other materials, under the conditions
of actual use.
(B) On Armor Plate.— Lt. Col. Q. A. Gill-
more, IT. S. A., Chairman, A. L. Holley, C. E.,
R. H. Thurston, C. E.
Instructions .-—To make tests of Armor Plate,
and to collect data derived from experiments
already made to determine the characteristics
of metal suitable for such use.
(C) On Chemical Research.— A. L. Holley,
C. E., Chairman, R. H. Thurston, C. E.
Instructions .-—To plan and conduct investi-
gations of the mutual relations of the chemical
and mechanical properties of metals.
(D) On Chains and Wire Ropes.— Com-
mander L. A. Beardslee, U. S. N., Chairman,
Lt. Col. Q. A. Gillmore, U. S. A., Chief Eng'r
D. Smith, U. S. N.
Instructions : — To determine the character of
iron best adapted for chain cables, the best
form and proportions of link, and the qualities
of metal used in the manufacture of iron and
steel wire rope.
(E) On Corrosion of Metals.— W. Sooy Smith,
C. E., Chairman, Lt. Col. Q. A. Gillmore,
U. S. A., CammanderL. A. Beardslee, U. S. A.
Instructions .-—To investigate the subject of
the corrosion of metals under the conditions of
actual use.
(F) On the Effects of Temperature .— R. H.
Thurston, C. E., Chairman, Lt. Col. Q. A.
Gillmore, U. S. A., Commander L. A. Beards-
lee, U. S. N.
Instructions :— -To investigate the effects of
variations of. temperature upon the strength
and other qualities of iron, steel and other
metals.
(G) On Girders and Columns. — W. Sooy
Smith, C. E., Chairman, Lt. Col. Q. A. Gill-
more, U. S. A., Chief Eng'r D. Smith. U. S. N.
Instructions: — To arrange and conduct ex-
periments to determine the laws of resistance
of beams, girders and columns to change of
form and to fracture.
(H) On Iron, Malleable. — Commander L. A.
Beardslee, U. S. K, Chairman, W. Sooy
Smith, C. E., A. L. Holley, C. E.
Instructions : — To examine and report upon
the mechanical and physical proportions of
wrought Iron.
(I) On Iron, Cast.— Lt. Col. Q. A. Gillmore,
U. S. A., Chairman, R. H. Thurston, C. E.,
Chief Eng'r D. Smith, U. S. N.'
Instructions : — To consider and report upon
the mechanical and physical properties of cast
iron.
(J) On Metallic Alloys.— R. H. Thurston,
C. E., Chairman, Commander L. A. Beardslee,
U. S. N., Chief Eng'r D. Smith, U. S. N.
Instructions : — To assume charge of a series
of experiments on the characteristics of alloys,
and an investigation of the laws of combina-
tion.
(K) On Orthogonal Simultaneous Strains. —
W. Sooy Smith, C. E., Chairman, Commander
L. A. Beardslee, U. S. N., R. H. Thurston,
C. E.
Instruetions : — To plan and conduct a series
of experiments on simultaneous orthogonal
strains, with a view to the determination of
laws.
(L) On Physical Phenomena. — W. Sooy
Smith, C. E., Chairman, A. L. Holley, C. E.,
R. H. Thurston, C. E.
Instructions : — To make a special investiga-
tion of the physical phenomena accompanying
the distortion and rupture of materials.
(M) On Re-heating and Re-rolling. — Com-
mander L. A. Beardslee, U. S. N., Chairman,
Chief Eng'r D. Smith, U. S. K, W. Sooy
Smith, C. E.
Instructions : — To observe and to experiment
upon the effects of re-heating, re-rolling, or
otherwise re-working ; of hammering, as com-
pared with rolling and of annealing the metals.
(N) On Steels produced by Modern Pro-
cesses.— A. L. Holley, C.E., Chairman, Chief
Eng'r D. Smith, U. S. N., W. Sooy Smith,C. E.
Instructions : — To investigate the constitution
and characteristics of steels made by the Bes-
semer, open hearth, and other modern methods.
(O) On Steels for Tools.— Chief Eng'r D.
Smith, U. S. N. , Chairman, Commander L. A.
Beardslee, U. S. N., W. Sooy Smith, C. E.
Instructions : — To determine the constitution
and characteristics, and the special adaptations
of steels used for tools.
RAILWAY NOTES,
Steel Rails for California. — It is gratify-
ing to know that the Pacific Coast, which
has never felt the effects of our great panic,
is coming, to the rescue of the Eastern iron
trade. Recently the Southern Pacific Railroad
Company of California contracted with the
Pennsylvania Steel Company and the Bethle-
hem Iron Company for 10,000 tons of steel
rails — 5,000 from each company — to be used
in continuing the line of the road south of Los
Angeles in the direction of Fort Yuma, the
southern terminus of the road, at the junction
92
VAN NOSTEAND S ENGINEEEING MAGAZINE.
of the Colorado and Gila Rivers. The distance
by rail from San Francisco to Fort Yuma is
722 miles. At Fort Yuma the Southern Pacific
will connect with the Texas Pacific (Col.
Scott's road), and farther north, at Fort Mo-
have, on the Colorado River, another eastern
connection is expected to be made in time.
The steel rails ordered are to weigh 50 pound
to the yard, and the quantity ordered will lay
100 miles of single track, including sidings.
The rails will be shipped to Jersey City by
rail, and thence by sailing vessels around Cape
Horn to San Francisco . The freight from San
Francisco will not exceed $10 a ton, and is ex-
pected to be a dollar or two less. The rails
will serve admirably as ballast for light car-
goes.
We hope that this transaction may be but
the beginning of a large trade in steel rails and
iron and steel products generally between the
east and the Pacific coast. The states and
territories of the Pacific slope consume annual-
ly about 300,000 tons of iron in all forms, and
until they are ready to make their own iron
and steel it would certainly be wise for them
to buy their supplies from sister states rather
than from foreigners. They will thus save
money and be better served. Heretofore Cali-
fornia has been a large importer of iron and
steel products. In the fiscal year ended June
30, 1874, her imports of these articles aggre-
gated $1,555,000. — Bulletin Iron and Steel Asso-
ciation,
Brake Trials. — The Royal Commission on
Railway Accidents, which has lately been
taking evidence in different towns in the coun-
try upon means for diminishing the frequency
of disasters on the iron highways of the coun-
try, have asked the Railway Companies' Asso-
ciation to make experiments with continuous
brakes. The Railway Companies' Association
has consented, and a piece of level line on the
Nottingham and Lincoln branch of the Mid-
land Railway has been selected. Several con-
tinuous Drakes will be brought forward for
trial — amongst them the Westinghouse, the
Barker brake, Clark's chain brake as improved
by Webb, vacuum brakes, and others. Mr.
Edward Woods, C. E., of Westminster, has
been appointed to conduct the trials, and Col-
onel Inglis, R. E., is associated with him.
The experiments commence on the 9th proxi-
mo, and we believe every care will be taken to
render the tests exhaustive, both for the infor-
mation of the Royal Commission and for the
guidance of railway managers and engineers.
To carry out such a series of tests as will settle
the question as to which is the best continuous
brake, can be no easy matter, but due precau-
tions will, we hope, tie taken to secure a good
result.
. . ENGINEERING STRUCTURES.
ENGINEERING PROJECTS IN EGYPT. — An
Egyptian correspondent, writing recently,
says : " The Soudan Railway is being rapidly
pushed forward. Various schemes are also
under consideration for the better irrigation of
Lower Egypt. One proposal is for the con-
struction of a series of locks and weirs on the
existing canals, which during high Nile are so
many deep and rapid rivers. Another is for
the construction of canals taken from a high
level on the river, in upper Egypt, and distri-
buting the water thus obtained over the sur-
face of the Delta. But it must be remembered
that, great as is the volume of water in the
stream, it is precisely when the river is at its
lowest that the cotton crop requires most irri-
gation. Perhaps, after all, the moderns could
not do better than follow the example of the
old Egyptians and construct another Lake
Mceris as a vast reservoir for the surplus
waters; at all events, his Highness has at his
command engineering skill second to none in
the world."
The New Clyde Graving Dock.— A new
graving dock is being constructed at Salt-
erscroft, on south side of the Clyde. The con-
tract for the dock was let so far back as 1860
to Mr. William Scott, who constructed the Al-
bert Dock, at Leith, but a variety of causes
have prevented the execution of the work.
The new dock is 560ft. in length on the floor,
with a depth of 22ft. on the sill at high water
of spring tides, and 20ft. at neaps. It faces up
the river, and will be closed by a caisson, con-
structed by Messrs. Hannah, Donald & Wilson,
engineers, Paisley. The bottom of the dock
is of ashlar, slightly convex in cross section,
with a gentle fall towards the entrance. The
coping and the caisson check of the dock are
of granite, and the remainder of the masonry
freestone. The pumping station is at the
north-west portion of the dock, the contractors
for this work being Messrs. Eastons and Ander-
son, of London. The second dock is intended
to be 15 ft. longer than the one which has
been finished, its total length being 575 ft.
The Parliamentary engineer for the dock was
the late Mr. Duncan, whose death soon after
the act was passed led the trustees, pending
the appointment of a successor, to entrust the
preparation of the contract plans and specifi-
cations, to Messrs. Bell and Miller, civil en-
gineers, of Glasgow, under whose supervision
the works have been carrid out.— The Builder*
ORDNANCE AND NAVAL.
AN interesting series of torpedo experiments
against the old Oberon hulk has been held
in Portsmouth Harbor, under the direction of
Captain Singer, of the Vesuvius. The object
was to ascertain the respective explosive forces
of various preparations of gun-cotton. The
weights and distances were in every instance
identical. The mine consisted of an outriggar
charged with 100 lb. of gun-cotton discs firmly
packed. This was submerged to a depth
of 10 ft. at a perpendicular distance of
20 ft. or something like 28 'ft. from the
Oberon's side, the intention of Captain
Singer being to make an indentation in the
hulk sufficient for the purpose without
destroying or sinking the target. The
bursting charge consisted of the same weight
of solid slabs of gun-cotton fired by electricity.
BOOK NOTICES.
93
So far as could be judged from the force of
the detonation, and the volume of water up-
heaved, the superiority would seem to rest
with the compressed slabs, but the precise
comparative result cannot be ascertained until
the Oberon has been examined in detail. — En-
gineer .
BOOK NOTICES,
Useful Tables compiled by W. H. Noble,
M. A., Captain Royal Artillery. Lon-
don : 24 mo, paper. For sale by D. Van Nos-
trand. Price 25 cents.
A very excellent little set of "Useful Tables"
containing "Metric Measures of Weight," " of
Length," and " of Capacity," with the corres-
ponding British Measures converted into metric
system. Also, Tables of Comparisons of Ther-
mometer Scales, Tables of Natural Sines, Tan-
gents, Secants, &c., and Five Figure Loga-
rithms.
catalogue of the officers and students
of Columbia College for the Year
1874-1875, being the 121st since its foundation.
New York : D. Van Nostrand. 1875. Price
50 cents, or if sent by mail, 67 cents.
This the last Annual Catalogue or Register
of Columbia College has just been published.
It forms a thick octavo volume of 265 pages.
It contains a list of all the officers and students
in the different Schools of "Letters and Sci-
ence," "Mines," "Law," and of "Medicine,"
with general information as to each, a detailed
description of each Department of Instruction,
with plan of the new Building for the School
of Mines, the Course of Study, Rules of Or-
der, Prizes, Scholarships, Officers of the differ-
ent Alumni Associations, Honor Men, Gradu-
ates, Degrees, Scheme of Attendance, Lecture
■Courses, Text Books, Examination Papers,
etc., etc.
A Course in Description Geometry for the
use Colleges and Scientific Schools,
by Wm. Watson, Ph. D. 4to. portefolio cloth.
London : Longman, Green & Co. 1875. For
sale by D. Van Nostrand. Price $7.00
The contents of this work comprise Prob-
lems of Position relating to the Point, the
Right Line, and Plane, the General Method of
Rotations ; the Method of Changing the Co-
ordinate Planes ; Plane Curves and their Tan-
gents; Curves of Error; Cylinders; Cones; and
Surfaces of Revolution; Tangent Planes; Sec-
tion Planes; Intersection of Surfaces; Spheri-
cal Projections; Developable Surfaces; Warp-
ed or Skew Surfaces. The text is accompan-
ied by 32 elegant quarto plates engraved by
distinguished European artists. The appendix
contains 36 stereoscopic views, engraved on
steel, by Rigel, of Nuremberg. The latter,
many of which are elaborately colored, are
designed to supersede for the student the use
of the eostly models generally employed to illus-
trate this subject. It is believed and hoped by
the 'author that the work will be found the
most completely illustrated practical treatise
on descriptive geometry in the English lan-
guage.
Storms : Their Nature, Classification
and Laws. By Wm. Blasius. Philadel-
phia : Porter & Coates. For sale by D. Van
Nostrand. Price $2.50.
This work will prove an interesting addition
to the literature of Meteorolgy, whether it af-
fords sound instruction or not. The author's
explanation of his method in beginning his re-
searches cannot be read without feeling respect
for the opinions founded on such systematic
methods. We remember perfectly the storm
in Middlesex County, Massachusetts, whose
track the author studied and mapped, and we
remember to have adopted opinions at the
time, which the author gives sufficient reasons
for abandoning. The chart of this storm,
which he calls the West Cambridge Tornado,
forms a fitting frontispiece to the work, while
the description of the debris along its track,
and the author's analysis of it, forms the intro-
ductory chapter,
The theories of Redfield, Espy & Dove are
all discussed and rejected. The views offered
as substitutes are urged in a fair spirit and with
an abundant knowledge of the physical facts.
The book appears at a good time, the wide-
spread and growing interest in the subject will
doubtless insure a wide circle of readers. It
possesses one merit wanting in the standard
works on Meteorology, and that is convenient
size. There is nothing in its dimensions to
discourage the general reader from attempting
to read this author through ; at the same time
the maps and other illustrations, without being
marvels of art, suggest a clear elucidation of
the subject.
Plattner's Manual of Qualitative and
Quantitative Analysis with the Blow-
pipe. From the last German Edition. Re-
vised and enlarged by Prof. Th. Richter.
Edited by T. Hugo Cookesley. London :
Chatto & Winders.
We fear there is a growing disregard of the
eighth commandment; at least there is a strong
bit of testimony to this effect in this very re-
spectable looking English book. The title page
justifies the expectation of a new translation of
the celebrated German work, but examination
proves it to be an accurate copy, so far as it
goes, of the excellent translation by Prof. Corn-
wall. (New York : D. Van Nostrand, 1872),
The preface is as misleading as the title page.
We give it entire.
"A work like the present needs but a short
preface. A good book on the Blowpipe has
long been wanted in England, and it is because
of the increasing importance of Analysis by
means of this instrument that I have edited
the great work of Plattner.
While staying, last year, at the Freiburg
Mining Academy, Saxony, I was so impress-
ed with the perfection to which the use of the
Blowpipe has been brought by the German
teachers who use Plattner's work as a text-
book, that I resolved to give English students
the benefit of Plattner's researches.
The first English translation of this work
was issued in New York, and I have followed
generally the translation of the American edi-
tion, omitting, however, some few portions
94
VAN NOSTRAND S ENGINEERING MAGAZINE.
which I have thought superfluous. I have also
omitted the long list of minerals given under
each heading, as iron, lead, &c. , amounting to
several hundreds in the German edition. How-
ever useful such lists may be as a mineralogi-
cal reference, still they hardly belong to the
province of the Blowpipe, The headings of
the different combinations, and all the princi-
pal minerals, however have been retained, and
their characteristics fully described as in the
German original. I have added a new draw-
ing and description of a mechanical blowpipe,
which is the only one which is at once portable
and thoroughly simple and effective. It would
not have been a very laborious or difficult task
for me to have greatly reduced the size of the
book, but I have thought it better, as Plattner
may be justly called the father of this depart-
ment of analysis, to edit the work in its en-
tirety.
In commending the volume to the English
student, I need only add that it is by far the
most complete work extant on a subject both
of growing practical importance and of ex-
treme interest,"
Now this preface, brief as it is, is very near-
ly the sum total of Mr. T. Hugo Cookesley's
work in connection with this volume, all the
rest is Prof. Cornwall's translation ; abbrevia-
ted somewhat but otherwise unaltered. There
is not the slightest acknowledgment of this
latter gentleman's work that we can find in the
book, nor is there any mention of his name
save in the last two paragraphs of the appen-
dix where "Mr. Cornwall" is mentioned as a
person holding some opinions on the subject
of qualitative teste for potassa and bismuth.
Even the few definite statements of the pre-
face are affected with a rather large personal
equation. "A new drawing and description
of a mechanical blowpipe" is referred to as
though it were an important alteration of
the original work. The fact is, it is only
a badly modified diagram of the same in-
strument described on page 7 of the American
edition.
The claim that the book "is by far the most
complete work extant" on this subject, is of
course simply absurd, in view of the fact that
the valuable lists of minerals of both Ameri-
can and German editions are omitted. We can
see substantial reasons for suspecting that there
is no real person claiming the name of editor,
but that it simply is a device of the publishers
to evade the responsibility of doing what is
characterized in the preface as following gener-
ally the American translation. The work is
just such as could be done at the printer's from
a copy of Prof. Cornwall's translation, with
the general instruction to omit the lists of min-
eralogical names and symbols where the liabil-
ity to error in following copy was greater than
usual. No skilled labor in editing higher than
this, is anywhere apparent in the volume.
If there is a T. Hugo Cookesley, the reputa-
tion he has recently earned is not enviable.
A Grammar op Coloring. By G. Field.
New edition, revised. London : Lock-
wood & Co. For sale by D. Van Nostrand.
Price $1.00.
This is one of the re-issues which are being
made of a good many of the original treatises
comprised in "Weale's Series; " the "Grammar
of Coloring" being that of Field, re-edited,
with additions, by Mr. Ellis A. Davidson.
Field's treatise must not be confounded with
his wellknown one on color in the wider sense;
the present treatise being an entirely practical
one, on tlie varieties and qualities of the pig-
ments used in coloring, and the media and (to
some extent) the processes of manipulation em-
ployed. A good deal of what is included un-
der this latter head is supplied by the editor,
who gives directions for the preparation of pa-
per, canvas, and other materials for paintng on,
the ehoice and use of brushes, &c. ; and also
a chapter on the characteristic features of the
various styles of ornament; the latter, however,
is only of an empirical nature, and not intend-
ed, probably, to do more than give a general
notion of the matter to decorative painters.
Otherwise the book is a most useful resume of
the properties of pigments, one for reference
rather than reading. In re-editing, however,
it should have been pointed out that the old
division of primary and secondary colors
(which, as far as pigments are concerned, is the
practically correct one) can hardly be alluded
to now without at least a reference to the new-
er theory on the subject evolved by Professor
Church and others, from the study of the com-
binations of colored rays, instead of pig-
ments, and in which green usurps the former
place of yellow as a primary. The point is of
more theoretical than practical importance, cer-
tainly ; but the results arrived at in Professor
Church's experiments are too striking to be
passed over in any book in which the subject
is touched upon. — Builder.
ELEMENTS OP EUCLID ADAPTED TO MODERN
Methods in Geometry. By James Bryce,
M. A., LL. D., and David Munn, F. R. S. E.
London and Glasgow : W. Collins, Sons & Co.
1874.
The editors of this improved edition of the
time-honored Elements of Geometry, which
has held its own as a text-book for ages and
which is not likely to be superseded, approach
their task with profound respect for the vener-
able author whose work they aim at amending
in some degree. Any attempt to supplant it
altogether they strenuously deprecate. Not
only, they say, has Euclid's great work receiv-
ed the approval of many successive ages, and
served to connect the science of the present
with that of the past, but even now, in the ad-
vanced state both of the Pure and the Applied
Mathematics, it is open to criticism on very
few points ; and with true conservatism they
urge the paramount importance of its retention,
not only as a common standard of reference,
but also as one by which the ' 'purity and rigo-
rous character of geometrical demonstrations
shall be maintained, and a true logical sequence
kept up in the order in which these are pre-
sented to the mind of the student." The im-
provements introduced are of three classes.
An attempt has been made to incorporate in
the work certain geometrical methods which
have an important relation to those of the
BOOK NOTICES.
95
modern analysis, where that could be done
without abandoning the strict methods of
Euclid ; the order of the propositions has been
altered in several cases, so as to make the con-
nection between them more apparent ; and the
proofs have been shortened where that could
be done without omitting any link in the chain.
Each of the six books used in this manual is
followed by an appendix, in which are placed
supplementary propositions and a series of the-
orems and problems for the exercise of the
student, gradually increasing in difficulty, and
related as far as possible to the order of the
propositions.
Principles op Mechanics and their Ap-
plication to Prime Movers, &c. By
W. J. Millar, C. E. London: E. & N. Spon.
1874. For sale by D. Van Nostrand. Price $2.
Mr. Millar, who ably officiated as the succes-
sor of Professor Rankine in the period be-
tween the death of that eminent teacher and
the filling up of the professorial vacancy, has
here published a carefully revised abstract of
the lectures then delivered by him to Professor
Rankine's Class of Civil Engineering and Me-
chanics. The area occupied by these lectures
was an extensive one, including over fifty im-
portant branches and a considerably larger
number of subsidiary ones, such as water and
steam power motors, naval and architectural
construction, thermo-dynamics, water supply,
&c. To compress this into a small manual re-
quires very considerable power of concentra-
tion, and the exercise of great judgment in the
elimination of all matters not strictly essential
to the subject in hand. In both respects Mr.
Millar's book deserves praise; and, on account
of the qualities of this kind which it displays,
the conciseness and quantity of the informa-
tion it supplies, and its general correctness, it
must take a high place as an important addition
to tiie educational literature of the mechanical
arts.
Principles op Metal Mining. By J. H.
Collins, F. G. S. Collins' Elementary-
Science Series. London and Glasgow : W.
Collins, Sons & Co. 1875. For sale by D. Van
Nostrand. Price 75 cents.
This is an excellent compendium of the
methods employed in an important industry,
and it is the more reliable from being the work
of a practical miner. In his introduction, Mr.
Collins, although advising the tyro to gather
information from books and every other avail-
able source, wisely insists that the art of min-
ing must, to a great extent, be learnt at the
mine. Still, the practical miner will learn
much from such a work as the present, and a
manual so complete and popular will be espec-
ially serviceable at the present time, when a
strong desire is shown by the best of the min-
ing population to attain a scientific know-
ledge of their profession. Mr. Collins com-
mences with a plain treatise on the geology of
the subject, and follows with an exposition of
the practical department of his art, describing
not only the methods, but also the tools em-
ployed, and noting the comparative value of
each. Apparatus for draining and ventilation
also occupy one or two chapters, and examina-
tion questions, a full glossary of terms, and a
copious index are appended. — Iron.
An Elementary Exposition of the Doc-
trine of Energy. By D. D. Heath,
M. A. Longmans, Green & Co. For sale by
D. Van Nostrand. Price $2.25.
In this book we have a very good elemen-
tary exposition of the Doctrine of Energy ;
perhaps, however, better adapted for the use
of schools than for the general public. In-
deed, we are told in the preface that the work
was developed from a set of lectures given to
the senior classes of Surrey County School.
After dismissing the subject of fundamen-
tal units, the writer goes on to dynamical en-
ergy, a subject which is fully and fairly dis-
cussed. The author next proceeds to thermal
and other energies, and ends by a brief ac-
count of molecular theories. If we have any
fault to find, it is that undue preference seems
to be given to the British system of units,
while the decimal system is overlooked.
The author, as he tells us in his preface, has
endeavored to give the young student some
conception of the possibility of explaining the
conservation of energy by the theory that all
phenomenal changes are really in themselves
changes of motion and position among the
molecules or ultimate atoms of substances ;
and he adds the hope that he has succeeded in
presenting this as exhibiting a probable sur-
mise, which may be false without vitiating the
doctrine previously developed.
This strikes us as being very well put. The
conservation of energy would hold if we im-
agine the universe to be composed of ultimate
atoms, with forces acting in lines between
them ; but should it be found that this last con-
ception is inapplicable to portions of the uni-
verse, as, for instance, the medium which con-
veys light, nevertheless it does not follow that
the conservation of energy does not still hold
true. — Nature.
The Commercial Handbook of Chemical
Analysis. By A. Normandy. New edi-
tion, enlarged by Henry M. Noad, Ph. D.,
F. R.S. London: Lockwood & Co. 1875.
For sale by D. Van Nostrand. Price $6.25.
When the late Dr . Normandy first published
his work on Commercial Analysis the Adul-
teration Act did not exist, and the book was
chiefly used by chemical manufacturers and by
the small class of practical analysts. Dr.
Noad's enlarged edition of the work appears
very opportunely, and it will be found to be
essential to the analysts appointed under the
new Act. It contains, in alphabetical order, a
concise list of all ordinary substances which
can require to be analysed in connection with
food and drink, and in addition the methods of
analysing many substances which can only be
required in special manufactures, or are only
used as drugs. Each article commences with
an account of the substance in its pure state ;
this is followed by a list of the most common
impurities or adulterations, and then by the
best means of detecting them. The adultera-
tions of some common commodities are some-
what startling ; thus, bread may contain rye
and barley flour, oatmeal, pea and bean meal,
96
VAN NOSTRAND'S ENGINEERING MAGAZINE.
potato starch and rice flour, while of mineral
constituents there may he lime, alum, magne-
sia, ground soapstone and sulphate of copper.
The substances sometimes employed to color
sweetmeats, liqueurs, jellies, &c, include
some of the most fatal poisons, such as the
acetate, arsenite and carbonate of copper,
chromate and iodide of lead, and the sulphides
of arsenic and mercury. Indeed, we well re-
membei going over a sweetmeat manufactory,
and on remarking on the bright yellow color
of some large comfits we were told that chrome
yellow was employed to produce it, our infor-
mant evidently having no idea that the sub-
stance is a most virulent poison. A long arti-
cle is devoted to the adulteration and fabrica-
tion of wines, and the "plastering" and " for-
tifying" of sherries is discussed at length. In
all cases the most recent results are given, and
the work is well edited and carefully written.
A glossary at the end of the book will be found
useful both to the analyst and the student. —
Nature.
MISCELLANEOUS.
The exact period when the art of manu-
facturing glass was first introduced into
England is not easily determined. It is said
to have been brought into the country in 1557;
and the finer sort of window glass was then
made at Crutched Friars, in London. The
first flint glass made in England was manu-
factured at Savoy House in the Strand, and
the first plate glass for looking glasses, coach
windows, etc., was made at Lambeth in 1673,
by Venetian workmen brought over by the
Duke of Buckingham. The date of the intro-
duction of the art of glassmaking into Scot-
land is more easily determined, because of
more recent occurrence. It took place in the
reign of James VI. An exclusive right to
manufacture glass within the kingdom for the
space of thirty -one years was granted by the
monarch to Lord George Hay in the year 1610.
The right his lordship transferred in 1627, for
a considerable sum, to Thomas Robinson,
merchant tailor, London, who again disponded
of it for £250 to Sir Robert Mansell, Vice-
Admiral of England. The first manufactory
of glass tt Scot10 nd, an extremely rude one,
was established at Wemyr,s, in Fife. Regular
works were afterwards established at Preston-
pans and at Leith. A bottle was blown at the
Leith glass works, January 7th, 1747, of the
extraordinary capacity of 105 imperial gal-
lons.
MViolle considers that the emissive power
. of the sun at a given point on its surface
will be the relatiou between the intensity of
the radiation emitted at such point and the
intensity of radiation which a body, having an
emissive power equal to unity and carried to
the temperature of the sun at the considered
point, would possess. So that he defines the
true temperature of the sun as the temperature
which a body of the same apparent diameter
as the sun should possess in order that this
body having an emissive power equal to the
average of the solar surface may emit, in the
same period, the same quantity of heat as the
sun. From experiments made at different
altitudes, M. Violle determines the intensity of
the solar radiation, as weakened by passage
through the atmosphere, and finds, for the
effective temperature of the sun, 2,822 deg.
Fah. Investigations conducted with an acti-
nometer by the dynamic method lead the inves-
tigator to conclude that steel, as it emerges
from a Siemens-Martin furnace, has a temper-
ature of 2,732 deg. Fah. If it be admitted
that the average emissive power of the sun is
sensibly equal to that of steel in a state of
fusion, determined under like conditions, it
appears that the mean true temperature cf the
solar surface is about 3,632 deg. Fah.
It appears from the following that iron water
pipes have a distinct chemical value. Pro-
fessor Medlock proved by analysis, several
years ago, that iron by its action on nitrogen-
ous organic matter produces nitrous acid,
which Muspratt called ' ' Nature's scavenger. "
The latter chemist found, as a general result,
that, by allowing water to be in contact with,
a large surface of iron, in about forty-eight
hours every trace of organic matter was either
destroyed or rendered insoluble, in which state
it could be purified effectually by filtration.
Medlock found, on examining the water at
Amsterdam, which smelt and tasted badly,
that the sediment charred on ignition, and was
almost consumed, showing that it consisted of
organic matter. He also found that water, in-
stead of taking iron from the service pipes,
before entering them contained nearly half a
grain of iron to the gallon ; while in the water
issuing from the pipes, there was only an un-
weighable trace.
Before entering the reservoir, the water hold-
ing iron in solution formed no deposits, while
the water coming from the pipes, and freed
from iron, gave organic sediment above men-
tioned. He then made analysis of water
brought in contact with iron, and water not
in contact, with the result that the water which
had not touched iron contained 2.10 grains of
organic matter, and 0.96 grain iron; the other
gave only a slight trace of both, showing plain-
ly that the organic matter in the water was
either decomposed or thrown down by con-
tact with iron, and this water, when filtered,
was found to be clear, of good taste, with no
smell, and free from organic matter. It is not
stated in what shape the iron was held in sol-
ution, but it was probably in that of carbon-
ate, the usual iron salt of springs.
Some weeks since a notice appeared in our
pages of the use of a plain disc for cutting
steel rails cold. Mr. T. L. Lewis, of Pitts-
burgh, states that for some years past M.
Carnegie, Kloman & Co. , of Pittsburgh, have
been using a plain disc to cut large iron beams
cold, and since its introdnction there that
many other American mills have been using it
for the same or similar purposes. — Tlie En-
gineer.
VAN NOSTRAND'S
ECLECTIC
EMINEERIM MAGAZINE.
NO. LXXX.-AUGUST, 1875 -VOL. XIII.
ON" RIVER GAUGING AND THE DOUBLE FLOAT.
By S. W. ROBINSON, Professor of MeGhanical Engineering in the Illinois Industrial University.
Written for Van Nostkand's Magazine.
The double float, used so extensively
by Messrs. Humphrey and Abbot,* in
their investigations made between the
years 1850 and 1860 on the Mississippi
River, has proved in their hands to be a
valuable means of finding current veloci-
ties. In the best form used by them, it
consisted of a hollow cylinder (paint keg
with bottom knocked out), ballasted so
as to have a slight sinking tendency, for
the lower part, and connected by a cord,
which allowed it to sink to a certain
depth, to a surface float only partly sub-
merged, formed of a tin ellipsoid bearing
upon a wire a small flag to assist in ob-
serving it.f The method adopted for
using these floats was to put out several,
one after another, from a boat stationed
in the river and considerably above the
points of observation. The time of pas-
sage of the floats between two parallel
cross sections of the river was taken by
the aid of two transit instruments, one
stationed in each section ; each float was
observed across each section by both
transits, so as to be able to locate the
points of passage by triangulation. The
sections were usually about 200 feet
apart. These Mississippi gauging oper-
ations appear to be the first of import-
* Gen. A. A. Humphrey's, Chief U. S. Engineers, and
Gen. H. L. Abbot, .Navy U. S. Engineers.
t See Report on the Physics and Hydraulics of the
Mississippi River, by Humphrey and Abbot, p. 224.
Vol. XIII.— No. 2—7
ance in which the double float was used
as the prevailing means for finding the
velocity ; though Mr. Chas. Ellet had
previously used them to some extent on
the same river.
Though the double float was suggested
some 300 years ago, and employed to a
limited extent, yet till quite recently it
seems to have been used only for obtain-
ing surface velocity,* the lower float
being submerged only a few inches or
perhaps feet. They were made of two
balls of wax connected by a thread, and
each properly ballasted ; the object of
their use having been explicitly to get
surface velocity, but used in lieu of single
floats at the surface for the purpose of
reaching such a depth as to avoid influ-
ence of air currents upon the surface,
and at the same time not exceeding that
depth which would give the true surface
velocity.
Subsurface, velocities, as such, were
first observed by aid of Pitot's tube
about in the year 1730. These experi-
ments made known the true law of velo-
cities, previously supposed to increase
with depth.f This tube was also used
to some extent and improved by Dubuat J
* Encylopedia Britannica, S ed. vol. sii. p. 142, aad
Morins Bydraliqne, p. 114.
t Memoirs of the French Academy for 1732 and
D'Aubuisson's Hydraulique, art. 151.
iBossut's Hydraulique, § 672, and D'Aubuisson's Hy-
draulique, art. 14S.
100
VAN NOSTKAND' S ENGINEEKING MAGAZINE.
and Mallet, and subsequently extensively-
used and greatly improved by Darcy.*
In the form adopted by Darcy it is a
valuable instrument, though, for a single
observation, it only gives the velocity at
the moment a certain stopcock is turned,
which fixes the height of the water
column until observed.
The early experiments with Pitot's tube
on the Seine, not only overturned the theo-
ries previously advanced by Guglielmini,
and supported by others, but made
known the fact that the true mean ve-
locity of a stream can only be obtained
by measuring the velocity at various
parts of the cross section.
Various instruments were subsequently
devised for measuring the velocity of
river currents.
Bossutf and also DubuatJ used a pad-
dle or float wheel with floats parallel to
the axis, and so placed when in action
that the floats dip an inch or two into
the surface of the stream. This was
long since abandoned as the floats were
too much influenced by the air.
Zendrini, Ximenes, Michelotti, Gerst-
ner and Eytelwein,§ used the Hydro-
metric Pendulum, a ball suspended by a
thread, in gauging the River Po. In
use the ball was lowered into the cur-
rent and the inclination of the thread
noted.
Briinnings improved the Tachometer
or pressure plate, and used it on the
Rhine in Holland, and Ximenes on the
Arno.|| It was also used by Lorgna,
Michelotti and Palette. Boileau des-
cribes a tachometer balanced by a spring
instead of weights.
Racourtl" used an instrument resemb-
ling a ship's log in important gauging
operations on the Neva at St. Peters-
burg.
Woltmann's mill, or meter, however,
is the instrument which has been most
generally employed, and is believed by
most hydraulic engineers to be superior
to all other means ever used for deter-
mining the volocity of running water.**
* Morin's Hydraulique, p. 131.
t Bossut's Hydraulique, § 665.
i Morin's Hydraulique, p. 98, and D'Aubuisson's Hy-
draulique, art. 146.
§ Encylopedia Britannica, vol. xii., p. 142, and Weis-
bach Mech. and Eng., p. 1,000.
I! Brewster, D'Aubuisson, arts. 152 and 153, and Weis-
bach, Mech. and Eng., p. 1,001.
H Encyclopedia Britannica, vol. xii., p. 144.
** Enc. Brit., vol. xii., p. 144. Morin's Hydraul., p. 111.
D'Aubuisson, art. 150.
M. Lapointe* adopted a Woltmann's
meter wheel in his gauging cylinder, the
registering apparatus being detached
and carried outside by aid of level gear-
ing. This arrangement was used in
elaborate gaugings at the Powdermill du
Bouchet, and also at the Bassins de
Chaellot. This instrument is described
at length and elaborately illustrated on
plate 2, by Morin in his Hydraulique,
and recommended for use. Woltmann's
mill has been extensively used by De-
fountaine on the Rhine, including many
points of observation, and by Baum-
garten and Darcy.f Baumgarten recom-
mends it very highly. %
Krayenhoff, Buffon and Destrem used
floats of the form of rods or poles so
loaded that they rode nearly vertical in
the stream, extending from the surface
nearly to the bottom, aiming, by this
means, to obtain the mean velocity^ at
once of the longitudinal vertical section
of the stream. § This plan was perfect-
ed by J. B. Francis, of Lowell, Mass.,
who used loaded tin tubes two inches in
diameter in straight and uniform flumes. ||
These experiments are among the most
elaborate and trustworthy to be found
recorded, and prove beyond a doubt the
great value and precision of such floats
in cases where the bed of the stream is
sufficiently uniform. These floats give
very nearly the mean velocity for the •
depth of the tube, without regard to the
form of vertical curve of velocities.
They would give it exactly if the resist-
ance of a medium to solid bodies passing
through it varied as the first power of
the velocity. But varying as the second
power, the true mean differs from the
observed velocity of tube as pointed out
by Mr. Francis. When the tube extends
nearly to the bottom, calculation shows
that for that depth the true mean is less
than tube velocity by about five per
cent.
Hirn used sheet floats in small canals
which nearly filled the whole transverse
section, and thus obtained, at once, the
approximate mean velocity of the whole
stream.^"
* Morin's Hydraul. , pp. 99 and 100.
+ Morin's Hydraul., p. 11, and D'Aubuisson, art. 152.
i Pants et Chaussees for 1847.
§ Humphrey's and Abbot's report on the Mississippi,
p. 202.
I Lowell's Hydraulic Experiment, p. 1T2.
% Humphrey's and Abbot's Miss, report, p. 203.
ON RIVER GAUGING AND THE DOUBLE FLOAT.
101
Those gaugings which are conceded to
be the most important of Europe were
made with Woltmann's mill, the tach-
ometer, and Racourt's ship's log. Of
these instruments, the former receives
the highest favor, and has been the most
extensively used.
In this country, the double float and
the Krayenhoff tube float, have been
most used in gaugings of importance,
though various current meters have been
employed from time to time, and recent-
ly they have been rapidly gaining favor.
A peculiar telegraphic meter was devised
and used by Asst. D. F. Henry,* under
Gen. W. F. Raynolds, Supt. U. S. Lake
Survey, in extensive gaugings of the
rivers of the Great Lakes undertaken in
1868-9. This meter is illustrated and
described at length in the " Journal of
the Franklin Institute," foi* May, 1869,
p. 305. In these gaugings the double
float, modeled after that used on the
Mississippi, was first adopted, but after-
wards abandoned as far inferior to the
Henry meter.
This sketch of the various means
which have been employed for measur-
ing current velocities in river gaugings
of importance, together with the names
of those hydraulic engineers who adopt-
ed them in individual cases, and of those
authors who described and used them,
has been given that we may form an
opinion of the relative merits of the dif-
ferent instruments based on the estimate
placed upon them by men of eminence*
It is clearly indicated that a current
meter or moulinet of some form stands
in most universal favor, the Woltmann's
mill being one of the best.
It is evident that those qualities which
should be possessed by a current measur-
er are : 1st, accuracy and constancy in
indications ; 2d, that it give the mean
velocity for the time during which a
single observation is taken ; and 3d, that
it be convenient and reliable. That
these qualities are found possessed in
the highest degree in a well constructed
current meter is made clearer by notic-
ing a few points of peculiarity in the
different instruments, and of difficulties
in the way of their use. In all streams
there is more or less of eddying, and of
unaccountable meandering local currents
Now Chief Engineer of the Detroit Water Works.
continually shifting the water in lateral
directions. These are liable to take ef-
fect upon the instrument causing it to
record a greater velocity than that which
it evidently should, viz. : the horizontal
component. Pitot's tube in its best
form, as for instance it was left by Darcy
gives, for one observation, the compon-
ent parallel to the tube at its open end
at the instant the column is fixed. The
fluctuations of the column, however, are
reduced considerably by reducing the
bore of the tube at some part to a small
calibre, by which means the height of
column is made to represent approxi-
mately the mean height for a time more
or less extended, though at best the in-
terval will be short. This requires num-
erous raisings and lowerings of the in-
strument. In the tachometer we have
difficulty with the variation of the pres-
sure against the plate. The ship's log
is free from this, but it is liable to be led
about in various directions by the trans-
verse currents, giving an erroneous re-
sult. The double floats are likely to be
subject each to such lateral currents and
one float never found above the other ;
this inclines the connecting cord decreas-
ing the depth. The Woltmann's mill, if
directed by a vane, will head in various
directions and not give the up-and-down
stream component of velocity. In the
illustrations, however, this meter is rep-
resented as attached rigidly to a pole or
rod, which, when rightly directed, will
give the desired component. The illus-
tration of Henry's meter represents it as
directed by a vane. The same is true of
Baumearten's Velocimeter. These should
be rigidly held in a position directed up
stream, unless it can be shown that the
lateral movements of the water have no
appreciable effect to turn it out of its
true course when directed by a vane.
The objections above noticed are seen
to be unavoidable in every case, except
the current meter, in its different forms.
As the current meter is one of the most
convenient instruments for use, there
seems to be sufficient cause for the pre-
vailing preference for its use.
In selecting a current meter, the best
form, of course, should be adopted. It
must necessarily have some form of reg-
ister. This is usually attached to the in-
strument and submerged with it, and
generally, in fact, regarded as part of the
102
VAN NOSTEAND'S ENGINEEEING MAGAZINE.
instrument. But we find an exception
to this in the Henry meter. The meter
wheel, in this, has simply to break an
electric circuit at each rerolution, the
same being recorded by an electric reg-
ister at the surface. This separation of
the wheel-work and relief of the meter
wheel from the load of driving them is
very advantageous, for the resistance of
the wheel- work in water of variable de-
grees of grittiness must be different at
different times, causing irregular indica-
tions. Also the register being at the sur-
face, it is not necessary to raise the meter
at each observation. From these facts
it appears that the Henry telegraphic
meter or moulinet possesses advantages
which render it superior to all other
means yet tried for measuring the veloc-
ity of running water in large rivers.
It is much to be regretted that the
gauging operations on the lake rivers
were prematurely stopped, preventing
the more thoroughly testing of this in-
strument. Enough was done, however,
to indicate its superiority over double
floats, with which it was put in experi-
mental comparison, and which finally led
to the abandonment of the floats and the
adoption of the meter.
Careful comparative observations of
the floats and meter indicated almost
perfect agreement at the surface, but be-
low this the floats gave too high veloci-
ties, increasing with depth. These dis-
crepancies led to the discovery of errors
due to floats which Mr. Henry pointed
out in substance as follows* : First, the
upper float drags the lower increasing its
velocity. Second, the pressure of cur-
rent against the connecting cord increases
the velocity of the lower float ; and
Third, these effects incline the cord down
stream and raise the lower float. The
comparisons indicate that a correction
should be applied to gaugings made with
double floats by deducting about six per
cent.
The necessity of a float correction be-
coming evident, the writer was requested
to make a mathematical investigation of
the matter, the results of which were
forwarded to Mr. Henry some time after
and published in his pamphlet on the
flow of water. Though the analysis is
somewhat complex, the correction found
* Pamphlet on the Plow of Water, by D. P. Henry, p,
16, and Jour. Tr, Inst, for 1871.
confirms the result obtained by experi-
mental comparison of the float and
meter.
In the analytical problem a vertical
curve of velocities was required in order
to determine the pressure of current
against the connecting cord. This was
assumed elliptical and agreeing with the
observed float velocities. This assump-
tion was perceived to be illogical, be-
cause it rendered implicit the curve
which it sought to correct. But this
was done because the true curve was un-
known, the first result being regarded
only as an approximation, giving a new
curve which could be again used for a
second approximation, &c.
The table below, taken from Mr.
Henry's pamphlet, contains the first cor-
rections, and the ordinates of the result-
ing curve, f q$md by aid of the formulas,
for an example of double float measure-
ments taken from the report of Humph-
rey's and Abbot, p. 230. The observa-
tions were taken on the Mississippi River
at Carrollton, La., in 1851.
Computed Corrections for Float Obser-
vations.
Depth of
Observed
Computed
Difference
float, ft.
velocity.
velocity.
0
4.230
4.230
0.000
18
4.298
4.298
0.000
36
4.346
4.346
0.000
54
4.274
4.250
0.024
72
4.158
4.015
0.143
90
4.053
3.785
0.268
102
3.948
3.275
0.673
110
Bottom.
2.670
These figures show quite large correc-
tions for the greater depths, and for the
mean velocity a correction of about 3.8
per cent. This correction falls some-
what short of that obtained by Mr.
Henry in his direct comparison of the
float and meter, a result which may be
partly attributed to the fact that the
second or third corrections were not
computed.
Since the publication of Mr. Henry's
pamphlet, the problem has been thor-
oughly reviewed, with a view to simpli-
fying the formulas, and of obtaining
more complete corrections. Rigorous
methods led to complex formulas, for
ON RIVER GAUGING AND THE DOUBLE FLOAT.
103
which reason approximate methods have,
in part, been adopted, not, however,
without comparing in each case with the
exact formulas, the results obtained by-
computation.
As these formulas are of great value
in discussing the double float system, and
lead to a knowledge of the best form of
double float for practical use, they will
be given here, together with an example
to show their application in computing
corrections.
The nature of the problem is as fol-
lows : The float combination, consisting
of the upper and lower floats and con-
necting cord, is supposed to be observed
when moving down stream with a com-
mon velocity. The weight of the floats
and cord are supposed to be known, and
also the approximate form of the vertical
curve of velocities. Required the velo-
city of the water at the lower float.
Let v0 = velocity of water at surface of
stream.
ve = velocity of current at any
depth y.
i\ = common velocity of float com-
bination.
v2 = velocity of water at lower
float.
Vm = maximum velocity of water in
the vertical section.
W= weight o# lower float when im-
mersed, and also assumed
equal to the tension of the
connecting cord at any point.
a1 = area of upper float presented
to current.
a2 = area of lower float presented
to current.
r = radius of connecting cord.
cx = coefficient found by experiment
giving pressure of current
upon units section of upper
float at units velocity.
c, = similar coefficient for lower
float.
c = similar coefficient for connect-
ing cord.
x and y = coordinates of curve of
connecting cord, origin at
upper float.
d — depth of stream in the longi-
tudinal section considered.
For a cylinder* c = .75, and resistance
= .75 av*.
For a sphere c = .50, and resistance
= .50 a v\
The velocity of the water past the
upper float is v0—v1, and hence the pres"
sure of the water upon it is
P=A, C, (v-vf lbs. (1)
For the lower float the velocity is
v1—vi, and the pressure upon it is
P=A,C, («,-*,)' 'lbs.
(2)
Dividing the cord into elementary
lengths dy, an elementary area will be
2 r dy, and hence an elementary pressure
against it is
P=C 2r dy {v.-v^
(3)
And the total pressure upon the cord
from the surface to the depth y is
SY=2c
ry
rl (ve—v
Y dy (4)
It is to be observed that the difference
vc—v1 changes its sign between the sur-
face and lower float, while the square
does not ; so that the integral between
these limits would express the sum of
the upstream and downstream pressures
instead of difference, which is required.
This expression is of the same form as
that for the moment of inertae, for which
the sum is reqired instead of difference,
and hence extreme limits admissible. For
the present case our limits would be the
surface and depth where vc=v1, and then
the latter limit and depth of lower float.
The difference of the numerical values
of these two quantities is then to be
taken. This leads to such complicated
expressions that they have only been
used to check the approximate formulas,
and insure their trustworthiness.
The velocity (v0— vj of the water past
the cord at various depths y, sometimes
positive and sometimes negative, is the
distance from an axis A B to the true
curve of velocities DBE, Fig. 1. If
now the mean ordinate to this curve be
found, it may be introduced into a for-
mula, to give an approximate value of
the pressure of current against the cord.
Let this be represented by (i'n — vj.
* Rankine's Applied Mechanics, p. 599, and Bennett's
Morin's Mechanics, p. 3T5.
104
VAN NOSTRAND'S ENGINEERING MAGAZINE.
Then
2 P=2 cr {v^—v^y nearly. (5)
To determine this mean ordinate we
have
v*-v,)y=J {Vo-vjdy. (6)
To find an expresssion for the equation
of the curve of cord, we may take mo-
ments about any point of it, of the forces
acting upon the combination above that
point : thus
Wx=(y-y) 2P+«A (v-vj'y. (7)
In which y is the depth of the center of
pressure upon that part of cord consid-
ered. To get a simple expression for
others, it is assumed to be at the center
of gravity of the area below A D to the
depth considered. Hence
Ji
y^n-^ly^Jiv-v^ydy (8)
To find the true velocity of water «2
at the lower float, we have by equating
the horizontal forces acting upon the
float combination,
a*c* iv-v^=a1o1 (v0-O2 + 2P. (9)
Assuming that the vertical curve of
velocities is a parabola with its axis hori-
zontal and some depth below the surface
of stream, as done by Humphrey and
Abbot and others, we have
(y-nciy=2F (vm-ve) (10)
for its equation, the origin being taken
at the surface of the stream, and at a
distance vm from the vertex. The prin-
cipal axis of the parabola is at a depth
nd, and 2 P is the parameter of the para-
bola. The curve might be assumed
elliptical, or of any other form.
Combining (10) with (5), (6), (8) and
(9), we get
A
(vu—v.)y=l / (y—ndY\ ,
I/y J o y^-v,)-^ 2Y} jay
-J/ ^ {y—nd)3 n3d3)
(ii)
v v> o i / \ {y—nciY n3d3{*
SP=2c,|K-Ul)-^p___^
(12)
i
fi x 1/2/ 2nd\ rfd'}
<*-*.)- p(f— f)-18P
{vm— vj
{y-ndy n3d3
6Fy
6T>y J
( ct,ci i \ 2P )i /10\
w
w
(v-vyy (H)
It is evident that in all these formulas
which involve the action of the current
upon the cord or connecting line, such
values of nd and 2 P should be used as
belong to the true curve of velocities ;
and not such as are found from the
curve of observed float velocities. This
effect may be secured in two ways; first,
by a series of approximating curves as
above mentioned ; or second, by assum-
ing a guess curve or parabola, and prov-
ing it by a computation, using nd and
2 P as belonging to it. The latter is in
effect the same as the former — we guess
at the first approximation instead of cal-
culating it.
In proving the guess curve two com-
putations must be made, one to deter-
mine the amount the lower float is raised
by the inclination of cord, and another
for the difference of velocity of the
lower float and of the current in which
that float is dragged. The first is repre-
sented in Fig. 1 by'CF and the second
by F G. When these are obtained, they
are to be plotted as shown in Fig. 1, on
the same diagram with the parabolas.
Starting from C, if G pulls on the guess
curve, that curve is the one sought, un-
less its figure be changed by similar com-
putations and plottings for other points.
The guess curve is assumed, for con-
venience sake, to be a parabola obtained
by multiplying all the vertical ordinates,
y, of the primitive parabola by a certain
constant fraction m. If, for instance,
50
AC=70 and AB=50, m——. By so
I fO 3
doing it is to be observed that B is the
point where the velocity of the stream
is the same as the observed velocity of
the floats for the particular cord length,
or supposed depth A C. This amounts
to estimating the position of B and find-
ing m. Then our guess parabola has
the equation
ON BIVER GAUGING AND THE DOUBLE FLOAT.
105
{y—mnd)'t=W 2 P (vm—ve)
which can be easily shown. If this is
done, then these values of mnd, and
m* 2 P are to be used for nd and 2P in
equations (11) and (12.)
If the parabola thus found is believed
to represent, with sufficient accuracy,
the real curve of velocities, its mean
ordinate, for a depth d, is to be com-
pared with the mean ordinate of the
primitive parabola for a like depth, to
obtain the correction, per centum, for
the float observations in the vertical
longitudinal section of the stream consid-
ered. It will, however, be better to com-
pute several corrections for different
heights in the vertical, in the manner
shown in Fig. 1, after which a curve,
parabolic, elliptical, or otherwise, should
be found which best agrees with the
points, and it adopted for the true curve
of velocities.
The problem is thus solved as far as
proposed in this article. The formulas
are approximate, but differ so very
slightly in their results from the thor-
oughly rigorous formulas first worked
out, as proved by very laborious compu-
tions, that the discussions and examples
following will be regarded as conse-
quences of the rigorous formulas them-
selves.
The formulas furnish the following
hints which should be observed in con-
ducting float observations:
1ST — CONNECTING COED.
The value of (11) increases directly as
r or radius of cord. Hence the line con-
necting the floats should be reduced to
the least possible value to make the
pressure upon the cord a minimum. For
instance, to reduce the cord from 0.2 of
an inch to a wire 0.01 inch in diameter
reduces this pressure twentyf old. As 2 P
in (13) is the principal part of that equa-
tion, we have the velocity correction
varying nearly in the direct ratio of the
square root of r. And similarly x varies
nearly as the first power, q r. Hence,
in every sense it is essential to reduce
the diameter of the connecting line to
the veiy minimum. It should, therefore,
be a wire, which, for the usual dimen-
sions of the floats, may safely be a hun-
dredth of an inch or less.
2D — BALLASTING.
In (14), W is the weight of the lower
float when immersed, or tension of the
cord, which shows that to reduce z, the
falling back of the lower float, W, should
be considerable. If x can be so decreased
as to make the rising of the lower float,
depending upon the inclination of the
cord or line, inconsiderable, three-fourths
of the labor of computing corrections
would be avoided. This indicates that
W should be given as large a value as
practicable without unduly increasing
the volume of the upper part to support
it. Though the latter increases the ve-
locity correction as indicated by (13),
still the tenu involving a is usually small
compared with the other; and the value
of a, whether great or small, makes but
little difference with the labor of com-
puting corrections. As W enters no
other formula, it is evidently not good
policy to make it excessively small. The
example given further on will aid in de-
ciding this point.
3D — FOEM OP UPPEE FLOAT.
It is evident that its form should be
that of least resistance, which is a sphere
or ellipsoid.
Suppose W to be wholly resisted by
the buoyancy of the upper float, the lat-
ter without weight, and a spheroid with
shortest axis vertical. Let the half
depth = h, and the horizontal radius = b,
then
and
a=%irbh=jj
in which 3 is the density of the water,
the upper float always being supposed to
be half immersed.
Now regarding W as constant, we see
that a varies inversely as b the diameter
of the float. Hence the upper float
should be a large and flat ellipsoid lying
on the surface of the water, that a may
thereby be reduced to a minimum.
4TH — FOEM OF LOWEE FLOAT.
As aa and c3 appear only in the de-
nominator of (13), both should be made
as large as practicable. A hollow cylin-
der, like a cask with both top and bottom
106
VAN NOSTRAND'S engineering magazine.
knocked out and held upright, would
evidently be a good form.
These hints all agree with statements
of Gen. H. L. Abbot, in an article in the
" Journal of the Franklin Institute,"* as
far as made, except he says the upper
float should be minute. This would re-
quire a very small value for W, and
hence give great danger of the rising of
the lower float to an unknown depth,
particularly in deep rivers. /Small would
be sufficiently superlative.
AN EXAMPLE.
The following example has been com-
pletely worked out to show the applica-
tion of the f ormulas in correcting double
float velocity measurements; and not
only this, but to make clear the necessity
either of correcting the float observations
or of following the hints brought out by
the discussion of the above formulas.
The example selected is of double
float observations taken at Vicksburg,
Miss., May 13th and Aug. 7th, 1858, on
the Mississippi River in a depth of 75
ft., and is found reported in the second
table in page 246 of the " Report on the
Physics and Hydraulics of the Missis-
sippi River," by Humphrey and Abbot.
This example is chosen because the ve-
locity of the river at this point is quite
large, for which it is supposed the floats
would be most disturbed, and not be-
'cause the number observations at each
depth is few. The sequel, however,
shows that the disturbing influence of
swift currents is proportionally about
the same as for less velocities. The data
for this example as appearing on page
246 are given in the following table,
together with the ordinates of the para-
bola which are found to agree best with
the float observations.
" sub-surface velocity observations upon
the Mississippi at its Highest Stage,
the Depth being about 75 feet."
Depth, ft.
Velocity-
observed.
Ordinates
of Parabola
Difference.
0
40
50
60
70
7.50
7.54
7.29
7.33
6.82
7.50
7.533
7.380
7.162
6.880
.000
+ .007
-.110
+ .168
-.060
Equation (10) gives the ordinates in
the third column by making
nd=2l.2SS, 2P=3097.4, <ym=7.646.
A guess parabola is assumed which
starts from the same point at the sur-
face, has the same maximum ordinate
vm, and for which, for any given value
of vc, the value of y, is only $ that of the
above primitive parabola. Hence, for
this guess parabola
mnd=15.2, m* 2P=1580. vm=7.646,
which are to be used for nd and 2 P in
the general equations (11) to (14) in
proving the guess parabola. The verti-
cal and horizontal corrections OF and
and F G, Fig. 1, may be found for any
point of supposed depth, say 70 ft. By
aid of (14) the values of x, for given
depths y, are computed ; which are the
co-ordinates of the curve the connecting
cord assumes when the float combination
has settled into equilibrium in the stream.
These are given in the table below.
In these computations definite values
for W, c, r, av cl5 a2, and c2 are required.
On page 224 of the Mississippi Report
2r= somewhat less than 0.2 inch, say
= .18 inch=.015 ft. : a, =.022 ft. by
assuming the float to be the ellipsoid 5 J
inches in diameter by 1^ inches deep
half immersed, instead of the half inch
pine board 5j inches square, both of
which were used in 1858, but which, in
this example, is not stated : a2=§ ft., it
being a keg 8X12 inches. But W is
not given in the report, and hence
must be estimated. The weight of the
tin of ordinary thickness ; solder ; flag
and wire for supporting it ; say .25 lb.
The semi-ellipsoid would displace .42 lb.
of water. Difference = W=.11 lb. The
values of c are given above. Hence
a, c.
a, c.
a., c„
.022, 2cr=.0112, -^- = .0815.
*" Journal Franklin Institute " for May, 1873, p. 308.
This curve is plotted to scale in Fig. 2.
It is observed to be somewhat " S-shaped,"
the reversing of the curvature being due
to the fact that the lower portion of the
cord is itself dragged along more rapidly
than the water moves. The lower float
is observed to be very far from the posi-
tion supposed.
ON EIVER GAUGING AND THE DOUBLE FLOAT.
107
Table of Co-ordinates of the Curve the
Connecting Cord Assumes in the Cur-
rent.
Depths in. ft.
Values of
y
aft.
0
0
10
1.55
20
6.90
30
14.72
40
26.26
50
31.92
60
34.03
Now laying off 70 ft. on the curve,
we find the float to be situated at Fig. 1,
and at an actual depth of almost exactly
60 feet only, including an excessive lift-
ing of the lower float.
This depth, 60 feet, is now to be used
for the actual depth of lower float, y, in
(11) and (13), for computing the velocity
correction. This is found to be
V1—va =0.516 ft.
Laying this off from F, Fig. 1, brings
us exactly to the guess curve ; which
shows that this curve was correctly as-
sumed, and hence we have one point in
the real, or corrected curve of velocities.
The correction found in a similar man-
ner for a cord of 50 ft. length gives the
horizontal displacement of float, £,=2.51,
which is too small to decrease the depth
appreciably. Then
v— ?;2 =0.187 ft.
Similarly for a depth of 30 ft.
v1—va =0.020.
These when plotted ought to give
points on the guess parabola, but do not
exactly. Plotting them, and working
out a parabola which best fits them all,
we find
nd=\1.32 2P=1500. vm=7.7.
Taking this and proceeding to a second
approximation, we get no appreciable
change in the position of the curve of
velocities. The parabola is the curve
which fits them best, confirming in this
case the parabolic law of Humphrey
and Abbot.
The equation of the correct velocity
curve, in which vc represents the velocity
of current for the depth y, is therefore
(2/-l7.32)8=1500 (7.7-0
The curve, agreeing best with the float
observations from which Messrs. Humph-
rey and Abbot took their mean, is
(y-21.283)a =3097.4 (7.646-<)
Hent;e the actual mean velocity of the
river at Vicksburg, in the vertical con-
sidered, is the mean ordinate of the
above corrected parabola for a depth
t?=75 feet, which, found by an equation
like that just preceding (11), is
Correct mean 7.148 ft. per sec.
Mean according to the floats, and as the
Mississippi Report would have it, for the
vertical considered,
Float mean 7.458,
greater than the true mean by over 4.3
per cent.
This correction does not differ very
far, per centum, from that found from
the example quoted from Mr. Henry's
pamphlet.
I wish to call attention, before passing
to the resemblance between the above
computed corrections for the Vicksburg
observations, and those obtained by Mr.
Henry in his experiments on the St. Clair
River, both of which are presented in
the following : {See table next page?)
The table explains itself. Let us com-
pare the columns of differences. These,
we observe, are negative down as far as
to point of maximum velocity, below
which they are positive in both cases,
and increase with depth. Though the
differences found by meter are greater
proportionally at mid-depths, — at points
near the bottom they are nearly alike.
But by more careful inspection it is seen
that the apparent dissimilarity at mid-
depth is more seeming than real. The
point of maximum velocity is at a greater
proportionate depth in the Mississippi
velocities than in the St. Clair. At propor-
tionate depths reckoned from this, there
is an almost exact similarity in the pro
rata value of the differences, which fully
explains the apparent anomaly, and re-
ally exhibits a wonderful conformity of
the results. This would indicate that
the correction, per centum, would be
108
VAN NOSTRANITS ENGINEERING MAGAZINE.
Table of
Float Velocities Compared with Actual Velocities.
Observations at Vicksburg,
Observations in St. Clair River,
Corrects by
Calculation.
Corrected by Telegraphic Meter.
Ordinates of
Ordinates of
Depth
Parabola
agreeing
Parabola
agreeing
Differ-
Depth
Velocity
by
Floats.
Velocity
by
Meter.
Differ-
feet.
with
Float
with
Computed
ence.
feet.
ence.
Observations
Velocities.
0
7.500
7.500
.000
0
3.619
3.655
-.036
10
7.605
7.664
-.059
5
3.759
3.782
-.024
20
7.645
7.695
-.050
10
3.703
3.674
+ .029
30
7.621
7.593
+ .028
15
3.590
3.516
+ .074
40
7.533
7.357
+ .176
20
3.598
3.405
+ .193
50
7.380
6.988
+ .392
25
3.637
3.441
+ .196
60
7.162
6.486
+ .675
35
3.558
3.166
+ .390
70
6.880
5.849
+1.031
45
3.542
2.985
+ .577
75
Bottom.
50
Bottom.
greatest in those cases where the maxi-
mum velocity of stream is nearest to the
surface. In the corrections to the Car-
rollton gauging, given above, the maxi-
mum velocity is at proportionally the
same depth as in those of Vicksburg,
and we find the correction about the
same, per centum, regardless of the great
difference in velocity of stream.
These examples indicate that in streams
where the maximum velocity is at about
a fourth of the depth, as in the Missis-
sippi observations, the correction is about
4 per cent. ; and where the maximum
velocity is at a seventh of the depth, as
in the St. Clair experiments, the correc-
tion is about 6 per cent. ; that is to say,
the denominator of the fraction express-
ing the depth of maximum velocity, is
very nearly the per centum rate of cor-
rection for the gauging.
This rule, if more fully verified by
more numerous examples, would only
apply in cases where the double float
used is patterned after those used on the
Mississippi by Humphrey & Abbot. If
the conclusions or hints above pointed
out as consequences of the general for-
mulas be carefully observed in designing
the float, the corrections may be reduced
to such inconsiderable quantities as to be
overlooked. For instance, if a correction
of 4 per cent, arises principally from a
cord 0, 2 inches in diameter, a cord a
twentieth of that size would require a
correction of less than a fourth of the
former, or less than one per cent. This
is a consequence of (13) and (11), which
show that the velocity correction varies
nearly as the square root of the diameter
of the connecting line.
A wire filament a hundredth of an inch
in diameter, connecting the floats, would
present to the current, for a depth of 90
feet, an aggregate area of three times
that of the upper float of the size and
form of the tin ellipsoid used in 1858.
This shows the importance of giving at-
tention to reducing the resistance of the
connecting line, rather than that of the
surface float, particularly for great
depths, and also the hopelessness of en-
deavor of rendering the action of the
current upon the line insignificant as
compared with the upper float resistance.
Though the dragging action of the up-
per float upon the lower appears to have
been considered while the Mississippi
observations were going on, as indicated
by the fact that observations were made
to ascertain the effect of the wind upon
the upper float to drive the combination
about ; and as also evinced by the reduc-
tion of the area presented by the upper
float from 12 square inches to 3 square
inches between the observations of 1851
and 1858 ; yet the effect of the connect-
ing cord, nearly a quarter of an inch in
diameter, appears to have been entirely
ignored.
A cord 0, 2 of an inch in diameter,
stretched through a depth of 90 feet,
AIR AND VENTILATION.
109
would present to the current an area of
216 square inches. The largest upper
float used presented only 12 square in-
ches, an insignificant quantity compara-
tively. The largest lower float used was
10 X 15 inches, presenting an area of 150
square inches, giving a total of both
floats of 162 square inches ; an area only
three-fourths of that of the connecting
cord. It is therefore plain that for these
depths the cord, itself, must have be-
come the prevailing float instead of the
float proper, the observations going on
more after the manner of the Krayen-
hoff pole float type, than according to
the double float system, giving, in reali-
ty, no idea whatever of the actual veloc-
ity, of the water at the depth where the
lower float was supposed to be. It is
difficult to discover how the connecting
cord could have escaped the considera-
tion of the Mississippi observers, when
the upper float received so much atten-
tion, a matter of comparatively no con-
sequence whatever.
Since the appearance of the float and
meter comparisons, it has been suggested
by several that the connecting line be
reduced to a fine wire ; and prominent
among them is Gen H. L. Abbot* him-
self, who is supposed to be in a measure
responsible for the dimensions of the
float combination used on the Mississip-
pi River. As regards the suggestion by
Gen. Abbot, coming from a man of his
good judgment and experience in the
line of river hydraulics, it may be con-
sidered as favorably supporting the
points made above ; and in the light of
the above showing, as equivalent to an
admission that double floats, modeled
after those used on the Mississippi, can-,
not give the exact velocity.
* Jour. Fr. Inst, for May, 1873, p. 308.
AIR AND VENTILATION.
By W. N. HARTLEY, Esq., F. C. S.
From the "Journal of the Society of Arts."
In the treatment of this subject, I
shall be compelled to omit any consider-
ation of the first half of the title, and
confine myself to ventilation simply, or
I would rather say, to the pollution of
air, and rendering of air fit for breath-
ing. When we analyze very carefully
the atmosphere we find it consists of one
volume of oxygen diluted with four
volumes of nitrogen, the oxygen being
an active gas, diluted with an inactive
gas. Therefore, generally speaking, air
has the properties of oxygen somewhat
enfeebled. Besides this, we have in air
a small quantity of ammonia and a small
quantity of carbonic acid ; that is the
common name, but the scientific name is
carbonic anhydride, and it is also called
carbon di-oxyde. Now the quantity of
carbonic acid, as I shall call it, is only
very small, but nevertheless it varies
very widely within very small limits.
The properties of this gas form the first
part of my subject. To begin then with
the properties of carbonic acid, there
are two which are especially remarkable
— one is the very great weight of the
gas, and the other is the property it has
of extinguishing flame. With regard to
the sources of the gas. Before I show
its properties, I will show the sources of
this gas. First of all, there is combus-
tion ; and besides the sources of the gas
I shall have to refer to the means by
which we detect it when it exists in any
considerable quantity in the air, for
which purpose lime-water is a very con-
venient test. To show that carbonic acid
is produced by combustion, I place some
clear lime-water in a jar in which a gas
jet has been burnt, and you see the lime-
water becomes turbid in a very short
space of time from the separation of the
insoluble carbonate of lime. The next
source is respiration. This may be easily
shown in the same way by the aid of
lime-water. Here is an apparatus through
which I can draw the air necessaiy for
my respiration. First of all, the air
passes through lime-water, and by so
passing through lime-water it will show
you if there is any considerable amount
iio
VAN nostrand's engineering magazine.
of carbonic acid in the air; secondly, the
air from the lungs passes thrqugh lime-
water again, and that will show whether
there is any excess of carbonic acid in
the air of the lungs over that in the
ordinary air. You will see that in one
of these bottles, the one through which
the air passed, the lime-water is clear,
while that through which my breath
passed is turbid, showing that the breath
is a source of carbonic acid. Then I
have again to show you the properties
of this gas when we take care to have it
undiluted with air, and in order to get it
undiluted with air as much as possible
we prepare it from marble, and any
strong acid, such as hydro-chloric acid
or sulphuric acid. This apparatus is
now making carbonic acid, and here is a
vessel into which this carbonic acid is
evolved. The gas there you see is color-
less at any rate. Here is another vessel
which also supplies me with a certain
amount of carbonic acid, and with this
vessel I propose to show you the power
that carbonic acid has of extinguishing
flame. Both these experiments also ex-
, plain to you that carbonic acid is a heavy
gas ; in other words, if the carbonic acid
were lighter than air, as there is an open-
ing in the top of this vessel, it would
readily escape from such a large jar as
this, but as it is a heavy gas, you may
remove the top of the vessel, and the
carbonic acid will remain in it for a short
time. To show that there is carbonic
acid in this jar, I will put a lighted taper
in it. You see that it is extinguished.
But to show it on a large scale, I will
take a torch of tow and set fire to it ;
you see it is at once extinguished in this
jar of gas. To show you that it is a
heavy gas I will inflate this small balloon
with air, and put it into this glass, and
we shall see whether the gas is sufficient-
ly heavy to float the balloon. You see
it only just floats, half way up the glass ;
but if I blow a soap bubble it will float
on the top of the gas. At any rate, you
see these two effects of carbonic acid —
first, that it extinguishes flames ; and
secondly, that it is a very heavy gas. I
have to bring before your notice the fact
that in the outside air the carbonic acid
is so mixed up with the oxygen and
nitrogen that the ah' practically over all
parts of the world has the same composi-
tion ; and, although it has not exactly
the same composition, yet the variations
are within very small limits. Neverthe-
less, the air of the mountains on the sea
shore of Sootland varies from the air in
the streets of London, and this variation,
which is occasionally small, you will see
is of considerable importance by the
tables on the wall. These tables, which
are taken from the analysis of Dr. Angus
Smith, show not only the variation in the
ah- of towns from the air of the country,
but also show the variations between the
air of one street and that of another.
Here is the air from various places in
Scotland on the hills. If this table be
read with the first number as a whole
number, then we must count it as vo-
lumes in 10,000 volumes of air; and that
will give us 3.2 volumes in 10,000 of air.
At the bottom of the hills it is 3.41 in
10,000. Then we come to London ; in
the parks and open places the air con-
tains 3.01 volumes of carbonic acid in
10,000 ; on the Thames 3.43 in 10,000 ;
in the streets 3.8 — that was in April,
1864. Later on, in April, 1869, we get
the carbonic acid in the streets as 4.39.
In Manchester during fogs, 6. 79, which
is a considerable variation from Scotland
on the hills. Then I come to some large
numbers, which I will not allude to just
now. In this table we have the analysis
of air in duplicate, so as to ensure the
accuracy of the analysis. In the north,
north-east and north-western districts,
Dalston, Hoxton, Hackney, St. John's
Wood and Belsize Park, we have a series
of analyses made, and the average of
these, with that of Belsize Park omitted,
gives us 4.445 in 10,000. In the west
and west-central districts it amounts to
4.115; that is,Woburn Square, Tavistock
Square, Regent Street, Oxford Street,
Hyde Park and Sloane Street. In the
east and east-central it is 4. 745 in 10,000.
In looking at these tables it must strike
anyone that in the part of the town
where it is open, consisting of wide
streets and squares, with houses thinly
inhabited, that is to say, large houses
and no factories, the air is considerably
better than in the east of London, where
there are crowded neighborhoods, such
as Bethnal Green, and where there are
narrow streets and manufactories of dif-
ferent kinds. This, then, shows that we
have considerable variations in the air
even in one town, although that town is
AIR AND VENTILATION.
Ill
certainly the largest we can take for the
illustration.
Now, as air is vitiated by carbonic
acid produced by combustion and by
respiration, when a number of people
are gathered together in a room, what
becomes of the carbonic acid produced
by respiration and combustion ? Fortu-
nately, the heavy gas is so acted upon
that it ceases to be heavy, and rises to
the ceiling, and so we have a natural
means of ventilation. This I propose to
show you very shortly. I have here ar-
ranged two little jars, which, I think,
will show the same thing on a somewhat
smaller scale. They both contain car-
bonic acid. That I will see first, by
putting in a taper, when they both ex-
tinguish it. I will put them under pre-
cisely the same conditions, except that I
will warm the gas in one jar, and to do
that I will put in a little flask containing
water, the water in one being hot and
in the other cold. After a few minutes
I will test them again with the taper,
and see whether they are in the same
state. While that is in operation, I will
show you what becomes of the gas and
the vapor produced by an ordinary fire
or burning gas. That is easily done by
confining the gas produced by the com-
bustion of a large gas burner in an air
balloon, and the balloon will soon be in-
flated and rise to the ceiling, showing the
course the burnt gas would take. It is
evident that the gas rises to the ceiling.
We have there one natural kind of ven-
tilation. Now I will show you with the
tapers whether these two jars of car-
bonic acid are in the same state as they
were at first. The taper is put out in
one, but in the other it still burns as
brightly as it would in the open air; the
carbonic gas warmed by the flask of hot
water has made its escape.
The next fact I want to show is that
if air has once been drawn into the lungs
and ejected, it is useless for either respi-
ration or combustion. I can show it is
useless for combustion, and you must
take my word for it that it is not fit to
breathe. If I extract the air from this
jar and then return it from my lungs
into the jar again I shall be able to test
it with the taper, and to see whether it
will furnish the taper with sufficient oxy-
gen to cause it to burn. You see the
taper is extinguished, all the oxygen of
the air has not been taken out, as I will
show you directly. The amount of car-
bonic acid in the expired breath is about
5 per cent. I have a little phosphorus
here in a spoon, and as phosphorus is
much more combustible than gas or a
taper which will burn with less oxygen,
therefore, if there is still any oxygen
here I shall be able to burn it in the jar
— it does not burn quite so brightly as
it did in the open air, but it still burns.
The next experiment is to show the
deterioration of the air by means of
combustion ; in the same way if the
taper be burnt in the air, and be allowed
to burn so as to consume so much oxy-
gen that there is none left, it goes out.
But by a little arrangement I can show
you that there is still oxygen in the air,
that it does not consume it all. There is
the taper burning in the jar, and I will
close the bottom, and make it air-tight
by a drop of water. This wire passing
into the jar is getting hot, so that I may
be able to touch a piece of phosphorus
in the centre. As soon as the taper goes
out, I shall by that means be able to
kindle the phosphorus, and show that all
the oxygen in the jar has not been used
up. Now, you see, the taper has gone
out, but still that there is oxygen there
is shown by the combustion of the
phosphorus. The first effect, then, of
respiration and combustion on the air is
to render it unfit for respiration again,
and unfit for combustion. We already
see that the carbonic acid produced by
combustion and also by respiration to a
certain extent being heated, rises to the
upper part of a building ; and there are
other means yet, besides this lightening
of the heavy carbonie acid gas which
causes fresh air to be introduced into a
house. Some experiments made by Fed-
derson, of Leipsic, show that when there
are two atmospheres in two different
states, one hot and the other cold, there
is between these a porous medium for
the passage of the gas from the cold to
the hot side. So that it comes to this,
if we take a tube and put a porous plug
in the centre, and make one side hot,
leaving the other side cold, the gas
passes from the cold side to the hot side.
This is found to take place in houses,
where there is a passage of gas through
the walls of the building. Before I al-
lude to this point further, I will just give
112
VAN NOSTRAND'S ENGINEERING MAGAZINE.
you an illustration or two of ventilation
caused by the rising of the heated air.
In every room where there is a chimney
there is a source of fresh air, not down
the chimney, but through the cracks in
the windows and doors, and by the con-
stant opening of doors, and thus fresh
air thus entering drives forward the
heated air, which has a tendency to rise,
and drives it up the chimney. If we
have no chimney in the room then this
source of fresh air is practically value-
less, because there is no escape for the
vitiated air ; and this may be illustrated
by the jar which I have here with two
candles. There is an entrance for the
air below by cracks, the jar being
raised 1-1 6th of an inch above the glass
plate. The opening at the top is like
the chimney in a room, the fire-place is
below, the opening of the chimney is
below here, and the taper bums steadily
below the chimney. Here is a faper
burning above what may be called the
fire-place of the chimney, and as the
vitiated air rises to the upper part in the
bell-jar, it will in course of time vitiate
the upper atmosphere, and so cease to
support combustion, while the lower
taper continues to bum as brightly as
ever. That is already manifest here ;
the upper taper is languishing, while the
lower one is burning brightly. Now it
is out, the lower one burning as brilliant-
ly as at first. Supposing we have a con-
dition of things where we have no chim-
ney, where the source of contamination
is down below, such as we have in a coal
mine, we must have fresh air entering
somehow or other ; if it cannot enter
from below, it must enter from above.
That it does enter from above is shown
here, where I have what may be repre-
sented as a cellar or coal mine, this one
tube representing the chimney of the
cellar, and the other tube a staircase
into it, or representing the up-cast and
down-cast of a mine. That there is a
draft down one chimney and up the
other may be shown by the smoke trav-
eling down the left-hand and out of the
chimney where the light is. By stop-
ping the down-shaft we may extinguish
the light — the light is extinguished by
reason of the want of air. That illus-
trates the ventilation of mines; and here
is an apparatus which illustrates it much
better, because this represents more near-
ly what is the actual state of things, A
bell-jar with a chimney at the top, in
other words a mine with a short shaft, is
closed at the bottom so as to make it
air-tight, with a little water, and after a
time you will see the taper will by no
means burn very brilliantly. It is not
necessary for fresh air to go down a
separate shaft into a mine or cellar, but
it may go down the same shaft by which
the foul air escapes; but, in order to
effect that, if the air is perfectly still,
the shaft must be divided, and that I
propose to do as soon as the taper begins
to languish. I will then introduce a
division, which will cause the fresh air
to enter down one side and the foul air
to escape by the other. The taper is
now beginning to die out; by interposing
that division I shall cause it to revive.
It takes a little time for the currents to
establish themselves. Now, with a piece
of brown paper, which gives me a supply
of smoke, I will now find out which is
the down-shaft and which is the up —
down which side the fresh air is entering
and which side the foul air is escaping.
We have here very plainly shown the
action of currents produced by the heat-
ing of the gases.
Now, the next part of the subject, the
ventilation of a house by means of the
passage of air through the walls, can be
shown in an exaggerated form by the
passage of hydrogen through a porous
material. This is not to be considered
by any means what takes place in a
house, that is to say, we have not the
passage of hydrogen, but we have a
passage of cold air through the walls of
a room into the house, and this experi-
ment is made with hydrogen simply, be-
cause it is more easily shown to you
than by any other means. Here is a
porous vessel which may be taken
roughly to represent the wall of a house,
and if I bring this jar of hydrogen gas
over the porous vessel, you will notice
the passage of the gas through the
porous vessel causes a pressure into this
vessel, which ejects a stream of liquid.
It has been proved, by experiment, by
Pettenkofer, of Munich, that the passage
of air through the wall of a house is
very considerable. He examined the
walls of an ordinary room in his own
house, and found the change of air
through the brick walls in a room, the
AtE AND VENTILATION.
113
cubic contents of which were 2,650 feet,
when the difference between outside and
inside amounted to 34° F., amounted to
this:
Cubic feet.
With a fire
All crevices stopped
With a difference of 7° Fah . .
Window open 8 feet square . .
2,650
3,320
1,060
780
1,060
This illustrates what takes place in win-
ter, when one's repugnance to cold air
causes one to shut the doors and windows
and have a roaring fire. The air which
cannot get in by crevices or by doors
makes its way through the walls, that is
to say, the doors and windows being
shut, a certain increased amount of air
passes through the walls into the room.
What is the advantage of this? It is
this, that we are supplied then with
fresh air free from draft. Ventilation is
not supplying fresh air, but supplying it
free from draft, and this natural source
of ventilation gives us really true venti-
lation. The amount of carbonic acid in
the air may be taken on an average as
about 4 parts in 10,000, and in order to
keep the air fresh we should not allow
the pollution of the air to extend to a
greater quantity than 2 parts in 10,000
over this. Therefore, the extreme of
carbonic acid in the air is 6 parts in
10,060. When the amount is more than
this, the air begins to be close, that is
to say, we begin to .feel by the nose
that there is a certain pollution in the
air which you cannot exactly account
for. Six volumes in 10,000 is the
amount of carbonic acid which is allow-
able, and all above this must be consid-
ered unwholesome vitiation of the atmos-
phere. Then, in close places, that is to
say, in places which contain more than
6 volumes in 10,000, of which there are
many — workshops, offices, public build-
ings, theatres, all contain, generally
speaking, much more than this — we have
an atmosphere which can be known as
unwholesome simply by the nose. The
nose tells us there is something in the
air which ought not to be there. What
is the reason of this ? It is not carbonic
acid, because we cannot detect carbonic
acid by the nose. It is a certain amount
of organic matter thrown off from the
lungs, and, generally speaking, from the
body in some form or other, and this
Vol. XIII.— No. 2—8
organic matter rises in proportion direct-
ly with the carbonic acid. Therefore,
if we measure the amount of carbonic
acid in the air we measure the amount
of pollution by organic matter, and by
determining the carbonic acid in the air,
which we can do very accurately by
chemical analysis, we also determine the
amount of organic matter which vitiates
the air. We do not know the organic
matter, but we know there is more than
there should be. In buildings in which
the natural ventilation is not allowed
free play, and in which no extensive me-
chanical appliances are used to contrib-
ute fresh air, this vitiation of the atmos-
phere goes on to a very great extent.
For a few examples of this we -have the
analyses made by Dr. Angus Smith, and
we find by this table that in workshops
he has found the air so bad that it rose
as high as 30 parts in 10,000; that is to
say, the carbonic acid was very nearly
ten times as much as it should have
been. In theatres he found it rose to 32
volumes in 10,000 of air, in mines 78*5,
an enormous quantity, and the largest
amount he ever found was 250 in 10,000.
Here is a table giving an analyses of air
in different places, made by Dr. Angus
Smith. In a Chancery Court, seven feet
from the ground, with the doors closed,
he found the proportion was 19*35 car-
bonic acid to 10,000; in the same court,
three feet from the floor, 20*3; in the
same building with the doors open, that
is to say, when the fresh air had entered,
it was 5 "07 and 4*5. Then in the Strand
Theatre, in the gallery it was 10*1, in
the boxes 11*1; in the Surrey Theatre at
12 p. m., 21*8; in the Olympic, 8*17; in
the Olympic in the boxes, 10*14; in the
Haymarket, 7*5, and so on. In hospitals,
where great care is taken to have large
free space in the room for each patient,
and a supply of fresh ah* regularly ad-
mitted, the amount does not rise above
that of the outside air. In the Queen's
Ward of St. Thomas' Hospital no more
than in the outside air; in Edward's
Ward of the same hospital it was 5*2.
These tables show the large vitiation of
air taken in crowded buildings, and in
the case of the low courts it was almost
as bad as any. " There was another case,
in the Queen's Bench, in which the air is
described by Dr. Angus Smith as the foul-
est air that he ever found above ground.
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VAN NOSTRAND'S ENGINEERING MAGAZINE.
It seems that law courts were always
famous for being filled, with foul air. In
1796, Brahman, the inventor of the
patent locks, who was giving evidence
in a Chancery suit connected with one
of James Watt's patents, complained
that he could not give his evidence
because he was " much incapacitated by
those alkalescent and morbific exhala-
tions ever consequent on large and close
assemblies," no doubt the carbonic acid
and the organic matter; and he com-
plained that the judge's attention had
" become flaccid through fatigue." This
is really because of the small amount of
air which is allowed to each person in
the building — that is to say, the small
cubic space which is available for each
person's use — and, furthermore, that the
amount of wall space is very small com-
pared with the production of carbonic
acid in the interior of the building. In
summer, when the difference between
the temperature of the inside and outside
of a building is small, it is quite possible
in a crowded room like a ball-room for
the air to be more vitiated than in win-
ter. Therefore, in theatres in summer
we may look for a greater vitiation of
the atmosphere than in winter, when
the difference between outside and inside
temperature is much greater. Acting
upon this, last year I made some experi-
ments at the two Italian Operas, Cov-
ent Garden and Drury Lane, and from
several experiments made in each case, I
found the following numbers: April
28th, Covent Garden amphitheatre,
amount, 22*5 in 10,000 of air, near what
is called a ventilator, although the air
which was admitted was not pure, it
was 17*6, and near an open door it was
14*8. The people in the building were
listless and gaping, and evidently want-
ing in attention somewhat, and did not
seem to be lively and animated, and
they exclaimed how delightful was the
fresh air coming in from an open door,
yet this fresh air contained 4*8 volumes
of carbonic acid in 10,000. In Drury
Lane the average of three analyses was
25'9. You must not think that because
these were taken in the upper part of
the house that down below there was
any great difference. In' a private box,
for instance, the space is so enclosed
that the air very often there is worse
than in the gallery, especially at the
back of the box. In the stalls of Cov-
ent Garden, between the acts, when the
curtain is down, the air is then very hot
and very impure. I have not made an
analysis of that, but one can feel it when
the curtain is down; the supply of fresh
air is practically cut off, because the
supply of fresh air comes from behind
the scenes, all other entrances being
carefully closed by swing doors, and
there being a great want of openings to
supply fresh air from the outside. There
is no doubt the large amount of gas
burnt in a theatre, if ventilation had free
play, would considerably facilitate the
entrance of pure air. We have heard
great complaints about public offices,
more especially the British Museum;
and last summer I made some experi-
ments on the air of an office of
which great complaints had been made,
namely, in the money-order office in
Aldersgate Street. In one room where
there were a large number of clerks, a
tolerably high room, with large windows,
the proportion was 22.2 and something
over, in fact it reached up to 25, this
being the average of two or three analy-
ses. This is as bad as a theatre. In the
same office, on another occasion, without
the gas lighted, it was 17 '6. In the
same office, with the windows open,
there were 4*2 volumes, that is to say, it
was practically the outside air. This
gives you a tolerable notion of the
amount of carbonic acid, and conse-
quently the amount of pollution in the
air in various buildings.
Now, with regard to the amount of
fresh air which is necessary for each
person. This is far more considerable
than you would imagine. The amount
of carbonic acid given off by an
average size man in an hour, from
the lungs and skin, is about 7-10ths
of a cubic foot, and if we take
it at 6-10ths we shall be below the
quantity. A good oil lamp, or a couple
of good candles, will also give 6-10ths
of a cubic foot. Therefore, a man in a
room with a lamp or two candles, gives
one and one-fifth of a cubic foot in an
hour. Now I have told you before that
the amount of allowable pollution in the
air was 6 volumes in 10,000; beyond
that the atmosphere becomes unwhole-
some. Therefore, in order to keep the
air fresh with two men in a room, or one
AIR AND VENTILATION.
115
with a lamp or two lighted candles,
would have to require this amount of
carbonic acid produced with 5,000 vol-
umes of air. He would therefore require
6,000 cubic feet of fresh air, and one
man, therefore, in occupying a bed-room
for instance, would require 3,000 cubic
feet for his own use. This is pure calcu-
lation. What does the experiment show?
In some experiments made in Paris to
determine the amount of fresh air which
should be supplied to hospitals it was
found, by pure experiment, not by cal-
culation at all, that this should be from
3,120 to 2,470 cubic feet in an hour.
Cubic feet.
Hospitals 2,120
for wounded 3,530
" for epidemics 5,300
Workshops 2,120
" for unhealthy trades 3,530
Barracks, day 1,060
night 12,410 .. 1,765
Large rooms for long meetings. . 2,120
short " .. 1,060
Schools for children 424 .. 530
" for adults 880 . . 1,060
Now, in order to get this 3,000 cubic
feet of air in an hour supplied to a large
audience in any public building, it is
absolutely necessary, as far as I know at
present, to resort to some special means
of supplying fresh air, and a very good
instance of that is afforded at the Royal
Institution. Very great care was taken,
there four or five years ago by arranging
with upright cylinders going to the roof
from under the gallery, in which gas-jets
were burnt, and passages connected with
windows which entered underneath the
seats and above the heads of the audi-
ence underneath the gallery, to admit
fresh air; but, nevertheless, on a night
when there is a large audience at the
Royal Institution the ah- is undoubtedly
bad. It is not so much, perhaps, the
contamination by the breath as by the
gas and heat — it feels extremely hot.
To estimate whether the place is close
or the air is polluted by breath, it is
necessary to enter from the outside di-
rectly. That I have not done. I have gone
in at the commencement, when the audi-
ence was arriving, and remained there
to the end. Still, there is no doubt peo-
ple complain continually about the air
in the upper part of the building being
extremely bad. There is no doubt that
not advisable to
room more than
course of an hour.
the Royal Institution, from the very fact
that such care was taken in the ventila-
tion, is far better than other buildings
of the same kind, but it shows that, in
order to supply fresh air to a building
crowded in that way, some mechanical
means must be resorted to. Such mechan-
ical means are, so far as I know, a rotat-
ing fan, which drives air forward through
pipes and distributes it to the building,
and such a rotating fan is applied in
America to the ventilation of hospitals
on a large scale. In summer, when the
air is hot, it is passed through ice to cool
it; and when in winter it is cold, it is
passed over hot- water pipes to warm it;
and so a regular supply of fresh air is
driven into the building, and allowed to
find its way out where it can. In the
Stamp Office at Somerset House, which
is below the level of the ground, this
means is resorted to, and I should imag-
ine, in consequence of their having such
a contrivance, that the air was in such a
place wholesome. In this country it is
change the ah* of a
4 to 6 times in the
It is therefore neces-
sary, generally speaking, to have a suffi-
cient supply of fresh air to begin with,
in order to prevent the air being changed
too rapidly, and it has been calculated,
as stated by Dr. Parkes in his book on
"Practical Hygiene," that from 750 to
1,000 cubic feet per head per hour is
necessary. In a crowded building where
mechanical ventilation could be resorted
$o, the air could be so warmed as to
produce no feeling of draught. I may
as well mention what this feeling of
draught is, and why it is that diffusion
through the walls is unf elt. When the
air travels at a lower rate than nineteen
inches per second, generally speaking,
that is to say, if it is not very cold, it is
unfelt. There are around us continued
currents of air pouring upwards by the
heat of the body, causing the an* sur-
rounding us to become warm and rise up
with fresh air coming against us; still
these currents we are unconscious of. It
is only by an extremely delicate instru-
ment placed under your top-coat that
these currents can be detected. Then
on a day when not a leaf is stirring, not
a ripple on the water, there are constant-
ly currents playing about; these are un-
felt, and are produced at a rate of some-
116
VAN NOSTRAND'S ENGINEERING MAGAZINE.
thing less than nineteen inches per
second. That this rate is unfelt may be
proved by passing the hand through the
air at a speed somewhat less; and, of
course, passing the hand through the air
is jnst the same as passing the air over
the hand if it were stationary.
Ventilation then may be considered,
generally speaking, as the 'passage of
fresh air to an apartment at a rate of
less than 19 inches per second, so as to
reduce the carbonic acid in the air to 6
volumes ha 10,0(X). Dr. Angus Smith,
who has done such valuable work in the
matter of air and ventilation, gives us a
means whereby we can estimate whether
the air of a room is wholesome or not,
whether the vitiation is increased to an
extent which is unwholesome, and that
is a very simple test. It consists in tak-
ing a bottle, which holds 10-J oz. of air
when the stopper is placed in the bottle.
If I blow the air into this with the bel-
lows, and then take % oz. of saturated
lime-water, the test consists of this, that
if there is more carbonic acid in the air
of that bottle than 6 in 10,000, shaking
up this ^ oz. of lime-water in it will
cause the lime-water to become turbid.
Trying the experiment with the air of
this room it becomes just turbid, and
that is all. I should not think from this
experiment that there were more than 6
volumes in 10,000. It just shows the
slightest trace of turbidity and that is
all. By taking a smaller bottle and the
same amount of lime-water the amount
of carbonic acid in the air may be told
to the extent of one volume in 10,000,
and by means of a flexible bottle and
the lime-water contained in another ap-
paratus, we may determine the amount
with some degree of accuracy.
I will pass over the determination of
the carbonic acid in the air, and I will
go to another matter, a very important
one, which is the carbonic acid in the
soil. Pettenkofer has shown that if we
take a gravelly soil, cut a piece out, and
measure the amount of water that we
can pour into it, the amount of water it
will take up will amount to one-third the
space occupied by the soil. Therefore,
the soil consists of one-third of air.
Now Boussingault has shown that the
amount of carbonic acid in the air con-
tained in the soil was very much more
than that contained in the air of the
atmosphere. He found that in a field
recently manured it amounted to 221
parts in 10,000 of ah', and in another
field 974, and in a field of carrots 98, a
vineyard 96, forest land 86, loamy sub-
soil 82, sandy subsoil 24, garden soil 36,
prairie 179. You see then that what
may be called the ground-air is highly
charged with carbonic acid. When we
warm a house by a fire it creates an up-
ward draught, and undoubtedly the air
from the soil passes into the house. If
you doubt this, a very good case to prove
it is the one Pettenkofer mentions at
Munich of a house in which there was
no gas laid on or any gas pipe within
twenty yards of the house, yet the peo-
ple in the house were poisoned by an
escape of gas. This escape from the
main traveled through the earth and
gained admission to the house. Nearer
home there has occurred a case of a still
more striking character at Southgate,
Colney Hatch, where one or two small
houses were completely wrecked in No-
vember last by an explosion of gas.
This gas was not laid on to the houses
at all, the main .passed through the
street, the houses stood back from the
street some distance; the main was
cracked, the gas traveled through the
soil, gained admission to the house, it
smelt for several days, and finally ex-
ploded one evening on a lamp being
lighted, and completely wrecked the
building. Here, then, is striking evi-
dence of gas passing through the soil.
What does this teach ? It teaches that
the air of the soil should be as far as
possible prevented from being polluted.
If the soil is polluted by a leaky drain
pipe we have that communicated to the
soil which, if it gains admission to the
house, may lead to disastrous results,
the breaking out of typhoid fever, and
those other diseases which are always
traceable to contaminated air and water,
which are fjamiliar to every one. It is
therefore highly important that this
matter should have attention called to
it. It is not at all an unusual thing in
the neighborhood of London for specu-
lating builders to build houses and make
drain -pipes which have no outlet; they
put drain-pipes below the house, which
lead nowhere; the consequence is, that
after the house is let the unfortunate
tenant is perfectly ignorant of the fact
EAILWAY GAUGES.
117
that everything which escapes by the
drain-pipes is lodged in the earth. Of
course, after a time, this cannot fail to
be found out, but frequently only when
it is too late.
Having mentioned this matter, I think
I must now conclude my paper, and I
hope sincerely that I may succeed in
drawing attention to these matters which
are undoubtedly of the highest import-
ance. In preparing my experiments, I
have to give my best thanks to my
friend, Mr. Thomson, who undertook the
trouble for me this afternoon, otherwise
I do not think I could have performed
them.
. EAILWAY GAUGES.
From "Engineering."
Under the title of " Some Notes on
the Early History of the Railway Gauge,"
Dr. William Pole has lately read a paper
in which he strongly attacks the reaction
towards narrow gauges now being so
strongly shown in all countries where
cheap railways are a necessity, and he
goes so 'far as to state his belief that
"the late official Indian narrow gauge
movement will be pointed to by posterity
as a blot on the mechanical character of
the British nation. It will not only show,
as Oxenstiern said, ' with how little wis-
dom the world is governed,' but it will
serve as an illustration, added to many
others, of how, in spite of the general
spread of scientific knowledge, the most
incomprehensible delusions may prevail."
Further, Dr. Pole, after speaking of the
introduction of the broad gauge, by
Brunei, says: "Would any one, with
this history before him, believe that a
great economical policy had been based
on the uneconomical proposal to push
the wheels closer together under a car-
riage body? Yet the records of the
past few years show that this has actu-
ally been done. It is said that a narrow
gauge is cheaper; but this argues simply
a misunderstanding of what gauge
means, and what significance it has in
railway construction." These are forci-
ble opinions, and coming from an en-
gineer of Dr. Pole's position, they merit
a reply, notwithstanding that the errors
they include have been fully shown by
the results of practical experience.
We have no intention of discussing
the historical portion of Dr. Pole's paper,
but in order to explain the matter more
clearly it would be necessary to state
briefly the steps by which Dr. Pole ar-
rives at the conclusions we have quoted.
The 4 ft. 8| in. gauge Dr. Pole states to
have been adopted from the accidental
circumstance of the Northumberland col-
liery lines being made to that gauge, and
he goes on to remark that in the earlier
rolling stock all the bodies were situated
between the wheels, and that it was not
until the traffic had been somewhat de-
veloped on the Liverpool and Manchester
Railway that bodies extending over the
wheels and axles with outside bearings
came into use. This form of vehicle Dr.
Pole characterizes as an " abnormal
type," and "inherently defective in a
mechanical point of view, and differing
essentially from that which the experi-
ence of the world in all preceding ages
had established as the proper one for
wheel carriages." According to Dr. Pole,
in fact, things were in a very bad state
when Brunei stepped in to revolutionize
matters by introducing the broad gauge.
Brunei, he asserts, intended to place the
bodies of his carriages between the
wheels and to make the latter of larger
diameter than usual with a view of
diminishing friction, and under these cir-
cumstances the width of the gauge was
determined so as to allow of placing be-
tween the wheels a private carriage,
which was the broadest article ordinarily
requiring to be transported by rail. As
a matter of fact, however, the construc-
tion of carriages which Dr. Pole terms
an " abnormal type " was, except in some
of the earlier vehicles, adopted on the
Great Western as on other lines, and
the history of this point is judiciously
referred to in the paper under notice, as
" somewhat obscure." Dr. Pole, however,
adheres to his proposition that the ordi-
118
VAN nostrand's engineering magazine.
nary type of railway carriage with out-
side bearings is mechanically wrong,
that narrow gauge railways are a mis-
take, and that the gradual disappearance
of Brunei's gauge, which he so highly
commends, has been brought about not
by any inherent defects in the gauge
itself but simply from the evils of break
of gauge which the Great Western Com-
pany had to suffer. On these points we
propose to have something to say.
In the first place, as regards the con-
struction of railway vehicles which Dr.
Pole calls " abnormal," we entirely dis-
agree from the conclusions at which he
arrives. More than four years ago, in
dealing with the stability of rolling
stock {vide vol. x., page 439), we showed
that when vehicles are " carried on bear-
ings situated inside the wheels, the re-
sistance to the overturning of the upper
part of the vehicle on the springs is
always less than that opposed to the
overturning of the whole vehicle on the
rails," and it thus follows that if the
type which Dr. Pole so admires be
adopted, the full stability due to the
width of the gauge cannot be obtained.
It also follows, as a collateral deduction
from the above fact, that with inside
bearings the springs used must be
much stiffer than with outside bearings,
to maintain the same control of the
oscillations of the body, and that hence
the outside bearings afford the means of
producing a more easily riding carriage.
Under the ordinary arrangement, too,
the bearings need be made only about
two-thirds of the diameter which would
be necessary were they placed inside the
wheels, and this, of course, proportion-
ately reduces the axle friction. A third
advantage is that by extending the body
of the wagon or carriage beyond the
wheels, a vehicle can be constructed
having a less proportion of dead weight
to paying load, than if the body was
kept between the wheels, while the
former mode of construction also enables
a greater number of passengers to be
carried per foot-length of train, and
thus enables an economy to be effected
in length of platforms at stations, etc.
Altogether theory, as well as ■ practice,
points to the ordinary type of railway
vehicle as being advantageous rather
than " abnormal," while we are unaware
of a single point of real superiority pos-
sessed by the type which Dr. Pole so
strongly advocates.
We now come to the question as to
the advantages of the narrow gauge
lines which are now being so extensively
built in almost every part of the world
where railways are known. Respecting
these lines our opinions are — as our read-
ers scarcely need to be reminded — diam-
etrically opposed to Dr. Pole's, and we
have on many occasions entered into the
matter so fully that it will only be neces-
sary for us to speak concerning the
salient points here. Dr. Pole insists that
so long as the rolling stock is made to
suit a given traffic the width of the gauge
can make no material difference in the
cost of the line, for he says, " the cost of
the permanent way must depend upon
the weight to be carried, while that of
the overworks can only be governed by
the dimensions of the loaded vehicles,
into neither of which elements does the
gauge necessarily enter." That he should
insist upon such a statement as this is,
we think, a remarkable exemplification
of his own words already quoted, " how,
in spite of the general spread of scien-
tific knowledge, the most incomprehensi-
ble delusions may prevail." We should
have thought that everybody conversant
with railway construction and working
was aware that the fact of a given traffic
having to be accommodated by no means
at once fixes the best proportions of the
rolling stock to be employed. The pro-
portions, in fact, are to a large extent de-
pendent on the gauge, and are not, as Dr.
Pole appears to suppose, dominant over
the latter. It is quite true that in some
intances the fact of certain articles hav-
ing to be transported may fix the mini-
mum width of vehicle admissible, but in
all ordinary cases the width thus de-
manded is well within that which can
be provided on such narrow gauge lines
as we advocated, and such as are being
made in India, so that this point does
not enter into the discussion. As far as
general merchandise is concerned the
proportions of the vehicle used for con-
veying it can be varied within wide
limits without introducing any practical
inconveniences. It thus by no means
follows, as Dr. Pole appears to suppose,
that to accommodate a given traffic, the
vehicles will, or ought to be, made of a
certain widtb; whatever the width of
RAILWAY GAUGES.
119
the gauge may be. On the contrary, it
will be found that for every gauge there
is a certain width of vehicle which gives
the most beneficial results as regards
proportion of dead weight to paying
load, and necessarily this width becomes
less as the gauge is reduced. This being
so, Dr. Pole's assertions about the cost
of permanent way and overworks at
once fall to the ground, for the narrower
the rolling stock the less is the weight
per foot of train, and hence the less is
the strain thrown upon the permanent
way, while, of course, with a reduced
width of wagons the less can be the
span of the over-bridges. In other
words, the adoption of a narrow gauge
enables a certain weight of train to be
distributed over a greater length of line
than would be possible with a wider
gauge, unless in the latter instance vehi-
cles of a type which may be justly
characterized as " abnormal " were em-
ployed.
Dr. Pole absolutely ignores the facili-
ties which narrow gauge lines afford
for economical management and working.
Yet these matters are quite as important
as the reduction of first cost. A reduc-
tion of the gauge is accompanied by a
reduction in the size of vehicle which
can be most profitably employed, and
hence narrow guage rolling stock is not
only more frequently run with full loads
than the stock on a wider gauge could
be, but the vehicles, whether loaded or
unloaded, are more easily handled at
stations, and thus a source of economy
is introduced, which all who have had to
do with railway management can well
appreciate. As we have pointed out on
former occasions, in fact, the lightness
and handiness of narrow gauge stock
leads to numerous sources of economy
which it is impossible to enumerate here,
but which should by this time be well
understood by all who have studied the
question.
Perhaps, however, the best answer to
Dr. Pole's assertions respecting the poli-
cy adopted by the Indian Government
regarding their new lines, is to be found
in the every-day experience now being
gained with narrow gauge railways.
Everywhere almost we find such lines
spreading. In the United States up-
wards of 2,000 miles of such lines have
already been laid, while in Canada, South
America, and our Australian colonies,
narrow gauge railways have taken deep
root. Nearer home, too, we find such
lines constructed and in course of con-
struction, in France, Germany, Italy,
Russia, Norway, and Switzerland, and
everywhere we hear good accounts of
the results obtained from them. In a
paper on the Rigi Railway, read before
the Institution of Civil Engineers in
1873, Dr. Pole remarked that, although
the railway in question " is in every re-
spect a special and exceptional line, and
intended for the very lightest character
of traffic, the Swiss with their usual
good practical sense have avoided the
foolish fallacy of narrowing the gauge;"
it, may, however, interest Dr. Pole to
know that the Swiss " with their usual
good practical sense " are not only now
building metre gauge lines, but are also
contemplating the introduction of narrow
gauge tramways. The fact is that with
very few exceptions narrow gauge lines
have one great source of attraction de-
nied to many of their more pretentious
brethren. They pay.
It was at one time considered that it
would be impossible for narrow gauge
lines to provide the engine power neces-
sary for carrying heavy loads or for
working steep gradients. This, however,
has now long been proved to be entirely
a fallacy, the Fairlie system affording
the means of placing, on even the nar-
rowest lines, really powerful locomotives.
Thus the Festinoig Railway of 1 ft. llf
in. gauge has now a Fairlie engine with
730 square feet of heating surface, while
Mr. Fairlie has built engines with 829
square feet of surface, for the Patillos
Railway, Peru, a line of 2 ft. 6 in. gauge,
and others with 1,325 square feet of sur-
face for the 3 ft. 6 in. Livny Railway,
Russia. We have merely mentioned
these out of numerous examples of nar-
row gauge Fairlie engines to show the
capabilities of the system as already
proved; but we may add that none of
these examples represent the most that
can be done on the respective gauges.
If required, Mr. Fairlie would no doubt
undertake the construction of still more
powerful loc6motives, and we may in
fact say that the capabilities of the nar-
row gauge are now practically not in
any way limited by the question of en-
I gine power. As we have frequently
120
VAN NOSTRAND'S ENGINEERING MAGAZINE.
pointed out, too, the Fairlie system and
narrow gauge lines are intimately associ-
ated in several ways, for not only does
the Fairlie system enable an engine
power to be provided to an extent
almost unattainable in any other way,
but it also enables engines to be con-
structed which are eminently adapted
for traversing the sharp curves generally
to be met with on railways where first
cost is an important consideration. This
system of locomotive in fact enables the
capabilities of narrow gauge railways to
be fully developed, and we are glad to
find that this fact is now being daily
recognized, and that the advantage of
narrow gauge are being appreciated by
those who formerly regarded it as of
very limited application, but who, throw-
ing aside prejudice, have by further in-
quiry made themselves acquainted with
the real truth of the case. In this num-
ber Dr. Pole does not at present appear
to be included.
RAILWAY ACCIDENTS.
JBy feed. chas. danvers, c. e.
From " Quarterly Journal of Science."
So much attention has of late been
given to the subject of railway accidents,
and the best means of preventing them,
and so important is it in the interest of
the public generally, that a few pages
of the "Quarterly Journal of Science"
may, with advantage, be devoted to a
consideration of how far all known and
practicable means for the mitigation of the
dangers of railway traveling have been
adopted. In investigating this question
we must refer briefly, in the first instance,
to the early history of railway legisla-
tion, with a view to trace what steps
have been taken by the Government for
the protection of travelers, prior to en-
quiry as to what action had been taken
by the railway companies themselves
with the same object.
The earliest railway or tramway Act
was passed in 1801, for the construction
of a railway from Wandsworth to Croy-
don, for " the advantage of conveying
coals, corn, and all goods and merchan-
dise to and from the metropolis and other
places." From this period new tramways
or railways were sanctioned in almost
every session. The Acts by which the
earlier railway companies were estab-
lished followed very closely, in their
general scope, the provisions which had
been applied to canal companies. The
promoters of the project were constituted
a corporation, and were authorized to
raise such money, either by shares or by
borrowing, as they required for complet-
ing their undertaking; and they were
empowered in their corporate capacity
to take lands compulsorily, and to charge
tolls at their discretion for the use of
their railway, within the limits of certain
prescribed rates, for various classes of
goods. In the Act for the Liverpool and
Manchester Railway, passed in the year
1825, and in other subsequent similar
Acts, a further provision was introduced,
that if the dividends should exceed 10
per cent, an abatement should be made
from the maximum tonnage rates of 5
per cent, on the amount thereof for each
1 per cent., which the Company might
divide over and above a dividend of 10
per cent, on its capital. In their capacity
as owners of a road, railway companies
were not intended by Parliament to have
any monopoly or preferential use of the
means of communication on their lines
of railway; on the contrary, provision
was made, in all or most of the Acts of
Incorporation, to enable all persons to
use the road on payment of certain tolls
to the company, under such regulations
as the company might make to secure
the proper and convenient use of the
railway. But no sooner were railways
worked on a large scale with locomotive
power than it was found impracticable
for the public in general to use the lines,
either with carriages or locomotive en-
gines; and the railway companies, in
order to make their undertakings re-
munerative? were compelled, with the
EAILWAY ACCIDENTS.
121
assistance of the persons who had been
previously engaged in the carrying trade
of the country, to embark in the business
of common carriers on their lines of rail-
way, and conduct the whole operation
themselves.
In consequence of the increasing num-
ber of Railway Bills annually coming
before Parliament, and the necessity of
securing consistency in private bill legis-
lation, the House of Commons, in 1837,
appointed a select committee, to which
were referred all petitions for private
bills, and it was the duty of this com-
mittee to decide how far the standing
orders had been complied with in each
case.
In 1840, another Select Committee of
the House of Commons, appointed to
report on the railway system, came to
the conclusion that the right secured to
the public by the Railway Acts, of run-
ning their engines and carriages on the
railways, was practically a dead letter.
In consequence of their recommendation
that the executive government should
be entrusted with the duty of inspecting
new lines of railway, and of exercising a
general supervision over the manner in
which the railway companies used their
powers, an Act was passed by which it
was provided that no new railway for
the conveyance of goods or passengers
should be opened without previous no-
tice to the Board of Trade, and the
Board were empowered to appoint offi-
cers to inspect all new railways. The
Board was also empowered to require,
under a penalty, that every railway
company should deliver to them returns,
in whatever form they might prescribe,
of the traffic in passengers and goods,
as well as of accidents attended with
personal injury, and a table of tolls and
rates from time to time levied on passen-
gers and goods. All by-laws already
made by companies were to be certified
to the Board, and no new ones were to
be made without its sanction. The Board
was also constituted the guardian of the
public interests, being empowered at its
discretion to certify to the law officers
of the Crown any infraction of the law,
and the law officers of the Crown were
thereupon required to take the requisite
legal proceedings. The- power which
had been conferred upon proprietors of
and adjoining railways by their private
Acts of Parliament, for making junc-
tions, was placed under the control of
the Board of Trade, with a discretion to
regulate the manner in which it should
be exercised.
In 1842, the returns of the accidents
required to be made to the Board of
Trade were extended to all cases, whether
or not they were attended with personal
injury; and in 1844 parliamentary trains
were established by law, and the powers
of the Board of Trade to compel railway
companies to comply with the law were
extended to all unauthorized proceedings
on the part of the railway companies.
In 1846 an Act was passed establishing
a Board of Commissioners of Railways,
to whom the powers possessed by the
Board of Trade were transferred; but in
1851 the Board of Commissioners was
abolished, and its powers and duties
were re-transferred to the Board of
Trade.
In 1857 a Select Committee on Acci-
dents on Railways was appointed, who
in their Report of the 25 th June, 1858,
classified the causes of accidents under
the three following heads: Inattention
of Servants; Defective Material, either
in the works or rolling stock ; and Ex-
cessive Speed. Much stress was laid by
the Committee on the necessity for
punctuality in the departure and arrival
of trains; they considered that it should
be imperative on every railway compa-
ny to establish a means of communica-
tion between guards and engine-drivers,
and that a system of telegraphic com-
munication on the lines should be en-
forced, in order that they might be
worked on the block system; and they
concluded by recommending that, with re-
spect to signals, breaks, and other pre-
cautions, such details should be left to
the management of the railway boards,
but that the Board of Trade should be
invested with further powers to enable
them the more effectually to control the
working of railways with a view to
diminishing the number of railway acci-
dents.
Bills have at various times been intro-
duced with the object of compelling
railway companies to adopt some precise
system of working, but they were not
passed; and in 1866, in a bill of this
nature, it was for the first time pro-
posed, to compel railway companies to
122
VAN NOSTRAND'S ENGINEERING MAGAZINE.
adopt a means of communication be-
tween passengers and guards, and be-
tween guards and engine-drivers of all
trains. This Bill, however, did not, at
the time, become a law, but was with-
drawn.
In 1865 a Royal Commission was ap-
pointed to enquire generally into the
subject of railways, and to report,
amongst other matters, whether, with a
due regard to the progressive extension
of the railway system, it would be prac-
ticable by means of any changes in the
laws relating to railways, "more effect-
ually to provide for securing the safe,
expeditious, punctual, and cheap transit
of passengers and merchandise upon the
said railways."
Up to this date the legislation upon
railways directed that no line should be
opened until it had first been approved
and passed by the Board of Trade In-
spectors, but after it had been once
opened for traffic the manner of working
was left entirely in the hands of the
railway company, power being, however,
reserved to the Board of Trade to cause
the railways, the engines, and the car-
riages to be inspected by their officers
whenever they might think fit, and they
might, when applied to, make regula-
tions for the safe working of the traffic
at the junction of the lines of two compa-
nies. The railway company, in under-
taking the duty of carriers, became
liable under the common law to compen-
sate persons injured, and under Lord
Campbell's Act to compensate the rela-
tives of persons killed by the company's
negligence or by that of their servants.
Thus Parliament relied upon the princi-
ple of leaving the responsibility of the
safe working of railways with the com-
panies rather than upon giving the
Board of Trade the power and duty of
interfering in the details of management.
The Royal Commission of 1865, in
their Report, expressed the opinion that
the plan of relying for the safe working
of railways upon the efficiency of the
common law and of Lord Campbell's
Act, had been more conducive to the
protection of the public than if the
Board of Trade had been empowered to
interfere in the detailed arrangements
for working the traffic. They recom-
mended, however, that, on the one hand,
railway companies should be absolutely
responsible for all injuries arising in the
conveyance of passengers, except those
due to their own negligence; and that,
on the other hand, the liability of the
railway companies be limited within a
maximum amount of compensation for
each class of fares; but that any passen-
ger should be entitled to require from
the company any additional amount of
insurance he might desire, on paying
for it according to a fixed tariff. They
also recommended that claims for com-
pensation should not be admitted unless
made within a certain period, and that
the railway companies should have the
right of medical examination of the
claimant ; and, further, that to the power
already possessed by the Board of Trade
of appointing officers to inspect railways
and rolling stock, should be added a
power for the inspecting officer to re-
quire the attendance of the officers and
servants of the company as witnesses,
and the production of books and docu-
ments bearing on enquiries directed by
the Board of Trade; and that the reports
of the inspecting officers on accidents
should be made public.
In 1870 a Select Committee of the
House of Commons was appointed to
enquire into the law and the administra-
tion of the law of compensation for acci-
dents as applied to railway companies,
and also to enquire whether any, and
what, precautions ought to be adopted
by railway companies with a view to
prevent accidents. On the second point
the Committee pointed out that on
those lines where the block system had
been adopted it had materially conduced
to the safety of the public, and they
recommended the evidence collected by
them on this subject, as well as that in
favor of the principle of the interlocking
of signals and points, and concerning
continuous breaks, to the careful consid-
eration of railway boards of directors.
Last year (1873) a Bill was introduced
into Parliament for the "Regulation of
Railways," with a view to the prevention
of accidents. This Bill had for its object
the enforcing upon all railway companies
the obligation of securing an interval of
space between trains following each
other on the same line of rails, which is
now generally effected by what is known
as the block system, and it further pro-
posed to enforce the interlocking sys-
KAILWAY ACCIDENTS.
123
tern. A Select Committee was appointed
by the House of Lords to consider this
Bill, but whilst strongly recommending
the adoption of both the block system
and the interlocking system on all im-
portant lines of railway, yet, relying on
the great exertions recently and very
generally made by different railway com-
panies to extend both systems, and other
great improvements now in progress, the
.Committee recommended that the Bill
should not then be proceeded with.
They recommended, however, that the
Board of Trade should call for such in-
formation as might enable the inspect-
ors, in their annual reports, to state
specially the progress made in their
adoption on all passenger lines, after
which, it was considered, Parliament
would be in a condition to decide wheth-
er or not it would be right to require the
further and more prompt extension of
these systems on those lines where they
might still be necessary.
Another Commission is at the present
time occupied in considering how rail-
way accidents may best be prevented,
and what legislation, if any, is desirable
on the subject in the interests of the pub-
lic at large. It will be observed that,
hitherto, the action of Parliament has
been rather to recommend and advise
than to pass coercive measurers to com-
pel railway companies to adopt improved
means for the protection of their passen-
gers. At the same time, additional
powers have been vested in the Board of
Trade from time to time for the more ef-
ficient inspection of lines open to the
public, and there can be no doubt that
the duties devolving upon that branch of
public service have hitherto been con-
ducted satisfactorily in the general inter-
ests, but it is hardly to be supposed that
its action should meet with universal ap-
probation, or, indeed, that it should be
always free from blame. It is very ob-
vious that the officers of the Board of
Trade are not in good odor with the
present President of the Institution of
Civil Engineers ; and, as his observations
may probably be taken to represent the
feelings of railway officials generally
towards them, we quote the following
remarks made by him in his inaugural
address on the 13th of January last :
" There is also a ' popular delusion '
which I think ought to be corrected.
The public believe that the various re-
commendations made to the railway
companies from time to time by the
officers of the Board of Trade, such as
the block system, interlocking of points,
&c, are really inventions of those offi-
cers, whereas the fact is that not one
of these systems or inventions, or any
new idea in connection with the workings
of railways, has ever really been sug-
gested by them.
" The railway companies also are at a
great disadvantage with the public in re-
spect to the reports which are from time
to time made by the Government inspect-
ing officers — their dictum is never ques-
tioned by the public ; and although rail-
way officers of great experience constantly
differ from those officials in the conclu-
sions at which they arrive, the railway
companies feel that any appeal against
these reports is useless, and practically
judgment is allowed to go by default.
" In making their reports, the officers
of the Board of Trade are in the position
of ex 'post facto judges, and I need hardly
point out that there is a great difference,
to use an expression of our late Presi-
dent, Mr. Hawksley, between looking in-
to the events of the week that is past,
and looking into middle of next week ;
and should the country at any time be-
come the purchasers of the railways,
these officers will soon find the difference
in their position when the responsibility
of working the lines devolves upon them.
" Captain Tyler, in his valuable Report
on Railway Accidents in 1872, says :
' Whatever be the amount of care taken,
the item of human fallibility will still
remain, and will always be the cause of
a certain number of accidents.' And he
states that in 180 cases of accidents out
of 238, 'negligence, want of care, or
mistakes of officers, were apparent.'
" This is a subject to which for years
past I have devoted a great deal of at-
tention and anxious thought, and I attach
much more importance to the item of
'human fallibility' than Captain Tyler
appears to do."
To these remarks Captain Tyler replied
as follows, in a paper read by him before
the Society of Arts in May last :
"When Mr. Harrison attributes to the
author that he does not sufficiently ap-
preciate the element of human frailty as
contributing to accidents on railways,
124
VAN NOSTRAND'S ENGINEERING MAGAZINE.
and leaves it to be understood that im-
proved arrangements will not materially
lessen the number of accidents and their
serious results, the author would venture
to reply that he estimates that cause of
accident at no more and no less than has
actually been found by experience of
many years to attach to it."
This subject also was referred to by
the Select Committee of the House of
Lords, who, in their report of last year,
remarked :
"It may be confidently stated that the
general safety of railway traveling
would be increased by the more extensive
employment of the block and of the in-
terlocking systems. Some witnesses
stated that these precautionary arrange-
ments and mechanical appliances tend to
lessen the sense of responsibility in the en-
gine drivers. Such an effect may have
been produced, but, nevertheless, the ad-
vantages resulting from the introduction
of these systems are practically admit-
ted by all the witnesses, and, in the judg-
ment of the Committee, decidedly pre-
ponderate."
We do not propose to follow up this
subject further at present, beyond re-
marking that, whilst fully admitting the
element of human frailty, which must
exist wherever the hand of man is en-
gaged, we entirely concur in the conclu-
sion arrived at by the Select Committee
of the House of Lords, that the intro-
duction of improved machanical contri-
vances for the more efficient and safe
working of railways is likely to overbal-
ance in its advantages the evils likely to
arise from the element of " human
frailty," which must be, at all times, in-
separable from their introduction.
The next subjects for consideration are
the extent to which railway passengers
are liable to accidents, and how far for-
mer risks are increased or diminished in
proportion to the number of travelers,
and to the adoption of means with a
view to their prevention. A general re-
view of the number of fatal accidents to
passengers from all causes beyond their
own control, between the years 1847 and
1873 inclusive, is contained in Captain
Tyler's General Report to the Board of
Trade on the accidents which have oc-
curred on the railways of the United
Kingdom during the year 1873, from
which the following extract is taken :
"The total number of persons record-
ed at the Board of Trade as having been
killed on railways during the year was
1372, and the number of injured was
3110. Of these, 160 persons killed, and
1750 persons injured, were passengers ;
and the remainder, 1212 killed and 1360
injured, were officials or servants of the
railway companies, or trespassers, or
others who met with accidents at level
crossings, or from miscellaneous causes.
Of the passengers, 40 were killed, and
1522 were injured,from causes beyond
their own control. The total number of
passenger-journeys having been 455,272,-
000, it follows that the proportion of
passengers killed was, in round numbers,
1 to 2,845,450, and of passengers injured
1 to 260,155 ; and that the proportions
of passengers killed and injured from
causes beyond their own control were
respectively, 1 in 11,381,800, and 1 in
299,127. This was a deorease on the
average of the number killed, and an in-
crease of the number injured, from
causes beyond their own control, in the
previous three years, in which the pro-
portions were 1 to 11,123,931 killed, and
1 to 357,000 injured. Of the officers and
servants of railway companies there, have
during the past year, in proportion to the
total number employed, as nearly as they
can be estimated(say 250,000), been killed
from all causes 1 out of 323, and injured
1 out of 213 ; but accidents to servants
do not appear, in many cases, even now
to have been reported by certain of the
railway companies, and their numbers
would, if the whole truth could be ascer-
tained, be considerably increased.
" The following statement shows the
proportion of passengers killed to pass-
enger-journeys for the three years ending
1849, the four years ending 1859, the
four years ending 1869, and the four
years 1870, 1871, 1872, and 1873,
respectively : (See table next page.)
From these figures it appears that the
average of fatal accidents for the last
four years was higher than in the similar
cycle immediately preceding ; and the
conclusion that would naturally be
formed at first thought is,that a maximum
of safety in railway traveling has been
arrived at. On a closer examination,
however, it does not in any way seem
that this is the case. No doubt traffic
RAILWAY ACCIDENTS.
125
Number of pas-
sengers killed
Number of passenger-
Proportion killed
Year.
from all causes
journeys, exclusive of
to
beyond their
journeys by season-
number carried.
own control.
ticket holders.
1847)
1848 [
1849
18561
. 36
173,158,772
1 in 4,782,188
1857 I
. 1858 f
64
557,338,326
1 in 8,708,411
1859 J
18661
1867 1
1868 f
91
1,177,646,573
1 in 12,941,170
1869 J
1870
66
336,545,399
1 in 5,099, 172 1
1871
12
375,220,754
1 in 31,268,396 1
2 ^3 '5 ^ OB
1872
24
422,874,822
1 in 17,619,784 [
P ** o _, CO
1873
40*
455,272,000
1 in 11,381,800 J
<5 oeo "
has increased on may lines in a more
rapid ratio than the development of in-
creased accommodation for such traffic.
But the accidents in 1870 were consider-
ably in excess of the proportion given in
the above table since 1856 ; but if we
omit that bad year, and take only the
average of the last three years, it will be
seen that the number of passengers
killed from all causes beyond their own
control was only 1 in 20,089,993, which
shows a considerable improvement upon
any of the earlier periods referred to.
The year 1871 was, it appears, exception-
ally free from fatal accidents ; but Cap-
tain Tyler shows that it is not desirable
to lay too much stress on the results of
working in the case of any particular
year, either as to the number of sufferers
or as to the number of accidents. More
returns of accidents than formerly have
been rendered by the companies within
the last two years. Inquiries have also
been instituted during those two years
into a greater proportion of cases, and
there is, humanly speaking, much of
chance in both. A dangerous or defec-
tive mode of working is frequently car-
ried on for a great length of time with-
out bad results, while there are accidents
and loss of life where greater precau-
tions have been adopted, or less risk is
apparently incurred. A comparatively
trifling defect may in one case lead to
much loss of life, whilst important de-
* The deaths of two of this number were not the results
of train accidents.
f ects may, in another case, be unattended
with accident.
Setting aside considerations of human-
ity, the'railway companies have a positive
and direct pecuniary interest in the
avoidance of accidents, and capital laid
out with that object in view is not likely
to be wholly unproductive. Under Lord
Campbell's Act the railway companies
are pecuniarily liable to those to whom
any injury is caused by accidents, <fcc,
on their lines, and, during the ten years
from 1848 to 1857 inclusive, there was
paid as compensation on account of pas-
sengers and goods injured on fourteen
lines of railway, no less a sum than
£414,440, or at the rate of over £40,000
a year. For the five years ending with
the year 1871, there was similarly paid
£2,348,568? of which £1,622,370 was as
compensation for personal injury, and
£726,198 as compensation for damage to
goods. These sums do not, however,
include anything on account of injury to
the servants of the railway companies,
to whom the latter are not liable by law
in the same way that they are towards
their passengers or goods traffic.
The following table shows the number
of train accidents that have formed the
subject of inquiry, and have been report-
ed on, by officers of the Board of Trade,
during the past four years. The number
of cases inquired into during the preced-
ing five years averaged 83 per annum,
upon which those for the year 1870 show
an increase of 57 per cent :
126
VAN NOSTRAND's ENGINEERING MAGAZINE.
18T0.
1871.
1872.
1873.
CAUSE OP ACCIDENT.
9
19
21
24
From engines or vehicles meeting with, or leaving the
rails in consequence of obstructions, or from defects in
connection with the permanent way or works.
10
22
17
23
From boiler explosions, failures of axles, wheels, tyres,
or from other defects in the rolling stock.
r
22
18
From collisions between engines and trains following
one another on the same line of rails, excepting at junc-
61
1
tions, stations, or sidings.
[63
91
98
From colisions within fixed signals at stations, or
sidings, &c.
18
19
32
20
From collisions at junctions.
3
2
5
3
From collisions between trains, &c. , meeting in oppo-
site directions.
1
—
—
3
From collisions at level crossings of two railroads.
14
12
34
36
From passenger-trains being wrongly turned or run into
sidings, or otherwise through facing points.
—
2
7
5
From trains entering stations at too great speed.
6
11
9
11
On inclines.
9
12
8
6
Miscellaneous.
131
171
246
247
An examination of this table will show
that the more serious classes of accidents
are evidently upon the increase, more
particularly from collisions within fixed
signals at stations or sidings, and from
passenger trains being wrongly turned,
or run into sidings, or otherwise through
facing points. But it must be observed
that the accidents are in no respect pro-
portionate to either the length of, or the
amount of traffic on, any particular line
of railway, some lines being particularly
unfortunate in this respect, while others
enjoy comparative immunity from acci-
dents. Increase of traffice, high speed,
and variations of speed, tend materially
to increased risk, to greater numbers of
accidents, and to more severe accidents
when there is insufficient accommodation
in lines and sidings, when signal and
point arrangements are defective, when
the means of securing intervals between
the trains are defective, without sufficient
break-power, without good construction
and high maintenance, and when the
appliances and apparatus are not adapted
to the exigencies of the traffic. But
when, on the other hand, the accommo-
dation is sufficient to enable the traffic
to be worked under safe conditions,
when high speed is employed only over
a good permanent way in suitable por-
tions of railway, and under proper cir-
cumstances, and when good arrange-
ments are made to preserve intervals be-
tween the trains, of whatever class, then
such extra risk may be in a great meas-
ure obviated. Some of the great railway
companies have made, and others are
making, great progress in providing the
necessary remedies. It was stated by Mr.
T. B. Farrer, in his evidence before the
Select Committee of the House of Lords
last year, that the railway companies had
then already spent upon the introduction
of the block system and the system of in-
terlocking signals, between £700,000 and
£800,000, and that they were proposing
to spend a great deal more ; on a previous
occasion, however, it had been stated be-
fore the same Committee, by Mr. J. S.Far-
mer, that, in his opinion, a great deal of
expense had been thrown away in tink-
ering at -the signals, in trying to do as
little as possible, instead of grasping
the thing comprehensively in the first
place.
However much has already been ac-
complished, a good deal yet remains to
be done, especially on certain railway
systems; and Captain Tyler expresses it
as his opinion that it is partly on ac-
count of sufficient attention not having
been paid in previous years to the vari-
ous means of safety that some of the
great railway companies now appear so
unfavorably at the head of the accident
list, and partly also because they have
found it difficult, with constantly in-
creasing traffic, simultaneously to make
RAILWAY ACCIDENTS.
127
np for past omissions and to keep up
with present requirements.
In a circular letter addressed by the
President of the Board of Trade to the
several railway companies in November,
1 873, on the subject of the great increase
in the number of railway accidents dur-
ing 1872, Mr. Chichester Fortescue re-
marked that a large proportion of these
casualties appeared to have been due to
causes within the control of the railway
companies. " If it may be contended,"
the circular goes on to state, " that the
traffic on many lines has very greatly
increased, and with it the risks of rail-'
way traveling, it is no less true that it is
within the power of the companies to
take care that the permanent way, the
rolling stock, and the station and siding
accommodation, are kept up to the re-
quirements of the traffic; that the offi-
cers and servants are sufficient in num-
ber and quality for the work to be done,
and that proper regulations for their
guidance are not only made, but en-
forced; that pains are taken to test
every reasonable invention and expedi-
ent devised for the purpose of prevent-
ing danger; and that such of those expe-
dients as experience proves to be effective
are adopted without undue delay.
" In the face of the facts collected and
analyzed by Captain Tyler, and of the
numerous accidents of the present year
(many of them the subject of Board of
Trade inquiries) it is difficult to suppose
that such is the case.
"There can indeed be no doubt that
methods of working and mechanical
.contrivances, the value of which has
been thoroughly ascertained, have been
too slowly introduced, and that there is
great reason to believe that sufficient
provision has not been made for the safe
working of the increased traffic by the
enlargement or re-arrangement of sta-
tions and sidings, and the laying down
of additional lines of rail.
" But whatever may be thought of
these and other causes as contributing
to the result, the present insecurity of
railway traveling imposes upon the rail-
way companies the grave responsibility
of finding appropriate remedies for so
great an evil."
On the subject of the frequent un-
punctuality of trains it was remarked,
"The inconvenience, vexation, and loss
caused to passengers by this breach of
the conditions upon which the companies
profess to carry them, constitute in
themselves a s^ious subject of com-
plaint. But the evil arising from un-
punctuality does not end here. The
surface of the line is disarranged; the
chances of accident are multiplied; the
trains are foreed, in order to make up
for lost time, to travel at excessive speed
through complicated stations, or under
other circumstances where such traveling
may be equally dangerous."
It is further remarked that the returns
of accidents to railway servants show a
lamentable number of casualties, often
fatal, in proportion to the numbers em-
ployed; and, finally, a hope is expressed
that the railway companies themselves
" will make every effort to meet the rea-
sonable demands of the public and of
Parliament."
The Board of Trade, as the branch
of the Government which has to look
after the interest of the public in
respect to railway traveling, for which
purpose it has been invested with
special powers, could not with any
degree of propriety have passed over,
without some special notice, the alarm-
ing increase in the number of railway
accidents recorded in 1872, which had
increased nearly 44 per cent, over 1871,
88 per cent, over 1870, and 196 per
cent over 1869. It is not proposed to
consider, separately, the replies to this
circular which were sent to the Board of
Trade, as the remarks which they con-*
tained with reference to the principal
causes of accident prevailing on rail-
ways, will be noticed further on under
the different headings to which they re-
spectively belong.
The means of safety which the acci-
dents occurring last year show to be re-
quired, are thus given in the last General
Report to the Board of Trade:
1. The judicious selection, training,
and supervision of officers and servants,
and the preservation of good discipline.
2. Maintenance in high condition of
the permanent way.
3. Good design, construction, and ma-
terial of axles.
4. The application of tyre fastenings
which will prevent the tyres from fiying
off the wheels in the event of fracture.
128
VAN NOSTRAND's ENGINEERING MAGAZINE.
5. Improved coupling of vehicles in
trains.
6. Signal and point arrangements with
modern improvements,* including con-
centration and interlocking of the signal
and point levers, and locking-bolts and
locking-bars for facing points.
7. Safety points to goods or siding
connections with passenger lines.
8. Increased use of the telegraph,
with block-telegraph systems for securing
intervals of space instead of illusory in-
tervals of time only between trains.
9. Sufficient siding accommodation for
the collection, distribution, and working
of goods traffic, so that goods trains
may be shunted and marshalled inde-
pendently, and kept out of the way of
passenger trains, and may not encumber
and endanger the traffic on the main
lines.
10. Continuous breaks, to be worked
by the engine-drivers as well as the
guards, as occasion may require.
We propose to consider these several
means for providing increased security
to railway traffic under the following
headings, viz. — 1. Efficiency of Staff. 2.
Maintenance of Permanent Way. 3.
Maintenance of Rolling Stock. 4. Sig-
nals and Points. 5. Telegraph, and the
Block System. 6. Siding Accommoda-
tion. 7. Break Power,
1. Efficiency of Staff. — It will be
readily understood that, all mechanical
appliances for ensuring safety being
perfect, the efficiency, both as regards
strength of establishment and individual
intelligence, on the part of the railway
staff is yet necessary in order to secure
freedom from accident and danger.
Even under the most perfect organization,
however, the fallibility of human nature
must ever be a bar to the attainment of
absolute security, but the risk may be
lessened to the last practical limit by
the maintenance of a fully efficient staff,
and the strict enforcement of all regula-
tions laid down for their guidance. In a
paper on " Railway Accidents," read be-
fore the Institution of Civil Engineers
as far back as April, 1862, Mr. James
Brunlees, the author, observed that the
negligence of servants, their payment,
and their hours of working, were matters
of the greatest importance, and he re-
marked that most of the accidents
caused by negligence might be traced to
ignorance or to inefficiency. The wages
usually given by railway companies were
too small to command the services of
men of intelligence, steadiness, and self-
reliance, and, in consequence, inferior
men were employed, who were incapable
of appreciating the importance and ne-
cessity of executing their duty with
promptness and exactitude. In the offi-
cial report to the Board of Trade on
railway accidents for the year 1870,Cap-
tain Tyler remarked, after enumerating
the accidents of the year under their
respective headings: "Accidents from
all the above causes are more or less pre-
ventible, except in so far as it will never
be possible, under the best arrangements,
altogether to avoid accidents from negli-
gence or mistakes on the part of em-
ployees, although it is practicable, under
good arrangements and systems, and
with good discipline, very much to re-
duce their number."
In the year 1871, out of 171 investi-
gated accidents, there had been in 121
cases of negligence, want of care, or
neglect of servants; in 1872, out of 238
cases, 180 were due to negligence or
mistakes of officers or servants; and in
1873, out of 241 accidents, a similar
negligence was apparent in 182 cases.
Whatever be the means and appli-
ances provided, or the amount of care
taken, the item of human fallibility
will always be the cause of a certain
number of accidents. But the number
of accidents from this cause, as was re-
marked by Captain Tyler in his report
for 1873, may be very much reduced by
" improvements in regulations and dis-
cipline, by greater care in the selection,
training, payment, and employment of
competent men in sufficient numbers and
for reasonable hours, and by providing
them with the requisite siding and other
accommodation, with proper signal and
point apparatus, with the best means of
securing intervals between trains, with
sufficient break-power, and with other
necessary appliances." It has been argued
that railway servants are apt to become
more careless in the use of these im-
provements, in consequence of the extra
security which they are believed to
afford; but, whilst Captain Tyler re-
marks that by the results of more ex-
RAILWAY ACCIDENTS.
129
tended experience this argument has re-
ceived further confutation, Mr. Harrison,
the President of the Institution of Civil
Engineers, and no mean authority on
railway matters, stated, in his inaugural
address, that there was an undoubted
tendency on the part of engine - men
and other railway servants to believe
that all these arrangements of the block
system and additional signals do, in fact,
provide for their safety, and that conse-
quently they do not keep the same look
out, or use the same care that they
would do on a line apparently less pro-
tected, "and that this is the case," he
remarked, "observation and inquiry have
clearly demonstrated."
Here, then, we find two leading au-
thorities at issue in regard to a state-
ment of fact, and it is, of course, very
difficult to draw a fair conclusion be-
tween the two. The result of Mr. Harri-
son's experience seems to prove that, at
present, railway servants have not be-
come sufficiently experienced in respect
to the true value of signals, and other
means of safety on railways, but there
is surely reason to hope that, as a body,
they' possess sufficient intelligence to
enable them in time to appreciate more
fully the extent to which these safeguards
are valuable, and how much also depends
upon thek individual discretion.
In respect to enforcing discipline, Mr.
Harrison observes that the difficulty is
becoming constantly greater, as dismissal
is no longer a punishment, when employ-
ment can at once be had elsewhere; and
a reprimand is constantly met with the
reply, "Oh! very well, I'll go." This
gentleman has found that nothing at-
taches men more to the service of a
railway company than giving them com-
fortable cottages, with gardens to culti-
vate.
The efficiency of a staff on a railway
depends mainly upon three circum-
stances: First, the selection of none but
respectable and tolerably educated men;
secondly, the establishment of a fixed
code of rules for their guidance, and
seeing that those rules are strictly en-
forced; and, thirdly, the maintenance
of an efficient number of men to do the
required work; the payment of liberal
wages, so as to keep them- in the service;
the holding out of prospects of promo-
tion to the most efficient; and the proper
Vol. XIII.— No. 2—9
treatment of them whilst in the ser-
vice.
No doubt all modern improvements
on railway working tend to increase the
expense to the railway companies, but
this is a matter for which there is ap-
parently no remedy. " The question of
the effect of the labor market on rail-
ways, both in their construction and
working," says Mr. Harrison, "has come
forcibly home to every one connected
with them. It is not too much to say
that all new works are now costing from
30 to 40 per cent, more than they did a
few years ago, and nearly double the
time is required to complete them."
As will be shown further on, the
adoption of the block system on all lines
will necessitate a considerable increase of
staff for working it, and with these addi-
tional elements of " human frailty "
there will evidently exist an increase in
the numbers of those to whom the safety
of the traveling public will be entrusted,
and increased safety can therefore only
be expected to result if the rules laid
down for the guidance of the companies'
servants are, in the first instance, judi-
ciously framed, and afterwards rigidly
enforced.
2. Maintenance of Permanent Way. —
The accidents caused by defects in per-
manent way are, happily, not nearly so
numerous as they were in former years.
The art of constructing railways, in the
first instance, and of properly maintain-
ing them afterwards, is so much better
understood now than formerly, that ac-
cidents arising from defects in its ob-
servance would be a great slur upon the
professional officers of any company. In
the year 1854, thirteen accidents oc-
curred from the defective condition or
neglect of the permanent way. In the
following year thirty-one cases arose
from the same causes, but in the year
1856 there were fewer accidents of this
description, which fact maybe attributed
to the greater attention given by engi-
neers to the permanent way, and to the
introduction of the fished joint, and of
other improved methods of connecting
rails. In the year 1857 twenty accidents
were caused by the neglect, or imperfect
condition, of the permanent way; in four
of these the permanent way had been
neglected, and in five it had been con-
130
VAN NOSTRAND'S ENGINEERING MAGAZINE.
structed in a defective manner. In 1S58,
twenty-nine accidents, and in 1859 four-
teen accidents, were due to the state of
the permanent way.
In commenting on this class of railway
accidents, due to permanent way defects,
which occurred during 1870, Captain
Tyler stated that onlj* nine were attrib-
utable to the conditions of the way and
works, or to obstructions on the perma-
nent way, etc. " This," he observed, " is
a great improvement upon former years,
when, say ten years ago, 16 per cent, of
railway accidents were caused principally
by defects of permanent way; and the
improvement is due, partly to the in-
creased strength in some cases of rails
and chairs, partly to placing the sleepers
in some cases nearer together, and espe-
cially to the disuse of wooden trenails
for attaching the chairs to the sleepers,
and to the now almost universal employ-
ment of fish-joints for fastening the ends
of the rails together." As to the remedy
suggested for this class of accidents, it
is remarked that next in importance to
proper maintenance, and even as part of
it, is the question of discipline amongst
those employed in repairs, with a view
to ensure, as far as possible, that due
warning shall be given to engine-drivers
when a rail has to be taken out, while
the road is being lifted, or whenever the
line is not in a fit condition to be run
over at speed.
Twenty-six accidents occurred in 1871
owing to defects of construction. These
defects, it was then pointed out, were
not as promptly corrected as they ought
to have been, as new materials were
supplied, on many lines of railway; each
company, or each individual officer, wait-
ing too often to buy his own experience,
and profiting too little by the experience
of other companies. Defects of main-
tenance, which appeared in nineteen
cases,, occurred partly from the over-work
of materials, and partly from the want
of more careful supervision, and of more
careful record and comparison, from
which much valuable information might
be obtained. The number of accidents
due to defective construction of road or
works was four in 1872, and six in 1873,
and to defective maintenance of the
same, sixteen in 1872, and twenty-four
in 1873.
It may perhaps be considered that
forty accidents in one year, upon all the
railways in the United Kingdom, due to
defective construction or maintenance,
is hardly above the number that might
be expected to occur from such causes,
considering the vast amount of traffic
which now takes place in the neighbor-
hood, more particularly, of large towns
and cities, but it must be remembered
that these constitute a class of accident
which is preventible by the exercise of
due care on the part of the permanent
way staff, and proper supervision during
construction. It is, therefore, one which
should not be seen in the official returns,
unless accompanied by some such causes
as exceptional floods, or other reasons to
show that they were not occasioned by
any laxity of duty or neglect of ordinary
precautions on the part of the railway
company or their officials.
Maintenance of Moiling Stock. — With
regard to locomotives, instances do rarely
occur — and they were more common in
former than in recent years — of boiler
explosions, due in some instances to
want of proper care in the selection of
water for their use, and in others, to a
faulty mode of staying the boiler. These
causes of accident are to be avoided by
frequent inspection, by which the earliest
intimation of any deterioration may be
obtained, and the employment of weak-
ened or worn-out boilers be discontinued.
During the seven years from 1854 to
1860 twenty-one locomotives exploded,
but in the annual returns to the Board
of Trade only two accidents from this
cause are stated to have taken place in
1870, and two in 1873 ; no record of a
similar accident appearing in the two in-
tervening years.
The most common accidents to rolling
stock are the breaking of the axles and
wheel tyres. These cases may be traced
generally to one or other of the follow-
ing causes : sometimes they occur in the
winter months, owing possibly, in some
degree, to the rigid state of the perma-
nent way in frosty weather ; some are
due to the use of bad iron or steel, and
others to defects either in the welding of,
or in the mode of attaching, the tyres of
wheels. The existence of flaws in either
axles or tyres may completely escape de-
tection until they are discovered upon
the occurrence of an accident, and such
RAILWAY ACCIDENTS.
131
cases must be included amongst the risks
which cannot be foreseen or avoided.
The high speed at which trains travel
as a general rule must subject both tyres
and axles to very severe blows and jerks,
especially when passing over points, or
portions of line that are out of repair,
and uneven, and it is in such cases that
flaws or cracks are most likely to result
in a complete fracture. " There is no
satisfactory test," said Captain Tyler, in
his report for 1870, "to which axles can
be subjected from time to time in the
course of running, as far as is known, by
which flaws can be detected." With re-
gard to fracture of tyres, it was stated
in the same report that in two cases the
tyre was attached to the wheel by means
of rivets through holes bored in the
tyre, and it was remarked that the " old
system of boring holes through the tyres
is essentially a vicious one, and is par-
ticularly undesirable in the case of steel
tyres. It affords no security in the event
of fracture, and even leads to increased
risk of fracture, in consequence of the
weakening of the tyre at the sides of the
rivet holes.
In 1871 there were twenty-two acci-
dents of this class, in which three per-
sons were killed and thirty-four were in-
jured ; in 1872 there were seventeen
accidents, occasioning the death of two
passengers and five servants of compa-
nies, and injury to forty passengers and
eight servants of companies, whilst in
1873 there were twenty-three accidents
owing to the same causes, killing ten
passengers and two servants of compa-
nies, and injuring fifty-four passengers
and seventeen servants of companies.
The chief methods recommended for
adoption with a view to avoiding acci-
dents from the breaking of tyres, consist
in the use of improved modes of fasten-
ing them to the rims, so as to prevent
them from flying off the wheel. They
may fail from the brittle nature of the
material, or from defects of manufacture,
or from being too tightly shrunk on the
wheel, and they have frequently failed
from one of these causes, or from a com-
bination of them. The danger consists,
not in the fracture, or in the tyre becom-
ing divided, whilst running, into two or
more parts, but in the probability of the
tyre, which is, or ought to be, in a state
of tension on the wheel, flying suddenly
and violently from it when fracture oc-
curs, and this danger is greater with
steel than with iron tyres.
3. Signals and Points. — During the
seven years from 1854 to I860 inclusive,
as many as eighty-eight accidents hap-
pened from the use of improper or in-
efficient signals. Accidents have been
caused by the total want of signals, es-
pecially at sidings, others have arisen
from their defective form, or from their
bad position. Many accidents have oc-
curred in connection with distance sig-
nals; in some cases they have been placed
so near to the station that the engine-
driver has been unable to stop within
the space allowed. It was observed by
Captain Tyler in 1870, that out of sixty-
one collisions, independent of the colli-
sions at junctions or level crossings,
thirty-one, or more than half of them,
were due to defective arrangements with
regard to signals or points, but that in
twenty-eight cases out of these negli-
gence was combined with the defects,
and that the latter contributed more or
less to the negligence ; and out of eight-
een collisions at junctions there were
ten cases in which defective signal and
point arrangements were the cause. In
1871 there were fifty-three acciderfts
caused by defective signal and point ar-
rangements, or want of locking appar-
atus ; in 1872 the number of accidents
due to similar causes was seventy-one,
and last year it was seventy-eight, so
that this cause of accident would appear
to be growing rapidly in importance.
When trains were few, and the speed
at which they traveled was moderate, a
comparatively crude method of signal-
ing sufficiently answered every purpose;
with the increase of trains, the complica-
tions of junctions, and the greater diffi-
culty that consequently existed in con-
trolling a number of signals at any one
point, it became necessary to place all
the signals and point levers in or around
the signal cabins; and, in order to afford
a better view to the signal man, the
cabins were raised to a greater or less
height above the ground, and placed in
convenient situations, according to local
circumstances. But even then, when the
control was more conveniently placed
in the hands of one man, there was still,
as the levers in or near a cabin became
132
VAN NOSTRAND'S ENGINEERING MAGAZINE.
more numerous, a liability to mistake,
from the signalman pulling over a wrong
lever ; or the levers were fastened over
by blocks of wood, which the signalman
forgot to remove ; and to prevent such
mistakes, and serious accidents resulting
from them, it became further necessary
to interlock the levers with one another.
By 1860 many improvements had been
introduced upon the interlocking system,
and the inspecting officers of the Board
of Trade began to insist on the use of
locking apparatus at the junctions of
new branches with existing lines.
By the application of locking and
other apparatus it is possible to prevent
nearly all accidents from collision occur-
ring, in the ordinary way of working, in
consequence of any mistake of the sig-
nalman. Conflicts between signals, and
conflicts between points and signals, may
alike be avoided ; and a good combina-
tion of locking-bar and bolt may be
made to insure that the facing points
are completely over before the proper
signal is lowered, and may also prevent
them from being moved during the pas-
sage of a train. It is, of course, impos-
sible to provide against all the contin-
gencies which may arise — such as, in cer-
tain cases, against the absolute neglect
of ^drivers to pay attention to the signals
made to them ; or such as a signalman,
when two trains are running towards a
junction at one time, setting his points
and lowering his signals first for one of
them, and then altering them and pre-
paring for the second train, without al-
lowing time for the first train to stop
short of the junction. But provision
may be made, and is made to some ex-
tent, even for the contingency of an en-
gine-driver neglecting to obey signals.
In a paper recently read before the In-
stitution of Civil Engineers, by Mr. R.
C. Rapier, a detailed description of sig-
nals and points was given, besides an
account of different methods of inter-
locking the two, so as to avoid accidents
which might occur in the event of wrong
signaling. It would be impossible to
follow out that paper in detail here, but
we may briefly state that it was there
shown that the mere connection of
switches and signals was not sufficient,
but that effective interlocking required
the movement of the switches to be
completed before the alteration of the
signals could be made, and vice versa;
whilst, as regards facing-points, it was
stated that, although it was desirable to
avoid tlrem as much as possible on a line
of light traffic, the use of facing-points,
properly controlled, might be made one
of the greatest safeguards where trains
were frequent, aud traveled at different
rates of speed.
5. Telegraph and the Block System. —
In two papers on " Railway Accidents,"
by Mr. Brunlees and by Captain Galton,
read at the Institution of Civil Engineers
in 1862, it was deduced from statistical
tables that the great majority of acci-
dents were attributable to preventible
causes, and that, of these, 27 per cent,
were due to the absence of the electric
telegraph. The advantages of the tele-
graph in connection with the working of
railways were dealt with in an able
paper by Mr. W. II. Preece, which was
read at the Institution of Civil Engineers
as far back as January, 1863, and al-
though all the views expressed by him
on the subject at that time have not met
everywhere with approval or adoption,
the system generally has come to be
recognized as absolutely necessary for
the safe working of any line of railway,
and it forms a most important element
in the now universally adopted block
system.
The first attempt of a block system
introduced on railways was by maintain-
ing a presumed time interval between
trains; this plan, however, failed, because
those intervals could not in practice be
observed; and the permissive system for
reducing the time intervals by the aid
of the telegraph, and sending trains
timed to travel, and capable of traveling,
at various speeds, one after another, into
the sections, with a caution to each, may
also be considered to have failed, because
it does not afford sufficient protection to
the traffic. Under these time systems
collisions have occurred from engine-
drivers slackening their speed to avoid
collision with trains in front of them,
and being run into by trains behind
them. The greater the variety of speed
between the trains, the more does the
weakness of such systems become ap-
parent.
The proposal to divide the line of rail-
way into telegraphic sections, and thus
RAILWAY ACCIDENTS.
133
to preserve space intervals between
trains, was made by Mr. (now Sir Wil-
liam) Cooke, as far back as 1842, and
was first practised, it is believed, on a
portion of what is now the Great Eastern
Railway, in 1844; and, subsequently, a
train telegraph system was established
on portions of the London and North-
Western Railway. This latter, however,
was not a block system, or a space sys-
tem, but a time system worked with the
aid of telegraph instruments, and it is
now known as the permissive system.
As regards the block system, there are
many descriptions of instruments for
working it, and various rules and regula-
tions applicable to it on different lines of
railway. The main principle involved is
simply by the division of a line into
block sections, and allowing no engine or
train to enter a block section until the
previous engine has quitted it, to pre-
serve an absolute interval of space be-
tween engines and trains. This may be
done mechanically or electrically. Any
means of communication with which the
signalmen may be provided will enable
them to inform one another of the ap-
proach of a train, of its entrance into a
block section at one end, and of its exit
from that block section at the other end.
Mr. Harrison, the President of the In-
stitution of Civil Engineers, has stated
that the block system will, as soon as ,it
is possible to complete the necessary
works, be introduced throughout the
whole of the railways in England. It
was stated by Mr. Farrar, before the
Select Committee of the House of Lords
last year, that the railway companies
had already spent upon introducing the
block system, and the system of inter-
locking signals, between £700,000 and
£800,000, and they were proposing to
spend a great deal more. Besides this
expense there is a considerable annual
cost to be incurred in working those sys-
tems; the increased cost of the staff alone
is estimated for the Great Eastern Rail-
way at £13,860, and on the Midland at
£130,000 per annum. In the case of the
North Eastern Railway it is calculated
that on the completion of the block sys-
tem, the number of signalmen will be
increased from 500 to 2,000. Mr., Rapier,
in his paper to which we have already
referred, shows that the probable cost of
the interlocking and block system on
fourteen of the principal railways would
be about { per cent, on the whole cost
of the lines, and that then their carrying
power might be so increased that three
times as many trains could be run on
the block system as without it, and with
greater safety. The probable cost of
maintaining the block system was stated
to be about 2^ per cent, on the traffic re-
ceipts, and this comparative percentage
was less on the lines which had a great
number of points to protect than on
some of the light traffic railways.
6. /Siding Accommodation.— It was
pointed out in the Report to the Board
of Trade on Accidents that occurred
during 1871, that collisions at stations
often occurred from the want of accom-
modation at the stations or sidings, pas-
senger lines being unduly obstructed
from the want of sidings in which to
place slow or stopping trains, or in which
shunting may be performed. The same
deficiency of accommodation may also
be the indirect cause of collisions on the
line between stations, when, for instance,
from the want of siding accommodation,
a slower train is despatched in advance
of a faster one, without a sufficient inter-
val between them to allow of its pro-
ceeding forward to the next place of
refuge before it is overtaken, and it is
stated that the want of improvement in,
and addition to, the siding accommoda-
tion, combined with the want of modern
appliances for working the points and
signals from suitable cabins, and inter-
terlocking the levers with one another,
and of telegraph-working for assisting
in protecting an obstructed station, have
principally to answer not only for the
accidents themselves, but also for the
negligence of the servants by which
those accidents were more or less directly
occasioned.
7. Brake Power. — The subject of brake
power is t one of especial importance,
many lives and much property being
hourly dependent, in a greater or less
degree, on the power and efficient state
of the brakes. It has been found that
most of the collisions which have occur-
red might have been prevented had
those in charge of the trains posses-
sed the power of stopping within a
few hundred yards. This is more par-
134
VAN NOSTRANO'S ENGINEERING MAGAZINE.
ticularly necessary on account of the
high speeds and heavy trains now adopt-
ed on all lines. It is thei*efore essential
that there should he ample brake power
to each train, and, whatever system
may be adopted, it should be powerful,
simple, and capable of being applied in
the shortest possible time. On certain
railways, where the necessities or con-
venience of the companies have been the
means of inducing more rapid improve-
ments in this respect, systems of continu-
ous brakes have for many years been in
successful operation ; and the experi-
ence of these lines has left no doubt of
the value of such systems of brakes.
Amongst the simpler means of providing
extra brake power are : increasing the
numbers of guards and of brake vehicles;
enabling a guard or brakesman to apply
the brakes of two adjacent vehicles;
allowing the guards and brakesmen to
walk through the trains, and to apply the
brakes of the various vehicles provided
with them ; or by such a system as may
enable a guard from his own van to
apply the brakes of several vehicles, in
which may be combined an economy in
guards with efficiency in brake power.
In the use of any good system of this
description, it becomes unnecessary to
skid the wheels of brake-vehicles, and
flat places in the wheel tyers are thus
avoided. Perhaps the most perfect sys-
tem of continuous brakes yet introduced
is that which enables the engine driver
to control the train, and by means of
compressed air to apply all the brakes
at once without the development of any
manual exertion.
The limit of space to which we are
necessarily confined for a single article
has prevented any detailed account of
the various methods of intercommunica-
tion in trains, which, by the Regulation
of Railways Act of 186S, is directed to
be provided in every train carrying pas-
sengers and traveling more than twenty
miles without stopping, or of the several
other minor arrangements suggested or
introduced, with the view of more effec-
tually securing the safety of passengers.
With the adoption of the improved
methods of interlocking signals and
points, and of the block system, no
doubt very considerable addition is made
to the safety of travelers, but the com-
panies are thereby put to great addition-
al expense, both in first cost and for sub-
sequent maintenance, for which the only
return they can look to is an increased,
immunity from accidents. To insure
absolute security is not, however, pos-
sible, by the adoption of any means
hitherto suggested. The introduction of
the block system necessitates the main-
tenance of a considerably increased staff
of signalers, and at the same time it in-
troduces so many additional elements of
human fallibility, whose liability to err
can only to a limited extent be guarded
against by the employment only of com-
petent men, and the strict enforcement
of such rules and regulations as it may,
in each case, be considered advisable to
frame for their guidance.
THE FUTURE OF ARCHITECTURE.
From "The Builder."
Recent discussions have shown that
there is no desire on the part of the pro-
fession to disguise the defects, the de-
merits and the failures, which have in so
large a measure exhibited themselves in
connection with our modern architecture,
and the system to which we are indebted
for our architects. The main practical
conclusion we have now to face is that
the production of our architecture has
passed into the hands of an immense
multitude throughout the country, of
whom it is impossible to say that they
are the fittest minds for the task they
have undertaken, or, that if so, there is
any guarantee of their qualifications.
This is a condition of things with which
it is impossible immediately to deal; any
amelioration must be gradual, progres-
sive and prospective. No system of
compulsory examinations could be set
up, or the absolute necessity of a diploma
before practice enforced, as things now
are ; and we fear that the offer of volun-
tary examination, and the advantages
which might accrue in professional
THE FUTURE OF ARCHITECTURE.
135
status by being fortified by such a guar-
antee would be responded to a very
slight extent. Hence, as we have said,
any remedial measures must be regarded
chiefly in their prospective aspect.
What we have now to determine is,
whether we can fairly and safely hope
that there are elements in the present
condition of things, which will, if slow-
ly, yet surely, work their own cure. In
the present intermingling and jostling,
as it were, of engineer, builder, and
architect on the same field, may it be
hoped that the gradual improvement of
public taste, and a higher tone in the
patronage upon which architecture de-
pends, will eventuate in a demand
which will be unable to tolerate that
which now passes for sufficiently good
architecture, and in the end so far elim-
inate the bad, that false, mediocre, and
pretentious work will sink to its level,
and that which the true architect can
alone supply meet with its fitting place ?
We are very distinctly of opinion that
it is fallacious to indulge such a hope.
It must be a fact within the knowledge
of all who have thought upon fine art in
any of its branches, be it architecture,
painting, sculpture, music, or poetry,
that "taste" is a most variable quality,
and grows by that which it feeds upon.
Illustrations innumerable might be given
as to this, but we will confine ourselves
to a single cognate instance. Can there
be a question that, even among minds of
an average range of culture and suscept-
ibility to aesthetic influence, that after
being accustomed to a low type of art,
say in architecture, and perfectly satis-
fied with this, because knowing no higher
or better, the sight of indubitably finer
buildings would at once raise the taste,
and render that before tolerated with
complaisance almost insufferable. Now,
this we take to be the key of the whole
question of an advance in the public
taste as to art, and it decides at once
what we believe must be found to be the
truest ground upon which any hope can
be built, that the " architecture of the
future " will prove any positive advance
upon what is now in its main extent a
somewhat mongrel and unsatisfying state
of things. The public taste can become
debauched or perverted by showy, pre-
tentious work, which will not bear in-
vestigation upon any principles of true
architecture ; and which, if capable of
startling and creating a " sensation," will
not answer to that one criterion of true
art, it sufficing to afford an abiding source
of pleasure. All this character of art is
increasingly abundant around us, for evi-
dence of which we have only to point to
the majority of new edifices which arise
in the process of rebuilding now so rap-
idly going on. The issue of all this can-
not be such a purifying and ennobling of
public taste and art-patronage as will
lead to the production of works which
will stand the test of lasting admiration,
but rather their degradation, and will
leave few precedents to posterity such
as the thoughtful, noble works of Greek
and Mediaeval times have been to subse-
quent ages. How, then, are these ten-
dencies to be corrected and the founda-
tion laid for a pure and noble system of
art-culture and development ? While
our architects, or the large body who
undertake our architectural works, are
either incapable of anything better, or
persist in pandering to a false taste,
there can be no improvement, and the
present conditions of patronage are such
that the chances are that the meretri-
cious will outbid a higher and truer class
of art. Nor will improvement come, as
some fondly imagine, by a dissemination
among all classes of some knowledge of
the principles and practice of art. The
utmost that can be done in this way will
go so little towards forming a correct
taste that it cannot be taken into reckon-
ing with what we have stated to be the
practical means which creates, fosters
and maintains true taste in art, viz., the
exhibition of instances of such noble
works as gradually, if not at once, make
themselves felt, and adjust the standard
of what is satisfying against inferior and
ignoble work. The consideration of this
question has often been before us, and
we can only resort to what we have al-
ready stated, that, in the present condi-
tion of English architecture, the admit-
ted failure of the pupil-system, the im-
possibility of enforcing a system of ex-
aminations and degrees, and the fact
that our present architecture is in the
hands of such a numerous band of prac-
titioners and aspirants, there is no im-
mediate prospect of the application of
any means which can act as a direct
remedy. But there is a prosgieetive one,
136
VAN NOSTRAND'S ENGINEERING MAGAZINE.
and this we think, to all who give the
subject a candid and thoughtful atten-
tion in its present aspects and bearings,
will be found to consist in the establish-
ment of architectural colleges. These
would provide an arena for the combined
and sustained study of architecture in
all its fulness as a fine art unaffected by
the chance influences of misapplied pat-
ronage and misinformed public taste to
which our architects are now necessarily
subject, and, if rightly organized, would
attract only that class of minds which
find in architecture an expression of the
art-faculty with which they are endowed.
The cultivation of any art beyond the
limits of those who can enter upon it
with some sort of original creative
faculty is a mistake and waste of effort,
and in modern times has given us that
plethora of mediocrity in nearly all the
fine arts which has been their bane and
misfortune. But architectural colleges
of the nature we have in view, would
send forth trained bands of men agreed
upon the common principles at the base
of all architectural practice in varying
constructive modes and the unity of
decorative effects ; which, as matters of
ascertained truth could not be diverged
from, as now, at the dictate of any ca-
price ; while leaving a full field for the
exercise of that individuality and orig-
inality which must ever form a consider-
able factor in all true art.
It is comparatively easy to point out
the defects of our present architecture
and the system which promotes them,
and, by a converse process, to arrive at
what might be regarded as an ideal
condition of things, which might well
be taken to be such a state of the public
taste as could not tolerate the exhibition
of bad architecture ; and hence the ne-
cessity that our architects should be only
those who could satisfy such a high de-
mand. But, as we have seen, the culti-
vation of the public taste is the direct
product of that which is placed before
it, and higher results can only be attain-
ed by beginning with those in any age
and nation best calculated to be the pur-
veyors of art to those who have it not.
There is one all-important point in re-
gard to architecture which applies with
less force to the other fine arts. An
architectural work, whether we will or
not, must come under our notice, and
must exercise an influence from which
we cannot escape, either for good or
evil, in the elevation or lowering of our
taste. Herein lies the raison d'etre for
seeking to confine the production of our
architecture to the best minds and hands;
and, after the fullest consideration of
the whole subject, in view of the actual
condition of things amongst us, there
seems nothing which offers any prospect
of a remedy other than the combining
of the best contemporary genius and
talent in the study of architecture in
such a form as shall be able so to take
the lead that the public will not be long
in judging what are the true art-jn-o-
ducts and what are not, and in rendering
honor and aid to those alone entitled to
deserve them. A system of architectural
colleges effecting this result would soon
winnow the chaff from the wheat, and
be able to dispense all those distinctions
that are now wanting in the architectural
profession.
We cannot but regard the present as
a time of crisis in the history of archi-
tecture in this country, and though we
have before in a detailed manner pointed
out the place and special value of some-
thing of an architectural collegiate sys-
tem for the satisfactory cultivation of
the art, and the formation of a genuine
architectural profession in the midst of
the divided heterogeneous influences of
the present time, we would again com-
mend this aspect of the subject to the
earnest attention of our thoughtful pro-
fessional readers. Art now stands in a
different relation to society to what it
did in any former time ; we cannot re-
store old conditions, but must meet the
new ones as best we may, and the two
points which have now to be conciliated,
are the providing scope for the best art-
faculty amongst us, and such a cultiva-
tion of the public taste as shall reduce
patronage of the inferior and mediocre
to a minimum. A well-organized sys-
tem of colleges, whether affiliated to the
universities or not, would effect the one,
and general art-congresses in their public
and popular aspects would do not a little
in effecting the other. It is to be hoped
that the admirable bequest of Chantrey
for the encouragement of the highest
art in painting and sculpture may meet
with some imitator in the interests of
BREECIILOADING ORDNANCE.
137
architecture ; a similar sum in trust in
the hands of a few of our most devoted
and distinguished architects and connois-
seurs would go a long way towards set-
ting on foot an influence upon our archi-
tecture such as the present mercantile
and fictitious repute notions which gov-
ern its patronage can never afford.
BREECHLOADING ORDNANCE.
Prom "Engineering."
In a recent communication to the
Times, through Mr. Alfred Longsdon,
Herr Friedrich Krupp, of Essen, has
contributed some valuable information
upon the subject of cast steel breech-
loading guns, information which no one
was in a position to supply but himself,
the largest private maker of ordnance in
the world. The main object of this let-
ter was to throw some light on the con-
fused notions existing as to the powers
of resistance of cast steel guns, and the
reliability of the breech mechanism em-
ployed. With respect to the rumors
that in the course of the Franco-German
war 200 field pieces failed, we are as-
sured that not one gun burst during the
whole of the campaign on the German
side, which was supplied wholly from
the works at Essen, while the breech
mechanism in all cases showed its com-
plete efficiency, and not a single failure
of it is recorded.
Mr. Longsdon next, taking wider
ground, gives us statistics as to the fail-
ures which have taken place among the
13,000 steel guns manufactured by the
magnificent establishment he represents.
These failures, he assures us, are limited
to seventeen. Out of this extremely
small number eleven may be fairly
thrown out of consideration; they were
imperfect guns as far as the breechload-
ing mechanism was concerned, having
been made, tested, and destroyed before
the present highly efficient system of
breechloading had been adopted. Of
the remaining six guns Mr. Longsdon
gives us a record as follows:
In 1865 a 9-in. gun burst explosively
in Russia after the 410th round. This
gun was a converted muzzleloader, and
failed under excessive charges.
In 1866 a second 9-in. gun burst explo-
sively in Russia after the 56 th round.
In 1869 an 8-in. gun burst explosively
in Berlin after the 650th round.
In 1871 an 11 -in. gun burst at Fort
Constantine .
In 1872 a 15-pounder burst in Berlin
after 557 rounds.
Mr. Longsdon has, however, omitted
to mention several other failures of his
guns, which we may add to the above
list. We take them from a paper read
by Major Haig before the Royal Artil-
lery Institution.
In 1865 a Krupp 9f-inch steel gun
burst with a moderate charge of powder,
a Prussian committee attributing the
failure to inferiority of the metal.
In the same year a 9^-in. gun of
Krupp's steel burst in Russia at the
66th round.
In the same year an 8^-in. similar gun
burst at the 96th round.
In 1866 a Krupp field gun burst ex-
plosively at Berlin, killing three cadets.
In 1866, during the Austro-Prussian
war, six Prussian steel field guns burst.
In January, 1867, a 7-in. Krupp gun
burst at the second round of proof at
Woolwich.
In the same year a 4-pounder burst at
Tegal, near Berlin.
In 1868 an 8-in. Krupp gun burst on
board a Russian frigate very destruct-
ively, killing and wounding in all 12
men.
In 1872 an 11 -in. Krupp gun burst at
the chase, and blew about 3 ft. off the
muzzle.
The correctness of the above list is
easy of verification, and it is somewhat
to be regretted that Mr. Longsdon
should have overlooked these important
instances of dangerous failures, as they
modify considerably the inferences to be
drawn from his letter. In statistics of
this kind nothing is so necessary as un-
assailable accuracy; and we should be
138
VAN NOSTRAND'S ENGINEERING MAGAZINE.
glad to learn that Major Haig's state-
ments are incorrect, although we have
not the slightest doubt that the failures
enumerated by him did take place, and
the value of Mr. Longsdon's communi-
cation to the Times will lose all its value
if we find that the assurances it contains
are unreliable. And before accepting
the assurance that no Krupp field guns
failed during the Franco-German war,
we are obliged to hesitate, because since
the publication of Mr. Longsdon's letter,
the public is assurred that in numerous
instances the Krupp field guns have
burst during that period.
One correspondent, replying to Mr.
Longsdon's letter, states that in 1871 he
was assurred by an officer on the Head-
quarters staff of the German army, that
out of 70 long breechloading 24-pound-
ers, 36 became unserviceable during 15
days' firing, and that had the bombard-
ment been continued for another week,
the German batteries would have been
silenced owing to failure at the breech.
Again on the Loire and in Brittany 24
field guns became unserviceable, chiefly
through their own fire. A second writer
goes further and maintains that about
200 field guns were wholly or partially
disabled, two or three through the ene-
my's fire, and the rest through defects
in the breech 'mechanism and bursting of
shells in the bore. It is only fair to
state, however, that these damaging alle-
gations are advanced anonymously, and
require corroboration.
We have to assume, therefore, despite
Mr. Longsdon's assurances to the con-
trary, that a considerable number of ex-
plosive failures of Krupp guns have
taken place; but we would call attention
to the fact already recorded by us, that
none of them are proved to have failed
by reason of the breech mechanism (after
it had attained its present form), but
through the unreliability of the metal
itself.
From the experience thus gained it
may be fairly assumed that the steel
employed in the heavy ordnance on the
Continent is not so reliable as the steel
and iron used in combination in our
Woolwich guns. A steel gun may show
very high powers of endurance, as evi-
denced by many admirable examples of
Krupp's work, but it is impossible to be
absolutely sure of the absence of any
flaw or other unseen element of weak-
ness, and when it does yield, it almost
certainly yields with violence. Sir Joseph
Whitworth claims, and indeed has shown
by numerous experiments, that the homo-
geneous metal he manufactures is entirely
reliable, that it exhibits very high powers
of resistance, and when forced to yield by
the overwhelming nature of the powder
charge it does not break with violence.
But for all practical use to this country
the employment of this metal has not
gone beyond the stage of experiment,
and we fail to understand why it has
not been tested in the A tube of one of
our large Woolwich guns. The Wool-
wich authorities are, we feel sure, anx-
ious to adopt superior materials when-
ever possible, and, therefore, they can
scarcely be responsible for not having
tried a metal, which is, according to the
high authority of Sir Joseph Whitworth,
far superior to any that has ever before
been employed.
But even with the materials at their
disposal the guns made at Woolwich
show no such annals of explosive failure
as do those of Essen manufacture. In-
deed, the great merit of our heavy
ordnance is its almost perfect non-liabil-
ity to burst explosively, but that it
yields gradually, giving timely warning
of approaching failure. The admirable
combination and arrangement of mate-
rial used in the Woolwioh guns is
equalled nowhere, and in our present
state of knowledge cannot be surpassed,
and the reasoning in the Text-Book of
the Construction aud Manufacture of
Rifled Ordnance, published in 1872,
holds equally good to-day. " Steel from
its hardness, high tensile strength, and
freedom from flaws and defects, is better
suited than wrought iron for the inner
barrel of a gun, while its brittleness and
uncertainty render it unsuitable for the
exterior portions. The construction
adopted in the service is, therefore,
founded on correct principles, as far as
the materials and their arrangements are
concerned, and the correctness of the
principles has been proved by twelve
years' experience, during which period
thousands of guns have been manufact-
ured and issued, and in no one instance
has a gun burst explosively on service,
nor has a single life been sacrificed." Of
the ordnance of no other great power in
BREECTILOADING ORDNANCE.
139
the world can this be said, and whether
we compare our guns with the composite
cast iron and steel structures of France,
the steel guns of Germany and Russia,
or the obsolete cast iron pieces of the
United States, our superiority of design,
of materials, and of workmanship, is as
marked as it is reassuring. That re-
forms may have to be made in our mode
of rifling, and that possibly, nay proba-
bly, we shall follow the practice of Con-
tinental nations, and abandon muzzle in
favor of breechloading for large calibres,
does not alter the main fact of the supe-
riority of our heavy guns.
The durability of the breechloading
system, which we have described and
illustrated on previous occasions, has, as
we have stated, been called into question
by the correspondents to the Times,
whose letters was called forth in reply
to Mr. Longsdon's communication. The
evidence on this point, however, is very
vague, and on the other hand there is
very powerful testimony in favor of the
system. To apply it to one of our heavy
guns will be (if such a decision be ar-
rived at) but a small matter, and we
shall then have ample opportunity of
judging for ourselves of the actual
merits of the mechanism as carried out
at Woolwich.
At the close of his letter to the Times
Mr. Longsdon refers -to the claims of
Mr. L. W. Broadwell, of Carlsruhe, to
the invention of the breechloading me-
chanism associated with Mr. Krupp's
name, and as we have on previous occa-
sions referred to the same subject, his
remarks have a special interest for us.
But as Mr. Longsdon has favored us
with a communicttion touching the same
question, and dealing with it in much
detail, we propose only to make a passing
reference to the matter now, and to defer
our criticism of the letter addressed to
ourselves until Mr. Broadwell himself
has been allowed time to reply.
Mr. .Krupp, writing by Mr. Longsdon,
accedes to Mr. Broadwell the invention
of a detail originally connected with the
system, a detail obsoletf indeed, but
which at the time was of considerable
importance. " To Mr. Broadwell be-
longs the merit of inserting the ring in
the face of the breech block, a very useful
invention." The italics are our own.
This detail was patented by Mr. Broad-
well in 1861, yet in 1862 we find precise-
ly similar rings inserted in the breech
blocks shown in Mr. Krupp's specifica-
tion. Thus while a clear acknowledg-
ment is made of the fact that Mr. Broad-
well was the originator of the idea for
placing the ring in the face of the breech
block, endorsing our own statement, we
have no explanation why the same detail
was patented by Mr. Krupp more than
a year after.
But we are assured that the " Broad-
well ring " is a misnomer, it " wrongly
goes by his name," and should, by infer-
ence, be called the Krupp ring. Refer-
ence must be made here, we presume,
to the perfected form of ring, patented
by Mr. Broadwell in 1865, and improved
subsequently. Yet in Mr. Krupp's spec-
ification dated February, 1865, two
months before that of Mr. Broadwell's
just referred to, we only find drawings
of the ring inserted in the face of the
breech block, the " very useful modifica-
tion," the merit of which belongs to Mr.
Broadwell. In the latter gentleman's
specification dated April, 1865, the first
arrangement of a specially formed ring
fitting in a suitable channel in the bore
of the gun, and bearing at the back upon
a circular plate in a recess in the breech
block, is shown. For many months be-
fore this patent was applied for, Mr.
Broadwell had been in St. Petersburg,
discussing his plans for breechloading
ordnance with the Minister of War, and
it was while there that he introduced
this improvement on his original idea.
In July, 1865, about three months after
his application for a patent, the Russian
Government had accepted his system,
with a formal declaration of which the
following is a translation. " After numer-
ous experiments made by the Imperial
Russian Government in the gas check
ring, the invention of Mr. L. W. Broad-
well, citizen of the United States, this
ring has been recognized as perfectly
attaining its object of preventing the
gases from the burning powder to escape
through the transverse opening in the
breech, through which the closing me-
chanism is introduced, and it is in con-
sequence of these highly satisfactory re-
sults that the said Broadwell ring has
been introduced in the Imperial Artillery,
for use in cast-steel breechloading guns.
(Signed) Barantzoff, Aide-de-Camp Gen-
140
VAN NOSTRAND S ENGINEERING MAGAZINE.
eral." Thus, while Mr. Krupp freely
acknowledges the originality of . Mr.
Broadwell's insertion of the ring in the
face of the breech block, dates and un-
questionable authority award him the
undoubted merit of the improved ring,
universally known by his name.
"We have dwelt at some length upon
this point, having been led to do so by
the remark we have quoted from Mr.
Longsdon's letter to the Times, and here
we leave the subject for the present.
We would, however, take this oppor-
tunity of assuring Herr Krupp and Mr.
Longsdon that the only object we have
in view, is to arrive at, and place on
record the exact truth connected with
this interesting question.
ENGLISH LIGHT-HOUSES.
From " Illustrated Washington Chronicle."
Without question the noblest monu-
ments of civilization are those created to
promote the happiness and protect the
lives of people. It has been justly ob-
served that a government, which guar-
antees unto its citizens unrestrained free-
dom, and neglects to provide the safe-
guards that insure the enjoyment of life,
is far inferior to that which, though ex-
ercising a proper and even severe firm-
ness in the administration of its laws,
uses the means at its command to in-
crease the safety and consequently the
prosperity of those it governs.
For proof of this we need but glance
at the respective conditions of two dif-
ferent classes of nations. Those which
have acknowledged the importance of
securing the welfare of their inhabitants
by a wise system of public benefits, and
the governments which have practically
allowed the affairs of the people to take
care of themselves. •
Of the public benefits referred to there
is none greater than that which insures
the safety of the mariner — the light-
house. Without it commerce would
ever remain dwarfed in its proportions ;
for the perils of the deep, unless lessened
by these humane contrivances, would
prove too appalling for those hardy
enough to brave its mitigated dangers.
The countries which have paid the most
attention to this important matter are
those that have attained the highest
position in the commercial scale. It may
be asserted that light-houses were con-
structed by these nations because the
safety of their vessels depended upon
their existence. But it may be assumed
with equal certainty on the other hand
that a nation with harbors difficult of
access, and unprovided with the warnings
necessary for the security of ships in ap-
proaching or departing, can never become
a great maritime power, for the reason
that circumstances combine to prevent
its growth in that direction.
This fact has been recognized since
the birth of enterprise, although it was
reserved for the moderns to bring the
light-house system to its present com-
plete and efficient condition. Foremost
among the nations that have distinguish-
ed themselves in the erection of these
valuable assistants to navigation are
France, England, Scotland, and the
United States. The peculiar conforma-
tion of the English coast rendered the
construction of many of her light-hruses
an imperative necessity ; without them
it would have been impossible to create
or preserve after having created, the
vast navy of vessels bearing her flag
that find their way to and from her ports
every day in the year.
The growth of the light-house system
of the countries mentioned to its present
effectiveness has not been precipitate.
It is the result of centuries of patient
work, fortified by a continued determina-
tion to achieve excellence in this direc-
tion.
In this number of the Chronicle we
give illustrations of a few of the most
prominent light-houses of England. We
are mainly indebted for the accompany-
ing descriptions to an interesting public
document embodying the results of Maj.
Elliot's corps of engineers, United States
army, tour through Europe, made for
the purpose of examining and reporting
ENGLISH LIGHT-HOUSES.
141
upon the light-house systems of foreign
nations. At the time of the first appear-
ance of the report we took occasion to
refer to it as a document worthy the
most careful study on account of the
quantity and value of the carefully-pre-
pared information it contained, but as
the work is inaccessible to the general
public we reproduce such illustrations
and exti'acts as may prove most enter-
taining. We regret that limited space
precludes our copying more extensively,
for we seldom come across a public
document from which so many and
valuable extracts can be made.
The Roman Pharos, now one of the
most precious relics of ancient England,
is situated within the walls of the Castle
of Dover. The antiquity of this monu-
ment no doubt exceeds that of any
light-house in Great Britain. It has not
been used since the Conquest as a warn-
ing tower to mariners. From the time
of its erection, which was supposed to
have been during the reign of the Em-
peror Claudius, about A. D. 44, up to
the period of the invasion by the Con-
querors, large fires of wood and coal
were maintained upon it. This method
was the earliest adopted to guide sailors,
and it finally gave way to the reflector,
which was in turn supplanted by that
triumph of skill, the Fresnel lens. The
Pharos is built of brick, of a light red
color, about fourteen inches in length
and not more than one and a half inches
thick, but little more than the thickness
of the joints, which are filled with a
mortar composed of lime and finely-
powdered brick. Its preservation is
doubtless owing to the circumstance that
the tower was converted into a belfry
for the church of St. Mary, and was
surrounded by walls of stone, which
have nearly succumbed to the action of
the elements, and have exposed the old
Roman work.
The great electric light at Souter
Point, three miles below the mouth of
the River Tyne, is a modern scientific
triumph. Its location is such as to pre-
sent serious, obstacles to the effective
construction of a proper guide to marin-
ers owing to the smoke from the cities
and towns on the river, including New-
castle, combining with the frequent fogs,
but these have been overcome in a great
measure by the introduction of a light
which sends over the North Sea its
flashes, each of which is equal in inten-
sity to the combined light of eight hun-
dred thousand candles. The lenticular
apparatus is of the finest possible work-
manship, and utilizes every ray of light
generated by the electrical machines in
the tower.
The Outer Fame or Longstone Light-
house, better known to the public as the
home of Grace Darling, is situated at
the mouth of the Tweed. It is the most
northerly of the sea lights of England,
on the shore of the North Sea, and is
in plain view from the light at St. Alb's
Head, the first of the Scottish lights.
It is a rock light-house, and its peculiar
construction is well illustrated in our
engraving. The sea rolls with great
violence in the vicinity, and for this
reason it was found necessary to sur-
round the tower with high walls to pro-
tect it from the encroachments of the
waves in time of storm. The daring act
of Grace Darling in rescuing nine men
from the wrecked vessel Forfarshire,
when she struck Hawkin's Reef, must
ever throw around this spot a poetic
glamor. The house that sheltered hero-
ism of this kind must always be interest-
ing to those who have a sympathetic
heart in their bosoms.
The Eddystone Light-house, off the
coast of Devonshire, is famous for its
great strength. The first light-house on
the Eddystone was completed in 1698.
Its existence was brief, however, as it
was destroyed in a violent storm in 1703.
The keepers and the builder lost their
lives by the catastrophe. A second
light-house was constructed herein 1709,
which was destroyed by fire in 1755.
The present Eddystone was commenced
by John Smeaton in 1756, and completed
in 1759. It is a marvel of solidity and
strength. • The material employed in its
construction is stone. The joints are
dovetailed, rendering it simply impos-
sible to move one stone without displac-
ing the rest. This has proved the model
for all light-houses subsequently erected,
except in immaterial details. The science
of illumination as applied to the Eddy-
stone was far behind the science of con-
struction, and while Smeaton sprang at
once from the prejudice of his time to a
full conception of the true principles
which should govern the construction of
142
VA1ST nostrand's engineering magazine.
a work of this character, it remained
lighted for many years as at first, by
"twenty-four candles burning at 07ice,
five whereof weighed two pounds." The
quaint expression in italics are extracted
from Smeaton's narrative of the build-
ing of the Eddystone Light-house. Re-
flectors were not introduced until early
in the present century, and in 1845 these
in turn gave way to a second order Fres-
nellens, the beam from which, with its
Douglass burner, is equal to 4,650 can-
dles.
This was the first catadioptric ap-
paratus ever constructed.
The Wolf Rock Light, ten miles from
Land's End, was commenced in 1862,
and its construction finished in 1869. It
is built on a rock two feet below high
water. This rock for centuries was the
dread of mariners, as in violent weather
the sea sweeps completely over it. But
since the erection of the staunch house
it has been shorn of all its terrors, and
that which was once a serious evil is now
converted into a positive good, the loca-
tion and its distance from the land ren-
dering it a most valuable guide for en-
trance into the English Channel. There
is no light-house in existence, however,
that has cost more labor than this. The
fury of the elements in the neighborhood
is such as to render work impossible for
long periods. To illustrate this, in con-
structing a day -beacon on this rock in
five years only seventy days were suffi-
ciently calm to permit work. The re-
mainder of the time the weather was too
boisterous to allow a stroke of work to
be performed. The rock is completely
submerged at high water, and is but
little larger than the base of the tower,
forty-one feet eight inches. The tower
is one hundred and sixteen feet high,
and solid from the base to the height of
thirty-nine feet. The thickness of the
walls at the doorway is seven feet nine
and a half inches. Four keepers are
employed to take charge of the light,
and three of these are constantly on
duty.
The off man is supposed to spend
four weeks on the mainland with his
family, but it frequently happens that
eight weeks elapse before a landing can
be effected. The difficulty of reaching
the lighthouse and entering it is graphi-
cally described by Major Elliot, who
visited it on his tour, and the description
carries the conviction that the feat is one
attended with no small hazard, as can be
well understood from the engraving. The
derrick employed for landing, except
when in use, is taken down and fastened
in deep channels in the rock ; otherwise
it would be swept away by the sea. The
light is an excellent one, and gives out
alternate red and white flashes.
The South Stock Light-house, at the
extreme westerly point of Holyhead, the
extremity of Anglese, is remarkable for
the ingenious contrivance which has
been adopted to obviate the drawback
of its elevated position. A sliding light
has been constructed, which is made to
ascend or descend, as the exigency de-
mands. By this means when the fog
clouds hang over the land and obscure
the light of the tower a light is run
down to the foot of the cliff, and there
gives warning to avoid the dangerous
point.
In conclusion we cannot refrain from
remarking that France and our own
Government have done much to add se-
curity to commerce. In fact, the French
nation to-day stands practically ahead of
either England or the United States.
"We have merely selected the light-houses
mentioned because they are the more
striking of those found in Major Elliot's
book. We regret, however, that the
brevity of the article will not allow us to
refer to some of the lights of France
and other countries visited by him.
Axle Boxes. — Mr. J. A. Longridge,
of Clapham, has patented some improve-
ments in axle boxes for locomotive and
other railway vehicles. The invention
consists in dispensing with the so-called
" rolling brass." Mr. Longridge makes
the cheeks or flanges on the axle box
in which the axle guides or horns work
so as to present two convex surfaces to
the axle guides or horns, instead of a
parallel groove as hitherto, the narrow-
est part of the groove being in the
centre line of the bearing, and widened
out above and below.
— London Mining Journal.
MANUFACTURE OF BESSEMER STEEL TN BELGIUM.
143
ON THE MANUFACTURE OF BESSEMER STEEL IN BELGIUM.*
By M. JULIEN DEBY, C.E., Brussels.
Prom "Engineering."
The members of the Iron and Steel
Institute of Great Britain were the first
to promulgate the economic doctrine
that it is more to the benefit of the man-
ufacturer and of the trader in general to
exchange freely the results of practice
and of experience, than to lock up their
proceedings from fellow-workers, and to
live on hereditary secrets.
I am happy to have it in my power to
affirm that this great idea, worthy of the
century, is rapidly extending its benefi-
cial influence beyond the contracted
limits of the United Kingdom.
In America, Belgium, Germany, and
even in France, most workshops of in-
dustry are now thrown open to the in-
spection of competitors, with a generosi-
ty which, a few years back, was quite
unheard of.
As a slight proof of the truth of the
above assertion, I come before you this
day with a full statement of what our
Bessemer Steel Works, in Belgium, are
now doing, and of how they a*re doing it.
M. E. Sadoine, the able director of
the John Cockerill Works, at Seraing,
at my request, has given me full leave
to divulge to the members of this Insti-
tute the whole of the results obtained at
his new works, without any restrictions
whatever, as to what I may communi-
cate.
I shall, in consequence, proceed, in as
few words as possible, to exhibit a con-
densed summary of the most important
facts which I think may interest you.
At Seraing, the iron is most success-
fully and regularly run direct from the
blast furnace into the converters — a
most economical process, which, to my
knowledge, has not, as yet, been put
into practice in Great Britain, but which
I believe ought to become universal.
Belgium lays no claim whatever to
originality in the matter of this direct
process. As early as 1857, the Swedish
works had used it, and they continue to
do so to this day, adding iron to the
charge when the production of the fur-
* Kead before the Iron and Steel Institute.
nace is insufficient. In 1863, the same
process was introduced into the Styrian
Works, of Turrach, and in 1864, into
those of Heft, in Carinthia.*
In 1864, the Neuberg Company, in
Styria, applied it also, and this Com-
pany, as well as that of Heft, have since
that period considerably enlarged their
works on the same basis.
In 1867, Terre Noire, in France, em-
ployed the direct run from the furnace,
and, if I am not mistaken, the Creusot
has also lately adopted the same princi-
ple.
The new steel works, at Seraing, con-
stitute one of the most important de-
partments of that extensive establish-
ment. Very few in Europe, if any, are
better organized at the present time for
the economical transformation of iron
ore into steel on a large scale.
The whole plant was devised, and the
plans put into execution, by the com-
bined efforts of two intelligent young
engineers of the company, MM. Greiner
and Philippart, to whose kindness I owe
to have been able to examine minutely
all details, and to have had access to
official documents, from whence I have
derived most of the figures contained in
this paper.
The foundation-stone of the steel
works of Seraing was laid in March,
1873, and on the 1st of February, 1S74,
the first blow was made in the Bessemer
converters.
In order to simplify the subject, I
shall proceed methodically and follow
the ores in their successive transforma-
tion:
1. Into pig iron in the blast furnace.
2. Into steel ingots in the Bessemer
converters.
3. Into rails, tyres, axles, etc., in the
forge.
But, before doing so, I must give a
short account of the plant and of its
distribution.
* These works were fully described as early as 1S66,
by M. Habets, of Liege, from official documents in the
Revue Universellc dea Mints, vol. xx., p. 273, where the
advantages of the process were enumerated.
144
VAN NOSTRAND'S ENGINEERING MAGAZINE.
When the whole works are completed,
they will comprise four blast furnaces
(of which two are already finished) united
by bridges, and between which are
placed atmospheric lifts.
Each furnace is furnished with four
Whitwell stoves placed hi a square,
forming thus two parallel rows of eight
stoves each.
The principal dimensions of the blast
furnaces are as follows:
Metres. Feet.
Diameter of hearth 1.60 = 5.248
" bosh 5 = 16.40
top 3.50 = 11.48
Total height 18.50 = 60
Inclination of boshes 67£ deg.
Capacity. . 225 cubic metres=7,942 cubic feet.
Three blast engines of the special verti-
cal type of Seraing, so well known on
the Continent, and of which 123 are now
in operation in various places, furnish
the necessary blast, at a pressure which
attains 30 centimetres or 12 in. of mer-
cury.
The blowing cylinders of the engines
have a diameter of 3 metres, or 9.84 ft.,
and a stroke of 2.44 metres, or 1 ft.
The steam cylinders are on the Woolf
condenser principle.
The normal number of revolutions of
the engines is 13 per minute. This fur-
nishes 400 cubic metres, or 14,120 cubic
feet of blast, the quantity needed for the
combustion of 120 metric tons of coke
in 24 hours.
To the right and left of the blowing
engines are situated the mixing sheds
for ore, and outside of these again are
the pumping engines for the whole of
the hydraulic apparatus of the establish-
ment.
The sheds, where the charges of ore
are prepared, are supplied with hydraulic
lifts, which raise the ore to the proper
height, and allow of its being thrown
into separate boxes or compartments,
where an intimate mixture of raw mate-
rial can be easily effected.
In front, and to the north, is placed a
group of boilers, made from Bessemer
steel plate, 1.60 metres, or 5,248 feet in
diameter, and 15 metres, or 49 feet in
length. They each carry a large re-
heater 3.28 feet in diameter, and 49 feet
in length below them. The boilers are
heated by the escaped gases from the
blast furnaces.
On the south side, the blast furnaces
are situated alongside the Bessemer
foundry, which is divided into three
separate compartments by a series of
cast-iron columns.
The first compartment comprises the
pig bed, and also receives the ladles and
the hydraulic lifts, which carry the mol-
ten metal from the furnaces to the con-
verters.
The second compartment contains the
cupolas, where the re-smelting of the pig
iron is effected when at any time or
from any cause it is thought advisable
to work by the old process.
The third compartment comprises the
converter compartment. Here we find
six converters, two to each pit, receiving
alternately the iron from the furnace or
from the cupolas as the case may be,
these last being furnished with hot air
receivers for keeping the liquid metal
hot.
Parallel with these buildings, and on
the south side, are situated the blast en-
gines for the converters, the pumps and
the accumulators having, to the right
and to the left, a group of eight boilers
each, of exactly the same make as those
employed for the blast furnace engines.
The Bessemer blast engines belong to
the class constructed as a specialty by
the Seraing Works, and were designed
by M. Kraft, the well - known chief-
engineer of the Cockerill Company, and
whose name must also be honorably
attached to the whole mechanical de-
partment of the steel works. These en-
gines are of the compound vertical
type, realizing a very great economy
in fuel. The consumption of coal being
only If kilogs., or 2| lbs., per indicat-
ed horse power per hour. We next
come to the rolling mill, the length of
which is 82 metres, or 270 ft., and which
comprises two divisions, each 18 metres,
or 59 ft., wide, and united by a row of
columns 33 ft. in height.
In the first division are placed six
large sized Ponsard and Bicheroux fur-
naces, whose bottom measures 4.50 by
5 metres,or about 12 ft. by 16 ft., and are
sufficient to hold the ingots needed for
the two rail mills situated in the next or
third compartment.
The first, or blooming mill, has two
pair of 30-in. rolls, and is actuated by a
reversible engine running 45 turns per
MANUFACTURE OF BESSEMER STEEL TN BELGIUM.
145
minute by means of gearing. This has
a separate engine for the condenser.
The steam cylinders are 32 in. in
diameter, and have 4 ft. stroke, the
pinions being in proportion of 1 to 2 J.
The second or finishing mill, has two
housings with 24-in. rolls, and is worked
by a direct-acting reversible engine run-
ning 80 to 90 revolutions per minute.
This engine has two steam cylinders 40
in. in diameter, and acts directly on a
crank from 12 in. to 14 in. in diameter,
placed on the axis at the end of the
combination.
Special condensers are applied to this
engine in order to avoid the inevitable
counter-pressure so prejudicial to the
working of engines of this class. As a
complement to the rolling mill, a special
rail-finishing shop is established, which
will contain all the most modern and
improved appliances for the purposes
required. All the buildings of the works
are simple, light, and airy, iron being
largely used in their construction. They
constitute a very harmonious and sym-
metrical whole.
I. — Blast Furnace Practice.
As an example of the working of the
new plant, we cannot do better than
transcribe the results obtained in furnace
No. 1, during each week of the months
of March and April last. These are as
follows :
1875.
Metric tons.
March 1 to 7.... 417
759
((
7 " 14 .
. 424
771
218
(«
14 " 21..
. 415
773
183
c«
21 " 28. .
. 475
910
184
II
28 " Apr.
4 468
913
208
April
4 " 11..
.. 459
869
198
n
11 " 18..
. . 455
868
172
Weekly average . . . 445
838
211 370
360
369
433
434
449
447
196 409
The mean composition of the charges
was as follows:
Coke 1650 kilogs.=3630 lbs. Eng. avdp.
Ore 3100 " =6820 " "
Limestone. 725 " =1595 " "
The ores specially employed were Al-
gerian and Spanish, and the mixture
consisted of:
Vol. XIII— No. 2— 19,
Water 6.50
Carbonic acid 2.50
Silica 15.00
Alumina 4.00
Lime., 3.00
Magnesia 1.50
Oxide of iron 64.00. . . .Iron 45.08
Oxide of manganese .. . 4.25 Mang. 3.00
Sulphur 0 10
Phosphoric acid 0.075
99.925
The practical product being 49 per
cent, of pig iron.
The proportion of limestone added
was 23.50 per cent. The coke was all
made in Appolt ovens, and was very
regular in quality, leaving from 8 to 10
per cent, of ash.
With the above mixture the iron ob-
tained contained on an average:
Silicon 2.25
Carbon 4.50
Sulphur 0.04
Phosphorus 0.06
Manganese 3.75
Iron..... 89.40
100.00
A considerable percentage of slag was
produced. This slag is generally of a
white color with a greenish tinge, and
falls promptly to dust when exposed to
the air. Its composition is as follows :
Silica 37.00
Alumina 13. 50
Lime 43.00
Magnesia 1.50
Oxide of iron 0.59
Manganese 3.50
Sulphur 1.25
100.25
The preceding figures show that the con-
sumption of coke has never exceeded
110 lb. to the 100 lb. of iron produced.
This good result is attributable to the
great care taken throughout the whole
of the metallurgical processes, and to
the high heat, 600 deg. Centigrade, main-
tained in the blast.
It is also interesting to note what be-
comes of the reduced oxide of manga-
nese which was contained in the charge
of mixed ores. Of this, two-thirds are
found in the pig iron and one-third go
into the slas:.
146
VAN NOSTRAND'S ENGINEERING MAGAZINE.
II. — The Bessemer Foundry.
The molten metal is, immediately it
has run from the blast furnace into the
tilt-ladle, taken to the converters by
means of hydraulic lifts and the station-
ary bridge on which it is carried on rails.
It is weighed in a very simple manner
while on the lift, by means of the indica-
tions of an ordinary pressure gauge
placed in communication with the water
in the hydraulic cylinder of the lift.
No inconvenience is suffered if the
iron be left for even one and a half
hours in the ladle, beyond the presence
of a small solid bottom, which can be re-
melted afterwards in one of the cupolas.
The whole operation of conversion of
iron into steel lasts from 15 to 22 min-
utes.
In the middle of the decarburation,
from 10 to 25 per cent, of rail ends are
added, the quantity varying according
to the temperature of the bath.
The most remarkable fact connected
with the whole process at Seraing is
that no spiegel whatever is introduced
into the converter at the end of the
blow, it having been found that the iron
contained sufficient manganese to render
this addition quite useless.
As soon as the bands of the spectro-
scope have all disappeared, the slag is
essayed in a very simple and practical
manner, the end of the operation be-
ing determined simply by a color test.
The modus operandi is as follows: The
blow is momentarily stopped and the
converter inclined; a paddle is then in-
troduced through the mouth and dipped
into the bath. This is then drawn out,
steeped at once in water, and the thin
sheet of investing slag taken off and
compared to a standard scale.
A lemon yellow slag corresponds to a
very hard steel containing:
0.75 of carbon or more.
Orange yellow 0.60 " "
Light brown 0.45 "
Dark brown 0.30 "
Bluish black 0.15
The small metallic globules imbedded
in the samples of slag, and resembling
blow-pipe beads, may also be tried by
hammering them on a small anvil. A
very short expeiience soon teaches the
nature of the steel, by the degree of
malleability of the globule. If too hard,
it requires several blows of the hammer
to form a small starred disc, by the
splitting of the edges; if too soft, it
flattens down at the very first blow of
the hammer. These are two extremes
to be avoided, unless for quite special
purposes.
As soon as the metal in the converter
has reached the desired degree of hard-
ness, which, as we have seen, can be regu-
lated at will, by prolonging or shorten-
ing the blow, it is run into the moulds
in the usual way, and the ingots are
taken to the forge as soon as crj^stalliza-
tion has taken place, and before they
have had time to cool.
Three very light hydraulic cranes to
each pit lift out the ingots rapidly, and
without any kind of difficulty. The pit
itself is very wide, 10 metres, or 33 ft.,
in diameter, and is very shallow, only
0.90 metres, or 3 ft., deep, and. the
moulds being placed side by side, plenty
of space is left for circulation in the
centre.
The general distribution of the Besse-
mer foundry brings to mind the Ameri-
can works, and nowhere on the Conti-
nent, nor in England, does there exist
any establishment where the practical
facilities are greater, nor their results
more economical, than they are here.
Having visited nearly every steel-work
in Europe, and many in America, I can
speak with confidence in this respect.
At present, the production reaches 100
tons of ingots for each pair of 6 -ton con-
verters in 24 hours, but this figure will
be largely increased when the new rail
mills are finished, and rails of two or
three lengths are rolled at once.
The economy realized by the direct
run from the blast furnace is easy of
calculation. It consists in a reduction
in the quantity of iron used, added to a
saving in fuel, and to a diminution in
labor.
Since iron has been run from the new
Seraing blast furnaces, not a single case
of black slag has occurred, which gives
sufficient proof that the iron produced is
fit for the manufacturer of first-class
steel.
A very remarkable fact, as yet quite
unexplained, is the undeniable one, that
the direct product of the blast furnace
works better in the mill and gives much
tougher steel than that obtained by the
WATER SUPPLY AND DRAINAGE.
147
resmelting of the same iron in the cu-
pola.
The chemical composition being iden-
tical, the steel from the direct process
has stood the ordinary tests for rails and
tyres much better than that which has
been obtained from the cupolas.
III.— The Bail Mill.
Until the present day, the ingots have
been taken to the old rail mill, and
•rolled into single length rails. Even
here, the advantages and economy of
rolling the ingot while still hot have
been fully appreciated. A very ordinary
mill produces, in this case, 600 tons of
20 ft. rails, weighing above 70 lb. to the
yard, per week.
No doubt whatever can be entertained
that the new mill, now in course of
erection, and which will wprk ingots
two or three times* heavier than at pres-
ent, will turn out 1,200 tons per week
without any difficulty.
As it takes 30 hours for the conversion
of iron ore in the blast furnace into pig
iron, and as the operation in the con-
verter lasts about one hour, including
carriage of ingots, handling, etc., and as-
suming that after one hour of heating
the rail may be rolled; we confidently
affirm that, in the short space of 36
hours after the arrival of the ore at the
works, a rail may be ready for shipment,
and during the whole process the mate-
rial will not have been allowed to get
cool.
This appears to me about as complete
a solution of the problem of producing
steel direct from the ore as has yet been
proposed by many of the ingenious
searchers of the day.
WATER SUPPLY AND DRAINAGE.*
By W. A. CORFIELD, Esq., M.A., M.D.
I.
It will be our purpose in this course
to discuss, in the first place, the sources
and the kind of water that are required
for large communities — the kind in the
first place, the quantity in the next, the
places to get it in the third, and then
the ways to convey it to the community.
It is only one part of the fuel of a
community that we have to consider.
We shall then consider what are the
wastes from a large community, and
whether, although useless for the pur-
pose for which the original fuel was
supplied, they can be made useful for
other purposes, and if so, how ? Whether
again there is any necessity of getting
rid of them, and if so, how this can be
done most effectually, and most cheaply,
and without prejudice to other commu-
nities.
Now then as regards water. Water is
required in a large community for a
great variety of uses. These uses were
divided by the Romans, and they have
been divided ever since, into public and
* Abstracts from a course of lectures delivered before
the School of Military Engineering at Chatham, England.
private uses. The public uses are such
as for cleaning streets, extinguishing
fires, for fountains, for public baths, and
so on. The private uses are for drinking,
washing, cooking, etc. Thus water you
see at once from the mere examination
of its uses comes to the community to
be soiled. It comes in order that the
community may be supplied with one of
the necessities of life. It comes to wash
communities, places, and habitations. It
comes, I repeat, to be soiled. It is,
therefore, generally, when soiled, useless
for the purpose it was originally wanted
for. It has either to be purified or got
rid of. A community requires pure
water for some purposes, and. those are
especially for drinking and cooking.
Pure water — I do not mean chemically
pure, but we shall see directly what is
meant hygienically by pure water — is not
necessary for every purpose such as for
washing the streets, extingTiishing fires,
etc. However, practically speaking, only
one kind of water can as a rule be sup-
plied to a community, and so it becomes
necessary for us to know where we can
148
VAN NOSTRAND'S ENGINEERING MAGAZINE.
get this sufficient supply of water of a
certain quality, viz., sufficiently good for
drinking.
Now, roughly speaking, a drinking-
water should be, in the first place, trans-
parent. In the second place, it should
be transparent to white light: that is to
say, it should be transparent and with-
out color. It must be without taste and
without smell, and it must deposit no
sediment on standing, and have no par-
ticles suspended in it. Those are the
rough qualities of water which anybody
can examine for himself ; the best way
to look at it is to look through about a
foot or 18 inches of it in a long glass
cylinder, placed on a piece of white
paper. It must be aerated to be fit for
drinking, and cool. Now, if the water
you are examining does not fulfil these
conditions, it must be rejected at once,
or brought to satisfy them. We have to
consider how these conditions are to be
fulfilled, and we ought* to satisfy them
on a large scale. But a water may com-
ply with all these conditions, and yet not
be a safe water to drink. It may con-
tain substances which you cannot tell in
any of these ways, and practically speak-
ing, all waters do. Substances whether
in solution or suspension may be hurt-
ful, or they may be harmless, and now I
want to tell you how, if you have a
chemical analysis of a sample of water
before you, you can tell whether that
water is suitable for your purpose or not.
That is a thing you do not generally find
in engineering books. It is necessary
for you to know it, because if a report
is brought up upon a particular water,
you ought to be able to know whether
that will be a satisfactory water or not.
Natural waters contain dissolved (in the
first place especially) carbonic acid gas.
They contain all the constituents of air
in solution, but the gases are not in the
proportion in which they are in atmos-
pheric air. There is often a great quan-
tity of carbonic acid gas, and oxygen
being more soluble than nitrogen is gen-
erally in larger proportion than in atmos-
pheric air. Now the carbonic acid gas
is the one that I am going to speak of
first. Water containing carbonic acid
in solution has the property of holding
in solution quantities of certain salts
that it would not dissolve otherwise, or
only in much smaller quantities, and the
chief of these is carbonate of lime.
Natural waters often contain then, in
the first place, salts of lime, especially
the carbonate, dissolved in carbonic acid.
They contain often the sulphates of
lime, soda, magnesia, iron, and so on— in
fact, different salts of these and other
bases. Phosphates they all contain, and
also chlorides and nitrates. All natural
waters contain the latter in certain pro-
portions—even rain water. Almost all
of them contain salts of ammonia. The
question arises which of these may be
allowed in water, and which may not, or
which, at any rate, may not be allowed
above a certain quantity, and what is
the quantity ? Beyond those simple
characters for pure water which I gave
you a few minutes ago, there is a prop-
erty of natural Avaters which can be
easily ascertained by any one, and which
constitutes one of the best known differ-
ences between various specimens of
water, and that is the quality of hard-
ness. What does that mean ? Hardness
is tested in this way. Pure water dis-
solves soap, which is a combination of
soda with some of the fatty acids. Pure
water dissolves soap perfectly and forms
a lather at once. Now water containing
certain salts in solution, and notably salts
of lime, magnesia, and iron, does not do
so, because these salts form insoluble pre-
cipitates with the soap. That is what is
meant by the water being hard. If a
water, instead of lathering with soap
immediately, takes a great deal of
trouble to make a lather, does not do it
till after some time, and causes a curdy
precipitate, then it is a hard water.
That is, of course, a very rough way of
putting it; but the amount of soap that
is required before a water will lather,
gives a test of the amount of salts which
cause the hardness of the water, and the
chemist takes a standard solution of
soap and tries how much of this solution
is required before he can get a lather
with water, and he says that the water
has so many degrees of hardness. What
is meant by a degree of hardness ? That
each gallon of the water contains in so-
lution an amount of salts which will pre-
cipitate as much soap as a 'grain of car-
bonate of lime would precipitate. What
is the importance of this ? Hard water
is as a general rule less wholesome than
soft, and often much less so, it is not so
WATEK SUPPLY AND DRAINAGE.
149
good for household purposes, nor for
use in engines, and it entails an enormous
waste of soap. It is therefore objection-
able, even if the hardness is caused by
the presence of harmless salts. The
total amount of hardness, the degree of
hardness of a water before anything is
done to it, is called the " total hardness,"
and if the total hardness of a water is
greater than six degrees on what is called
" Clark's Scale " (the value of a degree
of which I have already explained) it. is
called a hard water ; if less, it is known
as a soft water. Now hard water (sup-
posing you have only got hard water,
and cannot get a supply of soft water) is
made softer, in the first place, by boiling.
That can be done on a small scale. If
you boil hard water, of course the car-
bonic acid is driven off, and the salts
held in solution by it, especially carbon-
ate of lime, are precipitated. There is
another way of rendering hard water
soft, and this can be applied on a large
scale ; it is known as " Clark's process."
The carbonate of lime is held in solution
in the water by carbonic acid ; you can
precipitate it by boiling, or prevent its
being held in solution by causing the
carbonic acid to combine with something
else, as with more lime, and Clark's pro-
cess which is now used on an extensive
scale (and ought to be used very much
more than it is) consists in adding to the
hard water milk of lime. This milk of
lime combines with the excess of car-
bonic acid, forming carbonate of lime,
which falls down as precipitate together
with the carbonate of lime that was pre-
viously held in solution, thus leaving the
water softer. If you boil water, and
then determine the hardness that remains,
that is called the "permanent hardness;"
an extremely important matter. The
importance of it consists in this, that it
cannot be removed at any rate on a large
scale, and, in the second place, that it is
due to salts sev.eral of which are injuri-
ous, so that a large degree of permanent
hardness indicates a bad water. Now
this permanent hardness (the hardness
that is lost by boiling is called " tempo-
rary hardness ") is due chiefly to the sul-
phate of lime and chloride of calcium,
and to magnesian salts. These are all
objectionable in a water. Let me give
you some examples of degrees of hard-
ness of various specimens of water so as
to give you a definite idea of hard-
ness.
The hardness of the Thames water
above London is 14 degrees of Clark's
scale. That is a hard water. The hard-
ness of the New River water is 15-£ de-
grees. That, too, is a hard water. The
water of Bala Lake has only \ of a de-
gree of hardness, and of course that is
an exceedingly soft water. I must tell
you before going on (because it is very
likely that you may take up one of the
Registrar General's Reports and see
what he says about the water supply to
London) that it is now very usual to ex-
press hardness in another way. That is
to say, instead of saying so many grains
per gallon as is done in Clark's scale,
hardness is now very generally ex-
pressed by parts in 100,000, and I men-
tion this at once, because the results of
most of the analyses that we shall have
to refer to during the lectures are given
in parts per 100,000. Of course, if you
are given the hardness of water in parts
per 100,000, you can convert it into de-
grees of hardness in Clark's scale by
multiplying by seven and dividing by
ten, because Clark's scale gives the re-
sults in grains per gallon; a grain per
gallon is one part in 70,000. On this
new scale, as an example, the hardness
for the last week of last year of the five
Thames companies was about 20 de-
grees, that is to say, about 14 degrees
by Clark's scale.
The hardness, again, of the water sup-
ply which is derived from deep borings
in the chalk was 29.4 on this scale, or
20.58 of Clark's scale. Of course that
is a very hard water indeed. Btit the
hardness of these two waters is quite
different, because the permanent hard-
ness of Kent water is very little indeed.
The total hardness of that water is al-
most entirely due to the carbonate of
lime, whereas, much of the hardness of
the water supply to London by the
Thames companies is due to salts other
than carbonates, especially to sulphates.
Therefore, you get ranch information
about the quality of water by its hard-
ness. If you know water has a high de-
gree of permanent hardness, you know
it has a very good chance of being a bad
water. It contains probably sulphate of
lime and chloride of calcium, and per-
haps magnesian salts. The latter are
150
VAN nostrand's engineering magazine.
especially objectionable to water, and
any water which gives even a small
amount of salts of magnesia is to be re-
jected. Water containing these salts
causes diarrhoea; when drunk, and it ap-
pears to be from the presence of these
salts in drinking waters that the swelling
of the neck known as goitre is produced
in Switzerland and other countries.
The next thing to which I wish to
draw your attention with regard to sub-
stances dissolved in water, is, the amount
of chlorides that may be present. I may
say broadly, that if you see in a report
on the quality of a water that it contains
much chlorine, or much common salt
(chloride of sodium), you may at once
put it down as a suspicious water, and
you will see why in a minute. Where
do you get chlorides in a water ? They
may come from an infiltration from the
sea. They may come again from strata
containing a quantity of common salt.
But another source of chlorides in a
water is pollution by sewage. All sew-
age contains a considerable proportion
of common salt. This is one of the ne-
cessities of life, it is contained in many
of our foods, and in excretal matters,
especially in the urine, and so sewage
contains it. The average amount in the
sewage of water-closeted towns is ten
parts of chlorine in the 100,000. Pure
natural waters contain less than a grain
of chlorine in a gallon, or about ] part
in 100,000. So, if in a sample of water
for which you get the analysis sent, you
see more than a grain in a gallon of
chlorides, you must at once know the
reason why. London drinking water
contains 2 parts in 100,000. That is not
very bad water, and as it is got from the
Thames we know that it has been pol-
luted by sewage. The water derived
from the chalk — the Kent water — actu-
ally contains more than that, but we
have a very good reason for not object-
ing to it on that account, inasmuch as
we know that it is not rendered impure
by sewage. The well waters of London
mostly contain more chlorine than sew-
age, they are in fact, a concentrated
form of sewage which has gone through
certain alterations. 1 am not here allud-
ing to the Artesian Wells, but only to
those which are supplied by the subsoil
water above the London clay. The
amount of chlorine is a very good test
of the purity of a water, except that
you must always allow for the possibil-
ity of chlorides being present in the
soil through which that water has gone.
Nitrates and nitrites are given you in
the Registrar General's Reports as the
test for what is called "previous sewage
contamination? What does that mean?
It means that the nitrates, &c, that are
dissolved in water come in a great major-
ity of cases (if not in all) from the oxyda-
tion of organic matter at some time or
other, or in some place. Now to show
you how plain it is that water must not
be rejected merely because it contains
nitrates, I must tell you that there are
nitrates and nitrites in all waters, even
in small quantities in rain water. What
amount of nitrates may be found in
water without giving a suspicion of pre-
vious contamination ? Allowing that
they are not injurious in themselves, yet,
inasmuch as they at once make you sus-
pect that the water containing them in
solution has, at some time or other, been
contaminated with organic matters to a
large extent, which organic matters have
been oxydized, the result being the pro-
duction of nitrates and nitrites ; inas-
much as that is the case, if you get
much nitrates, &c, represented in a
water, you must at once see if that water
is derived from a source where it is likely
to get contaminated with refuse matters;
because if it is, although the nitrates
are harmless, and although it is . very
desirable that these matters should be
oxydized to that state, still you are al-
ways liable to its happening some day
that the water is contaminated by the
solution of these organic matters in their
crude unoxydized form, in which case
they are very often, if not always danger-
ous. Let us see what amount of nitrates
is found in various waters. In the drink-
ing water we get in London from the
Thames there are about 2 parts in a mil-
lion (or 0.2 in 100,000). In the New
River Water (North London water) a
little more than 3 parts ; and in the
Kent water 4 parts in a million, so that
the deep chalk waters (which we know
must be very pure) contain more nitrates
than the others do, a sufficient proof
that the presence of nitrates is not of
itself a sufficient reason for rejecting a
water. The waters from the Cumber-
land Lakes contain very much less. To
WATER SUPPLY AND DPvAINAGE.
151
give you an example of a water contain-
ing a great deal, I may cite the instance
of a well at Liverpool which was found
to contain more than 8 parts in 100,000
of nitrates and nitrites, which were all
derived (or in all probability derived)
from the oxydation of sewage that had
traversed the ground round that well.
If nitrates be present in large quantities
it must be regarded as a suspicious cir-
cumstance, unless you have good reason
to know that the water comes from a
source which is beyond the suspicion of
contamination. There are quantities of
nitrates in many soils. The presence of
nitrates in water got from such soils
would not justify you in having the
water condemned as a source of supply
if there were no other reason.
Salts of ammonia. These, too, are
contained in natural waters in exceed-
ingly small quantities. They do no
particular harm in themselves, but they
frequently come directly from sewage.
The numbers in a drinking water repre-
senting salts of ammonia ought to be in
the third place of decimals for parts in
100,000, or if in the second place of dec-
imals, ought to be small. Now the water
supply of London, filtered Thames water,
contains .001 to .005 parts in 100,000.
That is pretty good. The water at Bala
Lake contains .001 parts, and rain water
contains the same amount; so that we
may expect salts of ammonia to be con-
tained in all natural waters. Sewage
contains about 6 parts in 100,000. Well
water often contains large quantities,
four parts for instance; the pump water
in London contains nearly one part in
100,000, and the water of the Thames at
London Bridge 0.1 part in 100,000; these
are all bad waters, so that when you see
ammonia mentioned in an analysis of
water in greater quantity than is repre-
sented on the second place of decimals
in parts per 100,000, you may always
safely condemn it, for on looking fur-
ther you will find what I am now going
to speak of, namely, organic matters.
Now the actual organic matters pres-
ent in a water may be in suspension or
solution. If there are organic matters
in suspension a water may be safely con-
demned, because they may even by agi-
tation pass into solution, and so the fact
of your trying to separate them may
cause more of them to get into solution.
Organic matters you will find in analysis
represented in two different ways. In
one, as for instance in the analysis given
by the Registrar General, you will find
organic matters represented in this way:
so much organic carbon, and so much
organic nitrogen in the 100,000, and the
Rivers Pollution Commissioners have
given this as a standard, not of drinking
water, but of a water that shall be con-
sidered to pollute any water course to
which it is turned. Two parts of organic
carbon in 100,000 or 3 parts of organic
nitrogen in 100,000. What does the
London drinking water contain again ?
From 3 to 4 in 100,000 of organic carbon
(I take this from the Registrar General's
reports), and about .05 of organic nitro-
gen. Now we shall see at once the
difference between drinking water de-
rived from such a source as the Thames
and filtered, and drinking water derived
by boring into deep strata — into the
chalk. The chalk water only contains
.06, that is the fifth of the quantity of
organic carbon, and .01, a fifth of the
quantity of organic nitrogen that the
water supplied by the Thames Compa-
nies contains; so that when you come to
organic matters, you see the difference
at once between a water that is derived
from a pure source, and one from an
impure. The other method that I have
to mention to you, which is used for ex-
pressing the amount of organic matters
in water, is called " Wanklyn's method "
from the chemist who discovered it.
This method consists in the conversion
of the nitrogen contained in the organic
matter in the water, or a considerable
part of it, into ammonia, and then it is
estimated as so much ammonia. I dare
say you all know that the test that
chemists have for ammonia is perhaps
the most delicate test with which we are
acquainted. This ammonia you will see
mentioned in the records of analysis as
" albuminoid ammonia," and to a certain
extent it does represent the amount of
organic matter in the water. This album-
inoid ammonia in a drinking water must
not be allowed to be above the third
place of decimals. If it appears higher
than the third place of decimals in parts
of 100,000, if in the second place, or if
hi the first, it is bad. If in the first
place it is decidedly bad water, and con-
tains a considerable amount of organic
152
VATS' NOSTRAND'S ENGINEERING MAGAZINE.
matter in a state of solution. You may
consider that the albuminoid ammonia
represents about ten times its weight of
dry organic matter, and about forty times
its weight of moist organic matter. So
that .05 of albuminoid ammonia in 100,-
000 represents about 2 parts of moist
organic matter in the water. You see
that when you have an analysis of water
before you, you must consider the differ-
ent things together. The nitrates help
to condemn a water with much organic
matter in it. The ammonia does the
same, and the chlorides especially so,
and chlorides are to be regarded as a
suspicious indication in water, if you
have not good reason to suppose that
they come from some other source than
the one I have indicated. The danger
of organic matter in drinking water con-
sists in this fact (of course organic mat-
ters are necessary to us for our food, and
it is not the mere fact of its being organic
matter that renders it dangerous) that it
is organic matter in a state of rapid
change; in a state of putrefactive
change, and then that it may contain,
and often does contain (especially if it is
derived from excremental matter) the
poison of specific diseases, which may
be distributed in the drinking water to a
population and cause an outbreak of
cholera, typhoid fever, etc. We know
now what sort of water must be got for
drinking. The above are its character-
istics, and the water supply must either
comply with these conditions, or be
made to do so artificially.
Now how much of it is wanted?
You can look at this in two ways. You
can get to know by experience how
much bodies of men and towns always
have wanted. The amount, of course,
varies immensely with the use of baths,
whether they are public baths or not,
with the amount used for washing the
streets, and for manufactures, and also
with the amount of waste, because that
is a very important item. Now, for
washing, drinking, and domestic pur-
poses generally, you may put it down
(if there is reasonable amount of bath-
ing) at about ten gallons a head a day,
and then you must add nine or ten
more for flushing the sewers and washing
the streets. Much of this will be added
through the water-closets. Thus you
may say 20 gallons a day without waste
may be taken as a kind of average.
For trades you must allow 10 gallons
more as a rule. If there are public
baths, and where there are many ani-
mals, as horses, which require about 12
or 15 gallons a head for washing and
drinking, you must make a greater al-
lowance. You will see that about 30
gallons a head a day is the least even
where there is no extra demand, and
that is about the amount provided in
London, and that is about the least that
you should aim at. Professor Rankine
tells you that 35 gallons is the greatest
amount necessary. However, they don't
think so everywhere. New York man-
ages to get through 300 gallons, and
does not find it too much. In ancient
Rome (to show you that these matters
have been thought of a long time ago)
they had nine aqueducts to bring water
to the city. They thought it of so much
importance that several of these aque-
ducts were from 42 to 49 miles long,
and one of them, the • Marcian, was 54
miles long. Frontinus, who was the
superintendent, and who wrote a most
excellent work about them, giving accu-
rate descriptions and measurements of
them, tells us the two most recent were
made because the seven already in exist-
ence " seemed scarcely sufficient for pub-
lic purposes and private amusements."
Now the sectional area of the water
supply to Rome by these aqueducts was
1120 square feet, and it is pretty sure
that there were not more than 332,000,-
000 gallons daily brought to Rome by
them. I suppose there were not more
than a million people ; that gives you
about 332 gallons a day that they found
necessary. — (Mr. James Parker on the
" Water Supply of Rome.")
Now, let me give you one or two
points about the measurement of water
that you will find useful. The measure-
ment of water you will often find given
in cubic metres. ' A cubic metre is 35^
cubic feet or 220 gallons. That is to
say, a cubic metre of water is 220 gal-
lons, and as a ton of water contains 224
gallons, a cubic metre of water is almost
exactly equal to a ton by weight (or tun
by measure). A cubic foot is rather
more than 6 gallons, and 100 gallons
are just about 16 cubic feet. Let me
just give you an example of this. Lon-
don during December, 1872 (I find from
WATER SUPPLY AND DP.AINAGE.
153
the Registrar General's report), was sup-
plied daily with 100 millions, nine hun-
dred thousand, and something odd, gal-
lons of water. That is to say 458,577
cubic metres, or about the same amount
of tons by weight or tuns by measure ;
that is, 201.8 gallons to each house, or
rather less than a cubic metre to each
house, and 28.4' gallons to each person.
I told you it was 30. Well it varies a
little. It is a little under 30 very often.
Of the total amount of water supplied
to a place, you may take it as a general
rule that 80 or 82 per cent, is required
for domestic purposes, so that during
that month of December in London,
there were about 23^ gallons used for
domestic purposes. Hence the conclu-
sion about the quantity is, that the
least you must endeavor to get is 30
gallons a head a day without any very
extra demands. Of this about 80 per
cent, will be required for domestic and
the rest for public purposes.
So much for the quality of drinking
water, and the quanty to be supplied.
We have now to go on to consider the
places where water of this quality and
in sufficient quantity can be procured.
The main sources of water are rain, and
the sources that are subordinate to rain-
fall— wells, springs, streams and rivers.
Some other sources which are used occa-
sionally, and which are of very little use
for a great supply, are such as the dew,
ice, snow and distilled water. These
latter we may dismiss with a word or two
as only of exceptional utility. Dew has
been used in deserts and at sea. Ice and
snow furnish enormous quantities of
water in certain places where they
abound. Ice furnishes an exceptionally
pure water, because in freezing the salts
are separated out, and the gases too ;
such water therefore requires aeration.
Snow and ice if used should not be col-
lected near to dwellings, because of the
risk of contamination. Distilled water
is an important water supply now, espe-
cially at sea. Its chief fault is that it
requires aeration. To give it this Nor-
mandy's apparatus may be used, or it
may be allowed to fall from one vessel
to another like a shower. It has been
said that cases of lead poisoning have
occurred at sea " partly from the use of
minium in the apparatus, and partly
from the use of zinc pipes containing
lead in their composition," (Dr. Parkes.)
So much for the subordinate sources,
which are all of little importance to us.
We now come to rain, which is the
original source of all great supplies.
Rain, which we are going to consider,
is, of course, caused by the fact that
when two air currents come together,
both saturated with moisture one having
a lower temperature than another, the
mixed air, though it has a mean tempera-
ture, has not the mean capacity for
water, but a capacity less than the mean,
and so some of it falls as rain. Is rain,
as it falls, sufficiently pure to be used as
a source of drinking water ? In the
first place it is very soft. In the second
place it is well aerated. It dissolves
especially carbonic acid and oxygen from
the air — the former being about three
per cent, of the total dissolved gases,
and the latter from 30 to 40 per cent. It
contains nitrates and nitrites, especially
during thunderstorms. It contains salts
of ammonia, which render it more alka-
line when collected in the country. Near
towns it contains most of the impurities
that are found in the air of towns, and
especially it becomes acid instead of
alkaline, absorbing a large amount of
the sulphuric acid that is in the air. It
contains organic matter, and this in in-
creased amount near towns. Rain half
a mile from the extreme south-west of
Manchester, although the wind was
blowing from the west, tasted flat, in-
sipid, oily and nauseous — deposited or-
ganic matters, and even organized bodies
in considerable quantities, and left a
clear water above, containing more than
two grains of organic matter in the gal-
lon. Dr. Angus Smith, who examined
this water, makes the following remarks:
" It becomes clear from the experiments
that rain-water in town districts, even a
few miles distant from a town, is not a
pure water for drinking ; and that if it
could be got direct from the clouds in
large quantities, we must still resort to
collecting it on the ground in order to
get it pure. The impurities of rain are
completely removed by filtration through
the soil ; when that is done, there is no
more nauseous taste of oil or of soot,
and it becomes perfectly transparent."
He is therefore of opinion, that rain col-
lected directly from the air cannot, at
any rate near to towns, afford a proper
154
VAN NOSTRAND'S ENGINEERING MAGAZINE.
water supply. However, since rain is
the source of all the supplies that we
get, it becomes necessary and of great
importance in estimating the amount of
water that can be got in a district to
measure the rain-fall of that district.
Now the depth of the rain-fall of a dis-
trict has extraordinary varieties, both as
to place and time. For instance, as re-
gards time, the tropical rain-fall is almost
all at one part of the year. With us it
is variable. The rain-fall is measured
in England by its depth in inches. The
rain-fall is greater in mountainous dis-
tricts, and on the leeward side of moun-
tains, if they are not high enough to
penetrate the clouds, but if they are, it
is on the windward side, because the
clouds do not get over the tops of the
mountains. Now, for the supply of
water, the important points to be known
about the rain-fall are these. The first
is the least amount of rain that has ever
been known to fall in a year in a district ;
the minimum annual fall. Then it is im-
portant to know the distribution of the
rain throughout the year, and especially
the longest drought, because you have
got to provide for that time as well as
for any other time, and the observations
on the rain-fall of a district should ex-
tend over not less than 20 years. Of
course it is not often that you can get
observations at any locality that have
been maintained for 20 years, and so we
shall have to consider in an instant or
two how we are to get over that diffi-
culty.
The machine used for measuring the
depth of rain-fall is called a rain gauge.
It is essentially a funnel, the area of the
top of which is known very accurately.
The top of this funnel is provided with
a vertical rim to catch the splashings so
that none may be lost. Below the fun-
nel there is a glass vessel placed to re-
ceive the water. The height of the
water in it may be indicated by a float,
or its quantity may be ascertained at
given intervals of time by measuring or
weighing it, and that is the best plan.
Of course the number of cubic inches of
water, which is the same as the number
of square inches of the area of the fun-
nel, gives you one inch of rain over that
area. Suppose the area of your funnel
it 20 square inches, 20 cubic inches of
water will obviously be the result of one
inch of rain-fall over that 20 inches. It
is most convenient to measure the water,
and the measuring glass is constructed in
the following way : — At the place where
that amount of cubic inches of water
stands which is equal to the number of
square inches in the area of your funnel
a line is drawn, and this represents one
inch of rain-fall. If the area of your fun-
nel is 20 square inches, then you take 20
cubic inches of water which you have
weighed or measured accurately, place it
in your glass vessel and mark one at the
level where it stands, because that
amount is equal to a depth of one inch
of water over the area you are observing
One cubic inch of water weighs 252£
grains, almost exactly. That one inch
is divided into tenths and hundreds ; and
with this vessel you are able to measure
the amount of rain that has fallen
through the funnel in a given time. The
top of the gauge must be placed nearly
level with the ground ; the instrument
must, in fact, be sunk. It must be
placed in an open situation, and a fence
put round it if necessary. One is very
frequently placed at a height above the
ground, and one on the ground to show
the difference in the amount of rain that
falls at the two levels. The amount of
rain that falls at the level of the ground
(leaving hills out of the question) is
always greater than the amount that
falls at any height above the ground.
If you have got records of the rain-fall
of a district for a considerable number
of years your work is to a great extent
done, because then you have merely to
take out the facts that you want. If
you have not, the only -way to do it
(with a limited time) is to place rain
gauges at convenient situations, and as
many as possible all over the district you
are examining, and if there are any hills
in or near the district some of them
ought to be placed on their tops, and
each of these rain gauges ought to be
carefully and regularly examined at cer-
tain fixed times. Then you must com-
pare the records of all these gauges with
the results given by the nearest rain
gauge that has been observed for a con-
siderable number of years, to get a kind
of relation between the rain that falls at
these different stations on your district,
and the rain that falls at the nearest
place from which you can get any re-
WATER SUPPLY AND DRAINAGE.
155
liable data, and from this comparison
you must calculate what will probably
be the longest drought in your district,
and what is probably the least annual
rain-fall. Now, the average in different
parts of England is from 22 inches to
100, or even 120 per annum ; in some
countries, as Burmah, 180 to 220, and it
is even said to be as much as 600 inches
in one place. This useful rule was given
by Mr. Hawkesley (and certainly the
tables show that it is a very accurate
rule) that if you take the average rain-
fall of a place for 20 years, and substract
a sixth from it, that will give you
the average annual rain-fall of the
three driest years during that period.
If you take the average annual rain -fall
for 20 years, and take a third part from
it, that will give you the amount of rain
in the driest year of these 20 almost
exactly, and if you take the average of
20 years, and add a third to it, then that
will give you pretty nearly the amount
of rain in the wettest year.
So you get with a considerable amount
of accuracy the quantity of rain ; the
least amount of rain you are likely to
get, and the greatest as well. Then, of
course, you want to know the area of the
district, and besides the actual amount
of the rain-fall, you must also know the
amount which is available. In the first
place, a great deal of the rain-fall is lost
by evaporation and absorption. Evapo-
ration from the surface, and absorption
by plants, &c. Then, if the ground is
very porous to a great depth, a consider-
able amount will be sbsorbed so fast that
you cannot collect it. Most of the rain-
fall is at once available from or near the
surface in steep countries, and especially
those which are formed of primitive and
metamorphic rocks, as granite, clay-slate,
&c, and generally from impervious
rocks that are steep-sided. Almost all
the rain-fall in these cases is available at
once. It runs off the surface and col-
lects in lakes, and is available directly.
And then, on hilly pasture lands in lime-
stone and sandstone regions, something
like two-thirds of the rain may be con-
sidered available, and on flat pasture
countries something like one-half*. For
instance, on the green sand, Mr. Prest-
wich estimated that from 36 to 60 per
cent, is available. On chalk and loose
sand there is very little indeed available.
Now one of the most important things,
if not the most important thing to know,
is the geological character of the rocks
of the district you are examining, be-
cause that will tell you a very great deal
about the amount of available water,
and about the way to get it. We are
told that in chalk countries the rivers
and streams carry off at once about a
fifth of the rain-fall ; that the evapora-
tion and absorption by vegetables and
animals amounts to as much as a third,
and that the remainder (i.e., the greater
part of the total rain-fall) sinks into the
ground. In less absorbent strata you
may put down that it is about equally
divided — that one-third is carried off by
the streams, &c. ; another third absorbed
by plants and animals, or lost by evapo-
ration, while a third sinks into the
ground.
Well now, let us consider what means
have been taken to get at this water that
sinks into the ground. Of course it is
got at by digging down, and now we
must consider in what strata we are likely
to be successful in digging wells or mak-
ing borings to get underground water.
In the first place, wells in sands lying
over impervious strata, over clays es-
pecially, if they are not deep, do not, as
a rule, afford much water. They may,
however, afford a fair supply as to quan-
tity, but very often afford a bad supply
as to quality. For instance, 'the wells
sunk into the sands and gravels over the
London clays afford a very impure water.
If water of this description has come di-
rectly from the surface, and especially in
the neighborhood of towns, it is contam-
inated in all sorts of ways. The water
in these wells never overflows or spouts
up. Wells, on the other hand, sunk
through impervious strata to pervious
ones below, generally, though not always,
supply excellent water. At any rate,
they have much greater chance of sup-
plying excellent water, becaiise they sup-
ply the water that has come from the
high grounds at a considerable distance.
For instance, the borings that are made
through the London clay down to the
chalk, supply some of the best water in
London. The Kent water is still better,
and is supplied in large quantities by
borings which pass through the chalk,
through the upper green sand, and
through the gault (an impervious stratum)
156
VAN nostrand's engineering magazine.
into the lower green-sand. These wells
are known as Artesian wells. The water
rises up a considerable height in them,
and may overflow. It is often thought
that Artesian wells always overflow, but
they don't. The water rises up to a cer-
tain height, which height is of course
determined by several considerations, —
for instance, by the height it came from
originally. Of coui-se the water that
you get from under Kent is the water
that has fallen upon the outcrop of the
green sand at a very considerable dis-
tance round the London basin.
Mr. Prestwich, who has paid the great-
est attention to the water supply of Lon-
don, and to thearrangement of the strata
around London, has calculated that, from
the lower green-sand underneath the
London basin, there is to be got an enor-
mous supply of water for the metropolis,
that is to say, on the presumption that
this lower green-sand is continuous under-
neath London. It would not be fair if I
did not tell you here that the lower
green sand does not appear to be con-
tinuous underneath the London basin.
Some of the older strata are brought into
contact with the chalk, so that the lower
green-sand is missing, probably, under-
neath a great part of the district. This
we know from deep borings which have
been made at several places. Of course
the chalk and also the green-sand are
merely instances. You want to know
the alternation of the strata right away
down the whole geological series, so as
to be able to say, if you go into a coun-
try and study the maps and sections for
a short time, " If we make a well here
and bore down, we shall probably go
through a band of clay into a pervious
stratum, and get a supply of water."
You want for this purpose to study the
geological maps, and to have ample time
to do it. If we go below the chalk into
the oolitic series, we have similar alter-
nations of pervious and impervious
strata. "When we go below this we
come to the new red sandstone, and I
mention this, because there is an im-
portant point connected with it. The
new red sandstone is (to a great extent)
a pervious stratum. It contains enor-
mous quantities of water, but the cau-
tion about it is, that in many countries
it holds immense salt deposits. It is in
the new red sandstone of "Worcester-
shire (for instance) that the salt deposits
of Droitwich are found ; so that borings
in the new red sandstone (although it is
true that some towns are supplied from
that stratum), are frequently found to
give a brackish water. Below this come
the Permian strata, in which you have
the magnesian rocks, that I mentioned
last time, and it is a mischievous thing
to bore into these strata, because you
may get water containing large amounts
of magnesian salts. Towns which are
placed upon these strata are best sup-
plied (like Manchester) from older for-
mations, such as mountain limestone,
and so on, which generally afford excel-
lent water. The best supplies are ob-
tained from them, not by boring or
by wells, but from springs. There is
one thing I must mention, before I leave
the wells, and that is, that the sinking
of deep wells may lower the level of the
water in the country above considerably,
and that is a point that has often to be
taken into consideration. For instance,
Mr. Clutterbuck showed that wells at a
considerable distance from London have
been seriously affected by the pumping
of the green-sand water below London.
He showed that the level of the water in
these wells was affected so much, that
you could tell by the levels of the well
waters at a considerable distance from
London, whether the pumping had been
going on in London on the previous day
or not. There is another thing that re-
quires to be known, especially about
borings in the chalk, and that is, that
some of the borings will give an inex-
haustible supply of water, practically
speaking, while borings close by will
give you next to none. This Mr. Prest-
wich accounts for, by stating that the
water in chalk runs chiefly through
crevices, and does not infiltrate through
the mass of rock. Before I say a few
words to you about the construction of
wells, I have something to say about
springs, and the amount of water they
supply. Now springs occur where you
have an impervious stratum cropping
out from beneath a pervious one, and
this may happen in various ways.
The water in springs, and also that in
wells, varies very much in quality accord-
ing to the place that it is taken from.
Spring water differs from rain water in
that it has passed through certain rocks,
WATER SUPPLY AND DRAINAGE.
157
and dissolved more or less considerable
quantities of substances on its way.
Spring water resembles rain water in
containing a considerable amount of car-
bonic acid in solution. This has the
property of dissolving many substances,
one of the chief of which is the carbon-
ate of lime. The water then passing
through the rocks dissolves carbonate
and sulphate of lime, salts of iron, &c.
It is important to know this for many
reasons. In the first place, some of
these waters dissolve, in mountain lime-
stone districts for instance, so much car-
bonate of lime as to become what is
known as petrifying springs. Of course
if you take a petrifying spring and bring
it along an acqueduct, under certain con-
ditions your supply is stopped up : and
one of the acqueducts at Rome is to be
seen to this day perfectly closed for a
considerable length with a deposit of
carbonate of lime and other salts, be-
cause the contractor took in a spring
that he was not told to tap — a mineral
spring. Now the purest spring water
you can get comes from the igneous, the
metamorphic, and the older stratified
rocks. Many of these hard rocks yield
a very pure water without a great deal
of salts in solution. The mountain lime-
stone, the oolitic limestones, and the
chalk rocks also yield a good supply,
and these waters are fit for drinking so
long as they do not contain any quantity
of magnesian salts. Water from sand-
stones, especially the new red sandstone,
I have told you, often contains common
salt. Waters in clay countries very often
contain considerable quantities of the
sulphate of lime. The waters of the
London and Oxford clays do, as also the
water of the lower lias clay. These are
bad waters. They are permanently hard
and unwholesome. Well waters have
partly the same qualities, unless they con-
tain additional impurities from the causes
I have mentioned before. River water
is often purer than spring water; that is
to say, it often contains less total solids
in solution. The permanent hardness is
generally greater. It contains less sub-
stances in solution, because much of the
carbonic acid has escaped, and the sub-
stances it held in solution have been de-
posited. River water very often con-
tains much more organic matter, espec-
ially near towns.
Wells sunk in hard rocks may require
no lining at all; if they pass through
sandy strata they require a lining of
brickwork, and sometimes part or the
whole of it must be set in cement. For
an artesian well, an ordinary well is dug
first of a tolerable breadth and depth,
and then a boring is made which varies
from twenty down to three or four
inches in depth. As soon as an impervi-
ous layer is bored through, and a pervi-
ous stratum reached, the water rises
through the boring into the well (which
acts as a sort of cistern), and has to be
pumped up, or it may rise so high as to
overflow.
The ordinary atmospheric lifting pump
is seldom used, but a kind of lifting pump
with a solid piston and metallic valves is
often used. In fact, the cylinder in
which the solid piston slides is connected
with the space between the valves above
the piston instead of below it. So that
when the piston is raised the water is
lifted through the upper valve, and when
it is depressed water is drawn from the
well into the body of the pump through
the lower valve. Forcing pumps are
also used. They are driven by engines,
and the water is pumped into air vessels,
by which the pressure on the mains is
equalized so that it does not come in
jerks. Let me mention one or two ex-
amples of artesian wells, and the amounts
of water got from them in different
strata. From the well of Grenelle, near
Paris, in 1860, there were about 200,000
gallons daily. This well when first sunk
yielded 800,000 gallons daily, so that
you see the supply has considerably
diminished with time, which is an im-
portant thing to take note of. The bor-
ing of this well of Grenelle began at
twenty inches in width, and ends at
about eight or somewhat less. It is
1,800 feet deep (being one of the deepest
borings ever made), and more than 1,700
feet of it is lined with copper tubing,
which was placed there instead of some
wrought-iron tubing, with which it was
originally lined. The copper tubing be-
gins at 12 inches in diameter and goes
down to 6^. The temperature of the
water in this well at about 1,S00 feet is
as much as 82 F., and you may put it
down that as a rule, the temperature of
the water increases 1° F. for every 50
feet below the surface. Of course there
158
VAN NOSTRAND's ENGINEERING MAGAZINE.
are certain places where it increases very
much more (about Bath for instance),
but these are exceptional cases. The
boring in the well at Trafalgar-square is
sunk 384 feet from the surface into the
chalk, and it yields 65 cubic feet in a
minute, or more than 580,000 gallons in
the 24 hours. There is a well in Wool-
wich in the chalk 580 feet deep, which
yields 1,400,000 gallons in 24 hours, and
the last I am going to mention in the
chalk is a well near London — the Am-
well hill well — close by the source of the
New River. That is only 171 feet deep,
and it is said to yield very nearly 2£
million gallons in the 24 hours. (Hughes
on "Waterworks.") As all this water
underneath the London basin comes
originally from districts at some distance
from London, it is not to be wondered
at that the pumping at London lowers
the level of the water in the wells in
those districts. These are. examples of
successful borings. Now, a word with
regard to the new red sandstone wells of
Liverpool. These wells you will find
described in the twelfth volume of the
proceedings of the Institution of Civil
Engineers. One of them called the
" Bootle Well " has many points of in-
terest about it. Its maximum yield was,
in 1853, about 1,100,000 gallons in the
24 hours. A curious point about it is
that at the bottom of the well instead of
there being one boring there are 16 or 17.
These 16 or 17 borings are of very differ-
ent depths, and it became very interest-
ing to know whether the whole of them
were of any use, and Mr. Stephenson
thought of blocking them up, all but
one. He did so, and found that one
yielded very nearly as much water as the
16, so that a very considerable amount
of capital had been wasted in the boring
of these holes. That is worth knowing.
There are six other public wells at Liver-
pool in this new red sandstone, and the
ordinary yield was about 4-J- million gal-
lons daily from them all. This was in
1850. Eighteen years afterwards, evi-
dence was given before the Commission-
ers on the Water Supply for the Metrop-
olis of a falling off in the water supply
of these wells. In fact, the continual
pumping had diminished the supply. In
1854, these wells in the new red sand-
stone at Liverpool were pronounced fail-
ures by Mr. Rawlinson, as also were
others in England and America, and Mr.
Piggott Smith, in a report on the water
supply of Birmingham, confirmed this,
and it is a fact that they have had to be
supplemented by a supply of much su-
perior water from a distance. Mr.
Stevenson estimated the cost of a pump-
ing station for one of those Liverpool
wells, including shafts and steam engines,
at £20,000, and the annual cost per mil-
lion gallons a day at £1,324, this being
without interest or compensation, but in-
cluding depreciation. Generally, well
waters are liable to vrary in amount from
month to month, and from year to year,
as witnessed by the amounts pumped
from these Liverpool wells, and by the
amounts pumped year after year from
the Cornish mines.
After wells, the next thing we have to
consider is the way in which water can
be collected from springs and streams
over a large area, called a drainage area.
That is one method of supply, and the
other method, of course, is pumping
from rivers. We tell the amount of
water that can be got from a large sur-
face of land, in the first place, by a way
I spoke to you about before, viz : — by
estimating the amount of available rain-
fall on it. Then we can tell it in another
way, by correctly measuring the amount
of water that is brought down by
streams and springs ; so that we have to
consider the methods used for gauging
springs, streams, &c. The gauge most
commonly in use is the one known as the
Weir gauge. Weir gauges are made by
damming up the stream, and making it
all pass over a sharp ledge or through
an orifice or notch, or row of notches, on
a vertical board. Then from formula
you can, by means of tables, calculate
the amount of water that passes through
the notch, or over the orifice of the weir
in a given time. You determine the
height of the still water by means of a
scale, the zero of which is level with the
base of the notch, and you do it in this
way. A stick is planted in the bed of
the stream, its top at some little distance
from the weir, and so that its top is level
with the base of the notch, or row of
notches, in the weir, and then you
measure by the scale from the top of
this stick to the level of the water from
the orifice. That is one way. The next
plan is by calculating from the declivity.
THE IRON ORES OF SWEDEN.
159
This is only applicable to regular chan-
nels, like the New River for instance,
and if the stream is small you can make
the whole of it pass through a trough,
and then calculate the velocity from the
declivity. Another way is by measur-
ing the maximum surface velocity, which
is done by means of floats of any sort,
or by means of fan wheels, and various
little instruments for measuring the
surface velocity of streams. You take
the maximum surface velocity, and about
three-fourths of this will represent the
mean velocity of the section. The dis-
charge of springs is estimated by the
time taken to fill a vessel of known
capacity. A word about the permanence
of springs and streams, which is an ex-
tremely important point. In the first
place you must try and get evidence
from maps and trustworthy sources gen-
erally. At the bases of hills springs are
usually permanent. In flat countries
you may put it down that the reverse is
generally the case. Springs in limestone
countries are very permanent. Springs
in very permeable strata are very gener-
ally variable, unless they are tapped at
a considerable distance from the surface,
and then they often give an enormous
yiekl p
Springs in primary strata, and in
granite countries are very often very
permanent indeed, and it is in these
countries you have some of the large
lakes which are used for supplies of
water. In clay basins the water supply
is variable as a rule, being very great in
the winter, when there are often floods,
and very small in summer. In chalk
countries the springs are more perma-
nent, for the reason that they draw from
considerably beyond the actual basin.
Intermittent springs sometimes occur,
especially in the chalk ; they are due to
the gradual collection of water in sub-
terranean hollows, which when filled
above a certain level empty themselves
by means of a syphon shaped outlet ;
it is obvious that they must not be re-
lied on as sources of a supply of water.
This will end our consideration of the
merits of different localities from the
water supply point of view.
THE IRON ORES OF SWEDEN.
By Mr. CHARLES SMITH, Barrow-in-Furness.
Journal of the Iron and Steel Institute.
Although the iron trade of Sweden
is on a very small scale compared with
that of England, the quality of much of
the metal manufactured is of so high a
character, that the subject has an import-
ance far beyond the mere question of the
quantity produced. In round numbers,
England makes twenty times as much
iron as Sweden ; the Furness district
alone producing more iron and iron ore
than the whole of the latter kingdom.
Notwithstanding this comparative in-
significance in quantity, the Swedes,
with their _ wonderfully pure ores, have
succeeded in manufacturing iron which,
in many branches of trade, appears for
the present to be a necessity, and which
is perhaps the finest in Europe. On
these considerations, I hope that a brief
account of the Swedish iron ores -may
prove not uninteresting to many mem-
bers of the Institute.
The iron ores of Sweden are, with an
insignificant exception, of one class ;
and though they vary considerably in
their iron percentage, and to some ex-
tent in other constituents, they have a
very great external similarity. The ore
is either Magnetite or Red Hematite,
containing every percentage of metallic
iron, from 30 per cent, to almost chemi-
cal purity, which, for the former would
be 72, and for the latter 70, per cent.
The hematite, called " bloodstone," gives
the same streak as the English red hema-
tites, but is externally scarcely distin-
guishable from the magnetite ; both
kinds are named in Swedish "Mountain
ores ; " they have a slightly different
aspect from the Spanish and Algerian
magnetites, but possess nearly the same
blue-black color.
A small varying quantity of Brown
Hematite is procured in the south of
160
van nostrand's engineering magazine.
Sweden, from the large bogs of Smaland;
and in winter a similar ore is dredged
from the bottom of certain lakes in the
same province. The average of this ore
would probably" not exceed 25 per cent,
metallic iron, though it occasionly con-
tains 50 per cent.; frequently it is so in-
termixed with sand as to be of little
value; phosphoric acid is generally pres-
ent, sometimes up to 4 per cent.; man-
ganese is often a constituent, and in a
few places has a strength of 20 per cent.
The yearly quantity raised of this ore is
as varied as its composition; in 1855, it
was 12,000 tons ; in 1860, 20,000 tons;
in 1866, 8,000 tons; in 1867, 17,000 tons;
in 1869, 6,000 tons; in 1871, 15,500 tons;
in 1872, 12,000 tons.
The other ores of iron, with trifling
exceptions, do not occur in Sweden.
The red and brown hematites and the
oolitic ores, such as those we have in
England, are absent altogether; chaly-
bite, the white carbonate, is found in
hand specimens in a few of the metal-
liferous mines; find a thin insignificant
bed of argillaceous iron ore has been
met with in the Skane coalfield.
Judging from official returns, the av-
erage yield of the " Mountain " ores,
throughout the kingdom is under 50 per
cent, metallic iron. In 1872, from 671
mines, 718,000 tons of ore were raised,
and 333,000 tons of iron manufactured;
but of the former, 12,000 tons were bog
and lake ores, with very low percentages,
and about an equal quantity of the
" Mountain " ores was exported to Fin-
land. Besides the iron oxide, the main
constituent of the ores is almost invari-
ably silica. Lime, magnesia, and alumina
are generally present; the last usually
in the smallest quantity. Phosphorus
has rarely a greater strength than 0.05;
though in some ores, not worked, up-
wards of 1 per cent, is found ; and it
sinks to 0.004 at Persberg, and to 0.003
at Dannemora. Sulphur, with a few
marked exceptions, is not generally
present to a much greater extent than
phosphorus.
The surface of Sweden is mainly cov-
ered by plutonic rocks, of which granite
is the most abundant, although large
areas are occupied by gneiss, mica slate,
and every variety of porphyry; there is
also a f elspathic rock peculiar to Sweden,
termed " Helleflinta," or Leelite, which,
though small in quantity, is of great im-
portance in reference to iron, as this
metal is nearly always present where
Helleflinta occurs. Over a vast area, in
these granitiferous rocks, iron ore is
found in greater or less abundance;
though, doubtless, the iron districts are
still most imperfectly known, as so much
of the country, especially in the north, is
for iron-making purposes inaccessible.
Far in the north, beyond the head of the
Gulf of Bothnia, the iron deposits of
Gellivara are probably the richest in the
world ; but the rigor of the long winter
has, hitherto, prevented any commercial
success in the working of the mines;
and, according to the Government re-
turns, the annual production does not
reach 50 tons of ore. More to the south,
a few small mines are worked, but only
on the most limited scale, until the par-
allel of Gefle is reached. We may, per-
haps, assume that future research will
prove that Sweden possesses the greatest
stores of her purest ore in her most
northern provinces; but we can scarcely
hope that these can be made available,
without changes in value taking place
that, at present, cannot be anticipated.
In the southern portion of the kingdom
very little ore is raised. The main bulk
is obtained from the central provinces.
The counties of Kopparberg and Orebro
alone produce 50 per cent., and West-
manland and Wermland 30 per cent, of
the whole yield.
Iron ore is by far the most important
Swedish mineral. The "Mountain" ores
occur in veins, which are sometimes
regular, but more generally are deflected
from a straight line, and occasionally
even form a semicircle. Usually they
have a north-east to a south-west direc-
tion, though north to south and east to
west veins occur. Their width varies
from mere strings up to, as at Schyss-
hyttan, 200 feet. Probably 30 to 50
feet would be the general strength of
the veins now worked. In some in-
stances, these can be traced for some
distance along the surface; but, com-
monly, they dip down at a steep angle.
As so many are known, few have been
thoroughly explored as to their depth;
when worked to 200 or 300 feet deep,
other shallower veins have been started,
except in the more important depos-
its.
THE IRON ORES OF SWEDEN.
161
The mode of formation is, as yet, an
unsolved problem. Many difficulties pre-
sent themselves in opposition to each of
the more popular solutions. The veins
are occasionally found in gneiss ; at
other times in granite; but, generally,
they are separated from their granitic
surroundings by a band of Helleflinta,
which is usually only present in small
quantities; but at Persberg, the largest
mine in Sweden, the surface for two
miles in one direction is composed of it.
In some cases, the veins descend per-
pendicularly; and in at least one in-
stance (at Persberg), the vein, after so
doing, makes an elbow at right angles
and lies horizontally.
It is commonly believed that the ore
is an aqueous deposit, probably from hot
water. Though numerous facts support
this theory, many will not coincide with
it ; perhaps the chief being that there is
not the slightest external appearance of
the ore being a water deposit, as it is in
solid irregular masses, lying in equally
solid rock, which in those cases where
granite overlies is unquestionably plu-
tonic. Assuming that Helleflinta is an
altered clay, which has by no means been
proved absolutely, and that both it and
the ore were deposited simultaneously,
there would be some mechanical mixture
of the two, and not the perfect demarca-
tion that exists. If the ore were an
aqueous deposition, it must necessarily
have been, at some time, horizontal; and
whatever the convulsions were, which
could, as in the Persberg instance, tilt
up one end of the vein to the extent of
90°, they could not do this without a
great dislocation of both the vein and
the surrounding rocks, whether it hap-
pened before or after the solidifying of
the ore and the Helleflinta, and this is
not the case.
In certain instances the iron oxide is
found interspersed in grains for some
distance on either side of a vein, which
becomes more and more rich as it ap-
proaches the centre, where is the purest
part. It is difficult to account for this
on any ordinary aqueous or ingenious
theory.
The peculiar magnetic properties of
much of the " Mountain " ore offer little
assistance to the solution of the problem
of its formation. The magnetite and
hematite are found closely intermixed,
Vol. XIII.— No. 2—11
the one highly magnetic, the other not
affecting the needle ; the ores being similar
in appearance and constituents. Some
masses of magnetite are much more
magnetic than others, affecting the com-
pass through 20, or even 50, fathoms of
intervening rock ; whilst to some bodies
of equally true magnetite, the needle
will not dip, though not more than 10
fathoms of rock intervene.
In several districts, especially in the
Norberg mines and, to a less extent, in
those near Nora, the ore has a very sin-
gular striped appearance, caused by
numerous veins, or nearly parallel layers,
of crystallized quartz lying amongst
the ore.
May I be allowed to suggest that,
perhaps electricity may have been the
chief agent in the formation of these
mineral deposits. It is difficult to under-
stand in what possible way they could
be formed by volcanic action ; and
it appeared to me to be equally impos-
sible to understand how these veins of
iron ore, which dip steeply over immense
areas of countiy, could owe their origin
to water, without exhibiting some trace
of aqueous deposition; especially when
their centres are the purest part, whilst
they gradually on either side pass im-
perceptibly into the surrounding rocks.
It seems still more difficult to account,
either by the aqueous or igneous theory,
for the finely veined ores of Norberg,
which consist of thin parallel layers of
magnetite and crystallized quartz. But
what might be difficult or impossible for
fire or water to accomplish, might per-
haps be effected by electricity, if we as-
sume that currents may have acted, in
definite directions, for long periods of
time, segregating the particles of iron
oxide, which exist in a slight percentage
throughout vast masses of many Swedish
rocks.
Although there is so strong a similar-
ity amongst all the Swedish "Mount-
ain " ores, there is generally a sufficient
divergence, in chemical composition, to
give a separate character to most of the
districts, and to some of the individual
mines.
Pre-eminent for its purity is the best
Bispberg ore, which contains up to 70
per cent, metallic iron, or almost a chemi-
cally pure oxide ; only a small propor-
tion reaches this high standard, the bulk
162
VAN NOSTRAND'S ENGINEERING MAGAZINE.
of the output varying from 50 to 60 per
cent. The mines, which are thirty miles
south-east of Fahlun, claim an antiquity
of 600 years ; they are very small, pro-
ducing under 15,000 tons per annum.
On account of the purity of the ore it is
much esteemed as a mixture, but from
the isolation of the mines it becomes very
expensive to most of the works which
use it. From the working drawings, it
does not appear as if the production
could be much increased. The greatest
depth is about 700 feet, with the vein,
which lies in quartz and talc-schist, dip-
ping steeply.
Much the largest iron mines in Sweden
are those at Persberg, near Filipstad, in
Wermland. The veins, of which the
largest is 66 feet at its greatest width,
lie altogether in Helleflinta. The deep-
est workings are over 600 feet below the
surface, the largest 400 to 500 feet. The
annual production has lately been be-
tween 50,000 and 60,000 tons. The ore
rarely contains less than 50, and rises to
60 per cent, metallic iron ; it is much
valued for furnace purposes, for its
purity and freedom from deleterious in-
gredients; it commands a higher price
than that from any other large mines,
and, to a great extent, the iron ore
market of that part of Sweden is regu-
lated by its selling price. Persberg is
said to have been worked for 800 years.
The most famous of the Swedish iron
mines are those at Dannemora, in Upsala
County, away from the main iron dis-
tricts. The annual production is under
25,000 tons, and has varied but little for
over 20 years. The ore contains from
25 to 60 per cent, metallic iron ; very
little has over 50 per cent., and the aver-
age is much below; most contains suffi-
cient lime and silica to be smelted with-
out a flux; it has also about 2 per cent,
manganese. The highest percentaged
ore does not make the best pig iron.
The mines have been worked steadily
for four centuries; the largest is in three
sections, the centre, an open-work, being
the chief. The main vein is somewhat
irregular; it has an average width of
100 feet, being 150 at the widest, and
has been explored 900 feet in length in
the open-work, which is 200 feet wide,
with walls, either perpendicular or
slightly overhanging, of over 500 feet in
vertical depth. The bottom of this ex-
traordinary mine was covered, during
my visit in the month of August, with
large blocks of ice. The veins lie in
Helleflinta, of which there are several
varieties; different trap rocks are present,
with granite and gneiss. The produc-
tion of the mines might be greatly in-
creased, but they are held under a tenure
that prevents more than a certain quan-
tity being raised. The ore is never sold,
but goes solely to the furnaces of the
different joint proprietors. The largest
owner is Baron De Geer, the representa-
tive of a Dutch family, who, in the 17th
century^ acquired a practical monopoly
over the iron trade of Sweden ; most of
their works and mines have passed into
other hands, but they still retain Lofsta,
where is manufactured, from Dannemora
ore, the L iron, the dearest in Europe of
its class.
A new railway will shortly open up
the Grangesberg district, in Dalecarlia,
which, it is considered, may prove the
most productive in Sweden. At present
the mines are cramped by expensive
transit. The ore in the most southern
part of the district is of very high quali-
ty, and free from phosphorus; but this
ingredient increases regularly in a north-
erly direction, until in the extreme north
the ore is of little value.
The mines round Norberg, in West-
manland, produce about 70,000 tons per
annum of ore, which contains from 45 to
50 per cent, metallic iron. The striped
appearance of this ore, caused by fine
layers of quartz amongst the iron oxide,
is peculiar. Notwithstanding its large
percentage of silica, it makes good iron.
The veins are from 20 to 50 feet wide,
and lie in gneiss, but are separated from
it by bands, on either side, of Helle-
flinta. About three years ago, a new
ore was discovered here, containing 35
per cent, iron and 20 per cent, manga-
nese, which it was hoped might produce
spiegeleisen; but it is understood that
the experiments have not been success-
ful.
In the neighborhood of Nora, in Ore-
bro County, there are many mines; those
at Striberg are second only to Persberg
in production ; but the ore is the poorest
in the district, with only 48 to 50 per
cent.; whilst at Dalkarlsberg, which is
the deepest iron-mine in Sweden — about
800 feet — the best ore has 68 per cent.
THE IE01ST ORES OF SWEDEN.
163
metallic iron, and very much rises to 60
per cent. Much of the Nora ore con-
tains manganese; at the Wickers mines
up to 9 per cent. The manganiferous ores
almost always contain mundic (sulphuret
of iron) ; in some cases they have to be
calcined twice to drive off the sulphur;
they are also much more close-grained
in appearance than ordinary magnetite,
and some becomes brown with two or
.three days' weathering. Many of the
Nora veins are red hematite, which
rarely contains over 55 per cent, metallic
iron. Some of the magnetic veins have
been proved over a thousand vards in
length.
For the Bessemer steel trade, by far
the most important mines in Sweden are
those at Schysshyttan, 10 miles from
Smedjebacken, in Delecarlia. The ore
is a mixture of magnetite and knebelite ;
the latter, a very rare silicate of manga-
nese and iron, met with at Dannemora
and a few other localities, but nowhere,
except at Schysshyttan, in any quantity.
The combined minerals contain 50 per
cent, iron and manganese; they produce,
without the addition of any other ore,
the highest class of spiegeleisen. The
vein, which has more the appearance of
a lode, can be traced along the surface
for a considerable distance; it is 200
feet in breadth, and has been proved to
300 feet in depth, without any appear-
ance of the bottom ; the centre of the
lode is the best; at the edges the ore is
not good.
_ Far to the south of the general iron
district, near Jonkoping, in Smaland, is
the remarkable hill of Taberg. As far
as has been ascertained, this hill, which
rises 380 feet above the level of the sur-
rounding country, is a solid mass of
close-grained serpentine, containing on
the average about 30 per cent, metallic
iron, and which is in appearance very
like some of the hematite ores of the
north. Two sides of the hill are per-
pendicular, and form quarries, whence
has been taken for years the supply of
ore for a dozen furnaces, which alto-
gether have only an annual production
of 3,000 tons pig iron. This iron has
been found well suited for a few pur-
poses, and is very tough ; but the de-
mand is limited. The heavy percentage
of magnesia in the ore has hitherto been
an insuperable obstacle to any lai-ge
manufacture. Were this difficulty over-
come, this hill would be one of the most
valuable iron mines in the kingdom.
The foregoing are the chief represen-
tative iron mines in Sweden, either for
quantity of production, or quality of ore.
All the mines are much alike in charac-
ter, with the exception of Dannemora
partly and Taberg wholly, as the mode
of working is almost identical. In some
cases the veins of ore come to the sur-
face ; but generally they are discovered
by a magnet of peculiar construction, so
made that the needle can dip as freely as
turn horizontally; as soon as these mag-
nets come over a body of magnetite, the
needle swings round and points down-
wards to the mineral. When the pres-
ence of the ore is ascertained, a large
hole is usually made down to the vein,
which may be worked open for a short
time, but as most dip at a steep angle,
the ore is mainly obtained by mining.
As the walls are solid, only a trifling
amount of timber is used, often none at
all. The surrounding rocks are so firm,
that it rarely happens any are brought
down by the constant blasting ; the only
one that I saw, during a lengthened tour
through the Swedish Iron districts,
which had given away, or become unsafe,
by the rock crushing, was at Guldsmed-
shyttan, in Orebro County. The whole
of the "Mountain" ores, without any
exception, have to be blasted. The
small shafts, that may have to be sunk
through overlying granite drift, are fre-
quently of very rude construction, bound
round with withes and, if not round, of
no regular shape. The drainage of the
mines gives much trouble ; except where
steam is unavoidable, hydraulic power is
always used, and often the pumps are
worked by bobs of immense lengths.
Royalties in Sweden belong half to the
landlord and half to the discoverer of the
mineral ; but the former may take half
the mine, if he elect to do so. On finding
any deposit, in the case of iron by mag-
net or otherwise, an application is made
to a government official, termed berg-
master, who grants a certificate of
ownership, should no adverse claim be
presented and proved within a given
time. These bergmasters, of whom there
are ten, have each a separate district,
the whole kingdom being divided
amongst them. They have very consid-
164
VAN NOSTRAND S ENGINEERING MAGAZINE.
erable power, and appear to settle al-
most all mining disputes.
The value of the iron ores varies to a
great extent, depending not only on
chemical composition, but also to a very-
great degree on local position. It must
be remembered that the key to the
Swedish iron trade is not the mineral,
but the fuel, supply. This latter has
been annually growing in relative impor-
tance, until lately it has become the chief
particular. Charcoal still remains, not-
withstanding the importation of foreign
coal and coke, the main fuel of the
country ; and as it deteriorates most
materially in transit, the fuel supply de-
termines the locality of most of the
Swedish works. Often ore is carted 20
or 30 miles, or transported over 100
miles by road, canal, and railway ;
whilst furnaces have been built in Fin-
land, where there is but little native
ore; or in the Hernosand district, up
the Gulf of Bothnia, where there is
scarcely any, to save carriage on the
charcoal. The ore in this way has,
often to bear a most burdensome car-
riage, and its cost varies for every
works. As far as possible, the annual
supply is laid in during the winter, as it
is more cheaply transported over the
snow and ice, than by road in summer.
Many furnaces are dependent on a hard
winter for obtaining any supply at all;
and such during a winter like the past
mild one, when there was scarcely any
snow, are obliged to be blown out.
When the furnace proprietor raises his
own ore, the cost varies probably from
3s. to 16s. per ton, delivered at the
works; and some of the best ores are
worked the cheapest. Norberg ore, with
50 per cent, iron and much silica, is
quoted about 16s. per ton, delivered at
Stromsholm, on the Malar Lake, where
sea-going vessels can load. Ordinary
ores, with a little over 50 per cent, iron,
are sold in Wermland and in the Nora
district, at about 27s. per ton, delivered
on the railway or at some mining centre.
Persberg ore would be more expensive,
and is quoted on a sliding scale accord-
ing to percentage. Dalkarlsberg ore,
when containing 68 per cent., is quoted
over 30s. per ton, delivered on the rail-
way. The majority of these ores would
have to bear heavy carriage in addition
to these prices, which are from 50 to
100 per cent, higher than in 1871.
In conclusion, I have only to regret
that this sketch does so little justice to
the subject undertaken, but I shall be
satisfied if it has enabled the members
of the Institute to obtain a clearer per-
ception of the marvelous resources in
iron ores possessed by Sweden. At
present the iron trade in that country is
cramped by want of fuel, labor, capital,
and means of transit. But every year
now should lessen these deficiencies, and
we may, perhaps not without reason,
look forward to a not distant future,
when the iron trade of Sweden will be
of European importance, not alone from
the quality, but also from the quantity,
of the metal produced.
ELEMENTARY DISCUSSION OF STRENGTH OF BEAMS
UNDER TRANSVERSE LOADS.
By Prof. W. ALLAN.
Written for Van Nostrand's Engineering Magazine.
I.
In the following discussion the ordi-
nary cases of loaded beams are treated
without resorting to the higher mathe-
matics. It is an attempt to compile
from various sources the simplest meth-
ods of treating such cases as arise most
frequently in practice.
iransverse stress is produced by a load
applied to a beam in a direction perpen-
dicular, or inclined, to its length. A D
D
)w
Fig. 1.
STRENGTH OF BEAMS UNDER TRANSVERSE LOADS.
J 65
(Fig. 1) is a beam subjected to such a
stress.
In this kind of stress a compression of
the particles or fibres on one side of the
beam, and an extension of those on the
other, are produced. In consequence of
this the beam bends. Experiment shows
that the amount of compression on the
the one side, and of extension on the
other, diminishes as we go inwards from
the top or bottom towards the centre,
and at some intermediate plane, 0 0',
becomes zero. The fibres at this plane
being neither lengthened nor shortened,
it is called the neutral plane, and its in-
tersection by the plane of vertical sec-
tion is called the neutral line or axis.
Experiment also shows that, from this
plane towards the top and bottom, the
amount of extension and compression
may, for the stresses that occur in ordi-
nary practice, be considered as varying
directly with the distance " from the
neutral plane.
The extreme top and bottom fibres
suffer the greatest compression and ex-
tension, and in case of rupture, the rup-
ture begins with them. Some question
exists as to the exact location of the
neutral line or plane, but for slight de-
flections it passes through the centre of
gravity of the cross section of the beam,
and it is very probable that it never
deviates from this position.
In discussing transverse stress, the as-
sumptions based upon experiment may
be stated as follows :
1. The forces on the fibres are directly
as the amount of extension or compres-
sion they produce ; ( TJt tensio sic vis,)
and since the extension and compression
increase as the distance from the neutral
axis, the forces vary in the same propor-
tion.
2. Within elastic limits the extension
and compression at equal distances from
the neutral axis are equal, and the forces
producing them are equal.
3. The neutral axis passes through the
centre of gravity of the cross section.
RECTANGULAR BEAMS.
Let us now discuss the relations exist-
ing between the forces in, and on, trans-
versely loaded rectangular beams, the
load being supposed to be vertical in
direction and the beam horizontal.
Case I.
Let AD (Fig. 2) be a beam so thin
that it may be considered as composed
>]E
*
Fig. 2.
of but one layer of fibres or particles.
Let it be fastened in a wall at A B, and
be loaded with W at the other end.
Neglect for the time the weight of the
thin beam itself, which is small. Imag-
ine it to be cut by a vertical plane E F
at any point, and let us see under what
forces the part ED is held in equili-
brium.
The only external force on E D is W
acting at D downwards, and E D is pre-
vented from falling under this weight by
the resistance of the fibres at E F. To
analyze these forces, let us take Oj as an
origin of coordinates, and 01 0' as the
axis of x, and O^ E as the axis of y, and
as the forces are all in one plane, find
their components along these axes. The
internal forces, or resistance of the fibres
at E F, are :
1. The horizontal forces which are
tensile above and compressive below, and
which increase from zero at 01 just in
proportion as we go from that point
166
VAN NOSTEAND'S ENGINEEEING MAGAZINE.
towards the upper or lower edge of the
beam. (Fig. 3.)
.T
-HE.
<K
tr-
0
>
L
W'y
F
Fig. 3.
2. The vertical force. This is called
the shearing force, or transverse shearing
force. It resists the tendency of the
part of the beam ED to slide down on
the surface E F. The existence of this
force may be realized if we conceive the
beam to be divided into two parts by the
vertical plane E F, and those parts to be
united by some very elastic substance,
as india-rubber. Then the beam would
take the form shown in Fig. 4, the part
FC sliding down on the other. The
force in the beam that resists this sliding
is represented in Fig. 3, by the vertical
Fig. 4.
arrow at E. Let it be called T. In Fig.
3 are represented all the forces we have
to deal with. Since this system of forces
is balanced, the following equations
must be fulfilled :
^X=0 ^Y=0 ^M=0
(1)
That is : the sum of all the horizontal
forces (5X), and the sum of all the ver-
tical forces (2Y) must each be equal to
zero, and the sum of the moments about
any point as 01 must also equal zero.
The only horizontal forces in the sys-
tem are the two triangular groups of
forces EOjH and F 01 L, representing
the sum of the tensile and compressive
stresses on the fibres. As the group
E 01 H acts in a direction opposite to
that of the group FC^L, and as the
algebraic sum of the two groups is zero
(_2X = 0), the groups must be equal to
each other. This is indicated in the
figure by the equality of the triangles
E 01 H and F O, L.
The vertical forces are W and the
shearing force T at E F, and since
2Y=T-¥'=0. We have
T=W (2)
Next obtain the moments of all the
forces about Oj and place the sum of
these moments = zero. Replace the
A#
< N
G
E-
—~m
w
Fig.
STRENGTH OF BEAMS UNDER TRANSVERSE LOADS.
167
tensile and compressive forces by their
resultants. The resultant or sum of all
the tensile forces represented by the
triangle E Ox II (Fig. 3) may evidently
be represented by the area of the triangle
of which the base E Oj is the distance
over which the forces are distributed,
and the altitude E II is the stress in the
outside fibre. Let
S = this stress = E H
•and df=E F= depth of beam
Then area E01H=|Sd=N = resultant
of tensile forces. Similarly
Area F 01 L=J Sd=~N'= resultant of
compressive forces.
These resultants will pass through
the centres of gravity of the triangles
EO,H and Ox F L, since the little forces
of which they are composed are repre-
sented by these triangles. Hence the
direction of A7' will intersect 01 E at a
point G (Fig. 5), whose distance from Oj
is = § EO =-. - = -. This is the lever
s '323
arm of N about O,. That of JST is G' 01
d
also=-. Hence the sum of the moments
of these two forces about 01 (since they
both tend to produce left-handed rota-
tion) is
3 - 3
■-S<f
6
The force T since its direction passes
through 01 has no lever- arm, and hence
its moment is zero.
If the distance from O' to Oj be called
x, the moment of the weight W is
= + W x (since it tends to produce
right-handed rotation)
W'z--$d2=2M=0
6 1
This discussion is general and will
apply to any section as well as to E F. S
and x are the variables in eq. (4), and
these quantities will have different values
at the different sections, which values in-
crease as we go towards A B (Fig. 2),
but the form of the equation will evi-
dently be unchanged. If AC (Fig. 2)
be = I, we have for the section at A B
(Fig. 2)
(5)
Wl = ^Sbd2
6
A B is the section of greatest stress, and
the beam if overloaded will break there.
The quantity - S b d2 is called the mo-
ment of resistance of the fibres, or mo-
ment of the internal forces, and is often
written M for brevity. Wx is called
the moment of the weight, or moment
of the external forces. Let the maxi-
mum value of - Sbd2 (eq. 5) be called
6
M0.
We may illustrate geometrically the
variation of the moments M=Wa;, and
consequently of the stresses produced on
the outside fibres from A1 to C.
In Fig. 6 let A C be the beam. Take
(3)
So far we have considered a beam
whose breadth is that of only one row
of fibres, but a beam of any breadth
may be made up of a number of such
slices placed side by side, and if b = the
number of slices, or breadth of the
beam, and W = the weight hung at the
end of it, then eq. (3) becomes
Wx=^Sbd2
6
(4)
Fig. 6.
a line on some scale to represent the
value of M0=W£, and lay it off from A
perpendicular to A C. Let A L be this
line. Draw L C. Then the dotted per-
pendiculars in the triangle LAC will rep-
resent the moments of resistance in the
beam at the several points at which
they are drawn.
From eq. (2) it is seen that the shear-
ing force is constant at every section of
the beam. This force we may assume
with sufficient accuracy, for our present
purpose, to be uniformly distributed over
168
VAN NOSTEAND'S ENGINEERING MAGAZINE.
the cross section of the beam on whic
it acts. Hence if A = area of cross sec-
tion, and t = shearing force on a unit of
the surface,
T=W=At (6)
Lay off AC (Fig. V) =1 and CP=W.
Then the rectangle AP represents geo-
metrically the shearing stress at every
point of the beam.
Corollary. When several weights as
W W, W2 (Fig. 8) are suspended from
A
L
Fig. V.
Fig. 8.
the beam at different points, the moment
of resistance at any point is equal to the
joint moments of the weights at that
point. Thus, calling distances measured
from C, G, and E towards A, x, xx and ai2
respectively, we have for the equation of
moments for points between C and G
6
Between G and E
Wa+W^^-SW2 While at K,
for instance, it is
Wx + W.^ + W.x =^Sbd2 (7)
The shearing force at K is
T=W + W1 + W2 (8)
Geometrically. Let A C (Fig. 8) = I
AG=?1andAE=?a. LayoffAL=WZ,
LHrzzW,^ and AI=W2Z2. Draw the
triangles as in Fig. 8. Then NP=total
moment at K, for instance.
' TL
%
Fig. 9,
STRENGTH OF BEAMS UNDER TRANSVERSE LOADS.
169
The shearing force is represented by
the rectangles AP, NO, and ST (Fig.
9), and at any point in the beam is equal
to the sum of the weights between that
point and C.
EXAMPLES.
(1.) Suppose the safe stress per square
inch to be 1,000 lbs. (= S), and I = 10
ft., b=3 inches, and d=l2 inches, what
weight will the beam support ?
(2.) Suppose W=f ton, 1=12 ft., b=2
inches, what must be the depth (d) of a
rectangular cast iron beam, so that S shall
not exceed 4 tons ?
Case II.
Let the beam be as in the last case,
but with the load distributed uniformly
over it (Fig 10). Let w= weight on a
QQQ QiQQQQ qQQ Q
33!
Fig. 10.
unit of length, W= total weight on AC,
l=A C= length, c?=AB=depth, x=EC
as before. Then the forces to be con-
sidered are represented in Fig 11, the
little arrows along E 0 representing the
weight distributed along the beam.
Replace the weights along E C by their
resultant, which is = wx, and which
should be applied at the middle point of
E C, since the little weights on the beam
are uniformly distributed. Then putting
the resultants N and N' in place of the
tensile and compressive force, and pro-
ceeding as before, we have
Also
T— wx=0
T=iox
wx. - — Sbd*
2 6
(9)
= 0
^-=Js-»cP=M (10)
At AB (Fig. 10) these equations become
%=wl=W J
wf Wl 1„, „ „ ' (11)
2 G
M,
k
umiiLiiU
re
■m
3§-
Fig. 11.
By comparing the last equation with
eq. (5), we see that if the weight and
beam be the same the stress on the fibres
in this last case is only one-half what it
was in the former, or, what amounts to
the same, the beam will bear twice as
much distributed over it, as it will when
the weight is concentrated at the extrem-
ity.
From eq. (9) we see that the shearing-
force is not constant as in the last case,
but varies as x. It is greatest at A.
Fig. 12.
170
VAN NOSTRAND'S ENGINEERING MAGAZINE.
Geometrically. The equation M = \
wcc2 corresponds with that of a parabola
with vertex at C and axis vertical. Lay
off AL (Fig. 12) =&tor, and through
L and C draw a parabola. The ordinates
of this parabola (dotted in the figure)
will represent the moments at the several
points.
The equation T=wk is rej)resented by
the triangle APC (Fig. 13), which
i i M 1 II i l^
Ml \J>^,
Fig. 13.
therefore gives the shearing stress at
every point of the beam when AP is
taken = w I.
Corollary 1. When the load is dis-
tributed over only a part of the beam
as in Fig. (14), let R C=m=the loaded
sE
o Q q ® a
|
„L "CO'
R<
» — ^
i
&-£"*
D
Fig. 14.
part, and take the other letters as before.
Then the equations for any section in
the loaded part are evidently the same
as those just obtained, viz. :
£ 10 x
Sbd*=M
AtR
And
6
-J JJffl'rM
(12)
But at any section E F between A and
R the moment of the load is = w m
(%—%m), the latter factor being the dis-
tance from the centre of gravity of the
load to the section E F. The moment of
resistance having the same form as be-
fore, we have for the equation of mo-
ments for any section in R A
lsbd*=M (13)
6 v '
wm (x— \ m)
At A this becomes
w m i}—\ rn) =M0 the greatest moment.
The shearing force at E F being equal
in amount and opposite in direction to
the whole load between E F and C will
be
T=wm (14)
Geometrically. For the moment S : lay
off A C = I and C R = m (Fig. 15). At
Fig. 15.
STRENGTH OF BEAMS UNDER TRANSVERSE LOADS.
171
R erect DR =
wm
and at A make A L
=M0. Through C and D draw a para-
bola as in the last case, and (since eq.
[13] is of the first degree) through D
A
and L draw a straight line. Then from
C to R the ordinates of the parabola
represent the moments, and from R to
A they are represented by the ordinates
of the trapezoid RL. For the shearing
stress (Fig. 16), lay off from R, RN —wrru
Fig. 16.
Draw CNandN P. Then the triangle
CRN (corresponding to the equation
T=w x) gives the shearing force at each
point in CR while the rectangle RP
(corresponding to the equation T=wm)
gives the force in the remaining segment
of the beam.
Corollary 2. When there is a load W
at the extremity C, in addition to the
load uniformly distributed over the beam
(Fig. 11), we have a combination of
Fig. 17.
Cases I. and II. and the moment of the
external forces at any section, E F, is
i w x* + W x
Hence the equation of moments is
1 SbcF=iiox* + Wx
M:
o
This is greatest at A, or
M=lQsbcr=itor+wi
The shearing force
T=iox + W
At A
T=wl+W
(15)
(16)
(18)
Geometrically. The simplest way of
representing the moments is to construct
those due to each kind of weight, and
to x
then combine them. Thus, let M'=— -
and M"=Wa;. Construct M' as in Case
II., it being represented by a parabola
with vertex at C and axis vertical, and
M"as in Case I., it being represented by
Fig. 18.
172
van nostkand's engineeking magazine.
a triangle (placed under A C for con-
venience). Since M == M' + M" from eq.
(15) we have the total moment at any
point E (Fig. 18) represented by the
sum of the ordinates
ures=NPFia-. (18.)
of these two ho:-
The moments may also be represented
by the parabola corresponding to eq.
Fig. 19.
(15) as in Fig. (19.) This parabola has
its vertex at C and not at C. Of course,
only that part of the curve between C
and A is applicable to our purpose.
The shearing force is represented by
adding the triangle N PP' Fig. (20)
representing the variable part w x of T
to the rectangle C P which represents
the constant part W of T.
A
Fig. 20.
EXAMPLE.
Discuss the forces when the load is
distributed as shown in Fig. (21) as-
L Q Q Q Q Q K
Q> Q Q Q Q
W
Fig. 21.
suming various values for L N and N 0
as well as for w and W.
Case III.
Let the beam whose length is I rest
upon supports at B and D (Fig. 22) and
G r
&
V
I
I
I
o
Fig. 22.
let it be loaded at some point G with a
single weight W. Let m and n be the
STRENGTH OF BEAMS UNDEE TRANSVERSE LOADS.
173
segments into which the beam is divided
at the point G of the application of the
weight.
First find the proportions of the
weight supported at B and D, or in
other words, the reactions of the sup-
ports. By the principle of the lever the
respective portions of the weight sup-
ported at B and D are inversely propor-
tional to the distances of these points
from G. Thus, let W=reaction at D
and W"=reaction at B and then
W : W"; \m : n
W" + W : W'yjn + n :
But W' + W"=:W and m + n=l
m
(19)
And so
W":
w
Now apply the conditions of equilib-
rium to any part A E of the beam count-
ing from A. Fig. (23).
c
D
'>
Fig. 23.
1st, Between A and G. 2X.=0 merely
indicates the equality of N and N', as
these are the only horizontal forces.
.2Y=0 shows that the shearing force
at the section E F is downwards
and=W"
(20)
2 M=0. The joint moment of N and
N' is as before =- S b d\ That of T is
zero. The only other force acting on
A E is W", the reaction of the abutment.
Let O O =£. Then the moment of W"
is
Hence
n
Wx
7.Wx--Sbd>
I 6
n
. •,'jWx=^Bbda=M (21)
2d, Between G and C (Fig. 24). Here,
4^ -■_..
N*r
K-
tO
w°
D
Fig.
between A and E are the two external
forces W" at B and W at G. Hence the
shearing force at EF is upwards and
T=W"-W= -W'=
W.
(22)
24.
For 2 M— 0 we have
1
6
Sfttf + Ws-W (x-m) = 0
. ■ . -Wx-W{x-m)==j- S bd* =M (23)
174
VAN NOSTRAND'S ENGINEERING MAGAZINE.
The greatest value of eq. (21) is at G,
where" it becomes identical with eq. (23)
for the same point. This value is
^W=^Sbd2=Mti (24)
At A and C the moments are zero.
Geometrically. From eq. (21), which
is of the first degree, it is seen that the
moments vary in AG as they did in
Case I. Hence they may be represented
by the ordinates of the triangle A L G.
(Fig. 25).
Fig. 25.
Eq. (23) is also that of a straight line
cutting the axis of X at C. Hence the
moments in G C are represented by the
triangle GLC (Fig. 25). The shearing
p r
: i i i i
i ; ' | ! j
n
Fig. 26.
force in A G is represented by the rect-
angle A P and that in G C by the rect-
angle C P'.
Note, That the maximum moment (at
G) corresponds to the point where the
shearing force passes through zero.
Corollary 1. When the weight W is
at the middle of the beam we have
n = m = \l
Then eq. (21) becomes
x Wx= -Sbd2
2 6
M
and (24) is
l'W(J-
(25)
; 6
=M
STRENGTH OF BEAMS UNDER TRANSVERSE LOADS.
175
At the centre M =4 W. £ £=£ W Z (26)
The triangles A L G and G L C (Fig,
27) represent the moments in this case.
G L having been laid off
:£WJ.
The shearing force throughout the
beam is then T=£ W (27) as is shown
in the rectangles (Fig. 28).
Comparing the value of M0 given in
A
Fig. 28.
eq. (5) Case I. with that of M0 in eq.
(26) we see that the load and the length
being the same, a beam will bear four
times as much with both ends supported,
and the load placed in the middle as it
will do with one end fixed and the other
loaded.
Corollary 2. When there are several
weights, as in Fig (29), the moment of
the external forces at any section is that
A
Gr'
G-"
$(-
■— >
JKU
r
■yr
w,
■Wa
Fig. 29.
due to the action of all the weights.
Let the segments into which the weights
W, W, and W2 divide the beam be »*
and. n for W, m1 and n1 for W, and
m2 and n^ for Ws.
Let R:= reaction of abutment at B and
R2= reaction of abutment at D and
£=length and let xbe counted from
A as before.
The reaction of the abutment at B
due to these weights is
-,-^ 7t/ - - — ft. -r-r-r *vn
w.
1
SoatD R^W + ^W^W,
(28)
The shearing force is
T=R,
(30)
For every section between G and G'
the weight W is to be taken into consid-
eration and the equations are:
Rlx-W(x-m)=-Sbdi=M (31)
T=R-W
(32)
For any section between A and G, Ra
is the only external force and hence the
equation of moments is
6
M
(29)
For any section between G' and G")
we have:
(33)
B,1x-^W(x—m)—W1(x—m1)=- S bd*=M
T=R1-W-W1
For any section between G" and C
R, x-W(x—rri>-WJ(#—m1)—'Wt ]
U-m5)=Js^(-r=M j- (34)
T=R1-W-W1-WS j
The location of the greatest moment
176
VA1ST nosteand's engineering magazine.
is most readily determined by geometrical
construction.
Geometrically . The moments are rep-
resented in Fig. (30) by constructing
separately those due to each weight and
then combining them. Thus, the mo-
ments produced at every point in the
beam by the weight W are represented
Fig. 30.
by the triangle ALC (Fig. 30), in which
G L equals the greatest moment due to
Similarly AL'C represents
MjWx.
those due to W1} G' 1/ bemg=3 W1
and A L" C gives those due to W2, G" L"
being==y W2 x.
Now, if at every point we add to-
gether the ordinates of these three tri-
angles for that point, and lay them off
above A C we shall get a polygon A H
WW G, which represents eqs. (29) (31)
(33) and (34) and gives the total moment
at any section . The greatest ordinate of
this polygon will, of course, show the
location of the maximum moment. This
will be at G or G' or G", according to
the relative amounts and positions of
the weights W, Wn, and W2. In the
fig. it is at G'. Hence from eq. (31)
Ps m-W(m-m)=^ S 5<P=M0 (35)
The shearing force may be represented
as in Fig. (31). It is greatest in that
fi
Fig. 31.
J L_i
one of the two end segments which cor-
responds to the greater of the two quan-
tities Rj and R2.
Note, That in this case the simplest
way of finding the point of maximum
moment is to construct the figure repre-
senting the shearing force, and the
point when the shearing force passes
through zero (G' Fig. 31) is the point
sou edit.
EXAMPLES.
1. Let 1=20 ft. m=5 ft.»w1=10 ft. m2=
15 ft.W=l ton W=2 tons W2=3 tons.
Find the maximum moment.
2. Find the size of a rectangular wooden
beam where
1=15 ft. m=3 ft. m=Q ft. ra2=14 ft.
W=l ton W=% ton W2=2 tons
S=1,000 lbs. and d=4 b.
EXTEACTIOIST OF THE PRECIOUS METALS.
177
EXTRACTION OF THE PRECIOUS METALS CONTAINED IN
COPPER PYRITES.
Translated from the French of P. Claudet,* by ED. DAVID E.EARN.
From the " Mining Journal."
Sulphuric acid, which occupies a
prominent position among the chemical
products employed in industrial pursuits,
was long made almost exclusively from
the sulphurs of Sicily ; but on the one
hand fiscal measures which interfered
with their exportation, and on the other
the progressive increase in the consump-
tion of sulphuric acid, led the manufac-
turers to substitute for sulphur the
pyrites which is found in almost all
countries. It is from Spain and Portu-
gal that the English manufacturers draw
the greater part of the pyrites which
they use, and as they are more or less
cupi'iferous, the residuum after the ex-
traction of the sulphur was principally
sold to the copper smelters, who, owing
to oxide of iron constituting the greater
part of the residuum, employed it as
flux for the smelting of quartzose copper
ore ; in this operation the copper in the
pyrites was recovered, but naturally all
the iron was lost in the slag. The ex-
traction of copper from its ores by the
wet way, first practiced by Mr. Long-
maid, then applied by Mr. W. Henderson
to the pyrites of Spain and Portugal, no
longer caused this loss of iron ; this pro-
cess has been largely developed, result-
ing in a constant increase in the impor-
tation of pyrites, which now reaches to
from 400,000 to 500,000 tons per year, and
goes on increasing. The pyrites sells
according to its produce^ for sulphur and
for copper; manufacturers who only buy
it for te sulphur re-sell the burnt ore to
works in which the copper is extracted.
It is a work of this kind that I and Mr.
J. A. Phillips, both graduates of the
School of Mines of # Paris, have estab-
lished at Widnes, near Liverpool. The
pyrites of Spain and Portugal is com-
posed (the * proportions only varying
within very small limits) of the different
elements of which the following analysis
will give an example,; it is that of a sam-
ple from the San Domingo Mines from
the working of which, ably developed
by Mr. J. Mason, about one-half of the
pyrites are supplied.
Sulphur 49 .00
Arsenic 0 .47
Iron 43.55
Copper 3.20
Zinc 0.35
Lead 0.93
Lime 0.10
Water 0.70
Quartzos^ residue 0. 63
Oxygen and Loss 1.07
100.00
In the last item of 1.07 traces of a
large number of metals are found. This
pyrites, after having been burnt for the
manufacture of sulphuric acid, is the
material which is treated for the extrac-
tion of the copper; it then contains,
with but slight variation: —
Sulphur 3.76
Arsenic 0.25 peroxide.
Iron 58.25= 83.00
Copper 4.14
Zinc 0.37
Cobalt Traces.
Silver Traces.
Lead 1.14
Lime 0.25
Insoluble residue 1.06
Water 3.85
Oxygen and loss 26.93
100.00
* " Nouveau Proc6d6 pour l'Extraction des M6taux
Pr6cieux contenus dans les Pyrites Cuivreuses." Par F.
Claudet, Presente a l'Academie des Sciences. Paris,
Hennuyer.
Vol. XIII— No. 2—12
As to the silver which is only men-
tioned as " traces," it is very difficult to
assay it precisely in this kind of ore ;
however, the numerous assays that I
have made have enabled me to estimate
the quantity between 0.0020 and 0.0028,
or from 20 to 28 grammes to the ton.
But small though this proportion may
be, I did not doubt that we could suc-
ceed in extracting it with profit, and this
I have done by a process allied to that
of the extraction of copper by the wet
way, a short description of which I will
now give : — We commence by stamping
and washing the residue of the pyrites,
' then they are roasted with chloride of
178
VAN nostrand's engineering- magazine.
sodium in a reverberatoiy furnace at a
very low temperature ; the oxidation of
the metallic sulphides and the decompo-
sition of the chloride of sodium which
follows give rise to the formation of sul-
phate of soda and soluble chloride of
copper. When we are satisfied by trial
of samples that the ore has been prop-
erly roasted it is taken out of the fur-
nace, and when it has sufficiently cooled
it is thrown in to about three-fourths fill
a large wooden tank, with a double bot-
tom forming a filter, and is washed with
several waters slightly acidulated with
hydrochloric acid until the copper is
taken up. There remain in the tank the
insoluble portions which consist almost
entirely of oxide of iron, and of which
the subjoined analysis will give an ex-
ample : —
Peroxide of iron. . . 96.20=67.35 metallic iron.
Lead, as sulphate. . 0.86
Copper 0.18
Cobalt Traces.
Alumina 0.45
Lime 0.46
Soda 0.10
Phosphoric acid No traces.
Arsenic acid Traces.
Sulphuric Acid. . . 0.49
Sulphur 0.16
Chlorine 0.03
Silica 1.22=100.15.
This oxide of iron in consequence of
its uniform composition and fine state of
division, is sold to the iron manufac-
turers, who use it with advantage for
fettling the puddling furnaces.
Returning to the mother liquid from
which the copper has to be extracted, it
is run into other tanks, in which frag-
ments of iron, such as scrap iron, have
been placed ; chloride of iron is formed,
and the copper is thrown down, taking
with it the small quantity of silver of the
ore which was dissolved in the liquor.
The copper precipitate is then melted
and refined to bring it to the state of
marketable copper. In the water from
which the copper has been separated
there are also found salts of iron mixed
with alkaline salts which are not acted
upon, but by subsequent operations we
have been able in our works to obtain,
and profitably, too, on the one hand,
sulphate of soda in a state of almost
absolute purity, and on the other, oxide
of iron in so fine a state of division that
it is applicable to the polishing of look-
ing-glasses. The waters before the pre-
cipitation of the copper by the iron con-
tains, as we mentioned, the silver of the
ore dissolved in the state of chloride; to
extract it we first naturally think of pre-
cipitating it by metallic copper, but sil-
ver, being soluble in a mixture of chloride
of sodium and deutochloride of copper,
the precipitation cannot take place so
long as all the deutochloride is not con-
verted by the metallic copper into a pro-
tochloride, and then the small quantity
of silver is probably found precipitated
with the copper in excess, and also with
the protochloride of copper which the
chloride of sodium is no longer sufficient
to dissolve. We must then have re-
course to a fresh process of separation,
and the expense of this complicated
operation absorbs more than the value of
the silver ; the process then is not com-
mercial. There is another means of
separating the silver from the copper,
which consists in making a sulphate of
copper of the precipitate ; but the great
aim in the treatment of the mineral is the
production of metallic copper, and not
sulphate of copper, the consumption of
which is very limited, so that the process
is only applicable within narrow limit.
I had then to seek another mode of
separation, and I succeeded, after numer-
ous trials, to discover and put in practice
a process which I will now describe; it
is founded on the fact that iodide of sil-
ver is almost entirely insoluble in a solu-
tion of chloride of sodium at the ordinary
temperature. The ore roasted with com-
mon salt undergoes, as we have said,
several washings, yet but little else than
the three first waters contain a sufficient
quantity of silver to be worth treating.
We have ascertained by experiment
that the two first waters contain 83 per
cent, and the three first waters 95 per
cent, of all the silver dissolved. Ac-
cording to the analysis of one of these
waters, marking 1.24 of the aerometer, a
cubic metre of this liquor contained:
Sulphate of soda Kilos. 144.171
Chloride of sodium 63. 914
Chlorine in combination
with metals 66. 143
Copper 52.855
Zinc 6.857
Lead 0.571
Iron 0.457
Lime 0.743
Silver 0.0437=335.7547
EXTK ACTION OF THE PRECIOUS METALS.
179
We have neglected in this analysis the
small quantities of arsenic, bismuth, &c.
This result is only given by way of ex-
ample, for the silver which we quote
43.7 grammes varies in our operations
from 25 to 27 grammes per cubic metre,
according to the richness of the mineral
and the degree of concentration of the
liquor. It is then the water from the
three first washings only that we use.
We run them into a wooden tank, where
they are left to settle, so that solid mat-
ters held in suspension may separate,
and, in order not to employ more iodide
of potassium than is absolutely necessary,
we first assay the silver contained in the
liquor. For this purpose we take a
fixed measure of it, dilute it with water,
adding a little hydrochloric acid, to
keep all the copper in solution; then we
pour in a few drops of a weak solution
of iodide of potassium, which changes
the soluble chloride of silver into the
insoluble iodide of silver at the same time
that by the addition of a solution of
acetate of lead we cause the formation
of a strong plombiferous precipitate,
which contains all the silver. This pre-
cipitate is dried, and then melted with a
flux to which metallic iron is added; the
resulting argentiferous lead is cupelled,
and from the weight of the button of
silver the quantity contained in the
liquor is determined.
The clear titrated liquor is then passed
into another tank, and the quantity of
iodide of potassium found to be neces-
sary by the assay is added, and it
is diluted with a quantity of water equal
to about a tenth of that of the cupreous
liquor ; the whole of the liquor is then
shaken and left to settle for 48 hours;
the supernatant liquor is then clear; it
is drawn off, and the tank is refilled
for repeating the operation, and so on.*
Once a fortnight we collect all the de-
posit which has accumulated; it is prin-
cipally composed of sulphate of lead,
iodide of silver, and salts of copper.
These latter are readily separated, by
washing with weak hydrochloric acid.
The deposit, cleansed from the salts of
copper, is decomposed with metallic
* These liquors, which are drawn off, still contain a
small proportion of silver in solution, about 5 grammes
per cubic metre, for, as we have mentioned, the iodide of
silver is not absolutely insoluble in these liquors. It is
scarcely necessary to add that they re-e .ter again in the
ordinary working for the extraction of the copper.
zinc, which in the presence of water
rapidly and completely reduces the sil-
ver by uniting with the iodine, and
forming soluble iodide of zinc. There
is thus produced — 1. Soluble iodide of
zinc, which, separated by filtration, is
titrated, and used as a substitute for the
iodide of potassium in subsequent opera-
tions to precipitate fresh quantities of
silver. — 2. A deposit rich in silver, com-
posed in a great part of lead in the me-
tallic state, and as a sulphate containing
besides various substances, of which the
subjoined analysis of a dried sample
may be given as an example:
Silver 5.95
Gold 0.06
Lead 62.28
Copper 0. 60
Oxide of zinc 15.46
Oxide of iron 1.50
Lime 1.10
Sulphuric acid 7.68
Insoluble residue 1.75
Oxygen, and loss. ...... 3. 62 = 100. 00
This analysis shows that all the iodine
of the iodide of silver has entered into
combination with the zinc, and re-become
soluble, since the deposit contains none
or only traces. Gold, which has not
before been mentioned, appears here for
the first time, and we may ask how this
happens ? It exists then in the ore, and
it would appear that in the operation of
roasting it forms chloride of gold, which,
rendered more stable by the presence of
chloride of sodium, is not reduced at the
low temperature of the roasting; it then
enters into solution with the silver, and,
like it, it is precipitated by the iodine.
It is now easy to separate from this pro-
duct the precious metals by the ordinary
processes employed by smelters who
treat gold and silver matters. It will,
no doubt, be interesting to know the re-
sults we have obtained by the application
of the process during a year. The process
was applied in 1S71 (the paper was read
in 1872) to 16,300 tons of burnt pyrites,
from which we extracted of silver
333.242 kilos., and of gold 3.172 kilos.,
representing a little more than 20
grammes of the precious metal per ton,
and producing £3,232 after deducting
the cost of melting and refining. The
expenditure directly connected with the
precious metals amounted to £4 16, which
includes the cost of 137 kilos, of iodine,
representing the loss of that material,
180
VAN NOSTRAND's ENGINEERING MAGAZINE.
and 1,900 kilos, of zinc, and it is re-
markable that the gold which exists in
the ore in appreciable quantity suffices
to cover the whole cost of the process.
The cost of the iodine, already large,
has become much more considerable
through the abnormal increase in the
price of the product, and has called my
attention to the direct employment that
might be made of the lye from the ashes
of seaweeds instead of iodide of potassi-
um. The recent experiments we have
made in this direction have answered
my expectations, and not only have we
succeeded in utilizing by this means all
the iodine contained in the seaweed, and
great part of which is, as we know, at
present lost, but the trials have suggest-
ed to me the idea of an inverse oper-
ation, to which I am now giving atten-
tion, for making iodine, and which con-
sists in precipitating this metalloid from
the seaweed lye by means of a salt of
silver. This extraction of 20 grammes
of precious metal from the ton of burnt
pyrites is, I admit, not very considerable;
but when we consider that the process
could be applied to 350,000 tons of ore,
and thus produce, with a good profit,
too, 7,200 kilos, of the precious metals,
of the value of £68,000, it will be seen
that it is an annual result not to be
neglected.
This process can also be employed for
various other copper ores susceptible of
treatment by the wet way, and we have
begun to apply it to the copper ores of
Cornwall, which generally contain more
silver than the Spanish pyrites, and
which hitherto have been worked by the
dry way, and solely for the extraction of
the copper. The results which we have
just recorded show how highly important
it is, in metallurgical operations, to deal
with large masses ; we thus obtain profits
where the same process applied to limited
quantities could only result in loss. We
will make the further remark upon this
subject that large quantities of the
precious metals have been lost, and are
still lost daily, in metallurgic operations,
and we do not doubt that many of the
residues 'in various parts of the globe
which have been neglected as too poor
will one day be re-treated to separate
the gold and silver which they contain.
THE DRAINAGE OF CALCUTTA.
From "The Builder."
Ten years ago Sir John Strachey de-
clared that the capital of British India
was " a scandal and a disgrace to a civ-
ilized Government," and asserted that it
was literally unfit for the habitation of
civilized men. He declared that the
most important streets and thorough-
fares of the northern division of the city
formed to all intents and purposes a
series of huge public latrines, the abomi-
nation of which could not be adequately
described. And he vehemently added,
the. other cities and towns of India were
almost faultless when compared with the
metropolis. Yet at that time sanitary
questions were altogether unknown in
India, and Miss Nightingale had reported
that no one of the presidential cities of
India had arrived at that degree of civ-
ilization in their sanitary arrangements
which the worst parts of our worst
towns had reached before healthy re-
form in such matters sprang up in Eng-
land at all. This reproach has now been
wiped away from the Indian capital, and
there are signs that Bombay and Madras
will soon be rendered salubrious. At
Norwich, in November last, Miss Night-
ingale was able to state that "the
drainage of Calcutta bids fair to be a
wonder of the world, and said that the
city had become more healthful than
Manchester or Liverpool, and might even
be considered a sanitarium compared
with Vienna or Berlin." How has the
change been accomplished ?
Calcutta lies in close proximity to a
vast stagnant marsh, known as the Salt
Water Lake. Even in its infancy the
settlement was unhealthy, and as it
grew in size its insalubrity increased.
Cholera continually haunted it, fevers
and dysentery made it their home, and
when it had come to be termed the City
of Palaces, it was equally well known as
the City of Pestilence. But the traders
THE DRAINAGE OF CALCUTTA.
181
who. frequented its bazaars risked their
health for the sake of the rupees which
flowed into their coffers; the servants
and officers of John Company had too
many wars on hand, and too many
States to annex, to pay much heed to
the healthiness of the town, and to the
soldiery the chances of death on the
field or under the friendly guns of Fort
William were about the same. But at
length the mortality of Calcutta became
so notorious that the Government could
no longer overlook it, and a committee
was appointed to inquire into the causes
of the prevalence of perennial fever, and
to propose remedial measures. This
committee sat for several years previ-
ously to 1840, amassed a great amount
of repulsive evidence, and in the end
proposed the establishment of a fever
hospital. The Medical College Hospital
was accordingly founded ; but while it
afforded relief to the afflicted, and did
save a few lives, such a solitary institu-
tion could not materially diminish the
death-rate. At that time, and for many
years afterwards, the affairs of the city
were managed by a Conservancy Board,
composed of two European and two na-
tive commissioners; but although these
gentlemen were anxious to do their
duty, they lacked professional skill to
direct their efforts, and wasted their en-
ergies in futile projects. The night soil
was collected from house to house by
scavengers, and conveyed in open carts
to the river, into which it was thrown at
a point above the harborl The stable
refuse and house rubbish were shot into
the streets and road-ways, and subse-
quently carted away to fill up disused
tanks and ponds, and to raise the fore-
shore of the river ; while the surface
water of the thoroughfares and com-
pounds, the slops from the houses, in-
cluding urine, and the storm water were
allowed to find their way by surface
gutters into the Hooghly and into the
Circular Canal — a deep cutting which
almost surrounds Calcutta to the east-
ward. The whole subsoil of the city
was saturated with filth which had
spread from innumerable cesspools, and
with water which had percolated through
from the Hooghly, or had fallen during
the monsoons. Only vile drinking-water
was needed to render the Indian capital
the permanent abode of plague and pes-
tilence— and this was also provided; for
wells and the river alike were impreg-
nated with sewage matter. In the trop-
ics with so much of the results of de-
composition in air, earth, and water, it
is surprising that life was at all endura-
ble, and that the people submitted to
the nuisance so long. But although the
European inhabitants grumbled, the na-
tive Commissioners opposed all schemes
for extensive reform; and affairs rolled
on on the filthy old groove until, in
1855, Sir Frederick Halliday was ap-
pointed to the new office of Lieutenant-
Governor of Bengal. An administrator
so able at once detected the foul spot,
and succeeded in convincing the Com-
missioners that they were personally in-
capable of superintending the work of
reform. By his advice a professional
adviser was called in, and Mr. William
Clark, C. E., was appointed to the post.
In the following year that gentleman
submitted a scheme, with estimates at-
tached, for the drainage of the city, and
a committee was appointed to report
upon it. After deliberations extending
over eighteen months, the committee re-
ported favorably upon the project, and
it was sent on with their endorsement
to the Government. To make assurance
doubly sure, the plans, about which little
difference of opinion then existed, were
handed over for supervision to Mr. Ren-
del, C. E., who happened to be in India
at the time. By him they were carried
to England; but after considering them
for ten months he reported unfavorably
with regard to them, and proposed a
counter scheme of his own. Then the
mutiny broke out; people had other
work to do ; and the whole affair was
shelved for a time. However, when the
rebellion had been suppressed the Gov-
ernment at an early date returned to its
previous intentions, the rival projects
were compared; the proposals of Mr.
Clark were preferred, and orders were
given to begin the work. It was in 1859
that the undertaking was commenced,
and it is not quite complete now.
Mr. Clark's scheme comprised outfall
works and large brick sewers in every
part of the town, which lay within 1,000
feet of the main drainage lines, leaving
minor pipe sewers for fuUire considera-
tion. The large sewers, five in number,
and varying from 6 feet to 8 feet in
182
VA1ST NOSTRAISTD'S ENGINEERING MAGAZINE.
height, extended from the river to the
east at right angles across the town; and
these sewers were connected at their
eastern extremity by an 8% feet sewer
placed beneath what is known as the
Circular Road. From the middle of this
road the outfall branched off in a due
easterly direction in the bed of what
was formerly the Entally Canal, which,
being useless, was filled up for the pur-
pose. The outfall sewer, 16 feet high,
was continued to a length of 3,284 feet,
to a channel cut in the marsh or salt
water lake before referred to, and thence
it is eventually to be conducted to a dis-
tance of ten miles from the city, and
there discharged into the tidal stream of
Sunderbund. From the river, eastward,
the level of the surface of the land falls
at the rate of 3 feet per mile, and even-
tually forms the Salt Water Lake. The
waters of the Hooghly can thus be util-
ized at discretion, in flushing the sewers
during the dry season ; while, at other
times, the storm water can be discharged
into the river at low tide.
The perfection of the drainage scheme
necessarily involved one for water sup-
ply. Accordingly, Mr. Clark proposed
to take water from the Hooghly, seven-
teen miles above Calcutta, pump it into
large settling reservoirs, filter it, and
pass it down to the city in iron mains, 42
inches in diameter. Thence it was
meant to pump it during the night into
a large reservoir in the centre of the
town, from which it could be pumped for
distribution during the following day.
This project was sanctioned in 1865; the
works were commenced at the end of
1866, and were completed in three years.
The daily delivery is about eight million
gallons for a population of about 500,000
inhabitants. It is distributed under a
pressure of 50 feet by engines fixed near
the central reservoir. Stand-posts are
fixed in the streets for supplying the
poorer classes, while house-pipes may be
connected with the mains if it be so de-
sired. The cost of these works was
about £600,000, which was advanced by
the Government to the Municipality at
4^ per cent. After having served do-
mestic purposes the eight million gallons
of water are discharged into the sewers
by the drains; this water flows by gravi-
tation, with the subsoil water and the
light shower water, to the pumping-sta-
tion, where it is disposed of as described.
The sewers are divided into three classes.
First, the large ones branching off from
the river to the Circular Road, and ulti-
mately to the pumping-station. There
are ten miles and three-quarters of this
sort. The second-class are also brick
sewers from 3 feet to 5 feet high, and
are laid along the principal streets at
right angles to those of the first-class.
These sewers are twenty-three miles
long, and both these and those of the
first-class are finished. The third-class,
which will drain the narrow lanes and
the interior of the blocks of buildings
surrounded by the first and second-
class, will consist of stoneware piping.
They also are very nearly complete, and
their total length is estimated at seventy-
nine miles. Thus, when the whole net-
work is finished there will be 113 miles
of sewers, which represent the road
mileage of the city.
Considerable difficulties attended the
execution of the scheme, and there were
some differences of opinion as to the
mode of carrying it out, but they were
overcome, one after another. Native
bricks were employed; a large brick-
making establishment was set on foot at
a place nine miles above Calcutta, and
the native brickmakers soon succeeded
in producing, with their simple appa-
ratus, bricks as good as, and less expen-
sive than, those turned out by the Euro-
pean machines which had been imported.
For many years the brickfield had pro-
duced about' 8,000,000 of hand-made
bricks. As brick-dust, or what is known
locally as " soorkie," is employed instead
of sand with lime in making mortar,
about 500 maunds of it were supplied
every day. Stoneware pipes, varying
from 6 inches to 12 inches in diameter,
were supplied from Doulton's potteries
at Lambeth ; and when laid down the
lowermost half of the openings was
united by cement, and the upper half by
puddled clay, through which the subsoil
water was permitted to percolate. The
saturated subsoil was a great obstruc-
tion to progress. A trench, dry over-
night, would be found to be more than
half full of water in the morning ; and
no amount of pumping was equal to the
task of keeping the trenches dry enough.
After many abortive attempts, Mr.
Clark adopted the plan that has been f ol.
THE DKAINAGE OF CALCUTTA.
183
lowed in London of laying a stoneware
pipe at the bottom of the trench, and
covering it with a bed of concrete, upon
which the brick sewer was built. The
lowermost part of the inner circumfer-
ence of the sewer was coated with Port-
land cement, and made water tight, but
the other half was unprotected. The
walls varied according to the size of the
sewers from 5 inches to 20 inches of
brick-work in rings. The subsoil water
enters the sewers either at the bottom,
by means either of the small stoneware
pipe or by percolation through the upper
half of the brickwork ; and the plan has
been so successful that its level has been
reduced by 7 feet or 8 feet. The sewers
are employed to remove the subsoil water,
the drainage of the houses, and the rain
water. In a tropical country, the rain-
fall is a most important consideration,
that of Calcutta varying from 75 inches
to 90 inches per annum. Hence the
sewers had to be made of exceptionally
large size, and it is said they can take
the equivalent of a quarter of an inch
of rain per hour, which, if collected,
would be represented by a running-
stream 40 feet wide, 8 feet deep, and
flowing at a velocity of 4 feet per
second.
During the monsoons, when the storm-
water falls in sufficient quantities to
over-power the pumps at the pumping-
stations, it is discharged by special out-
lets into the Circular Canal, adjoining
the Circular Road, whence it flows off
into the natural streams of the country
eastward. It is admitted into the sew-
ers by gully-gratings placed at the sides
of the footpaths, which gratings cover a
deep pit provided to intercept the road
grit, which is removed by manual labor.
Such of the grit as finds its way along
the sewers to the pumping-stations is
intercepted there. The stable - litter,
kitchen-stuff, and other more solid refuse
of the town are removed from every
house by municipal carts daily to a rail-
way that runs along the Circular Road,
carried by it to the Salt Water Lake, and
there deposited. There have been vari-
ous proposals for utilizing the sewage-
matter and litter at the place of their
deposit, but no action has yet been
taken, atlthough it is very unlikely that
such a profitable deposit will remain long
without being turned to good account.
The Calcutta justices are empowered
to compel householders to connect their
premises by suitable drains with the
public sewers, but they are reluctant to
enforce their authority, and prefer leav-
ing every man to his own discretion. It
is very questionable whether their lax-
ity is to be commended, for much of
their outlay is thereby rendered unpro-
ductive, and the health of the whole city
suffers. The city death-rate, however,
has been reduced by more than one half.
When the public sewers are not used the
householders allow the drainage of their
dwellings to gravitate into cesspools and
ditches, and it is only when they have
become an intolerable nuisance and a
source of pestiferous exhalation which
cannot be endured that they are cleaned
out, and the contents, in a state of active
decomposition, are carted away and shot
into the sewers. It is gratifying, how-
ever, to state that the natives are begin-
ning of their own accord to appreciate
the advantages of the public sewers, and
to understand the dangers attendant
upon the accumulations of filth, within
and about their dwellings. Hitherto
the cost of connections and other private
drainage works has acted as a deterrent
to the smaller owners and holders. Re-
cently, however, a shrewd native justice
suggested that the English system should
be adopted, by which such persons can
have their premises drained by the muni-
cipal authorities, and pay off the com-
bined interest and cost at a fixed annual
rate. The project has been adopted, and
it is anticipated will become popular.
The total cost of the drainage works
of Calcutta, when completed, will be
about £800,000, of which nearly £600,-
000 have already been expended. The
money has been raised partly by muni-
cipal debentures bearing 6 per cent, in-
terest, and latterly by a Government
loan. The benefits, however, amply
compensate for all the expenditure.
New Signaling Apparatus. — Mr. "W. Leach,
of Wigan, has patented an invention
which relates to the construction of a signal
apparatus for collieries, mines, and other
underground works, the object being to com-
bine visible and audible signals from the per-
sons at the bottom of the shaft to the engineer
at the pit mouth, such signals remaining visible
until the engine has commenced to wind up,
[ and then returning automatically to zero.
184
VAN NOSTRANO'S ENGINEERING MAGAZINE.
REPORTS OF ENGINEERING SOCIETIES.
King's College Engineering Society. —
At a meeting of this society, held on June
11th, Mr. E. L. Hesketh, A.K.C., read a paper
on some experiments in centrifugal pumps,
made at the works of Messrs. Easton and An-
derson, of Eirth. The author commenced by
describing the pumps which were experimented
with. The first was a 10 in. pump with trunk
engine attached, and the second was a vertical
spindle pump with 2ft 6in. fan. He described
the way in which the experiments were con-
ducted, and also the method of finding the
throw. The best results were obtained when
the case was made of a spiral form inside by
the temporary introduction of a curved piece
of wood. A pump is now being constructed
which will have the case cast in a spiral form.
In the other pump two other forms of fan
were used, viz. , Rankine's and the involute.
The latter gave by far the best results, but
still not satisfactory, as the water rotated in-
side the pump at such a rate, but the notion
was conceived of having curved blades placed
in such a position as to utilise the rotary mo-
tion of the water and convert it into a vertical
one. The paper was illustrated by several
diagrams, photographs, and models.
IRON AND STEEL NOTES.
Brightening Iron. — A Bavarian serial con-
tains a method of brightening iron recom-
mended by Boden. The articles to be bright-
ened are, when taken from the forge or the
rolls, in the case of such articles as plates, wire,
&c, placed in dilute sulphuric acid (1 to 20),
where they remain for about an hour. This
has the effect of cleansing the articles, which
are then washed clean with water and dried
with sawdust. They are then dipped for a
second or so in nitrous acid, washed care-
fully, dried in sawdust, and rubbed clean. It
is said that iron goods thus treated acquire a
bright surface, having a white glance, without
undergoing any of the usual polishing oper-
ations. This is a process that those interested
can easily test for themselves, but care should
be taken with the nitrous acid not to inhale any
of its fumes. Boden states that the action of
the sulphuric acid is increased by the addition
of a little carbolic acid, but it is difficult to see
what effect this can have, and it may very well
be dispensed with. — English Mechanic.
The Danks Furnace est America. — Infor-
mation of a later date than Mr. I. L. Bell's
visit to the United States has been received in
Staffordshire relative to the working of the
Danks furnace in the States. The ex-president
of the Iron and Steel Institute in his ' ' Notes
of a Visit to Coal and Iron Mines and Iron-
works in the United States," said that two es-
tablishments at which the Dank system was
still in use were the Railroad Mill at Cincin-
nati, under the personal superintendence of
Mr. Danks, and the Mill of Messrs. Graff,
Bennett & Co., of Pittsburgh. Mr. Bennett
and his Manager — Mr. Williams— Mr. Bell de-
clared to be equally sanguine with Mr. Danks
as to the ultimate success of the system. The
later information is that Messrs. Graff, Ben-
nett & Co. are increasing their number of fur-
naces, that they are taking the bloom direct to
the Universal Rolling Mill— which has reverse
motion — and that upon coming out of the
rolls the hot iron is slit to varied widths by
powerful cutters. When the Danks process
was discussed by the Staffordshire mill and
forge managers, on the occasion of their visit
to the Ravensdale Works in North Stafford-
shire, certain of them expressed doubt as to
the practicability of dealing with such large
blooms as were produced by the rotary fur-
nace, so as to make from them the smaller
sizes of finished iron for which South Stafford-
shire is best known ; and it was pointed out
that the difficulty might be met by slitting the
blooms immediately they left the forge rolls.
It would seem as though Messrs. Graff, Ben-
nett & Co. are leading the way in an adapta-
tion of the Danks process to the making of the
smaller sizes. If they are successful in this
work, what they are doing is of considerable
importance to South Staffordshire. Though
nothing is known of any present attempt to
lay down the Danks plant in South Stafford-
shire, yet there is a rumor that, at least in one
instance, there is a disposition to test the
Crampton furnace. Nevertheless, the proba-
bility that one or the other, or it may be both,
will be forced upon the district at no distant
day is pretty generally conceded. — Engineer.
PRODUCTION OF PlG IRON TN THE UNITED
, States in 1874. — The American Iron and
Steel Association has received from the pro-
ducers and from its correspondents full statis-
tics of the production of pig iron in the Unit-
ed States in 1874. The total production was
2,689,413 net tons, against 2,868,278 net tons
in 1873, and 2,854,558 net tons in 1872, show-
ing a decrease of 178,865 tons as compared
with 1873, and 165,145 tons as compared with
1872. Notwithstanding this decrease, the pro-
duction in 1874 was much larger than was gen-
erally anticipated — much larger even than
partial returns made to the Association at the
close of 1874 indicated. This unexpected re-
sult is, however, susceptible of a satisfactory
explanation. As preliminary to this explana-
tion we give the following statistical resume :■
«w •
•
«W -I-3
02
03
o
o
03
a
o a
o. of furnace
built durin
the year.
otal number o
furnaces Dec
31st.
a>
Q
02
03
3
=4-1 -|j
O 02
+^ ^
0 CO
Q
roduction o
pig iron in ne
tons.
{H
fc
H
b*
O
1— 1
P-.
1872. .
574*
41
615
1151
500
2,854,558
1873..
615
50
665
252
413
2,868,278
1874. .
665+
38 701 336 365
2,689,413
* Including 3 spiegeleisen furnaces in New
Jersey,
f Two furnaces were abandoned in 1874.
1[ Estimated.
KAIL WAY NOTES.
185
On the 1st of February, 1874, of 701 com-
pleted furnace stacks in the country, there
were in blast 303 stacks and out of blast 398
stacks. Sixty-two furnaces were blown out in
January. These figures indicate the lowest de-
gree of depression reached since the panic up
to that date. Since February 1st the number
of furnaces out of blast has been slightly in-
creased.
The number of new furnaces completed in
1874 was 38, against 50 in 1873 and 41 in 1872.
The astonishing number of 46 stacks is reported
to us as being in course of erection in 1875,
while other new furnaces are projected.
The following States made more iron in
1874 than in 1873 : Maine, Vermont, Mass-
achusetts, New York, Virginia, Georgia, Ala-
bama, Texas, West Virginia, Tennessee, Ohio,
and Michigan. The following States made less
iron in 1874 than in 1873 : Connecticut, New
Jersey, Pennsylvania, Maryland, North Caro-
lina, Kentucky, Indiana, Illinois, Wisconsin,
and Missouri. The district showing the great-
est increase during 1874 was the Miscellaneous
bituminous coal and coke district in Ohio.
The district showing the greatest decrease
during 1874 was the Lehigh anthracite district
in Pennsylvania.
Utah Territory made her first pig iron in
1874 — 200 tons of charcoal. After a long rest
Oregon, with one furnace, made 2,500 tons of
charcoal iron in 1874. Texas made 1,012 tons
of charcoal iron in 1874. South Carolina, with
eight furnaces, and Minnesota, with one fur-
nace, made no iron in that year.
The production of charcoal pig iron in 1874
was within 1,903 net tons as large as that of
1873, being 572,817 net tons in 1874 against
574,720 tons in 1873.
The total imports of pig iron into the United
States in 1874 were 61,165 net tons, against
154,708 net tons in 1873, 295,967 net tons in
1872, and 245,535 net tons in 1871.
The total exports of pig iron from the United
States to all countries in 1874 were 16,039 net
tons, against 10,104 net tons in 1873, and 1,477
net tons in 1872. — Abstract from the Bulletin.
RAILWAY NOTES.
Enormous Engines. — An engine has recently
been placed on the Pennsylvania Railroad
which weighs seven tons heavier than the pon-
derous Modoc, whose drawing capacity is
almost twice that of an ordinary locomotive.
The Modoc is capable of taking eighty loaded
cars from Harrisburg to Columbia, while other
engines are put to a severe test when they pull
fifty cars on that portion of the road. The
new locomotive when fully initiated is ex-
pected to get away with a hundred cars. The
only argument that can be used against large
engines is that they are hard on tracks, but as
the Pennsylvania Railroad Company has
adopted steel rails — able to withstand a far
greater pressure than iron rails — the wear will
not be material. The introduction of these
mammoth engines is considered a very econ-
omical measure by the railroad company. —
Iron World.
The total length of railways thrown open to
traffic in Russia during 1874, may be taken
as 1160 English miles. The total railway mile-
age of Russia, including Finland, represented
11,576 English miles on the 1st of January,
1875, which length very nearly coincided with
the French railway mileage on the 1st of Janu-
ary, 1874, France showing then a total corres-
ponding mileage of 18,565 kilometres, or 11,-
510 English miles. At the present time Russia
is engaged upon the fourth section of the
Losowaja-Seevastopol railway, the Rostow-
Wladikawkas line, the Kornescty-Pruhtbridge
line, the Fastow-Snamenka line, the Orenburg
Railway, the_Ural line, and the Vistula Rail-
way.
Three years' experience on the Denver and
Rio Grande 3ft. 6in. road has determined
the fact that much wider cars can be run with
safety than was at first supposed possible on so
narrow a gauge. They are now building pass-
enger and freight cars 8ft. wide. The superin-
tendent, Mr. W. Borst, says that, were he to
begin anew, he would make all the passenger
cars 8ft. 3in. wide, outside measurement, giv-
ing room, with a narrow isle, for good double
seats on each side, as in wide gauge cars. By
placing the sills of the narrow-gauge car so
much nearer the rail, an angle of safety is se-
cured amply sufficient to prevent overturning,
even at high speed; this also greatly diminishes
the oscillation of the car, an important point
for the comfort of passengers. A Denver
editor gives it as his experience that he can
write on a narrow-gauge with less difficulty
than on any wide-gauge car, not even except-
ing the Pullman palace. — Engineering.
INCRUSTATION IN LOCOMOTIVES. — Mr. F.
Kupka, an engineer at Vienna, writes to
the German Organ for Railroad Progress of
some experiments made by Mr. A. Feldbacher,
engineer of the Austrian State Railroad Com-
pany, on lining locomotive boilers with sheet
copper to prevent accumulations of incrustation.
Of the three plates forming the bottom of a
locomotive boiler, the two at the ends were
covered with sheet copper one millimetre
(1.25in.) thick, the middle one being left bare.
This engine was run two years, making about
14,000 miles in switching service in the Vienna
yard, where the water is the worst on the line.
On removing the boiler tubes, a layer of incrus-
tation was found 10 millimetres thick on the
iron surfaces and two to three millimetres on
the copper ; the iron exhibited corrosions 11-
millimetre deep ; the copper maintained a per-
fectly smooth surface, while the iron under
the copper had the appearance of new plate.
The structure of the incrustation was coarser
grained on the iron than on the copper. The
cost per boiler is given as 50 dols. to 150 dols.
Mr. Kupka summarises the advantages of this
practice as follows : — (1) The life of the boiler
is increased two or three times, and extraordi-
nary security against explosions is obtained.
(2) There is considerably less incrustation on
the smooth surface of the Copper, than on the
porous and somewhat oxidised iron and steel,
and therefore a better generation of steam and
utilisation of fuel. (3) The boiler plates may
186
VAN NOSTRAND'S ENGINEERING MAGAZINE.
be thinner without danger, in consequence of
the favorable action of the copper in prevent-
ing corrosion, and consequently the weight of
the boiler may be less. (4) The joints of the
plates are made perfectly tight by doubling the
thin copper sheets over the iron plates and
riveting them in. (5) There is a considerable
saving in boiler repairs. — Engineering.
Railway Accidents in Great Britain. —
The Pall Mall Gazette says : The returns
relating to railway accidents for the last year
has just been issued. From these returns it
seems that the total number of persons re-
ported as killed to the Board of Trade in 1875
for the United Kingdom was 2425, and injured,
5050. Of the killed, England contributed
1175 ; Scotland, 211 ; and Ireland, 39. Of the
injured, the numbers for England are 4468 ;
Scotland, 496 ; and Ireland, 86. It further
appears that there were last year in the United
Kingdom, to account for all this killing and
wounding, fifty-five collisions between passen-
ger trains or parts of passenger trains ; 183
collisions between passenger trains and goods
or mineral trains, engines, and vehicles stand-
ing foul of the line ; 75 collisions between
goods trains or parts of goods trains ; six col-
lisions between two engines, ninety-seven ac-
cidents from passenger trains or parts of pass-
enger trains leaving the rails ; seventy-four
from goods trains or parts of goods trains, en-
gines, &c, performing the same feat ; forty
from trains or engines traveling in the wrong
direction through points ; twenty-one from
trains running into stations or sidings at too
high a speed ; 195 from trains running over
cattle or other obstructions on the line ; fifty
two from trains running through gates at level
crossing; six from the bursting of boilers, &c,
of engines ; eight from the failure of machin-
ery, springs, &c. , of engines ; from failure of
tires, 55 ; ditto of wheels, 13 ; of axles, 229 ;
of brake apparatus, 1 ; of couplings, 23 ; of
ropes used in working inclines, 3 ; of tunnels,
bridges, &c, 4 ; 493 are charged to broken
rails ; 10 to blocking of portions of permanent
way ; 8 to slips in cutting of embankments ;
28 to fire in trains ; 12 to fire at stations or in-
volving injury to bridges or viaducts ; 11 are
returned as other accidents. Directors hanged
for manslaughter, 0.
ENGINEERING STRUCTURES.
Iron Arched Bridges. — At the last Sessional
meeting of the Edinburgh and Leith En-
gineers1 Society, the President, Professor
Fleeming Jenkin, read a paper on metal
arches. He began by explaining the stresses
which occurred in the common masonry arch,
illustrating the subject by means of a wooden
model of novel description, having each vous-
soir curved so as to render the arch flexible.
It was explained that in papers by Professor
Clerk Maxwell, Mr. Bell, and Professor Fuller,
of Belfast, methods were given by which the
maximum intensity of stress on each part of a
metal rib could now be determined with as
great accuracy as the stress on the ordinary
girders; and Professor Jenkin expressed a
strong opinion that the great bridges of the
future would be metal arches, which for great
spans were essentially more economical than
beams, while they also were more beautiful.
In illustration, the Bridge of St. Louis, at Cin-
cinnati, was referred to, with a central arch of
520 feet in span. There was no reason why
arches of 700 or 800 feet span should not be
erected, and in some situations even these
great spans would be economical in compari-
son with a number of smaller openings involv-
ing expensive foundations.
The Improvement op the Tiber. — The sur-
veys of the deviation of the Tiber, as pro-
posed by General Garibaldi, have just been
completed by the Government engineers, and
show clearly the great difficulties in a financial
point of view which would have to be en-
countered in carrying out such a project,
whether on the right bank or on the left. The
deviation on the left bank — which would be
the most favorable — would not cost less than
135 millions of francs, or £5,400,000 ; whilst
that on the right, which would entail a certain
length of cutting from seventy to eighty
metres in depth, is estimated at 200 millions of
francs, or eight millions sterling. In our
opinion the most feasible scheme so far is that
presented some time ago by a well-known en-
gineer, Signor Anderloni, who proposed recti-
fying the river in its course through the city,
giving it a clear waterway of 100 metres, and
removing all obstacles — such as the Ponte
San'Angelo — which in heavy floods dam back
the waters, and cause them to overflow the
banks and inundate the city. In the flood of
1870 the water stood at 1.50 above the soffit of
the arches of that bridge . Such a work, in-
cluding a handsome boulevard on each side of
the river, with earth embankments for a con-
siderable distance above and below the city,
would not probably cost more than fifty mil-
lions of francs, or two millions sterling, and
would, no doubt, effectually prevent the re-
currence of such floods as that of 1870, when,
according to Signor Possenti, the President of
the Commission for the Tiber, the discharge at
Rome reached 2800 cubic metres per second.
The removal of the obstacles and the rectifica-
tion of the river would produce a lowering of
the levels of the water in such a flood as that
of 1870 of 3.22 metres at Ponte Molle, about
4 kilos, above Rome; of 4. 02 metres atRipetta,
where the river enters the city ; 1.78 metres at
Ripa Grande, where it leaves Rome ; and 1.18
metres at the railway bridge, about 1£ kilos,
lower still, or 6 kilos, below Ripetta. In this
manner the flood level would be reduced at
the Ripetta from 17.29 metres above the sea to
13.26 metres, or within the limits of safety. It
would be necessary to construct intercepting
sewers along the embankment to carry the
drainage of the town some distance down the
river, and in this manner there would be no
danger of those parts of the city which are
only 12 metres above the sea being flooded.
Public Works in Jamaica. — From an official
document just issued with regard to this
subject we glean some information of interest
to our readers. One of the most important
ORDNANCE AND NAVAL.
187
works being carried out in Jamaica is the con-
struction of new waterworks for the improve-
ment of the water supply of Kingston. In the
carrying out of these works, a dam across the
Hope River has been constructed for the pur-
pose of increasing the quantity of water flow-
ing into the culvert. Two reservoirs, at the
termination of the culvert near the city, are in
course of construction. They will contain
5,000,000 gallons of water. Two filter beds
have also been constructed. From the reser-
voirs the water will flow into the city and its
suburbs by a system of iron pipes. The main
pipe is 21 inches in diameter. The main and
supply pipes have been laid down. Already
the works have cost more than $50,000, while
it is thought that about $5,000 more will be re-
quired for their completion. It has also been
decided to build new gasworks for the city of
Kingston, and a design was submitted by a
London gas engineer, but it was considered
too costly. Accordingly it was determined to
get a plan of a less expensive character.
Another important work in Jamaica is the
carrying out of the Rio Cobre irrigation
scheme. In reference to this Sir J. P. Grant
expressed the hope that it would have been
finished long ere now, but he has been disap-
pointed, that is to say, with regard to the head
works of the Rio Cobre Canal, the trunk line,
and the Caymanas branch. With reference
to the progress of the works so far it appears
that the foundations of the annicut or dam
across the river, the most difficult and expen-
sive portion of the work has been completed,
and the dam carried to a height of 10 feet
above the foundation in all parts, and in some
parts much higher. When finished this
structure will be in length 320 feet, reaching
all across the river when dammed up; in
height it will be 48 feet above the bed of the
river, and in breadth or thickness it will be 26
feet at the base and 13 feet at the top. It will
contain about 238,000 cubic feet of masonry,
besides a mass of concrete. The dam will
have suitable sluices and a water cushion.
Work on the Trunk Canal and the Caymanas
branch has made fair progress. The masonry
work on the line consist of three calingulates,
or waste water wiers, twe aqueducts, one
culvert, twenty-three bridges, and eighteen
falls. — Engineer.
A Notable Railway Bridge. — The railway
system of India has necessitated some re-
markable engineering works, amongst which
may be mentioned the Bhore Ghat incline, from
Bombay to Central India. This work, 15f
miles in length, cost, with tunneling, bridges,
and embankments, as much as £68,000 per
mile, nearly the same as the Semmering Pass
in the Noric Alps, joining Vienna and Trieste.
The height surmounted in the Ghat incline is
1,831 feet, by gradients averaging 1 in 48, but
with 8 miles of 1 in 40, and 1\ miles of 1 in
37. There are also very numerous railway
bridges on the Indian lines, as may be inferred
from the fact that one English firm alone,
Messrs. Westwood & Baillie, of London-yard,
Poplar, have already built more than 16,000
iron bridges for the Bombay, Baroda, and
Central India and other Indian railways. The
firm referred to have just completed and dis-
patched the last section of the longest bridge
they have ever constructed, probably the long-
est bridge, when its erection has been com-
pleted, then in existence. It is to cross the
river Chenab in the Punjaub, and will form a
part of the through route from Calcutta and
Bombay to Lahore, Peshawar, and Cabool.
The Chenab is a tributary of the Indus, and
has wide low-lying banks, liable to inundation,
that are spanned by the bridge. The sub-
structure is to consist of piers of masonry 10
feet 9 inches thick. The superstructure is en-
tirely of iron, and on the Warren girder prin-
ciple. The total length between the abut-
ments at each end is 9,088 feet, or If miles
less 51 yards. The whole work has been
built in Messrs. Westwood & Baillie's yard,
and has been sent out in sections, every sepa-
rate part marked, so as to fit into its own
place. The last section, of about 100 yards in
length, that we saw in the yard was an excel-
lent example of exact work, each end respond-
ing perfectly to the test of a wire under high
strain applied to it. The bridge will have
sixty -four spans, of a clear width of 131 feet 3
inches each. It will carry a single line of the
metric gauge, that prevails in India, of 3 feet 3
inches. The width over all is 18 feet, 2
inches, which leaves a sufficiently wide clear
space for a footway on each side. The main
girders, which are 15 feet 9 inches between
centres, are 10 feet 4 inches deep, with flanges
of 2 feet 6 inches. The cross box girders,"of
which there are 1,792 in the structure, are
placed at 5 feet 3f inches apart. The rivets
used in the work have been 1,590,592, and
have been of f inch, f inch, and 1 inch rods,
according to their situations and the duty re-
quired of them. The rods used for these
rivets would extend to upwards of 100 miles
lineal. The roadway is covered with buckle
plates, bent by the firm with their own power-
ful hydraulic machinery. The weight of the
iron used in the bridge is about 6,000 tons. If
all the pieces of iron employed in the struct-
ure, girder plates, struts, ties, buckle plates,
etc. , exclusive of the rivets, and irrespective of
the width of the pieces, were laid end to end,
they would extend to a length of 250 miles.
The whole of the work for the riveting has
been drilled, not a single rivet-hole having
been punched. We have heard that the Gov-
ernment, or official authorities in the Punjaub
concerned with the erection of the bridge,
have expressed their satisfaction with the ma-
terials and workmanship. The whole was
completed in London-yard in eighty-six weeks.
— Engineering.
ORDNANCE AND NAVAL.
The "Bessemer." — Those of our readers
who have read the accounts of the trial
trip given in the daily papers, will probably
be disposed to thus summarize what they have
read : — The swinging saloon does not yet
swing, the " Bessemer" does draw more than
eight feet of water, her speed is very much
less than twenty miles an hour even in fine
188
VAN nostrand's engineering magazine.
weather, and she is not adapted for the present
French harbors because of her great length,
and consequent liability to be swung round by
the tide. So much, apparently, has perform-
ance fallen below promise, that some of our
contemporaries have gone so far as to say that
the "Bessemer," whatever else she majT be
adapted for, cannot be used successfully as a
passenger boat between, Dover and Calais
until there is a larger and better harbor made
on the French side. We are, at present, far
from any such conclusion as this, and so we
think will our readers be after hearing what
can fairly be said on the other side of the
question. — Nautical Gazette.
Steamers for Haytt. — Messrs. Nefie &
Levy, of Philadelphia, have on hand two
war steamers for the Haytian Government.
The steamers are being built of wood, and the
contract for their hulls have been sub-let to
Messrs. Birely, Hillman & Streaker. The
larger of these two vessels will be of 700 tons
burthen, and she will be 190 feet long by 32
feet beam, and 14 feet depth of hold. The
vessel will be fitted with direct-acting horizon-
tal engines of the surface condensing type,
with cylinders 38 inches in diameter and 24
inches stroke. Both engines and boilers are
to be completely surrounded by coal bunkers,
as a protection against shot and shell from an
enemy. The steamer's armament will consist
of an 11-inch Rodman gun amidships, two 30-
pounder Parrott rifles at either end, and two
broadside 32-pounder smooth bores. The
smaller vessel will be 158 feet long by 29 feet
beam and 12 feet depth of hold. Her engines
will be of the same type as those of the other
steamer ; the cylinders will be 32 inches in
diameter by 20 inches stroke. — Engineering.
The Borsenzeitung says that it is to be decid-
ed in the course of the present summer
whether the two gunboats built for service on
the Rhine are to form the nucleus of a gun-
boat flotilla to be permanently established on
that river. The gunboats in question, together
with the two French ones which were cap-
tured in the second battle of Orleans, will
make various trial trips on the river for the
purpose of ascertaining whether the establish-
ment of such a flotilla would be desirable. It
is not proposed to use these boats for any
other object than to strengthen the defences
on the Rhine, and if the creation of a flotilla
should be determined upon it will be divided
into squadrons to be attached to the various
fortresses. The reason of this is that the diffi-
cult navigation of the Upper Rhine and the
strong currents in that pa^t of the river would
make it almost impossible to send the boats up
the stream. On the Lower Rhine, however,
between Cologne and Coblenz, a single squad-
ron will be sufficient to provide for the defence
of the whole of that section of the river. The
French gunboats are covered with plates from
five to eight centimetres thick, and have en-
gines of forty horse power. They draw from
1.1 to 1.25 metres of water, carry a sixteen or
twenty-four centimetre gun and a light field
gun or mitrailleur, and have crews of from
twenty-six to forty-five men. The armament
of the new German gunboats is not yet de-
cided on. — Engineer.
WE noticed some time ago, says the Pall Mall
Gazette, the force and originality of the
views which Admiral Porter took occasion to
impress upon his countrymen in the annual re-
port on the United States' Navy. Those of
his suggestions which referred to the construc-
tion of a single small but efficient ironclad
squadron, backed by a few swift corvette
cruisers, to supersede the present antiquated
and almost useless vessels on the list, remain
still in abeyance. But the late votes of Con-
gress have been applied partly to another, the
improvement of the offensive torpedo service.
Admiral Porter avowed his belief that tor-
pedoes used merely passively would greatly
disappoint their designers ; and he even satir-
ised the late experiments made by projecting
them from the bows of slow, worn-out steam-
ers. But he expects great things from a bold
use of these weapons offensively by properly
constructed vessels, and the new torpedo
steamer, the Alarm, lately launched at Brook-
lyn, is the first attempt to give practical effect
to his views. As in the case of the Dantzic
torpedo boats of Germany, speed is a special
object,, and the lines are consequently fine
and the engines powerful. But the Alarm is
over 300 tons measurement, thus many times
larger than the similar models of the Baltic
builder, and is to carry one very heavy gun as
a reserve, in case her torpedo boom falls, with
Gatling guns for her own protection from boat
attacks. As she is built with a wheelhouse,
this, as well as her size, will prevent her hav-
ing the comparative invisibility on which the
German inventors much rely for the efficiency
of their squadron. But, on the other hand,
the Alarm is constructed to face a sea in which
their low and fragile vessels would be quite
useless. — Engineer.
Lighthouses and Wreck-Signals. — Owing
to the wreck of the " Schiller," and to the
absence of any means of making it known to
the shore by the men in charge of the Bishop
Rock Lighthouse, many suggestions have been
made, amongst others, that a telegraphic wire
should belaid between the Bishop Rock Light-
house and the land, and that a similar arrange-
ment should be made in the case of all other
detached lighthouses. It appears to us that
there are four objections to this. The first is,
that vessels would be more frequently tempted
to approach the lighthouses for the purpose of
reporting themselves, and thus actually run
into proximity to danger. The second is,
that a telegraphic cable would, in such a posi-
tion among rocks and breakers, be speedily
liable to damage and even destruction, and
would, at the best, be untrustworthy ; the
third is, that the occasions when such a wire
might be useful would be so extremely rare
(for it certainly must not be used for any other
purpose than as a distress signal) that from
disuse the keepers would have difficulty in
remembering how to work it, and the apparatus
would be very liable to get out of order ; and
the fourth is, that a telegraph wire is really
unnecessary for the purpose. The Marine
BOOK NOTICES.
189
Department of the Board of Trade have had
manufactured for them by the War Depart-
ment a new sort of rocket, which the depart-
ment has named a " call" rocket. It is to be
used only when a ship is seen to be in distress,
wanting assistance from the shore. At present
the "call" rocket has been supplied to light
ships only, but we would throw it out as a sug-
gestion whether it should not be also supplied
to outlying lighthouses like the Bishop Rock.
It is a day signal as well as a night signal, and
is quite distinctive. No one can possibly mis-
take it for any other rocket or signal. It
reaches an altitude of 2,500 feet, carries up
with it a very large charge of powder, which
explodes with a great noise, and also shows
both in its upward and downward course a
very powerful magnesium light. — Nautical
lazine.
BOOK NOTICES.
The Year Book of Facts in Science and
Arts for 1874. Edited by C. W. Vin-
cent, F. C. S., etc. 'London: Ward,. Lock, &
Tyler. For sale by Van Nostrand. Price, $1.25.
This is a fresh issue in a new cover of a
very old and well-known annual. Mr. Timbs,
its originator, has unfortunately departed, but
his mantle has descended upon Mr. Vincent,
who has rehabilitated and thrown fresh vigor
and force into a very valuable book. There
were indications in the recent volume that
Mr. Timbs' sources of information were nar-
row and few, but Mr. Vincent has gone wider
and further afield, and the value of the book
is enhanced accordingly. It is a very useful
work of reference. — Telegraphic Journal.
Hand Book of Land and Marine Engines.
By Stephen Roper, Engineer. Phila-
delphia : Claxton, Remsen & Haffelfinger.
Price, $3.50.
This work includes the moulding, construc-
tion, running and management of engines and
boilers. It is a compendium in convenient
form of the miscellaneous information re-
quired by the engine builder or engine driver.
Besides descriptions of many of the leading
forms of engines, there are minute directions
for the adjustments of those parts which the
young engineer needs most to learn at once.
There is no attempt to be philosophical on the
part of the author, but the information given
is straightforward and plain talk rather brief.
Practical Hints on the Selection and
Use of the Microscope. By John Phin,
Editor of the Technologist. New York : In-
dustrial Publishing Co. For sale by Van Nos-
trand. Price, 75 cts.
The use of the Microscope is rapidly extend-
ing. Whether used for popular amusement or
popular instruction its value is beyond all com-
putation superior to that of the telescope.
Every school should have a compound micro-
scope, and every pupil old enough to feel in-
terested in natural science should learn to use
one.
How to select an instrument, and how to
collect and observe objects is exceedingly well
told in this little book. We recommed it to
all who have not access to the larger manuals.
Con-
AR
The Young Seaman's Manual, compiled
from various authorities for the use
of the U. S. Training Ships and the Ma-
rine Schools. NewYork: D. Van Nostrand.
Priee, $3.00
The title of this book explains its scope.
The minuteness of the information can be
judged from the topics treated in separate
chapters ; they are as follows, viz : I. The
Compass and Lead ; II. Knotting and Splic-
ing ; III. The Log; IV Rope; V. Blocks;
VI. Tackles ; VII. The Mast— The Rudder ;
VIII. Cutting and Fitting Rigging ; IX. Mast-
ing; X. Rigging Ship; XL Sails; XII. Boats.
The book is eminently fitted for the purposes
of instruction. The typography is excellent,
with all technical terms printed in heavier
type than the context, and the whole illus-
trated by 350 good cuts.
The Engineers, Architects, and Co:
tractors' Pocket-Book for the Ye^
1875. London: Lockwood & Co. For sale by
Van Nostrand.
This has been long known as " Neale's En-
gineers' Pocket-Book," and has been jointly
prized for the extent and accuracy of its infor-
mation.
A new edition appears yearly, but the
changes in the more valuable portions of the
volume are few or none. The calender and
lists of officers of scientific societies, of course,
are changed for each new year.
A yearly pocket-book of formulas is pre-
sumably freer from typographical errors than
other similar works in that portion of the book
which is reprinted year by year, as each new
edition is a new opportunity for correction.
Such, we believe, to be the merit of this
pocket-book.
Prime Cost Keeping, for Engineers, Iron-
founders, Boiler and Bridge Makers,
&c, Practically Explained, with the
Method of arriving at all the General
Averages required. By John Walker.
Liverpool : Dunsford & Son.
Nothing is more essential to the prosperity
of an engineering establishment than the em-
ployment of an efficient system of keeping the
prime cost accounts, and this being so we are
glad to notice the publication of the useful
manual now before us. Mr. Walker ap-
pears thoroughly familiar with his subject,
and he treats it in full detail, giving sample
pages of the books suitable for keeping the
accounts of the different departments of an
engineering works, and explaining the mode
of preparing general averages and ge: ting out
the total costs of articles involving different
classes of work. Altogether the book is cal-
culated to be very useful to those who have
not an efficient system of prime cost keeping
in operation at their establishments. —
Engineering.
Hints to Young Architects. By George
Wighwick, Architect. A New Edition,
revised and considerably enlarged, by G.Hus-
kisson Guillaume, Architect, London :
Lockwood & Co. For sale by Van Nostrand.
Price, $1.40.
190
van nostrand' s engineering magazine.
An examination of this book shows that it
forms a material, extension of the work upon
which it is founded. Thus Parts IV., V., and
VI., comprising about a hundred pages, are
entirely new, while other parts of the book
have received many additions and revisions.
The three first parts of the work refer respect-
ively to the school studies, studies abroad, and
early practice of a young architect, and con-
tain numerous hints and suggestions of value.
Then come the three new parts already men-
tioned— these dealing with the principles of
construction, sanitary construction, and de-
sign— and lastly, we have a model specifica-
tion, which appears to have been well revised
in accordance with modern practice. The book
is one well calculated to be of service to the
class for whom it has been written. — Engineer-
ing.
European Light House Systems. By Maj.
Jj Geo. H. Elliot. New York : D. Van
Nostrand. Price, $5.00. ■
This report is the result of observations
made during a tour of inspection in 1873 un-
der the direction of the Light House Board.
The writer seems to have been exceedingly
well qualified both for the inspection and for
the report of it, and the result is a work inter-
esting to an exceptional degree.
Fifty-one engraving's and thirty-one wood
cuts illustrate the work; all are well executed.
In summarizing his preliminary report which
forms a preface to the complete work, the
author says ; " While the British and French
systems are necessarily very much like our
own, I saw many details of construction and
administration which we can adopt to advan-
tage, while there are many in which we excel.
Our shore fog-signals, particularly, are vastly
superior both in number and power. They
are in advance of us in using both the gas and
electric lights in positions of special import-
ance ; in the use of horizontal condensing
prisms for certain localities ; in the character
of their lamps ; in the use of fog-signals in
light-ships ; in their light-ships with revolving
lights, and more than all, in their character of
their keepers, who are in service during good
behavior until death or superannuation, who
are promoted for merit, and whose lives are in-
sured by the government for the benefit of
their families."
The report has already been widely com-
mended.
hydrology of south africa; or, details
of the Former Hydrographic condition
of the Cape of Good Hope and of Causes
of its Present Aridity. By John Croum-
bie Brown, LL.D. Kirkaldy: John Crawford.
This work offers testimony bearing on a
question of great interest, viz. — possible
changes in the moisture of the climate of a
section of country and the probable causes of
the change.
The work is divided into three distinct
parts, which are not divided in chapters and
sections. The " parts " treat respectively of —
I. Former Hydrographic Condition of South
Africa.
II. Cause or Occasion of the Desiccation of
South Africa.
III. Aridity and "Water Supply of South
Africa.
In conclusion the author holds that corre-
sponding accounts might be given of the hy-
drology of other lands, and that appropriate
remedies are the erection of dams to prevent
the escape of a portion of the rainfall to the
sea; the restriction of the burning of the veldt;
the consummation and extension of existing
forests; and the adoption of measures similar
to the reboisement and gazonnement carried out
in France with a view to prevent the formation
of torrents, and the destruction of property
occasioned by them.
A large portion of the work is compiled
from standard writers on physical geography.
A Treatise on Railway Signals and Acci-
dents . By Archibald D. Dawnay, As-
soc. Inst. C. E. London: E. & F. N. Spon.
Price, 80 cts . For sale by Van Nostrand.
Mr. Dawnay has chosen for this treatise a
subject on which little has been written, while
that little is to be found chiefly in the Trans-
actions of scientific societies which are not
accessible to the general public. The popular
description of railway signaling to be found
in the volume before us is, therefore, likely to
be appreciated. Commencing with an account
of the earlier forms of signals or semaphores
used for communicating intelligence, Mr.
Dawnay proceeds to describes the numerous
varieties of signals now in use on the railways
of this country, his explanations being illus-
trated by numerous engravings. The second
part of the work is similarly devoted to de-
scriptions of the various forms of locking
gear and systems of electric signaling, while
in the third the author treats of railway acci-
dents due to defective signaling, his record
being a very interesting one.
The fourth part of Mr. Dawnay's treatise
deals with the defects of signaling arrange-
ments as frequently carried out, and contains
suggestions for improvements. These latter are
of a practical kind, and have apparently been
well considered. The author is evidently well
acquainted with his subject, and he enters into
its details carefully, and without showing any
prejudice in favor of particular schemes.
With his remarks on the habitually loose
working of the block system on many lines
we thoroughly agree, and we have on numer-
ous occasions condemned the policywhich ren-
ders such working possible and even neces-
sary. Altogether Mr. Dawnay has produced
a very interesting and useful treatise, which
we have pleasure in recommending to all in.
terested in railway signaling. — Engineering.
A Practical Treatise on the Science of
Steam. By N. P. Burgh. Part I. Lon-
don: N. P. Burgh. For sale by Van Nostrand.
Mr. Burgh is adding another to the long list
of his "practical treatises." "We have now
before us the first part, containing two excel-
lent plates — the best feature all our author's
works — and eight pages of letterpress. "We
regret that Mr. Burgh does not pay a little
more attention to correct modes of expression,
MISCELLANEOUS.
m
exactness of language being absolutely essen-
tial in scientific literature. Old and hack-
neyed theories, however, are wholly discarded,
and even Galileo and Tyndall are left behind
by our author, who explains latent heat thus : —
" Electricity is at the bottom of it all, but to
what extent and how that property is upheld
and mantained by the Great Creator is beyond
our wisdom." The wonderful effects of heat
are thus described : — " Heat also is a most
powerful agent, as for example, it will reduce
solids to ashes, and also form liquids, and
cause the latter to evaporate as a vapor with a
small sediment behind. In fact, heat is the
reverse of cold, while both are governed by
the same law." Perhaps the most remarkable
statement in the part is an explanation of the
generation of steam in iron boilers. In some
cases, it appears ' ' tlw flaine passes through ilie
•plate in a filtered form, and forms steam with
the water." The explanation of this fact —
which our author does well to express in italics
— is, that "there is a space filled with vapor-
ised water between the top surface of the
plate and the bottom of the water. The flame
then ignites this vaporised water, and it be-
coming lighter than the volume above, ascends
and heats the surrounding currents it passes
through." Mr. Burgh has only to fully cor-
roborate this to establish his claim to be con-
sidered one of the most remarkable discoverers
of our century ! — Iron.
MISCELLANEOUS.
Casting Metals. — Messrs. Farnsworth &
Sanson, of Mansfield, has patented some
improvements in apparatus used in forming
moulds for the casting of metals. According
to the invention, the moulding table is formed
with a true surface, and is fitted to receive the
moulding boxes and the mould plate. The
moulding boxes used are fitted with pins on
one half and holes in the other, and are all in
duplicate. The patterns are secured to a pat-
tern plate, and are capable of sliding through
the mould plate, the forms of the one being
exactly the counterpart of the other, so that
the sand is prevented from being pulled down
in the withdrawal of the pattern. The pattern
plate is capable of being slid up and down in
the framing, and is operated for this purpose
by a pinion acting on a rack to the table, such
pinion being actuated by ordinary gear and
hand wheel or other means.
Hand Pumps.— Mr. J. Davison, of South
Shields, engineer, has patented an inven-
tion which relates to the removal of dead cen-
tres in crank shafts, and is effected by keying
on to a straight longitudinal shaft, supported
in journals, a hollow barrel with solid ends.
This barrel is divided diagonally and spirally
into two portions, and so set apart from each,
other as to permit a pin to travel to and fro on
the shaft and between and along the divided
edges of the two portions. Connected to the
external end of the pin is an upright arm fixed
to the cross-head that works on a centre below
the barrel. When the pin is driven to and fro
along the shaft by the revolution of the barrel,
the pin carries with it the upright arm of the
cross-head, causing the sum to oscillate, and by
that means giving motion to the pump rods at-
tached to the two horizontal arms of the cross-
head.
The Revue d'Ar tiller ie, published by order
of the Minister of War in France, con-
tains the report of Major Bobillier, of the
artillery, on the experiments made last year at
Creusot in steel, for the construction of can-
non. The object of M. Schneider was, of
course, to produce a metal that should be free
from the faults of both cast iron and bronze,
and, according to the report, this object has
been obtained; for, in the words of a commu-
nication made by General Morin to the Paris
Academy of Sciences, on the last day of
August — " On the one hand accidents like
those which caused the Russian Government
to reject a whole material of artillery from the
famous establishment of Essen are not to be
feared with the soft steel tried at Creusot;
and, on the other, the three pieces of 78 m. 6
m. — 31Q in. — experimented on, supported with-
out reaching the limit of their power of resist-
ance, and without being deformed, nearly as
much as bronze would have done under the
same circumstances, the most severe trials,
and to which guns of the calibre are never
submitted in ordinary service." The experi-
ments are still being pursued, but General
Morin told the Academy that it might be
safely asserted that the establishment at Creu-
sot possessed the necessary elements for the
production of cannon in steel, with all the
qualities demanded for artillery, namely, re-
sistance against fracture and deformation.
T
wo very curious articles have been published
Bwei-Pao, protesting against the construction
of railroads in the Chinese Empire. The
Hicei-Pao is of opinion that the existence of
railroads in Europe is too recent to admit of a
judgment being formed as to their practical
utility, and, moreover, that there is not suffi-
cient business in China to render them profit-
able. The Chinese journal goes on to say that
"tea and silk are the principal objects of
commerce, and these have hitherto been for-
warded to the treaty ports by river steamboats.
A substitution of railroads for steamboats
would not effect any saving in point of time,
and could not, therefore, even from the point
of view tgken by the foreigners themselves, be
of any service to China. Admitting that a
little time was gained, the Chinese would not
be benefitted, for the goods would not be ex-
ported more rapidly. Thus the railroads would
only lead to an accumulation in the ports of
vast quantities of goods which, as they would
not be shipped off all at once, would fall con-
siderably in price." The Hicei-Pao also says :
" The accidents on the railroad lines are very
numerous, caused by collisions, by the engines
or tenders taking fire, by the trains running
off the lines, or by bridges giving way and
the trains being precipitated into the rivers
below. In other cases the carriages are in-
jured by the great speed at which they are car-
192
VAN NOSTRAND's ENGINEERING MAGAZINE.
ried along, and the accidents are so numerous
that it is often impossible to ascertain the ex-
act number of dead and wounded. All the
foreign journals are full of details concerning
these accidents. But admitting that most of
these casualties are preventible, and that the
trains follow their regular course, they travel
quicker than the thoroughbred horse, and the
people walking on the lines would have no
time to get off their way. From this cause
alone the number of fatal accidents would be
enormous. In all countries where railroads
exist they are considered a very dangerous
mode of locomotion, and beyond those who
have very urgent business to transact, no one
thinks of using them."
The Horse-Power op the World. — Dr.
Engel, director of the Prussian Statisti-
cal Bureau, has been making estimates on such
statistical data as are available of the total
horse-power of steam engines in the world, as
every country has tolerably correct railroad
statistics. Dr. Engel thinks that the following
returns with reference to locomotives are not
far from right :
Year. Number.
United States 1873
Great Britain 1872
Zolverein . . . . ...1871
Russia 1873
Austria 1873
Hungary 1869
France 1869
East Indies 1872
Italy 1872
Holland 1872
Belgium 1870
Switzerland 1868
Egypt 1870
Sweden 1872
Denmark 1865
Norway 1871
14,223
10,933
5,927
2,684
2,369
506
4,933
1,323
1,172
331
371
225
212
185
39
34
Total 45,467
It may be assumed that there are still four or
five thousand additional locomotives in coun-
tries from which no statistics have been re-
ceived, so that something like fifty thousand
engines of that description, of an aggregate of
10,000,000-horse power, all now in use. Dr.
Engel estimates all the engines in use, locomo-
tive, marine and stationary, at about 14,400,000-
horse power.
Rotary Puddling Furnaces. -Messrs . Jones,
of Middlesborough, have patented some
improvements in rotary puddling furnaces.
The invention consists — 1. In admitting water
intermittently to the space between the casings
of the furnace (when the furnace is composed
of 2 casings) by various modes or contrivances,
one mode being by means of valves or cocks;
another method is by means of scoops or bent
pipes, or in some cases by a coil of pipes or
annular space or duct formed round outside
of the revolving furnace; and another plan by
means of buckets arranged at intervals around
and attached to the outside of the outer cas-
ing.— 2. In effecting the egress of the water
from the water space of the rotary furnace by
means of pipes, channels, or ducts, one or
more of which are coiled round the outside of
the outer casing, and communicate at one end
with the water space. — 3. In forming the rings
which are secured round the ends of the fur-
nace (and which are divided into two or more
segments) with recesses on their outer faces
respectively, which recesses fit over corre-
sponding projections on the outer faces of the
rings against which the furnace rings revolve,
and serve to maintain a tight joint and to pre-
vent the waste of cinder and iron thereat; also
in connecting the water-pipes (which are cast
in the bodies of the rings) at their external
ends outside the furnace with the water space
between the casings by means of branch pipes
or connecting pipes. — 4. In constructing the
cast iron or steel end of a single-cased rotary
furnace in two or more pieces or segments
which are respectively attached to the circular
flanged end of the furnace by bolts, and to
each other by internal or external flanges and
bolts.
Dimensions of the Earth. — Two German
scientific men, Messrs. Behum and Wag-
ner, have recently published the results of
some very accurate measurements that they
have made respecting the dimensions of the
earth. From these it appears that the length
of the polar axis is 12,712,136 metres, that of
the minimum equatorial diameter, which is
situated 103 deg. 14 min. east of the meridian
of Paris, or 76 deg. 46 min. west, is 12,752,701
metres, whilst the maximum diameter at 13
deg. 14 min. east, and 166 deg. 46 min. west,
is 12,756,588 metres. They estimate the total
surface of the globe at 509,940,000 square kilo-
metres, whilst its volume is equal to 1,082,860,-
000,000 cubic kilometres. The circumference
of the globe on its shortest meridian is 40,000,-
098 metres.whilst that of the longest is 40,069,-
903 metres. The oceans and glaciers occupy
375,127,950 square kilometres. The total num-
ber of inhabitants of the earth is estimated at
1,391,000,000— viz., 300,530,000 in Europe, 798,-
000,000 in Asia, 203,300,009 in Africa, whilst
the population of America is 84,542,000 and
that of Oceana 4,438,000. The population of
the towns and cities exceeding 50,000 inhab-
itants is 69,378,500, or about one-twentieth
part of the total population of the globe, leav-
ing nineteen-twentieths of the inhabitants for
the villages and smaller towns.
The change of proprietorship of the Evening
Star and the issue of the paper from the
office of the Glasgow JSews were announced by
1,025,000 little hand-bills, which were printed
in the incredibly small space of half an hour.
Such a feat of rapid printing, we believe, has
never before been performed, and it would
have been impossible to perform it but for the
Walter Press. The process was interesting.
The small hand bill, measuring three inches by
two, was reproduced by stereotyping to the
extent of 336 times, and by 4,000 revolutions
of the Walter Press the million bills were
printed. It occupied ten hours to cut them up
with a steam guillotine machine, and they were
distributed throughout the town from the win-
dows of two carriages.
VAN NOSTRAND'S
ECLECTIC
ENGINEERING MAGAZINE.
NO. LXXXI -SEPTEMBER, 1875.-V0L. XIII.
ELEMENTARY DISCUSSION OF STRENGTH OF BEAMS
UNDER TRANSVERSE LOADS.
By Prof. W. ALLAN.
Written for Van Nostband's Engineering Magazine.
II.
Case IV.
Let the load be equally distributed
over the beam (Fig. 32). In this case the
reaction of each abutment =£ the load, or
(36)
R,=T=R>
Take any section E F whose distance
from A=x. Then the external forces
acting between A and E F are, R: and
the resultant of all the little weights
from A to E (=wx). This last force
acts at its centre of gravity (Fig. 33),
A*
!£
I
i
Fig. 33.
Vol. XIII.— No. 3—13
194
VAN" NOSTKAND'S ENGIlNrEETCING MAGAZINE.
whicl^ is half way from A to E. Its ! The shearing force at E F is
x
level- arm is therefore = -. Hence the
equation of moments will be
wl wx* 1 •' , ■ _ , .
— . x = - Sod =M
2 2 6
or
xox
(37)
(l-x)
SbcP=M
2 N ' 6
This is a maximum at the centre where
M=i.wP (38)
T= wx
o
(39)
This is greatest at the abutments where
x=l, or 0
.■•T.=i? (40)
At the centre T=0
Geometrically. The values of M in
eq. (3*7) may be represented by a para-
bola with vertex at L, the ordinates G L I ing force is represented by the two tri-
(Fig. 34) being taken =M0. The shear- 1 angles AP G and G Q C (Fig. 35).
Fig. 35.
The maximum moment exists at the
point (G) when the shearing force is
zero.
O) q o> @ a
Corollary. When the uniform load
extends only over a certain distance
from one of the supports, as in (Fig. 36)
I
Fig. 36.
letAD=loaded segment=?w. The re-
actions of the abutments are:
At A, R=wm( — j— 1
At C, ^=wmy~f
(41)
Then for any section in A D the mo-
ments of the external forces will be as
in the case just discussed,
(^-m)
W X
And the equation of moments in A D
will be :
m
x_w^=}_Sbd,=.M (42)
For any section in D C the whole load
(torn) is to be considered as acting
STRENGTH OF BEAMS UNDER TRANSVERSE LOADS.
J 95
through its centre of gravity (G), and
the equation of moments is :
Wm\-J-)
Reducing
x — vmi (x — fyn) = - S bcV = M
6
!^(/_a;)=Is5^=M
The shearing force in A D is
(«)
(44)
1 z=W Til. 1 -j I —W
In DC, T=:wOT.(^)-w;
T is a maximum at A, or
Geometrically. Eq. (42) corresponds
to the parabola ALK (Fig. 37), which
cuts AC at A and K (whose distance
from A= — (I— %m) ) and whose axis is
v
vertical. Eq. (43) corresponds to the
straight line H C. We only use the part
ALH of the parabola, the moments in
D C being represented by the triangle
DHC. The maximum moment is at N
corresponding to the vertex L of the
parabola. The value of this moment is :
M_w(^i»y (45)
which is obtained from eq. (42) by sub-
stituting for x the value AN (=•£ A K) —
7)1
-j-{l—% m). This M0 is always less than
the maximum moment that exists when
the load extends all over the beam as
will appear by making m to vary in eq.
(45) and applying the tests for a maxi-
mum to it.
The shearing stress for the loaded
segment is represented by the triangles
APK andKP'D (Fig. 38), and fo/the
Fig. 38.
other segment by the rectangle D II.
The point K, where the stress is zero, is
found by making in eq. (44)
m il—h m\
and finding the value of x.
This point corresponds to the maximum
moment. It may also be found graph-
ically by constructing Fig. 38, and, as
before, affords the easiest method of de-
termining the point of the beam where
the maximum moment exists and where
consequently there is greatest danger of
rupture.
196
VAN nostrand's engineering magazine.
EXAMPLES.
1. Let 1=20 ft. ?c=500 lbs. per ft.
m=15 ft. and let there be a weight in
A
r__
Fig. 39.
addition. W = 5 tons at a point 18 ft.
distant from A. Required the maxi-
mum moment.
loaded with a uniform load, io=l ton
Fig. 40.
per foot, and the other half with a uni-
form load of «/=£ ton per foot. Re-
quired the moments.
Case V.
A single moving load. When a single
moving load passes over a beam, as in
2. Let one-half of the above beam be| (Fig. 41), the maximum moment at each
Fig. 41.
instant (as appears from Case III.)
takes effect at the section just under the
weight. To determine the law of vari-
ation of these maxima as the weight
travels over the beam: Let cc=the dis-
tance at any instant from A, and then
the reaction of A at that instant (=the
part of W transmitted to it)=W — y^
v
Multiplying this by the lever arm x we
have for the moment under the weight:
W r 1
:M
(46)
This is a maximum at the centre, where
M=iWl (47)
Eq. (46) corresponds to a parabola
(Fig. 41) with vertex at L, the ordinate
G L being=^ W I. The shearing force
for each segment into which W (Fig.
42) at any instant divides the beam is
equal to the reaction of the abutment
corresponding to that segment. Thus,
if W is at a distance x from A the re-
l— x
action of A is— W— - — and of C it is=
I
W
If W has the position marked 2 in
(Fig. 42), then the shearing stress in the
left segment is shown by the rectangle
ANN'W and in the right segment by
the rectangle W N" 1ST' C. The dia-
gram shows in a similar way the stress
at other points. If the third position of
W in the figure is at the centre of the
beam then evidently the greatest shear-
ing stress to be provided for in the left
half of the beam will be represented by
the locus of the points like L, N', P', and
for the right half it will be the locus of
the points P", Q", L', etc.
These loci are given by the equations:
T=^ (l-x)=eq. of LC
W i
T=— x =eq. ofAL'
STRENGTH OF BEAMS UNDER TRANSVERSE LOADS.
197
Fig. 42.
Turn the triangle AL'C down for con-
venience, as in (Fig. 43), and then the
shearing stress to be provided for is
given by the figure ALPL'C. In this
W
figure A L=C L'= W and D P= — .
6 2
Fig. 43.
Case VI.
A distributed moving load. When a
moving load gradually covers a beam,
(Fig. 44), moving on from one end as a
long train of cars, the maximum mo-
ments produced is that due to the* load
1
I
I
Fig. 44.
when it covers the entire length of the
beam, and consequently this case is pro-
vided for in Case IV.
But with the shearing stress it is dif-
ferent. Here, as in Case V, we need
the locus of the greatest shearing stresses
that can be brought upon the beam.
This maximum at any section D occurs
when the longer segment into which D
divides the beam is loaded, and the
other is not. In that case the shearing
force at D (=the reaction of the abut-
ment C) is
T==£ m
This equation gives the parabola
ANP' (Fig. 45) with vertex at A, where
CP' = — . When the load comes from
2
198
VAN nostkand's engineering magazine.
Fig. 45.
the other end of the beam we get the
parabola C N P. Hence the figure
APNP'C gives the maximum shearing
stress to be provided for.
It is easy to see that the shearing
stresses thus obtained are greater than
those which exist when the load covers
the entire beam. In the latter case the
forces are represented by the triangles
APG and GP'C (Fig. 45), the shearing
stress at D being given by eq. (39)
T=wx-— =DH
2
In the case of the passing load we have
just seen that
wx?
T:
21
=DK
The value of D II is always less than that
of DK when x> - ; for if 2x be a cer-
tain quantity, then the product of
the halves of that quantity (=^2) is
greater than the product of any other
two parts (such as I and [2x—t] ) into
which it can be separated.
That is
x°>l(2x-l)
wx3 wl (2x — l)
or
>?0 x-
21
wl
(50)
J
In the expressions for the moment of
resistance M=- S b d3 the quantity de-
noted by S (= the stress on the outside
fibres) varies directly as M. Hence, all
the geometrical illustrations we have
given of the moments may apply equally
well to the values of S. The maximum
moments give the maximum stress on
the fibres, and indicate the points of rup-
ture when the beam is loaded with its
breaking weight.
ULTIMATE VALUES OF S.
If beams are loaded transversely
until fracture takes place, the value
of S or the stress on the outside fibre
which exists at the moment of frac-
ture, gives us a value for the tensile or
compressive strength of the material ac-
cording to the manner of rupture. If
the beam yields by tearing, S gives us
the tensile strength, if by crushing S
gives the compressive strength. We
readily obtain the value of S answering
to the ultimate strength from any of the
formulas under "Transverse Stress," by
substituting given values for I, b, and d
and the actual breaking weight for W.
But the tensile and compressive
strengths of materials are also obtained
by direct tension and compression, the
force being applied in the direction of
the length of the bars until rupture takes
place.
If our theory were perfect the values
of tensile and compressive strength thus
deduced would agree with the ultimate
values of S found in transverse stress ;
but they do not.
The difference is very wide sometimes.
Thus in cast-iron, S (in this case it repre-
sents the tensile strength) derived from
breaking rectangular beams by a trans-
verse load is nearly 20 tons per square
inch, while the tensile strength obtained
directly is only about 8 tons. This dis-
crepancy has been accounted for in two
ways.
1. That the neutral axis moves towards
the compressed side, and that therefore
a larger portion of the beam is subject-
ed to tension than the formula supposes.
2. That the neutral axis always remain-
ing at the centre of gravity of the beam,
the additional strength is due to the
adhesion of the fibres which is developed
by the unequal lengthening, and short-
ening of them as we go from the neutral
STRENGTH OF BEAMS UNDER TRANSVERSE LOADS.
199
axis towards the surfaces. In favor of
this view is the fact that we know such
adhesion to be an element of strength;
for the compression or extension due to
a given force is not so great in a trans-
versely loaded beam as in one directly
compressed or extended.
The action of this adhesive force may
be illustrated as follows :
•w
Qa w
Fig. 46.
In the beam AB (Fig. 46), strained by
the weight W, all the fibres are equally
elongated, and they only resist by their
direct tenacity. But in the beam A' C
to the one-half of which is appended the
weight, while the other half, E C, is less
strained or altogether prevented from
extending, evidently W will have to
overcome not merely the tenacity of the
fibres in A' B' but the adhesive force of
the fibres along the plane E F, where the
two parts of the beam join ; for this
force will tend to prevent the stretching
of the fibres in A' B', and consequently
increases the strength of A'B'. This
kind of force exists between every two
layers of horizontal fibres in a beam
under transverse loading, and is called
the longitudinal shearing stress. It is
neglected in the formulae we have given.
From the variation between the ulti-
mate valves of S (called moduli of rup-
ture) and the values for strength obtain-
ed by direct tension and compression, it
results that the values should be deter-
mined in be th ways, and that the values
gotten by one method should not be used
in calculations involving the other kind
of stress.
BEAMS OF UNIFORM STRENGTH.
As already stated, in solid rectangular
beams, S has different values for the va-
rious points in the length of the beam.
There is always a point of maximum
stress where the beam, if loaded suffi-
ciently, will break. Now at all other
points there is an excess of material
which is useless and injurious from its
own weight. To secure the requisite
strength with the least material is an ob-
ject usually desirable, and this can be
readily accomplished in certain materials
(as cast-iron), by giving the beam such a
shape as will make S, the stress on the
outside fibre, constant throughout its
length. In wood the injury resulting
from the cross cutting of the fibres fre-
quently prevents the putting of the
theory into practice.
The application of the theory of uni-
form strength to beams of rectangular
cross section may be most simply explain-
ed by taking up the cases we have dis-
cussed in detail.
In Case I. from eq. (5) the maximum
stress in the outside fibre is,
S=
6WI
bd*
(51)
This stress only occurs at A, where the
beam will ultimately break, and it is
evidently possible to take away some
of the material between that point and
Fig. 47.
C without diminishing the strength. If
this be so done that at every point be-
tween A and C there shall exist on the
outside fibre a stress equal to that at A,
the beam will be one of uniform strength,
and we shall have attained the greatest
economy of material. Let us suppose,
the use we have for the beam requires
the depth to be uniform. What must be
its plan in order that S shall be constant
in value, or the beam be as liable to
break at any other point as at A6.
200
VAN NOSTRAND'S ENGINEERING MAGAZINE.
In eq. (4) S:
6 Wx
if we assume S to
be constant, the other side of the equa-
tion must be constant also, and since
6 W is constant, and we have made d
constant by assuming the depth to be
uniform, the whole expression can be
constant only when b varies as x.
bzox whence b=cx (where
c=some constant factor). This equation
which is that of a straight line shows
that the breadth must vary directly as
Fig. 48.
the length. Hence the plan should be a
triangle with vertex at C (Fig. 48.)
On the other hand, if we suppose the
breadth to be uniform and wish to have
S constant, in the eq. S=- -, „ , x must
vary as d', or
bd*
di=cx
This corresponds to a parabola, and
the beam, if the top be straight will
have the elevation shown in (Fig. 49).
Suppose that b varies as d, then d=nb
(n being a constant) and
S=
6W*
?i*b*
Fig. 49.
To render S constant we must have,
b* y>x .*. b'=cx and d*=nicx.
These are the equations of a cubic para-
bola. Hence the horizontal section (Fig.
Fig. 50.
50), and the vertical section (Fig. 51),
should be curves of that kind. The
A
L „
ElMfatiofV ^v
v
Fig. 51.
cross section is rectangular as in (Fig.
52).
In Case II. we have
S=
3W*'
bd*
(55)
STRENGTH OF BEAMS UNDER TRANSVERSE LOADS.
201
Hence, if we make suppositions simi-
lar to those above we shall have, when
the depth is uniform (or d= a constant)
x2 varying as b, or
b=cx>
Hence the plan (Fig. 53) should con-
Fig. 53.
sist of parabolas with vertices at C. If
b be constant then
d1 = c x* or d— /\/e~x
This is the equation of a straight line,
and gives for the elevation the triangle
(Fig. 54).
Fig. 54.
In Case III. the analysis gives results
similar to those in Case I.
6 W n
Thus from equation (21) S = — - — .
x TT 6Ww. _ {, ,
^—z.. Here — = — is constant, and if d
bd I
be constant also, b must vary as x.
.'. b=cx.
This gives the triangle AGH (Fig.
55). We obtain similarly the triangle
G C H for the other end of the beam.
Fig. 55.
If the breadth be constant we have,
d*=cx
which gives a parabola AK (Fig. 56) with
vertex at A. So, for the right hand end
of the beam the proper elevation is the
parabola CK(Fig. 56). The elevation
(Fig. 56) assumes that the top of the
beam needs to be horizontal.
Fig. 56.
202
VAN nostrand's engineering magazine.
In Case IV., equation (37) gives
0 3 w x il—x) u . , , ,
»= =-^z : Here, if a be constant
bd
in order to render S constant we have
b=cx {l—x).
This may be represented by parabolas
with vertices at G and H (Fig. 5*7) op-
posite the middle of the beam. If b is
constant, then,
d*=cx U—x)
which is the equation of an ellipse, and
the beam (if it is required to be hori-
zontal on top) may be made as in (Fig.
58).
In these cases of beams of uniform
strength, we have so far only considered
the moments of the weights or the bend-
ing moments as they are called. But the
Fig. 58.
results are to be modified by the trans-
verse shearing stress. In ordinary rec-
tangular beams this shearing stress is so
small compared with the bending mo-
ment, that it may be left out of consid-
eration. But in beams of uniform
strength the ends must not taper to a
point, but must always be left large
enough to bear the shearing stress. In
the case represented in (Fig. 57) the beam
should have, near the ends, the shape
shown in (Fig. 59).
Fig. 59.
USE OF COIGNET BETON " EN MASSE.
203
ON THE USE OF COIGNET BETON "EN MASSE."
Condensed from Chief Engineer CHAS. K. GRAHAM'S Report to the " Department of Docks."
The Canal Street section was com-
menced on the 4th of May, 1874, by
driving piles for new Pier <34, the present
Pacific Mail Steamship pier. It springs
from the bulkhead wall, almost in a
direct westerly line from the small pier
formerly known as 42^.
The bulkhead wall on this section, 110
feet of which has been finished, founda-
tion tip to stone facing for a distance of
80 feet built, and pile work for 60 feet
more ready for concreting, is a subject
on which I will have to dwell at some
length, as the method of constructing it
differs materially from that used at the
Battery and Christopher Street sections.
At the latter works the system was — to
drive piles, cut them off at a fixed dis-
tance from mean low water, and upon
them to place prepared beton blocks by
means of 100-ton derrick and divers.
On this section, as well as the King
Street section, the piles are punched
down, and loose concrete laid en masse
in a false work of timber, which is sub-
sequently removed.
That eminent authority, Mr. Thomas
Stevenson, in his work on the " Design
and Construction of Harbors," at page
201, says: "Sir John Hawkshaw has
passed concrete through 50 feet of water
with perfect success. As far as his ex-
perience went, the concrete set quite as
well under these circumstances, as when
it was deposited in the open air. He
has done this both in salt and fresh
water. In passing concrete through
water, he used a box containing almost
2 cubic yards; when it reached bottom,
a bolt was withdrawn, and the concrete
dropped out."
The same authority, on page 202 of
the same work, also says : " Mr. W.
Parkes put in the foundation of the iron
light-house in the Red Sea by means of
a caisson into which the fluid concrete
in bags was deposited." He thus de-
scribes the method of construction:
"During this time some progress was
made at the light-house works. The
caisson of iron-plates to enclose the con-
crete base had been deposited upon the
reef, where it was exposed to a wash
sufficient to remove some of its clayey
particles, without carrying it out of
reach. As soon as a sufficient quantity
of gravel was accumulated, the process
of depositing the concrete was com-
menced. As circumstances did not admit
of the usual plan of depositing the con-
crete in the water in large masses from
boxes, the following plan was substi-
tuted : Sheets of tarred canvas were
prepared of such sizes as would fill up
the spaces between the piles, and allow
2 feet round each side, to be turned up,
so as to form large shallow bags. The
edges of the tarpaulin were then lashed
to the wooden rods, which were slung
to the piles, so as to allow the tarpaulin
bag to float slackly on the surface of the
water. Two or three hours below low
water the work was commenced. The
concrete was mixed in the lighters
moored alongside the caisson — 6 meas-
ures of gravel being used with one
measure of cement, and a suitable quan-
tity of water. The materials were
thrown into the centre of the canvas
bag, which gradually sunk to the bottom
(generally from 1 to 2 feet under water),
and the bag was spread out evenly over
the whole area as it became filled. This
was continued until the tide rose nearly
to the level of the top of the deposited
concrete, when the sides of the tarpaulin
were drawn close over the soft mass,
and lashed tight. In this way blocks of
from 6 to 14 tons were deposited with-
out the material having been subjected,
in small quantities, to the action of the
water. The blocks were generally hard
enough on the following day to allow of
the exposed parts of the tarpaulin being
cut away; and so complete was the set.
that casts of the cords and the edges of
the tarpaulin were often sharply im-
pressed upon the face of the concrete."
At the Canal Street section, the joints
of the caisson were so close, as to admit
of scarcely any wash, and being in a slip
with block and bridge piers on either
side, the current was scarcely percepti-
ble, consequently when the concrete was
204
VAN NOSTRAND S ENGINEERING MAGAZINE.
deposited, little more "laitance" or milk-
iness was visible than would have been
occasioned if fresh made beton blocks
prepared on land had been immersed in
water. That eminent marine engineer,
Sir Charles Hartley, in his valuable re-
port on the " Delta of the Danube," at
page 39, says: * * * "and the ab-
sence of divers to execute the work,
induced the author, at first, to adopt the
plan of building the wall on a roughly
leveled foundation, by carefully lower-
ing down masses of unset concrete within
movable timber dams, fitted in lengths
of from 15 to 30 feet, to the framework
of the piers. This plan was not adopted
on a large scale, until it had been found,
by repeated exjDeriments, that the con-
crete, when made with a sufficient quan-
tity of Portland cement, set perfectly
hard on a rocky foundation in a seaway,
although lowered through the water in a
semi-liquid state."
In passing the cement through the
water at Canal Street, two separate one-
yard tubs were used, and the concrete
mixed was comparatively dry and far
from a semi-liquid state.
At page 41 Sir Charles further says:
" The spaces between the beton blocks
used were filled up with newly made
concrete, which, searching its way under
the adjacent blocks, and filling in the
grooves, moulded in their sides expressly
to this end, caused the whole mass to
become ultimately as solid as if it con-
sisted of but a single stone."
As to the strength of the Portland
cement used, Sir John Coode, in his re-
marks from Hartley's description of the
"Delta of the Danube," at page 74, says:
" The cement was tested by Grant's
machine to resist a tensile strain of 350
pounds per square inch, after being im-
mersed in water 7 days. He had made
large quantities of cement in mass under
water and at a considerable depth, with
the proportions of 1 of cement to 5 of
gravel; he had executed a large amount
of such work for some years past, and
had'?built a substantial sea wall to the
height of 40 feet upon it."
The proportions used at Canal and
King^Streets are almost identical — 1 of
cement, 2 of sand, and 5 of broken stone.
At page 76, same work, Mr. Coode says:
" He had lately put down some founda-
tions for a heavy sea work on a rough,
rocky surface, where, if he had not de-
posited the concrete in mass upon the
rock, the expense of preparing the bot-
tom to receive the blocks would have
been somewhere about twice or three
times as great, and the time occupied
would have been three or four times as
long as was required to execute the
works by means of concrete deposited
'in situ' upon the bottom in 16 feet of
water at the lowest spring tides."
I further give some excerpts taken
from the reports of the Institute of Civil
Engineers, London, Vol. 1862-3, a paper
by Daniel Miller, C. E., entitled "Struct-
ures in the Sea without Coffer Dams:"
" The system of building under water
by means of diving-bells and diving-
dresses has been practised to a consider-
able extent; and the improved appa-
ratus, now used, gives great facilities
for this kind of work; but it is only ap-
plicable under particular circumstances,
and it is also costly, besides being liable
to cause delay in the progress of the
work."
" There are three modes in which con-
crete may be aj^plied for constructive
purposes — building it in mass and
allowing it to set before water has
access to the work, as has been adopted
in the construction of the walls of the
Victoria Docks by Mr. Bidder, and in
those of the London Docks by the late
Mr. Rendel — preparing it first in blocks
and allowing it to harden before being
used, as employed by the late Mr.
Walker, at the Dover Breakwater, and
by Mr. Hawkshaw for the new sea forts
for protecting the arsenals of Plymouth
and Portsmouth — and depositing it in a
liquid state, and allowing it to set under
water, as practised upon a gigantic scale
by Mr. Noel in the construction of the
large Government Graving Docks, at
Toulon. In the latter case, hydraulic
concrete has been deposited in a liquid
state in the sea water at a depth of
about 40 feet, forming a vast rectangular
trough of beton about 100 feet wide, of
the length of each dock respectively,
and with walls and bottom about 16 feet
thick."
Speaking of the various kinds of hy-
draulic limes, Mr. Miller says: "It may
be useful to mention, for comparison,
the proportions of some of the concretes
made from these various limes. The
USE OF COIGNET BETON "EN MASSE.
205
Arden lime concrete employed by Messrs.
Bell & Miller for the foundations of the
large Graving Docks at Glasgow was
composed of 1 part of ground Arden
lime, 1 part of iron mine dust, and 4J
parts of gravel and quarry chips. The
lias concrete used at the recent extension
of the London Docks by Mr. Rendel
consisted of — 1 part of blue lias lime to
6 parts of gravel and sand. The propor-
tions adopted for the blocks of the Mole
at Marseilles were 2 parts of broken
stone to 1 of mortar, the latter being
composed of 3 parts of Tiel lime to 5 of
sand." * * * •* * "The Portland
cement used at the new Westminster
Bridge is harder and more compact than
the greater number of building stones,
even where put down in the bed of the
Thames, and where it is exposed to the
running stream." * * * "The author
had lately an opportunity of examining
at Genoa the extension of one of the
Moles of the harbor, the inner side of
which has a vertical wall."
" The latter was in process of being
constructed under vmter entirely of poz-
zuolana concrete, simply thrown into
the sea from baskets, carried on men's
heads, a boarding confining it to the
shape of the wall. In a short period it
set quite hard, so as to enable the upper
part of the wall, which is of stone, to be
built on it." ****** Though
the depth of the quay wall was not
great, this shows the confidence which
the Italian engineers have in concrete
applied under water in a soft state. The
piers of the new basin constructed by
the Austrian Government at Pola, in
Istria, are also formed in a similar man-
ner, of concrete, confined between rows
of timber piling. But perhaps the most
striking application on a large scale of
pozzuolana concrete, is in the great Mole
which protects the port of Algiers. To
form the Mole, blocks of beton of im-
mense size, so as to be immovable by
the force of the sea, were employed,
some of these formed ' in situ,'' by pour-
ing the concrete into large timber cases
without bottoms, sunk in the sea in the
line of the Mole."
"Hydraulic concrete, to be effective,
requires great care and attention hi its
manipulation and in the regulations of
the proper proportions of its mate-
rials."
" Any failures must have arisen from
inattention to these or similar points, as
there is ample experience to show, that
when properly made, every confidence
may be placed in the strength and dura-
bility."
In the construction of the Albert Har-
bor, Greenock, the following occurs,
same authority : " The mode in which
the work was designed was to form the
walls under low water, of a combination
of cast-iron guide piles in front, with a
continuous stone facing, slid down over
and inclosing these, and of concrete
backing deposited in a soft state, all of ■
which could be easily accomplished from
above the water line." * * * *
This plan was felt to be so novel, par-
ticularly as regards the concrete, that,
though the trustees as a body had the
greatest confidence in the engineers
(Messrs. Bell & Smith), they considered
it to be their duty, before proceeding
with the work, to fortify themselves by
having the opinion of another engineer;
accordingly Mr. Thomas Page, M. Inst.
C. TO., was consulted, who fully satisfied
them as to the efficiency of hydraulic
concrete applied in the manner proposed,
and otherwise confirmed the soundness
of the principles upon which the works
were designed.
Again, same authority : " Immediately
after being mixed, and when brought to
a proper consistency with water, it is
conveyed to where it is to be used, is let
down under water in the discharge boxes,
and in a short time sets very hard. * * *
This mode of constructing walls in deep
water, without coffer dams, has proved
very successful, and a sea pier of great
solidity and durability has been formed
at a comparatively moderate cost." * * *
"Temporary sheet piling or boarding,
instead of loose stone, may be employed
to keep the concrete in its- place until it
has set."
General H. G. Wright, of the United
States Engineers Corps, an officer of
great experience, in a letter addressed to
Major-General Hamilton, late Superin-
tendent in Charge of Yards, on the sub-
ject of Rosendale cement, among other
things, says : " Of this cement I used
some 50,000 bbls. in the fort at the Tor-
tugas, a large part of which was for
foundations and walls under water ; the
particular blocks to which I referred
206
VAN" NO STRAND S ENGINEERING MAGAZINE.
were laid to test the icorkings of the
tremie. * * * * They were laid in
1848, I think ; and when I left in 185(3,
they were in as good condition as when
laid, the surfaces being apparently as
perfect. The concrete was made with
sea water, no fresh water having been
used."
In a subsequent statement, more par-
ticularly on the working of the tremie
system, made lately, that eminent officer
said : " The success attending (the
above) induced him to construct the
foundation of several of the forts in
Southern waters in a similar manner, and
with like success."
Forts Jefferson and Carroll he cited as
prominent examples. "* * * *
Should not hesitate to construct founda-
tions under water, by depositing liquid
concrete in mass, if care was taken in
its manipulation."
Besides the valuable experience of
General Wright, as above detailed, to my
own knowledge mass concrete has been
used in this country in the construction
of foundations below water for a period
of twenty -five years at least.
While Engineer of the Brooklyn Navy
Yard I constructed a wall en masse,
which is a standing witness to-day of
the success of the system. My prede-
cessor in office there used somewhat
similar means. Mr. McElroy's wall at
the Wallabout would have proved a suc-
cess if attention had been given to the
placing of more piles in the foundation,
and had the Rosendale cement used, re-
tained its previoixsly high character, and
not deteriorated in its tensile strength.
I will now briefly describe the method
of placing this mass concrete in situ on
the works in question.
The wall, up to within 2' 2tV' (two feet
two and seven-sixteenth inches) of mean
low water, is made of a huge monolith
of concrete en masse manufactured on
the spot and deposited in situ.
The site for the wall was first thor-
oughly dredged to a mean depth of 20
feet below mean low water ; piles were
then driven, 8 in a cross section of IV
feet 6 inches, and of an average distance
of 2 feet 6 inches from centres, except
the two front rows, which are centred
two feet ; longitudinally the outer and
inner rows were driven as close as could
be done without interference ; they were
punched to about a mean distance of 13
feet below mean low water, by means of
a heavy oak follower 26 feet in length
and 12 inches in section, armed at the
bottom with an iron pintle and banded
with iron to strengthen against fracture;
this punching obviated the cutting off of
any other than the westerly row, and
those only for a distance of 1 80 feet ;
this uneven punching afforded a good
grasp to the concrete around their
heads. Broken stone, measuring about
4 cubic inches, was then filled in between
the piles and allowed to take a bearing.
The false work for receiving the con-
crete was then erected. Yellow pine
square piles, 12 inches by 12 inches in
section, and of an average length of 40
feet, were driven in front of the westerly
row of punched piles at a batter of If
inches to the foot, and on the back at a
batter of \ inch to the foot, centred
longitudinally 8 feet ; to the inside of
these square piles, previous to their
being driven, battens of 4 inches by
2.J inches spruce were nailed on firmly,
and on these further pieces of spruce, 12
inches by 2 inches, were fastened, form-
ing grooves for receiving constructed
wooden shutters or gates which were
slid into place after the pile alignment
was perfected. These piles were then
capped crosswise by square 12-inch tim-
ber, braced laterally by waling pieces
12'x6", and on these cross caps string-
ers were laid, on which were placed
rails of flat iron to receive the wheels of
a movable platform car, bearing on it a
10 horse-power engine for the lowering
of the concrete into the caisson. This
platform car had erected on it a gallows
frame holding traverse wheels with pen-
dant bales of iron, from which were sus-
pended double block purchases for the
lowering and hoisting of two separate
1-yard buckets, each working from a
separate drum independent of the other,
so that one bucket could be lowered
while the other was filled.
The concrete was mixed on a platform
in the rear, constructed on the stay piles
driven in the rear of the wall, wheeled
to the car, dumped into the buckets or
tubes, and then lowered into the caisson.
The door of the bucket being opened
from above by a trap rope, did away
with the necessity of employing divers,
and the only occasion when divers were
USE OF COIGTNET BETON " EN MASSE."
207
used at all was when Mr. McDonald,
foreman of masons, himself a practical
driver, leveled off the top layer of con-
crete to receive the granite facing. The
buckets could be shifted from above in
such a manner as to command any por-
tion of the bottom.
The proportions of the concrete varied
occasionally, but the usual proportions
were, as before stated, 1, 2, and 5, or 1
part cement (Portland), 2 of sharp sand,
and 5 of small broken stone.
Concreting was commenced on the
24th of December last and continued
until the 6th of January, 1875, a layer
of two feet being spread over the bot-
tom, soaking into the broken stones at
the bottom, and binding the pile heads
firmly together. The quantity of ice by
this time proving very troublesome, con-
creting was suspended until the middle
of March (though further piling for the
wall was continued throughout the win-
ter, with scarcely any intermission), and
vigorously prosecuted until the end of
April, when the whole mass necessary
was placed. In the hearting of the
caisson, one-fifth of granite spawls, from
the Departmental Stone Yard, were
placed and thoroughly grouted, preserv-
ing the stability of the wall and lessen-
ing the expense.
In placing the concrete in water, chill-
ed sometimes to 3° colder than the freez-
ing point of fresh water, some means
had to be adopted to counteract its chilli-
ness. That eminent and versatile en-
gineer, Mr. Chanute, in his report on the
Kansas City Bridge, says :
" Both masonry and beton were laid
in extremely cold weather, the use of
hot sand and water being found to make
this practicable. The sand was heated
in large sheet iron braziers, and the
water warmed in cast-iron kettles, one
of each being found sufficient to supply
the force working on a pier. The heat
which was thus artificially given to the
mortar hastened its setting, causing this
to take place before the mass had cooled
enough to make freezing possible."
Mr. T. C. Clarke, in his able and ex-
haustive report on the Quincy Bridge,
says :
"During this time the glass fell as low
as 16° Fahr. A shanty was built on a
flat, and in this a kettle was placed on a
stove, and the cement mixed with hot
water. During the coldest days each
stone was, before being set, held over a
brazier of charcoal to draw out the frost.
The mortar was examined carefully in
the spring, and found to be as hard and
perfect as any on the work. Much of
the masonry of this bridge was con-
structed during winter, although none in
as cold weather as this pier, and there is
apparently no difference in the quality of
the mortar whether built in vrlnter or
summer."
As the quantity of cement used by
these gentlemen was very small in com-
parison with that which would have to
be used in the bulkhead wall in question,
some means had to be taken of a more
extensive nature. For heating the water,
the following simple apparatus was used.
A cask capable of containing 60 gallons
of water, holding a coil pipe, was placed
on the movable car, and through this
coil the steam from the boiler of the en-
gine was passed at will ; thjs heating-
was done very rapidly and efficiently, it
only taking from 4 to 8 minutes to heat
the whole 60 gallons from 32° to 100°
Fahr., the water thus heated being car-
ried to the mixing platform by india-
rubber tubing. To heat the sand and
broken stone, heaters made of iron, simi-
lar to those used in street paving, were
constructed by Mr. Joseph Edwards, 414
Water Street, New York, each capable
of heating a cubic yard of material, the
fuel used being old barrel staves, etc.
They did their work thoroughly, and by
this means work was carried on, on one
occasion when the temperature of the
air was 11° Fahr. and that of the water
32°, the concrete becoming as hard as if
made during the hotter summer months,
thus practically substantiating the opin-
ions of Messrs. Chanute and Clarke.
In laying the backing to the granite
facing 1 have introduced a change from
that at Christopher Street section, which
has materially lessened the expense,
while preserving the stability of the
wall. Blocks of about three cubic yards
capacity were made at the Seventeenth
Street yard out of old granite spawls
and Portland cement; when sufficiently
compact they were transported to Canal
Street, and placed in position with great
rapidity, over 70 lineal feet being laid
during one tide. The success attending
the use of these rubble blocks has been
208
VAN NOSTRAND'S ENGINEERING MAGAZINE.
such that I have recommended to the
Board in my report on the "Develop-
ment of the Harlem River and Spuyten
Duyvil Creek for Commercial Purposes,"
that the bulkhead wall when constructed
should be composed of beton placed en
masse with a rubble masonry facing sur-
mounted by a granite cope.
On the removal of the shutters and
square piles — the false work of the cais-
son— which had been down nearly three
months, Mr. McDonald carefully exam-
ined the sides of the monolith and re-
ported that he found it as smooth and
compact in appearance as any blocks he
had ever seen which were manufactured
on land — and no sign of honey-comb.
This assertion was verified by my assist-
ants, who passed a boat hook all along
the sides both front and rear, and found
it as smooth as the Gansevoort Street
manufactured blocks ; the edges of the
" berme," too, 6 inches in width where
the stone facing springs from the mono-
lith of concrete, was as distinctly defined
as that of a well cut piece of granite.
A great saving has been effected by this
system of construction, over that of the
block system, including coping not as
yet required on this section (the wall
constructed being in the wake of the
pier); the saving amounts to $6*7.77 per
foot run, or over $350,000 per mile, the
cost per foot run being $311.67.
By having a long stretch of work, a
judicious use of labor, and using made
rubble blocks surmounted by granite
scope, instead of cut facing, I am of
the opinion that the cost can be reduced
at least 20 per cent
% * ^j H^ * *
Since this report was written, the Ca-
nal Street section has been extended
about 200 feet, the short section at the
foot of King Street completed, and a
new section commenced at the foot
Clarkson Street. The plan of construc-
tion being in every case precisely simi-
lar except on the Clarkson Street section,
where it has been deemed advisable, in
consequence of the great depth and soft-
ness of the mud, to drive the two front
rows of piles with a batir of If inches,
instead of perpendicularly, as on the
other sections; the object of the change
being to oppose still greater resistance
on the part of the foundation to lateral
pressure, and to enable the mould boards
to be slid down further, so that the con-
crete may bind the pile heads to a great-
er depth.
The advantages of the beton "en
masse " system are :
1st. As many sections as the Depart-
ment deem advisable can be in course
of construction at any one time — the
distance between the old piers enabling
the work to be prosecuted in the slips
without any serious hindrance to com-
merce.
2d. The work, by the adoption of the
heating process, as applied to water,
sand, and stone, may be prosecuted at
least during nine months out of the
twelve.
3d. Unskilled labor can replace to a
very great extent the skilled labor re-
quired under the block system.
4th. The new piers being differently
spaced fiom the old, these new piers
may be projected from the new bulk-
head wall and completed in a great
many instances before it becomes neces-
sary to remove the old ones.
5th. The rapidity with which the work
may be prosecuted and the immense
saving in its cost.
The Drainage of the Thames Val-
ley. The City Solicitor announced to
the Hampton Wick Local Board that a
letter had been received from an inspec-
tor of the Local Government Board,
stating, in reference to the subject of a
combination of sanitary authorities in
the Thames Valley for the purpose of
carrying out a joint scheme of sewerage,
that it was proposed to hold a conference
in London, and asking that two or three
members of the board might be named
as delegates. Messrs. Frere & Co., of
Lincoln's Inn Fields, had also written,
stating that they were instructed to take
proceedings against the Local Board of
Hampton Wick for a disregard of the
notice to discontinue the flow of sewage
into the river Thames. Mr. Nelson
thought this letter from Messrs. Frere
could not have come at a more inoppor-
tune moment, and suggested they should
be informed that a commission was is-
sued by the Government, and that under
the circumstances the Conservators had
better abstain from any proceedings,
which the board were prepared to meet.
NEW MATERIALS AND INVENTIONS FOR BUILDING.
209
NEW MATERIALS AND RECENT INVENTIONS CONNECTED
WITH BUILDING.*
From "The Architect."
The subject I have the honor of intro-
ducing to your notice is necessarily full
of details, and when once we have plung-
ed into these it is not likely we shall be
able to quit them for generalities. I
therefore ask you to permit me to lay
befoi-e you such general considerations
as seem to belong to it now at the out-
set, rather than to reserve them till the
close of the paper.
The first remark that will occur to
most observant men is, that the building
art, as conducted in England at the pres-
ent day, presents fewer novelties than
almost any others of the leading technic
processes. Steam, electricity, and the
progress of mechanical inventions and
chemical research have revolutionized
most of the great divisions of human in-
dustry. Sometimes it is a new method
of manufacture which has supplanted an
old one — the material remaining un-
changed. Sometimes the old material
has given way to a new one, and not un-
f requently both material and method are
alike revolutionized by discoveries made
through that restless and eager spirit of
inquiry and invention which is perhaps
the chief glory of the present century.
For examples of new methods of em-
ploying old materials, we may turn to
the principal fabrics used in clothing.
Wool, flax, cotton and silk, are what
they always were ; but spinning, weaving,
dyeing and ornamenting, which once
were handicrafts, are now mechanical
processes carried on by steam machinery
in vast factories. Printing is another
example of the same change ; paper,
ink and type are still employed, but the
contrast between the handpress — which
within the recollection of many of us
was the only method in use — and one of
Mr. Hoe's magnificent steam machines
is enormous.
Of new materials which have sup-
planted or supplemented old ones, a very
long list could be made out. One or
two will suffice for the purposes of an
illustration. Various grasses and other
* From a paper read before the Royal Institute of Brit-
ish Architects, by Mr. T. Roger Smith.
Vol. XIII.— No. 3—14
substances have now come into use either
along with linen rags or as a substitute
for them in the manufacture of paper.
Stearine and various similar products
have almost displaced wax, spermaceti,
and even tallow as material for candles.
Mineral oil has largely displaced fish oil.
We are using stamped and printed paper
for window curtains, and printed cloth
for embroideries, German silver instead
of plate, and papier mache in place of
wood ; and in a hundred other instances
the craftsman has a constantly increas-
ing series of new substances placed with-
in his reach by the scientific discoverer.
The most remarkable cases of all are,
of course, those where material and
method are both alike new, having either
been called into being to supply some
new want, or else presenting themselves
with such capacities for being useful or
pleasant inherent in them, that a want
has sprung up, after the power of sup-
plying it was acquired. All the applica-
tions of photography, 0f the electric
telegraph, of the spectroscope, and of
our amazingly enlarged chemical knowl-
edge, seem to belong to this head. Till
we knew we could have them our wildest
dreams never led us to desire such things
as photographs of our friends, or tele-
graphs from them when at the antipodes ;
and such contrivances as the sewing ma-
chine, such materials as gutta percha,
or such inventions as the locomotive,
have brought into existence a whole
range of new requirements, which the
world had never dreamed of till the
power of supplying them was called into
existence.
Building, compared with such matters
as locomotion, the manufacture of cloth-
ing, or the transmission of intelligence,
is an art which has changed wonderfully
little, so little indeed that I am some-
times tempted to believe that there still
remains open to some inventive genius
among ourselves, the possibility of ef-
fecting something like the revolution
which Arkwright commenced for textile
fabrics, when he applied steam power to
spinning. It is, of course, natural to say
210
VAN NOSTRAND'S ENGINEERING MAGAZINE.
that it cannot be done ; bnt the same
thing might have been said beforehand
of all the great steps which handicrafts
have taken, and we might, I believe, do
worse than entertain very seriously in-
deed the possibility of adapting machin-
ery, mechanical processes, and novel
combinations of material to building, on
such a scale and in such a way as to
cheapen the cost of simple plain struc-
tures to a great extent. This subject
would land us at once in a region of
speculations which might prove of prac-
tical advantage, and to us I confess the
subject is tempting in the extreme, but I
have not any intention of inviting you
to pursue it. If, however, a wholesale
transformatian, such for example as
would be effected were we prepared to
abandon brickwork for concrete, and
slates for felt, is not within our reach,
there are available for use no small
number of inventions, in which the pro-
gress of contrivances and discovery has
told upon the resources at the builder's
disposal ; and it is some of these which
we are to consider.
Granted, then, that there exist a cer-
tain number of novelties, my second
preliminary observations must be direct-
ed to the position which the architect
ought to take with regard to them.
This is a question which has two sides. It
may be said that the architect as the
skilled, cultivated, and trained director
of the work, is bound to know what is
going on, to make himself familiar with
the latest improvements, and to give his
clients the benefit of his knowledge ; in
short, he is to be abreast of the building
art in his own day, and is to show that
he is solely making himself acquainted
with each capital invention as it comes
out, and to embrace every opportunity
of using it. This is a position which
has much to be said in its favor. And if
men expect their doctors to know the
latest medicines, and their lawyer to be
acquainted with the most recent legisla-
tion, they may be excused' if they ask
that their architect shall be equally well
posted. If, however, you ask your medi-
cal man whether if some new remedy of
which you have heard is not said to suit
your symptoms, he will probably reply :
" Yes, but I doubt whether it would suit
your constitution ; the reports of its
actions are by no means uniform or com-
plete, and if you take it you will be
trying an experiment." Your solicitor
when you ask him to take proceedings
under some new Act will, if he be pru-
dent and honest, reply : " True, the lan-
guage of the Act seems to fit the case,
but it has not yet been tested before the
Courts, and your case will be the one to
fix the interpretation upon the language
if you proceed under this Act ; better
be cautious."
In both instances the professional man,
if he had no duties to his client, would
be delighted at the opportunity of con-
tributing to the fabric of professional
experience an item possibly of much im-
portance ; the expense or distress of the
process being borne by the vile body —
or purse — of his client. But if he is
true to that maxim of professional con-
duct— which I take to be a sound one,
so long as it does not carry a man be-
yond the limits of honor and good faith
— " do the best you can for your client "
— the experiment is left for some one
else to try, while better known and safer
methods, supposing such to exist, are
adopted, even if they be less brilliant.
This I hold illustrates an architect's true
position in regard to new inventions. He
ought to make himself familiar with
them all; he ought to neglect no advant-
age offered by them; but he has no busi-
ness to try experiments at a client's ex-
pense. If this be true there are only
three conditions under which an architect
is at liberty to adopt a novelty. First —
If it has been in some way put beyond
doubt that the novelty will succeed ;
Second — If it is certain that received
methods will not succeed, and the novelty
offers a better chance ; Thirdly — If the
client, knowing that there is the possi-
bility of failure, decides that the novelty
shall be tried.
It may be said that these conditions
very much limit the adoption of new in-
ventions, and no doubt they do so ; but
I hold that our first duty as architects is
to secure that our buildings shall answer
their purpose, and that trying experi-
ments in them is not justifiable except
under conditions which either render
failure impossible, or at least shift the
entire responsibility on to other shoul-
ders.
It now only remains to guard you and
the readers of this paper against any
NEW MATERIALS AND INVENTIONS FOR BUILDING.
211
misconception as to its nature and scope.
I do not claim to have hunted up and
named all the inventions worth notice
brought forward during the past few
years. Still less do I claim to have se-
lected the best. I shall not attempt to
do more than to point out the directions
in which invention has been chiefly ex-
ercised, and to give under each head a
few specimens, selected not as the best
but as the most convenient illustrations.
The subject, thus looked at, seems to
divide itself into (1) new materials, (2)
new methods, (3) new structures, and (4)
new appliances. New materials may in-
clude revived ones, and applications of
known materials to new purposes. New
methods refer to new modes of working,
chiefly to the substitution of machinery
for manual labor. New structures, hard-
ly perhaps, need explanation, but must,
of course, be understood as applying to
structures of hitherto unknown sorts,
and which "from their novel nature are
essentially new inventions; or new intro-
ductions. New contrivances will em-
brace those appliances which forms por-
tions of our buildings, such as lifts, bells,
or cooking apparatus ; and also will in-
clude some few new combinations of
building materials for special purposes.
New or Hevived Materials. — of these
the most important by far are iron and
glass. The modern application of both to
building has been well known to us now
for a quarter of a century ; in fact ever
since the Exhibition of 1851 showed how
rapidly and cheaply vast structures of
iron and glass (the iron work being chiefly
cast) could be erected, and how great a
charm they possessed ; and the applica-
tions of these materials have been nu-
merous and varied. The leading princi-
ple upon which that building depended,
and to which it owed both its architectural
quality and its constructional success was
the continued repetition of a small num-
ber of well-considered forms. Every
pane of glass was of one size, and so up-
wards as far as possible. Every column
was of the same length, and every girder
was of the same span. This principle was
adhered to in the design of the Sydenham
Crystal palace, but it has been in some
other instances over-looked.
An iron and glass building is no doubt
not a very durable one, nor very weather-
tight, and the expense of its maintenance
will be considerable ; but nothing is in
first cost so cheap, and for the purpose*
of large gatherings of people, nothing so
appropriate.
Treated in a different way, iron ribs,
carrying some light filling in, which may
be glass or wood, have enabled us, when
we enclose enormous spaces in a more per-
manent manner, to roof them over. The
great railway sheds, and such buildings
as the Agricultural Hall, the British
Museum reading-room, and the Albert
Hall are examples of buildings having
iron roofs of prodigious span. These are
buildings such as, from time to time,
come within the ordinary scope of an
architect's practice. It is very desirable
for us to obtain a familiarity with the
principles upon which these roofs are
constructed, as although it may be very
wise to obtain upon them the assistance of
an engineer, whose whole time is spent in
working out the details of iron work, the
architect will find that he is at a great
advantage if he can design their general
forms himself. All these applications of
iron as a building material seem, how-
ever, to shrink into insignificance before
Mr. Scott Russell's Vienna cone ; but
this has been so recently described here
by the inventor himself that I need not
do more than refer to it.
Other applications of iron to construc-
tion are so familiar that I shall hardly be
justified in referring to many of them
among new inventions. I may, however,
allude to Phillips's girders, as a contri-
vance which is still tolerably new. These
are built up, as you are aware, by bolt-
ing two rolled iron joists together, and
sometimes four such joists are combined
with plates in addition to their own
flanges, into one large beam. It is not
easy to see the scientific ground upon
which this combination (which places a
very large amount of material compar-
atively near the neutral axis of the beam)
can be advocated, but there is obviously
a good deal of simplicity and handiness
in the combination, and it is said to have
good practical qualities.
Messrs. Moreland & Son, who are well
known as skilled in the application of
iron to building purposes, have contrived
a description of fire-proof construction,
in which they imbed a kind of slight bow
string truss in the concrete, which they
212
van nostrand's engineering magazine.
fill in between large girders. This con-
stuction is so far different from ordinary
fire-proofing as to deserve to be mention-
ed. It was employed at the St. Pancras
Hotel, and appeared to me, when 1 saAV
it being fixed there, to offer considerable
advantages.
The next material which I propose to
notice is one which has but resently been
introduced, and may fairly, on that ac-
count, lay claim to the title of a perfect-
ly new invention. I refer to selenitic
mortar, the invention of General Scott.
This mixture I shall, I believe, correct-
ly describe if I say that it consists of the
ordinary ingredients of mortar — namely,
lime and sand, though the sand is in
larger proportions than usual, with the
additions of a small quantity of gypsum
(sulphate of lime), intimately mixed with
the lime. This mortar requires to be
mixed in a pug-mill very thoroughly, and
when carefully prepared, will be found
to have acquired, to some extent, the
properties of a cement, for it sets rapidly,
and when set it is extremely hard and
tenacious. It is to the admixture of the
gypsum that the rapid setting is due,
but perhaps some of the general excel-
lence of the material may be owing to
its having been better mixed than usual.
The Albert Hall was the first large
building in which this material was em-
ployed; and while that hall was in
course of erection I had repeated oppor-
tunities of noticing its admirable behav-
iour. The London School Board have
latterly adopted it throughout their new
buildings, and probably their architects
may have met with varying results, con-
sidering the various builders who have
worked for them; but there can, I think,
be no doubt that, on a building of any
magnitude and under proper supervision,
selenitic mortar will be found to be a
trustworthy auxiliary to the architect.
Of the use of the same material for
plastering I cannot speak so fully.
The adaptation of concrete to building
walls, floors, and roofs, as well as the
foundations, may fairly claim a moment's
notice. Tall and Drake are two names
best known in connection with it. As
far as I am aware the use of lime con-
crete, which involves walls, etc., of con-
siderable thickness, has not been much
pushed. Portland cement concrete, a
stronger material, capable of being used
on thin walls, and haAdng the property
of hardening very rapidly, is more com-
monly employed. The different patents
have for their object, when walls are to
be built, the construction of troughs by
the help of frames and movable boards
or shutters. These troughs are the ex-
act size of the wall, and the concrete is
filled into them. When the material
has set the trough is taken to pieces, re-
fixed at a higher level, and the process
is repeated. I am not disposed to believe
that much economy results from building
in concrete, except where the work is
very plain and straightforward, and when
little is spent on subsequent finish; but
there can be no doubt that a wonderfully
strong and tenacious material is ob-
tained; and probably where the founda-
tion is unquestionable, the materials
good, and the supervision during the
progress of the work thorough, a strong-
er building is erected — and one more
proof against the attacks of weather
than if brick were employed — and at a
not greater expense.
Allied to concrete is artificial stone,
and this, with the various panacea for
arresting the decay of building stones,
has of late retreated to some extent
from the public view. It is happily
very difficult indeed to make bad stone
into good, and consequently most of the
solutions and washes which have that
for their object have proved unsuccess-
ful. Not that there are not many of
them which have a sound scientific basis,
but the difference is very great between
treating a specimen of stone in the
course of a well - arranged laboratory
experiment, and treating similar stone,
built into a wall, perhaps saturated with
wet, and exposed to all vicissitudes of
weather, in the rough way in which, on
a scaffold, even careful workmen will
apply, what they call chemical stuff; and
we cannot wonder that solutions, which
are theoretically excellent, have often
in practice failed to protect masonry.
The artificial stone of Mr. Ransome is,
I think, the only material called artificial
stone which has held its ground; and I
believe that under his more recent
patents an excellent and durable sub-
stance has been produced, but in many
cases, not at such a price as has enabled
it to displace natural stone for plain
work. Where elaborate work, such as
NEW MATERIALS AND INVENTIONS FOR BUILDING.
213
would admit of being produced in a
mould, has been required, this material
has, I am informed, proved both econom-
ical and satisfactory.
Another material which (while it is
incorrect to call it a substitute for
stone) can often be adopted as an alter-
native material, is that very old form of
brick, known as terra cotta, the use of
which has revived to such an extent as
to stimulate the manufacture. Although
terra cotta is not a new material in one
sense, it is so in another, for it is only
very recently that it has become possi-
ble to obtain it in such quantities, and
of such varied quality, that it could be
readily adopted by the English archi-
tect. He who would employ terra cotta
must submit to a certain amount of lim-
itation; he cannot deal with it as freely
as he can with masonry. He must de-
sign his ornament long befoi-ehand; he
must, if possible, arrange for a large
amount of repetition; he must so design
his work that, if slightly warped in
burning, the effect shall not be entirely
spoilt ; he must prepare for delay and
trouble, and he, or some one for him,
must draw out all profiles, etc., to a
sufficient scale to allow for their shrink-
age. But subject to these and other
minor conditions terra cotta is an ad-
mirable material. When used in large
quantities it is cheap ; it is very durable ;
it can be obtained of beautiful color and
texture; it is the most appropriate mate-
rial to employ along with brick, and it
admits of the introduction of great
richness, and of the indefinite multipli-
cation of a few pieces of artistically
modeled work. It is to be hoped that
the Natural History Museum, where
Mr. Waterhouse is employing it on an
extensive scale, will give a great stimu-
lus to its use. In the various buildings
of the department at South Kensington
and in the Albert Hall, terra cotta has
been extensively employed; and Mr.
Barry's Dulwich College, and Mr. Chris-
tian's Insurance Office in Bridge Street,
may be pointed to as other examples of
its use.
Bricks themselves, and tiles have not
furnished of late years many really new
inventions. The damp courses, air
bricks, shaped facing bricks, and roof-
ing tiles of the ingenious Mr. John Tay-
lor are, I have no doubt, known to all
present. I do not recollect any other
varieties of brick requiring mention here
till we come to Pether's ornamental
bricks, a variety available for use in sur-
face decoration. These bricks have a
pattern impressed on them, and being
made of fine clay and well executed,
have been often introduced lately into
decorative work, and might with great
advantage be more generally employed,
as architects could readily design orna-
ment appropriate to them.
The various sorts of flooring and en-
caustic tiles are no longer new, indeed
they present one of the best possible
examples of a new building material be-
coming generally so adopted as in a few
years to grow perfectly familiar. A tile
of German manufacture was, however,
introduced into this country a short time
ago which has not yet become very gen-
erally known ; it is in large slabs, and
rather delicate tones of color seem pre-
ferred, though very elaborate decora-
tions have been executed in it.
A comparatively new mode of employ-
ing tiles for the lining of rooms have
been introduced by Messrs. Simpson,
who have decorated the interior,of many
parts of Messrs. Spiers & Pond's "Crite-
rion," in this manner. The tiles are
placed together in their unglazed state,
and a picture is painted upon them in
suitable colors for firing. They are then
taken asunder and put into the furnace,
and then subjected to great heat and
glazed. If this is successfully accom-
plished, the tiles can now be fixed
against the wall of the room and present
an absolutely indestructible decoration,
which can be washed as often as it is
needed, though from its high glaze it is
not easily apt to catch dirt.
Mosaic — the most ancient of all the
arts of decoration — has a claim to be
named among the revived processes if
not admissible as a new one. I shall
not attempt to describe Salviati's most
praiseworthy revival of glass mosaic,
which has placed hi the hands of our
architects a method of executing surface
decoration which, ancient though it be,
is, I think, really knew to Great Britain
in its application to vaults such as the
Wolsey Chapel, at Windsor, or the vault
of the Albert Memorial.
Other descriptions of mosaic, however,
especially tile mosaics, if less surnptu-
214
VAN nostrand's engineering magazine.
ous, are less out of reach, on the score of
cost, and deserve our notice as affording
a means of executing original decorative
work at a distance from the eye as well
as near. The ornamental frieze round
the galleries of the Albert Hall, executed
in tessera? of about an inch square, is a
good example. Here only two or three
tints of color were employed, and the
mosaics were rapidly made, after the full
size cartoon had once been completed,
by placing the tessera? on a tracing to a
portion of the cartoon till a space of a
certain size had been covered (about six
superficial feet, I think) and then upon
the back of the tessera? Portland cement
was applied till a stout slab was formed
which admitted of being handled readily
and could be hoisted up and fixed in
place.
Another description of work approach-
ing mosaic has been lately introduced to
London, and is obtainable of Mr. Burke,
of Regent Street — I allude to marble
mosaic. This work is executed to a
large extent out of smallish irregrdarly-
shaped fragments of the material, of two
or three tints, so laid as to produce the
general appearance of a mottled ground,
which gives relief to a few portions of
brighter colors executed in more valu-
able marbles. When well done this sort
of mosaic is very effective ; it can be
obtained at a very moderate price, and
it may be expected to prove extremely
durable.
We will now proceed to consider for
a few moments the second head — new
methods — not because the list of materi-
als is exhausted, far from it; but because
enough has been said to carry out my
promise that I would name a few as
specimens of the whole, in the hope that
in the discussion your own sources of
information will enable you to enlarge
my list.
New methods need not detain us long.
The building trade has not been revolu-
tionized by the introduction of machin-
ery as other trades have been, and it is
really only in one or two of its branches
that anything approaching to innova-
tion awaits us. A remarkable attempt
to introduce machinery into this produc-
tion of high art work was made when
the machines by which the woodwork of
the Houses of Parliament was roughed
out were designed. These, I believe,
are now in the possession of Messrs. Cox
& Son, and are still worked by them;
but from various circumstances they do
not seem to have become generally
known or copied.
Machinery for dressing stone has been
again and again attempted, and has been
employed with considerable success.
The contractor for St. Thomas's Hospi-
tal had a series of machines at work,
partly employed in sawing up the stone
and partly in dressing it ; and one or two
stone, dressing yards exist, or did lately
exist, where plain descriptions of work
are performed by mechanical means.
The action of such machines is, gener-
ally speaking, that they bring a series of
chisels, or tools answering to chisels,
forcibly down upon the stone so as to
imitate the action of a mason at many
points at the same time. Usually the
chisels are carried on the periphery of a
wheel, though different arrangements are
adapted by different inventors. Pro-
bably sawing can be done better by ma-
chinery than by hand, as well as cheaper.
The plain dressing of surfaces, and even
the moulding of them, is within the
reach of machinery, but it is doubtful if
it will be so well executed as a good
mason would do it, especially if the stone
operated upon were of uneven or unequal
texture, and the more elaborate the work
or the fewer the repetitions, the less ad-
vantage, generally speaking, can be ex-
pected from the machine.
Joiners' work admits of the applica-
tion of machinery to a larger extent than
masons' work, chiefly, if not solely, be-
cause it includes so much more repeti-
tion. In a first-class joiner's shop you
now find a very interesting and complete
series of machines, which render it pos-
sible to diminish the labor on j ornery
very largely. It is hardly necessary to
describe these inventions at length; they
may be seen at work in the establish-
ments of our large builders, and no one
who has watched their operation can
doubt their efficiency hi all ordinary
work.
Here, perhaps, I may most appropri-
ately introduce a reference to the contri-
vances for testing materials, which sup-
ply us with information as to their
strength and behaviour under different
kinds of strain. We have now in Mr.
Kirkaldy's large and accurate machine a
NEW MATERIALS AND INVENTIONS FOE BUILDING.
215
testing engine of a power practically un-
limited, and accurate to the extent of
making single pounds of pressure, while
it will admit specimens as large as forty-
feet in length. Here, then, we have a
means of investigating the strength of
building materials such as has not been
previously at our disposal, and we have
only ourselves to thank if our knowledge
is not extended thereby.
Our third head need not detain us long.
New structures are not so often met with
as that the enumeration of them should
fill much space; and were we to attempt
more than an enumeration, a single nov-
elty would claim the whole time at our
disposal. A railway station, a Crystal
Palace, a modern hospital on the pavil-
ion plan, a cottage hospital, a monster
hotel, an aquarium, a winter garden, a
model prison, a workhouse, a block of
model dwellings, a board school — each of
these is a new structure, each embodies
very modern ideas, and each of them re-
quires to be studied with some care be-
fore it can be safe for an architect to
venture upon it, and each is in fact a
new structure. And first, every such
modern building as a market, a town
hall, an exchange, or a court of law,
built to serve the same purposes as an-
cient structures, must in the present day
be much more perfect and much more
elaborate than was formerly necessary,
and is in effect an almost new contri-
vance.
A year or two back we were threat-
ened with an importation of Swedish or
Norwegian buildings, which, so far as their
employment in this country is concerned,
would be new buildings. I refer to timber
dwelling-houses. The publicity given
to Mr. Vicary's importation of a timber
house, which he erected in Devonshire,
turned attention to the possibility of
building very roomy structures of wood
at a low cost. I have no means of
knowing how far this house has been
copied, but it does not seem to have led to
many such experiments, or some of them
would have been pretty sure to become
generally known. It is not easy to see
why this build of house should not be
followed hi sheltered situations in this
country. No doubt careful examination
would show that it has drawbacks, but
for use as a country resort, a shooting
lodge, or a hunting box, a timber house
properly constructed ought to be fairly
comfortable and cheap.
This leads us to another attempt at
importation, this time from our own
colonies, and due to the ingenuity of Mr.
John Taylor, whom I have already had
occasion to name, as a building inventor.
I allude to the bungalows which that
gentleman has erected near Westgate,
and at Birchington in the Isle of Thanet.
I have had the opportunity of seeing
these houses, and of examining one of
them in course of construction. They
are very simple in shape, mostly, but not
always, one story high, spanned by a
simple low-pitched roof, portions of which
are prolonged in the true Anglo-Indian
style to form a verandah. These build-
ings seem thoroughly well adapted to
the purpose for which they are erected —
that of summer sea-side dwelling houses;
they can be worked and kept clean with
a very small amount of labor, as many
contrivances to diminish servants' work
have been introduced, and they are evi-
dently cheap to build, though tasteful
both outside and in. For the purpose
of these buildings Mr. Taylor has in-
vented what may perhaps be called a
water-proof wall. This invention has
been patented by Mr. Taylor, who is
willing to grant licences to those who
desire to use it.
Other new buildings are to be found
now about watering places where a pub-
lic room, more or less resembling the
etablissement of a French sea-side town;
is often now to be found, and where also
an aquarium or winter garden, and a
pier with a pavilion at its head is now
de rigeur. As, however, the Committee
on Sessional Papers will, without doubt,
see fit to obtain a descriptive account of
some, if not all these structures, they
need not detain us at the present mo-
ment ; and the same remark applies to
that strikingly new construction which
the Safe Deposit Company have engaged
our Fellow, Mr. Whichcord, to erect op-
posite the Mansion House.
In conclusion Mr. Smith enumerated
various new building appliances, and re-
gretted that he had been prevented by
want of time from procuring a larger
number of specimens for exhibition. Be-
fore an architect used any new invention
he would naturally first inquire — How it
would go wrong ; secondly, if it went
216
VAN NOSTRAND'S ENGINEERING MAGAZINE.
wrong what would be the worst conse-
quences ; and, thirdly, whether failure
was preventable ? Upon the question of
repairs, he pointed out that it would not
be a fatal objection to the use of iron
shutters if the manufacturer's works
were 100 yards off ; but it would be in-
tolerable if they had to be sent 100 miles
when they got out of repair. The posi-
tion of the architect with regard to the
use of novelties was a very responsible
one, and Mr. Smith explained that his
review of a very large subject had nec-
essarily been very partial and incom-
plete.
Mr. Hebb said that he had been asked
to call the attention of the meeting to
some specimens on the walls, and would
apologise for not doing so, because the
indiscriminate introduction of inventions
was perhaps not desirable. In the pres-
ent instance the exhibitor was not mere-
ly the owner but also the producer of
the invention. The inventor, who lived
in London, was a man of some artistic
ability, and the process, which was called
xylography, was somewhat similar to
that called xylatechnigraphy, described
in a paper recently read before the Insti-
tute by Mr. G. T. Robinson. By means
of the peculiar nature of the ink em-
ployed the inventor obtained a cheaper
impression than had hitherto been pro-
duced in wood.
Professor Kerb, in rising to propose a
vote of thanks to Mr. Smith, said that
the subject selected was one upon which
he thought it would be well if an annual
paper were read. The public complained
of the backwardness of architects in the
introduction of new inventions, and he
thought it would be good policy to meet
such an objection in the mode suggested,
as the difficulty he was convinced would
not lie in finding material for discussion,
but rather in confining the material
within reasonable limits. The paper was
very suggestive, and, like all that Mr.
Smith undertook, was modest and unam-
bitious : he knew where to stop. One
thing, Professor Kerr said, he could not
help observing — that although Mr. Smith
began by saying, in effect, that building
was making no progress at all as com-
pared with the progress made in various
other arts, yet in the course of his dis-
quisition he proved that building was
making very great progress indeed.
This was sufficiently apparent to anyone
who looked back twenty or thirty years,
and still more so to those whose memory
could carry them back to a remoter
period. Mr. Smith had referred to the
use of iron and glass for structural pur-
poses ; and the extent to which those
materials had developed in various de-
partments was remarkable. At the same
time, the crystal palaces built in various
parts of the country, although works of
great magnificence, could not, structur-
ally speaking, be regarded as a great
success. Great effects were no doubt
accomplished, yet he did not think that
architecture had, constructively speak-
ing, very materially advanced by that
invention. One matter well worthy of
consideration was whether steam might
not be rendered subservient to building
processes. In his (Professor Kerr's) opin-
ion the Vienna dome or Vienna cone) as
it ought properly to be designated) was
one of the most remarkable inventions
of modern times — its marvellous simplic-
ity was extremely interesting, and he
would repeat what he had said before,
that students of construction would be
well repaid by mastering the principles
involved in its construction. With re-
gard to Phillips' girders he thought the
invention was meritorious, and scarcely
deserved to be passed over with the as-
sertion that it consisted mainly in the
accumulation of material at the neutral
axis, because the simplicity of the gird-
ers, and the absence of riveting were
most important features and worthy of
careful study. As to the selenitic mortar,
of which Mr. Smith spoke with much
approval, it was rather a pecubar thing,
and he believed that although General
Scott was credited with its discovery,
selenitic mortar was, in fact, based upon
an invention of Mr. Westnacott — the
only difference being that, for the pur-
pose of expelling the carbonic acid from
the stone, gypsum was substituted by
General Scott for ground chalk. Upon
the question of concrete he maintained
that a concrete wall, as compared with
stone or brick, was the only perfect wall
we had ; the only difficulties were in the
successful manipulation of the concrete,
and in making it air-tight. The wet
might, he believed, be excluded from a
concrete wall by the application of ce-
ment : and concrete should not be re-
MAGNETIC IRON ORES OF NEW JERSEY.
217
garded as a substitute for brick and
stone, but as something entirely distinct.
Upon the interesting subject of artificial
stone, the Professor said that he was
glad to hear Mr. Smith touch. Ran-
some's artificial stone would probably
have been much more extensively used
if it had not been brought out at too
high a price to admit of its competing
with natural stone. The material was
used extensively in America, but only to
a very limited extent in England. The
question of terra cotta had been dealt
with very properly, but not exhaustively,
by Mr. Smith. He (Prof. Kerr) thought
that in designing terra cotta they should
endeavor to accommodate it to the
roughness of the materials with which it
was associated, and he objected alto-
gether to the principle of the indefinite
of the reproduction of the same kind of
forms.
Why should not terra cotta in-
stead of being treated for the sake of
obtaining an infinite reproduction of the
same feature be handled with the tool in
such a way as to procure much greater
variety ?
THE MAGNETIC IRON ORES OF NEW JERSEY— THEIR
GEOGRAPHICAL DISTRIBUTION AND
GEOLOGICAL OCCURRENCE.
By Professor J. C. SMOCK, New Brunswick, New Jersey.
Transactions of American Institute of Mining Engineers.
The magnetic iron ores of New Jer-
sey are found in the northern part of the
State, in the Highland Mountain range,
which runs from the New York line on
the northeast, to the Delaware River,
near Easton, at the southwest. The
same range continues across Orange
County to the Hudson River, and towards
the southwest it is known in Pennsyl-
vania as the South Mountain. It is more
properly an elevated table-land, quite
deeply furrowed by several narrow,
longitudinal valleys, and shorter cross-
valleys or gaps. The ridges or lines of
elevation, as well as the lower valleys,
conform in their general direction very
closely to the general trend of the whole
belt or table-land, that is, from north-
east to southwest. This also agrees
with the prevailing strike of the rocks.
This great uniformity in the altitudes of
the hills and ridges, and the direction of
the lines of depression corresponding to
the strike of the strata, point to an orig-
inal table-land, which, through the long
action of denuding agents, has been
quite deeply eroded, giving rise to the
present surface configuration, so that
some of the former and uniform features
have been partially obliterated. The very
few cross-valleys or* depressions are
much more irregular in their course, and
serve as outlets through which the drain-
age is carried either into the Kittatinny
Valley on the northwest, or to the
broad, red shale and sandstone plane
bounding the highlands on the south-
east. The area of this highland region
in New Jersey is about nine hundred
square miles. Its average elevation
above the ocean is about one thousand
feet.
Except the valleys towards the north-
western border, as the Wallkill, Mus-
conetcong, Pohatcong, and German,
which contain magnesian limestone and
Hudson River slate, this whole range
consists of crystalline rocks, mainly
gneiss, granite, syenite, and limestone,
covered in many places by drift and
alluvial beds. These rocks resemble
closely those of the Laurentian forma-
tion of Canada, both in their structure
and mineralogical characters. Stratifica-
tion is nearly everywhere plain, indicat-
ing a sedimentary origin and subsequent
metamorphism. In the Geological Sur-
vey reports of the State they have been
described as belonging to the " Azoic
Formation."
It is in this series of crystalline, meta-
morphic rocks, that the magnetic iron
ores occur. The extent of this outcrop
and the iron mines and localities at
218
VAN nostkand's engineeking magazine.
which ore in workable amounts has been
obtained, are both indicated upon the
geological maps of the State survey, one
of which has just been published. This
map shows the mines as in lines nearly
parallel to one another, and having the
same direction as that of the whole belt
or range. In some instances they are
so close as almost to form a continuous
line, as the Mount Hope, Allen, Baker,
Richards, Mount Pleasant, and others,
near Dover, in Morris county. Others
appear in a sort of en echelon arrange-
ment.
This occurrence in lines, or what may
be more properly termed ranges, is so
well known that miners and those search-
ing for ore speak of veins continuing for
miles, and of certain mines belonging to
certain veins. Large and productive
mines, as the Hibernia, Mount Hope,
TDickerson, Ogden, and Kishpaugh, with
others, give names to such lines. The
complete breaks in veins worked, and
the absence of any indications of con-
tinuity, show that these popular theories
are not yet substantiated by the facts,
although, if by the terms lines or veins,
or, better, ranges, series of ore-beds
whose several lines of strike or axes run
closely parallel to one another, are
meant, then they have a foundation in
truth. In the "Geology of New Jer-
sey," published in 1S68, the mines then
opened were grouped in such lines, and
these were called ranges. The map ac-
companying that report, as well as the
one just issued issued by the State Sur-
vey, shows these lines and the interven-
ing belts. A comparison of these two
maps confirms in some degree this theory
of ranges, or what would be better
termed, ore-belts, inasmuch as the hun-
dred or more new mines and ore out-
crops opened since 1868, and repre-
sented on the latter map, are nearly all
either on old and well-known lines or
what must be considered as new ones.
These discoveries have shortened the gaps
and widened the ranges. Thus the new
mines near Chester, and those along the
eastern base of Copperas Mountain, all
in Morris County, have tilled in wide
blanks, and greatly extended what were
but very faintly indicated as ranges or
belts of ore. The numerous openings
quite recently made on Marble, Scotts,
and Jenny Jump Mountains, in Warren
Countjf, constitute a new and marked
line. In this the manganiferous charac-
ter of the ore throughout its whole
length seems to give additional evidence
in proof of such a relation. An order of
arrangement or division into such lines
or belts, based upon lithological and
mineralogical characters, has not been
possible, but it is hoped that further
studies will develop the existence of
such characteristic features which will
confirm the indications from the geo-
graphical distribution.
The last map also shows groups of
mines, between which very little ore has
been found. One of the best known
and largest of these groups is near
Dover, Morris County, and a map of
this district was published in 1868.
Northeast of this there is an interval of
several miles, extending almost to Ring-
wood, in which there are no working
mines, and comparatively but few local-
ities where ore is known to exist. But
the newly opened Board, Ward, Green
Pond, Pardee, and Splitrock mines,
show that the lines of ore are beginning
to be traced into this hitherto barren
district, and point to future discoveries
which will connect the Ringwood and
Sterling groups with the Morris County
lines. A lack of cheap and ready trans-
portation has prevented the thorough
examination of this part of the State, or
the development of any localities which
were promising.
The extended workings in the older
mines are also doing much to prove the
great length, and probably continuity,
of some of these veins. Thus the long
run from Mount Hope to the Dickerson
mine, a distance of seven miles, has
been so opened as to show an almost
uninterrupted bed or vein of ore, or a
series of veins parallel to each other,
and all within a very narrow belt; and
all of the facts of geographical distribu-
tion, as well as the arguments which
could be drawn from the probable mode
of origin of this ore, tend to support this
theory of lines or ranges, or better, per-
haps, belts of ore.
Magnetite, as a mineral, is very com-
mon in the crystalline rocks of the High-
lands, occurring more frequently than
any other mineral, excepting the ordinary
constituents of ttie gneissic rocks, viz.,
quartz, feldspar, mica, and hornblende,
MAGNETIC IRON ORES OF NEW JERSEY.
219
And so widely is it distributed that it is
impossible to find many strata in succes-
sion where it is entirely wanting. It
appears as one of the constituent miner-
als of these beds, either wholly or in
part replacing their more common com-
ponents, or it is added to these, and in
each case occurs in thin layers or laminae
alternating with them, or it is irregularly
distributed through the rock mass. The
unstratified granitic and syenitic rocks,
as well as the bedded gneisses, also often
contain magnetite. In these, however,
it occurs in larger and more irregular
crystalline masses or bunches, and does
not appear to be so properly a constitu-
ent of the whole, but rather as foreign
to it. The same mode of replacement is
sometimes seen in these as in the strati-
fied rocks. In both these classes it
enters into the composition in all propor-
tions, increasing in amount until the
whole is sufficiently rich to be considered
as an ore of iron. Between rock entirely
free from magnetite and the richest ore
there is an endless gradation, making it
impossible to fix any other line of de-
marcation between them other than
that of the minimum percentage for the
profitable extraction of the iron. Three
modes of occurrence have been assigned
to this mineral, two of which are in the
rock, as one of its constituents either in
irregular bunches or in a granular form,
and the third in seams or strata, when it
is called ore. But these distinctions are
not fixed, and therefore it is better to
consider it as one of the more common
minerals of these gneissic and granite
rocks, and in places forming the whole
mass, or else so much of it as to be
workable, and then to be called an ore.
Rock containing from twenty to forty per
cent, of metallic iron, the most of which
is in the form of magnetite, has been
found in many places, and some of these
have been explored to a considerable
extent in searching for richer ores. The
granitic and syenitic rocks containing
magnetite are generally found to cut the
beds of gneiss, and are, geologically,
huge ore - bearing dykes. The most
common mineral aggregation is feldspar,
quartz, magnetite, and hornblende, or
mica, although in some cases both the
latter enter into the composition. Such
rock is worked at a few points, but these
operations are not yet worthy of the
designation of mines. And, in fact, the
great irregularity and the varying per-
centage of iron in it does not make it a
desirable ore. Gneiss containing mag-
netite in quantity sufficient to render it
workable, has been opened and mined at
several localities. Perhaps it should be
called lean ore. One of the most exten-
sive outcrops of such ore is near the
Pequest mine, in what is known as the
Henry tunnel, about two miles north of
Oxford Furnace. Here there is a breadth
of twelve feet or more, in which the
beds are highly impregnated with mag-
netite, while those on each side are free
from it. Extensive drifting and sinking
have exposed several hundred feet of
these beds on the line of strike, and
shown an increase in the percentage of
iron going from the surface to the lowest
levels. Near Hackettstown, in Warren
County, there are several localities of
such ore-bearing rock, but nearly all of
them are failures as mines. The Scrub
Oak mine, near Dover, the Combs mine,
near Walnut Grove, the Swedes and
Beach Glenn mines, also in Morris Coun-
ty, have large portions of their veins so
mixed with rock that they may be class-
ed with the above localities of ore-bear-
ing gneiss. And all the lean ores of the
State may be considered as gradations
in the series from rock to what is con-
ventionally termed ore.
While it is impossible to separate these
lean ores from the rock upon any decis-
ive or marked distinctions or differences,
the richer ores are to be considered as a
distinct mode of occurrence, as these
differ from the lean ores and rock in
their simplicity of composition, being
made up of fewer elements, and these
predominating to the exclusion of all
others.
Assuming this as another mode in
which the magnetite occurs, the geologi-
cal features of these seams or strata may
claim our attention.
They are often called veins because of
their highly inclined or almost vertical
position, and hence resemblance to true
veins. Their irregular form has helped
to strengthen this opinion of them. But
as they show well-marked planes of
stratification and also lamination, both
parallel to the beds of gneiss which in-
close them on the sides, and have strike,
dip, and pitch, and are folded, bent, con-
220
VAN NOSTRAND'S ENGINEERING MAGAZINE.
torted, and broken, just as stratified rock,
they must be called beds, and be classed
among the sedimentary rocks. The ir-
regularities in their extent, thickness,
and the presence of included masses of
rock, known as horses, are phenomena
common to the gneiss and them, and
therefore these cannot serve as an argu-
ment for calling them veins. Lenticular
masses of micaceo-hornblendic gneiss,
lying in feldspathic and quartzose beds,
or the converse, are quite common, nor
do the strata of these rocks run on un-
changed in character. But tbey thin out
or grow thicker, or change in mineral
composition just as these veins are seen
to pinch out or swell into thick shoots, or
be replaced more or less gradually by
rock. The similarity in these respects
between these ore masses and the sur-
rounding stratified rocks proves them to
be beds and of contemporaneous origin.
Imbedded in the gneissic strata of this
highland belt or region, these iron-ore
beds or veins (so called) have the same
general strike or dip in common with
them. The prevailing direction of the
first is towards the northeast, varying,
however, within the quadrant from north
to east. In most cases it is between the
north and northeast. From these there
are several exceptions, as at Oxford Fur-
nace, where the veins run north 25° west;
the Connet mine, a few miles west of
Morristown, where it is also northwest
and southeast. While these lines of
strike have a general straight bearing,
they exhibit short irregularities and de-
flections, often varying from side to side,
or zigzagged by faults or offsets. The
rocks of this formation, as observed in
hundreds of places, show the same pre-
vailing straight lines as are seen in the
longer openings for ore. Bends or fold-
ings are very rare. One of the most re-
markable of these is on Mine Hill, Frank-
lin, Sussex County, although this ^occurs
in a zinc vein or bed, and not in iron ore.
Here there is a quite sudden bend, so
that the vein returns almost to its origi-
nal course — which is the usual northeast
and southwest one. In the iron mines of
the State, the Waterloo or Brookfield
mine, about five miles north of Hacketts-
town, in Warren County, shows a curv-
ing strike — turning from northeast and
southwest to north and south. Further
opening may find as complete a bend
here as is to be seen on Mine Hill. But
the best example of such folding is at
Durham, Pa., where the iron-ore vein, as
followed in the mining operations, coin-
cides in its course very nearly with the
contour line of the Mine Hill, running
around in a semicircle on the western
side of this elevation.
The dip of these ore-beds being at
right angles to the line of strike has, of
course, the same degree of uniformity
in direction, and that is towards the
southeast ; or more generally towards
the east-southeast. In some localities
the strata are in a vertical position or
inclined towards the northwest, and the
dip is in that direction. But this has
been observed in a few mines only, and
in some of these, deeper working has
found the vein below assuming the pre-
vailing southeast dip, indicating the ex-
istence of a fold, of which the vein
opened is a segment, or a bending over
near the surface caused by some power-
ful force acting subsequently to the ele-
vating and folding agents. The Beach
Glenn and Davenports' mines, in Morris
County, offer illustrations of northwest
dips. The rock outcrops show a number
of such directions, but they are compara-
tively few in number, when the thousand
or more observed southeast dips are con-
sidered. In the Connet mine (mentioned
above) the dip is towards the southwest.
At Durham it is radiating towards a
central axial line of what is considered
as a fold, and in, towards the centre of
the hill. In the Hurd mine, as also at
the zinc mine, Franklin, the two legs of
the synclinals show dips at different
angles towards the southeast, one of
those at Hurdtown, being almost verti-
cal, while the other is quite steep. In
the large openings of the Ford and Sco-
field mines there is no dip, the beds
standing vertical.
The term pitch is used to designate
the descent or inclination of the ore-bed
or shoots of ore towards the northeast —
or in the line of strike. If we should
conceive of the line of strike as broken
and depressed so as to descend towards
the northeast, we should get a good ex-
ample of this pitch of shoots. This in-
clination has been observed in the rock
as well as in the ore. It is so commonly
observed in mining these magnetic ores
as to be expected everywhere, and min-
MAGNETIC IKON ORES OP NEW JERSEY.
221
ers speak of the ore pitching or shooting,
and their working has constant reference
to such a structure in both ore and the
inclosing rocks. In nearly all cases the
. pitch is towards the northeast. It is
beautifully exhibited in the Cannon
mine, at Ringwood, where it amounts to
45° inclination from a hoi'izontal line.
The long slope of the Hurd mine, in
Morris County, and the thick swells al-
ternating with intervening pinches, or
barren ground, at Mount Hope, show
this same structural phenomenon.
These shoots of ore, however named,
are best described as " irregular, lenticu-
lar masses of ore imbedded in the gneiss,
their longest diameters coinciding with
the strike and pitch of the rock," which
in nearly all cases is towards the north-
east, and their dip conforming to that of
the same surrounding rocky case, and
generally at a high angle towards the
southeast. They vary greatly in their
dimensions, sometimes thinning out or
pinching, when followed on the line of
the strike, or on that of the dip, to a
thin sheet or seam of ore and occasion-
ally ending wedge-like in rock. Some-
times they split up into several small
veins or fingers which are dovetailed, as
it were, in with the rock, and so gradually
pinch out. Quite often there is a sort of
flattened kernel or core of rock inclosed
in the shoots of ore, but generally these
horses, or what are called such, are in-
terpenetrating masses of rock from the
outside country rock. Extensive mining
operations and explorations have shown
some of these shoots to be connected with
others, forming a series of these lenticu-
lar masses, or if not actually united by
ore, associated and arranged on closely
parallel planes, if not in the same axial
plane. Following the plane of the dip
downwards, the pinches between the
shoyts are nearly everywhere continuous
sheets of ore, and these are not often
greater in breadth than the shoots.
That is, the distance from shoot to shoot
measured across the pinch is not often
greater than the breadth of the former.
But quite frequently these shoots are en-
tirely separate from one another, rock
intervening in the same plane, or they
are in different planes or geological hori-
zons. Nearly all of our New Jersey
mines work on more than one shoot,
since the extraction of the ore from near
the surface is easier and more economi-
cal than following a single shoot down-
wards. Their length is unknown. In
the Hurd mine the slope is nearly 900
feet long descending on the bottom rock
and there are no signs of exhaustion. In
the Weldon mine (near the Hurd mine)
there are two shoots side by side, but
not exactly parallel, nearing each other
as they pitch down, and now separated
by about twelve feet of gneiss rock.
These may come together and prove to
be leaders from one large shoot.
In most of our iron mines the ore is
bounded by well defined walls or strata
of rock from which the ore comes off
clean in mining, but very frequently
there are no such plain boundaries or
sudden transitions from magnetite to
gneiss, but a very gentle gradation of
ore into rock, and in these cases the min-
ing goes only so far as the richness of
the beds in iron makes it profitable to
remove them. Following the shoots
downward, the same gradual replace-
ment has been observed until the whole
was too lean to work, or altogether free
from ore ; but this feature is not so com-
mon as that of the gradation or replace-
ment towards the sides of the shoots or
the walls. Occasionally the shoot is said
to run out, that is, there is a sudden
change from ore to rock ; some of these,
however, may be faults rather than
shoots changed in mineral composition.
The thinning out of the shoots towards
the edges, or at right angles to the line
of pitch, or towards what may be called
the lines of pinch, which run parallel to
the lines of swell or axes of these shoots,
has originated the terms cap-rock and
bottom rock. The former makes the
arched or double-pitched roof of the
mine, while the latter constitutes the
trough-like floor or bottom. These pecu-
liar features are very finely exhibited in
the Hurd mine, Hurdtown, Morris
County, where the extraction of the ore,
following the conformation of the shoot,
has left the cap-rock overhead and the
bottom rock below, on which the long
slope runs down to the bottom of the
mine.
In the Cannon mine, at Ringwood,
the same capping rock appears in the
heading or northeast side of the large
opening, and the track runs down on the
bottom rock towards the northeast.
222
VAN nostrand's engineering magazine.
Here the pitch is nearly twice as great
as in the Hurd mine and the shoot as
worked is much broader being nearly
of the same size both ways. And here
there may be said to be four walls that
surround the ore. Sometimes miners
speak of these top and bottom rocks as
walls. But generally there is a narrow
vein or sheet of ore left both at the top
and in the bottom ; and these may gra-
dually run out entirely, or they may con-
nect with other shoots of ore lying in
the same plane of dip as that of the
shoot worked. And this is true in near-
ly every case ; the exceptions being con-
sidered as not yet fully demonstrated as
such, since the mining operations gener-
ally cease when the vein pinches up so
as to become unprofitable for the remov-
al of its ore.
The extent of these shoots of ore is
exceedingly varying, and our mines are
not yet deep enough to show their maxi-
mum length. The width and thickness,
or the lateral dimensions, are soon ascer-
tained, the former scarcely ever exceed-
ing one hundred feet, from cap to bottom
rock, or from pinch to pinch ; and the
latter varying from an inch to eighty
feet ; but more often less than thirty
feet — they may average five to twenty
feet. These figures always include some
rock, or horses. The oldest and deepest
of our mines, as the Blue mine, at Ring-
wood, the Mount Hope, Swedes, Dicker-
son, and Hurd mines, are all steadily
going down, increasing the length of
their slopes, and they are apparently as
inexhaustible as ever, and promise to
continue so, at least as far as our present
appliances for hoisting ore and water can
allow of the economical extraction of
ore from them. Such are some of the
more general and essential features that
characterize the iron-ore beds of the
State.
Lying imbedded in, and being con-
temporaneous in origin with, the gneis-
soid rocks of this Azoic formation, these
ore beds or veins have been subject to
the same disturbing forces which have
elevated, folded, wrinkled, and broken
all the strata belonging to it, and which
have given to it its present structure.
These forces, so manifold and acting
through so long a period of time, and
probably at wide intervals, have so des-
troyed any degree of uniformity which
once may have existed, that it is often
difficult, and sometimes impossible, to
recognize amidst this chaos any order of
structure whatever. The beds of ore
and rock have been squeezed into close
folds, so that they now stand on edge,
and through these agencies have come
the strike and dip. Other forces acting
on lines traversing the veins at all angles,
have variously dislocated and further dis-
turbed the strata, giving rise to frequent
faults or offsets, and what are called
cross-slides — phenomena seen in both the
veins and in the rock strata of this for-
mation. In some instances the veins
have been displaced one hundred feet,
while in others the ore-mass has been
broken apart, but not pushed aside, so as
to interrupt its course. The planes of
these dislocations traversing the veins in
all directions, the dip and strike are
sometimes both altered. These faults
are common, and can be seen in nearly
all of the mines ; sometimes so frequent
as to cut the vein into short segments,
giving it a zigzag course. The most re-
markable faults or offsets are seen in
the Mount Hope mines, where five veins
are all displaced over a hundred feet ; in
the Hurd mine, where the displacement
has been in a vertical plane and the or-
iginal long and continuous shoot appears
as two distinct masses, the upper of
which has been worked out. Other ex-
amples are in the Byram and the Mount
Pleasant mines, near Dover. Generally
a thin seam of ore mixed with rock con-
nects the vein on corresponding sides of
the fault, and this serves often as a
gtfide to find the vein beyond the break
or offset. Miners have several so-called
rules about offsets, but these are not uni-
versal, and there is no general law in
the direction of the throw or displace-
ment. Occasionally one fault is crossed
by another — increasing the irregularity
in the course of the vein.
From these numerous faultings, dis-
covered in mining operations, we learn
something of the extent to which these
strata have been disturbed since their
original deposition, and probably all
subsequent to their elevation and com-
pression into folds. More thorough sur-
veys of the surface and more extended
mining may yet enable the geologist and
miner to trace out these lines of frac-
ture, and learn how much they, together
VENTILATION BY VERTICAL SHAFTS.
223
with the general effects of elevation and
folding of the whole formation, have
contributed towards the grouping of the
iron-ore as we find it, and this knowledge
may direct both our mining and our
searches for ore. The facts already ob-
tained point to a system, and the suc-
cessful pursuit of the ore in its crooked
and broken course in some of the largest
mines is the best evidence of the accu-
racy of the laws of structure as now un-
derstood.
They also show most forcibly, and
illustrate most beautifully, the inti-
mate and necessary relations of mining
and the principles of geology, and show
that the two ought never to be disso-
ciated.
VENTILATION BY VERTICAL SHAFTS.
Prom " The Architect."
The Times has published a long article
upon a discovery by a Mr. Tobin,of Leeds,
of a method of ventilation which, it is
affirmed, renders the atmosphere of any
chamber as pure as that outside the
building, without improper lowering of
temperature, and without the production
of draught. Mr. Tobin's own account
of the matter is that he was once watch-
ing a current of water which flowed into
a still pond. He observed that the mov-
ing water kept together, and held its
own, until its course was arrested by the
opposite bank, when it curved gently
round on either side, and was lost insen-
sibly in the general body, which had its
outlet for overflow at one side. He re-
flected that a current of air introduced
into a room would act precisely in the
same manner, keeping together until it
encountered an obstacle, then mixing in-
sensibly with the air around it, and com-
pelling an overflow wherever there was
an opening available. He saw that, if
this were so, it would only be necessary
to give the entering current an ascending
direction, so that it would reach the ceil-
ing without impinging on any person, in
order to solve the whole problem of do-
mestic ventilation. Experiments at his
own house confirmed his anticipation, and
led him to contrive methods, which he has
patented, of carrying his principle into
practice.
At that time the state of the Borough
Police Court at Leeds was, as, indeed, it
had been for some time previously, a
source of great perplexity to the Town
Council. The Justices were often com-
pelled to make their escape before the
business of the day was concluded; and
the Council had expended between
£1,400 and £1,500 on successive venti-
lation doctors, each of whom had left
matters as bad as, if not worse than,
they were before.
Mr. Tobin suggested that the Council
should pay him a nominal royalty for
the use of his patent, and that they
should pay the few pounds required for
doing the work, leaving his own remuner-
ation to their discretion when they saw
the effect. These terms having been ac-
cepted, he placed under the floor of the
Court three horizontal shafts which com-
municated with the open air through a
cellar grating. From these were brought
eight vertical shafts through the floor at
different points. The shafts rise about
four feet above the floor, and are each
five inches in diameter. They have open
mouths, and are placed out of the way
in corners, or against the partitions of
the Court. From each shaft there as-
cends to the ceiling an unbroken current
of the outer air, like a fountain, or like a
column of smoke when the barometer is
high. The current will support feathers,
or wool, and other light substances, and
has so little tendency to spread laterally
that it can be made to influence half the
flame of a candle, while the other half
remains undisturbed. A person resting
his cheek against the margin of one of
the tubes feels no draught, and the hand
feels none Tintil it is inclined over the
orifice. The effect was instantly to ren-
der the Court as fresh and sweet as the
external air of the building, as the pro-
ducts of respiration was forced out
through the skylight.
After three months' trial, and after all
224
VAN NOSTRAND'S ENGINEERING MAGAZINE.
the magistrates for the borough had
joined in a report, which expressed their
entire and unmixed satisfaction, the Cor-
poration voted Mr. Tobin an honorarium
of £250, to express their sense of the
benefit which he had conferred upon the
town. They also applied his system to
the Council Chamber; and their example
was followed by some of the leading
bankers and merchants, by the church-
wardens of St. George's Church, and by
the proprietors of the Leeds Mercury.
The system of vertical tubes is neces-
sary for rooms which have no side win-
dows, or which have only a small window
surface in proportion to their cubic con-
tents. But Mr. Tobin at the same time
contrived a cheap and simple method, by
which vertically ascending air currents can
be introduced through common window
sashes; and this method will suffice for all
ordinary living or sleeping apartments.
Each of the openings made for this pur-
pose is provided with a cover by which
it can be closed at will; and they admit
of a method of securing the sashes which
affords almost entire security against
burglars. A very competent authority
has communicated to the Times his ex-
perience for eight weeks of a room con-
taining 2,500 cubic feet, ventilated, under
Mr. Tobin's direction, by four window
openings which have an aggregate area
of 30 square inches, but which are filled
by layers of cotton wool to filter the en-
tering air from dirt and moisture. The
currents ascend in absolute contact with
the glass, keeping so close to it that they
do not not affect the flame of a taper
which is held vertically in contact with
the sash bar ; although, as soon as the
taper is inclined towards the pane its
flame is strongly fluttered. In this way
the air ascends to the top of the window,
where it is directed to the ceiling and
lost as a current, being no longer trace-
able by taper, hand, or fragments of
down, although closing the window open-
ings diminishes in a marked manner the
draught up the chimney. Each opening,
as already described, has an independent
cover, and, without the wool, the four
would, in cold weather, be too much for
a room of the size specified. With the
wool they do not perceptibly diminish
the temperature, but they give a feeling
of absolute out-of- door freshness, which
must be experienced in order to be appre-
ciated. There is no draught anywhere,
and the openings are not visible unless
sought for, so that curious inquirers
who have remarked on the result have
been unable to find the inlets. Arranged
as described, the openings are sufficient
to feed a large argand table gas burner,
and to sweep away entirely the
products of its combustion; so that,
when the room is shut up, with the gas
lighted and with a good fire, for three
or four hours, persons entering it from
the open air are not able to discover, ex-
cept by the greater warmth, any change
of atmosphere. A bed-room ventilated
in a similar manner is as fresh when the
door is opened in the morning as when
it was closed at night.
Mr. Tobin's experiments early led him
to the conclusion that the prevailing no-
tions about the necessity for carefully
planned outlets were fallacious, and
that, if proper inlets are provided, the
outlets may generally be left to take
care of themselves. In order to test
this, he fitted two vertical tubes into a
small room which had a fire-place and a
three-fight gas pendant. He closed the
opening of the fire - place, and every
other opening into the room, except the
tubes, hermetically, and shutting himself
within, pasted slips of paper all round
the door. He found that there was then no
entrance current by the tubes. The room
had no outlet; it was full of air, which
his respiration had not had time to con-
sume in any appreciable quantity, and
no more could get in. He next lighted
the three gas burners, . and a steady
entrance current immediately set in
through the tubes, and continued as long
as the gas was burning. He waited
nearly an hour without any deterioration
of the atmosphere becoming perceptible
to his senses, and with the currents
steadily coming in and ascending in their
customary manner. He then cut through
the paper which secured the door, and
left the room, shutting the door behind
him. Returning half an hour later, he
found the atmosphere still fresh. He
next extinguished the gas, and the cur-
rents gradually died away, the original
state of equilibrium or fulness being re-
stored. This experiment, which has been
several times repeated, seems to show
that the external air will enter just in
proportion as room is made for it by
VENTILATION BY VERTICAL SHAFTS.
225
combustion or respiration, and that the
rate of supply is essentially governed by
the rate of destruction or demand.
In order to obtain an absolutely per-
fect result it is necessary to bear in mind
that the behavior of the entering current
will be precisely like that of the vertical
column of water sent up by a fountain,
except that, as the ascending air is re-
ceived in a fluid of only little less density
than its own, it will mingle with that
fluid gradually when the propulsive
force is exhausted, instead of falling
almost vertically by the action of gravi-
ty. But just as a fountain, if it encoun-
tered an obstacle while its column was
still compact, would rebound from that
obstacle with considerable violence, so
the entering current of air, if it meet
with an impediment prematurely, will be
reflected as a draught. To prevent such
an occurrence, it is necesssary to make
the inlets so low down that, under all
ordinary circumstances, the force of the
stream will be expended before the ceil-
ing is reached ; and when, from any cir-
cumstances, this cannot be done, the
current may be broken by strainers of
wire gauze or other suitable material.
In this, as in most other matters, some
special adaptation of means to ends is
required; and the arrangements for any
given room must be planned by some
one who has practical knowledge of the
subject.
Within the last two or three weeks
Mr. Tobin has adapted his system to the
Liverpool Police Court, and there, as
well as at Leeds, he has entirely suc-
ceeded in attaining his object, and the
satisfaction given to the local authorities
has been such that it has been deter-
mined that all the other courts in the
Town-hall shall at once be ventilated in
a similar manner. In London the method
of ventilation by vertical tubes has been
applied to one of the* wards of St.
George's Hospital, and that by window
openings to the Council Chamber of the
Society of Arts and to a few private
houses, everywhere with the same excel-
lent results.
The discovery that the pressure of the
atmosphere can thus be utilized as a per-
petual source of air supply, without the
aid of fans or other mechanical con-
trivances; the discovery that all draughts
can be obviated by the employment of
Vol. XIII.— No. &— 15
vertical entrance channels, provided only
that their- mouths are not too near the
ceiling, and the discovery that improper
lowering of temperature is prevented by
the circumstance that the rate of en-
trance of air is governed by the demand,
are truly comparable in their simplicity
to the balancing of the egg by Colum-
bus. Simple as they are, they are none
the less calculated to add greatly to the
public health and comfort.
Captain Douglas Galton, commenting
on the invention, says : — The principle of
ventilation by utilizing the pressure of
the atmosphere is not new. It has been
applied in a number of ways in various
public and private buildings; notablv in
the method of barrack ventilation adopt-
ed in 1857 by the Barrack and Hospital
Commission under Lord Herbert's au-
spices. Nor is there any novelty in the
method of introducing fresh air into a
room by means of vertical shafts deliv-
ering the air into the room at a few feet
from the ground. I iised it in 1S61 in
the wards of the Herbert Hospital at
Woolwich, and in other hospitals, but I
utilized the fire-place for the purpose,
placing it in the centre of the ward, with
its flue carried under the floor, in order
that in cold weather the fresh air should
be tempered by the spare heat from the
fire. Plenty of other instances might be
cited.
The principles of ventilation are well
known. It is the application of those
principles in special cases which causes
the difficulty. The amount of current
of inflowing air into a room will depend
upon the facilities or arrangements for
outflow, and vice versa. Therefore, for
perfect ventilation, the proportions and
position of both outlet and inlet must be
considered; neither can be neglected;
and if in the room on which Mr. Tobin
experimented the air remained pure, it
was because there was, in addition to
the inflow, some means for an outflow of
a sufficient quantity of air to remove the
impurities given out from the lungs in
breathing and from the gas in combus-
tion. In English rooms of ordinary con-
struction the open fireplace creates the
difficulty in the introduction of fresh
air. It is the cause of draughts, because
the chimney with a fire in the grate is a
strong engine for removing the air from
a room, and it draws in through every
226
VAN nostrand's engineering magazine.
means of ingress air to supply the place
of that removed. If this air comes in
cold draughts are felt, whatever be the
position or manner in which the air is
delivered. The hotter the fire the
stronger the current up the chimney,
and the greater the draught. For this
reason, if a room with an open fire is to
be really comfortable it should be pro-
vided with a continuous supply of fresh
warmed air, and if the inlet be from 6
to 9 feet above the floor the inflow will
not be felt by the occupants. The waste
heat from the fire affords the most econ-
omical method of warming the fresh air.
When the principles of ventilation,
which are perfecly well known, are care-
fully attended to, and where the inlets
for fresh air and the outlets are duly
proportioned to each other and placed
in proper positions, and the fresh air ad-
equately warmed and cooled as required,
there will be no failure in ventilation.
Where failure does occur it is either be-
cause of a misapplication of principles,
or of a disinclination to incur the neces-
sary expense for carrying the principles
into effect.
THE STABILITY OF AKCHES.
By E. SHERMAN GOULD, C. E.
Written for Van Nostrand's Magazine.
It is customary, in discussing the con-
ditions of stability of an arch, to con-
sider the arch-ring as sustaining, besides
its own weight, that of the entire super-
structure raised over it, and receiving at
the key-stone the whole horizontal thrust
of the combined mass.
That this view is an erroneous one, is
clearly evidenced by the perfect stabil-
ity of many light arches standing under
high spandril walls ; a stability which
could never exist were the actual condi-
tions of pressure such as would be com-
monly assumed in calculating the proper
dimensions for the arch-ring.
Such a pressure from the surcharge is
only found in the case of a liquid mass,
and then the direction of the pressure
upon each voussoir is toward the centre
of the arch, and not vertically downward
as in the case of a coherent mass, bond-
ed in with the extrados of the arch-ring.
Suppose, in the case of a spandril wall,
such as is shown in half elevation in
Fig. 1, that the arch-ring were removed.
What would be the result ? If the com-
mon assumption were true, the entire
wall within the span, would fall bodily
to the ground. Now we know that this
would not really occur, but that an ir-
regular mass A, varying in size accord-
ing to the span and character of the wall,
would detach itself and come down, not
probably in a body, but by piecemeal.
In general terms, we may say that the
office of the arch-ring is to sustain that
Fig. 1.
portion of the surcharge which is not
self supporting. Moreover, the arch
and wall thus sustained, form together
an arched girder, and the horizontal
thrust of the combined mass is resisted
by the entire section from the soffit to
the top of the wall. So that, in point
of fact the higher the wall the greater
the safety to the arch - ring. In-
deed, one would feel instinctively, that
he could knock a hole through the foot
of a high brick wall with greater impun-
ity than through a low one, particularly
if there were a heavy surcharge resting
on the top.
In this connection I may be pardoned
for offering what I consider a much sim -
THE STABILITY OF ARCHES.
227
plified method of determining the line of
pressure in an arch-ring. The plan, in-
troduced by Mons. Mery, and I believe
at present almost universally adapted,
at least in principle, is to ascertain the
weight of arch including surcharge, as-
certain its centre of gravity, derive the
horizontal thrust, apply this latter to
some point in the vertical section of the
crown, and, combining it with the weight
of successive portions of the arch, work
the resultant down to skew-back. The
consideration of certain facts in relation
to a loaded arch lead us, I think, to a
preferable method of procedure. What-
ever may be the conditions of loading,
and whatever direction the line of pres-
sure may consequently follow, we know
that each abutment must sustain one*
half of the weight of the arch and load,
and that this weight on the abutment
must have a resultant at right angles to
the skew-back. "We have then here a
positive basis to start from, and by com-
bining this resultant with the weights of
the successive voussoirs and their respec-
tive loads, we can trace the path of the
line of pressure through the arch-ring.
Thus, suppose Fig. 2 to represent an
arch, 60 feet in span, with a rise of 15
Fig. 2.
feet, the intrados being the arc of a
circle, struck with a radius of 37.5 feet.
Let us suppose the weight of voussoirs
and corresponding loads, commencing
next to the skew-back, to be represented
by the numbers 3.5; 2; 1.25; 1.25; 1 and 1
respectively. This gives a weight, rep-
resented by 10, resting on the abutment.
The reaction of this weight, acting verti-
cally upward, and the horizontal thrust,
have a resultant, as we have seen, named
to the skew-back, represented by 12.6,
the horizontal thrust being represented
by 7.7. Transferring this triangle of
forces to the centre of gravity of the
first voussoir, and combining the weights
in and on each voussoir successively, we
carry the line of pressure through the
arch-ring, and recover the horizontal
thrust of 7.7 in the resultant at the
crown. (This procedure will somewhat
remind the railroad engineer of the
method of locating a curve by chord de-
flections.) The shorter the voussoirs,
the nearer the differential will approach
to the arcs, the nearer the broken line
will approach to a true curve, and the
nearer will the first centre of gravity
approach to the skew-back, and the last
to the mid section of the crown.
This process demonstrates itself, and is
moreover merely an application of the
well-known principle of the suspended
chain, but it will be satisfactory to apply
it to some known curve of equilibrium,
and see how they agree. Of all external
pressures which we encounter in con-
struction, hydrostatic pressure is the one
about the action and direction of which
we are most certain, and therefore, of all
curves of equilibrium, the hydrostatic
curve is the least ambiguous. Let us
take the example of this curve, given by
Professor Allan, page 387 of the tenth
volume of this Magazine. With a span
of 50 feet and a depth of load at the
crown of 16 feet, the Professor gives as
the radii, at crown and springing, of 32.5
feet and 14.1 feet respectively. He also
y p
gives as the formula S=* °
y
for the
radius at any point, situated at a depth
y below the water line. The curve is
now to be found by approximation.
Start at the crown with the radius 32.5
and strike a short arc. From the end
228
VAN nostrand's engineering magazine.
away from the crown, measure the verti-
cal distance y to the water line, and di-
viding the constant yapa=5.20 by this
distance you obtain the next radius.
Proceed thus to the end of the arch,
when you will find that you have over-
run the span by a distance less or more,
according as the divisions have been
more or less numerous. Now, begin at
the sp ringing, with the radius 14.1 feet,
and work back toward the crown. You
will find this new curve gradually ap-
proach the first one for a certain dis-
tance, and then begin to leave it. Stop
here. You have now two curves, be-
tween which the true curve lies, and
with one of which it coincides at the
crown and springing. The margin will
be less, the greater the number of small
arcs you have taken. Sketch the true
curve in by haiid, and selecting, by
trial, a few centres, strike in a clean
curve coinciding with the hand-made
one. It will be well to test these centres,
and the corresponding radii, by the for-
mula p=y0p0, measuring p and y on the
y drawing. Now (Fig. 3), take the area
a, b, c, d, say in square feet, which will
Fig. 3.
represent the weight resting on each
abutment for a foot's length of arch.
We have for this, the number 508.
Then divide the curve into a certain
number of equal parts, 8 in the figure,
and multiply their common length by
the distance from their centres of grav-
ity to the water line. This gives the
pressure on each of the equal arcs in
terms of the weight' on abutment, which
pressure is directed toward the centre of
the circle of the same radius as the arc.
Draw lines from the centre of the arcs,
properly directed, and make them of a
length representing by scale the amount
of pressure on the arcs to which they
belong. Then, from the first centre of
gravity, next the springing, draw the
vertical 508, and from its upper extrem-
ity draw a line, parallel to the direction
of the pressure on that centre of grav-
ity, and equal, by scale, to its amount.
This gives us the triangle of forces, b, e,
f. Produce f, e, making h, g, equal to
f, e, and proceed thus through to the
crown. It will be found that the curve
thus obtained coincides with the hydros-
tatic curve located by the formula, and
the resultants equal T=H=V, as they
should.
No account has been here taken of the
weight of the voussoirs, which, as they
act vertically, would somewhat modify
the curve
In closing, I may add that I do not
recollect seeing in any work in English,
Dejardin's excellent and simple method
of tracing the extrados of an arch in
equilibrium, when the intrados is given.
It is shown, in its mo.°t simple applica-
TESTS OF STEEL.
229
tion in Fig. 4, which represents part of
an arch with arc intrados following a
Fig. 4.
circular arc. The method is based on
the principle, that, as the horizontal
thrust is constant throughout the arch,
the vertical projection of each joint a b,
ef, etc., should be equal to the depth d,
at the crown. This is secured by draw-
ing a horizontal line at a distance 0 0'=c?
above the centre of the circle to which
the intrados is struck, and making the
distances a a', e e', etc, on the radii pro-
duced, = radius.
This method is general. In the case
of an intrados struck from several centres
(Fig. 5), let
r = radius at the crown.
r'= radius at any joint, making an angle
d with the vertical.
e = depth of arch-ring at crown.
Fig. 5.
Then, e' = — x
, sufficiently near
r' Cos. d
in practice.
On the vertical OA=r, take OB=e,
and draw the horizontal line BD. To
obtain the length e' of a joint making an
angle d with the vertical, through O,
draw O K parallel to the joint e', and
=r'. Through the point I, where O K
meets B D, draw I L parallel to A K.
Then O L will be the length e' required.
For, A O K, L O I being similar tringles,
OL=
OAx 01
OK
r e
~'r'XCo~s~d
TESTS OF STEEL.*
By A. L. H0LLEY, C. E.
The intention of this paper is not to
discuss this important subject in all its
bearings, but merely to point out why
mechanical tests of steel, as ordinarily
made, are not, alone, of any special value
to engineers — certainly not to general
mechanical engineers.
The agents of the Barrow Hasniatite
Steel Company, one of the largest and
most successful Bessemer establishments
in England, have, recently distributed
a report, made by Sir William Fairbairn,
on the transverse, tensile and compres-
sive resistances of certain bars of this
* A paper read before the American Institute of Mining
Engineers.
steel. The number of tests is very
large ; they seem to be careful and
minute ; and the modulus of elasticity,
the work up to the limit of elasticity,
and the limit of working strength, are
fully tabulated according to the latest
formula.
This is very well — indeed it is indis-
pensable, as far as it goes ; but it goes
no further than to inform the ordinary
engineer that there is an unknown sub-
stance which possesses these physical
properties. As to what the substance is,
the report gives him no working knowl-
edge, for not a single analysis is given
of anv of the bars tested. The most
230
VAN NOSTRAND'S ENGINEERING MAGAZINE.
that is said of some of them is that they
are either "hard" or "soft," which is
sufficiently evident from the experiments.
" A bar of steel " is, in the present state
of the art, a vastly less definite expres-
sion than " a piece of chalk." To the
engineer who wants steel for a specific
purpose, it gives only the faintest clue,
to say that steel is hard or soft. There
are a dozen grades of both hard and
soft steel, adapted to different purposes.
Rail steel is soft, and boiler-plate steel is
soft, as compared with many structural
steels, and with the whole range of spring
and tool steels ; but the one perfectly
adapted to rails would be useless for
boilers.
In order that engineers may know
what to specify, and that manufacturers
may know not only what to make, but
how to compound and temper it, the
leading ingredients of each grade of
steel must be known. Pure iron would
be unfit for nearly all structural purposes.
Upon the substances associated with it
depend its hardness, malleability, stiff-
ness, toughness, elasticity, tempering
qualities, and adaptations to various
structural uses. These ingredients are
indeed impurities, but the term " impur-
ity" unfortunately implies a defect,
whereas the thing may really impart the
essential quality. All the usual ingre-
dients give what is called "body" to
steel. Carbon, within specific limits, as
is well known, gives hardness, elasticity,
resistance to statical strains, and temper-
ing qualities. Under certain conditions
of composition it even gives resistance
to sudden strains. Manganese (and this
fact, by the way, is not so generally
known) gives, in the proportion of f to
1 per cent., hardness, toughness, malle-
ability, and elasticity. Chromium im-
parts similar qualities, but to what pre-
cise extent we do not know, in default of
a proper comparison of chemical and
mechanical tests. Silicon, although con-
sidered a bane by steel-makers generally,
and, singularly enough, advertised as the
great panacea for the weaknesses of
steel by certain modern inventors, has
probably, in proper proportions, a
healthful influence on the physical pro-
perties of steel. Even phosphorus, the
arch-enemy of the Bessemer and open-
hearth manufacturers, may in some de-
gree be a valuable ingredient.
Whether or not certain foreign sub-
stances, which separately added, pro-
duce similar results, would produce a
better result if combined in certain pro-
portions— for instance, whether carbon
alone in any degree, or silicon alone in
any degree, would make as good a steel
for certain uses as carbon and silicon
combined, it is, in default of proper ex-
periments, impossible to state. The pro-
bability is, that there is a proportion of
carbon and manganese which would give
the highest possible value to all struc-
tural steels. "We formerly added spiege-
leisen to decarburized Bessemer metal
solely to impart manganese to the oxy-
gen of the oxyde of iron formed in the
Bessemer process. We now add a larger
proportion of spiegeleisen, not only to
remove the oxygen, but also to mix
manganese with the steel. And we
think we find that if the proportions of
silicon and phosphorus are sufficiently
low, and carbon does not exceed a third
of one per cent., manganese to the
amount of three-quarters per cent, to
one per cent, gives the resulting product
a high degree of toughness and hardness
combined — a degree of suitableness for
rails, which no proportion of either car-
bon or manganese, not associated, can
impart.
When we consider that two and three-
tenths of one per cent., and in some cases
a fraction of a tenth of one per cent, of
foreign metals, will change the character
of steel in a high degree ; and when we
farther consider that the physical results
of these combinations have never been
tested or analyzed in any thorough and
comprehensive manner, we may well re-
iterate the common expression, that the
iron and steel manufacture is in its in-
fancy.
But it is not necessarily in its infancy.
We simply do not develop it. The gen-
eral complaint of engineers and machin-
ists is, that they occasionally get, but can
never get regularly, the precise quality
of steel they require ; and yet it is pro-
bable that thousands of tons of steel
have been made which are suitable for
each of these purposes, but have been
used for others, and that the precise
grade required in every case could be
reproduced by the ten thousand tons.
The trouble is that neither the user nor
the maker knows what the material is.
TESTS OF STEEL.
231
They have put no mark on it by which
they can recognize it; they have kept no
recipe. All they can do is to use in-
gredients of the same name, and ap-
proximately the same quality, and to
guess at the physical properties of the
product, aided by such crude tests as can
be made during manufacture. Mr. Wil-
liam H. Barlow, in a late address on
modern steel before the British Associa-
tion, says that one reason why steel is
not more used for structural purposes is,
that the metal is of various qualities,
" and we do not possess the means, with-
out elaborate testing, of knowing wheth-
er the article presented to us is of the
required quality." But neither Mr. Bar-
low, nor any of his associates in govern-
ment experiments, proposes the true solu-
tion of the difficulty. It is no more ne-
cessary to test one or two of each lot of
bars to destruction, in order to find out
the quality of the rest, than it is to burn
up a Chinese village to get roast pig.
If the user would analyze not one, but
twenty samples of the steel that meets
a particular want, and then base his
order on an analysis that should come
within the highest and lowest limits of
the samples, he would get substantially
the same metal every time. The prob-
lem is a more difficult one for the steel-
maker, since he must analyze the many
materials that go into his product ; but
if he imposes the same restrictions on
the makers of these materials — in short,
if from the ore and limestone and coal,
up to the finished bar, each user buys by
analysis, and pays in proportion to uni-
formity, the production of steel of the
most multiform grades and qualities,
each homogeneous and uniform to any
extent of production, becomes a possible,
if not a comparatively easy, matter.
What are Sir William Fairbairn, and
Mr. Barlow, and Mr. Kirkaldy, and the
other great experimenters in the physi-
cal properties of steel — in its adaptation
to certain specific uses — what are they
doing to relieve the engineering world
from these uncertainties ? They are
simply discovering the vast number of
qualities which steel may be made to
possess, without giving more than a clue
to the method by which these qualities
may be predetermined and reproduced.
They are going to avast expense of* time
and material to inform us, not that a cer-
tain combination of metals, but that a
bar of steel, has such resistance and
elasticity. This sort of experimenting
has much the same value as the steam-
engine tests of a late chief engineer in
the navy, of whom it is said, that in a
coal-consumption test he would calculate
the ashes to ten places of decimals, and
guess at the coal put into the furnaces.
Moreover, Sir William Fairbairn may
be doing injustice to other steel-makers,
to Brown, Cammell, and Bessemer, bare
of whose steel he has also similarly test-
ed, and found not quite so suitable for
certain purposes as the Barrow bars are.
But he neglects to make it clear that the
disparaged bars may be better than
these particular Barrow bars for other
purposes. He makes the mistake which
we should suppose Sir William, of all
men, would not make, of being absurdly
general and random in one element of
his conclusions, while he is fractionally
accurate in others — of cramming the
whole matter of chemical ingredients
into the terms " hard " and " soft."
The first and easiest step in the de-
sired direction is to find out what AT is.
It is not necessarily a bar of steel made
by Turton & Sons,which one tool-maker
will swear by, and another will swear
at; nor is it necessarily a boiler-plate
steel which Park Bros, made once, and
Firth got at twice, and Singer, Nimick,
& Co. hit two or three times. It is a
steel which Turton, and Firth, and Park,
and Singer, can, either of them, make
by the ten thousand tons, if you will
only tell them what it is made of, as
well as what its physical qualities are.
In the various uses to which engineers
have applied steel, there are a vast num-
ber of specimens which have long ful-
filled all the requirements. When more
steel of the same sort is wanted, the
usual method is either to apply to the
same maker, who kept no complete
record, and does not know what is
wanted; or to get bids based on a stere-
otyped and very inadequate physical
test, for instance, that the bar must
stand such and such a blow from a
drop. The lot of steel is made, and is,
as well it may be, very heterogeneous
in physical character, although it may
be in accordance with the one test. The
result is that, under wear, some of it
fails, or, under load, an excessive margin
232
VAN NOSTRAND S ENGINEERING MAGAZINE.
of safety must be allowed. The obvi-
ously rational way to reproduce a lot of
steel which is proved suitable for any
purpose, is to analyze many samples of
it — at least for carbon, manganese, sili-
con, phosphorus, and any element which
exceeds a tenth of one per cent., and
thus to give the steel- maker a recipe for
making it.
It may be suggested that this chemi-
cal synthesis of steel will be ruinously
costly. For certain exact purposes,
such as the members of a long-span
bridge; or for certain fine purposes,
such as gun-barrels, the cost of analyses,
or any loss in applying to other uses the
lots of steel that were not up to the
mark, would be very small compared
with the extraordinary margin of
strength that must be given to an
uncertain metal, and compared with the
cost of occasional failures under final
test. And this cost, whatever it is, the
user — that is to say, the public, snould
and must bear.
But steel-makers will find that work-
ing by analysis is not so very formidable
after all. The color-test of carbon is
already applied to all charges of all
Bessemer and open-hearth makers, and
it is one of the most important. There
is another view ■ of the case. After a
certain experience in comparing mechan-
ical tests, which are comparatively easily
made, with the more costly determina-
tions of manganese, phosphorus, etc.,
the expert will not need to analyze
every charge. He will learn to read
manganese, approximately, in an elastic
limit test, just as the expert blacksmith
can now read carbon quite accurately by
the water-hardening test. Herein will
lie one of the values of the combined
mechanical and chemical tests, that
they will supplement and prove each
other.
When the proper amounts of carbon,
manganese, silicon, etc., for certain uses
are known, it will not be impossible to
approximate to them, in the Bessemer
process, to a very helpful degree, and in
the open-hearth and crucible process, to
a reasonably accurate degree. Of course,
the character of the ingredients must be
much more definitely known than at
present, and numerous batches of nomi-
nally the same ingredient, such as pig-
iron, blooms, or puddle-balls, must be
mixed, so as to largely dilute any high
degree of impurity which any one batch
may contain.
The thing first in order is, of course,
to ascertain the mechanical properties of
all grades of steel — not merely the indi-
vidual resistances to destructive strains,
which are but the stones that compose
the mosaic, but the resistance within
the elastic limit, which is the finished
picture. To this end experiments like
those of Sir William Fairbairn are indis-
pensable, but to these must be added
analyses of every grade of steel that
can be produced, or the character of
the metal is but half known.
In the present state of constructive
and metallurgical art, it thus seems not
only vitally important, but highly feasi-
ble, to increase in a large degree the
uniformity of all grades of steel, and to
make grades adapted to all special uses,
instead of following the hit-or-miss and
large-margin system, or want of system,
that now obtains. Of course, the change
must come slowly, and its early stages
will be attended with difficulty and ex-
pense; but there can be no question as
to its ultimate success and its immense
advantage in constructive and manu-
facturing engineering and art.
What probable expense of experiment-
ing is to be considered when it will in-
crease, possibly double, the resistance of
metals to specific stresses, and decrease
the present enormous margin of safety ?
It seems unaccountable that government
commissioners have so long neglected
the chemical half of the problem— have
so long neglected to complete the cir-
cuit, so that the metal will tell us its own
story.
New Method of Developing- Mag-
netism.— Tommasi has recently stated
in a paper communicated to the French
Academy of Sciences, that when a cur-
rent of steam under a pressure of five or
six atmospheres is driven through a cop-
per tube one-eighth to one-quarter of an
inch in diameter, wound in the form of a
helix, a bar of iron placed in the axis of
this helix, becomes so strongly magnet-
ized that a needle placed several centi-
metres distant from this steam-magnet,
is decidedly attracted. The magnetism
remains in the bar so long as the current
of steam continues.
WATER SUPPLY AND DRAINAGE.
233
WATER SUPPLY AND DRAINAGE.*
By W. A. CORFIELD, Esq., M.A., M.D.
II.
COLLECTION AND DISTRIBUTION OF WATER.
Having found a sufficient supply of good
water, or a sufficient supply of water
that can be purified on a large scale by
filtration — a subject which we shall con-
sider further on — or by means of Clarks'
process, which I have described to you,
or by both combined, we come to the
modes of collection and distribution,
which vary very much as to the site,
sources, &c. One of the oldest plans,
and for all that one of the best, is the
eastern or Roman plan, if you like so to
call it, which is that of tapping natural
springs at' their sources, or lakes, above
the places to be supplied, and conduct-
ing the water by channels or aqueducts
above or below ground, or alternately
above and below, as occasion may re-
quire ; collecting it in large cisterns, al-
lowing the sediment to settle, and then
distributing by means of gravitation.
In later times we can adopt the same
plan, and distribute either by gravitation
or by steam power as we choose. Per-
manent springs at a distance may be con-
veyed by the Roman plan through chan-
nels across the country, covered the
whole way right up to the distributing
reservoirs or tanks. The conduits may
be built of masonry and cement, like the
Roman aqueducts, embedded in puddle,
or they may be earthenware pipes, in
which case they must be laid in water-
tight trenches, and jointed securely, or
the water may be contaminated in vari-
ous ways, and much of it may be lost,
or the pipes may be of cast-iron, and
this should be the case where deep val-
leys have to be crossed by means of in-
verted syphons.
Earthenware pipes are not strong
enough to be used as inverted syphons.
The rule is, that if the fall is greater
than 1 in 300, then cast-iron pipes should
be used. The fall of these conduits
should be 5 feet in a mile, if they are of
something like 2 feet in diameter, which
is of a small size. If larger, it may be
* Abstract of lectures delivered before the School of
Military Engineering at Chatham.
less, down to 1 in 10,000, or 6 inches in
the mile. That is the fall of the New
River conduit that supplies part of the
north of London with water.
The velocity of the water should not
be less than one foot in the second, so
that it may move at a sufficient rate, nor
greater than four feet in a second, for
fear it should wear away the course by
carrying down stones, etc. As an opin-
ion about this plan, which I am going to
describe to you at greater length, I may
mention that Mr. Rawlinson stated, in a
discussion on the water supply of Mel-
bourne, which you will find reported in
Vol. IS of the proceedings of the Insti-
tution of Civil Engineers, that " he
thought the plan of gathering spring
water in Great Britain, by means of
earthenware pipes to some common
storage reservoir, was one that might be
favorably looked at; the modern means
of making earthenware pipes offered
many facilities; and where springs were
at a sufficient elevation and tolerably
permanent, the water might be collected
and brought into a covered reservoir on
the Eastern plan. There were situations
where that plan might be preferable to
making an impounding reservoir."
Now, I should like to give you a short
account of some of the points which are
to be observed in the Roman aqueducts
at Rome ; and afterwards I propose to
give you an account of some extremely
remarkable Roman aqueducts which are
very little known, and which have been
very seldom described, to wit, the aque-
ducts with which the town of Lugudu-
num, now called Lyons, was supplied,
which aqueducts have some very inter-
esting and instructive points about
them, as 3rou will see directly.
As I think I told you before, Rome
Avas supplied by nine aqueducts. The
first two were built entirely underground
for their whole length, because the water
supply might otherwise have been cut*
oft' in case of invasion. The more an-
cient of these two, the oldest of all the
234
VAN NOSTRAND'S ENGINEERING MAGAZINE.
nine aqueducts, ran for a distance
of about 11 miles. I need not say any-
thing more about that one. When the
Romans built the third aqueduct they
were, it appears, no longer afraid of its
being destroyed by enemies, and so they
built it partly above ground, and partly
underneath the ground. By the direct
road to the place from which they took
the water was 39 miles from Rome.
Three thousand men were set to work
at it under the Praetor Marcius, and so
it has been called the Marcian aqueduct.
This aqueduct was made so strong that
the two succeeding ones were built
on the top of it, so that you have the
three channels one above another. The
size of the channel of the Marcian aque-
duct was about 5 Roman feet high by
2| wide.* The thickness of each of the
sides was a foot. You can see this aque-
duct outside one of the gates of Rome
at the present day.
On these aqueducts there were venti-
lating shafts. There were also what are
known as piscina?, or small settling res-
ervoirs. These piscinae I shall describe
to you a little further on. Then the
base of the channel was broken up by
inequalities, partly to help to break the
very considerable fall, and likewise to
aerate the water by agitation.
I may now say a word or two about the
water supply of the Roman town of Lug-
udunum, in Gaul. In the first place, I
must remind you that those aqueducts
which supplied Rome with water were
carried across no deep valleys, they had,
it is true, often to be supported on high
arches,because they pass over low ground,
and the Romans have over and over again
been blamed for not using syphons ; it
has been said that the Romans were not
acquainted with the properties of water,
in that they did not use syphons in these
aqueducts. We shall see directly wheth-
er that is true or not.
The town of Lugudunum (Lyons) was
supplied by water by means of three
aqueducts. The first of them was built
in the first century before Christ, and
here is the description of it in a few
words. It had two branches, which unit-
ed at a particular place. It passed over
a large plateau in a straight line ; then
went underground. Emerging from be-
* The Roman foot was equal to about 11.65 English
inches.
neath the ground, it descended, by means
of inverted syphons, into a deep valley,
and was received at the bottom of that
valley on a supporting bridge of arches.
It was thus carried across the valley, and
ascended the other side into a reservoir.
So you see in the course of this aque-
duct, which was built in the first century
before Christ, there was a large and
deep valley crossed by means of invert-
ed syphons, by the very method which
we employ now ; and this shows you
that the Romans then certainly under-
stood and perfectly well appreciated the
properties of the syphon.
I will now give you a description of
the second aqueduct by means of which
Lugudunum was supplied with water.
It was under ground the whole way,
and it carried the water to a greater
height than the other. The reason that
it was constructed at all was, because
the water was required to be carried to
a greater height than the former aque-
duct brought it. It was very nearly the
size of the Marcian aqueduct. It was
built of cubical stones placed together,
as I may tell you a great many of these
aqueducts were built. The stones were
placed together without cement, and
they fitted so accurately that some aque-
ducts built in this way are not even lined
with cement. This aqueduct is in all
j>robability intact at the present day for
three-fourths of its length. Now we
come to the third, which is the most im-
portant of the three, and which is, per-
haps, the most remarkable Roman aque-
duct of which we have the remains any-
where. The two former ones did not
bring the water to a sufficient height.
There is at Lyons an abrupt hill (Four-
vieres), on which several Roman palaces
were built, and it was necessary to bring
water to these. The Emperor Claudius,
who was born at Lugudunum, and who
lived there, determined to bring water
on to this hill. He had already made an
aqueduct for Rome (the Claudiun aque-
duct), and so he knew something about
it.
He had not used inverted syphons
however, in his aqueduct at Rome, and
for the simple reason, as you will pres-
ently see, that it was practically impos-
sible ; but he comes and orders a new
aqueduct to be built for the city of
Lugudunum, and it is that one which we
WATER SUPPLY AND DRAINAGE.
235
are now going to consider, as briefly as
possible.
This aqueduct descended in the first
place into three or four valleys on its
way. The aqueduct was 52 kilometres
long, including the syphons. It had 17
or 18 bridges of arches to carry it over
low grounds, and four bridges to carry
the syphons across the valleys.
And now I may tell you the size of
the two more important of these valleys.
The valley of the river Garon, which is
the second one it had to cross, is 120
metres deep, and 800 metres broad.
The valley of Bonan , which is
the next, and which is the place at which
I examined the aqueduct very carefully
some time ago , is 139 me-
tres deep, and 1,060 metres across be-
tween the two reservoirs, which are
placed one on each side of the valley.
So you see these are two very consider-
able valleys that had to be crossed.
And now, how did the Romans man-
age to effect their purpose? Bridges
were out of the question, although we
know that they built splendid aqueduct
bridges, where possible, in such situa-
tions, as witness the well-known Pont
du Gard, near Nismes, which had three
rows of arches one above another, sup-
porting the channel, and which is even
now so perfect that it is about to be
utilized for the purpose for which it was
originally built.
They used inverted syphons. I told
you that earthenware pipes will not do
for syphons. Cast iron pipes need to
be employed for large syphons. The
Romans could only work iron on a
small scale and so used leaden syphons.
One thing they did, and which it is im-
portant to note in this: the water was
brought up along the single channel of
the aqueduct — the specus, as it was
called — which in this particular one is
about 2 Roman feet broad by 6 high,
into a reservoir. This reservoir had
some such dimensions as 5 yards by
nearly 2, and the walls were about a
yard thick; there was an opening in
the roof for the purpose of cleansing,
and on the front side of the reservoir
(the one facing down the valley), there
were several holes into which the leaden
pipes were fixed. Now one of these
valleys had 8 leaden syphons, another
9, and another 10; and the object, of
course, of dividing the water in this
way was that they might get pipes that
would resist the enormous pressure, and
if a pipe burst the rest might remain
sound, so that only part of the water
would be lost. Delorme, I should tell
you, has calculated that this single aque-
duct brought 11 millions of gallons of
water into the place in 24 hours. It is
hardly likely that it brought so much as
that, but it certainly brought a consider-
able amount.
The interior of the channels was usual-
ly constructed of very small stones care-
fully placed, and generally laid in ce-
ment. There was in this particular one
— and probably it was so generally — a
layer of cement along the walls of the
watercourse, and another layer, a consid-
erably thicker one, along the base of the
channel. The arches of the bridges
were built of enormous rectangular
blocks of stones, and the pillars broken
at certain intervals by layers of brick-
work buried in cement. The whole of
the exterior of this was covered over
with the work known to engineers as the
" opus reticulatum," which is made of
cubical pieces of stone, fitted carefully
together so as to give an appearance
such as that indicated in the drawing
(like a chessboard set up on one corner).
There is another curious thing to ob-
serve, and that is that the syphons were
provided with little tubes, or valves, to
let out any air that might be carried
down from the height by the water, and
which might otherwise break the pipes.
In the smaller valleys there were small
leaden tubes, which rose up from the
lowest part higher than the reservoirs,
and in the larger ones weighted valves
were used for the same purpose. But
what I want you to see in this is, that
by the time the Romans constructed
even the earliest of these aqueducts at
Lugudunum, they knew perfectly well
the properties of water. They knew
perfectly well they could make it travel
up to the top of a hill if it had come
down a slightly higher hill on the other
side of a valley. Now I just wish to
give you the height of the reservoir on
the one side of the valley of Bonan. the
deepest of them all. The height of that
reservoir above the level of the Saone at
Lyons, is 151 metres, or something over
that. At the other side of the valley
236
VAN NOSTRAND'S ENGINEERING MAGAZINE.
into which the water was received the
reservoir was 143 metres above same
level, that is to say, the difference in
height between those two reservoirs was
only eight metres. In another case, it
was 9 metres. Not only then did they
understand these matters so well as that,
but they actually lessened this amount
by causing the syphons to enter nearest
reservoir — the one nearest the place to
be supplied — high up close to its roof, so
that they actually thus diminished the
pressure by at least a metre. I have
given you this description at such
length, because it shows how much we
have to learn from what has been done a
very long time before our own age, and
also because there are so few descrip-
tions of these splendid aqueducts.
We now come to the next plan, that
of having a large drainage area, and of
collecting the water from that area into
an impounding reservoir. Before I be-
gin to describe this, I will give you a
brief account of one or two important
impounding reservoirs. The first one
will be that of the Rivington Pike reser-
voir, which now supplies the town of
Liverpool with most of its water. This
Rivington Pike reservoir is calculated to
supply 21 millions of gallons of water
per day to Liverpool, and it has 481
million cubic feet of contents, with a
drainage area of 16-j square miles ; its
embankment is 20 feet high. You will
see from that, that it is calculated to
contain 150 days' supply.
Then there is a reservoir which was
made to supply Melbourne with water,
the particulars of which are given in
the volume from which I quoted to you
before, namely, Vol. 18 of the Proceed-
ings of the Institution of Civil Engin-
eers, in a paper by Mr. Bullock Jackson.
It is called the Yan Yean reservoir. The
description runs thus :
" The Yan Yean reservoir was formed
by throwing an embankment across a
valley between two spurs of hills ; thus
retaining the rain-water which falls on
the natural basin, as well as the flood-
water which is led. into it in winter from
the Upper Plenty River; the river itself
and the artificial watercourse forming,
in the latter case, a vehicle for its con-
duction. The area of this reservoir,
when full, is 1,303 acres ; the greatest
depth is 25 feet 6 inches, and the aA7er-
age depth not less than 18 feet. Its
contents measure nearly 38,000,000 cubic
yards, or upwards of 6,400,000,000 gal-
lons. The area of the natural catchwater
basin, independent of the reservoir, is
4,650 acres; so that, including the area
of 600 acres drained by the watercourse,
there is a direct drainage into the reser-
voir of 5,250 acres. . . . The origi-
nal surface of the ground at the site of
the Yan Yean reservoir consisted of a
stiff retentive clay ; the site was, there-
fore, admirably adapted for a reservoir.
Prior to the commencement of the
works, about two-thirds of the whole
area were densely timbered with large
specimens of eucalyptus, which were
taken up and burnt. The sides of the
reservoir, excepting in two parts, rise in
a steep slope. The embankmeut is 1,053
yards in length at the top, and 30 feet 9
inches in height at the deepest part; the
width at the top is 20 feet ; the inner
slope is 3 to 1, and the outer slope 2 to
1. The inner slope is pitched with rough
stones from 15 to 20 inches deep. Along
the centre is a puddle bank and puddle
trench, with an inner apron and check
trench. The puddle trench and bank
are unusually thick, because, in the first
place, almost the whole of the material
used in the construction of the bank was
clay, so that it entailed little extra ex-
pense; but principally, because previous
to the works being commenced, the site
of the embankment was occupied by
trees of a gigantic size, with long strag-
gling roots, which were all grubbed up,
and which it was feared might leave
clefts in the soil."
According to Mr. Hawkesley, the con-
siderations that you have to take into ac-
count in constructing impounding reser-
voirs are these: In the first place you
have to consider the extent of the drain-
age area. In the second place, the
amount of rainfall. And in the third
place the quantity of rainfall which can
be collected into any reservoir which it
is practical to make in the district. The
size of these reservoirs must be propor-
tioned to the population to be supplied,
their area often requiring to be -h of the
area of the water-shed. Mr. Hawkesley
stated in a discussion, that he considered
on an average of years that 30 inches of
rainfall out of a rainfall of 48 inches,
could be collected in an impounding res-
WATER SUPPLY AND DRAINAGE.
237
ervoir. It is usually considered that
one-sixth part of the total rainfall must
be put down as lost every year by floods
that you cannot store. The water that
you cannot collect is, of course, lost by
evaporation from the surface of the
ground, absorption by plants, and so on.
Now as to the site of the reservoir.
In the first place steep-sided valleys are
the best situations. In the next place,
it is necessary, of course, that the place
for collecting and storing water should
be sufficiently high above the place to
be supplied, so as to enable you to sup-
ply water by gravitation, and necessary
also, that it shall not be too high above
it, so that you may not have too great
a rush of water.
Then besides the situation, the incline
of the rocks must be considered. It is
especially important in limestone that
the dip of the strata shall be in the
direction in which the water is running,
because if the clip is against it you very
often have immense quantities of water
lost, disappearing between the strata
and running away in another direction.
Stiff impervious clay or compact rock
affords the best situation. Trial shafts
or borings require to be made at various
places, it being better to make shafts
than borings, to see if you have a suffi-
ciently impervious material for the bed
of the reservoir, and a sufficient depth
of it. It is only with small reservoirs,
as a rule, that you can safely puddle the
whole of the bottom, or that it is done,
and for this reason in small reservoirs
the site is of less importance, as you can
puddle the whole of the bottom, and
carry it under the embankment of the
puddle wall.
The embankment should have con-
structed what is called a puddle wall
down the centre of it. I shall do well
to give you some rules about this. Mr.
Rawlinson lays it down, that the puddle
wall is to be a foot thick at the surface
of the ground for every three feet in
height of the embankment, that is to
say, that in an embankment 100 feet
high, the puddle wall should be about
33^ feet thick at the base. Then it
slopes up to the top so as to be about
four feet broad at the top. Having de-
cided the thickness that you are going
to make the puddle wall by the height
that you are going to make the embank-
ment, according to that rule, you have
then to dig what is called a puddle
trench. This is dug down to a con-
siderable depth into the impervious bed
that willbe the bottom of the reser-
voir. The trench is usually sunk with
sides sloping towards one another,
though this is considered by some
authorities to be an insecure plan. It
would involve a considerable amount of
extra work, which would to a great ex-
tent be unnecessary, to sink the puddle
trench with sides diverging from one
another, as you would expect it ought to
be, and so it is sometimes recommended
to sink the puddle trench with perpen-
dicular sides. If it is very wet at the
bottom of a puddle trench, it is usual to
begin filling it with Portland cement
concrete, and then to go on with the
puddling. For puddling only the stiffer
kinds of clay are used. On each side of
the puddle wall a masonry wall is built,
about equal to it in thickness. The ex-
ample I gave you was one in which the
embankment slope on each side of this
puddle wall was pretty correct, namely,
three to one inside, and two to one out-
side. This embankment is made of such
materials as can be obtained in the
neighborhood, and the whole embank-
ment must be made in very thin layers,
and should be trampled in as much as
possible. The inner slope of the em-
bankment is shingled up to a little short
of the water-mark, and from that point
it is pitched with blocks of stones. It is
sometimes necessary to make minor em-
bankments across valleys that may join
with the one you are going to make into
a reservoir. Now a reservoir requires a
waste weir for the storm waters. This
is generally made round the end of the
embankment, or cut into the hillside.
The water is carried from this point
down to the old stream-course, and the
channel is puddled until you are well
clear of the embankment.
I have one or two words to say about
the reason for the existence of these im-
pounding reservoirs, and also about the
size which it is necessary to make them,
and the rules that are laid down for the
amount of water that they should hold.
In the first place, they are necessary
where a sufficiently copious and perma-
nent supply cannot be got from a river
or large stream, or from artesian wells.
238
VAN" NOSTRAND S ENGINEERING MAGAZINE.
in order to secure a constant supply of
water throughout the year, and they do
this by storing the extra supply of water
during floods, so that it may be saved
for use in times of drought; secondly,
they allow a settling to take place; and,
in third place, they are necessary to pre-
vent damage to the lower lands by
floods, for great damage is occasionally
done by the floods, even of such rivers
as the Thames and the Severn, and, of
course, great quantities of water are
wasted.
The size must depend upon the
amount of water required, and upon the
permanence of the supply ; we have
reckoned the requisite supply at thirty
gallons per head per day. Impounding
reservoirs should, according to the opin-
ion of many engineers, hold a six months
demand. You can tell how much that
is, if you will lay down the amount of
gallons which you intend to supply per
head, and the population to be supplied.
If possible, the gathering-ground, that
supplies these reservoirs should be so
large that the least available annual
rainfall is sufficient for the supply; and
then the reservoir should contain an ex-
cess of six months demand over six
months least possible supply; that is to
say, supposing the least possible supply
at any time during the year is zero, then
the reservoir must contain six months
demand. The reservoir must be (to put
it in Mr. Hawkesley's words) " suffi-
ciently large to equalize all the droughts
and floods to which the country was
subject. Occasionally, but not very fre-
quently, there might be a great excess
of downfall, resulting in floods as large
as three or four hundred times the mini-
mum volume." Now the minimum vol-
ume is only about an 18th or 20th part
of the mean volume, so it follows, that
the floods are only 15 or 20 times the
mean volume.
Now with regard to compensation.
It is necessary in many instances to
compensate owners, mill - owners, and
others, people who are interested in the
streams that you are going to impound,
and, on an average, it is found that in
England one-third of the amount of
water requires to be given as compensa-
tion to these people, and, therefore,
two-thirds remain for the use of the
town. This compensation, of course,
must be considered in determining the
size of the reservoir. Sometimes it has
been arranged that the amount given to
the owners on the banks should be the
average summer discharge, minus the
floods, and sometimes special compensa-
tion reservoirs have been built to collect
the water from a certain portion of the
drainage area, these compensation reser-
voirs being entirely under the control of
the persons who are to be compensated.
However, you may take it as an aver-
age, that about one-third in England
generally goes to them.
The culverts have been commonly
built through the embankment in the
made earth. This is stated to be a bad
plan. Mr. Rawlinson says they should
always be built in the rock or in the
solid ground, and not in the made earth.
The water tower is generally built just
inside of the embankment, and the dis-
charge or outlet pipes open into it with
valves, which valves ought to be inside
the embankment, and not outside of it.
What are called " separating weirs "
have been constructed in some reser-
voirs. They are ingenious contrivances
by which the water, when at its ordinary
height, flows over the weir into the cul-
vert to be taken away to the town.
When it is in flood, the force with which
it comes enables it to pass over the
opening leading to the culvert, and to
get away into the old watercourse.
" Feeders " for diverting streams into
the reservoir are also sometimes necessa-
ry. It is often found to be necessary to
cut a new course for the stream that
runs down the valley, especially if it be
a very large stream, or if it be a stream
that is liable to floods.
I see that I forgot to mention one
point, which I should have stated at the
beginning of the lecture, with regard to
the situation of these reservoirs. The site
must not be too low, for if it is, the res-
ervoir is necessarily too shallow, and
shallow reservoirs are very bad, in that
the water cannot possibly be kept pure,
it being perfectly impossible to store it
and keep it pure in shallow reservoirs.
If the ground is too high, and no other
suitable place can be got, then it is nec-
essary to make what are called "balanc-
ing reservoirs," so that the force of the
water may be broken by its being kept
in a series of reservoirs at different levels.
WATER SUPPLY AND DRAINAGE.
239
I do not profess to have given you the
engineering details, as you will plainly
see. All I have tried to do is to give
you some of the most important points,
according to the best authorities that I
have been able to find.
The channels are generally made of
masonry or brickwork. The water-way
is, according to Rankine, best semi-cir-
cular, or a half squai'e, or a half hexa-
gon. These channels are usually made
cylindrical ; they require ventilating
shafts after the custom of the Romans.
Occasionally they are made with an
egg-shaped section, like large sewers.
Channels require to be curved at their
junctions, or at any rate, they require to
be joined at very acute angles.
With regard to aqueducts, Mr. Raw-
linson tells us that " aqueducts of iron
will probably be cheaper than masonry
or brickwork constructions." They have
been made self-supporting by Mr. Simp-
son, by constructing them in the form
of tubular iron-girders.
Now, with regard to the fall of these
■channels, I gave you one or two points
before, when considering the pipes con-
veying the streams. In the discussion
on the water supply of Paris, in the
25th Volume of the Proceedings of the
Institute of Civil Engineers, Mr. Bate-
man gave the following example with
reference to the Loch Katrine aqueduct
of the Glasgow Water Works: "The
fall was 10 inches to the mile through-
out, except where the water was carried
by syphon pipes across deep valleys,
which, in one instance of a hollow of
250 feet, was done for a distance of 3^
miles, and in these cases there was a fall
of 5 feet per mile, to economize the size
of the pipes."
This aqueduct, I believe, is about the
largest that has been constructed. The
channel is cylindrical, and about 8 feet
in diameter. Mr. Rawlinson said in the
same discussion, that "the fall of an
aqueduct must be in proportion to the
depth and volume of water which it had
to deliver. The fall of the New River
in London was 1 in 10,000, or 6 inches
to the mile, but with so large a volume,
and an unpaved channel, it was necessary
to form a weir, and give the water a
vertical fall of a few inches at certain
points of its course. He found that
plan was adopted in the East. In laying
out a line of aqueduct two principles
were involved. If it were graded, as
the Romans graded some of theirs, from
5 to 15 feet per mile, there would be
difficulty in stopping the water at any
point. It was practicable, however, to
grade an aqueduct having a fall of 15
feet or 20 feet per. mile, if vertical falls
were introduced at intervals, alternately
with level or nearly level lengths. This
mode enabled an engineer to fix the
velocity, so as to prevent undue wash-
ing. The vertical falls tended to aerate
the water, and this in itself constituted
an additional advantage. All covered
aqueduct conduits should be abundantly
ventilated, and there should be side en-
trances, stop gates, overflows, and wash-
out valves." Sometimes in aqueduct
bridges, the sectional area of the channel
is diminished, and the gradient made
steeper. This, of course, gives greater
velocity to the water, and a smaller
amount of material is required, and so
less expense incurred in constructing the
bridges. So much as to the masonry.
Now as to pipes. Earthenware pipes
are made up to about 3 feet in diameter.
If they are of compact glazed earthen-
ware, they are very tough and strong,
but they will not bear shocks, either the
shocks of water or anything else, and
they cannot be jointed so as to resist a
great pressure, and so are not suitable
for syphons. We will not say anything
more about lead pipes, because they are
not now used for this purpose. Cast
iron pipes, Rankine says, should be of a
uniform thickness ; and he lays down the
following rule for the minimum thick-
ness: " The thickness of a cast iron pipe
is never to be less than a mean propor-
tioned between its internal diameter and
one forty-eighth of an inch." But, he
adds, " it is very seldom indeed, that a
less thickness than f of an inch is used
for any pipe how small soever." Large
cast iron pipes are liable to burst, and
there are some instances on record of it;
one in the water works for the supply
of Melbourne, which I have already
mentioned once or twice, in which case
the pipe was 33 inches in width, was
laid through the embankment of the res-
ervoir and burst. Now this is what Mr.
Hawkesley said in a discussion on the
subject at the Institution of Civil En-
gineers, about the bursting of east iron
240
VAN NOSTKAND'S ENGINEETCING MAGAZINE.
pipes: "Cast iron in the shape of a
pipe would stand little unequal pressure
externally, although such a pipe would
bear an enormous pressure when equally
distributed, whether applied externally
or internally, and most in the former
case, as the metal then would be under
compression," and he went on to say,
that at " the Rivington Pike reservoir
of the Liverpool water works two lines
of pipes were carried through an em-
bankment 20 feet high, at a distance of
16 feet from the top of it. They were
cast iron pipes, each pipe being made in
10 or 12 pieces, and they are the largest
pipes that have been laid, each pipe
being 44 inches in diameter. Now, out
of these two lines of pipes, fully one-
third of the pipes so placed, which were
excellent castings, were broken, although
they borne a pressure of 300 feet in-
ternally. The fractures invariably oc-
curred at the top and bottom, and not at
the two sides as might have been expect-
ed. The pipes being flattened and dis-
torted by the pressure of the earth, were
subjected to a strain at the top and bot-
tom greater than at the sides, and were
undoubtedly broken by compression.
This fact convinced him, that pipes in
that position were very insecure. Com-
monly, in similar cases, there was a
pressure of water on the inside, and a
pressure of earth on the outside; and it
was a usual arrangement for the valve
which shut off the water to be placed
under the embankment," (that is a point
I have referred to as one of considerable
importance), "so that if a pipe became
ruptured when in use the water would
escape into the embankment, and if it
found its way to the back of the puddle,
the embankment would be torn down,
and the whole of the water in the reser-
voir set free. It was not, therefore, de-
sirable that large pipes should be laid
under an embankment, where they would
be subject to a considerable pressure of
earth."
When a pipe of that magnitude breaks
it usually does great damage. In one of
these pipes that I have just mentioned
to you, sixteen million gallons of water
were capable of being discharged daily,
and if an accident occurred, there would
be a column of 44 inches in diameter,
acting with perhaps 200 or 300 feet of
pressure to be dealt with. Another
thing about these large pipes is, that
there is a considerable difficulty in re-
pairing them. One length of these
weighs about 4 tons, so that they cannot
easily be dragged about or taken up.
Now, cast iron pipes are said often to
break from the pressure of the air.
Whenever air gets driven in along with
the water, and especially so in syphons
where valleys are crossed, these pipes
are broken (it is said) by the collection
of compressed air.
Mr. Hawkesley tells us, that he con-
siders that they are broken when the air
is let out; that it is the shock caused by
the running together of the two sepa-
rated parts of the water that causes the
breakage of these pipes, when the com-
pressed air that is collected in them is
let out too suddenly; and he recom-
mends, and has practised in the case of
those large mains at the Liverpool water
works, the adoption of valves with an
aperture of only f of an inch; through
the.se the air rushes out, but they do not
permit the columns of water to come
together very suddenly; there should be
one of these at each place throughout
the channel where the pipe is higher
than the theoretical line, or than the
line of the fall. At each one of these
places air is liable to accumulate and to
become compressed, and, perhaps, to
burst the pipe. At each one of these
places, therefore, there should be means
of letting out the compressed air, and
even with regard to this precaution we
were, as I showed you before, forestalled
in the aqueducts of the ancients.
Pipes are also sometimes burst by the
pressure of the water when a valve on
the main is closed; this difficulty has
been overcome by a plan mentioned by
Mr. H. Maudslay at the Institute' of
Civil Engineers: "In some instances
there had been a small valve and pipe,
so placed at the side of the large main
as to join the main both before and be-
yond the large valve, in order that the
whole body of water might not act like
a water-ram on the closing of the large
valve. This plan has been adopted in
the Neptune fountain at Versailles, and
also, he believed, in the mains supplying
the fountains at the Crystal Palace. On
shutting the large valve, the main flow
was stopped, but the small pipe permit-
ted a continuous flow of the smaller
WATER SUPPLY AND DRAINAGE.
241
quantity, and thus the danger of burst-
ing was avoided. The second valve was
afterwards closed gradually. He thought
that this was the most simple plan that
could be adopted, and perhaps the least
costly, while it was certainly very effect-
ive." Another plan is that described by
Mr. Hawkesley, as follows: "The value
upon the main at Liverpool was divided
into three openings, each of which was
provided with a separate screen, so that
by raising or lowering each of these
slowly in succession the water was either
admitted or turned off very gradually.
The object of dividing the valve into
three apertures was to enable a work-
man to operate with facility on any one
of the screws. In large pipes, where the
pressure was great, it was necessary, in
order that the brass pieces, upon which
the valve acted, might not be abraded,
that only a certain amount of pressure
should be put upon them, and that the
friction under that pressure should not
be greater than a man could overcome,
by simply turning a handle, without
stripping the thread of the screw. As a
further provision the centre valve was
made very narrow; the side valves were
first closed and then the centre one, so
that concussion was prevented. In ad-
dition there were branches at various
points, upon which eepiilibrium valves,
with a piston underneath, were placed,
and others had double beat valves. But
as these valves required to be heavily
weighted, the inertia of the weight
would, if other means were not taken,
prevent the valve from rising so rapidly
as was desirable. Therefore, between
the weight and the valve there was a
spring, the action of which was inde-
pendent either of the valve, or of the
weight, so that instead of the valve
waiting for the large weight to rise, the
spring immediately yielded under it and
the water was discharged instantaneous-
ly. When these valves were used not
the slightest shock was experienced. If
there had been, the pipe would undoubt-
edly have been ruptured, for the length
of the column, and the velocity, upon
which the force of concussion was de-
pendent, were both very great. That
was another reason he preferred a small-
er pipe. There were still, however, other
precautions. Powerful disc-valves, made
by Sir W. Armstrong & Co., and which
Vol. XIII.— No. 3—16
acted in a similar way to the cataract
apparatus if a small power steam-engine
were placed upon the main. They were
made to close slowly, being let go by a
trigger. As a hundred million gallons
might pass through the main in twenty-
four hours, if a pipe burst, without any
provision being made to stop the flow, a
great deal of mischief would ensue.
Supposing, however, a fracture to occur
when the disc-valve was open, then the
valve would gently close in about
two minutes, and arrest the discharge.
These valves cost £300 each. He had
found them to act, on various occasions,
extremely well, and but for them the
country would have been flooded on
several occasions."
Now, we have considered the Roman
plan and also the plan of collecting
water by drainage areas into large im-
pounding reservoirs and conveying it by
channels to the place that wants it, the
place where it is to be distributed.
When it comes there, it is collected in
what are called service reservoirs. The
most ancient examples of these service res-
ervoirs are those very piscina?, upon the
Roman aqueducts, which I have spoken
of, and you can see examples of them in
Rome at the present day. The best I
ever saw was at a place called Bona in
Algeria, where is to be seen a set of the
most magnificent service reservoirs. The
plan was to have four compartments.
The water was first let into one of the
two upper ones; it then fell from that
into one below, possibly over a waste-
pipe. The water then passed, possibly
through strainers, into another compart-
ment on the same level, and it then rose
through the roof of that compart-
ment into a third at the level of
the first one, out of which it went
onwards, and a considerable settling
took place. Now, there were means
of scouring out these two lower
compartments, which could be shut off
from the upper ones so that the mud
might be got out of them. The water,
when it is brought to these reservoirs by
either of these two methods, or when it
is got into them, as it very often is now
for the supply of large towns, directly
out of the river, very often requires To
be filtered, as mere settling is not enough
for it. We have then to consider what
materials are used for filtering; the water.
242
TAN Ts'OSTRANDS ENGINEERING MAGAZINE.
what size the filter beds require to be,
and what effect is produced on water by
filtration.
Xow, hi the first place, the materials
that are commonly used for filtration are
sand and gravel. The different merits
of sand and gravel and also of charcoal
I shall have to consider in the next
lecture, but I must conclude this lecture
by telling you that the effect of filtration
of water, even by sand and gravel, is not
merely the mechanical effect of remov-
ing the suspended substances that the
water may contain, but that, at the
same time, there is a chemical action
going on. This is on account of the air
that is contained between the little par-
ticles of sand, which air is so brought
into contact with the finely divided
water that any substances in the water
that are capable of oxydation do become
oxydized, and a considerable amount of
the organic matters in the water are thus
oxydized, and transformed into inocuous
matters. That is the first important point
to understand about filters, whether in
filtering water for drinking purposes, or
with regard to a filter about which we
shall have to say more after a while — a
filter to purify sewer water.
I have shown you that it was a fallacy
to suppose that the Romans did not
understand the principle of the syphon,
but that they constructed most admir-
able ones on the aqueducts that brought
water to Lyons. It so happens, by a
curious chance, that I have, recently,
seen some plans and sections of the
Roman aqueducts which supplied Jerus-
alem with water, and on one of those I
find a syphon, not made with lead pipes,
but a syphon made of stone. It is made
of blocks of stone with a hole through
each; the blocks are put together so as
to form a continuous pipe. Each piece
is cut at the end so that around the pipe
itself, the aperture in the stone, there is
a ring left projecting on the face of the
stone, and that ring fits into a groove on
the next stone. That made a sufficiently
tight syphon to convey the water, with-
out any great amount of leakage, to a
considerable vertical depth and up again.
The depth, as far as I can judge from
the plans, is about 100 feet from the
highest point to the lowest. Well, now,
we get up to the point where the water
has reached the town, and there I told
you it is almost necessary, certainly
usual, to construct a service reservoir.
The Romans constructed them under the
name of Piscina3; and I told you, I
think, in two words, how those were
made; I now want to give you a rather
longer account of their construction.
The water that was brought by one of
the aqueducts to Rome was taken direct
from the river Anio, and .the result of
taking the water direct from the river
was that after the heavy rains it was
charged with mud, and though large
cisterns were provided, in which, by an
ingenious arrangement, much of the
sediment was caught, still it was not
considered satisfactory by Frontinus,
who was the engineer and who, there-
fore, under his patron the Emperor
Nerva, altered the source. Still the
water that came to Rome required to
have settling tanks, as described by Mr.
Parker in a paper I quoted before, and
from which I again quote:
" The building consisted of four cham-
bers—two beneath and two above. Sup-
posing, for the sake of illustration and
in the absence of a diagram, the letters
A B
„ represent the four chambers. The
channel of the aqueduct coming from
the east, at a tolerably high level enters
the chamber B. Thence the water
passed (possibly over a large waste pipe)
into the chamber beneath, D. Between
D and C there were communications
through the wall (possibly provided
with fine grating). Through the roof
of C there was a hole, and the water
passed upwards, of course, finding the
same level in A as in B, whence it was
carried off into another stream. By the
aid of sluice gates the water could be
transferred direct from chamber B to
chamber A, and access was obtained by
an opening to the chambers beneath,
and the mud was from time to time
cleared out."
Just the same thing was the case at
Lugdunum (Lyons). Large settling tanks
have been found on the hill of Four-
vieres, consisting of two reservoirs with
vaulted roofs, thus described: One of
them was 48 feet long by 44 feet broad,
and 20 feet high, with two conduits to
admit the water, and several round holes
in the roof from which it could be
drawn. The walls were 3 feet thick,
WATER SUPPLY AND DRAINAGE.
243
lined with very hard cement. A second
was 100 feet long, 12 feet broad, and 15
feet high, divided by a wall into two
chambers. A third was a large one,
of which five of the supporting arches
remain, and the discharge conduit, lj
feet broad, which distributed the water,
by means of leaden pipes (of which a
specimen has been found) to the palaces,
gardens, etc. In some cases similar con-
structions formed public reservoirs from
which the people drew the water. In Rome
"there were 591 open reservoirs (lacus)
for the service of all comers. * * *
These reservoirs were what we usually
speak of as fountains; and some hun-
dreds are in use to this day, many proba-
bly on the site of the older ones. There
were very stringent laws respecting
their use. Heavy penalties were inflicted
upon any one dipping a dirty bucket or
vessel into the reservoir. There were
also laws respecting the ' overflow,' as
the fountains, of course, were constantly
running; these were the most important
to keep in order, as all the poorer classes
depended entirely upon them for their
supply of water."
Now let us consider the Service Res-
ervoirs as they are made now. Service
reservoirs must either be placed at a
low level, so that the water has to be
pumped from them, or high up, which is
better, so that the water, if not brought
to them at that level, is piimped into
them, as at Lyons, on the Rhone, where
the water is brought to them at the
highest point. They are made to con-
tain a few days' supply. In the first
jjlace, they must always be covered;
even the Roman ones were. The reason
of there being covered is that, if not
covered, the water becomes impure, for
the impurities of the air dissolve in the
water and the growth of confervse is
also, of course, very much aided by
light. If they are at the level of the
ground, they are built of masonry.
Mr. Rawlinson says, " The ground ex-
cavated for the foundation of a tank
should be made perfectly water-tight.
The bottom may be covered with clay
puddle and the side walls be backed or
lined with clay puddle. The thickness
of the puddle should not be less than 12
inches. If the site selected for a tank is
sand, gravel, or open jointed rock, great
care must be taken to give the puddle a
full and even bearing over the whole
surface area ; open joints in rock must
be cleaned out and then filled up with
concrete. In gravel, large stones must
be removed and the entire surface
brought to a level, smooth, and even
plain. Clay puddle will only resist the
pressure of water when it rests solidly
on an even bed, so as to prevent the
water forcing holes through it, which
will be the case if there is a rough
uneven surface and open space beneath."
{Suggestions as to the preparation of
plans as to Main Sevierage and Drain-
age and as to Water Supply.)
The roof is supported on piers with
arches between them, and across some-
times iron columns are placed in rows
supporting the girders which carry the
arches. The supply pipe has one or
more exits, a waste and a wash-out,
which may be connected by valves so
that the supply can be directly connect-
ed with the exit independently of the
tank.
[Drawing exhibited.] That gives a
general idea. The water is received in
a sort of well or tower through which it
passes into the tank, and after settling
has taken place it passes out through a
valve into the exit pipe. When the
sujjply is too great it is carried off by an
overflow to which the wash-out pipe
may be jointed.
Well now, I should like to give you a
more detailed description of such reser-
voirs, and I take as an instance, and
that for several reasons, the description
of some reservoirs with supply tanks:
" The reservoir of Passy is intended
to receive the waters pumped from the
Seine at Chaillot, and. those furnished
by the Artesian well of Passy when
disposable; it is composed of three com-
partments, two of which are covered by
a second range of arches, the third, in-
tended as a reserve in case of fire, being-
deeper than the rest, and only of one
story; the two upper ranges of arches,
also, are to be made to hold a supply of
water, one of them being covered and
the other not. The united capacity of
these various compartments is 9,22 7,097
gallons, and their levels above the Seine
are respectively arranged at 150 feet,
and 163 feet, above zero of the scale of
the bridge of la Tournelle. The capacity
of the separate reservoirs is, for those
244
VAN NOSTRAND'S ENGINEERING MAGAZIN]
nearest to the ground, respectively
2,232,800 and 2,344,984 gallons; these
are covered with reservoirs of the ca-
pacity of 1,282,792 and 1,495,729 gal-
lons; and the uncovered side portions
of the reservoir are devoted to the re-
maining 870,792 gallons. These build-
ings are formed on the ' tuf du calcaire
lacustre,' which afforded a hard, resist-
ing foundation, and did not require any
particular precautions to prevent the
subsidence of the piers, or to secure the
water tightness, or the impermeability
of the bottom. The external walls have
been in consequence carried down to the
depth of 8 ft. 4 in. and have a width of
8 ft. 8 in. all around. The floors are of
masonry, 1 foot thick in meuliere and
cement, covered with a rendering coat of
1^ inches of the same cement worked to
a fine face. This is covered with a
range of cylindrical vaults of 10 feet
opening, springing from pillars 2 ft. 8
in. square upon the top, gradually en-
larging to 5 ft. at the bottom. It is cal-
culated that in no case does the weight
brought upon a square inch of this
masonry exceed 152 lbs. The thickness
of the arch forming the roof of the first |
tier, and the floor of the second division,
is about 1 ft. 2 in. on the crown; that of
the roof of the upper division is only 4^
inches, executed in two courses of tiles
bedded in cement, and 'rendered' with a
coating of that material and covered
with concrete.
" The reservoirs of Menilmontant are
considerably larger than those of Passy,
and being founded upon the upper mem-
bers of the Paris Basin, special precau-
tions were required to insure that the
ground should not yield under the com-
bined pressure of the masonry, and the
29^ million gallons of water intended to
be stored. The marls covering the gyp-
sum of which the mountain of Menil-
montant is composed, were not consid-
ered to be able to withstand that weight.
The foundations of the piers were there-
fore carried lower down, and thence
built in a description of rough rubble of
menliere set in hydraulic lime. The
bottom floor of the reservoir is arched
over these piers, and the upper tier of
arches rests upon this floor."
It is only fair to tell you that some
engineers, and among others, Mr. Raw-
linson, considered the plan of building
two-storied reservoirs as a bad one, and
not to be imitated ; but it necessary to
know that there is such a plan, and the
description applies, to a great extent, to
all reservoirs.
To take an example nearer us, there is
Mr. Simpson's elevated reservoir on Put-
ney Heath; that contains ten millions of
gallons altogether. There is there a
double covered reservoir to contain
filtered water for domestic use, and a
smaller open one to contain unfiltered
water for the streets, and to supply the
Serpentime, and so on. So that you see
it is usual in these cases to build several
reservoirs together. This covered reser-
voir that has to contain water for do-
mestic purposes, is double, or constructed
in two halves. Each part has an area of
310 feet by 160 feet, and a depth of 20
feet. The sides all round have a slope
of one to one. This gives a mean area
of 290 feet by 140 feet, and a capacity
of about 5,075,000 gallons for each res-
ervoir, exclusive of the space occupied
by the piers. " Hence the whole ca-
pacity may be taken " as stated by Mr.
Simpson in his evidence, "at 10,000,000
gallons. The sides of the reservoir are
cut out in the form of steps, which are
filled up with concrete to a uniform
slope of one to one ; and a bed of con-
crete one foot in thickness is also laid
over the whole bottom; each half of the
reservoir is covered with eight brick
arches, averaging rather less than 20
feet span, the arches being each 20 feet
span, and the others 18 ft. 8 in. Two
piers supporting these arches are built
lengthways, and are each 310 feet long
at the top, and 270 feet at the base.
The arches are each one brick in thick-
ness; and are covered over with a layer
of puddle, the haunches being filled up
with concrete. The piers are carried
out 14 inches thick; but the division
wall between the two parts of the reser-
voir is rather more than four feet thick,,
with a concrete slope of one and a half
to one on each side. The 14-inch piers
supporting the arch are built with large
circular hollows 17-J feet diameter. The
centres of these circular hollows are 40
feet apart, so that solid brickwork 23
feet long is left between the circular
hollows, supposing a horizontal section
taken through the centres of the hollows.
Each of the 23 feet spaces has a 14-inch
WATER SUPPLY AND DRAINAGE.
245
counterfort carried out at right angles.
These counterforts occur at intervals of
26 feet and 13 feet alternately, and pro-
ject 6 feet wide at the base, on each side
of the pier, and run out to nothing at
the top, or springing of the arches."
" The versed sine or rise of the arches is
4 ft. 3 in., or rather more than one-fifth
of the span. Each arch is provided
with two openings in the centre, com-
municating with a line of. 12-inch earth-
enware tubular pipe, which passes
through the spandrils and communicates
with perforated iron tops in the division
wall between the two parts of the reser-
voir. By this contrivance the space
above the water in the covered reser-
voirs is effectually ventilated. The sup-
ply pipe from Thames Ditton is 30 in. in
diameter and comes into each part of
the reservoir at the level of top-water,
which is a few inches below the spring-
ing of the arches. At this level a waste
weir, or overflow, is fixed to prevent the
reservoir being filled too full. The exit
-mains to London consist of two 24-inch
pipes, and they pass from the bottom of
the reservoir, which has an inclination
in one direction of 1 in 20, and a fall
across of six inches." ( Hughes on
"Waterworks:" Weale's Series.)
Now a great reason for the existence
of these service reservoirs is, that the
hourly demand during the day varies
very much from the mean. It is some-
times so much as three times the mean
demand, during certain hours, so that by
this means it is not necessary for the
mains to be made inordinately large.
But otherwise the mains would have to
be made large enough to give the great-
est demand, instead of being only suffi-
cient for the mean demand. And this is
the case if the reservoir is only large
enough to contain half the daily demand.
In that case the distributing pipes need
only to be calculated to give the greatest
hourly demand. These you will recol-
lect are under ground tanks. Elevated
tanks are sometimes made of cast iron,
or wrought iron plates bolted together,
and tied by wrought iron rods at the bot-
tom, to one another. The supply, exit,
and overflow pipes ought to be together
in a corner of the reservoir, in a small
separate compartment. This separate
compartment is connected with the main
reservoir by a valve, so that the main
reservoir can be cleaned out and the
supply go on independently of it. Tims
you can shut out the supply, stop pump-
ing, open a valve, and let out all the
water from the large reservoir by the
supply pipe to the town. Then you can
close the valve and let the supply go on
through this little separate reservoir,
while the other is being mended or
cleaned out.
The overflow pipe, or waste pipe, or
whatever you like to call it, ought to
open into an open channel, and not be
connected, as is very frequently the case,
with the nearest drain or sewer. It
ought to open above ground, because as
the reservoir is covered, if it does not do
so, the foul air from the drain will come
up that waste pipe, and be dissolved by
the water in the cistern, and so you will
render the water that you have taken so
much trouble to get pure, you will ren-
der it impure, and that is what is con-
tinually done in all towns, and in houses,
as I shall tell you presently when speak-
ing of sewerage.
For distributing basins or tanks, Ran-
kine says, that " the most efficient pro-
tection against heat and frost is that
given by a vaulted roof of masonry, or
brick, covered with asphaltic-concrete, to
exclude surface water, and with two or
three feet of soil, and a layer of turf."
Mr. Rawlinson says, that " brick and
masonry tanks, if arched, may be cover-
ed in with sand, or fine earth, to the
depth of 18 inches, which will preserve
.the water cool."
Up to the present time we have been
describing works connected with im-
pounding reservoirs ; now, with regard
to river works. With river works you
still more certainly require settling res-
ervoirs into which water may either flow
directly through culverts from the river,
as it does at Chelsea, or into which it
may be pumped. When the water flows
in from culverts, you require almost in-
variably to have filter beds, which we
shall describe a little further on. Some-
times for river works it is necessary to
construct a weir right across the river,
in -order to keep the water as near as
may be at constant level. The engine
power employed ought to be consider-
ably greater than that which is actually
wanted, one-third greater at any rate,
and of course there ought always to be
246
VAN NOSTEAND'S ENGINEERING MAGAZINE.
a reserve engine. At the Chelsea works,
to which I have before referred, the de-
positing reservoirs are made in London
clay, and the bottom and sides are mere-
ly lined with cement placed upon this
clay. From this the water passes direct
to the filter beds.
"With regard to those cases in which
the water is taken from rivers, there are
certain things I want to tell yon. I
want to tell you something about the
purification of river water. We know
that into rivers, especially in thickly
populated countries, an enormous
amount of refuse matter of all sorts is
thrown, and it is necessary to know
whether this refuse matter is destroyed
in its passage along the rivers, that is to
say, whether the water, after running a
certain distance, becomes sufficiently pure
to be used for drinking. And now I
must quote to you from a book from
which I shall have occasion to quote a
great many times during the course of
the remaining lectures, a book entitled
"A Digest of Facts relating to the
Treatment and Utilization of Sewage."
" The evidence collected on this head
by the Royal Commission on Water
Supply was very various. Dr. Frank-
land says :
' There is no process practicable on a
large scale by which that noxious mate-
rial (sewage matter) can be removed
from water once so contaminated, and
therefore I am of opinion that water
which has been once contaminated by
sewage or manure matter is henceforth
unsuitable for domestic use.' "
Now the results of experiments are
found to give the following facts : — In
the first place it appears that in rivers
that are well known to be polluted, and
the water of which has a temperature
not exceeding 64° Fahrenheit, a flow of
between eleven and thirteen miles " pro-
duces but little effect upon the organic
matter dissolved in the water." To re-
move all uncertainty from the "varia-
bility of the composition of the river
waters at different times of the day," ex-
periments were made by mxing filtered
London sewage with water; "it was
then well agitated and freely exposed to
the air and light every day, by being
syphoned in a slender stream from one
vessel to another, falling each time
through three feet of air." The mixture
which originally contained, in 100,000
parts .267 of organic carbon and .081 of
organic nitrogen was found to contain,
after 96 hours, .250 of organic carbon
and .058 of organic nitrogen ; and after
192 hours ; .2 of organic carbon and
.054 of organic nitrogen. The tempera-
ture of the air during this experiment
was about 20 deg. cent. (6S° Fahrenheit).
"These results indicate approximately
the effect which would be produced by
the flow of a stream containing 10 per
cent, of sewage for 96 and 192 miles
respectively, at the rate of one mile per
hour." They show then, that at the
above temperature, during a flow of 96
miles, at the rate of one mile an hour,
the amount of organic carbon was re-
duced 6.4 per cent., that of organic
nitrogen 28.4 per cent.; while during the
flow of 192 miles, at the same rate,
the amounts of these two substances
were only reduced 25.1 and 83.3 per cent,
respectively. It is shown that the oxy-
dation of this organic matter is chiefly
affected by the amount of atmospheric-
oxygen dissolved in the water, " such
dissolved oxygen being well known to
be chemically much more active than the
gaseous oxygen of the air."
It was found, however, that the action
of this dissolved oxygen was not really
anything like so quick or so perfect as
generally supposed, and that 62 per cent,
of the sewage was the maximum quan-
tity that would be oxydized during 168
hours, even supposing that the oxydation
took place during the whole time at the
maximum rate observed, which was cer-
tainly not the case.
" It is thus evident, that so far from
sewage' mixed with 20 times its volume
of water being oxydized during a flow
of 10 or 12 miles, scarcely two-thirds of
it would be so destroyed in a flow of 168
miles at the rate of one mile per hour, or
after the lapse of a week
Thus, whether we examine the organic
pollution of a river at different points of
its flow, or the rate of disappearance of
the organic matter of sewage when the
latter is mixed with fresh water and
violently agitated in contact with air, or
finally the rate at which dissolved oxygen
disappears in water polluted with 5 per
cent, of sewage, we are led in each case
to the inevitable conclusion that the
oxydation of the organic matter in sew-
WATEE SUPPLY AND DRAINAGE.
247
age proceeds with extreme slowness,
even when the sewage is mixed with a
large volume of unpolluted water, and
that it is impossible to say how far such
water must flow before the sewage mat-
ter becomes thoroughly oxydized. It
will be safe to infer, however, from the
above results, that there is no river in
the United Kingdom long enough to ef-
fect the destruction of sewage by oxy-
dation.
Now there were several scientific men
who gave evidence of another sort, and
who declared that practically speaking
water was sufficiently pure after even .a
short flow. The answer to that state-
ment is found if we just go into a few
of the public health facts. Here is one.
This is gathered from Mr. Simon's re-
port on the cholera epidemics of London
in 1848-49 and 1853-54. "When the
Lambeth Company took its water from
the Thames near Hungerford Bridge,
the peojde who drank that water died at
the rate of 12.5 per thousand. When
the source of supply was moved to the
Thames at Thames Ditton, the mortality
was only 3.7 per thousand, while at the
same time, and in the same districts, the
mortality among the people who were
supplied with water by the Southwark
Conrpany from the Thames at Battersea
was at the rate of 13 per thousand."
I could give you any number of facts
of that sort to show you that water that
has been polluted is dangerous to drink.
I may just mention to you the opinion
which Sir Benjamin Broclie, the late Pro-
fessor of Chemistry at Oxford, has
given ; he said in his evidence before
the Rivers' Pollution Commissioners : —
"I believe that an infinitesimaily small
quantity of decayed matter is able to
produce an injurious effect upon health.
Therefore if a large proportion of or-
ganic matter was removed by the pro-
cess of oxydation the quantity left
might be quite sufficient to be injurious
to health. With regard to the oxyda-
tion we know that to destroy organic,
matter the most powerful oxydizing
agents are required : we must boil it
with nitric acid and chloric acid, and the
most perfect chemical agents. To think
to get rid of organic matter by exposure
to the air for a short time, is absurd."
I give you those statements in order
to bring you to the conclusion to which
I wish you to come, namely, that we
should not take water for the supply of
villages and towns, from a river that has
been contaminated at all, if it can pos-
sibly be helped ; that it has never been
proved that such water gets really pure
again ; and that at certain times there-
fore very considerable danger may arise
from drinking such water ; in fact as
Mr. Simon said when examined before
the. Royal Commission on water supply
" it ought to be made an absolute condi-
tion for a public water supply that it
should be uncontaminable by drainage."
The water when taken from the river,
or even if it is taken from the gentle
slopes of cultivated lands, and also in
some other instances, requires to be fil-
tered as well as allowed to settle ; de-
position is not sufficient of itself. It is
important, also, to keep out inferior
waters, that is when there are several
sources ; and with this condition, you
may prevent the necessity of the water
all requiring to be filtered.
Mr. Parker says : — " At last it may be
interesting to know what Frontinus did,
or rather, what he says with becoming
modesty, his patron, the Emperor Xerva,
accomplished on this score : ' But the
water of the Anio ISTovus often spoilt the
rest, for since it was the highest as to
level, and held the first rank as to abund-
ance, it was most often made use of to
help the others when they failed. The
stupidity, however, of the Aquarii was
such that they had introduced this
water into the channels of several others
where there was no need, and spoilt
water which was flowing in abundance
without it. This was the case especially
as regards the Claudian, which came all
the way for many miles in its own chan-
nel perfectly pure, but when it reached
Rome and was mixed with the Anio it
lost all its purity. And thus it happen-
ed that many were not in fact helped at
all by the addition of the extra water,
through the want of care on the part of
those who distributed it. For instance,
we found even the Marcian, the most
pleasant to drink on account of its
brightness and freshness, in use hi the
baths, and by the cloth-fullers, and ac-
cording to all accounts employed for the
most base services. It pleased, there-
fore, the Emperor to have all these sepa-
rated, and for each to be so arranged
248
TAN NOSTRAND'S ENGINEERING MAGAZINE.
that first of all the Marcian should be
assigned to its own use, so that the Anio
Vetus, which from various reasons was
found to be less wholesome, as well as
being at a low level, should be employed
for the watering of the gardens in the
suburbs, and in the city itself, for viler
purposes.' "
So you see they had, even then, found
out that one water was more wholesome
than another, and when they had got
supplies from two or three sources they
knew it was better to keep them sepa-
rate, and so use the best one for drink-
ing purposes and the inferior ones for
other purposes.
Now when water containing substances
in suspension is passed through a medium
provided with fine pores, it is, of course,
at least the purer by virtue of the re-
moval of all such matters as are unable
to pass through the pores. If that were
all that filtration accomplished, it would
be only a fine straining process. But
that is not all. If you take a large
quantity of porous material, for instance,
a large mass of sand, or gravel, or espe-
cially charcoal, — almost any porous ma-
terial,— and pass water through it, water
containing certain substances in solution,
and certain substances in suspension,
those in suspension will remain unless
they are fine enough to pass through the
pores of the material. But all these
porous substances contain an immense
amount of air between their pores, and
the water by being passed through them
is divided into an infinite number of ex-
ceedingly small rivulets, exceedingly
small streams, and so the substances in
solution in the water are brought into
the closest possible contact with the
oxygen of the air between the pores of
the filtering material, and so when you
have passed the water through a filter,
a chemical action takes place, and not
merely a mechanical action. You have
a mechanical action first, and then you
have also a chemical action. That chemi-
cal action consists in the oxydation of
the substances held in solution in the
water — that is, such substances as are
capable of oxydation, and these are the
ammonia and the putrescible organic
matters which are so dangerous when
left in drinking waters.
One of the best filtering substances,
that is, one which alters the substances
contained in water most in its passage
through it, is animal charcoal, and you
will find in the 26th and 27th Vols, of
the Proceedings of the Institution of
Civil Engineers, a most important and
interesting discussion on this property of
animal charcoal, and other substances —
sand, and so on — upon the power of
these materials to cause the oxydation
of substances in water. I should tell
you that the paper itself to which I re-
fer in that 26th vol. is not worth read-
ing, but the discussion afterwards is very
well worth careful study. The paper is
worthless, because it came to an entirely
erroneous conclusion on account of the
experiments being performed by a pro-
cess which is practically worthless.
Here I must give you an example.
Dr. Frankland tells us that he filtered
New River water through animal char-
coal ; that before filtration it contained
in solution about 1 8 grains in a gallon of
solid matters, that after filtration it con-
tained 11.6. Of course you are pre-
pared for a less amount of impurity after
filtration. Now the organic and other
volatile matters contained in the water
before filtration amounted to .37 of a
grain in a gallon, and after filtration the
amount was 1 5 ; that is to say that more
than one half of these matters were re-
moved by filtration through animal char-
coal. After a month this charcoal re-
moved still more organic matter, and
some mineral matters as well, and even
a few months afterwards one half of the
organic and volatile matters only re-
mained after filtration. These experi-
ments show a very important thing,
which is perfectly true of a sand filter
as it is of an animal charcoal filter, and
that is, it is not by storing up these mat-
ters that a filter works, or else it would
be of no use whatever to make a filter.
You would have it choked up in a very
short time, and it would continually have
to be renewed, whether made of sand, of
gravel, of charcoal, or what not. It is
by oxydizing the substances that the
advantage is obtained, and the results of
oxydation you can find in the water
afterwards, and these results of the oxy-
dation are nitrates and nitrites, and car-
bonates. Of course these are hannless
matters, and that is the important action
which a filter has. Dr. Frankland stated
that he had passed the water supplied to
WATER SUPPLY AND DRAINAGE.
249
London by the Grand Junction Company
through a thickness of three feet of ani-
mal charcoal, at the rate of 41,000 gal-
lons per square foot per day of twenty-
four hours, under a head of water of
thirty feet, the charcoal being in granules
like coarse. sand, and that at that rate —
,a tremendous rate — more than one half
of the organic matter was removed.
He thought from these experiments on
animal charcoal that persons who had to
supply water to towns ought to use it, as
at any rate one of the media in the filter
beds. I must not pass from charcoal
without mentioning that vegetable char-
coal is agreed on nearly all hands to be
almost entirely useless for purposes of
filtration. In the first place it contains
enormous amounts of salts which are
soluble in water, so that the water be-
comes very much harder in passing
through it than before, and then it does
not purify water in the way that animal
charcoal does.
Well, now some of the effects of sand
filters, as employed by the Water Com-
panies, Wanklyn points out. He says
that the Thames water at Hampton con-
tains fifteen parts of albuminoid am-
monia, or ammonia derivable from or-
ganic matter, in one hundred millions,
that is to say .15 in 100,000, which is the
way we have generally reckoned it, and
that after filtration by the company it
only contains 5 or 6 ; so that you see
water is capable of being purified — that
is, the matters in solution are capable of
being altered in drinking water on an
immense scale.
. Now what sort of things are these
filter beds, as they are made, because
laboratory experiments are all very well,
but you have practically, to do it on a
large scale. Mr. Hawkesley has made
some large waterworks, as you are most
of you probably aware, at Leicester, and
there, there is a reservoir of forty acres
in extent. There are also four filter
beds, each ninety-nine feet long, and
sixty-six feet wide, and eight feet eight
inches deep from the ground. The water
comes in separate channels to these filter
beds, and it is passed downwards through
the following filtering materials : — Two
feet six inches of sand, and then two
feet six inches of layers of gravel of
various sizes (from the size of beans up
to eggs) to the drains below and thence
by pipes into an octagonal pure water
tank. This tank, eight feet eight inches
deep, holds seven feet eight Laches of
water, and is sixty-six feet from side to
side. That is the general plan.
The supply comes to the filter beds
from the reservoir at various points ; it
passes through two feet six inches of
coarse sand — for, it must be observed,
fine sand will not do, as it gets choked
up by the suspended matters in the
water — and then through two feet six
inches of gravel. The filtering beds
have sloping sides and are made of sand,
fine gravel, coarse gravel, then very
coarse gravel, with a drain at the bot-
tom. The filtered water is delivered
into an upright pipe in the tank, which
comes within two feet of the top, so
that the pressure of the water on the
beds from above can never be greater
than that due to a height of two feet.
It is essential that the pressure on the
surface of the beds should not be too
great.
Well now from these filters six hund-
red or seven hundred gallons per day
per square yard flow, and the proper
rate of vertical descent for the water, as
it is generally considered, is six inches
per hour, not more, or sevent-five gal-
lons per square foot in twenty-four
hours, and that you see is about the rate
at which it passes through these last
named works ; now the effect at this
particular place is that the water is clari-
fied, and a considerable proportion of
the organic matters in solution are re-
moved from it. The sand of the surface
of the filter beds requires scraping from
time to time and also renewing.
At the Gorbals Filtration Works near
Glasgow, the filtering materials are
placed in vertical compartments with
passages between them, in each of which
the water rises to- nearly its original
level and then flows over into the next
compartment and down through the
filtering material in it. There are two
other plans I must mention, at Black-
burn, for instance, there is no filtration.
There they have a service reservoir, and
they take the water out of it from the
top by a sort of process of decantation.
They let it settle, and then take only the
water from the top. Another plan is in
practice at St. Petersburg. There the
water is made to fall down a series of
250
VAX XOSTKAXD S ENGINEERING- MAGAZINE.
steps, and then through wire gauze, and
lastly through sand filters, and by these
means the water which is generally very
impure is rendered tolerably pure and a
considerable amount of putreseible or-
ganic matters are collected from this
wire gauze.
Now we have to consider briefly the
ways in which water may be distributed
in towns. In the first place, as to the
mains: their size must be calculated ac-
cording to the supply required.
Mains are often made in towns on
both sides of the streets in order that
the supply may not be entirely cut off
dining repairs. There must be means
provided by which the water may be
stopped in a main in order that it may
be repaired. The bends and junctions
shoidd always be curved. There should
be no junctions made at right angles,
and there should be no angular junctions
if it can be helped. Mains should be
made of cast iron. They ' should be
greater than 3 inches in diameter. The
best service pipes for houses are § in., or
1 inch wrought iron service pipes that
screw together. They are better than
lead, and they are likewise cheaper than
lead. Wrought iron pipes are better
than lead for this reason, that certain
kinds of water act upon lead. Soft
water is apt to act upon lead. Fortu-
nately, hard waters, containing a con-
siderable amount of carbonic acid, act
very little on leaden pipes, and so it is
the practice very frequently to have
leaden pipes and cisterns made of lead,
and practically very little harm results.
If you refer to the 25th Yol. of the
" Proceedings of the Institution of Civil
Engineers," you will find a discussion on
water supply, and there you will see
that Mr. Bateman gave it as his opinion
that even soft water acted very little
indeed on leaden pipes, after a time.
It acts on them at first, but the leaden
pipe or cistern soon gets covered inside
with an insoluble coat of subcarbonate
of lead, and the result is that afterwards
the water acts very little on it. The
water of Loch Katrine, which is supplied
to Glasgow, acts very little on the lead-
en pipes and cisterns used. However,
there is no reason for having lead if dan-
ger be apprehended as likely to result;
wrought iron will do just as well and is
cheaper.
A town may be supplied in one of
two ways. These two ways are known
as the Constant and Intermittent sys-
tems. First, there is the Constant sys-
tem, in which, of course, the mains are
always full and the water is brought
into the houses by pipes from the mains,
no cisterns being needed, as the water is
always in the pipes, and you have only
to turn a tap in order to get it. Second-
ly, there is the Intermittent system, in
which the water is only supplied -for a
short time during the day, and in this
Intermittent system it is therefore neces-
sary to have cisterns in the houses. Now
as to the relative advantages and disad-
vantages. Professor Eankine says :
" The system called that of Constant ser-
vice according to which all distributing
pipes are kept charged with water at all
times, is the best, not only for the con-
venience of the inhabitants, but also for
the durability of the pipes and for the
purity of the water ; for pipes when
alternately wet and dry tend to rust, and
when emptied of water they are liable
to collect rust, dust, coal gas and the
effluvia of neighboring sewers, which
are absorbed by the water on its re-ad-
mission. In order, however, that the
system of Constant service may be car-
ried out with efficiency and economy, it
is necessary that the diameters of the
pipes should be carefully adapted to
their discharge and to the elevation of
the district which they are to supply,
and that the town should be sufficiently
provided with town reservoirs. When
these conditions are not fulfilled, it may
be indispensable to practise the system
of Intermittent service, especially as re-
gards elevated districts, that is to say,
to supply certain districts in succession
during certain hours of the day." You
see, therefore, that Professor Rankine
emphatically condemns the system of
Intermittent service as compared with
that of Constant service.
Now the great objection to the system
of Intermittent service is the necessity
' of having cisterns, whatever they are
! made of. Water becomes impure in cis-
! terns, dust collects in them, and the cis-
i terns require frequently to be cleansed.
J If this is not done the water may even
become dangerous to drink. Where cis-
terns are necessary, slate cisterns are
[ the best. They require to be made with
WATER SUPPLY AND DRAINAGE.
251
good cement, or they are apt to leak,
and then you are liable to get red lead
or something of that sort used to fill up
the joints, and so you get the water
tainted. Iron rusts, and for that reason
cast-iron mains require to be varnished
inside and out. Zinc has been used for
cisterns and also for pipes, but zinc often
contains lead, and cases have been known
of lead-poisoning having resulted from
the use of zinc pipes or cisterns. There
have been plenty of ways proposed for
coating lead pipes so that the water may
not act upon them. Several of them are
absolutely objectionable ; one of the
methods, for instance, was the use of a
varnish containing arsenic ; and even
other varnishes which do not seem to be
objectionable, are not now practically
used.
If you look in Vols. 12 and 25 of the
Proceedings of the Institution of Civil
Engineers, you will see a great many
arguments for and against both the
" Constant " and " Intermittent " sys-
tems, and one argument against the
" Intermittent " system is always that
the amount of waste is enormous. It is
stated as you will there find, that at that
time the amount of water wasted in Lon-
don was something like half the supply.
You find it alleged that there is great
waste also on the Constant system, be-
cause, it is said, the mains are always
full and the taps are apt to be left
running. But this may be provided
against by having the taps placed inside
the houses, and then you will be quite
sure there is not much waste. Then, the
waste that has been observed with the
Constant system has been mostly caused
where .the Intermittent system has been
changed for the Constant system, and in
that case you do sustain a loss of water;
a loss on account chiefly of faulty pipes,
and leaky fittings, for such as may do
very well under the Intermittent system
are not good enough to be employed for
the Constant system. In Liverpool, at a
particular date, there were used 33,000,-
000 gallons of water a week, in the sup-
ply of which only 1,000,000 gallons
were supplied on the Constant service,
and the whole of the remaining 32,000,-
000 gallons were on the Intermittent ser-
vice. For some weeks, as an experi-
ment, three-sevenths of the town were
put on the Constant service, and then
the amount of water used rose from
33,000,000 to 41,000,000 gallons per
week. But where there has originally
been sufficient attention to the fittings.
and where they are strong enough it is
otherwise. For instance, in the case of
Wolverhampton, at the same period, it
is stated that in that town there was a
saving effected by changing from the
Intermittent to the Constant system, a
saving of no less than 20 gallons per
head per day. (Vol. xii., p. 503.)
A disadvantage of the Constant sys-
tem is that the water supply sometimes
runs short in the higher parts of the
town, while in the lower parts there is a
sufficient supply ; so that cisterns would
sometimes need to be provided, even
under the Constant system, in these high-
er parts of the town.
As a summary : with the Constant
system the waste of water is certainly
less than with the other if the fittings
are properly attended to, and if the fit-
tings, jfipes, &c, have been originally
arranged for the Constant system. The
water in the case of the Constant ser-
vice is purer and fresher, and at a lower
temperature in summer, and less subject
to frost in winter. The water is purer
because it escapes the impurities which I
have already pointed out, as collecting
in pipes, and it also escapes those im-
purities which the water gets by being
stored in cisterns.
The inconvenience from interruption
to the supply during repairs is never
actually experienced, as the interruption
need only be for a few hours. On the
other hand, the interruptions and the
waste caused by neglect of turncocks, by
the limitation of the quantity of water,
by leaky taps and cisterns, and in other
ways — these inconveniences are absent.
Then the leakage from pipes is less. In
the Constant service the pipes are made
stronger, and practically there is niueh
less bursting. Mr. Hawkesley states
that the difference between the systems
is a question of pipes and fittings, and
that when the supply is well managed
the waste under the Constant system is
less.
Then the water supply should always
be to the top of the house, and if pos-
sible, to each story of the house. If cis-
terns are necessary those used for drink-
ing water should always be separate from
252
TAX NOSTRAND S ENGINEERING MAGAZINE.
any other cistern in the house, If, for
instance, there is a cistern for the water
closet, it should he entirely separate from
tbe cistern used for the storage of drink-
ing water ; there should be two separate
cisterns. Then a chief point to attend
to with regard to the drinking water
system is that it should he covered.
Secondly — That it should he easily ac-
cessible, so as to be readily cleaned out :
and thirdly — and this a most important
point — that the waste pipe from it should
empty out into the open air either over
the surface of the yard or over a roof
or into a rain water pipe, which itself
does not go down into a drain. The
waste pipe should on no consideration be
connected with any water closet appa-
ratus or with drains. This is almost in-
variably done, and that is why I insist
so much on the importance of this
point.
I may tell you that one of the most fre-
quent causes of typhoid fever in London
at this moment — of this I have not the
slightest doubt — is that the waste pipes
from the drinking water cisterns are con-
nected with some part of the sewerage
apparatus, and very often directly with
the sewers. The house drain, more fre-
quently than not, being unv^ntilated, the
waste pipe of the drinking water cistern,
becomes the ventilator of the house
drain, and the foul air of the house drain
goes up into the space between the sur-
face of the water and the lid of the cis-
tern and is absorbed,, and the result, in
many cases, as I have frequently observ-
ed, has been a severe attack of diarrhoea
through the whole household, or else of
typhoid fever, and I have no doubt in
some cases of cholera also.
The overflow pipes from other cisterns
we need not be so particular about, be-
cause we do not recmire to drink the
water ; but it is just as well that they
should empty in a similar way if pos-
sible. If not, they may be made to end
in what is called the D trap of the water
closet. I shall explain that, however,
more fully further on.
Now we have brought the water into
the house — either into the cisterns, or it
may be, merely into the pipes, which
are kept constantly full, and which have
taps at various levels inside the house.
When inside the house, it may be puri-
fied still further, if necessary, by house-
hold charcoal filters, or by boiling and
then being left to stand in stone vessels.
That is an excellent plan, and I must tell
you here, that impure water may be puri-
fied to a very considerable extent by
making an infusion in it : for instance,
an infusion of tea. This is very import-
ant for you to know when you may have
to drink water in marshy countries. A
great deal of mischief is sometimes
done by drinking water in marshy coun-
tries, and this mischief may be prevented
by merely boiling it. That is a very
good thing, but still it is better, on the
whole, to make a weak infusion of some-
thing like tea, in it, and that is the sys-
tem which has been practised for a thous-
and years in China.
MARITIME ATTACK BY TORPEDOES.
From "The Engineer."
Nearly at the close of the Crimean
War, just twenty years ago, the first at-
tempt at ironclad ships of war appeared
before Kertch, in those floating iron
boxes the Meteor and Thunder, built like
the corresponding floating batteries of
our allies, from designs suggested by the
Emperor of the French, which latter were
carried out under his naval constructors.
These proved themselves invulnerable to
32 lb. round shot, at very short ranges ;
and there was not wanting on our parts
some self-congratulation that our great
iron-making country must derive from
the discovery a new lease of our mari-
time supremacy. About the same time
the first real achievements in the way of
perfecting a system of heavy rifled artil-
lery began to appear, by the adoption of
ringed structure for guns in wrought
iron or steel, and with these the predic-
tion of Robins, that the nation that first
produced an effective system of rifled
fire-arms and artillery would — on land,
at least, and for a time — out-distance all
competitors in warfare, seemed about to
MAEITIME ATTACK BY TORPEDOES.
253
be realized. It has been realized, to a
vast extent, upon" land, and, together
with the railway system, has perma-
nently changed the former methods,
tactical and strategic, of European war-
fare.
The idea of stopping a cannon shot
by an iron plate probably never entered
the sagacious brain of Robins — who
lived in the pre-iron age ; nor could he
have had any conception of the rapid
and powerful progress of invention and
mechanical power which characterize our
epoch. From 1854 to the present hour
the unforeseen contest of gun against
plate has been uninterrupted ; though
with little more recondite scientific base
for the contest than the obvious fact
that a thicker plate could still be pierced
by a bigger gun than before ; and mil-
lions have been expended, and to a large
extent wasted, in simply repeating upon
a larger and larger scale this almost self-
evident truth. From time to time scien-
tific artillerists, engineers and naval con-
structors, have speculated upon whether
the final victory would rest with the pon-
derous armor-clad, or the enormous ar-
tillery it was proposed to carry ; and,
viewed from a scientific point alone,
those were most nearly right who de-
clared that the gun must be the final
victor, by its almost limitless power of
penetration or dislocation — the thickness
of possible armor-plating being limited
by the size of the ship to carry it not sur-
passing that which should be manageable
in narrow waters, and in the perils of sea
and weather. The stages at which the
duel of plate and gun have arrived dur-
ing the last few years have brought, in
a more or less distinct form, before the
minds of men regarding the subject with
a larger view than that afforded by sci-
ence only, that the contest at last, if car-
ried on on previous principles, must
draw near its close, and eventually be
decided, not, perhaps, in favor of either
plate or gun, but by the correlative con-
ditions and financial or economic eventu-
alities which the enormous increase in
magnitude of both must give rise to.
The means of attack and of defence
as they have been enlarged have inevit-
ably led to our being compelled to put
" too many eggs into one basket." We
have come on the one side to armor of
2 feet thick, and costing probably for
material alone in place £600 the square
fathom, to say nothing of the cost of
the ship to carry it, so that the destruc-
tion of a single iron-clad, carrying only
a few ponderous guns, would involve a
national loss in war material exceeding
the value of many a naval squadron
deemed powerful in Nelson's day. On
the other hand we have arrived through
the gradual stages of twelve, eighteen,
twenty-five and thirty-five ton guns, at
length at those of eighty tons, the first
of which is now in progress at Woolwich.
The actual outlay for the production of
this first enormous gun, including new
forges and forty-ton hammer, steam and
hydraulic cranes, special furnaces, coil
rolling and bending machinery, gigantic
tongs of thirty tons weight, and a mul-
titude of minor paraphernalia, will proba-
bly be little short of £100,000. If we as-
sume that the gun itself shall ultimately
prove a success — and in the hands of
Colonel Campbell and Mr. Fraser we
see no great reason to doubt this — then
it would be unfair to charge the whole
of this to the first gun, though nobody
can predict what additional expenses in
the way of plant the experience to be
obtained hereafter from the first gun
may suggest, or necessitate. The esti-
mated cost, however, for wages and ma-
terial alone for the production, as stated
on authority, of this first gun amounts
to £6,500; and bearing in mind the mar-
gin which experience proves always ex-
ists between estimated and actual costs
in all new and arduous engineering tm-
dertakings, we may . safely assign f roni
£10,000 to £12,000 as the cost of this
single gun, and that with the ship that
is to carry it, the gun-carriage, mechan-
ical means of training and loading, and
the many other paraphernalia that such
a piece of artillery will entail before it
is ready to be discharged against an
enemy, the entire apparatus will stand
in our national ledger at from £300,000
to perhaps half a million. Yet the very
idea inseparable from these gigantic con-
ceptions is that the chance of a single
successful shot from either the attacking
or attacked ship must in all probability
disable or send her opponent to the bot-
tom. Such is the swift catastrophe that
seems inevitably attendant upon any real
conflict at sea between the warships of
our day. While we are at peace we can
254
YAIST NOSTEAND'S ENGHSTEEEING MAGAZINE.
look complacently at the enormous money
stake thus set afloat in every iron-clad.
We are amused by the newspaper ac-
counts of the wonderful doings of a De-
vastation or some other terrible monster
which, after a time, passes into oblivion,
and as ten to fifteen millions must be an-
nually spent upon the navy, we don't
dwell much on the burden of these
" fighting machines." But were the real
blast of war to blow in our ears, and
with worthy opponents such as may be
■discerned in the not distant future, the
loss of ten or twenty of these costly
monsters would simultaneously, or with-
in a few months, command the attention
of the nation in a very different way.
No nation, not even one with the creative
power and wealth of England, is rich
enough to carry on a great war for any
length of time upon a system which plays
with half -million stakes upon the chances
of a single cannon shot, anc] where the
superiority won by courage, daring, and
seamanship of former days is so much
neutralized by mere mechanism, as is
now the case, and must continue to be,
-while we continue the race of gun against
plate. In the mean time it is one of the
curious features of the case that science
and invention have been hard at work
upon methods of attack which, if suc-
cessful, as some of them at least seem
likely to be, must render absolutely
nugatory all this ponderous armor as a
means of defence and tremendous artil-
lery for that of naval attack. With all
the invulnerability of her sides, the bot-
tom of the iron-clad is as defenceless
against underwater explosion as is the
belly of the poor crab against the tear-
ing bill of the octopus. As a means of
maritime defence the torpedo system has
already proved itself powerful. The
skilful barriers of moored torpedoes, by
which Austria barred the entrance to
Venice, were such as even British ships
and crews would scarcely have dared to
face, so certain and inevitable under al-
most all circumstances were these unseen
means of destruction. At Pola, also,
and in the American civil war, this
means of defence proved corresponding-
ly effective, but as a means of maritime
■attack the torpedo stands in a very dif-
ferent category. If we can only bring
the explosive instrument into contact
with the enemy's ship the result is pretty
certain, but therein lies the difficulty ;
against the defensive torpedo, an enemy's
ship or fleet must either keep aloof or
run all the risks of a perhaps triple line
of formidable and undiscoverable dan-
gers ; whilst as a means of attack there
is added to the difficulties of directing a
torpedo at all in any designed under-
water transit, even against a fixed object,
all those dodges and devices that vigil-
ance and seamanship can suggest to en-
able the intended victim to evade the
dreaded contact. We may here in pass-
ing direct the reader's attention to the
critical and descriptive accounts to be
found in our columns for the years 186*7—
68 of what had been achieved up to that
period in the employment of torpedoes,
both for defence and attack. The idea of
an attacking torpedo is far from being a
modern one. The "fire-ship" of Guian-
elli, the Italian engineer in the sixteenth
century, of the city of Antwerp, was in
reality a torpedo, which floated down
with the tide and laid broadside on
against the immense wooden bridge
across the Scheldt, by which the Span-
iards, under Parma, were steadily ap-
proaching the besieged city, was com-
pletely successful. Bushnell, an Ameri-
can engineer, very nearly succeeded in
destroying a British frigate moored in
American waters, by a torpedo brought
to the ship and attached by the operator
from his submarine boat, the torpedo
being provided with a time lock.
About 1840, the well-known Captain
Warner destroyed off Brighton a mer-
chant ship placed at his disposal by
what he called his invisible shell, which
was in reality a torpedo drawn by a cord
under the hull of the ship, and fired by
the contact ; but up to the advent of
iron war shipping after the Crimean War
little farther attention was given to this
method of naval attack, the old system
of cannonade, with the modern addition
of firing live shells, which proved so tre-
mendously destructive to the Turkish
fleet at Sinope, proving more than suffi-
cient for the destruction of any timber
ship. Not long after the Crimean war
a project was laid before our Admiralty
for an attacking torpedo, consisting of a
large shell suspended from the long bow-
sprit of the attacking ship, and so
arranged that it could instantaneously
be let go, and swing like a pendulum
MARITIME ATTACK BY TORPEDOES.
255
against the quarter or side of an enemy's
ship, on contact with which it exploded.
A complete description of this early pro-
ject exists in the archives of the Admi-
ralty, and we shall probably be in a
position at a future time to give its de-
tails and the name of the proposer.
Several years afterwards very nearly the
same idea was proposed to his own
Government by the Russian Admiral
Popoff, and is understood to have been
adopted into that service. In this case,
the pendulum shell was suspended from
a derrick projecting to a considerable
distance from the broad side of the ship,
an arrangement in every respect inferior
to the previous one, because it exposes
the broadside of the attacking ship to
the stroke of its own torpedo, with dis-
tance only to diminish the shock, in place
of opposing to it her sharp bows, and
also because a ship, discovered by the
■enemy's telescopes with the extraordinary
appendage of a derrick projecting from
her side, must create suspicion and be
given a wide birth.
All such projects were at that period
coldly received, and generally met with
the request that they should remain in
the Admiralty archives, and not be pub-
licly mooted until a more convenient
season. Since that time, and especially
during the last ten years, a great deal of
attention has been directed, though in a
way so unobtrusive as to escape much
public notice, by our naval and military
authorities to experiments, upon the vari-
ous contrivances brought to its notice by
officers of either service, as well as by
outside inventors. Amongst these, both
in America and in England, were various
projects for firing torpedoes, either from
a large vessel like the Spuyten Duyvel,
provided with an underwater tunnel,
from out of which the torpedo was thrust,
or by a torpedo fixed at the end of a
boom or underwater bowsprit, carried by
some description of small craft, and fired
by contact, but neither of these projects
could be feasibly applicable, except un-
der very exceptional conditions, and thus
the great problem remained open of some
effective method of directing from a dis-
tance a torpedo which should come into
contact with the hull of an enemy's ship
and there explode. Among the more
noticeable of these have been Harvey's
torpedo, which floated forth from the
attacking vessel at a known depth from •
the surface, is sent down upon the ves-
sel to be attacked, whether by current
or by its contained power, direction
being given to it by its peculiar trap-
ezoidal horizontal section, and by means
of directing guy cords or wires. What-
ever favorable results may have been
stated to have been obtained with this
machine, it is obvious that the mean- of
direction must prove wholly ineffective
if the distance between the /mips be
great, and any transverse current or
wave action has to be encountered.
The means of propulsion contained with-
in the body of a torpedo is, like those
for its direction, a matter of much diffi-
culty. The relative density of the tor-
pedo must be unaltered during its transit,
for it must not alter its level beneath
the surface of the water. Two concen-
tric screw propellers, revolving in reverse
directions, and actuated from within by
compressed carbonic acid, or some other
elastic vapor or gas, or by coiled-up me-
tallic springs, or by electro-motive
power, generated within the torpedo or
in the attacking ship, and transmitted
through an insulated wire, as in Way's,
and one or more American inventions,
have been among the mose promising
methods of propulsion employed, but in
all these the rate of transit through the
water is not great, and the less that is,
the less certain becomes the aim that can
be taken at the ship to be struck.
Within the last year or two, experi-
ments have been conducted at Woolwich
upon a form of torpedo, the invention of
Mr. Whitehead, an English engineer, for
some time employed by the Austrians in
experimenting upon torpedoes at the
naval port of Pola, on the Adriatic. Mr.
Whitehead's torpedo, with self-contained
propulsive power, is stated to have been,
in the judgment of the Austrian authori-
ties, so successful as to have received a
reward of £15,000. His invention was
subsequently communicated by himself
to our Government, and its merits suffi-
ciently recognized — if we be rightly in-
formed— by a large payment made to the
inventor. It is also said to have been
purchased by the American as well as by
the French Government for large sums ;
so that Mr. Whitehead has already re-
ceived a very ample reward for his in-
vention. His torpedo consists of an
256
VAN NOSTRAND'S ENGINEERING MAGAZINE.
elongated metallic vessel, provided with
projecting flanges or fins intended for
securing its direction of motion only, the
explosive agent being contained at the
forward end, while the after end incloses
a cavity into which air is compressed
to a very high pressure (100 or more
atmospheres), which thus requires a ves-
sel of great thickness and strength.
Much secrecy has been observed with
respect to what is contained besides
within the torpedo. The compressed
air, however, is caused to act upon a
double or concentric pair of right and
left screw propellers by means of a little
pair of air-engines ; the torpedo is also
provided with a rudder, which may be
set to various angles so as to counteract
lateral drift way, and it is stated or sur-
mised that the obliquity of this rudder
may be automatically altered in the event
of the transverse current or other divel-
lent force altering during the transit.
This torpedo has been reported on by an
American experimental commission, ex-
cerpts from which report will be found
in The Engineer, vol. xxxvii:, page 141.
The enormous air pressures necessarily
employed in this torpedo for even very
moderate distances of transit form a
great objection to its use, and already
the experimental trials of it in this coun-
try have been attended with fatal results.
Notwithstanding which, the rate of pro-
pulsion attained up to a very recent
period does not appear to have reached
more than about ten miles an hour,
although, if the reports which have
reached us be quite reliable, a speed
largely exceeding this has been obtained
at Woolwich in trials made in the
Arsenal canal, in which a straight reach
of considerable length exists. The great-
est experimental distance of transit which
limits the distance between the attacking
and attacked ships does not as yet appear
to have exceeded about 600ft., although
the torpedo let loose in the water is
capable of making a transit of about
four-fifths of a mile, but no doubt with
great uncertainty as to direction and re-
duction in speed.
If a velocity, as said to have been at-
tained at Woolwich, approaching 30ft.
per second, or even one a good deal less
than that, has actually been attained,
the submarine torpedo promises to be-
come a really effective weapon of attack.
Most of the experiments hitherto made
with this class of torpedoes have been
conducted at distances not exceeding 300
yards between the attacking and attacked
ships, it being assumed that at that dis-
tance the attacking ship would be com-
paratively safe from the artillery of her
opponent, the accuracy of aim decreasing
rapidly with the distance through the
movements of both ships, the smallness
of the mark presented, and deviations in
flight. Now, at the above rate, 300
yards of water would be run through in
less than two minutes, and bearing in
mind that every deviating force upon the
torpedo due to wave or current action,
and every disturbing influence arising
from the movements of both ships, must
be produced in proportion as the velocity
of torpedo transit is greater, it would
seem probable that here at length a
reasonable chance is presented for strik-
ing the enemy's hull, and thus one prime
difficulty of torpedo attack be overcome,
though many others still remain to be
surmounted. We are enabled to state,
however, that in 1861-2, Mr. Charles
Lancaster presented to our War Depart-
ment designs and description for a tor-
pedo which, like Whitehead's, contained
its own means of propulsion. These
designs were received and acknowledged
with the request that they should be
allowed by the inventor to repose in the
archives of the War Department until
some future necessity might arise for the
employment of such a destructive mode
of warfare, and so the matter did rest
until a comparatively recent period,
when, having heard of Mr. Whitehead's
success, Mr. Lancaster called the atten-
tion of the authorities to his anticipation
of the invention in 1861-62, or twelve or
thirteen years since. From the nature
of Mr. Lancaster's propulsive agent, a
transit velocity equal at least to any-
thing said so far to have been attained
by Whitehead's and one that might be
made greatly to exceed that of the
latter, is physically possible, and would
be attended with no danger to the opera-
tors. The torpedo itself might be much
lighter, simpler, and less expensive both
in construction and use, and if the splen-
did reward of £10,000 has been paid to
Whitehead, it seems but hard lines that
Lancaster should not be rewarded for
his invention, which has been in the
THE MARINE ENGINE OF TO-DAY.
257
hands of Government for twelve or thir-
teen years, and which offers some posi-
tive advantages over Whitehead's inven-
tion. There are two vulnerable places in
every ironclad as yet constructed — the
bottom and the deck — and whether the
problem of attack by torpedo, and
whether by Lancastre or by Whiting, be
already solved, or on the way to solution,
the attack by the vulnerable deck, re-
mains an almost untouched subject for
the inventive skill of the naval artillerist.
A single very large shell lobbed in upon
the upper deck and there exploded,
would almost certainly put any ironclad
hors de combat.
It was proved at Woolwich Marshes
that a charge of only 10 lb. of powder
sent a 36in. shell, weighing above a ton,
a horizontal range of 360 yards, while
with 20 lb. charge the range was in-
creased to more than 900 yards, and with
such small charges such shells might be
fired from a mortar or howitzer weighing
far less than an 18-ton gun. Probably
spherical shells would not be the best for
remaining where lodged upon a deck un-
til the explosion took place, but the
whole subject presents an excellent field
for investigation, for the possibility of
lodging a large shell, whether spherical
or of some other form, upon an enemy's
deck at such very short ranges can
scarcely admit of debate, and if a ship
of war may venture to approach another
within 300 yards for the purpose of dis-
charging a somewhat uncertain under-
water torpedo, she may unquestionably
do the same for the purpose of landing
upon her opponent's deck a destructive
shell, even though the latter be still sub-
ject to the possibility of missing its
mark. Under circumstances otherwise
alike, the attacking ship thus employed
would have one element of safety which
is scarcely possible if the attack be made
by torpedo. The torpedo ship must ar-
rest her course and become stationary
before she can with any certainty launch
her weapon ; the mortar ship, on the
contrary, may keep on her way without
her motion deranging sensibly that of
the shell fired in the direction of her
bows during its very short flight.
THE MARINE ENGINE OF TO-DAY.
From " Naval Science."
The more rapid decay of the boiler
which has attended the comparatively
slight increase of the pressure of the
steam in the marine engine during the
past few years presents a problem to the
solution of which much attention is be-
ing paid, and probably, ere long, means
will be found to remedy an evil which
goes far to neutralize the gain in econo-
my of fuel due tothe use of high-press-
ure steam. The mechanical difficulties
to be met in the construction of a sec-
tional marine boiler for extreme pres-
sures appear already to have been, in a
great measure, overcome, and no doubt
perfectly trustworthy boilers of this
kind can be made which will generate
steam as efficiently as the boilers now in
use, but advances in the direction of
higher pressures must necessarily be
slow in the case of the more important
sea-going ships. Sufficient experience
has, however, been gained with steam of
from 60 to 80 lbs. pressure to enable
Vol. XIII.— No. 3—17
the boilers now ordinarily in use at sea
to be kept in fair order under the condi-
tions to which they are subject in the
majority of sea-going commercial ships,
and for some time to come this must be
regarded as the working pressure of
ocean steamers.
The compound type of engine in gener-
al use at this pressure at the present time
in the merchant service of this country,
and adopted for the Royal Navy within
the past few years, is one which, Avhile
possessing some evident advantages,
also possesses serious defects ; and not-
withstanding the risks which attend the
trial of novel machinery on shipboard,
attempts have been made on a consider-
able scale in the commercial marine to
introduce simple expansive engines.
With the exception of the North Ger-
man Lloyd's Co., the steamship compa-
nies on this side of the Atlantic who
have tried machinery of this kind do not
appear to have met with any measure of
258
VAN nostrand's engineering magazine.
success, but in numbers of American
steamers the single expansive engine is
used with most satisfactory results, and
in a form which, to many English marine
engineers, appears to be the most objec-
tionable, a single cylinder and crank only
being used. The relative merits of the
two types of engine have formed the
subject of much discussion in the techni-
cal press, and among the various engin-
eering societies. We have ourselves de-
voted some space to the consideration of
the subject, especially with reference to
the use of the rival engines in ships-of-
war, and the conclusions we arrived at
were not favorable to the compound en-
gine. The greater difficulty of rapidly
handling, and the much greater liability
to disablement, of this form of engine,
its greater complication, and the larger
space occupied by it in the ship as com-
pared to the simple engine, renders its
use in fighting ships specially objection-
able. The objections to it in these re-
spects apply in a minor degree to its ap-
plication to commercial steamers,but they
are sufficiently grave to warrant the use of
the rival engine in many cases, even at a
possible sacrifice in point of economy of
fuel. What sacrifice would result, or
whether any loss at all would occur, in
the large engines of ocean steamers, is a
matter upon which no absolutely decis-
ive evidence at present exists, but, mak-
ing use of such data as recent experience
furnishes, we will endeavor in the pres-
ent article to place the matter in such a
form as to enable our engineering read-
ers to arrive at a conclusion as to what
are the probabilities in this respect.
The advisability has been suggested of
introducing some more trustworthy sys-
tem of trial, and proposed, for these
runs, the registration of the weight of
condensed steam discharged from the
surface-condensers and jackets with the
object of determining the efficiency of
the steam in the engine. A trial of an
engine of the compound marine type
was made at Chatham Dockyard, last
July, in this way. The particulars of
this trial, which are of considerable in-
terest, have just been published in the
Prize Essay of the Junior Naval Pro-
fessional Association,* together with the
* " The Relative Merits of Simple and Compound En-
gines ae Applied to Ships of War." Prize Essay. By Niel
results of an important series of experi-
ments recently made in the same way in
America. For full particulars of these
experiments and analyses of the results
we must refer our readers to the Essay,
confining ourselves to using the figures
given so far only as they bear upon the
points to which we wish to direct special
attention.
When examined before the Committee
on Admiralty Designs, in the early part
of 1871, Mr. Reed strongly expressed an
opinion that the economy stated to be
due to the compound form of engine had
been greatly exaggerated, and the evi-
dence now accumulating confirms the
opinion formed upon the imperfect data
available at that time. Figures like 1.3
or 1.5 lbs. of fuel per indicated horse-
power per hour have been constantly
quoted for compound engines working
at sea at pressures varying from 60 lbs.
to 90 lbs. absolute at the outside, and, as
engineers who have really studied the
question are aware, a combination of the
most impossibly favorable circumstances
is required in order to attain such a re-
sult.
In the first place, the quantity of
heat available for the performance of
useful work in a steam engine is such
that, in a condensing engine supplied
with steam from an ordinary marine
boiler evaporating 8 lbs. of water per lb.
of fuel, the coal used could not be less
than 1.15 lbs. per indicated horse-power
per hour at 60 lbs. pressure absolute,,
presuming that all the ordinary causes of
loss were eliminated. In order to obtain
this result, losses from radiation, leak-
age, clearances, induced liquefaction^
due to causes other than the performance
of work during expansion, would require
to be got rid of, and the expansion
would have to be carried out to the low-
er limit of temperature, that of the
condenser, taken in this case at 100°
Fahrenheit. Under these circumstances
the weight of steam theoretically re-
quired for pressures up to 120 lbs. abso-
lute, as given by Professor Cotterill in
his " Notes on the Theory of the Steam
Engine," is as follows :
McDougall, Assoc. I. C. E., M. I. N. A., of the Department
of the Controller of the Navy. (Griffin & Co., 15 Cockspur
Street, Pall Mall, LondoD, and 2 The Hard, Portsea^
Portsmouth,)
THE MARINE ENGINE OF TO-DAY.
259
Pressure
in
atmospheres.
No. of lbs. of steam re-
quired per horse-power
per hour.
2
11.2
4
9.2
6
8.3
8
7.7
The accuracy of these figures can readily
be demonstrated from the known proper-
ties of saturated steam, but the weight
of steam actually required per H. P. for
any given engine is a matter upon which
but little trustworthy information is
available. It is necessarily much in ex-
cess of the theoretical weight, bearing
no definite relation to it. As a check
upon the unhealthy spirit of emulation
in the production of remarkable figures
which the demand for economy of fuel
has engendered, it is well, however, to
keep the theoretical figures in view in
considering the probable accuracy of re-
sults stated to have been obtained in ac-
tual practice.
It is to the loss from condensation in
the cylinder that the difference between
the theoretical and the actual weight of
steam used expansively is in most engines
chiefly due, and it is to the prevention of
the losses from this source that improve-
ment in the steam engine has been for
some time in a great measure directed,
although no definite knowledge of the
extent of the loss traceable to condensa-
tion in the modern engine has existed.
That it is actually greater, and that its
effectual prevention in practice is more
difficult than has been supposed by emi-
nent authorities, appears to be evident
from the most recent experiments. Pro-
fessor Rankine appears to have regarded
its prevention as a matter of no great
difficulty, and to have considered that
the extent to which expansion could be
carried with useful effect should be de-
termined from the back pressure in the
cylinder and the resistance due to the
friction of the engine, the terminal for-
ward pressure of the steam for maximum
efficiency being just sufficient to balance
these two. In a paper on the " Economy
of Power in Compound Marine Engines,"
submitted to the Committee on Admi-
ralty Designs, he states :
"It is obvious that work continues to
be done by the steam in driving the pis-
ton so long as the pressure behind the
piston, or forward pressure, continue- to
be greater than the pressure in front, or
back pressure, exerted by the steam
which has already done its work, and
which the piston is expelling from the
cylinder ; and hence it follows that in
order to realize the greatest quantity of
work which the steam is capable of j>er-
forming the expansion ought to be car-
ried on until the forward pressure of the
steam behind the piston has fallen so
low as to be just sufficient to overcome
the back pressure ; and that to end the
expansive working of the steam at an
earlier period of the stroke is to throw
away part of the power of the steam.
" This statement must, however, be
taken with the qualification that when
the excess of the forward pressure above
the back pressure falls below the press-
ure which is just sufficient to overcome
the friction, the work done is no longer
partly useful and partly wasteful, but is
wholly wasteful ; whence it follows that
although, in order to obtain the greatest
indicated work from a given weight of
steam, the expansion should be continued
until the forward pressure becomes just
equal to the back pressure, the greatest
useful work is obtained by making the
expansion cease when the forward press-
ure is just equal to the back pressure
added to a pressure equivalent to the
friction of the engine."
And further :
"In order to realize the theoretical
greatest efficiency in the exjjansive work-
ing of steam, the expansion ought to
take place in a non-conducting cylinder,
with a non-conducting piston. This con-
dition cannot be absolutely realized in
practice ; but means may be taken to
diminish the loss of efficiency arising
from the conducting power of the cylin-
der and piston until they become unim-
portant."
For the proportions of cylinder usual
in compound marine engines the pressure
per square inch required to overcome the
friction in engines of good construction
is such that the friction diagrams at the
speeds at which they are usually taken
become a mere line, and for all practical
purposes the size of the low pressure
cylinder might be determined on the
supposition that the forward terminal
pressure would correspond with the or-
260
VAN nostrand's engineering magazine.
dinary back pressure if the maximum
efficiency of the steam were to be at-
tained in the manner indicated by Pro-
fessor Rankine. It appears to be evident,
however, that the losses from the clear-
ances and condensation at the higher
grades of expansion affect the perform-
ance of the engine so seriously that the
maximum efficiency of the steam is
reached at a rate of expansion which
places the terminal forward pressure
much above that of the combined re-
sistance of friction and back pressure,
as will be plainly seen from the Ameri-
can experiments quoted further on. This
remark applies to engines of both the
compound and simple types, and before
discussing the relative economy of the
two kinds of engine it will help to form
a just estimate if, in the first place, some
idea can be given of the value to be at-
tached to the remarkably good results in
point of economy so frequently claimed
for the compound engines now in ordin-
ary use at sea.
The results of the trial at Chatham
Dockyard, published in the Prize Essay
of the Junior Naval Professional Asso-
ciation, are of considerable interest, as
the engines are of the same type, but
placed vertically, as those of the now
well-known ' Briton ' class. The engines
are by the same makers as those of this
ship, and are jacketed in the same way,
the low pressure cylinder only being-
jacketed. The trial is the only one of a
large compound engine of the marine
type conducted in this country with
which we are acquainted in which pro-
vision has been made to determine the
efficiency of the engine apart from that
of the boiler, and we here reprint the
principal particulars, as they are also of
special interest on this account :
Tkial of Dock Pumping-Engines H. M. Dockyard, Chatham, July 13th, 1874.
Diameter of Cylinders H. P. 48 ins., L. P. 75 ins.
Length of stroke ; 2 ft. 9 ins.
Mean pressure of steam in the boilers 53.5 lbs. per square inch.
Mean number of revolutions per minute- 87.6.
Mean pressure in cylinders High 23.784, Low 5.993.
Indicated, horse-power High 505, Low 387— Total 892.
Duration of trial 3 hours 32-^ minutes.
Description of coal used Fothergill's Aberdare.
Quantity of coal used 12,320 lbs.
Quantity of coal used per I. H. P. per hour 3.74 lbs.
Water collected from hot-well 60,228 lbs.
Water collected from hot-well per I. H. P. per hour 18.42 lbs.
Water collected from steam-jacket 1,312 lbs.
Water collected from steam-jacket per I. H. P. per hour 0.401 lbs.
Water collected from steam-pipes 315 lbs.
Total quantity of water per I. H. P. per hour .18.922 lbs.
Quantity of coal burnt per square foot of fire-grate 17.8 lbs. per horn'.
Velocity of piston, feet per minute 481.8.
Volume swept by piston per I.H.P. per minute, L.P. cylinder. 16. 57 cubic feet.
Volume swept by pistons per I. H. P. per minute Total. . . 22.03 cubic feet.
It is remarked in the Essay with re-
gard to the results :
"It will be seen that the consump-
tion of fuel determined in the same way
as on the six hours' runs was found to
be 3.74 lbs. per I. H. P. per hour. On a
previous trial of If hours' duration, as a
check upon which the present trial was
ordered, the consumption of fuel had
been calculated at 3.42 lbs. The steam
is supplied from ordinary double-flued
mill boilers, and upon subsequent evapo-
ration trials of one of the boilers at at-
* The engines drive large -centrifugal pumps, and the
revolutions varied with the height of lift. ^
mospheric pressure it was found that
the weight of water evaporated per lb.
of fuel from 100° was 9.103 lbs. when
burning 17.53 lbs. of fuel per square foot
of grate per hour, the estimated rate of
combustion, as will be seen above, on
the trial, having been 17.8 lbs.
" As will also be seen, the total weight
of steam or water, as measured, was
18.92 lbs. per I.H.P. per hour. This
would give only 5.59 lbs. of water evap-
orated per lb. of fuel by the boiler, the
lowest evaporative trial of which at at-
mospheric pressure gave 7.843 lbs. The
coal used on all the trials was of first-
THE MARINE ENGINE OF TO-DAY.
261
rate quality, and its evaporative power
when tried in the marine test-boiler was
found to be 9.635 lbs. of water from 100°
per lb. of fuel.
" There are two things which are
probable here — first, that the coal per
H. P. as calculated is too high ; and sec-
ond, that the weight of steam per H. P.,
as measured, is too low. It would be
impossible to fix accurately the weight
of steam and fuel actually used, but
making the liberal allowance of one-
fourth, or 25 per cent., for error, we
have 2.82 lbs. of coal per I. H. P. per
hour as the probable consumption for an
engine of the ' Briton ' type, driven by
ordinary Lancashire boilers, using the
best Welsh coal, the probable rate of
combustion being then only 13.35 lbs.
per square foot of grate per hour, and if
we assume that 8 lbs. of water were
evaporated by the boiler per lb. of fuel,
we have 22.56 lbs. of steam per I. H. P.
per hour used by the engine."
These figures certainly form a remark-
able contrast to the results of the lower
power trials of the early high presssure
compound engines tried in the Navy, and
to the figures constantly given for the
compound engines of the merchant ser-
vice. An ordinary Cornish or Lanca-
shire boiler at so low a rate of combus-
tion as 13.35 lbs. of coal per square foot
of grate might be expected to be nearly,
if not quite, as economical as a cylin-
drical marine tubular boiler burning 20
lbs. per square foot of grate at sea.
Looking, therefore, at the probable re-
sult of 2.82 lbs. of the Chatham trial,
and keeping the theoretical consumption
of 1.15 lbs. of fuel per H. P. in view,
the value to be attached to such figures
as 1.3 lbs. or 1.5 lbs., given for engines
working as a rule with steam of about
45 lbs. or 50 lbs. supplied from boilers
burning coal certainly not superior to
FothergilPs Aberdare, may be judged of.
Although, apparently, figures like these
have been widely accepted as trust-
worthy, we have by no means been alone
in expressing our doubts as to their ac-
curacy. In a most interesting report by
a board of American engineers to the
Secretary of the United States Navy,
published in 1874, the gain in economy
by the use of the compound engine with
60 lbs. pressure, as compared to the
simple engine of that Navy worked at
30 lbs. pressure, is. calculated at 29.26
per cent., the weight of steam per horse
power for the compound engine being
determined as 22.46 lbs. The report
states :
"The gain of 29.26 per centum in the
cost of the indicated power is much less
than that usually claimed for the com-
pound engines by persons interested in
their manufacture. If, as is often as-
serted, the indicated horse power is ob-
tained at a cost of only two jDounds of
coal per hour, the boilers employed must
evaporate 11.23 pounds of water per
pound of coal. This quantity is much
greater than has ever been evaporated
by boilers of the types employed with
the compound engines under considera-
tion. The quantity of water evaporated
in such boilers per pound of coal, at the
high rates of combustion generally em-
ployed in English practice, will be found
not to exceed eight pounds of water from
a temperature of 100° Fahrenheit.
When the apparent evaporation is great-
er the increase may be due to superheat-
ing the steam, the results of which
practice may be equally advantageous
in the case. of engines of either type.
The cost of the indicated horse power,
then, in lbs. of coal per hour would be
2-M_6 = 2.81."
The coal trials conducted in the Eoyal
Dockyards furnish ample evidence that
the evaporation of 8 lbs. of water per
pound of coal is a very good per-
formance for a marine boiler under
ordinary working conditions at sea,
while from the recent American trials it
appears to be probable that expansion
is carried to too great an extent for
economy in the generality of compound
engines of English design. The best
result given by the compound engine in
these trials was attained by the ' Rush '
with a ratio of expansion of 6.2, the
volume swept by the piston of the low
pressure cylinder being only 9.42 cubic
feet per horse power per minute. The
cylinders in this case were completely
jacketed, and with a boiler evaporating
8 lbs. of water per pound of coal the
consumption of fuel per H. P. per hour
would be 2.3 lbs. The engine, as will
be seen further on, was of small size,
but a comparison of the result with that
262
TAN NOSTRAND's ENGINEERING MAGAZINE.
of the Chatham engines is instructive,
and, taken in conjunction with the result
of the ' Bache ' trials, it tends to show
that the capacity of cylinder in engines
of English design is unnecessarily
large.
For engines of large size the figures
given for the Admiralty six hours' runs
are probably the most trustworthy yet
available, as the coal used on all occa-
sions is of practically the same quality
from the best Welsh beds. Referring
to the table below, it will be seen that
the four last trials of the compound en-
gines do not differ materially, and a
mean of the five trials gives 2.4 lbs. of
the best Welsh coal used per horse
power per hour. This is below the prob-
able result of the Chatham trial, but
comparing it with the results given by
five simple low pressure engines a gain
of 18 per cent, by the use of the com-
pound high pressure engine is shown.
To obtain this result the capacity of the
cylinder has been increased 50 per cent.,
and the pressure above the atmosphere
has been doubled. The trials are all at
full power, but it is pretty evident from
the American experiments that the max-
imum expansion for economy had been
reached in the compound engines, and
that at lower power any further econ-
omy would simply be due to increased
efficiency of the boiler.
Name of Vessel.
Monarch. . . . ,
*Devastation
Hercules. . . ,
Sultan
Druid
Briton
Thetis
Thetis
Amethyst . ; .
Encounter. . .
When
tried.
1869
1873
1869
1871
1871
1870
1872
1873
1873
1873
Steam pressure ;
lbs. per sq. in.
above
atmosphere .
lO *3
I. H, P.
7470
5652
7187
8778
2038
2019
2036
2000
1990
2030
Volume swept per
I. H. P. per min.
by piston.
Cubic feet
11.8
11.64
12.5
11.19
12.6
L. P.
cylinder.
13.4
13.6
14.7
14.5
Total.
17.8
18.0
19.6
19.4
Coal used
per
I. H. P.
per hour.
lbs.
2.79
2.928
2.811
3.109
3.001
1.981
2.545
2.600
2.463
2.425
There can be no doubt that in some
minds the belief in the efficacy of pass-
ing steam through a succession of cylin-
ders amounts to little short of a supersti-
tion, and in such cases the important in-
ferences to be drawn from figures like
those given above are lost sight of. The
fact is overlooked or forgotten that it
was not until the compound engine was
worked at higher pressure than the en-
gines it has superseded that its superior
economy could be distinguished at sea ;
that on land low pressure compound en-
gines have been superseded wholesale by
high pressure simple expansive engines ;
that there is abundant evidence that
* Twin Screws.
an increase in the pressure of the steam
is followed by increased economy in the
simple as in the compound engine, and
that, therefore, on the broadest possible
grounds, it might be expected that with
equal steam pressure the difference be-
tween the performance of the two en-
gines, as shown above, would be largely
reduced, if it did not entirely disappear.
The experiments with the engines of
the 'Dexter' furnish direct evidence of
the economy which results from the use
of higher steam pressure in the simple
engine. Taking trials Nos. 3 and 1 for
comparison, it will be seen below that in
the same engine the horse power cost
20| per cent, more at 40 lbs. pressure
than at 70 :
THE MARINE ENGINE OF TO-DAY.
263
No. of trial <
Mean boiler pressure above atmosphere lbs
Indicated H. P
Weight of water used per I. H. P. lbs 23.8572
Ratio of expansion | 4 . 557
7
40.025
124.267
28.802
This was in a completely clothed but
nn jacketed cylinder.
The very different results which may
he obtained from steam of the same
pressure in different engines of the same
type is very cleai'ly shown by comparing
the results of the trial of the American
steamer ' Mackinaw ' (tried by Mr. Isher-
wood in 1864) with those given by the
engines of the ' Dallas,' recently tried.
'Mackinaw.' Saturated Steam.
Diameter of cylinder. . . 58 ins.
Length of stroke 8 ft. 9 in.
Clearances q g.
Effective capacity of cylinder' '
Ratio of expansion. ...
Cut-off
Boiler pressure above atmosphere lbs
Absolute initial pressure in cylinder lbs
Feed water used per I.H.P. per hour lbs
Proportion of feed water accounted for by the indi-
cator
Revolutions per minute
3.68
.21
38
53.0
36.04
.6218
56.09
Dallas.' Saturated Steam.
Diameter of cylinder
Length of stroke
Clearances
Effective capacity of cylinder"
.36 inches.
.30 inches.
.0.0802.
Ratio of expansion
Cut-off
Boiler pressure above atmosphere lbs
Absolute initial pressure in cylinder lbs
Feed water used per I. H. P. per hour lbs
Proportion of feed water accounted for by the indi-
cator.
No. of revolutions per minute
5.067
.132
35.40
46.90
26.68
.7195
48.68
The ratio of clearances to effective
capacity of cylinder was practically the
same in the two cases, and under like
conditions in other respects the larger
engine might be expected to be the more
economical. That the loss in the ' Mack-
inaw' was directly due to liquefaction is
evident from the fact that the proportion
of steam accounted for by the indicator
gradually decreased at the higher grades
of expansion, the proportion liquefied in
the 'Dallas' remaining practically con-
stant at all grades. It was also found in
the 'Mackinaw' that on superheating
the steam to such an extent that the in-
dicator showed approximately the same
weight of steam as actually used (the
weight being calculated from the dia-
grams on the assumption that the volume
indicated was that of saturated steam),
the steam used per indicated H. P. fell
considerably below that required for the
'Dallas,' using saturated steam, the fig-
ures beino- as under :
264
van nostrand's engineering magazine.
Mackinaw.' Superheated Steam.
Cast-off
Boiler pressure above atmosphere .lbs.
Absolute initial pressure in cylinder lbs.
Feed water used per I. H. P. per hour lbs.
The cylinder of the ' Mackinaw,' like
those of the other engines tried by Mr.
Isherwood, was unjacketed and only
partially covered with felt, the ends and
slide-casing being unprotected. The cy-
linder of the ' Dallas,' on the other hand,
was thoroughly protected, but the supe-
rior economy of this engine with satu-
rated steam must have been mainly due
to its greater speed. Although on ac-
count of its smaller size two square feet
of condensing surface were presented in
the cylinder of the 'Dallas' for every
cubic foot of steam room, against one
square foot in the ' Mackinaw," yet the
time occupied in making a stroke was
only one-ninth of that taken by the pis-
ton of the larger engine. In the absence
of information as to the relative dryness
of the steam used in the two engines, it
is of course impossible to attach an ex-
act value to the influence of the greater
speed in presenting liquefaction, but the
trials of these two ships may fairly be
taken as showing the importance of high
speed as an element of economy at the
higher grades of expansion in unjacket-
ed cylinders.
Whether the speed of the piston can
be increased to such an extent in practice
as to render the jacket superfluous is a
question upon which it is impossible to
speak with any degree of certainty.
Judging from experience with the loco-
motive, using steam almost invariably
super-saturated, it appears to be possible
that this is the case. "With saturated
steam used expansively at ordinary
speeds of piston, however, the jacket is
essential to economy, and the recent
American experiments show this plainly,
although they also appear to show that
its influence is not sufficient to admit of
expansion being carried out to any great
extent with adequate gain in economy.
Tabulated in Table 1 are leading par-
ticulars of some of the recent trials, and
in Figs. 1 and 2 are shown diagrams
from the engines of the 'Rush.' The
great difference between the results
Fig. 1. — U. S. Revenue Steamer 'Rush.' High-Pressure Cylinder.
Scale of indicator, 40 lbs. per inch.
90 -t
80-
70-
60
50
40
30
20
10-
£iiie of no J^ressuTr
Fig. 2.— Low-Pressure Cylinder.
Scale of indicator, 16 lbs. per inch.
THE MARINE ENGINE OF TO-DAY.
265
Table No. 1.
Jacketed Cylinders.
Kush compound
engine.
High
Pressure.
Number of trials for reference
Diameter of cylinder j Lo??— ins! ! !
Stroke of pistons ins. . .
Date of trial
Duration of trial hours
Mean steam pressure in boiler. ..lbs.
Ratio of expansion
Mean vacuum in condenser ins.
Mean number of revolutions per min.
Initial pressure in cylinder above j
atmosphere (
Absolute initial pressure in cylin-
der
Mean effective pressure lbs. -j
Estimated friction pressure . . .lbs.
Indicated horse-power
Effective horse-power.
Steam per I. H. P. per hour lbs.
Steam per effective H.P. per hr. .lbs.
Coal per I. H. P. f Calculated for ]
per hour. . . . | evaporation [ lbs
Coal per effec--{ of nine lbs. }■
tive H. P. per j water per |
hour .......[ lb. of fuel . J lbs
Ratio of L. P. to H. P. cylinder (
capacity }
Effective capacity of cylinder, cub- \
ic ft. per I. H. P. per minute . . . {
Velocity of piston per minute. . . .ft.
1
24
38
27
Aug.
1874
55
69.06
6.21
26.49
70.84
H. P. 67.46
L. P. 8.65
H. P. 82.27
L. P. 23.46
H.P. 29.68
L. P. 12.72
H.P. 2.5
L. P. 1.5
266.54
239.43
18.383
( 20.46
2.042
2.273
2.25
H. P. 3.76
L. P. 9.42
318.8
Low
Pressure.
Unjacketed Cylinders.
High pressure. I Low pres.
Bach
compound
engine.
24
38
27
Aug.
1874
6
36.73
4.03
26.21
55.47
35.44
7.18
50.24
21.98
18.88
12.29
2.5
1.5
168.65
145.17
22.094
25.66
2.455
2.851
2.25
4.65
11.65
249.6
2
15.98
25
24
May
1874
2.06
80.28
6.65
24.32
47.69
76.33
2.45
91.05
17.15
43.51
9.75
0.75
2.25
77.06
69.81
23.036
25.427
2.559
2.825
2.5
3.46
8.44
190.8
Dexter
simple
engine.
5
26
36
Aug.
1874
34.5
67.12
3.48
25.45
61.06
64.40
79.20
37.53
3.0
218.97
201.47
23.905
25.98
2.656
6.17
366.4
Dallas
simple
engine.
12
30
30
Aug.
1874
31
31.96
3.13
25.20
61.51
31.85
46.58
23.52
2.5
221.44
197.91
26.94
30.14
2.993
3.349
9.81
307.5
given by the jacketed and unjacketed
compound engine will at once be seen,
the unjacketed engine of the ' Bache '
using as much steam per H. P. at 80 lbs.
pressure as that of the completely jack-
eted engine of the 'Rush' at 37 lbs.
How much of this difference was direct-
ly due to the jacket in this case is not
evident, however. In Table 2 it will be
seen that the compound engine of the
' Bache ' was not so economical as that
of the ' Rush,' even when using the jack-
et, and Mr. Emery suggests as an ex-
planation, in his analysis of the experi-
ments, that from the form of boiler the
steam used in the cylinders of the ' Rush'
might have been slightly superheated.
The smaller size of cylinders, lower
speed, and the fact that the large cylin-
der only was jacketed in the 'Bache,'
all, probably, tended to a less economical
result. Judging from the evidence of
the indicator diagram, so far as it can
be trusted, this type of compound en-
gine, having one cylinder above the
other, could hardly be expected in any
case to be quite as economical as that of
the ' Rush,' having two cylinders side by
side with cranks at right angles. The
most direct evidence of the utility of the
jacket is, however, given by the trials of
the ' Bache,' and here it will be found
from trials Xo. 13 and 16 (Table 2) that
the gain in the simple engine by the use
266
VAN NOSTRAND'S ENGINEERING MAGAZINE.
Table No. 2.
Bache.
Number of trial for reference.
Diameter of cylinder | Swains' '.'
Stroke of pistons ins.
Date of trial
Duration of trials hours
Mean steam-pressure in boilers. lbs
Ratio of expansion
Mean vacuum in condenser. . . .ins
Mean No. of revolutions per min.
Initial pressure in cylinder above j
atmosphere }
Absolute initial pressure in cylin- \
der j
Mean effective pressure lbs. ■]
Estimated friction pressure, .lbs. j
Indicated horse-power
Effective horse-power ,
Steam per I. H. P. per hour lbs
Steam per effective H.P. per hr. lbs
Coal per I. H. P. f Calculated "]
per hour ... I for evapora- j
Coal per effec— | tionof 9 lbs. J- lbs,
tive H.P. per | water per lb. |
hour [ of fuel J lbs
Effective capacity of cylinder, j
cubic ft. per I. H. P. per min. . (
Velocity of piston per minute
Compound Jacketed.
15.98
25
24
May 12,
1874
1.983
80.12
5.732
26.56
56.34
75.41
8.66
90.30
23.55
42.93
15.88
0.75
2.25
110.51
102.06
20.3648
21.9989
2.263
2.444
2.8
6.9
225
15.98
25
24
May 14,
1874
7.066
79.96
5.707
26.11
55.29
H. P. 75.32
L. P. 8.96
H. P. 90.04
L. P. 23.68
H. P. 45.37
L. P. 13.96
H. P. 0.75
L. P. 2.25
106.028
97.7
21.9661
23.8385
2.441
2.649.
H. P. 2.9
L. P. 7.1
9,9,9,
9
15.98
25
24
May 15,
1874
15.233
79.77
5.097
24.39
53.62
74.47
7.52
88.78
22.83
43.06
14.908
0.75
2.25
102.263
94.2
22.3798
24.287
2.487
2.699
2.9
7.1
214
Simple
not
Jack-
eted.
13
25
24
May 18.
1874
2.05
78.11
5.32
24.22
47! 07
72.75
87.39
32.328
2.25
89.1
82.9
26.247
28.21
2.917
3.134
7 9,
Simple
Jack-
eted.
16
24
May 18.
1874
2.116
79.5
5.11
25.52
53.84
76.1
90.74
36.94
2.25
116
109.37
23.154
24.56
2.573
2.729
6.3
215
Com-
pound
not
Jacketed
3
15.98
25
24
May 14,
1874
2.133
80.31
5.634
24.656
49.265
73.00
3.9
87.72
18.62
45.137
11.2756
0.75
2.25
85.81
78.447
23.21
25.3887
2.579
2.821
3.0199
7.811
197
of the jacket amounted to llf per cent.,
the gain in the compound engine not
being so much as this in the trials, the
results of which are given in Table 2.
But a comparison of other trials of the
same compound engine (trials Nos. 2 and
6) shows the same gain as in the simple
engine.
That increased economy is obtained by
the use of steam of higher pressure in
the simple engine is obvious, and the
utility of the jacket, superheating, and
high speed, as means of preventing loss
from condensation, is also evident. The
question, then, is, first, to which of the
rival types of engine are these means of
preventing waste most applicable in
practice, and second, whether the com-
pound engine when used under the con-
ditions which experience has shown to
be necessary for its satisfactory working
is likely to- be superior in economy at
present pressures to the simple engine
designed in accordance with the lessons
which the limited experience with it have
taught.
At pressure of 60 lbs. to 80 lbs. per
square inch experience has shown that
the siTperheater cannot be used with any
degree of safety for the compound en-
gine on account of the scoring of the
cylinders and valve faces due to the high
temperature and dryness of the steam.
In the simple engine the lower mean
temperature of the cylinder, as compared
with the high pressure cylinder of the
compound engine, would, enable the
superheater to be used with somewhat
greater safety, but the valve faces would
suffer in the same way in both cases, and,
so far as we are aware, the superheater
has not been used in any case with the
THE MARINE ENGINE OF TO-DAY.
267
high pressure simple expansive engine at'
sea. With boilers having sufficient
steam room to insure approximately dry
saturated steam being supplied to the
engine, it appears to be decidedly better
to use the jacket in preference to the
superheater in either type of engine.
Here we find that in the compound en-
gine with the high temperature main-
tained in the high pressure cylinder the
use of the jacket on this cylinder has so
frequently led to rapid wear, that in the
practice of many engineers it has been
abandoned on this account, and its use,
where fitted, has been largely abandoned
at sea. In some of the most successful
compound engines the jacket on the low
pressure cylinder has also been dispensed
with, not, however, in this case on ac-
count of wear, but for the sake of sim-
plicity, it being considered that any gain
in economy which might be due to the
jacket is not sufficient to counterbalance
the additional cost and complication in-
volved in the construction of an already
sufficiently complex engine. It may be
noted also that some of the experiments
with the ' Bache ' appear to bear out the
supposition that with the steam but
slightly expanded in each cylinder the
use of the low pressure cylinder jacket
is not attended by any marked advant-
age in engines of this type.
With the greater range of tempera-
ture of the cylinder of the simple engine,
the effect of the jacket in inducing rapid
wear could not be expected to be so great
as in the high pressure cylinder of the
compound engine, and there is nothing
to show that any ill effects traceable to
its use have been found at sea.
_ So little is known as to the value of
high speed in preventing liquefaction in
jacketed cylinders, that it is impossible
to speak with any degree of accuracy
with regard to it. The loss of pressure
which takes place in the steam pipes and
passages of high speed engines, and the
importance of providing large passages,
are, however, familiar to all engineers of
experience, and there cannot be any doubt
that the loss invariably shown in the
combined diagrams of compound en-
gines is due in a great measure to the re-
sistance of the intermediate passages
between the cylinders. It may safely
be concluded, therefore, that any increas-
ed economy due to high speed is coun-
terbalanced in a measure in the com-
pound engine by increased loss between
the cylinders.
So far as economy in actual working
is Concerned, it appears, therefore, that
superheating or drying, wherever it can
safely be resorted to, is quite as capable
of application to the simple engine as
to the compound ; that the jacket can
be used on the simple engine and on the
low pressure cylinder of the compound
engine, but that its use on the high pres-
sure cylinder is objectionable, and that
while increased economy may be ex-
pected from increased speed in both en-
gines (and certainly so in the case of un-
jacketed cylinders), high speed is accom-
panied by an increase of the loss between
the cylinders of the compound engine,
the loss varying with the nature of the
passages according to the form of en-
gine.
The most important lesson definitely
taught by the American experiments is
that which we have already indicated —
namely, that expansion cannot be car-
ried in jacketed cylinders with increased
economy to so great an extent as has
been supposed. In the simple engines
tried, no provision against loss from the
clearance spaces by cushioning in the
exhaust was made, and the maximum effi-
ciency of the steam was therefore reach-
ed at a lower grade of expansion than
would have been the case had cushioning
been provided for. The lowest consump-
tion registered for the jacketed com-
pound engine of the 'Bache' was obtain-
ed on the trial No. 1 (see Table 2), at
the ratio of expansion 5. 74, while in the
simple jacketed engine the maximum
efficiency appears to have been reached
at the ratio 5.11 (trial No. 16, Table 2).
As will be seen next page, the weight of
steam used rapidly increased at the
higher expansion in both types of en-
gine, the loss being greatest in the
simple engine and the unjacketed com-
pound engine.
Referring to the diagrams from the
' Bache,' Fig. 3, it will be seen that the
simple engine was worked at a disad-
vantage in the absence of cushioning,
and this must necessarily have affected
its performance to a considerable extent
at the higher expansion. Taking the
performances of the engines of both
types as a whole, however, the soundness
26S
VAX nostrand's engineering magazine.
BACHE.
Compound.
Not Jacketed.
Jacketed.
Ratio of expansion
Weight of steam per (
effective horse - <
power lbs. /
8.57
26.23
12.62
29.99
6.658
25.42?
9.146
26.285
9.19
22.81
16.85
28.698
Fig. 3.—' BACHE.' Simple Engine using Steam Jacket.
Scale of indicator, 60 lbs. per inch.
of the conclusion arrived at by Mr.
Emery, the designer of the engines of
the 'Rush,' that a greater ratio of ex-
pansion than from 4 to 5.3 at pressures
of from 60 lbs. to 80 lbs. is unnecessary,
appears to be evident. In long-stroke,
■well-jacketed engines in which the losses
from the clearances are reduced, either
by cushioning or by reducing the clear-
ances to a minimum, as in the Corliss sys-
tem, expansion with saturated steam can
undoubtedly be carried to a greater ex-
tent than this with a positive gain in
economy, and in drawing conclusions
from these trials the small size of the
engines must also be borne in mind.
Comparing, however, their performance
with that of the much larger Chatham
engines, and with the results given for,
the six hours' runs, it is evident that the
American engines were very economical,
the result given by the engines of the
'Rush,' with a ratio of expansion of 6.21
only, being remarkably good. There
cannot be any doubt that the economy
shown here was due in a great measure
to the fact that expansion had not been
carried too 'far.
In the commercial marine it is to the
ships of the mail service that the simple
engine is most applicable. It is here
that competition in speed of ship is
keenest, that the danger of disablement
of the machinery is most to be dreaded,
and it is also here that saving of space
is most important, and that intelligent
handling of the machinery can be de-
pended upon. Of the most successful
of the great lines engaged in the most
important and most rapid steam-ship
traffic in the world, that across the At-
lantic, the ships of the White Star Line
may fairly be taken as foremost in point
of speed. The builders of these ships,
Messrs. Harlan d & Wolff, of Belfast,
have taken the lead in the construction
of the long ships specially fitted for
this traffic, and in the choice of a com-
pound engine they appear, as in other
matters connected with their vessels, to
have exercised a sound judgment. The
compound engines of the ships of the
White Star Line, as most of our engin-
eering readers will be aware, are of the
vertical inverted cylinder type, having
two cranks at right angles and four
cylinders, the high pressure cylinders
being placed above the low pressure
ones with the pistons connected to one
rod. Although probably not quite so
economical as the type of compound en-
gine with cylinders side by side, this
form of the compound engine possesses
for the service to which it is applied in
the White Star vessels many prominent
advantages. The continually increasing
THE MAEINE ENGINE OF TO-DAY.
269
power applied to the Transatlantic steam-
ers has led to a corresponding increase
in the dimensions of the cylinders, cul-
minating apparently in the engines of
the ' City of Chester,' fitted by Messrs.
Caird with two cylinders of 72 and 120
in. diameter. The stroke of these en-
gines is 5 ft. 6 in., the cylinders being
placed side by side with the cranks at
right angles. The difficulties to which
the great size of the cylinders of this
type of engine have led are many. The
difficulty of obtaining sound castings;
the impossibility of efficiently balancing
the enormous weight of the low press-
ure piston and gear, and of distributing
equally, under all conditions, the power
transmitted to the two cranks, has given
rise to endless trouble in the breaking of
pistons, the failure of crank-shafts, and
other mishaps.
In large steamers of recent build, in
which the form of compound engine
with high and low pressure cylinders
side by side is adhered to, the capa-
city of the low pressure cylinder has
been divided between two cylinders,
there being thus three cylinders ranged
fore and aft in the ship. With a com-
pound engine the space taken up in this
way is objectionably large as compared
with that required for engines of the
type in use in the White Star Line. In
these engines also the effort transmit ted
to each crank is approximately equal
under all circumstances as to variation
of power, while as compared to the large
engines of the ' City of Chester ' type,
for which the three-cylinder compound
engine is being substituted, they un-
doubtedly possess great advantages in
point of facility of handling and in man-
ageable dimensions of cylinders. Tak-
ing success in the hardest service to
which a steam engine can well be put —
that of driving a steamer at full speed,
in all weathers, across the Atlantic — as
a test of efficiency, we do not think that
a better selection could be made for
comparison with a simple engine than
one of the compound engines of the
White Star Line.
Designation of Engine.
B.
C. (Britannic)
Length of stroke feet.
No. of revolutions per minute feet.
Initial pressure taken at lbs .
No. of cylinders lbs.
Diameter of each cylinder.... ins.
Velocity of piston per minute feet.
Distance of cranks apart deg.
Maximum turning force on crank-pin (one engine). . . .tons.
Mean • do. ... .tons,
•■(a) Maximum twisting moment on crank-shaft (engines com-
bined) foot-tons.
(b) Mean do. • foot-tons .
Minimum do. foot-tons .
Volume swept by piston per I. H. P. per minute c. ft.
Total capacity of cylinders, showing the relative space
which they actually occupy in the ship c. ft.
7
60
60
62f
840
90
71.8
28.29
311.8
198
105
1.57
7.22
301
5
GO
60
60f
600
120
67.2
26.41
248
198
170.5
1.25
7.22
301
o
58
60
1 2 L. P.
\ H. P. 43
1 L. P. 83
580
90
75.7
39.62
269
205
172.5
1.31
( H. P. 2.9
]L. P. S.7
501
The engines are by various makers,
but, taking the dimensions given for the
engines of the 'Britannic,' recently en-
gined by Messrs. Maudslay, we will en-
deavor to give an idea of the probable
gain which might be expected to result
from the adoption of simple engines in
the Transatlantic steamers. In column
C, in the table above, are given results
calculated for the engines of the * Brit-
annic,' well known as being fitted with
Mr. Hal-land's lifting screw. At about
58 revolutions per minute the engines
develop their highest power of 5.000
horses, the volume swept by the pistons
per H. P. per minute being then about
270
VAN NOSTRAND'S ENGINEERING MAGAZINE.
30 per cent, less than in the compound
engines of the Royal Navy, particulars
of which, when working at full power,
have already been given. It will thus
be understood that in selecting the en-
gines of the 'Britannic,' we have taken
a case in which one objectionable feature
of the compound engine, that of a large
cylinder capacity in proportion to the
power developed, has been reduced to a
minimum. We are not aware of any
compound engine of large size in which
the horse power has been produced with
a less capacity of cylinder than in this
ship.
In determining the capacity of cylin-
der for marine engines, the reduction of
the pressure as the boilers become worn
has to be kept in view, but for all prac-
tical purposes in the case we propose to
consider this may be supposed to be pro-
vided for by basing the capacity of
cylinder on the maximum horse power
required, and on the maximum ratio of
expansion which the recent experiments
indicate as desirable.
Taking the ratio of expansion at 5, the
clearances at one-fifteenth of the effect-
ive capacity, and making an allowance
for cushioning, the volume swept by the
piston per horse power per minute in the
proposed simple engine would be 7.22
cubic feet, the indicator diagram being
of the form shown in Fia\ 4. Particu-
Fio. 4.
Saturated steam in jacketed cylinder pr. r» = const.
lars of the engine are given in column A
of the table. At 60 revolutions per
minute the total effective cylinder capa-
city would then be 300 cubic feet in the
simple engine for 5,000 H. P., against
500 cubic ft. in the compound, developing
the same power at 58 revolutions. It
will be seen that there is a gain here of
40 per cent, in capacity of cylinder as
compared with the compound engine of
minimum capacity.
In engine A this cylinder capacity has
been divided between two cylinders of
1 feet stroke, an arrangement which
would give the greatest advantages in
point of simplicity. A gain in length of
engine room (about 4 feet) would be ob-
tained here, and presuming no back
guides to be fitted, there would also be
a considerable gain in height. The
stroke would be eighteen inches longer
than that of the engines of the ' City of
Chester,' the diameter of cylinder, how-
ever, being little more than half that of
the low pressure cylinder of this ship.
Keeping this in view, and also the fact
that the speed is obtained with only 2
revolutions per minute more than that
of the engines of the ' Britannic,' which
have two pistons, one of 83 and one of
48 inches, acting on one crank, it will be
seen that, as compared with English
practice, the speed of 840 feet per minute
is not alarming, while as compared with
the piston speed of the long stroke Am-
erican engines the rates is moderate. It
must also be borne in mind that we are
dealing in all cases with the maximum
figures.
Considerable importance is frequently
THE MARINE ENGINE OF TO-DAY.
271
attached to the fact that the variation in
the turning force due to the variation of
the steam pressure during expansion is
not so great in the compound as in the
simple engine, although in view of the
results given by the single crank engines
of Messrs. Holt's steamers and the Amer-
ican single cylinder engines, it is not
clear upon what grounds objection- on
this score can be seriously urged. The
difference between the two engines we
are comparing in this respect will be
best understood from a graphic illustra-
tion.
In Figs. 5 and 6 is shown the turning
effort due to the pressure of the steam
Simple Engine A. 2 Cylinders. With Cranks at Right Angles.
Fig. 5.
Turning forces combined for a complete revolution.
Turning forces on each crank-pin shown independently.
a and b forward strokes. a' and b' return strokes.
upon the crank pins of engine A for a
complete revolution. In the lower dia-
gram, Fig. 6, the turning effort on each
crank is shown independently, and the
pressure in tons upon the piston during
a stroke is also shown. This diagram is
arranged for the sake of clearances for
an engine having the two cylinders
placed at right angles, the effect being-
the same as if the cranks were placed at
272
VAN NOSTRAND'S ENGINEERING MAGAZINE.
right angles. For comparison diagrams
arranged in the same way for engine C
are shown in Fiffs. 1 and 8. The mean
twisting moment on the crank shaft in
the two engines is nearly the same,
there being only the slight difference due
Compound Engine C. 4 Cylinders. With 2 Cranks at Right Angles.
Fig. 7.
Turning forces combined for a complete revolution.
100
90
'80
70
CO
50
4-OH
30
20
10
Elfij,
S
Turning forces on each Crank-pin shown independently.
a and b forward strokes.
a' and V forward strokes.
to the difference of 2 per minute in the
revolutions. On referring to the dia-
grams and table, however, it will be seen
that the mean turning effort on the crank
pin is only 28 tons in engine A against
40 tons in engine C. The bete noire of
the engineer at sea, a hot bearing, is due,
as a rule, when not occasioned by the
use of improper materials or bad con-
struction, simply to excess of pressure
at the surfaces in contact. There is
ample evidence in practice that bearings
can be run at almost any speed without
danger of heating if the pressure upon
them be not too great. The friction of
sliding surfaces, as a matter of fact, ap-
pears to decrease as the velocity increas-
es.* " Friction diagrams " taken from
marine engines at different speeds show
an increase in the j>ower required to
* This was shown to be the case in a number of ex-
periments described in a paper by M. H. Bochet, an ab-
stract of which appeared in the Comptes Eendus of the
French Academy of Sciences for 185S. See Professor
Rankine's Machinery and Millwork, p. 349..
THE MAKINE ENGINE OF TO-DAY.
273
•drive the engine at the higher speeds,
but the increased resistance shown is, no
doubt, chiefly due to the increased power
required to drive the pumps at the high-
er velocity.
An increase of the length of stroke
not only reduces the turning effort on
the crank pin, but it also reduces the di-
rect thrust on the shaft bearings, and
for engines of the same type the diminu-
tion of the loss from friction and tend-
ency to heat the bearings may be taken
as directly proportional to the increase
in the length of stroke. It will be seen,
however, from the diagrams, that, al-
though the mean turning force is much
less in engine A than in engine C, there
is a greater irregularity in the force
transmitted to the crank, and it might,
therefore, be supposed that some loss
from this cause might be found in prac-
tice. There is direct evidence, however,
in the trials of the gunboats ' Swinger '
and ' Goshawk,' which we have frequent-
ly quoted, that there' is no loss of effi-
ciency from this source. Diagrams from
the ' Swinger,' fitted with simple engines,
have been published in the Prize Essay
of the Junior Naval Professional Asso-
ciation, and from them it is evident that
the inequality in the turning force must
have been considerably greater in this
case than in engine A. Both on the
measured mile trials, when tried at the
same draught of water, and when the
boats were run side by side, the results
were slightly in favor of the engines of
the 'Swinger." The six hours' run side
by side may be taken as practically con-
clusive on this point, the displacement
coefficients being 152 for the ' Swinger,'
against 148 for the ' Goshawk.'
The comparison we have here made
between a simple engine and a compound
engine of type C is the more interesting
as we have direct evidence in the Amer-
ican trials as to the relative economy of
the two forms of engine. The engine
of the 'Bache,' as already stated, has
the high pressure cylinder on the top of
the low as in type C, and the trials, par-
ticulars of which are given in Table No.
2, show that there was a positive gain in
economy by using the low pressure cylin-
der as a simple engine when the jacket
was used as compared with the com-
pound engine not using the jacket. In
comparing the two types of engine for
Vol. XIII.— No. 3—18
absolute economy, it is evident that
when the high pressure cylinder is dis-
pensed with there is a reduction of the
friction of the moving parts to the ex-
tent due to this cylinder, and that there
is therefore a corresponding increase in
the power available for useful work.
The friction pressure for each cylinder
was determined in the American trials,
and the two forms of engine can there-
fore be compared in a rational manner
by taking the weight of steam used per
effective, or, as termed by the American
engineers, " net " horse power, as a
measure of their absolute economy. On
referring to Table 2 it will be seen that
the short trial No. 1 of the compound
engine with the jacket shows a consid-
erable gain by the use of the compound
engine, but the accuracy of the results
of this trial is not borne out by the
figures given for the seven hours' trial,
No. 8, at the same ratio of expansion,
which shows a gain of only 3 per cent,
by compound expansion. Some gain
would certainly have resulted from
cushioning in the simple engine, so that
practically the same economy might have
been expected from the two engines with
the jacket in use in both cases, while
there appears to be no room for doubt as
to the actual superiority of the simple
jacketed engine as compared to the un-
jacketed compound engine in the case of
the ' Bache.'
From the various particulars we have
given it will be seen that the perform-
ance of engines is affected so seriously
by the initial condition of the steam
used, by the speed of piston and by the
proportion and size of the cylinders, that
it is very difficult to arrive at a correct
conclusion as to the real cause of differ-
ent results being given by engines work-*
ing under the same conditions as to
boiler pressure and rate of expansion.
A comparison of different engines must,
therefore, always be a dubious one. In
the case of the 'Bache,' however, we
have the same cylinder supplied by steam
from the same boiler and with the engine
running at the same speed, the result
being that given above. It is evident that
the best that could be said in favor of
the addition of the high pressure cylin-
der to this engine would be that it ena-
bled the jacket to be in a measure dis-
pensed with, and it need hardly be point-
274
VAN NOSTRAND'S ENGINEERING MAGAZINE.
ed out that a complete cylinder, with all
its fittings, is rather an expensive substi-
tute for an independent liner fitted in a
simple cylinder.
Taking the particulars we have given
as a whole, the result of the comparison
we have made can hardly be considered
otherwise than as favorable to engine A,
the only dubious points as compared
with English practice being the increas-
ed length of stroke and the higher speed
of piston. With the same capacity of
cylinder as in engine A, however, a three
cylinder simple engine could be made
which, with the same length of stroke
and speed of piston as in engine Ct
would be decidedly superior to this en-
gine in regularity and balance of turn-
ing forces. Particulars of an engine of
this kind are given in column B of the
table, and crank effort diagrams are
given under (Figs. 9 and 10).
Simple Engine B. 3 Cylinders. With Cranks at 1
Fig. 9.
Turning forces combined for a complete revolution.
20°.
ale forward strokes.
This is the form of high pressure sim-
ple expansive engine, the use of which is
advocated for ships of war in the Prize
Essay we have quoted from, special pro-
vision being proposed to be made for
eadily disconnecting the cylinders at
a' b' c' return strokes.
low speeds, or when disabled. In the
more important ships of war the diffi-
culty to be met with is, that on extra-
ordinary occasions, as when chasing or
being chased, a power of about six or
seven times that ordinarily required
SCIENTIFIC DATA OF THE MISSISSIPPI HIVEB.
275
must be available, and it is essential that
sufficient capacity of cylinder be given
to insure economy in the engine itself at
the highest power. It is then that waste
from forced firing, and from generally
decreased efficiency of the boiler, takes
place, the enormous quantity of coal
expended, and the comparatively small
quantity which can be stowed in the
ship, necessitating the utmost economy
under these conditions. In working at
the lowest powers with the large cylin-
der capacity thus necessarily provided,
enormous loss from condensation takes
place, and the only effective way out of
the difficulty is to disconnect a part of
the cylinder capacity entirely. The
three cylinder form of engine, therefore,
presents for this service many advant-
ages, the American experiments render-
ing it evident that, with cylinders fitted
to disconnect, such an engine would be
more economical than a compound en-
gine using the whole of the cylinder
capacity (and with inter-dependent cylin-
ders this is necessarily the case) at low
speeds.
In the service to which our remarks
have been directed, however, the range
of power required under ordinary work-
ing conditions is slight, the ship being
usually driven at nearly the full power
the engine is capable of developing, and
except in the case of larger powers
than that of the present steamers, there
appears to be no necessity for introduc-
ing a third cylinder. Keeping in view
the results given by the American single
cylinder engines and the engines of
Messrs. Holt's steamers, it could hardly
be expected that any gain of commercial
value would be obtained by substituting,
in the case we have considered, a three
cylinder engine for engine A, with the
the object of gaining greater efficiency
of the mechanism.
We trust we have succeeded in placing
prominently before our readers the fact
that all the available evidence shows
that practically equal results in point of
economy of fuel may be obtained with
either type of engine, when the same
pressure of steam is used under the con-
ditions we have chosen for illustration.
Let this be understood, and the gain in
space, weight, simplicity, facility of
handling, the less liability to total break
downs, and less first cost of the simple
engine when intelligently designed be
fairly realized, and shipowners on this
side of the Atlantic will, no doubt, give
it further trial. American experience
shows that so far as wear of pistons and
cylinders is concerned, jacketed engines
of this type can be kept in perfect order,
while the experience gained with the
high pressure valve gear of the compound
engine has enabled engineers to meet
with confidence the difficulties arising
from the increased pressure of the steam
so far as it affects the wear of the valves.
Difficulties of this kind, to which, to-
gether with unnecessary large cylinders,
the unsatisfactory working of simple en-
gines on this side of the Atlantic may lie
traced, are now being met on the largest
scale by the eminent firm of Messrs. John
Penn & Son, who have in hand for ships
of war two sets of engines, amounting to
an aggregate power of 10,000 horses.
These are intended to work at their full
power as simple expansive engines, and
we have no doubt that other firms of
equal enterprise are prepared to construct
simple engines, specially fitted for the
Transatlantic traffic, which, there is every
probability, would be found to work
with greater satisfaction to the engineers
and shipowners than the cumbrous ma-
chinery now in general use.
Captain Eads has had compiled the
following interesting and scientific data
cencerning the Mississippi River, the
work at whose mouth he has already be-
gun : 1. Quantity of water discharged
by the river annually, 14,8S3,360,636,8SO
cubic ft. 2. Quantity of sediment dis-
charged annually, 28,188,083,892 cubicft.
3. Area of the delta of the river, 13,000
square miles. 4. Depth of the delta,
1,056 ft. 5. The delta, therefore, con-
tains 400,378,429,440,000 cubic feet, or
2,720 cubic miles. 6. It would require
for the formation of one cubic mile of
delta, five years and eighty-one days. 7.
For the formation of one square mile, of
the depth of 1,056 feet, one year and
sixteen and 1-5 days. 8. For the forma-
tion of the delta, 14,268 4-5 years. 9.
The Valley of the Mississippi from Cape
Girardeau to the delta, is estimated to
contain 16,000 square miles of 150 feet
depth. It, therefore, contains 66,9S0,160,-
000,000 cubic feet or 454^ cubic miles.
ENGINEERING MAGAZINE.
ENGINEERING ON THE DANUBE.
From " The Building News.
Eon many years it has been debated
among engineers whether the natural
obstructions to the navigation of the
Danube might not be, by the aid of
science, removed. The obstacles were
two — the one, however, closely associated
with the other — a set of dangerous rocks,
and a series of equally dangerious rap-
Ids. A project had long been matured,
by a company of American speculators,
to clear this important channel ; but
political considerations intervened, and
a great European water-way was left in
something like the condition of a half-
ohoked canal. The reason was that, as
visual, rival schemes were contemplated,
as in the case of the Tiber, to which we
lately referred. There was, for instance,
the idea of a canal, to run parallel with
the stream ; there was the proposal to
lolast away a shelf of rocks forming the
Orsova rapids ; and there was also the
.-suggestion of blowing up the Iron Gates,
or granite bar, crossing 'the entire breadth
of the river, and checking even the light
Austrian Steamboats on their course.
Here the water, as a rule, though its
flow is wide, has a depth of no more than
twenty inches, and the inconvenience to
traffic of all kinds is enormous. The
work, however, although decided upon so
long ago as 1871, remains to be carried
out in its entirety, when the celebrated
Jron Gates will be no more, and Trajan's
■towing-path a mere memorial of anti-
quity. Now, the Danube, through its
position in Europe, the extent of its
available course, the importance and
"wealth of the territories traversed by it,
should rank as the first river of Europe,
a great facility for inland communication,
and a grand link between the land and
sea.
With the public influences which
have hitherto established a sort of block-
ade upon its waters this present writing
lias nothing to do, the question for us
being whether a generation that has
canalized the Isthmus of Suez, and tun-
nelled the Alps, should allow the splen-
did border stream, as it may almost be
termed, of the Continent, to be trammeled
by a complication of geological embar-
rassments. It was thus, in an almost
similar degree, at one period, with the
Rhine. The Rhine had, naturally, no
navigable outlets ; it had no mouths ;
its only practicable way to the ocean
was stopped by a bar, and it took a
quintuple treaty to get rid of this ob-
struction. ' A convention of the same
character set the Dunube free to the
flags of all nations ; but it did not blow
up the rocks, or abolish the rapids.
The Danube is, perhaps, regarded from
a practical point of view, the most re-
markable river in Europe. After cutting
through the chalk mountains which
stretch from north to south between the
Balkan and Carpathian ranges, in a nar-
row channel where the waters boil, as if
with impatience to escape, it widens
like the Nile, intersects a valley nearly a
hundred miles in breadth, passes under
precipices on one side, and along marsh
lands on the other, branches in every di-
rection, forms clusters of islets, and then
rebels against the Iron Gates. Two
commissions of French and American
engineers have reported that these are
the main impediments to the utilizing of
the river, which at its embouchure, gives
soundings of fifty fathoms, on a bottom
of shell and sand — a fact clearly prov-
ing that the Gates lock up, or largely
obstruct, the possible trade of the inte-
rior. In spite of all this, not many years
ago the accumulations at the entrances
of the Danube absolutely closed them
against vessels of even moderate tonnage ;
the mud and silt rose yard by yard in
height ; a few cyclopean rakes were idly
employed in the attempt to remove them,
and the Russian Government ordered a
dredging machine, which, after . having
been worked for a very short time, was
declared to be out of order, and has been
laid up in ordinary ever since. But the
scour of the stream, supposing the bar-
riers farther up the valley removed,
would have effected more than all the
dredging engines ever manufactured.
And what is the interest of the world in
this grand artery of intercommunication,
ENGINEERING ON THE DANUBE.
277
concerning which the engineers are so
busy just now ? The Danube, which it
is proposed, to unite by a canal with the
Adriatic — although the proposed cost of
the schemes has frightened even its pro-
jectors— begins its navigation at Ulm,
an emporium of merchandise from
France, Germany, and the banks of the
Rhine. In its course it passes through
the territories of four States, and receives
the tribute of a hundred and twenty
rivers. But the Iron Gates — the Porta
Ferrea of the Romans — close the upper
valley against all craft except the class
of barges ; and even these, when heavily
laden, often find themselves stuck, most
unwillingly, in rocky labyrinths, or on
heaps of sand, even supposing them to
have passed the thirty miles of broken
rapid, which, it is now believed, may be
blasted into a smoother bed. That such
labor was, at one time, regarded as being
among the Quixotisms of speculative
science is shown by the gigantic expen-
diture and toil bestowed upon tunneling
a carriage-way through the body of per-
pendicular rocks here overhanging the
river — a work effected by gunpowder
throughout, and quite equal in grandeur
to the artificial road of the Simplon.
But all modern enterprise, as yet, has
failed to emulate the mighty monument
of the Romans in that historic valley.
Those Builders did not excavate ; their
tools and other appliances did not serve
them adequately. They, therefore, con-
structed a covered gallery of wood along
the face of the precipices, supported by
strong buttresses, projecting over the
stream, at the height of about six feet
above its greatest altitude, and extending
for a distance of nearly fifty miles. The
holes for the reception of the horizontal
buttresses on which the platform rested
are as perfect now — as we have seen
them — as they may be imagined to have
been sixteen centuries ago ; and, although
the continuous line is occasionally inter-
rupted by the dense masses of brushwood
which have sprung up with the lapse of
time, their course may be distinctly
traced along the base of the mountains.
In many places, indeed, a double set of
holes may be observed, as if the lower
ones had been constructed to receive
brackets to aid in supporting the but-
tresses above. All antiquity notwith-
standing, however, the principle impor-
tance in connection with every subject
of the kind belongs to the present day ;
but it is especially interesting to note
how, while awaiting the final triumph oi
engineering enterpi-ise over the difficul-
ties of the Danube, they have been less-
ened and mitigated for the sake of tran-
sit and commerce. The Austrian Dan-
ubian Steam Navigation Company,
founded about forty years ago, and
building and buying in the valley itself„
though getting much of its machinery
from Switzerland, works over three thou-
sand miles of water, and keep five power-
ful dredging-machines, strangely enough,,
in constant employment. The operations
forthwith to be undertaken will relieve ■
them from this neccesity. They com-
prise a blasting and an embankment,
and will be watched with curiosity from
every quarter of Europe. It is believed
that the cost of the works will be con-
siderable less than that at which it was
estimated by the American projectors;,
but they, it should be remembered, in-
cluded in their design a lateral canal,
with three approaches to the sea. The
Commission of Austrian and Turkish
engineers who, during the last two years,
have been studying the problem on the
spot, has not, indeed, reported in the
most favorable terms ; but their opinion,
nevertheless, sanctions the idea, and sug-
gests a plan for defraying the expense
of developing it. That the Iron Gates
are still practically shut is a reproach to
the civilization of Europe ; that they~
should remain so indefinitely seems im-
possible. England, at a far greater cost
than is now threatened, cleared the im-
portant Paumban Pass, now the great
water highway between Ceylon and the
mainland of India, and sounded and
measured every depth and shallow of the
Red Sea. It would appear, then, to be
a paradox now that a splendid river,
such as the Danube is, should be closed
against the higher necessities of trade
and passage by a few bars of rock, and
a few miles of rapids, which engineers
declare may be blown out of the way
withoitt difficulty or danger. The Dan-
ube is to Europe what the ^Mississippi is-
to America — " the father of waters." and
only requires a clear channel to become
next in importance to a sea. Mechanical
objections there are none to its perfect
physical liberation.
278
VAN NOSTRAND'S ENGINEERING MAGAZINE.
ROTARY PUDDLING.
From "Engineering."
If we may judge from the interest
manifested in the remarks made by Mr.
Menelaus in his inaugural address to the
members of the Iron and Steel Institute,
and from the reports which reach us
from the various ironmaking districts,
the problem of mechanical puddling is
now being regarded as of ever-increasing
importance. Our own views on this
subject are well known to our readers.
We regard the present system of hand-
puddling as a blot upon the progress
which has been made in our iron manu- \
f acture, and as entirely inconsistent with
the growth of our metallurgical pro-
cesses. As we have pointed out on
more than one occasion, the whole ten-
dency of the modern development of our
iron manufacture is towards the treat-
ment of the material in large quantities,
and with the aid of the least possible
amount of hand labor ; but the ordinary
puddling process is totally opposed to
this kind of development, the material
being treated in small charges, and by
the exertion of manual labor of the most
severe kind. Considering these facts we
think that everything tends to show that
the puddling process of the future will
be carried out in rotary furnaces capable
of dealing with large charges, and worked
in .connection with plant capable of deal-
ing easily with the enormous puddle
balls thus produced, these balls being
subsequently cut into pieces of convenient
size and dealt with by existing ma-
chinery ; and we believe that the time
has arrived when our ironmasters should,
as a body, consider this subject more
earnestly than they hitherto have done.
In making this last remark we have no
desire to underrate the progress which
has been already made ; but this pro-
gress has been due rather to the energy
of a few particular firms and individuals
than any action taken by the iron trade
as a whole, and it has thus been smaller
than it need have been.
The only united action which has
taken place has been that organized un-
der the auspices of the Iron and Steel
Institute — a body which, although the
youngest of our important scientific so-
cieties, has set an excellent example to
its seniors by its energy in promoting
the industries it represents. As we
pointed out on a recent occasion, the
commission sent to the United States by
the Iron and Steel Institute to examine
into the working of the Danks furnace,
has been attended with valuable results.
It is true that, as regards the Danks fur-
nace itself, the early anticipations set
forth by the report of the commission
have not been completely fulfilled ; but
this we regard as a small matter com-
pared with the fact that English iron-
masters have been familiarized with the
results which can be obtained by rotary
puddling, and that competent men, such
as Siemens, Spencer, Crampton, and
others, have been led to experiment fur-
ther with that system of puddling, and
to contribute towards making it a
thorough success.
The process of mechanical puddling is
essentially one requiring to be developed
by experimental inquiry. To be com-
mercially successful, machinery for pud-
dling mechanically must not only be
capable of turning out a product at least
equal to that obtained by ordinary hand
work, but it must also be enduring and
be capable of being worked without
" nursing" and without giving trouble
from frequent breakdowns. It is this
quality of endurance under the rough
usage experienced in iron works which
has proved so difficult to obtain in pud-
dling machinery, and it is a quality the
possession or non-possession of which in
many instances, can only be determined
by actual practice. We say in many in-
stances— not in all — for there have been
undoubtedly cases of the introduction
into iron works of puddling machinery
which would have been at once con-
demned at sight, had it come under
the inspection, of a competent mechanic.
Setting aside these exceptional cases,
however, we may assume it to be an un-
doubted fact that the capabilities of pud-
dling machinery can only be fairly tested
by actual practical experience, and this
being so the various failures of such
machinery which have occurred, can only
EOTARY PUDDLING.
279
be regarded as so many stepping-stones
deposited on the road to success.
Thanks to these failures, indeed, and
to the labors of those who have en-
deavoured to overcome them, we may
say that at the present time mechanical
puddling has been made a practical
process, and has been brought to such a
stage that its future development de-
pends less upon individual exertion than
upon its introduction into various iron-
making districts and the consequent im-
provement of details of manipulation
certain to result from more extended ex-
perience.
When the Danks furnace was first in-
troduced into this country, it was in
many quarters assumed — somewhat too
hastily — that it was practically perfect,
and the earlier experiences of Mr. Mene-
laus, Tooth, and others in the same field
were temporarily forgotten. Practical
trials, however, on a commercial scale
■developed more or less serious difficulties
in the working and maintenance of the
furnace, and from that time to the
present constant efforts have been made
to effect improvements. The present
state of the matter as far as the Danks
furnace is concerned is fairly set forth
in the letter from Mr. Jones, of the
Erimus Works, incorporated in the in-
augural address of Mr. Menelaus, already
referred to, and published by us the
week before last. According to Mr.
Jones the difficulty of the lining has
been entirely overcome and " fettling can
be procured, suitable to any district,"
while he also speaks in hopeful terms of
the means adopted to reduce the tend-
ency to mechanical failures. As we
pointed out a fortnight ago in our com-
ments on Mr. Menelaus's address, the
leading improvement introduced in the
modified Danks furnaces at the Erimus
Works — namely, the water-jacket ar-
rangement— is one of the chief features
in the Crampton furnace. We have no
intention here of entering into any dis-
cussion relating to priority of design ;
but the fact of the Danks furnace being
thus made to approximate in construction
to the Crampton furnace as regards the
mode of cooling by water irresistible
suggests certain comparisons between
the two systems of working, which in
the present state of the puddling ques-
tion are worthy of consideration.
As regards speed of working, there is
probably nothing to choose between the
two systems so long as both furnaces are
in equally good condition ; but in regu-
lar work the amount of the output from
any given furnace is of course largely
dependent upon the ease of maintenance
of that furnace. As to what would be
the relative endurance of two furnaces,
each constructed on Mr. Crampton's plan
with water-jacket arrangements, but one
worked on the Danks system and the
other with dust fuel, there are no data
for actually determining ; but there are
certainly no reasons for believing that
the results would be in favor of the for-
mer. With reference to this point we
may remark that in the Crampton fur-
nace the 5-in. cock revolving with the
casing and through which the water
supply enters the latter, is not liable to
derangement, and has stood the test of
long practical working, while this can
scarcely be expected to be the case with
the Danks furnace, as to effectively sup-
ply water to the latter involves the use
of what may be regarded as a revolving
cock 7 ft. in diameter, the wearing sur-
faces of which have thus a comparativrely
high speed. As regards quality of pro-
duct, the difference, if any, may fairly
be expected to be in favor of the Cramp-
ton furnace, on account of the high and
uniform temperature which can be main-
tained and the regularity of the working
— both matters which practice has shown
to be of a vast importance. Taking,
therefore, even the view of the question
most favourable for the Danks system,
we see no reasons why that system of
working should, as regards quality or
quantity of products, show any advan-
tage over that of Mr. Crampton.
If now we consider the matter further,
and examine the other qualifications which
go to make up a successful rotary pud-
dling furnace, we find that Mr. Cramp-
tons's system possesses most important
advantages. Thus, in the first place,
the use of the dust fuel as carried out
by Mr. Crampton gives a power of con-
trolling the action of the furnace which
is utterly unattainable so long as ordin-
ary fires are used. We have frequently
spoken upon this point, and the con-
tinued experience at Woolwich only
serves to confirm all we have said. By
shifting the handles regulating the sup-
280
VAN nostrand's engineering- magazine.
plies of air and fuel, the temperature
can be altered or flame made oxydizing
or non-oxydizing at will, without a par-
tical of coal getting into the iron, while
by simply leaving the handles alone any
given condition can be maintained for
hours, if desired, absolutely without
trouble. The ease and completeness
with which the combustion of dust fuel
can be controlled is, in fact, so striking
that we are inclined to think that it can
only be thoroughly appreciated by those
who have examined it in operation, and
who are, at the same time, conversant
with the difficulties of managing ordin-
ary fires. One result of the perfection
of the combustion obtained with the
dust fuel is the rapidity with which the
furnace can be heated, the Woolwich
furnace, when cold, having been re-
peatedly raised to a working heat in
three-quarters of an hour with an ex-
penditure of three and a half cwt. to four
cwt. of fuel.
Another advantage of the Crampton
system of working is that it does away
with the construction and maintenance
of all brick-built furnaces, and leaves
the revolving furnace itself quite free at
one end, the products of combustion re-
turning through the same opening
through which the jets of dust fuel are
injected, and the furnace forming within
itself a gas producing, gas consuming,
and puddling chamber. We may re-
mark, by-the-by, that during his earlier
trials Mr. Crampton employed two
chambers, but the alteration of the fur-
nace so as to have one chamber only was
found to save at least one-third of the
fuel. Moreover, the Crampton furnace,
instead of having two revolving joints
to keep tight (to prevent the liquid iron
from escaping), as in the case with
Danks', has one only, while every facil-
ity is given for the expansion and con-
traction of the revolving furnace itself.
All firebars, too, are done away with.
These, we think, are mechanical advan-
tages having no unimportant influence
on the cost of maintenance, while as
collateral advantages we have the effect-
ive utilization of slack coal and its com-
bustion without the production of
smoke. The fact of the fuel being con-
veyed to the Crampton furnaces by
mechanical means, and all wheeling of
coal to the furnaces being thus avoided,
is also a feature of the system which
should be borne in mind.
The Crampton furnace at Woolwich,
after being in operation two years, was
when we last saw it a few weeks since,
in as perfect condition as when it left
the boiler-maker's hands, it not even
showing signs of distortion. During its
working the liquid iron never issues from
the revolving joints, while the friction
is so small that the engines driving it
require less than one-fourth the capacity
of those found necessary on the Danks
system. During the working of the
furnace at Woolwich, there have been
puddled, alone and mixed, large charges
of Swedish charcoal iron, hematite,
Northamptonshire, Derbyshire, South
Yorkshire, and Cleveland irons, and
judging from the exhaustive tests ap-
plied, the Cleveland pig has produced
tin-plates, sheets, wire, rails, bars, and
plates equal in quality to the products
obtained from the best 'brand*. More-
over, the steel made in pots and in the
Siemens-Martin furnace from Cleveland
puddled bars has proved equal to the
best pot steel produced from Swedish
charcoal iron. Most of these results
were obtained during the time that the
furnace was under the charge of inde-
pendent manufactures who, after treat-
ing the puddled blooms in their own
works, forwarded samples of their pro-
ducts to Mr. Crampton, who has thus
been enabled to arrange at his offices at
4 Victoria Street, Westminster, a most
remarkable and instructive collection of
materials produced by mechanical pud-
dling— a collection which is well worthy
of examination by those interested in the
subject.
Altogether when we consider the nu-
merious advantages attendant upon the
employment of fuel in the form of dust,
and the general excellence of the me-
chanical arrangements which Mr. Cramp-
ton has designed and practically carried
into effect for the utilization of such
fuel, we cannot but regard the Crampton
furnace as the most advanced solution
of the problem of mechanical puddling..
and we look forward with very consid-
erable interest to the results which may
be expected as soon as the Crampton
furnaces now nearly completed in the
Middlesbrough district are fairly at
work ; our interest being, we are sure.,
IKON AND STEEL NOTES.
281
shared by all concerned in our iron
manufacture. It is anticipated that
these results will be even superior to
those already obtained at Woolwich,
and from the completeness of the arrange-
ments we have every hope that this
anticipation may be realized.
REPORTS OF ENGINEERING SOCIETIES.
Master Mechanics' Association. — The fol-
lowing are the subjects for investigation
and discussion the coming year, as reported by
the Committee on Subjects, consisting of Reu-
ben Wells, James M. Boon and John H. Flynn :
1. Locomotive Tests.
2. Beet Material, Form and Proportion of Lo-
comotive Boilers and Fire Boxes.
3. Locomotive Construction.
4. Locomotive Tire, Truck and Tender
"Wheels.
5. Best and Most Economical Metal for Lo-
comotive and Tender J ournal Bearings.
6. Is it Economical to use Injectors on Loco-
motives, and to what Extent ?
7. Boiler Explosions.
There were reports on the first four of these
last year, but the subjects and committees were
continued.
The following is the report of the Commit-
tee on Narrow and Broad Gauge Rolling Stock :
To the American Railway Master Mechanics' Asso-
ciation :
Gentlemen — Replies were received from
twelve roads, and the information obtained is
embodied in accompanying table. Very full
reports were made by Mr. Peddle, of the St.
Louis, Vandalia, Terre Haute & Indianapolis
R., and Mr. Wells, of the Jeffersonville, Mad-
ison & Indianapolis R.
To the question, "From your experience,
which is the best gauge, narrow or ordinary
(4 ft. 8£ in.)? " Mr. Peddle replies as follows:
" From my experience I would prefer 5-feet
gauge to either of the other gauges, for two
reasons: The first is, that a wider wheel-base
would enable the modern raised-deck coaches
and sleeping cars, in which the centre of grav-
ity is much higher than in the old-style
coaches, to be run with greater steadiness and
freedom from oscillation at high speeds.
Another reason is, that it would give locomo-
tive builders more room between the frames
and enable them to lower the barrel of the
boiler, and also widen the fire-box and do
away with the off-set in the sides, in the vicin-
ity of the tubes, a very objectionable feature,
and make them straight or narrower at the
top."
The information in relation to narrow
gauges (viz., less than 4 ft. 84 in.) is too
meagre to make a fair comparison between
them and the ordinary gauge.
From the table it will be seen that five pre-
fer 4 ft. 8+ in. or 5 ft. to the narrow gauge or
gauges. Two prefer gauges of 3 ft.
Wit. S. Hudson, )
H . G. Brooks, [• Committee.
H. N. Spragtje, )
— Chicago Railway Review.
IRON AND STEEL NOTES.
C arbitration of Iron. — M. Boussingault
has communicated the results of hi- ex-
periments on the combinations of carbon, to
the academy of sciences of Paris. M. Bouss-
ingault has found by most careful experiments
that carbon exists in carburated iron in vari-
ous proportions. Steel contains from 7 to 10
1000th parts when hard, and soft 10 to 15.
Pig-iron contains 2 to 4 lOOths, and sometimes
5 iOOths. The quantity is difficult to settle,
as it can only be ascertained in analysis by the
difference with manganese, silicium, phos-
phorus, sulphur, and chromium. The aver-
age of the results is 4 4c. When gray the iron
has given up its carbon in the form of graphite;,
but M. Boussingault found no sensible differ-
ence in the quantity of carbon in gray and
white pig. In all cases, if the real combination
of iron with carbon be admitted, it takes place
thus — 5 equivalents of iron for one of carbon.
Whatever be the temperature it is impossible,
says M. Boussingualt, to make more than 5 per
cent, of carbon enter the iron ; this is the
limit. — Iron.
Utilizing Furnace Slag.— Mr. W. Harold
Smith, of this city, has been experiment-
ing for some time with furnace slag, endeavor-
ing to make from it a cheap and serviceable
substitute for bricks and stone in paving and
building. He has taken slag, from Robbins tfc
Sons' Philadelphia Furnace, granulated as it
came from the stack, then mixed it with two-
thirds its weight of cement, subjected it to
heavy pressure, and has succeeded in making
firm, smooth, solid blocks, which have en-
dured the following tests: They have been
very highly compressed without crushing,
were laid for pavement last fall and endured
the winter's frost without damage, have been
heated to a white heat and then thrown into
water without disintegration, a 35-foot column
of water was forced against one of the blocks
without penetrating it, and they were found
to endure heat "which would melt an ordinary
red brick.
Mr. Smith proposes to" unite with any fur-
nace owner in the manufacture of stones for
flagging sidewalks, from 15 to 24 inches
square and 3 inches thick, afterwards, as the
demand improves, entering into the manu-
facture of other forms; or lie will sell a fur-
nace right at a reasonable, figure. Mr. Smith
claims that his stone, which he has named
" Phoenix stone," can be made so cheaply and
sold so readily that a furnace owner can make
as much out of his slag as he can out of his
iron. His address is 227 North Thirteenth
Street, and his office is at 224 South Third
Street, Philadelphia. He solicits correspond-
ence, and invites attention to samples of
" Pho?nix stone" on exhibition at the office.
We have seen these samples and believe they
will make a good substitute for stone or brick.
— Bulletin.
Belgian Competition in the Iron Trade.
— Now there is so much talk of Belgian
competition with our iron manufacturers," the
following passages from the report of Sir H.
282
van nostrand's engineering magazine.
Barron, on the commerce, &c, of Belgium,
just published among the reports of
her Majesty's Secretaries of Legation,
may be read with some interest. The
competion, it would appear, must have
arisen from the general depression in the iron
trade first reaching Belgium, so that Belgian
manufacturers were forced to great sacrifices to
find a market of any kind. At any rate, Bel-
gian trade has not been prosperous : — " On
the whole," Sir H. Barron says, " the activity
of all branches of trade in 1872 was rare and
unparalleled. Above all, the trade connected
with the manufacture and working of iron en-
joyed an exceptional prosperity. All the
smelting furnaces, iron works, rolling mills,
machine works, foundries, and nail makers
worked without intermission during the whole
year. Many new factories were erected, many
of the old ones were enlarged. At the same
time the price of iron and its products rose,
without a check from the beginning to the end
of the year, to figures previously unknown.
Pig-iron doubled in value during the twelve
months. These prices left the producers
good profits during the first six months.
But the prices of labor and of coal
rose to such exorbitant rates as to absorb
finally the whole profits of the iron trade.
Thus, the year which began so rich in promise
ended in disappointment. The masters now
find that they cannot tempt buyers at the
present prices of iron, and cannot reduce those
prices on account of the excessive cost of pro-
duction. Many works have been closed and
furnaces blown out in 1873, so that the trade
is falling into a state of general stagnation.
The present year will leave no profits to the
iron-masters in general, save to such as pos-
sess colleries of their own, as, for instance, the
monster establishments of Seraing, Couillet,
Solessin, &c." Our trade, therefore, has not
been suffering from the competition of pros-
perous Belgian ironmasters who were making
a profit when our makers had none, but from
manufacturers who were unable to get profit-
able orders. — Iron.
T'he U. S. Commission on Testing Metals.
— The following circular has been recently
issued:
The U. S. Commission on the Tests of Iron,
Steel, and other Metals, proposes making a
series of determinations of the effects of car-
bon, phosphorus, silicon, manganese, and
other elements, upon the strength, toughness,
elasticity, and other qualities of Iron and
Steel. The specimens will be analyzed by the
chemists attached to the Commission and sub-
jected to tension, torsion, compression, and
other mechanical tests. All experiments will
be repeated often enough to reduce errors to
their minima.
You would greatly aid the Commission, as
well as the Iron Trade, by furnishing Iron and
Steel bars, as follows:
Bars to be 7 ft. long and l£ in. round.
Bars to be rolled, in case you have suitable
rolls; if not, hammered billets, 3 in. square by
18 in. long, to be furnished in place of bars.
Bars to be stamped on one end with the initials
of the maker, and the number of the heat or
charge at which they were made; or, in case
there is no such record, to be stamped with the
initials of the maker and numbered on one
end.
A full description of the kind and make of
raw materials, and of processes employed in
the manufacture of the bars, and also of the
size of the ingot or pile, the number of re-
heats, and the extent to which hammering or
rolling were employed in the reduction, to be
kept in a reference book — each description
having a number corresponding with that of
the bar — would be of great value. Such a
record is, therefore, particularly requested.
Tour ovm analyses, including color carbon
tests — in case you have made them — to be
given in the above description.
Your mechanical tests of the material fur-
nished, with statement of shape and dimen-
sions of specimens tested, to be also recorded
and furnished.
Please store the bars until the Commission in-
forms you where to send them.
KIND OF IKON AND STEEL WANTED.
Any or all the following :
1 bar of Steel, containing 0.10 % carbon.
0.20
0.30
0.40
0.50
0.60
0.70
0.80
0.90
1.00
After selecting these bars by means of your
carbon tests, please repeat the tests, so that
there may be no error.
It is very important that the other elements
should be uniform; therefore, these bars should
be selected from charges made as far as possi-
ble from the same raw materials, and under
similar conditions.
Also, please furnish — 1 bar of each of such
Irons or Steels as may show any particularly
good or particularly bad qualities, or such as
may exhibit any very marked or unusual cha-
racteristics.
1 bar of your best wrought Iron, with its
trade mark stamped on.
1 bar of veiy hard, but not cold short
wrought Iron.
1 bar of extremely soft wrought Iron.
1 bar of average '.' puddled Steel."
Any bars which you think may be usefully
subjected to these tests — specially describing
the materials and processes employed in mak-
ing them, and their characteristics.
When the bars are tested, it is proposed to
test a series in which the manganese varies by
tenths of a per cent., other elements remaining
the same, and another series for phosphorus,
and so on.
Tool Steels will be tested in another series
of experiments.
These determinations must, of course, re-
quire thousands of specimens, and be con-
tinued through a series of years. The final
result must inevitably lead to a scientific syn-
EAILWAY NOTES.
283
thesis in the Iron and Steel manufacture, by
which all required mechanical qualities can
be accurately produced at pleasure.
A. L. Holley,
Chairman Committee on Chemical Research,
and on Steels produced by modern pro-
cesses.
•«£>«
RAILWAY NOTES.
Traction Engines on Roads. — The Larne
traction engine nuisance case has occupied
a great deal of time in its hearing, and a very
considerable amount of our space. We do
not say that either the time or the space was
wasted; but we feel sure that even our good
friends in the neighborhood of Larne must be
gratified that the case has at last been conclud-
ed. The magistrates gave their decision yes-
terday. It was adverse to the plaintiffs, as the
court held that a traction engine traversing the
public road did not constitute a nuisance.
Railways frequently ran close to public
roads; and their engines might practically be
regarded as forming a nuisance equally with
traction engines, supposing these were nuis-
ances; but railways run under Acts of Parlia-
ment and could not be prosecuted as nuisances.
The magistrates held that traction engines also
had the sanction of Parliament, and did not
think that in this particular instance a nuisance
had been proved. In particular, it was re-
marked that though the engine was regularly
driven through the town of Larne, none of its
inhabitants had come forward to complain of
it. The charge was, therefore, dismissed; and
we think there is substantial justice in the de-
cision. It is no doubt very annoying to own-
ers of horses to have them frightened on the
public road; but the evidence on this point
was not particularly strong, and without a very
strong case indeed, the court would not have
been justified in giving a judgment which
would have had the effect of prohibiting the*
use of traction engines altogether. — Northern
Whig, Belfast.
Boilers Lined with Copper. — An Austrian
railway engineer has had the idea of pro-
tecting the boilers of locomotives against in-
crustation by means of copper plates. The
front and back plates of the bottom of the
boiler of an engine were covered with a sheet
of copper 1 millimetre in thickness, the mid-
dle plate of the boiler being left unprotected.
The engine was worked for two years on a
portion of the line of the State railways where
the water was of very bad quality. When the
tubes were taken out the incrustation was
found to be 10 millimetres in thickness on the
surface of the iron, and only 2 to 3 millimetres
thick on the copper plates . The iron was in
many places corroded to the depth of 14-
millimetres, while the copper was entirely un-
affected, and the iron plate beneath it, when
uncovered, looked perfectly new. The par-
ticles of incrustation were larger on the iron
than on the copper. The cost of the copper
covering is stated to be from 250 to 750 fr. per
boiler. Another engineer, who examined and
reported on the arrangement, says that the
duration of the boilers is doubled or tripled by
the application of the copper plates, which
afford extraordinary security against explosion.
The incrustation is much less on copper than
on iron and steel, which is porous and slightly
oxidized, and consequently the vaporization is
more complete, and there is a corresponding
saving of fuel. In the construction of a boik-r
to be lined with copper the iron plates may
be of less thickness without risk; the weight
of the boiler is thus considerably reduced, and,
lastly, the expense for repairs is considerably
diminished.
[This combination of copper and iron in iron
ships has been found very injurious on account
of the galvanic action between the two metals,
and we would need more satisfactory experi-
ments with water of different qualities, and
particularly with the acid water common in
coal mines before placing much value on this
" improvement."] — Engineering and Mining
Journal.
Steel Rails was the subject of a paper re-
cently read before the Institution of Civil
Engineers, London.
The object of this paper was to endeavor,
briefly, to show that with care in manipulation
and in selection of materials, Bessemer steel
might be produced constant in quality, and
that certain inexpensive tests might be applied
which would absolutely determine the quality
of the material, in most if not all of its cha-
racters, so far as was required for railway
and structural purposes.
After an entensive experience in the manu-
facture of Bessemer steel rails, the author
could only come to the conclusion, that the
present system of inspection was highly un-
satisfactory, and that, whilst it sacrificed a
great number of rails, it gave anything but re-
liable results. The object appeared to be to
test each individual rail in such a manner that
its value should not be deteriorated. With
this view many experiments had been made;
and it was hoped that a system had been
developed which, although primarily adopted
for rails, might be made available for any
other form of steel. The experiments appeared
to prove that if it was possible to determine the
hardness of the material, all the other proper-
ties might be calculated therefrom . If, there-
fore, the fish-plate holes in the rails were
punched by a registering punching press, an
index was obtained for the real quality of the
steel. Experiments had shown that this force
increased according to the thickness of the
metal, in strictly arithmetical progression: for
a hole | in. in diameter the force required was
about 8 tons per ^ in.
Experiments had demonstrated that the zone
of metal injured, by punching steel having a
tensile strength up to 32 tons, did not exceed
3% in. in breadth, and that if the fish-plate holes
were first made with a small punch and then
enlarged, by, drilling to the required size, the
steel was not more injured than if the hold
had been drilled only. The Barrow Steel
Company had shipped to Canada more
than 100,000 tons of rails treated in this man-
ner ; and as there had been no case, to their
knowledge, where rails had broken through
284
VAN nostrand's engineering magazine.
the fi«h-plate holes, they considered it a satis- : poses. A member of the council said that re-
factory proof that no danger need be feared. ! cent discoveries had been made, which prom-
On the contrary, this mode of punching vras ised that the sewage might be purified suffi-
one of the best practical tests of the quality of , ciently to be turned into the Seine without
the steel; as however hard (unless in an ex- any inconveniences; but the council, knowing
ceptional degree) it might be, the particular bow little had in reality been effected in the
rails, if drilled, might be overlooked by the wav of artificial purification, and how costly
management; whilst if the steel had a greater ; all the processes are, passed over that part of
tensilS strength than 34 tons to 35 tons, the the subject, discussed the general subject, and
finally adopted the report. This will form an
important link in the long chain of the appli-
cation of the sewage of Paris, as the depot of
La Villette is the receptacle of an immense
quantity of night soil. — Engineer.
The Kansas City Bridge. — An absurd and
injurious rumor appeared last week in an
Atchison paper to the effect that the piers of
the' railway bridge at Kansas City are being
undermined by the current, and that negotia-
tions are making for a ferry boat for imme-
diate use with which to transport the cars
across the river. This would, indeed, be a
To"sam uplhe" experiments on Bessemer I misfortune if true, forsome forty trains cross
steel rails, it might be stated generally, that the bridge daily, and it would be impossible
the most lengthened wear, under the heaviest to provide for their passage in any other way
traffic, did not appear in the slightest degree to than by the construction of a new bridge.—
deteriorate any portion of the rail, except the : rhere is, however, a certain basis, or occasion
wearing surface to an inconsiderable depth. for a rumor, exaggerated and false as it is. _ It
But this part of the rail, however hard and has been " an open secret that the pivot pier-
capable of resisting impact, lost almost the 1S partially undermined (on the north side we
whole of its ductility, which was apparently believe) a fact known almost from the erection
due to the extreme molecular tension of the of the bridge, but not to an extent immediately
particles of the metal. If a worn double- impairing its stability. However it was deem-
headed rail was turned, though the new wear- ed best to apply the ounce of preventive which
ing table would be as strong as when first is better than the pound of cure; and so, in
December last, a thorough examination of
punch would break, when the rail would nee
essarily be rejected.
The results of experiments on rails, for the
Furness Railway, also proved, that the punch-
ing strain was a true index of the steel as to
its carbon percentage, tensile resistance, duc-
tility, and the force required to give a perma-
nent set. A fresh series of experiments on
rails, which had been in use for several years
on the same line of railway, proved that, con-
trary to what might have been anticipated,
greater hardness had not conduced to the
longevity of the rails, and that the softer ones
showed the minimum of wear
made, yet the total strength of the rail was
materially lessened by the weak under-table,
by which much of the elasticity of the rail
was destroyed; though, by planing off a thin
section, this, as had been demonstrated by
experiment, could be entirely restored, allow-
ing for a proportionate decrease in the weight
of metal.
ENGINEERING STRUCTURES.
the defective foundation was made by a sub-
marine diver. It was found that a small por-
tion, not exceeding one-twentieth of the
whole, is defective, though there is no evi-
dence that the break in the masonry has
increased for some time. The examination
was made by Mr. 0. B. G-unn, who suggested
a plan for repair, under which a contract was
made in February last with the American
Bridge Company of this city, which is now
prosecuting it under the supervision of Major
Gunn. The plan is that of a caisson to be
built at the site of the pier and sunk around
it; the intervening space being then relieved
The Sewage of Paris. — The question of dis-
posing of the sewage of Paris is constantly
being discussed from one point of view or ; of water, the masonry will be restored beneath
another. The municipal council received a the pier, which will then be surrounded by a
report the other day from M. Desouches on solid wall of masonry and caisson work, 11
the construction of a proposed sewer to con- i feet thick, making it as secure and permanent
nect the departmental collector of the Rue as any pier on the Missouri River. When the
d'Allemagne with the great receptacle of night contract was made, in February, as Major
soil at La Villette, and thus allow of the sew- Gunn explains, it was too late to take advan-
age of the Pantin sewer, which now falls into tage of the ice, and the unprecedented flood
the Seine at Saint Dennis, being carried on to of April which has so delayed work upon the
the plain of Gennevilliers, where it may be , Atchison bridge, has prevented the repairs
employed in irrigation. M. Desouches recom- being made before this time. All the
mended that the sewer should be constructed, machinery, tools, timber, stone, etc.,' required
but that the contents should be conducted to ' are, however, delivered, and the caissons are
the plain in question only as an experiment, framed, ready to be built and sunk around the
and after being diluted with at least five or six pier as soon as the water is at a favorable stage,
times its volume of the water of the Ourcq. by the same men who have sunk the piet's of
It should be mentioned that the water of the the Atchison bridge, quicker and more
Ourcq, brought to Paris by the canal which successfully than any work of the same mag-
runs under "the Place de la Bastille, is very | nitude ever heretofore done in this country. —
impure water, only used for cleansing pur- Raihoay Review.
BOOK NOTICES.
285
ORDNANCE AND NAVAL.
The twentieth iron steamship launched from
the yard of John Roach & Son since
October, 1871, went into the water at Chester,
Penn., on Saturday, 5th June. Her name is
the "City of New York," and she was built for
the Pacific Mail Steamship Company, being the
second of their last order of three vessels now
in different stages of completion. Each of these
three ships is 353 feet long, by 40£ feet wide,
with a depth of 39£ feet from the hurricane
deck and 31 feet from the spar deck. They
will each be of a capacity of 3,500 tons, cus-
tom-house measurement, with accommodations
for 153 first cabin and 1,200 steerage passen-
gers.— Bulletin.
The trial trip of the Solimoes, a monitor re-
cently launched by the Compagnie des
Forges et Chantiers de la Mediterranee, was
made a few weeks since. This vessel, which
is built for the Brazilian Government, is a
specimen of the latest improvements in naval
architecture, gunnery, and engineering. The
deck is only 90 cent, above water line, and
hence has the appearance of a large raft 78
metres in length by 18 beam, with a draught
of about lift. The cabins and engine-room are
naturally below water line. She is propelled
by a beautifully finished pair of engines of
550 nominal horse-power, but indicating 2000
horse-power. This vessel carries four Whit-
worth's guns weighing 25 tons each, mounted
two to each turret. The weight of the pro-
jectiles is 275 kils., requiring a charge of 35
kils. of powder. These guns have given ex-
cellent results, and at a trial of their range
carried a shot of 275 to a distance of 11 kils.
{nearly 7 miles).
The Alexandra will be propelled by vertical
compound twin-screw engines, which are
to indicate not less than 8,000 horse-power.
There are three cylinders to each set of en-
gines, two low pressure cylinders of 90 in.
diameter being placed on either side of the
high-pressure cylinder, which is 70 in. in
diameter, with a stroke of 4 ft. The surface
condensers will have more than 14,000 solid
drawn brass tubes, 7 ft 4 in. in length, and f
of an inch outside diameter; the water for the
condenser will be driven by means of centri-
fugal pumps worked by separate engines. To
ensure perfect command when handling, sepa-
rate starting engines are provided. To give
proper ventilation for the stokeholes, venti-
lating engines and fans are fitted. Steam will
be supplied by twelve boilers, placed in two
stokeholes forward of the engines. The boil-
ers are proved to 120 lb. to the square inch,
but will be worked only to about 60 lb. The
brass stern tubes, in connection with the screw
propellers, are the largest and longest in the
English navy. Each is cast in one piece, is
34 ft. in length, and weighs several tons.
Merchant Navies. — The Magdeburg Gazette
publishes statistics showing that, al-
though the German navy consists at present of
only twenty- three vessels, with sixteen gunboats
and six torpedo boats, the Mercantile Marine
ranks next to those of England, America and
France. It consists of 219 steamers of 105,178
tons, and 203 sailing ships of 1,143,810 tons.
The former have increased since 1867 by near-
ly 50 and the latter by more than 20 per cent.
It has nearly reached the strength of France,
which has 316 steamers of 240,275 tons and
4951 sailing vessels of 906,705 tons, its tonnage
having thus already exceeded that of the
French Marine. England and Us colonies
have 4343 steamers of 1,041,000 tons and 32,-
461 sailing ships of 5,573,000 tons, while
America has 3,625 steamers of 1,048,205 tons
and 17,049 sailing ships of 2,140,585 tons.
Next to Germany comes Russia with 185 steam-
ers of 36,000 tons and 3089 sailing vessels of
771,292 tons. Austria has ninety-seven steam-
ers of 52,005 tons and 2692 sailing vessels of
288,176 tons. Sweden has 406 steamers of
22,000 tons; Italy, 118 steamers of 37,810 tons,
and as many as 19,488 sailing vessels of 1,031,-
907 tons; and Spain, 151 steamers, mostly colo-
nial, of 45,514 tons and 4363 sailing ships of
345,186 tons. The merchant navy of Germanv
is manned by 90,000 sailors, while that of
France has 96,000. — Iron.
TPhe Vienna paper Naval News gives some
JL information as to the present state of the
Austro-Hungarian navy. The iron-clad fleet
consists of four casemate ships, the Custozza,
Lissa, Erzherzog Albrecht, and Kaiser, each
with from fourteen to sixteen guns, engines
from 800 to 1000 horse-power, and a tonnaffe
of from 6000 to 7000. There are also 7 iron-
clad frigates. The first-class, comprising the
Erzherzog Ferdinand Max and the Hapsburg,
have sixteen guns, engines of 800 horse power,
and a tonnage of 5200 ; the second, consisting
of the Kaiser Max, the Don Juan d' Austria,
and the Prinz Eugen, are being converted into
casemate ships; and the third, the Salamander
and Drache, have fourteen guns, engines of
500 horse-power, and a tonnage of 3120. The
unarmored fleet consists of three frigates,
eight corvettes, five gunboats, one torpedo ship
five schooners, two aviso steamers, two yachts,
two Danube monitors, one factory ship, and
ten training ships. The above shows that the
number of ironclads has remained unchanged
since 1872 ; of the unarmored ships, one gun-
boat and two steamers have been placed on
the non-effective list, and two corvettes and
two schooners have been added. The estab-
lishment of officers now consists of 1 admiral,
2 vice-admirals, 5 rear-admirals, 52 captains,
117 lieutenants, 145 ensigns, and 87 cadets.
The number of seamen was increased in 1S74
from 5702 to 5836, 3557 of whom on the
average serve on board ship. The health of
the navy is, on the whole satisfactory, and
great progress has been made in the organiza-
tion of the naval schools.
BOOK NOTICES.
Systems of Projectiles and Rifling, with
Practical Suggestions for their Im-
provement, AS EMBRACED IN A REPORT TO THE
Chief of Ordnance. By Capt. John G.
Butler, Ordnance Corps, United States Army.
New York : D. Van Nostrand. Price $7.50.
2S6
VAN NOSTRAND'S ENGINEERING MAGAZINE.
For some years past Capt. John G. Butler,
of the United States Ordnance Corps, has given
unremitting attention to the improvement of
projectiles, and rifled cannon, and he has now
embodied the result of his investigation and
experience, with the consent of the Chief of
Ordnance, in a handsome volume, which will be
of great utility to his brother officers, and of
very general interest. In dealing with the
question he arranges the different forms of ri-
fling and projectiles under three general sys-
tems— the expansive, embracing all projec-
tiles which in loading are inserted in the gun
without respeect to the rifling, but which " take
the grooves" by the action of the gases of dis-
charge upon a device or feature of the projec-
tile which is readily expanded thereby into the
grooves of the gun ; the compressive, embrac-
ing all projectiles which are loaded in a cham-
ber, and then forced by the action of the pow-
der through the bore of the gun, the diameter
of which across the lands is less than the supe-
rior diameter of the projectile (all projectiles
for breech-loading guns have heretofore been
of this class) ; and the; flanged system embrac-
ing all projectiles upon the cylindrical por-
tions of which are projections which in load-
ing are intended to be inserted into correspond-
ing grooves in the bore of the gun. These pro-
jections may be studs or buttons, ribs or flanges,
grooved shot being nothing more than flanged
shot with wide flanges.
The simplicity of the expanding system, says
Capt. Butler, strongly recommends it for muz-
zle-loading guns, and especially for field cali-
bres, where rapid firing is a desideratum. Its
advantages, indeed, are numerous and well ac-
knowledged, but the defects of different pro-
jectiles of this class have been so many and
serious as to more than counter-balance in the
opinion of many the admitted advantages of
the system. He proposes then a system of
rifling and projectiles which removes these ob-
jections and defects. The rotating device con-
sists of a double-lipped annular band or sabot
attached to the base of the projectile. A nar-
row camelure between the upper and lower lips
of the sabots distributes the gases of discharge
so evenly that the slightest irregularity in the
expansion of the upper lip has never been dis-
covered ; at the same time ballotting is almost
entirely prevented. It is officially recorded that
in the course of upwards of 100 rounds with
the proposed projectile suoh a thing as a flut-
tering or in the slightest degree unsteady flight
was never discovered. The upper lip of the
grooved ring may be made so thin as to almost
entirely check windage, and yet possess suffici-
ent strength to rotate the heaviest shot. It
may also be made so extremely thin as to close
windage while the projectile is getting under
way, but through sheer lack of stiffness ride over
the lands towards the muzzle. The behavior of
the new projectile is all that need be desired ;
it gives very superior accuracy, great steadi-
ness and smoothness of flight, there was not a
single case of stripping, though over 100 projec-
tiles were fired, and not a single failure to take
the grooves.
With regard to projectiles of large calibre
and maximum weight, Capt. Butler does not
deny that they might be benefited by a more
substantial centreing, and he gives the diagram
of a double centred shot, but it is found that
his system is sufficiently accurate for all prac-
tical purposes. In discussing the compressive
system he follows the same course, first points
out and comments upon the principal defects,
and then explains the methods of removing
them. He adopts the same principle — the
double-lipped annular sabot — as with muzzle
loaders, and explains that there can be no un-
due strain from the checking of windage. The
sabot is forced no more deeply into the grooves
than occurs in a muzzle loading gun, while
the slight quantity of gas which escapes is dis-
tributed evenly about the projectile. He men-
tions that if it be thought desirable in the use
of either of the expansive projectiles described
to entirely close the windage, this can be done
very readily by a scft lead ring in front, or by
a thin flange on the base of the projectile ; and
on the other hand, if windage is desired in the
chamber as well as in the bore it can easily be
effected by grooving the sabot by attaching it
in segments, by grooving the chamber longi-
tudinally with channels too narrow to admit
of the sabot being forced into them, or by three
or more holes running diagonally through the
base of the projectile, and terminating at its
cylindrical portion, but he considers the system
better as it is.
Of course the practical value of a system can
only be determined by actual experience, but
it cannot be questioned that that advocated by
Capt. John Butler is scientifically correct, since
it secures accuracy of aim, perfect rotation
with the least possible fatigue to the gun, owing
to the reduction of friction to the minimum,
absence of ballotting, and, probably also from
the rotation being secured with so little friction
between the gun and the projectile uniform
and high velocitites. The projectile is so
thoroughly strong that slight carelessness in
manufacture or inferiority of materials do not
seriously affect its value, whilst it can be rough-
ly handled both in storing and transportation,
is comparatively inexpensive, and does not in-
jure the gun. Capt. Butler's book should be
read by every officer of ordnance, to whatever
country he may belong. — London Mining Jour-
nal.
Science Series. Skew Arches : Advant-
ages and Disadvantages of Different
Methods of Construction. ByE. W. Hyde,
C.E. New York : Van Nostrand. Price 50 cts.
The combination of strength, elegance, and
economy in the designing and construction of
a skew arch of more than limited span is a
fair test of the ability of an engineer ; and
although when brick is the material used there
is really little choice in the matter, it is pro-
bable that a more intimate acquaintance with
the principles involved would lead to the adop-
tion of stone in many cases where it is now
neglected. To facilitate the acquisition of the
requisite knowledge, the excellent little treat-
ise of Mr. E. W. Hyde will be found very use-
ful, since it contains the result of the author's
careful personal investigation, chiefly with a
view to ascertain the relative security and the
MISCELLANEOUS.
287
relative facility of construction, and descrip-
tions of the manner of making the necessary
draughts, templets, &c. To facilitate the sys-
tematic consideration of the subject he treats
of the helicoidal, the logarithmic, and the
corne de vache, or cow's horn methods sepa-
rately, explaining that the first two named are
derived from the nature of the coursing and
heading joint surfaces and their intersections
with the soffit, and the third from the soffit
itself, which is a warped surface that has been
thus named.
Commencing with the helicoidal method, he
explains the mode of draughting the arch, and
then investigates the security of an arch, con-
structed according to this method, remarking
that in order that there may be no tendency in
the successive courses to slide upon each other
it is evident that the coursing joint surface
must be at every point normal to the direction
of the pressure at that point. It is probable
that the direction of pressure varies somewhat
with reference to the vertical plane in differ-
ent portions of the arch, especially if the
crown settles to any extent after removal of
the centre. Still it must be approximately
parallel to the plane to the face, otherwise por-
tions would be left unsupported and fall. He
assumes that it must be parallel, and then ex-
plains the nature of the curves, and the direc-
tion of their tangents at the point of piercing
the soffit, subsequently giving an analytical in-
vestigation of the curves.
Similar information is then given with re-
gard to the logarithmic, and the Corne de
Vache methods, and the author then discusses
the relative advantages of each. There is one
advantage, he remarks, possessed by the heli-
coidal method over each of the others — it may
be constructed of brick. This is owing to the
fact that the successive coursing joint curves
are parallel, so that the voussoirs, except those
at the end of the courses, are all exactly alike,
while in the other methods each stone is differ-
ent from the next one, though the two halves
of the arch on each side of the keystone are
alike, so that any stone cut for one side will
fit also in the corresponding place in the other
side. The fact that the different voussoirs are
alike in the helicoidal method of course lessons
the labor of preparing the drawings, and of
making the necessary measurements. As re-
regards the difficulty of cutting the stones,
this method does not seem to have any serious
advantage over the others even when the ap-
proximate method is adopted, while if the
coursing and heading joint faces were cut with
exactness as helicoids the difficulty would be
fully equal if not greater than that by the
other methods. It may be considered an ad-
vantage as regards appearance that the quoin
stones should be all alike, or rather those faces
of the quoin stones which coincide with the
faces of the arch. This, of course, is the case
only with the helicoidal method. He thinks,
however, that the gradual decrease in the size
of these faces from one side of the arch to the
other would not be displeasing to the eye
when taken in connection with the direction
of the coursing joint curves, which would
make the reason for the decrease obvious.
The real test, however, of the relative value
of the different methods would appear to be
that of security. When this test is applied the
logarithmic and cow's horns methods both ex-
ceed by far the helicoidal. In the last-men-
tioned when semi-circular there is always a
tendency to sliding on the coursing joints both
above and below a certain point ; that is, the
assumed direction of pressure is nowhere
normal to the coursing joint except at a certain
height above the spring plane equal to r sin.
39° 32' 23", and that near the springing plane
this tendency tq sliding increases rapidly with
the obliquity up to a=20° (about); while in the
logarithmic method along each coursing joint
curve this tendency is zero — that is, the as-
sumed direction of pressure is normal to the
coursing joint surface in any of the coursing
joint curves, and in the cow's horn the tend-
ency is small as compared with the helicoidal.
The logarithmic method, therefore, seems to
approximate to theoretical perfection as re-
gards security, is followed closely by the cow's
horn, and at a great distance by the helicoidal.
The cow's horn soffit admit of plane coursing
joints, which are not feasible in the others,
and thus possesses an advantage over them, if
such an approximate construction be desirable.
If cheapness be an important item to be con-
sidered, the last-mentioned method would
seem to present most advantages, as avoiding
almost entirely the use of curved surfaces, and
at the same time reducing the sliding tendency
to a small amount. If the main thing to be
considered is security the logarithmic method
must stand first.
From the manner in which Mr. Hyde has
handled the subject, the reader will have no
excuse for failing to comprehend it thoroughly,
and whether he desires merely to understand
the scientific bearing of the question, or to
make the necessary drawings, patterns, &c. , to
apply his knowledge practically the volume,
which is amply illustrated, will give him all
the information he requires. — London Mining
Journal.
MISCELLANEOUS.
The Steam Magnet. — M. Donato Tommasi
states that, if a current of steam at a
pressure of 5 to 6 atmospheres is passed
through a copper tube of 0.08 to 0.12 inch in
diameter, and coiled spirally around an iron
cylinder, the latter is magnetized so effectually
that an iron needle, placed at the distance of
some inch or two from the steam magnet, is
strongly attracted, and remains magnetic as
long as the steam is allowed to pass through
the copper tube.
Artificial Hardening of Sandstone. —
Manfred Lewin has tried with success in
his quarries at Saxonia, and at Neundorf, near
Pirna, a process of impregnating sandstone.
The stone there quarried is porous and readily
absorbs water to a certain depth; it is this
fact which renders it possible to introduce a
solution to harden the surface. Lewin im-
pregnates the stone with solutions of an
alkaline silicate and of alumina; there is thus
288
TAN NOSTRAND'S ENGINEERING MAGAZINE.
formed an aluminum silicate within its pores,
-which gives to the surface considerable
resistance. The solutions employed are made
with soluble glass and with aluminum sulphate.
After the impregnation, the sandstone may
be polished like marble, which it then resem-
bles closely. Heated to a high temperature,
the exterior layer vitrifies and thus may be
colored at pleasure. The coloration may
even be obtained simply by mixing the
desired pigment with one of the two solutions
used for the impregnation.
Cleopatra's Needle. — The fine obelisk
which goes by this name was offered to
the British Government in 1820, by Mahomed
Ali Pasha, but has never been removed owing
to the difficulty of transit and also a report that
it was much defaced towards the base. A short
time since General Alexander wrote to say
that he had gone to Alexandria for the pur-
pose of examining the prostrate obelisk and
had found it, with its hieroglyphic inscription
in perfect preservation. On the authority of
experts he asserts that its safe transport to
England is quite practicable, and proposes
that it should be erected on the Thames Em-
bankment. General Alexander, on the same
authority, states the cost at £10,000, for which
he suggests a Parliamentary grant, observing
that this is just an eighth part of the sum ex-
pended by the French Government in the
transport and erection of the obelisk of the
Place de la Concorde. There cannot be two
opinions regarding the ornamental effect of
this fine relic on the Embankment — a work it-
self in extent and strength worthy of ancient
Egypt ; and in the present state of engineering
art there should be no difficulty in bringing it
over and placing it.
White Brass Bearings. — In the case of
bearings for shafts and axles the value
of the metal alloy used can only be ascertained
by actual practical experience, a circumstance
which prevents many inventors of really useful
alloys from even getting their material tested ;
it would seem, however that at the presant time
this causes but little inconvenience, since the i
economy and durability of white brass really !
leaves nothing to be desired. Although some- J
what similar in color, white brass, or as it is
more commonly called Parsons' white brass,
differs essentially from what is generally called
white metals, and should not be classed with j
them, being harder, stronger, and sonorous ;
it is, in fact, as its name implies, a species of
Drass, and behaves like it under the tool when j
bored or turned, it does not clog the file, and
is susceptible of a very high polisn ; at the same
time, it fuses at a lower temperature than or-
dinary brass, and can be melted in an iron pot
or ladle over an ordinary fire, which renders it
exceedingly useful for fitting up engines and
machines where first cost is an object, as it can
be run into the plummer-blocks or framing to
form the bearings, bushes, sockets, &c, with-
out the expense of fitting or boring them, or it
can be cast in metal moulds, or, like ordinary
brass or gun metal, in sand or loam. It has
now been in use for many years for railway '
carriage and engine bearings, shafting, rolling-
mills, fans, and the wearing parts of many other
kind of engines and machines.
Except when used as carriage-axle bearings
it is difficult to obtain a reliable comparative
test of the durability of bearing metal, owing
to the impracticability of having the bearings
in competition with each other, working sim-
ultaneously, and under precisely corresponding
conditions ; fortunately, however, the wear of
a carriage axle bearing so accurately represents
the varying speeds, pressure, &c, met with in
one or other class of industrial machinery that
an alloy which can successfully pass through
the ordeal of continued use under a railway car-
riage is accepted with every confidence as ap-
plicable wherever bearings are employed. The
manner in which Parsons' White Brass passed
through this ordeal is most satisfactory. Two
white brass bearings were put under one end
of a Great Northern brake van, and at the same
time two ordinary brass bearings were put un-
der the other end, and the van was run 19,200
miles, or twenty-four trips to Edinburgh and
back, and it was found that whilst the White
Brass had diminished in weight but 2 ozs. , the
ordinary brass had lost no less than 2 lbs. 4 ozs.
Under two third-class passenger carriages(same
railway and conditions) the white brass lost 2$
ozs., against 1 lb. 6 ozs. and 1 lb 12 ozs. respec-
tively of ordinary brass during 20,000 miles
running ; the locomotive engineer remarking
that the bearings ran perfectly cool, and were
lubricated with oil. The break-van bearing,
after it had run the 19,200 miles and weighed,
was replaced, and the following week the van
was again put in a train, this time running
24,956 miles, or 31 trips to Edinburgh and back.
As the van then required varnishing it was
in the shop at Doncaster for a month, when it
was brought into use again, and up to the Sat-
urday preceding the date of the report it had
done another 20,556 miles, making 64,712 miles
in all, the locomotive engineer then writing —
" These bearings are yet in very good order,
and but little worn."
With such results as these it is not surprising
that the manufacturers assert that the white
Brass has been found, by carefully conducted
experiments, to greatly surpass in durability all
other kinds of anti-friction metal against which
it has been tested, to reduce friction to a min-
imum, and effectually prevent heating of the
journals. It is equally effective with quick as
as with slow speeds, and will work satisfactory
under the heaviest weights. Some recent appli-
cations also show that it can be used with suc-
cess to replace worn out bearings even when
the journals have been greatly worn and scored
from long continued use, without the necessity
of returning them. The price of the white Brass
being less than that of gun metal or ordinary
brass, and its durability very considerably great-
er, a double saving is effected by its use — first,
in prime cost, and secondly, in renewals and
repairs, to which, in the case of railway car-
riages, heavy shafts, &c, which have to be
lifted to replace the bearings, should be added
the saving in the cost of labor, and the loss
arising from stoppages. — London Mining Jour-
nal.
VAN NOSTRAND'S
ECLECTIC
EMIKEEEIM MAGAZINE.
NO. LXXXII -OCTOBEE, 1875.-V0L. XIII.
ELEMENTARY DISCUSSION" OF STRENGTH OF BEAMS
UNDER TRANSVERSE LOADS.
By Prof. W. ALLAN.
Written for Van Nostrand's Engineering Magazine.
III.
DOUBLE FLANGED BEAMS.
So far we have considered beams with
rectangular cross sections, and beams of
uniform strength deduced from these.
We will now consider beams of =■= shape.
It is evident from the investigation al-
ready given of the condition of stress
in transversely loaded beams, that those
portions of the beam nearest the centre
bear but a small proportion of the stress,
while the contrary is the case with the
outside fibres. Hence we would gain
strength by moving a considerable por-
tion of that about the neutral axis and
placing it on the top and bottom.
The first form in which the idea was
applied was in the T or _L cast iron beam.
The fact that rectangular cast-iron
beam always broke by the tearing of the
fibres on the side subjected to tension,
suggested the idea of reinforcing that
side of the beam with a flange. The re-
sult of this is, that the neutral axis still
passing through the centre of gravity of
the cross section, the extreme fibres sub-
jected to compression are farther off
than those subjected to tension, and con-
sequently are strained more nearly to
their full strength before fracture. This
form of beam gives a large increase of
strength for the same amount of iron.
Vol. XIII.— No. 4—19
It was still plain that the fibres in that
part of the web about the neutral axis
were but little strained as compared with
the fibres on the outside, and it was pro-
posed to leave as little material there as
possible, and to place the mass of it in
two flanges (=c), one above and the
other below, giving to these flanges sizes
inversely proportional to the tensile and
compressive strength of the material.
The question then was, how much of the
material should be left in the iceb, for
plainly all could not be taken. The
amount to be left is determined by ex-
periment. If the web is left too thin,
the beam will twist and break under the
shearing force, and in some cases, from
the want of stiffness in the compressed
flange.
To simplify the calculations, the web
is considered as bearing all the shearing-
stress, and no other, and the flanges as
bearing all the extension and compres-
sion clue to the bending moment ; and
these parts should be proportional ac-
cordingly with due reference to the prac-
tical difficulties that sometimes occur.
The ordinary formulas for the streugth
of such beams are gotten by the follow-
ing approximation : We first neglect
the compressive and tensile forces of the
290
VAN NOSTRAND'S ENGINEERING MAGAZINE.
web, which are small compared with
those of the flanges, and consider it as
bearing only the shearing stress. Then
as the depth of the flanges is generally-
small as compared with the depth of the
beam, we consider all the fibres in>
each flange as strained alike, and as bear-
ing the average stress that is brought on
that flange. (Fig. 60.)
The resultant of the force on each
C
Fig. 60.
flange, then, is equal to the stress on a
unit of surface (S) multiplied by the
flange area (A) : that is = S A.
The point of application of the force
will be at the middle of the depth of the
flanges (at O and 0\ Fig. 61). Fig. 61
N
If-
w
Fig. 61.
shows the forces we have to deal with
in the Case corresponding to Case I.
under rectangular beams.
Let O' 0=d.
S' = stress on upper flange per
unit of surface.
S" = stress on lower flange per
unit of surface.
A"= area of lower flange.
A' == area of upper flange.
Then if we take O (Fig. 61) as a cen-
tre of moments we have :
-Ntf-N'.0.+Wa:=0 (ButN=S'A')
.•.S'A'fcWu (57)
If we take O' as the centre of mo-
ments we will get
S"A"d=Wx (58)
The formula for shearing force is iden-
tical with that under Case I. of rec-
tangular beams ; that is :
T=Wz (59)
If A'=A", then plainly S'=S" (from
equations 57 and 58), or, the forces of
tension and compression are equal (as in
rectangular beams) ; but if A' and A"
are not equal, we have :
•■■A'«r A"d-A ; A
That is, the unit stresses in the flanges
are inversely as the areas. Now, to have
the material distributed between the
flanges most efficiently for strength the
unit stress should be in proportion to
the ultimate strength of the material
against tension and compression, and
hence the areas of the cross sections of
the flanges should be inversely as the
ultimate strength.
STRENGTH OF BEAMS UNDER TRANSVERSE LOADS.
291
Thus, if A D (Fig. 62) be of cast-iron,
which is six times as strong against com-
pression as against tension, the nnit
stress in the lower flange should he made
A
£
0?
Fig. 62.
six times as great as in the upper, and to
effect this the area of the lower flange
should be one-sixth that of the upper.
The Cases under i beams are similar
to those under rectangular beams.
Cass I. — Beams fixed at one end and
loaded at the other.
S' A' d= W x, and S" A" d= W x (60)
Case II — Beams fixed at one end and
. loaded uniformly.
S' A'd=%w x\ and S" A" d = i w x2 (61)
Case III — Beams supported at both
ends and loaded at some interme-
diate point.
(62)
92/
W.j.x-W(x-m)=S'A'd,or,=8"A"d
Case IV. — Beams supported at both
ends and loaded uniformly.
S' A' d=i w x (l-a-)=S» A" d (63)
Case V — A single moving load over a
beam supported at both ends.
S'A'tf:
—- (l-x)=S"A"d (64)
v
Case VI — A distributed moving load
may be considered as included in
Case IV
The formulae for shearing stress are
identical with those in rectangular
beams.
The principles of the uniform strength
of teams may be applied to flanged
beams as they were to rectangular beams.
The discussion is analogous to that al-
ready given.
MOMENT OF RESISTANCE OF BEAMS DETER-
MINED GEOMETRICALLY.
The following method of obtaining
the moment of resistance of beams is of
easy application, and in many cases of
unsymmetrical cross section is the sim-
plest that can be used :
I. For illustration, take a beam of
rectangular cross section. Let GP (Fig.
63) be the cross section at some point of
Fig. 64.
292
VAN NOSTRAND' S ENGINEERING MAGAZINE.
this beam. The stresses on the fibres,
as we have already seen, increase just in
proportion as we go from the neutral
axis towards the upper or lower surface
of the beam, and may for any vertical
slice (as that at E F) be represented by
the ordinates of two triangles, as shown
in Fig. 64, where EI (=F J) represents
the stress on the outside fibre. For the
cross section GP (Fig. 63) the stresses
will be represented by two wedges, the
bases of which are G M and M R, and
the elevations of which are the triangles
shown in Fig. 64. The volumes of these
wedges give the amount of compressive
and tensile force exerted at the cross sec-
tion in question, and the points in G P
under the centre of gravity of the
wedges give the " centres of resistance,"
or the points of application of the re-
sultants of these forces.
As a geometrical representation of the
stresses on the fibres, these wedges are
perfect, for the perpendicular ordinate
of the wedge gives in every case the
stress which exists in the fibre over
which it stands. Thus the line T'V
(Fig. 64) represents the stress on each
fibre in the row TV (Fig. 63).
But it is often difficult to find the
centre of gravity of these wedges in the
case of curved and irregular cross sec-
tions, and yet this must be done before
We can know the lever-arms of the
stresses. To render this easier to do we
may represent the stresses, not by
wedges, but by prisms, the centres of
gravity of which are over the centres of
gravity of their bases.
Thus, if in (Fig. 65) we draw the two
Fig. 65.
shaded triangles, and conceive prisms of
a height = E I (the stress on the outside
fibre, Fig. 64), to be constructed on them
as bases, we shall have a geometrical
representation of the stress on the sec-
tion GP, less perfect in some respects
than that given by the wedges but bet-
ter suited to our purpose.
For, note that,
1. The volume of the prism GOH
(Fig. 65) is equal to that of the wedge
GM (Fig. 63), and the volume of any
part of the prism cut off by a plane
parallel to the neutral axis, as that whose
base t' O v' is equal in volume to the
corresponding part of the wedge T M,
or since the height of the prism is con-
stant, the stress on the surface GM as
we go out from the neutral axis varies
as the area of the triangle which forms
the base of the prism.
2. The vertical slice of the prism
standing on any line t' v' represents in
amount the stress on the line of fibres
t v, for this stress is equal to the corres-
ponding one in the wedge, the slice of
the prism being as much higher than
that of the wedge as tv exceeds tl v'.
Of course (except in the case of the out-
side fibres in the row G H) each ordinate
in the slice of the prism no longer rep-
resents the stress on the fibre over which
it stands, as was the case in the Wedge.
3. The moment of the tensile forces,
for instance, will equal the area of the
prism GOH multiplied by its height,
(EI = stress on outside fibre = S). The
centre of resistance of these forces, or
the centre of gravity of the prism is at
C (Fig. 65), the centre of gravity of the
base GOH. The triangle GOH is
sometimes called the " effective area " of
Fig. 66.
the surface GM, because a uniform
stress on it of an intensity = the unit
STRENGTH QF BEAMS UNDER TRANSVERSE LOADS.
293
stress at G H gives the same amount of
resistance, as that on the whole area G M,
acted on as the latter is by a varying
stress.
Considering the stresses represented
by the two prisms whoso bases are
GOH and ROP (Fig. 65), as concen-
trated at the centres of gravity C and C"
(Fig. 67) of these bases, and taking one
of these points (as C, Fig. 67) as the
"W
Fig. 67.
centre of moments, we have in the case
represented in the figure :
(Vol. of prism GOH) x 00'= Wx
or if b = breadth and d = depth of beam
S (J bd). § <?=! S bd*=M= W x
as before.
(65)
Corollary. If the beam be square,
b=d, and
M=-Sbs
6
(66)
LT. As a second example, take a square
beam so placed that its diagonal will be
vertical. Fig. 68 is the cross section.
Here we find the base of the prism of
stress by points. To find the line in the
base of the prism corresponding to the
stress in any row of fibres, such as A B,
whose distance from the neutral axis is
O X, proceed as follows :
We see that if the cross section were
the square of which HLMK is the
half, then a' b' would be the line requir-
ed, since this is the breadth at thai point
of the triangle H O K, which would in
that case represent the base of the prism
of stress. Project the points A and B
294
VAN NOSTRAND'S ENGINEERING MAGAZINE.
upon H K. Then the actual row (A B)
of fibres is as much shorter than the cor-
responding row in the supposed section
HM, as R T is less than ELK, and conse-
quently to obtain the proper line in the
base of the true prism of stress, a' b'
must be shortened in this proportion.
Draw lines from R and T to O. These
lines intersect the row of fibres at a and
b. Then
HK:RT(=AB)::«'5':ai (67)
Hence a b is the line required, and a and
b are two points in the outline of the
base of the prism of stress. Any num-
ber .of lines as nv, &c, may be gotten
similarly and the curve drawn through
the points a--?i--b--v, &c, will give
the form of the base of the prism of
stress. This base is shaded in the dia-
gram.
For any ordinate of the curve O nG,
as a X, we have
OX : aX;\
But AX = XG
OG : RG=AX
and
<r
making 60 = -
& 2
and putting 0X=^ and
have
x : y
>/--
2
2
«X=y, we
<f->
(68)
This is the equation of a parabola
with vertex at n, half way between H K
and the neutral axis. Hence the base of
each prism is composed of parts of two
symmetrical parabolas.
Areas of the bases. Since the ai'ea of
a parabola is two-thirds of the circum-
scribing rectangle, the area of each base
=%(GOxnv)
Butw«=JR'T' andR'T'=iHK
Area
2 '
4 12
The centres of gravity of these bases
(and consequently of the prisms) are at
C and C, and the distance
CC'=%d'
Hence the moment of resistance of the
fibres about C or C is
24
(69)
(S=height of prism or stress on external
fibres at G and P.)
Corollary. To compare the resistance
of the beam in this position with its re-
sistance when lying flat :
Let J=side of the square as L G.
Then d'=d ^/2 and eq. (69) becomes
X —
1
6v^"
Sd3
(70)
Comparing this with eq. (66), we see
that the beam offers greater resistance
when flat in the proportion of
1 _ 1
6 ' 6^/2
In solving these problems with diagon-
ally placed beams, place the above value
of M equal to the moment of the weight
as before.
III. Let us apply this method to a T
beam. Take for example the cast-iron
_L beam, calculated in part on p. 257
Rankine's Civil Engineering, in which
the area of the flange = § that of the
web. Assume the flange to be 6 inches
by 1 inch, and the web to be 5 inches by
.8 of an inch, and draw a figure of the
cross section to scale (Fig. 69).
t v
Scaled.
Fig. 69.
1. As the top and bottom of this sec-
tion is not symmetrical, it is necessary to
find the position of the neutral axis,
which is no longer at the half-depth.
This may be done by calculation, or by
a simple mechanical process as follows :
STRENGTH OF BEAMS UNDER TRANSVERSE LOADS.
295
The centre of gravity of the cross
section, since this last is symmetrical
with regard to the vertical line through
the middle of the web, must lie on this
line. Cut accurately the figure of the
cross section out of card board, or tin,
or good paper, and suspend it freely by
one end of the flange, suspending also
from the same point a plummet. Mark
the line of the plummet on the card
board, and the "centre of gravity being
on this line and also on the middle line
of the web, will be at their intersection
O. By measurement this point was
found to be distant from A B four and
three-tenths inches (4 . 3"), which is also
the value by calculations. The line L M
drawn through this point is the neutral
axis.
2. To determine the bases of the
prisms of stress. On the upper side the
base is the triangle O A B, if the alti-
• tude be taken equal to the stress on the
fibres along A B. For if 1/ M' H G were
the upper half section, O G H would be
the base of the prism and O A B is less
than O G H , in the same proportion that
L M A B, the real half section, is less
than L' M' H G. Hence (if the upper be
the compressed side) the total compres-
sive force is equal to the prism erected
on A O B, with the height equal to the
unit stress at A B.
Below the axis L M. — For convenience
we should have the height of the tension
prism equal to that of the compression
one, and the base must be determined
under this condition. Complete the
large rectangle G H Q Y, making the
distance of QY below 0 = 4.3 inches.
Draw O Q and O Y and the shaded
trapezoid J¥RZ cut out on the flange
by these lines, will evidently be the por-
tion of the base due to the flange. Hav-
ing prolonged the lines of the web to T
and V, draw O T and O V, and then the
shaded triangle OKI will be that part
of the base due to the portion (L Z) of
the web below the neutral axis.
The total tensile and compressive
forces being always equal, and the height
of the prisms having been assumed, each
=S'= stress on fibres at the distance of
A B from O, the bases of these prisms
must be equal also. This necessary
equality between the area of O A B and
that ofOKI + JNRZ, affords a means
of testing the accuracy of our work in
finding the position of O.
3. Area of base O A B. This is,
= £(LAxAB) =1(4.3X.8) = 1.72 sq.
inches.
4. To determine the distance C C
(Fig. 69) between the centres of gravity
of the prisms, which distance is the lever-
arm to be used when one of these points
is taken as the centre of moments.
These centres of gravity (C and C) can
be readily determined by means similar
to those employed in finding the centre
of gravity of the cross-section itself.
Thus, cut the shaded areas (Fig. 69) out
of card board or paper, and suspending
each of them from two points in succes-
sion, draw vertical lines through the
points of suspension. The intersection
of these two lines gives the centre of
gravity. In the present case they may
be so simply obtained by calculation,
that we adopt that method. The centre
of gravity of A O B is = § the distance
from O to A B or O C=| (4 . 3) = 2 . 87
inches. As to the shaded part below O,
by using the ordinary formula for the
centre of gravity and taking moments
around O, we find the distance
0C'=
0NRx|(1.7)-(0 JK + 0IZ)f(.7) )
0NR-2(0JK)
2.2764 — .01388
= 1.318 inch.
2.0145 — .2975
Hence the distance
CC'=OC + OC' = 2.87 + 1.318=4.1Sins.
Hence, since S' is the height of the
prisms, the moment of resistance of the
fibres is
M=4.18X1.72. S'=7.19 S'
If it be desired to have M, not in
terms of S', the stress along AB, but of
S" the stress on the lowermost fibres (at
F P), we have since the stresses increase
directly with the distance from O,
S' : S"::L'G :L'F::4.3" : 1.7"
.-. S'=2.S3. S" and M=18.19. S*
IV. As an illustration of the great
saving of labor sometimes effected by
this process, take the steel rail now
widely used in England, the cross sec-
tion of which is given to scale in
296
VAN NOSTRAND'S ENGINEERING MAGAZINE.
(Fig. 70) . The determination of the
moment here by calculation would be
long and tedious. The dimensions of the
cross section are -given on the figure.
1. The centre of gravity O of the cross
section is found by making a template
as in the last case, and suspending it
freely by a corner. The vertical through
the point of suspension intersects AX
at O, which is 2.55 inches below A.
Through this point draw L M, the neu-
tral axis.
2. The bases of the prisms of stress
are determined by points as in example
Layoff OX— 2.55 inches. Draw the
rectangle GHQY. Assume the height
of the prisms to be the stress in the fibre
at A. Then proceeding as in example
II., the line of the base corresponding
to any row of fibres, as BD, is b d.
Obtain any number of points in the
same way as b and d, and through these
points draw a curve bounding the shaded
figure A b O d. Similarly below the
neutral axis, t v is the line in the base of
the stress prism corresponding to T V,
and the shaded figure, ONR, is that
base where the height is taken equal to
the unit stress at A. The equality of
the bases in area is the test of accuracy.
3. To determine these areas. The
simplest plan in the present case is first
to find the area of the cross section it-
self. This is done as follows : The rail
in question weighed 84 lbs. per yard,
and the steel, of which it was made
weighed, .277 lb. per cubic inch. Hence
if A = area of cross section in square
inches
(36. A) .277 = 84 .-. A=8.4 sq. inches.
Now cut out of the same card board,
or paper, templates of the two shaded
parts in the diagram, and also of the
cross section itself, and weigh them. The
ratio of the weights will equal that of
the areas.
The comparison of weights may be
readily made by means of a suspended
wire, which may serve as a temporary bal-
ance, the templates to be compared being
stuck on the opposite ends, and one or
both moved until the wire is evenly bal-
anced. The weights of the templates
being inversely as their distances from
the point of suspension of the wire,
their areas will be in the same propor-
tion. The areas of the prisms in the
case before us were found to be equal
each to 2.49 square inches.
4. The centres of gravity of these
bases are found in the same way as those
of the cross section itself. The point
C was thus found to be 1.84 inches above..
O and C to be 1.66 inches below it.
Hence the distance
CC' = 3.5 inches.
Therefore, finally, if S'= trait stress at
A, the moment of resistance is,
STRENGTH OF BEAMS UNDER TRANSVERSE LOADS.
297
M=2.49X3.5xS'=8.7l5. S'
If we desire M in terms of S" (stress
at F P), we have
s' : s" : : i.84
. S'=l.ll s"
1.66
. M=9.67S"
V. A circular cross section (Fig. 71 j.
Here the neutral axis of course =L M,
passing through the centre. Draw the
circumscribing rectangle G Y and obtain
the points t, b, v, d, &c, in the curve
bounding the base,as heretofore. Through
the points so found draw the curves.
7V7i7\R
Determine the areas of the bases of
the stress prisms by comparing them
with the half-square G L M H. Thus, if
a template is not to the surface of one
of these beams it will just equal in
weight the template cut to the surface
A6LOi5A, or, in other words, the
shaded surface AbOdA is just one-
da 1
third of the rectangle GM,or|.-=- d*.
The centres of gravity C and C are
found as before by means of templates.
In this way it was found that
O C = 0 C'=.587 (O A) = . 587 . -
.'. CC' = .587c7
The height of the prisms being S
(= stress at A or F) the moment of re-
sistance is,
M=S.^- (.587 d) = .0978 d> S
6
(The accurate value by calculation is
M=.0982dsS.)
JVbte. — The curve of the base of the
prisms is a lemniscate. To find its equa-
tion we have in the triangles O b X and
OB' A,
bX' : AB' (=BX') :;OX':OA
And taking the vertical axis as that of
X, and the horizontal one, as that of Y,
the origin being at O, and calling the co-
ordinates of the circle x' and y', and
those of the lemniscate x and y we have:
y : y'\ \x : R, or y : VR!-.r I \ * = R
.-. RV=«* (Ra-ss).
Preservation of Metallic Sodium.
— According to Bottger, if sodium be
placed in alchohol until its surface be-
comes brilliant, and then in naphthalic
ether chemically pure,, and finally in a
concentrated solution of naphthaline in
naphthalic ether, the metal may be pre-
served unalterable with its lustre unim-
paired, for a long time.
298
VAN NOSTRAND S ENGINEERING- MAGAZINE.
THE CONVERTED RODMAN GUN.
From "Engineering."
We have recently referred to experi-
ments soon to be made in the United
States with some new forms of ordnance,
anions; them being a cast-iron Rodman
gun converted upon the Palliser system.
Some interesting trials with this gun have
been already carried out, and their re-
sults are so encouraging that the Ord-
nance Board have recommended that
more of the cast-iron guns now forming
the United States heavy armament should
be converted in a similar manner.
The gun with which the experiments
just referred to were carried out was orig-
inally a 10-in. smooth bore cast-iron piece.
The bore was enlarged to a diameter of
13.5 in. and a wrought-iron tube 2.75 in.
thick was introduced. The cast-iron shell
had been made in 1866, the ultimate
tensile strength of the metal was 32,369
lb. per inch, and the initial tension on
the gun was 12,000 lb. The iron tube
was manufactured by Sir William Arm-
strong & Co., and the clearance between
the outside of the tube and the shell was
about Tooth of. an inch.
The gun had originally been made
without preponderance, and by its con-
version it became heavy at the muzzle.
This would be the case with all the simi-
lar guns so converted, and it is proposed
to overcome the difficulty by reducing
the diameter of the trunnion from 10 in.
to 8 in., removing the metal eccentri-
cally, and then shrinking eccentric rings
over the trunnions until their diameter
is restored, and the centre of gravity is
brought into the required position. A
collar at the muzzle keeps the tube in
the gun, and a screwed plug prevents it
from turning. The rifling consists of
fifteen grooves of equal width with the
lands, the rate of twist being 1 in 40.
The powder employed was that known
as the double hexagonal grain, to which
we referred on a recent occasion. The
specific gravity is 1.7511, and the weight
equals 80 grains to the pound. The di-
mensions of the. grains are as follows:
Width between faces of cones .7 in.,
width over all .75 in., width of faces at
each side .32 in., thickness of parallel
portion between bases of cones .15 in.
Two classes of projectiles were em-
ployed for the trial, known as the Butler
and Arrick projectiles — to the former
we shall refer again shortly with consid-
erable detail — but only sixteen rounds
were fired with the latter class.
The following are some of the leading
particulars of the trial : Five rounds
were fired with charges rising from 20
lbs. to 25 lbs., and weights of projectiles
from 160 lbs. to 175 lbs. No change in
the tube was detected after these firings.
Seven rounds were then fired with 35-
lb. battering charges, and 173-lb. pro-
jectiles. After these rounds it was found
that the tube had set at some points
hard against the cast-iron shell, and that
at the point of maximum pressure, the
diameter had increased to 8.007 in.
With the same charge 38 further
rounds were fired, of which 30 were with
projectiles of 186 lb. weight; after these
the greatest enlargement of the tube
was .002 in. at the charge, and .003 at
the projectile. Sixteen rounds were then
fired with a different class of projectile,
weighing 165 lb. ; these gave very bad
results, and were discontinued. They
were succeeded by 50 rounds with 35-lb.
powder charges, and 174-lb. projectiles,
with a further enlargement of .001 at a
position from 36 in. to 40 in. from the
bottom of the bore, the tube at this
point not having been previously ex-
tended. Sixty-three rounds were then
fired, of which 50 were with projectiles
weighing 187-lb. No further enlarge-
ment was detected, but beyond the trun-
nions the tube set out .002 in. One
hundred additional rounds with 171-lb.
projectiles resulted in a further enlarge-
ment of .002 in. at a point 24 in. from
the bottom of the bore. These were
succeeded by another 100 rounds, with
similar charges and projectiles, and the
increased enlargement was found to be
.003 in. One hundred and forty-seven
further rounds completed the total of
513, to which the gun has been already
subjected, the final series causing an en-
largement of .004 in., and the total in-
crease in diameter being .018 in., count-
in g: from the twelfth round. Of the
THE FUSION OF STYLES.
299
above, however, sixteen rounds were
fired with unsuitable projectiles, and the
effect they produced may be fairly de-
ducted, so that on 484 rounds fired with
battering charges the enlargement was
.011 in.
In conducting these experiments the
velocities were measured with the Le
Boulenge chronograph, and the Rodman
pressure gauge was also employed. The
maximum muzzle velocity was 1,459 ft.,
the mean maximum pressure with bat-
tering charges was 31,282 lb., and the
maximum energy of projectile per inch
of shot's circumference was 220,346
foot-pounds.
The results thus obtained are, it will
be seen, highly satisfactory, and open up
an effective mode for the improvement
and strengthening of the United States
ordnance, of which the cast-iron is the
best in the world. The present arma-
ment of the United States for coast de-
fence includes 1,294 ten-inch Rodman
guns, and in their report the Ordnance
Committee point out that these guns
are at present useless for purposes of
defence against armor-plated vessels, so
that the casemates and batteries con-
structed at an enormous outlay, are com-
paratively useless, and must remain so,
until the present armament shall have
been replaced by new guns, or the pres-
ent ones are converted into efficient
rifles.
They consider that the trials al-
ready carried out with the 10-in. con-
verted Rodman, are sufficiently encour-
aging to justify the expectation that by
the same process the existing cast-iron
guns can be converted into formidable
weapons, but before recommending any
extensive change, they propose to carry
out further trials with another 10-in. and
a 12-in. calibre Rodman, similarly con-
verted.
THE FUSION OF STYLES.
From "The Architect.
From being the rallying points of two
opposing camps in the ai-chitectural pro-
fession, the forms of architectural de-
sign long known as Classic and Gothic
seem to be gradually entering into a
strict bond of amity, and on the way to
prove to the unprejudiced spectator that
they are " not so very different after
all." The time has at least gone by
when the critic of decided leanings to-
wards one or other school could arrange
the sheep of Classicism on one hand, and
the Gothic goats on the other. We are
losing these sharp distinctions. Collec-
tions of architectural drawings, as in
competitions, are no longer to be divid-
ed into designs with columns and pedi-
ments, and those with buttresses and
pinnacles. If in such a gathering there
is found a set of drawings of which the
details are purely Roman, or one that
can be safely referred to a particular
quarter of the thirteenth and fourteenth
century for all its precedents, it is com-
monly noted by the enlightened observer
as " tame," and rewarded with faint
praise accordingly ; while his warmer
commendations are reserved for designs
which, spurning these trammels of a
past day, present a union, or reunion, of
features from both the main sources of
the modern architect's inspiration; some-
times fortunately combined, sometimes
reminding one of Portia's suitor from
England, who she thought had bought
"his doublet in Spain, his round hose in
France, and his behavior everywhere."
It would be natural that such a fusion of
recognized styles should be practiced for
some time by architects before its exist-
ence began to be observed outside the
profession ; but the fact is penetrating
the non-professional stratum now ; and
as we read in a weekly literary contem-
porary the other day that the Queen
Anne designs of the London Board
Schools which are being erected are " in
all their main qualities essentially Goth-
ic," it is time to look about us.
And, on the whole, we think an im-
partial survey of the average buildings
going on just now will show that Gothic
and Classic have not met on quite equal
terms, and that the latter is in fact hav-
ing rather the worst of it, and is more
or less succumbing to the Gothic. It is
300
VAN nostrand's engineering magazine.
true we have still a large proportion of
buildings in which columns and archi-
traves play an important part, and win-
dows are adorned with little pediments
and neat consoles ; hut the change is
shown in these by the increased vivacity,
variety, and relief of the carved decora-
tion. JSTo architect, with any concern
for his artistic reputation, is content to
adorn his building with the old stereo-
typed festoon and garland kind of thing,
with no novelty of idea and no light
and shade in execution. Gothic detail
has overflowed into our Classic buildings,
and carving is found on these which
would be nearly as well in place on a
building of manifestly Gothic type. But
the converse is hardly the case. We
do not often find details in any marked
degree Classic in character introduced
into Gothic buildings. The fluted col-
umn, and the facias of the architrave,
do not find their way there, and would
be pretty well killed if they did. The
nearest approach to something of Classic
feeling in our modern Gothic buildings
is perhaps the use of the heavy square
pillar, with carved capital, which may be
regarded as a kind of modification of
the pilaster ; though, in fact, it is found
in early Gothic building in the North of
Europe especially ; and perhaps Classic
influence may be recognized also in the
increased dimensions and more pro-
nounced character of the horizontal cor-
nice in modern Gothic buildings. It
might not be very easy to say whether
the leaning towards early and even
Romanesque Gothic at present is a cause,
or a consequence, of the feeling in favor
of a kind of fusion of Classic and Goth-
ic ; but we are inclined to regard it as a
consequence, and as arising almost un-
consciously from a desire to secure the
dignity of expression belonging to
Classic architecture, and perhaps the fit-
ness of its horizontal composition for
practical purposes, without losing the
variety and play of light and shadow so
characteristic of Gothic work. Thus, in
an indirect way, the Classic has influ-
enced the main type of modem Gothic;
but in regard to the direct visible effect
of the one style on the other, there can
be little doubt, as before observed, that
Gothic is carrying the day, and is over-
running what would otherwise be Classic
design with its own specialties of detail.
This fusion of Gothic and Classic is
what has been preached some time back
by certain critics, who may now see
their ideas carried out to a greater ex-
tent perhaps than they ever expected.
And perhaps any movement which gives
us something in place of mere copyism
deserves to be called a gain. But as we
look at the buildings of this mixed type
of architecture springing up around us
we cannot say that it is clear gain. A
much greater variety of manner, a (gen-
erally) much more ornate treatment
we do see than under the old " pure
style " method, and occasionally a really
picturesque combination of detail result-
ing in a satisfactory and homogeneous
effect. But in the main this homogene-
ous quality, this unity of treatment, is
just what we miss in our new buildings;
there seems a want of totality, of relation
of parts, in them, accompanied too often
also by a lamentable want of that refine-
ment of detail which, after all, intelligent
reproduction of a complete and uniform
style at least secured to us. Our new
buildings seem full of details that are
quarreling with each other ; full of con-
tradictory emphasis. Carved ornament
is crowded on more abundantly than
thoughtfully ; granite shafts with large
spreading capitals are put wherever
they can be got in ; archivolts and win-
dow-heads are bemoulded and recessed
so as to be quite over-heavy, and key-
stones are getting to such a size as to be
sometimes double the length of the ra-
dius of the arch in which they are in-
serted. All this produces a certain
novelty of effect, and the appearance of
a great deal of elaboration of design ;
but it is, in one word, vulgar ; and that
is just the character of a great propor-
tion of this nondescript architecturewhich
is being produced at present. Details
properly Classic would unquestionably
look hard and thin if transferred to a
Gothic building ; but the converse is
equally true, that details which would
be very well in place in a design entirely
and unaffectedly Gothic look large,
coarse, and over-pronounced, when trans-
ferred to a design the main type of
which is Classic. The two schools of
detail will not really harmonize with one
another, except to a very limited extent.
But what is even more marked in the
class of design of which we are speak-
SPONGY IRON.
301
ing is the loss of that unity and homo-
geneous structure which belongs to really-
good purely Classic or Gothic buildings.
In these latter, at least, everything
seems to be in its place, and to have a
general coherence of treatment and
style ; a quality the value of which can
sccrcely be overrated. And it is the evi-
dent loss of this in recent architecture
which tempts one to doubt whether the
escape from architectural reproduction,
upon which we are sometimes felicitated,
is by no means an unmixed gain. Such
a building as Whitehall may be consid-
ered very artificial and cold in style ; no
doubt it is, but it has proportion and
consistency of design, and is in perfect
keeping with itself. And similar praise
may be bestowed on a much greater
building in every way, the Houses of
Parliament. That the style selected for
it is not in itself one of the best phases
of Gothic is unquestionable ; that it
might have been treated with more pow-
er and effect one may be at liberty to
think. But at all events there is a
" oneness " about it ; an entire keeping
throughout, which we- look for in vain
among the buildings of the eclectic
school. It is possible that by means of
this experimental medley through which
we are passing we may arrive at some-
thing both novel and coherent in the
end ; but it must be confessed there is
not much indication of that at present.
Novelty, no doubt, there is, plenty of it;
but the old dignity of architecture seems
to suffer sadly in the interim. And,
with every wish that modern architec-
ture should entirely emerge from mere
copying, we may suggest that it is pay-
ing too dear for this to throw aside and
ignore that coherency of style and de-
sign which has characterized all that we
admire most in the architecture of the
past ; and that possibly a truer (though
perhaps slower and more laborious) road
to originality would be found in master-
ing the feeling and constructive princi-
ples of a complete style, and adapting
that, freely and unreservedly, to the
practical wants of the day, than in pick-
ing details out of different styles, in the
vain hope of piecing them together into
a new and "original" one; original only
in the sense of having no origin.
One thing is unquestionable : that if
this fusion of styles goes on at the rate
which it seems to threaten, the business
of architectural critics will become seri-
ously and painfully complicated. It
used to be sufficient to describe a build-
ing as Greek, Roman, or Gothic ; every-
body knew what was meant. But now
the varieties of combination are so di-
verse and unexpected, that language
fails in the effort to describe them in
any concise form. The newspaper writ-
ers have been hopelessly bothered for
some time back, and do not know what
to call a new building now ; and the
professed architectural critic must suc-
cumb before long, and must either in-
vent a new and very extensive vocabu-
lary, or call upon the architect in each
case to say what he wishes his design
to be considered.
SPONGY IRON.
From "Iron."
At a recent meeting of the Newcastle-
upon-Tyne Chemical Society, held in the
theatre of the College of Physical
Science, Mr. J. Pattinson, the President,
in the chair, Mr. Gibb read a paper on
" Spongy Iron."
Spongy iron, or iron sponge — the
slightly cohering mass resulting when
iron ores are reduced below the welding-
heat of iron, said the author — is produced
in nearly all iron smelting processes, al-
though it is a form of iron but little
known in practice. Many proposals have
been made to separate iron smelting into
the two distinct operations of reduction
to sponge, and the subsequent welding
or melting of this product to produce
malleable iron, steel, or cast iron. The
earliest attempts on a large scale were
those of Clay, under patents obtained in
1837 and 1840, and he has been followed
by a series of inventors, of whom Chenot
conducted the most elaborate recorded
experiments. Efforts in this direction
still continue; two processes, having for
object respectively the manufacture of
302
VAN nostrand's engineering magazine.
puddle bar and steel, being now carried
on on a somewhat large experimental
scale ; and lately a series of extensive
experiments were made by Siemens with
specially planned furnaces that certainly
reduced the ore to sponge, and melted
the latter successfully so far as economy
of working was concerned. But iron as
sponge is in a most favorable condition
for absorbing sulphur from the reducing
agent and from furnace gases — a draw-
back that compelled Siemens to abandon
this method of working.
Although the separate production of
spongy iron, for the manuf acture of iron
does not give workable promise, the fine
state of division of the metal in the iron
sponge renders it very suitable for the
precipitation of copper from solutions
produced in the extraction of copper
from its ores by the wet method.
For the use of spongy iron, in the re-
duction of sulphides, &c„ in the dry way
Bronze and Deherrypon obtained a patent
in 1859, and later in the same year
Gossage patented the use of spongy iron,
reduced from burnt pyrites in ovens or
muffle furnaces, for the precipitation of
copper from solution. In 1862 Bischof
patented the manufacture and applica-
tion of spongy iron for copper precipita-
tion, his process and raw material being
essentially the same as those described
in Gossage's patent three years earlier.
In 1863 Bischof patented an arrange-
ment reverberatory furnace and acces-
sory apparatus, for the production of
spongy iron, for use in precipitation and
other purposes. Henderson in 1863 and
1867, patented a variety of furnaces,
and in 1869 Snelus patented a furnace
similar to Gerstenhofer's pyrites kiln,
for the production of spongy iron, but
no one of their devices has been adopted.
Proposals patented later than Bischof's
have had, for main object, the pro-
duction of sponge for the manufacture
of iron and steel. Most of these
have been some form of retort or muffle
furnace in which the mixture is heated
by transmission through brickwork, the
retort being horizontal or vertical. This
method is slow in action, and the wear
and tear of the brickwork has proved too
great in practice. Snelus' furnace, in
which the finely-ground material falls
from one series of bars to another in a
reducing atmosphere, whilst maintained
at a red heat, appears well adapted for
the production of sponge, but its intro-
duction being proposed for the manufac-
ture of steel, the liability of iron in this
state to absorb sulphur from furnace
gases would probably prevent its adoption.
Siemen's cylindrical revolving furnace,
although well adapted for quick and
economical reduction, was abandoned for
this reason. The vertical retort furnace
has been again proposed by Blair, who
states that he has overcome the former
difficulties of working this class of fur-
nace. In a vertical retort externally
heated, unless the width be impracti-
cably small, an excessive time is required
for heating the mass through. Blair
employs a shaft about 4 feet in diameter,
and by the device of a cylinder, suspen-
ded in the throat and leaving an annular
space only three or four inches wide,
and heated internally by gas at the same
time that the external shaft is kept heat-
ed, the ore enters the body of the fur-
nace at a red heat, which is then readily
maintainable in the mass. The reduced
iron, passing down into a cooling shaft,
is withdrawn from time to time whilst
fresh ore and charcoal are charged into
the annular mouth.
Only one form of furnace is now em-
ployed in making iron for precipitation.
This is essentially a reverberatory furnace
30 feet long, with provision for conveying
the flame under the hearth after it has
passed over the charge. The hearth of
the furnace is 23 feet long and 8 feet
wide, and is divided into three working
beds by bridges. Each bed has two work-
ing doors on one side. The doors slide
in grooves and close air-tight. The fire
is 4 feet by 3 feet, with bars 4 feet 8
inches below the bridge, thus allowing
for a considerable depth of burning fuel.
The fire door slides in grooves like the
working doors. The hearth is formed
of tiles sustained on brickwork partitions
forming flues through which the flame
returns after passing over the hearth.
From these flues the flame drops, by a
vertical flue alongside the fire-bridge, to
an underground flue, communicating
with a chimney. The entrance to the
latter flue is provided with a fire-tile
damper, which is closed whenever the
working or fire doors of the furnace
have to be opened. A cast-iron pan, 20
feet by 10 feet, is carried by short column
SPONGY IRON.
303
and girders over the furnace roof. In
this pan the ore is dried and mixed with
coal, and from it is charged into the
hearth, through cast-iron pipes, built in-
to the furnace arch. The furnace is ele-
vated on brick pillars, to allow of iron
cases running under it, to receive the
reduced iron, and it is worked from
a platform of cast-iron plates. A
vertical pipe, 6 inches diameter passes
through the hearth of the furnace inside
of each working door, and through these
pipes the reduced iron is discharged into
iron cases placed beneath. These cases
are horizontally rectangular and taper
upwards on all sides. The cover is fixed
and in its centre is a hole 6 inches di-
ameter, with a flange upwards, which
serves to connect the discharging pipe.
The bottom of the case is closed by a
folding door, hinged on one side, and se-
cured by bolts and cutters on the other.
The case is fitted with four wheels, clear
of the door, and is covered with a cast-
iron plate, fitting loosely into the open-
ing on the upper side. It stands four feet
eight inches high, and has a capacity of
twelve cubic feet.
The furnace hearth being at a bright
red heat, each of the three working beds
is charged, with 20 cwt. dry purple ore
and 6 cwt. ground coal, from the cast-
iron pan over the roof. The fire and
working doors are closed, and the only
air entering is that through the fire, in
working which care is taken to prevent
the mass of burning fuel getting hollow.
The charge in the first bed from the fire-
bridge is reduced hi from nine to twelve
hours ; in the second, in eighteen hours;
and in the third, in about twenty-four
hours. Each charge is stirred over two
or three times during the period of re-
duction. Before opening any door the
flue damper is closed, to prevent a cur-
rent of air entering over the charge.
On the complete reduction of the charge,
on any working bed, two cases are run
under the bottom pipe, to which their
mouths are luted by clay, and the charge
is quickly drawn into them, by rakes
worked through the doors. The cases
are then removed and closed with cast-
iron plates. In about forty-eight hours
the iron is cooled sufficiently to be dis-
charged, and this is simply done by rais-
ing the case by a crane, and knocking
out the cutters fastening the hinged door
on the bottom, when from the tapering
form of the case the mass of reduced iron
falls out readily. The sponge is ground
to powder under a pair of heavy edge
stones, 6 feet in diameter, and is passed
through a sieve of fifty holes per lineal
inch.
For the manufacture of spongy iron
for precipitation, two materials have
been proposed, viz., burnt pyrites and
" purple ore." The following are analy-
ses of these materials :
Burnt Ore. Purple Ore.
Ferric Oxide 78.15 . . 95.10
Iron 3.76 .. —
Copper 1.55 .. .18
Sulphur 3.63 .. .07
Cupric Oxide 2.70 .. —
Zinz Ozide 47 .. —
Lead Oxide 84 .. .96
Calcium Oxide 28 . . .20
Sodium Oxide — .. .13
Sulphuric Acid 5.80 . . .78
Arsenic Acid 25 . —
Silicious residue 1.85 .. 2.13
Total 99.27 .. 99.55
Bischof and Gossage both proposed
the use of burnt ore on the ground of the
obvious economical advantage that the
copper it contains is obtained, with the
precipitated copper, without the expense
of extraction. But burnt ore contains a
notable portion of arsenic — .16 per cent,
in above analysis — and this metal re-
maining in the sponge, is left mixed
with the precipitated copper, and seri-
ously deteriorates the quality of the re-
fined copper ultimately made from it.
Bischof states that, " should the ore have
contained traces of metals, such as ar-
senic or lead they will be volatalized dur-
ing the process of reduction." Whilst
lead is reduced and in a great measure
volatalized in the spongy iron furnace,,
the arsenic in such ores being present
mainly as arseniates of copper and iron,
which are likely to be reduced to fixed
arsenes, is not volatilized, spongy iron
made from burnt ores containing a pro-
portion of arsenic closely agreeing with
that in the ore. " Purple ore," which re-
tains only the most minute trace of ar-
senic, is the only material now employed..
and the following analysis gives the
composition of spongy iron, made from
purple ore by means of the furnace and
method described above : — Ferric oxide,
8.15 per cent.; ferrous oxide, 2.40; me-
tallic iron, 70.40 ; copper, .24 ; lead .2 7 ;
304
VAN nostrand's engineering magazine.
carbon, 7.60; sulphur, 1.07; alumina, .19;
zinc, .30 ; silicious residue, 9.00 ; total,
99.62 per cent.
In using spongy iron in precipitating
copper, the liquids are agitated by an air
blast whilst the iron is gradually added.
By this means a very perfect mixture
is obtained, and a copper precipitate can
be readily produced, containing not
more than 1 per cent, of metallic iron.
As compared with precipitation by scrap
iron, the economy of space required and
facility of manipulation are very great.
On the side of spongy iron precipitation
are cheapness of material and economy
of application ; whilst against it is the
presence with the precipitated copper of
the unreduced iron oxides and excess of
carbon from the reduction. In employ-
ing spongy iron, the copper extractor has
the production of the precipitant in his
own hands, and avoids the troublesome
handling of a material so cumbrous as
scrap iron.
As regards the chemistry of spongy
iron precipitation, it is, of course, identi-
cal with that of scrap iron precipitation,
and although it is stated by Bischof
that, " some substances, such as arsenic
especially, are only precipitated after
the iron has been in contact with the
solutions containing copper and these
substances for several hours. The pre-
cipitation of the copper by my process
being finished in a much shorter time,
and the solutions then being separated
from the iron powder, the above sub-
stances cannot be precipitated or mixed
with the precipitated copper," the writer
has been unable, with iron in any form
or with copper solutions in any state, to
completely pi'ecipitate copper and leave
any, even the smallest, proportion of
arsenic in solution.
The president says that a paper com-
ing from such an authority as Mr. Gibb,
was very valuable. From his experience
of the temperature at which spongy iron
was formed from oxide of iron, he wish-
ed to know whether it could be formed
below a red heat, or was a continued red
heat necessary for the formation of
metallic iron ?
Mr. Gibb replied that he could hardly
say. They took care to keep their fur-
nace at least at a red heat, yet it was
often worked at a very dull red heat at
the flue end of the furnace, and the
best iron was then made by a long
way — the best iron for precipitation pur-
poses; but it was simply a question of
time; and it would be found that when
the furnace went down to such a heat as
that, instead of coming out in about
twenty-four hours they were bringing it
out in about sixty or sixty-two hours,
which was a time quite inadmissible in
pratice. But at a very dull red heat the
iron was reduced, and reduced thorough-
ly, to a metallic state, but time must be
given.
Mr. Scholefield wished to know whether
it was stirred much during that period.
Mr. Gibb : Rarely ; now and again,
but not very often. That was one of
the things experience had shown should
be done as little as possible, because with
all the precaution of dampers and close
fires and everything of that kind, it
could not be stirred without ah' getting
in, and they found the less it was stirred
the better. It had to be stirred up or it
would cake, particularly over the bed.
Mr. Lomas wished to know the thick-
ness of the layers in those beds; if they
perfected the process in each of these
three divisions without removal from
one end to the other; and if each was
perfect by itself ?
Mr. Gibb, in reply, said that the thick-
ness was six inches; that there was no
removal, as there was a partition to pre-
vent that; that each was perfect in itself,
and that was why he said the bed next
the bridge was completed in from nine to
twelve hours. The flue bed took about
twenty-four hours, and the others some-
thing between the two.
The President said, then the higher the
heat the more rapid the formation of
spongy iron.
Mr. Gibb replied, yes ; that was just
the reason why, without having much
experience in iron smelting, he doubted
whether spongy iron would ever be made
unless in such a great structure as a blast
furnace, where no doubt spongy iron was
made, and in fact no doubt all iron pass-
ed through that state, and where they
had the quicker action of a reducing
gaseous current. That was why he
doubted altogether that spongy iron as
a manufacture by itself would ever take
its stand as a step towards another pro-
cess, either smelting or puddling, in the
manufacture of iron.
THE MEANS OF AVERTING BRIDGE ACCIDENTS.
305
ON THE MEANS OF AVERTING BRIDGE ACCIDENTS.
Transactions of the American Society of Civil Entjineers.
Report I.
To the American Society of Civil En-
gineers :
The Committee appointed, under the
resolution of May 21st, 1873, * to inquire
into the " most practicable means of
averting bridge accidents, begs leave to
report as follows :
After a careful examination into the
■causes of the most disastrous accidents
•which have occurred during the past few
years, it finds that they can readily be di-
vided into three different classes. First,
where bridges are erected by incompe-
tent or corrupt builders, and accepted
by incompetent or corrupt railway or
municipal officials. Second, where bridges
of good design and sufficient material
fail from absolute neglect on the part of
their owners, or from injury to the
material during transportion or erection.
Third, where bridges, good or bad, are
"knocked down or destroyed by derailed
trains moving at a high rate of speed,
or where the growth of a neighborhood
has brought a class of traffic on a
bridge, which it was not originally de-
signed to bear, either by the builders
or the owners. How to treat each of
these classes of causes will now be con-
sidered in the order above stated.
Accidents occurring from the first class
would certainly not have taken place had
the wrecked structures been correctly
designed and had they possessed the pro-
per sectional areas in their different parts
— but failure from faulty design, is not
nearly so frequent as failure from in-
sufficient material. One great difficulty
in the way of protecting the public from
the results of imperfect design or scanty
* At the Fifth Annual Convention, held at Louisville,
Ky., May 21st and 22d, 1873, it was :—
"Resolved : in view of the late calamitous disaster of
the falling of the bridge at Dixon, III., and other casual-
ties of a similar character that have occurred and are con-
stantly occurring, that a committee * * * be appointed to
Teport at the next Annual Conventi on the most practicable
means of averting such accidents."
The committee appointed consists of Messrs. James B.
Eads and C Shaler Smith of St. Louis. Mo., I.M. St. John
of Quinnimont, Va., Thomas C. Clarke of Philadelphia,
Pa., James Owen of Newark, N. J., Alfred P. Boiler,
Octave Chanute and Charles Macdonald of New York,
Julius W. Adams of Brooklyn, NY., and Theodore G.
Ellis of Hartford, Conn. Mr. Alfred L. Rives of Mobile,
Ala., was appointed on the Committee but resigned.
Vol. X1H.— No. 4—20
material lies in the absence of a fixed
legal standard of loads and stresses for
all classes of these structures, and an-
other is the negligence of those controll-
ing public works or those engaging in
their construction, in securing skillful
professional aid.
It would seem, therefore, to be our
duty as a Society to establish in a few
general terms— such as can be readily
embodied in a law — a standard of maxi-
mum stresses and a table of least loads
for which bridges should be designed,
and to add thereto a practicable sugges-
tion as to the necessary legislation re-
quired to give' the public that protection
which an adherence to this standard
would afford. First, as to the standards
for the least live loads to be used in pro-
portioning bridges ; a law which would
provide that all railroad bridges should
be built to carry not less than the follow-
ing loads, would be well within the mark
of safety.
For highway and street bridges the
standard loads should not be less than
as in first table on next page; for city
and suburban bridges and those over
large rivers where great concentration
of weight is possible, as in column A;
for highway bridges in manufacturing
districts, or on level, well ballasted roads
as in column _Z?, and for country road
bridges, where the roads are unballasted
and the loads hauled are consequently
liofht, as in column G
Pounds per square foot.
Spans.
A.
B.
c.
60 feet and under. . .
100
100
70
60 to 100 feet
90
75
60
100 to 200 feet
75
60
50
200 to 400 feet.
60
50
40
With the highway bridge the floor-
beam strength is especially important,
because of the great concentration of
weight which may be carried on a sin-
gle pair of wheels, therefore the floor
306
VAN NOSTRAND'S ENGINEERING MAGAZINE.
system of each class of bridge should be
— per floor-beam for each wagon-way —
for city bridges, 6 tons; turnpike bridges
5 tons, and county bridges, 4 tons.
Span or Panel.
Pounds per Lineal
Foot of Track.
Span or Panel.
Pounds per Lineal
Foot of Track.
Under 12 feet.
Under 15 feet.
Under 20 feet.
Under 25 feet.
Under 30 feet.
Under 50 feet.
6,000
5,500
5,000
4,500
4,000
3,250
Under 75 feet.
Under 100 feet.
Under 150 feet.
150 to 175 feet.
175 to 200 feet.
200 to 300 feet.
3,000
2,750
2,500
2,500
2,400
2,250
The panel weights for railroad bridges I ceding the standard span load. The
are obtained by using the standard proposed law should also provide that
weight per foot for short spans. In com- with the foregoing loads, the stresses or
puting all web members, one panel of materials shall not exceed the f ollow-
panel weight is to be considered as pre- 1 ing :
For wrought-iron in tension, long bars or rods 10,000 pounds per square inch.
For wrought-iron in tension, short links (for floor beams) 8,000 pounds per square inch..
For wrought-iron against shearing force 7,500 pounds per square inch.
And for wrought-iron in compression, as in this table :
Diameters.
Pounds per
Square Inch.
Diameters.
Pounds per
Square Inch.
Square Ends.
Round Ends.
Square Ends.
Round Ends.
10
10 to 15
15 to 20
20 to 25
25 to 30
10,000
9,000
8,000
7,500
6,800
7,000
6,500
6,000
5,500
5,000
30 to 35
35 to 40
40 to 50
50 to 60
6,000
5,000
3,800
3,000
4,000
3,500
2,500
2,000
Where one end is square and the other
end is rounded, a mean is to be taken be-
tween the two.
Cast-iron to be used in compression
only, in lengths not exceeding 22 diam-
eters, and at the same stresses as those
prescribed for wrought iron.
The shapes under compression in the
above are assumed to be hollow struts
either square or cylindrical in section;
other shapes than these to have the
stresses varied as actual experiment may
dictate.*
For wood the greatest allowable
strains shall be as follows :
.1 200 lbs. per square in.,
.1000 " " " "
For oak in flexture.
" pine " ". . .
* Further experiments can alone determine the values
to be used for other than square or cylindrical cross
sections.— A. P. B.
and in compression as in this table :
Diameters.
Pounds per
Square Inch.
Oak.
Pine.
10
10 to 20
20 to 30
30 to 40
1,000
800
600
400
900
700
500
300
The above standard should be changed
or elaborated more fully, from time to
time, as future experience and experi-
ments on material suggest.
In order to secure to the public the
full measure of benefit from the adop-
tion of this standard, the law in question
THE MEANS OF AVERTING BRIDGE ACCIDENT-.
3< >7-
should provide for the appointment by
the governor of each state, of an expert
whose duties would consist in having
cognizance of the construction and
maintenance of every bridge intended
for public travel in the state or states
for which he was appointed. The law
should also make it imperative that the
expert so fppointed shall pass an exam-
ination as to his mathematical and
mechanical competency, which it is sug-
gested, should be by a standing com-
mittee of this Society, regularly consti-
tuted for the purpose, and that the
appointment of any such expert who
fails to receive the endorsement of this
committee shall be null and void. Un-
der the proposed law it should be the
duty of all railroad, city, county or state
officials having charge of the letting or
construction of bridges to call upon this
expert — first, to examine the strain-sheet
of the proposed structure before work
has been commenced, to certify to its
correctness if correct, or to make such
alterations as may be necessary if it is
faulty in design or scant in material
according to the legal standard ; next,
to be present on the completion of the
bridge, and then and there to make a
critical examination of the work in all its
details, comparing and verifying the
sections on the strain sheet with those of
the actual structure, and if these last are
insufiicient, to forbid the use of the work
until the law is fully complied with ; and
lastly, if the bridge is up to the standard
in all its parts, to obtain from him a cer-
tificate to that effect, copies of which
certificate shall always be given to the
builder, and filed on record in the pro-
per department of the state government.
This officer shall also see that a tablet
or plate is placed on a conspicuous part
of the bridge, bearing the names of the
builders, his own name, and that of the
officer of the railway or corporation who
accepts the work, together with the
strength of the bridge as designed, and
the year of its erection.
Accidents arising from the first class
of causes would be nearly, if not quite
prevented by the general enforcement
of the foregoing provisions. Against
accidents occurring from causes of the
second class, the law should further pro-
vide that all railway or other corporate
bodies, when having a bridge built, to
be used for public travel, shiall be com-
pelled during the erection of the work,
to keep on the spot a competent inspec-
tor, who shall have the power to reject
any piece of material which may have
been injured in transportation or while-
being placed in position. Also that all
railroad and city bridges shall be in spected
once every month by a competent per-
son in the employ of the corporation
owning the bridge, for the purpose of
seeing that all iron parts are in order,
all nuts screwed home, that there are no
loose rivets, that the iron rails are in line
and without wide joints, and that all
wooden parts of the structure are sound
and in proper condition.
It should also be the duty of the state
officer before mentioned, upon any bridge
being reported as in a neglected condi-
tion— whether the report be an official
one or made by one not connected with
the corporation — to proceed to the spot
and examine for himself, and if he finds
the bridge in a neglected or dangerous
condition, he should cause the owners
to put it in safe order without delay.
In relation to the third class of causes
— destruction by derailed trains, high
winds, or by concentration of living
weight owing to the growth of cities or
neighborhoods — prevention is less easy,
but much can be done by carefully de-
signing the structure. In most of our
railroad bridges the floor system is the
weak point. The cross-ties are short,
the stringers are proportioned for a train
on, not off the rails; and the guard-tim-
bers are too low, and are insufficiently
bolted. A derailed engine on such a
floor as this, plunges off the end of the
cross-ties into the open space between
the stringers and the chords, and gener-
ally wrecks the bridge. To obviate this,
the law should provide that, first, —
all cross-ties shall extend from truss to
truss, they shall be placed so close to
each other that if supported at the pro-
per intervals it will be impossible for a
derailed engine to cut through them,
and the stringers shall be so spaced as
to give them this support. Next, the
guard-timbers shall be scantlins not less
than 9 X 10 inches, and they shall be
strongly bolted or spiked to at least each
alternate cross-tie. And lastly, the clear
width between the trusses on through
bridges shall be so great that the wheels
308
YAN NOSTRAND S ENGINEERING MAGAZINE.
of a derailed train will be arrested by
the guard-rail before the side of the
widest car can strike the truss. Where
switches are placed at the end of a
bridge, the Wharton or some other
form of safety switch should be used.
Against the majority of accidents from
high winds, a provision in the law re-
quiring that all lateral bracing shall be
sufficient to resist a pressure of 30 pounds
per square foot of truss and train, will
be sufficient. Lateral bracing can be
proportioned at 15,000 pounds per sqnare
inch against this particular strain, as it
is of very rare occurrence.
The last case in the third class of
causes of accidents is where a bridge
built originally for a neighborhood or
country road becomes too weak for the
requirements of a growing community or
possiby of a newly established manu-
factory; also where a railroad bridge,
intended only for that class of traffic,
has a highway floor subsequently added
to it. Against the first contingency,
the vigilance of the state official and a
chance that some of the users of the
bridge may occasionally notice the tab-
let setting forth its strength, would
seem to be about the only safeguard;
but in the second case the law should
provide that — except by permission of
the state officer in charge of bridges —
no corporation or other bridge owner
shall add to the dead weight on a bridge
without at the same time making the
proper addition to its strength.
The foregoing provisions, if embodied
in a law, will afford the public about all
the protection which is readily obtainable
in the case.
No mention is here made of the
quality of the material, as the proposed
officials engaged in carrying out the law
will be men who have been passed on by
the Society, and the very fact of their sur-
veillance will be apt to produce care in
this regard. In addition to this, the
standard stresses have been placed so
low that the use, whether accidental or
fraudulent, of low grades of iron will
hardly endanger the work. A provision
in the law that all bridge details shall
possess the proper proportional strength
to that of the main members of the
bridge, and a series of instructions from
the examining committee of the Society
to those who pass their examinations for
appointments under this law in reference
to these proper proportions, will protect
the purchasers of bridges from insecure
details of construction.
In addition to his duties, as above de-
fined, the state officer in charge of brid-
ges should also visit the scene of any
accident in his district as sogn as possi-
ble after the occurrence, and remain dur-
ing the removal of the wreck, or until
he is able to ascertain the true cause of
the failure. The facts in the case
should then be reported by him to the
examining committee of the Society.
In conclusion, it is here advised that
a committee be appointed to draft such
a law as is outlined in this report; that
a resolution be passed by the Society re-
commending the adoption of this law by
the different state legislatures, and that
printed copies of this report, the pro-
posed laws and the accompanying resolu-
tions, be sent to the members of the
Society with a request that they move
actively, each in his own state,- towards
procuring the passage of the specified
law by the various state legislatures
during the coming winter.
Jas. B. Eads, Chairman.
Oct. 30th, 1874. C. Shaler Smith. *
* In advocating the views presented in the foregoing
report, the undersigned is actuated by the following rea-
sons.
First -the resolution under which the Committee is
acting requires from it " the most practicable means of
averting — i. c, preventing bridge accidents," rather than
the mode of sitting in judgment on them after they occur.
Second — as the national legislature has for some time
been passing laws for the protection of life on navigable
waters of the United States, prescribing qualifications
and standards for engineers and pilots, the proportions of
safety valves, &c, lor boilers, and appointing examiners
and inspectors under these laws, so, sooner or later will
the question of the proper construction of railways be
taken up and legislated upon.
Third — many mistakes have been made in these laws,
owing to ignorance en the part of those passing them,
and the undue influence of interested inventors and
manufacturers, and each succeeding Congress has had
amendments to make in order to repair some injustice
or supply some omission.
Lastly— as laws regulating the construction of railroads
and bridges will certainly be enacted, and official posi-
tions will assuredly be created by them, it is far better
that this Society should take time by the forelock, dic-
tate a law 'which will be just and eqaitable, and hold con-
trol of the appointment under it, than that it should
stand in the background, until an aroused public opinion
compels legislation which may be injuri .us to the pro-
fession, especially if enforced by political appointees
who may be utterly unfit to fill such positions. All laws
are written by some one, and the greater the knowledge
of the subject matter on the part of that person is, the
more probable the production of a good and wise statute.
Hence the undersigned believes that the fixing of the
standards as proposed, the preparation of such a law as
suggested, and the professional surveillance of the
appointees under it, are eminently the province of this
association, and that all legislation on the subject should
be both inspired and dictated by the most prominent
authority in the premises— the American Society of Civil
Engineers.
April 18, 1ST5. C. Shaler Smith.
THE MEANS OF AVERTING BRIDGE ACCIDENTS.
309
Report II.
The undersigned differ from the views
expressed in the foregoing report, and
present the following as Nan expression
of their own :
1. — They agree with the report, that
it is desirable the American Society of
Civil Engineers should publicly declare
what it considers to be a standard bridge,
anything below which is not to be deem-
ed as a safe and durable construction.
But they do not think it is desirable to
go much into detail, as they believe it
to be impossible to construct a specifica-
tion that will meet all cases. Incompe-
tent engineers cannot be prevented from
building bad bridges by any specifica-
tion however elaborate; they therefore
are content with laying down general
principles, leaving the application to
others, and offer the following standard
specification for bridges of iron and wood :
Spans — Feet.
100 and under.
100 to 200
200 to 300
Pounds.
100
80
70
Spans — Feet
300 to 400
Over 400
Pounds.
60
50
1. Every highway bridge shall be
capable of carrying, in addition to its
weight, a moving load per square foot
of roadway and sidewalks as follows :
2. Every railroad bridge shall be
capable of carrying on each track in
addition to its own weight, 2 locomotives
coupled, weighing 30 tons on drivers in
space of 12 feet, and whose total weight,
including loaded tenders, is 65 tons each;
said locomotives to be followed by so
many loaded coal cars weighing one ton
per lineal foot, as will cover the remain-
der of the span.
3. Bridges shall be so proportioned
that the above loads shall not strain
any part of the material over one-fifth
of its ultimate strength.
II. — The signers of the foregoing re-
port, propose to cause future bridges to
come up to the standard by a system of
inspection, the inspectors to be passed
by the Society before being appointed.
The undersigned believe that in the pre-
sent state of public opinion this is im-
practicable. If any inspectors are
appointed, it will be by political influ-
ence, and the results will be worse than
at present, as the inspection will be in-
sufficient, and yet, to a great extent, re-
lieve the owners of bad bridges from
legal responsibility.
The undersigned consider that the
most the Society can hope to do, is to
provide means in case of the fall of a
bridge, by which the responsibility of
imperfect construction (if this was the
cause of the accident) may be fixed on
designers and builders, and iron manu-
facturers.
It is therefore recommended that the
Society prepare and present to the state
legislatures, a petition embodying the
following data:
1. That the standard of the Ameri-
can Society of Civil Engineers shall be
the legal standard, and in case it should be
found that any bridge is of less strength
than this, it shall be taken as 'prima facie
evidence of neglect on the part of its
owners.
2. That no bridge shall be opened
for public traffic until a plan, giving the
maximum loads it was designed to carry,
the resulting strains, and the dimensions
of all the parts, sworn to by the design-
ers and makers, and attested by the sig-
nature of the proper officer representing
the municipality or corporation by whom
it is owned, be deposited in the archives
of the Society, and that the principal
pieces of iron in the bridge be stamped
with name of maker, place of manufac-
ture and date.
The result of this will be, that in case
of the fall of a bridge, the responsibility
can be directly and easily traced to the
right party, which at present cannot be
done, and the Society should willingly
aid to such a purpose. This, it is recom-
mended, should thus be done: the Society
to appoint a committee — with compen-
sation to be fixed by law — which, upon
the call of the executive of any state,
should visit and report upon any fallen
bridge, care being taken that no parties
interested in the construction of the
bridge be upon the committee.
It is believed by the undersigned, that
the knowledge all bridge builders would
have that their misdeeds, if any. could,
by this process, be traced home to them-
selves, would make them very careful
in the future, and eliminate all failures
of imperfect design or material.
310
VAN nostrand's engineering magazine.
As to the inspection of existing struc-
tures; if the society assumed the first duty,
this would soon fall under its jurisdic-
tion, and if it would volunteer the duty —
in case any plan was deposited obviously
unsafe — to protest against it, that also
would be well; such would have pre-
vented the fall of the Dixon bridge, and
the lamentable loss of life and limbs
there occurring.
Thos. C. Clarke.
Feb. 1st, 1875. Julius W. Adams.
Report III.
The undersigned differ from the
views expressed in the foregoing re-
ports, and respectfully present the
following :
1. The members of the committee
agree that it is meet and proper the
American Society of Civil Engineers
should determine the standard strength
for all bridges to be built in this country,
and they further agree in the main, what
this standard should be. The differences
in opinions grow out of the methods for
incorporating this standard in the every-
day practice of the country. Two
general modes present themselves for so
doing; the one legislative and compul-
sory, and the other looking forward to
directing public sentiment to right con-
clusions by a thorough dissemination of
the adopted standard.
2. The undersigned advocate the
latter method as the true policy of the
Society, believing that any attempt to
influence the enactment of laws that
would be so far-reaching as the ones
proposed, is impracticable, if not con-
trary to the genius of the Society itself.
They further believe that when once
public sentiment is aroused by the pub-
licity which should be given to the
adopted standard, it will compel the
passage of laws covering the question.
3. The undersigned therefore suggest
that the report to be accepted be simply
one covering a standard strength for all
bridges, in as general terms as possible,
with a recommendation that such stand-
ard be widely disseminated by circular
and the public prints, and that copies
be distributed among the legislative
bodies of the several states.
The following standard, culled from
the foregoing reports, is proposed for
adoption :
4. For highway bridges, as submitted
in Report I.
5. For railroad bridges:* — the struc-
ture shall be at least capable of carrying
on each track, in addition to its own
weight, 2 locomotives coupled, weighing
30 tons on drivers in space of 12 feet,
and whose total load, including tender,
is 65 tons each. Said locomotives to be
followed by as many loaded coal cars,
weighing one ton per lineal foot, as will
cover the remainder of the span.
Bridges to be so proportioned that the
above described loads shall not strain the
several parts in excess of one-fifth or one-
sixth of the ultimate strength. In de-
termining the strains produced by the
above standard, it is to be understood
that the chord system is to be computed
for a uniform loading, while the web
strains must be based upon the irregular-
ly distributed or concentrated loads pro-
duced by the above described train, in
its passage from one end to the other.
The following table represents the
uniform distributed moving load for
different spans :
* Being the same as submitted in Report II, page 129.
Span or Panel.
Pounds per Lineal
Foot of Track.
Span or Panel.
Pounds per Lineal
Foot of Track.
12 feet.
15 feet.
20 feet.
25 feet.
30 feet.
50 feet.
5,250
5,250
5,000
4,500
4,200
3,250
75 feet.
100 feet.
150 feet.
175 feet.
200 feet.
200 to 300 feet.
3,000
2,750
2,500
2,400
2,300
2,250
THE MEANS OF AVERTING- BRIDGE ACCIDENTS.
311
The extreme panel weight for all spans
as obtained by using the standard weight
per foot for short spans.
6. Under the standard loading, as ex-
pressed in above table, materials should
not be strained in excess of what is sub-
mitted in Report I.
All of which is respectfully submitted.
March 1st, 1875.
Alfred P. Bollee.
Chas. Macdonald.
Report IV.
While agreeing in many important
particulars with the report of the Chair-
man of this Committee, the undersigned
holds the views expressed by some of the
other members regarding the expediency
of compulsory legislation on the subject.
It is believed that the opinions of the
Society as a body, advanced for its in-
terest and benefit and that of those who
should choose to be governed by them,
would have more weight and influence
than though the Society should assert
itself as a competent authority upon
bridge construction. If this Society
adopts a well defined standard of
strength for bridges, it is believed that
the public generally will wish to con-
form to it, and engineers even who are
not members will be glad to avail them-
selves of the united opinion of so many
of the profession.
There seems to be a unanimity of opin-
ion among the members of the Com-
mittee as to what constitutes the ordin-
ary load upon a railway bridge, and but
a slight difference of opinion as to its
amount.
From an examination of the weights
carried upon many of the principal rail-
ways in the United States, it is found
that the heaviest engines weigh about
2,830 pounds per foot ; and that three,
and sometimes four, are coupled. The
heaviest weight on one pair of drivers
is from 21,000 to 24,000 pounds, and the
weight on all the drivers, generally not
exceeding 12 feet wheel-base, is from
72,000 to 84,000 pounds. The heaviest
trains may be assumed to weigh 2,250
pounds to the running foot, exclusive of
the engines. As the coupling of more
than two engines is mainly upon snow
roads, it is not believed they should be
included in a general rule for proportion-
ing bridges, but should be classed anions
those exceptional cases for which a gen-
eral provision cannot be made.
In view of the above, it is believed
that all railway bridges should be pro-
portioned for a rolling load of 3,000
pounds to the foot for the total engine
length, and for 2,250 pounds to the foot
for the remainder of the bridge ; that
bracing on each system should be pro-
portioned to sustain 84,000 pounds on
any 12 feet of track, and that any point
on the track should sustain 24,000
pounds.
It is not believed that the system of
expressing the loads that a bridge should
carry, by so much per foot with a vary-
ing amount for each length of span, is
the best ; but if such a standard is to
be adopted, the table in the report of the
Chairman is believed to be the best of
those given, although it is somewhat be-
low the loads actually carried by many
roads in this country.
The floor-beams of railway bridges
should be proportioned for not less than
the following- loads :
Spaces.
Pounds.
Spaces.
Pounds.
4 feet apart, or less.
6 feet apart, or less.
8 feet apart, or less.
10 feet apart, or less.
28,000
31,500
35,000
38,500
12 feet apart, or less.
15 feet apart, or less.
More than 15 feet apart
42,000
45,000
i 3,000
( to the foot.
The following table is offered as em-
bracing the foregoing loads when reduced
to so much per lineal foot :
For intermediate lengths of span the
proportional number of pounds per foot
should be taken.
These loads do not include the extra-
ordinary weights that are sometimes
drawn over railways in this country ;
such as heavy pieces of machinery,
blocks of stone, or a locomotive of differ-
ent gauge on a truck car, nor more than
312
VAN NOSTRAND S ENGINEERING MAGAZINE.
Span or Panel .
Pounds per Lineal
Foot of Track.
Span or Panel.
Pounds per Lineal
Foot of Track.
12 feet and under.
15 feet.
20 feet.
25 feet.
30 feet.
40 feet. •
7,000
6,000
4,800
4,000
3,600
3,200
50 feet.
100 feet.
200 feet.
300 feet.
400 feet.
500 or over.
3,000
2,800
2,600
2,500
2,450
2,400
two engines coupled. These are ex-
ceptional cases which can be provided
for when they may be expected to occur,
and the weight can ordinarily be dis-
tributed so to cover a sufficient length
of track as not to exceed the loads above
given.
For the effect of wind, the maximum
strain is believed to be about 40 pounds
per square foot horizontal, and about 20
pounds per square foot vertical.
For highway bridges, the following
table is offered as a substitute for that
given in the report of the Chairman for
the three classes of bridges named :
Spans.
Pounds
per Square Foot.
(Intermediate
lengths in
proportion.)
A.
B.
C.
100 feet and under.
100
75
60
200 feet.
80
60
50
300 feet.
70
50
50
400 feet.
60
50
50
500 feet and over.
50
50
50
The floor-beams and flooring should be
of sufficient strength to sustain the fol-
lowing loads on four wheels : — Class A,
24 — B, 16 — and C, 8 tons respectively.
These do not include the extraordinary
loads sometimes taken over highways.
They are exceptional cases and the
weight can generally be divided.
With regard to the factors of safety
to be used, it is believed that a less fac-
tor is required for the permanent and
unchanging dead load, than for the vi-
brating and uncertain live load, which
may, by accident, be increased beyond
the limit for which it was computed.
This, together with the fact that a larger
factor for the dead load gives no addi-
tional strength to the bracing near the
middle of the span, but only at the ends,
leads to the following substitution for
the factor offered in the rej^ort of the
Chairman.
For wrought-iron and steel in both
compression and extension — for the dead
load including snow, \ — for the live load
including wind, i the ultimate strength.
For cast-iron in compression only, and
for lengths of not more than 20 diame-
ters— for the dead load i, and for the
live load, tV the ultimate strength. For
large masses, as in arches, a factor of
£ the ultimate strength may be adopt-
ed.
Bridges should be tested with the
maximum loads which they are intended
to sustain A less load would seem to
be of but little use, and a much greater
one might unnecessarily strain the struc-
ture. The load should be applied grad-
ually, and the moment any undue deflec-
tion or crippling is observed, or the
slightest diminution in the transverse
section of any bar is occasioned, the
load should be immediately removed and
never repeated. If no actual rupture
occurs, the bridge will probably be safe
with 0.4 of the test applied. The ac-
ceptance of all bridges, after being con-
structed with proper proportions for the
material used, should be subject to such
a practical test.
Theodore G. Ellis.
April 20th, 1875.
An Egyptian Railway. — A great
railway in Egypt, from. Cairo to Khar-
toum, is progressing rapidly ; it is pro-
posed to extend it westward to Darfur.
Plans have been prepared for a line
from Khartoum to the frontier of Abys-
sinia, the acquisition of that country by
the Egyptian Government being regard-
ed as only a question of time.
— Engineering.
THE "DIRECT PROCESS" IN IRON MANUFACTURE.
313
THE "DIRECT PROCESS" IN IRON MANUFACTURE.
By THOMAS S. BLAIK, Pittsbubgh, Pa.
Transactions of American Institute of Mining Engineers.
I peel a certain sense of responsibility
in bringing before you the subject of the
direct process in iron manufacture. I am
aware that, in such a body as I have the
honor of addressing, there are few who
are not already so well informed upon
its past history that it would be a weari-
ness to them to listen to anything else
than an account of practical success.
Yet, to claim that success involves so
much that, if I do not make good my
claim, I deservedly expose myself to
severe criticism.
The whole literature of the art, so far
as it relates to the direct process, is, up
to this time, but a history of failure. It
is safe to say that more money, time,
and talent have been fruitlessly spent in
the pursuit of this object than in all the
other unsuccessful efforts in the whole
line of iron metallurgy. A distinguished
authority in patent law has remarked
that " the invention records of the United
States and of foreign countries are filled
with the waifs and abandoned relics of
these abortive struggles."
Dr. Percy, whose great work may be
taken as an epitome of all that was
worth mention, whether useful or curious
in pig-iron metallurgy, up to the date of
its publication (1864), after giving ela-
borate accounts of various attempts at
the direct process, condenses his own
opinion of all that had been then effected,
into a brief but summary comment upon
a pamphlet of one of the sanguine in-
ventors who had said: " It is evident
that the present mode of working iron
ores, whether rich or poor, is not the
most rational or economic one, although
almost the only one in general use.
They convert iron already malleable into
cast iron, to be reconverted at much
labor and cost, into malleable iron
again."
To this Dr. Percy rejoins : " These
questions are extremely obvious. They
have been repeatedly proposed before,
but never yet satisfactorily answered."
Elsewhere he speaks of Cheno,t (who
came so near success that the jury of
the French Exposition of 1855 thought
he had attained it, awarding to him one
of the great gold medals; and Le Play
pronounced his invention " The greatest
metallurgical discovery of the age") as
" poor Chenot," and ridicules the claims
set up for him.
Gruner in his " Steel and its manufac-
ture," 1867, translated by Lenox Smith,
1872, says: " Several metallurgists have
thought that instead of smelting ores in
a blast-furnace, it would be better to
simply reduce them to the condition of
soft or carburized sponge. They hoped
to obtain purer products and consume
less fuel by operating at a lower tem-
perature. They were completely de-
ceived. When the sponges are made,
instead of cast-iron we have blooms of
less purity, since they contain, besides
the usual cinder, the earthy substances
in the ore. And if the sponges are melted
in crucibles insteadof forging them direct-
ly in the form of blooms, we shall have a
homogeneous product, but it will be iron
or crude steel of inferior quality, unless
the iron sponge undergoes fining like
pig-metal. In the direct methods whose
object is the abolition of blast-furnaces,
the addition of carbon mixed with the
ore cannot be avoided ; and it is this
which destroys all profit in the processes
invented by Chenot in France, Renton
in America, Gurlt in Germany," etc.
Bauerman who comes later than Percy
(1868), gives but slight attention to the
direct process. Speaking of the various
processes for the direct production of
wrought iron from the ore, he says:
" As these methods are only applicable
to the treatment of easily reducible ores
and are essentially slow in work, giving
only a small production from a plant of
considerable extent, as compared with
the open fire (Catalan forge), they have
not as yet been found to possess suffi-
cient advantages to be generally adopted
on a large scale.
Crooks and Rohrig's work (I860),,
adapted from Professor Kerl's Metal-
lurgy gives small encouragement. In the
volume on iron they say. in their difini-
tion of wrought iron : " It is usually
314
VAN NOSTRAND'S ENGINEERING MAGAZINE.
produced by the conversion of pig-iron,
and, in rare cases is obtained direct from
the ore." And again, under the caption,
" Methods for Making Wrought Iron
Direct from the Ore:" "At present this
process is seldom nsed on account of its
numerous disadvantages. It requires
pure, rich, and easily fusible ores, and is
performed in interrupted operations;
much iron is scorified, the consumption of
fuel is very large; and lastly the product
is seldom uniform, and is mixed with
slag, which can only be removed by re-
peated welding." After describing the
Catalan forge, etc., they proceed as
follows: " Gersdorff roasts sparry iron
ore in reverberatory furnaces, and heats
the roasted ore, together with coal, in
crucibles. Clay heats ore and coal in a
retort, and treats the reduced iron in a
puddling furnace. Renton reduces the
iron ores in vertical, slightly heated
tubes, by means of carbonic oxyde gas,
and forms the reduced iron into balls in
a puddling furnace. Chenot submits the
ores to a reducing roasting, to transform
them into magnetic oxyde, which he
finally crushes, and by means of an
electro-magnetic apparatus, extracts the
magnetic components; he then reduces
the ore with carbonic oxyde gas, grinds
the resulting spongy iron, mixes it with
soda, presses into cylindrical shape,
and at a suitable temperature draws
it out into bars. Roger heats the iron,
together with coal, in a rotating cylin-
der, and forms the balls in a puddling
furnace. None of these methods seem
to have met with any practical success."
In their volume on steel they say,
under the heading, " Steel Direct from
the Ore:" " Gurlt proposes to treat rich,
pure iron ore in cupola furnaces by
means of carbonizing and reducing gases,
and to melt the resulting product in a
gas reverberatory furnace, but this
method has not proved successful when
carried out on a large scale. By Chenot's
method, rich, pure, ores are reduced in
cupola furnaces by interstratified layers
of charcoal; the resulting spongy pro-
ducts containing various amounts of
carbon, are sorted and ground in mills,
and the mass is pressed into cylinders
and melted in crucibles, sometimes to-
gether with coal and a purifying and
scorifying flux of manganese. This
method has been tried in Belo-ium with-
out economical success, and it does not
permit the production of cast steel con-
taining a fixed proportion of carbon.
The newest and most promising way
of producing steel direct from the ore is
Mr. Siemens' method with the regenera-
tive gas furnace. This is the method des-
cribed by Mr. Siemens before the Chem-
ical Society of Great Britain, May 7th,
1868. The main feature is the vertical
hoppers in which the ore was to be re-
duced, and the product dropped thence
into the bath of an open-hearth furnace.
(Further on we shall see that Mr. Sie-
mens states that it has been abandoned.)
Neither Kohn nor Fairbairn appear to
have thought the subject worthy of seri-
ous notice.
Under the date of February 27th, 1869,
we have the record of the opinion of a
metallurgical chemist, known to you all
as an eminent authority. I allude to
Mr. Geo. J. Snelus. I quote from an Eng-
lish patent granted to him, of the date
just mentioned: "In the ordinary pro-
cess of making iron, the ore is reduced
under such conditions that it immediately
takes up carbon and is converted into
cast iron. Several attempts have been
made to produce wrought iron direct
from the ore, but either owing to the
process not being continuous, or its re-
quiring too much time and fuel, or its
inapplicability to the treatment of fine
ore, and the incomplete reduction of the
ore, none of these attempts have yet been
successful in such a degree as to afford
the means of making iron or steel so
economically as can be done by first
forming pig-iron in the blast-furnace."
On this side of the Atlantic, with one
notable exception, the direct process re-
ceived little attention in the literature
of iron metallurgy. The exception I re-
fer to is the report of Dr. T. Sterry
Hunt, addressed to Sir W. Logan, Di-
rector of the Geological Survey of
Canada, 1869. In this report the author
says: "In accordance with the well-
known fact that the reduction of oxyde
of iron takes place at a temperature very
much below that required for subsequent
carburization and fusion, it has been
shown that the charge of ore in the
blast-furnace is converted to the metallic
state some time before it descends to the
zone in which melting takes place. It
foims, when reduced, a spongy mass,
THE "DIRECT PROCESS' IN IRON MANUFACTURE.
315
readily oxydized, which, by proper man-
agement, can be co-repressed and made
to yield malleable iron, or by appropri-
ate modes of treatment, may be con-
verted into steel. This fact has been
the starting-point of a great number of
plans designed to obtain malleable iron
and steel without the production of cast
iron and the employment of the process-
es of puddling and cementation. This,
it is true, is attained in the Catalan and
blooming forges, but the attention of
many inventors has been, and still is, di-
rected to the discovery of simpler, or at
least more economical, methods of
obtaining similar results."
Dr. Hunt then proceeds to sketch all
the direct process, in this country and
abroad, worthy of mention, up to the
date at which he wrote, pointing out in
each case the difficulty or drawback de-
veloped in practical working. It is a
brief but comprehensive history of the
subject, and tells the same story in
every case, — failure to reach any large
results.
The British Iron and Steel Institute
may certainly be taken as embodyidg the
latest and most advanced ideas in every-
thing that relates to iron metallurgy.
At its meeting in London, March 19th,
1872, the discussion which arose respect-
ing the Danks puddling furnace, brought
out incidentally an expression of opinion
on the direct process from some of its
most eminent members. Mr. Edward
Riley said : " As regarded making
wrought iron direct from the ore, he be-
lieved there was certainly very little
hope of that being carried out practically
or profitably. He thought no one could
conceive any method more simple than
the present process of throwing mate-
rials into the blast-furnace for the pur-
pose of reducing them, and he was sure
that all improvements in iron should
commence with the pig-iron. They
could make it in any quantity, and they
ough to start there. He could not con-
ceive of any other process of making
iron cheaper."
Mr. Isaac Lowthian Bell " thought
that a certain amount of disrespect had
been shown," in a previous part of the
discussion, " with regard to the blast-
furnace, in speaking of it as a roundabout
way of doing the work which was per-
formed by it. There was no doubt that
they combined the iron with the carbon
or silicon in the smelting process, which
had subsequently to be dispersed ; but
they must remember that the blast-fur-
nace, at the same time, got rid of earthy
impurities generally found associated
with iron ores. He therefore quite
agreed with Mr. Riley that, although it
might be a roundabout way in the first
instance, they could not conceive any
means so simple for getting rid of a
large amount of extraneous matter as
blast-furnaces."
These views appear to have been acqui-
esced in by the members generally. At
their meeting in April, 1873, Dr. C. W.
Siemens read a paper which, from the
distinguished position of its author, and
the character of its reception by his as-
sociates, may reasonably be supposed to
represent the condition at that date of
the art of iron making in Great Britain,
so far as relates to the direct process.
After describing the various attempts
made by him to bring the direct process
into practice, and explaining the reasons
which induced him to abandon them,
one after the other, he uses these words:
" These experiments convinced me that
the successful application of reduced
ores could not be accomplished through
their conversion into spongy metal, and
fully explained to me the want of suc-
cess which has attended the previous ef-
forts of Clay, Chenot, Yates, and others,
to produce iron direct from the ore." He
then describes a new method and appa-
ratus wherein he begins by abandoning
one of the cardinal features of a truly
direct process, a feature pointed out by
Dr. Hunt in the extract I have already
quoted, viz., that the reduction of the
oxyde of iron can be obtained at a heat
much below that required for its conse-
quent combustion and fusion. Dr. Sie-
mens, despairing of realizing this feature,
begins, in his new process, by fusing the
oxyde.
Such, I think, may be called a fair
statement of the literature of the sub-
ject up to the present time. Further-
more, its uniform and consistent record
of failure is borne out by the facts. It
would have been, for example, impossible
for a metallurgist so intelligent and de-
servedly esteemed as Gruner is. to com-
mit himself to the statements I have
quoted, if, at the time he made them,
316
VAN NOSTRAND'S ENGINEERING MAGAZINE.
there had been in existence, as an article
of manufacture on a large scale, a true
iron sponge. He speaks of the " earthy
substances" as causing "impurity," and
says that the sponge when melted will,
it is true, give a homogenous product,
but of inferior quality, " unless the iron
sponge undergoes fining like pig-metal."
Had he been acquainted with iron sponge
whose only " impurities " (in quantities
sufficient to be objectionable) were silica
and alumina, could he have fallen into
the error of stating that the impurities
could not be removed by the state of
fusion, but only " when the iron sponge
undergoes fining like pig-metal ? "
So with his statement that the neces-
sity of adding carbon in the direct pro-
cess " destroys all profit " in it. Had
he been acquainted, I say, with true iron
sponge, and familiar with its manufac-
ture into iron and steel, he would have
recognized the fact that in iron sponge
we have the least possible affinity be-
tween the earthy substances and the
metal. And he undoubtedly would have
been thus informed had such practice
been known in the art.
But setting aside all these, I come
down to the present hour and present
place, and our own country, and I ask
you here present, who are familiar with
all the industries of the nation, whether
you have knowledge of any direct pro-
cess for the production alike of iron and
steel, now carried on upon a working
scale, as a successful rival of the ordin-
ary indirect methods ? "
When one considei's that the immense
results which must flow from the success-
ful achievement of the direct process are
understood by all scientific men, and
have been by them so understood for
years past, it seems like presumption to
attempt to carry off a prize which all
have hitherto either despaired of, or,
seeking, have failed to win. It seems so
plain, so easy, yet has still remained, as
it were, just out of reach. There must
be, one would say, some hidden but in-
superable difficulty, else the problem
had long since been solved. Consider
for a moment how inviting a field it is.
Nature provides us with the metal we
want, chemically combined with oxygen,
and mechanically mingled with other
substances. Let us withdraw this
oxygen from the iron only, leaving the
rest as compounds, it alone being ele-
mentary. Now let us melt the product,
so that the iron shall, simply by differ-
ence of gravity, be separated from the
dross, and then poured into proper
moulds. Here we have but two steps,
each of great apparent simplicity — first,
reduction ; second, fusion. Such is the
ideal, which by contrast makes the
old system appear so crude, unscientific,
and roundabout, that the term " direct"
applied to the new method sounds like
the promise of a great and beneficent
revolution.
We know that carbon at a certain
heat will dissociate the iron and the
oxygen, yet leave the other mineral
matter of the ore unreduced, giving
metallic iron — wrought iron — as the
result. We know further, that we have
at command furnaces in which the pro-
duct can be melted down in a bath of
cast iron, and so treated that it shall re-
sult in ingots of any desired degree of
carburation. We know that if the reduc-
tion of the ore" can be effected the ele-
ments of cost in fuel, labor, etc., will make
the product cheaper than pig-iron, and
also that the melting process is less cost-
ly than puddling, whereas its product is of
far greater value. Why is it, then, that
while the whole iron industry of the
world is struggling by small economies
to realize a return upon its capital, this
most plain, most prominent of all econo-
mies remains unpractised ?
There has been a link missing — with-
out it, all is naught. There has been no
thorough, uniform, economical process
of reduction. The missing link is true
iron sponge. It is that which I come
hereto exhibit to-day; to tell you how
it is obtained, and to show you that, by
the means I shall describe, it is within
the reach of all. Let me be your guide
while Ave travel together, ( in thought,
from the point at which I started to the
final point of success. It shall not be the
path I traveled. This time we will take
the smoothest and shortest way.
We are in a chemical laboratory. We
take a small porcelain tube and fill it
with a mixture of pulverized peroxyde
of iron and charcoal; next we seal the
ends of the tube hermetically, then ex-
pose it to heat, by immersing it in a
bath of brightly red-hot sand for a
certain time (varying with the character
THE "direct process" in iron manufacture.
317
of the ore), then take it out, cool it, and,
after cooling, break it open, and pour
out the contents. Carefully separating
and testing them, we find that we have
obtained particles of metallic iron. Now
what condition did we observe to get
this result ?
First. There was contact of the iron
oxyde with carbon.
Second. There was isolation from the
free oxygen of the atmosphere.
Third. There was the heat of bright
redness.
Fourth. There was a certain duration
of time.
Fifth. There was continued isolation
from the air until cold.
Hence, we have established the fact
that if a peroxyde of iron be brought in-
to contact with a sufficient quantity of
carbon, with perfect isolation from the
atmosphere while exposed for a sufficient
length of time to a sufficient heat, and
then cooled down to a sufficient degree
while still isolated from the air, the
oxygen and the iron will be dissociated,
the oxygen passing off in a gaseous form,
leaving the iron behind. Now, chemis-
try supplies all the data for filling up
with absolute figures the blanks in this
statement, and we have in consequence
a formula by which, if strictly carried out,
we can achieve the first of our two great
steps in the direct process — we can gain
the metallic iron directly from the ore.
Hence the chemistry of the operation is
clear, and it becomes simply an engin-
eering question how to meet all the
necessary conditions, so as to conduct it
on the large scale.
First, we investigate previous attempts,
striving to detect what is defective,
recognizing what is correct, and supply-
ing what yet is wanting. Proceeding
in our course of elimination we first re-
ject all those methods in which it is
sought to yoke the production of the
iron sponge directly with a method of
treating it; those, for example, which
are meant to reduce the ore in one cham-
ber and pass it as fast as reduced (or
supposed to be reduced) into another
chamber for after-treatment — welding,
melting, etc. The operations cannot be
made synchronous. One or the other
must be disarranged in order to accom-
modate its fellow.
Confining ourselves, therefore, to the
simple question of reduction, we finally
give the preference, among the multi-
tude of contrivances and appliances, to
the vertical chamber, to be filled at top,
and drawn at bottom, and working con-
tinuously. But in all these we discover
one fatal defect; there is no adequate-
provision for the isolation of the mater-
ial, either while under treatment, or cool-
ing, or both.
We experiment ourselves, and despair
of obtaining the desired result by any
arrangement of valves, or slides, or the
like contrivances. The dilemma is this :
we want an apparatus that, as I have
said, shall work continuously, and on a
scale of considerable magnitude, taking
in and discharging material at short in-
tervals, yet always closed to the entrance
of free oxygen. Or, otherwise stated,
we must have a chamber so open at top
and bottom that we can dump in a cart-
load of crude material above and draw
out a cartload of finished product below,
yet be all the time hermetically sealed
against admission of air. Now this
chamber — assuming that we have settled
upon the plan of filling it with ore and
solid carbonaceous matter, and heating
them through its walls — must be sur-
rounded by heat for a certain distance
down and by a cooling medium below
that, because we intend to reduce and
then cool down. Well, we find that our
difficulty as regards the keeping out of
air at top, takes care of itself. The solid
oxygen and solid carbon, down in the
zone of reduction, are combining as car-
bonic oxyde, and, by virtue of their
great expansion, forcing their way up-
ward and out so that they arrest every
particle of free oxygen before it can
penetrate downward. As to the bottom,
however, we have not this resource, and
must find another. We get it by giving
to our chamber such proportions that
there shall always be above the place of
egress a column of material, so cool it-
self as to be proof against the influence
of oxygen, and of such a height as to
form a packing, which shall seal up all
that material above it which has not yet
reached the safe degree of cooling.
By this device, which, surely, is as
simple as anything in metallurgical en-
gineering, our dilemma is answered.
We are now operating, in regular prac-
tice, at Glenwood, cylinders of three feet
318
VAN nostrand's engineering magazine.
internal diameter, and forty feet in
height, whch are open tubes, so far as
relates to the taking in and discharging
of their contents, but as relates to access
of air in their working zones, are sealed
retorts; the seal above being the ingoing
material itself and the gases percolating
upward through it ; and the seal below,
the material which, by cooling, has be-
come indifferent to exposure. For the
first time, then, in the history *>f attempts
at the direct process we have at our
command complete isolation, yet con-
tinuous working.
Let us next take up the question of
imparting and maintaining the necessary
heat. Here at once another difficulty
confronts us. We must work upon a
scale of considerable magnitude, and our
reducing chambers must, therefore, be
of considerable area. But their contents
are very poor conductors of heat, and a
little experience will convince us of the
impracticability of getting an evenly-
distributed temperature by- conduction
from the outside through a mass of, say,
three feet diameter. Now, we must
have uniformity of temperature to get
uniformity of result, and the system we
have adopted obliges us to impart the
heat by conduction. We could conduct
it, we will say, through three inches of
the materials, in time enough to answer
all practical purposes, but not through
three feet.
Let us see, therefore, if we cannot
bring every particle of the material with-
in three inches of a sufficiently heated
surface. Thus stated, you will probably
guess at the solution of the problem. It
is this : When charging your material
into your cylinder, cause it to pass be-
tween heated surfaces in streams whose
greatest distance, in any part, from a
sufficiently heated surface, shall not ex-
ceed your limit of three inches.
This, you will readily perceive, may
be done in many ways. Let me describe
to you one of the arrangements which I
employ. It accomplishes very economi-
cally the purpose just explained, and
performs another function which I will
refer to directly.
In the top or mouth of the reducing
cylinder, I suspend an inner cylinder or
thimble of cast iron, with walls, say one
inch thick, and having an outside diame-
ter of twenty-eight inches.
Now, the reducing cylinder has an in-
side diameter of thirty-six inches; hence
there is left an open space or annulus
between the two of four inches across.
I charge my materials into this annu-
lus only, so that all have to pass down-
ward through it, and none can be more
distant than two inches from the heated
surface, either of the cylinder or of the
thimble. I make the thimble long
enough — say six feet — to insure that all
the materials shall have acquired the
temperature desired before they descend
below the annulus.
This "initial heating," as I call it, es-
tablishes one of the primary conditions
with which we started out — the impart-
ing of the necessary degree of heat — the
only duty required of that portion of the
heating chamber which surrounds the
cylinders below the level of the bottom
of the thimble being to prevent the
escape of the heat thus imparted. You
will observe that this device completely
meets the whole difficulty as to the con-
duction of the heat, so that — whatever
the diameter of the reducing cylinder —
it is only a question of what diameter
and length you will give the thimble, in
order to impart your materials the tem-
perature you wish.
We have now got thus far. Our re-
ducing furnace shall consist of one or
more cylinders (adopting the cylinder as
the preferable form of chamber), which
shall be heated externally for a certain
distance from the top down, then cooled
the rest of the distance downward to the
base, excepting the room required at
bottom for raising the telescopic sleeve
for the discharge of material.
At its top is the thimble for initial
heating.
Let us now revert to our original state-
ment of the conditions to be met, and see
if we have fulfilled them.
First. We provide the contact of
iron ore and carbonaceous matter by
mingling them before discharging into
our cylinder.
Second. We isolate these materials
from free oxygen while in the zone of
reduction.
Third. We conduct the required
degree of heat through the mass.
Fourth. Our apparatus enables us to-
hold it under treatment for any length
of time desired.
THE "DIRECT PROCESS" IN IRON MANUFACTURE.
319
Fifth. We have continued the isola-
tion until the product was too cool to
be oxydized on exposure to the air.
Thus we have realized, upon a work-
ing scale commensurate with the require-
ments of the art, the laboratory experi-
ment of the sealed tube, and the manu-
facture of iron sponge becomes as simple
as any of the ordinary operations in the
art of iron making.
From the general principles above
laid down, it will be easy to plan a good
working reducing furnace; but there are
a number of details, both of construction
and management, which I think may in-
terest you.
I have already alluded to the thimble
arrangement for the " initial heating,"
as having another recommendation be-
yond its convenient form. What I re-
ferred to is this : When the carbon
dissociates the oxygen from the iron,
carbonic oxyde is formed, and this, rising
as I have said, passes outward by way
of the interior of the thimble, as furnish-
ing a line of less resistance than the
annulus, packed as the latter is with the
ingoing materials. As it ascends through
the thimble it is met by the air, which,
in virtue of its greater weight (being
colder), and from the tendency to trans-
fusion in gaseous bodies, descends into
the thimble, and a perfect combustion of
the carbonic oxyde is kept up.
Thus the carbon, which had served as
a chemical agent in the reduction of the
ore, is made to do duty once more, as a
fuel.
Speaking of fuel, I would say that my
method of heating the cylinders is to
place the portion of them to be heated
in a chamber of brick, which is supported
on iron pillars ; thus leaving the cooling
zone accessible below. This chamber is
heated by letting into it streams of gas
at different levels, with an air inlet adja-
cent to each inlet of gas. All, of course,
are arranged so as to have the gas supply
under convenient control. Aside from
the economy of gaseous, as compared
with solid fuel, it is incomparably easier
to keep a chamber such as this at a uni-
form temperature with gas than to heat
it by burning coal or wood on grates.
While on this subject of fuel, I may
say that I am tired of the ordinary form
of gas-producer. It is certainly a clumsy
affair.
I hope to have something interesting
to say, upon a future occasion, as to a
better form throughout. Meantime I
would suggest to others who find the
clinkering to be as much of an annoy-
ance as I do, to try — as I shall soon — in
the present form of producer, a water-
tox all round, as high up as clinkers
borm, and water-bars like those seme-
mes used under boilers.
I not only introduce the gas into the
heating chamber, but also carry a pipe
into and project it downward nearly to
the bottom of the thimble. By this
means, whenever the gases developed in
the cylinders, as before explained, do not
suffice to keep the heat of the interior of
the thimble up to the point desired, I
turn on other gas enough to make up
the deficiency.
Thus I secure perfect control of the
heat of the thimble, and make sure that
the material in the annulus will always
be hot enough to be ready for dropping
when a charge is drawn from below. In
this way the output' of the furnace is
limited to but one consideration, to wit :
what duration of exposure to a red heat
is necessary to perfect the conversion.
The amount of fuel required for heating
is about one-third of a ton of iron in the
sponge turned out. Any description of
fuel commonly used in gas producers
will answer. As to the cooling, the re-
ducing cylinders underneath the heating
chamber are prolonged simplyin wrought
iron of one-fourth inch thickness, and
each is surrounded by a jacket, which is
kept full of water continually changed.
The wrought iron cylinder ends about
eighteen inches above the floor, and a
sleeve, working telescope fashion, closes
the remainder of the connection when
let fully down. By raising the sleeve
more or less, as required, the material
gushes out underneath, and as it does so-
the whole column of material in the
cylinder descends, leaving a space at the
top of the annulus, which is immediately
filled up with fresh material.
I do not find that the size of the ore
makes any practical difference, whether
it is, say, two inches through, or any
smaller. This fact has been observed
in experimental work heretofore, but I
have never seen, nor been able to frame
for myself, any explanation that is quite
satisfactory. I suggest it as an interest-
320
VAN nostrand's engineering magazine.
ing subject for our fellow-members of
the chemical profession.
It has been stated iu the books that
the sesquioxyde of iron in the process of
reduction first becomes magnetic oxyde,
then protoxyde, then metallic. This ap-
pears to be demonstrated by the fact
which may often (if not always) be ob-
served in pieces too large to be " done
through" (as the workmen phrase it), in
the time during which they were under
treatment.
If the size of the piece is large, say
four inches, and the core is still quite
raw, but the outside completely reduced,
the concentric layer next to the core will
"be protoxyde, the next magnetic oxyde,
and the next the iron sponge. Not that
these layers are distinctly defined, but
merge into each other at the points of
contact. But if the size is kept within
the limit named, there is usually no dis-
tinction to be observed, and the pieces,
if anything near raw at the core, will
usually show signs of protoxyde on the
surface.
I must, however, qualify my remark
as to the comparative time required for
the reduction of pieces of different sizes.
I did not mean to include ore in fine par-
ticles. This does appear to be more
rapidly reduced than that which is
coarser, but as it is cheaper to break the
ore only to a moderately small size, and
the fine powder is hence an insignificant
fraction, I have not observed it closely
in this particular.
"With respect to the time required for
treatment, it varies according to two sets
of conditions.
The first is that of chemical composi-
tion. The sesquioxydes are more easily
reduced than the magnetic, and the lat-
ter than the protoxydes. Hence, hasty
reasoners, who might argue that because
the sesquioxyde had to pass through the
stages of magnetic and protoxyde before
becoming metallic, it must, therefore, be
the hardest to reduce, would find them-
selves in direct opposition to the fact.
The explanation, I suppose, is this :
Where the oxygen most abounds, reduc-
tion is easiest to commence, and once on
the move, the operation proceeds rapidly.
The second set of conditions are those
of mechanical structure. The massive
materials are, as one would naturally
suppose, harder to operate upon than
those which are loose and open. The
brown hematites are capital subjects for
the reducing furnace. As soon as they
reach a red heat, the water of combina-
tion is driven off, leaving an open, sponge
like structure, and being also sesqui-
oxydes, we have both the chemical and
mechanical conditions for speedy reduc-
tion. The compact hematites, such as
the Iron Mountain ore of Missouri, and
the red specular of Lake Superior,
though sesquioxydes, have no combined
water, and are of a dense structure. In
consequence they require a much longer
treatment. The magnetic oxydes, such
as those of Lake Champlain and the iron
sands of the St. Lawrence, being both
very compact, and leaner in oxygen, re-
quire a longer time still than the com-
pact hematites ; while the protoxydes,
when in such a shape as, for example,
the dense tap cinder from the puddling
furnace, are extremely obstinate under
treatment.
Among the curiosities of the reduction
of iron oxydes, is the fact that the in-
tensity of action bears but slight rela-
tion, within certain limitations, to the
degree of heat employed. This is a fact
noted by Mr. I. Lowthian Bell, in his ex-
periments with the blast furnace. It
suffices for our present purposes to state,
as relates to it, that there would be no
particular acceleration of the process
gained by pushing the heat to a degree
that involves danger of welding the
material together while under treatment.
But I am able to announce to you
another very important fact, and one not
to be found in the books, namely, that
at the temperature of reduction — say a
fairly bright red heat, and with carbon
alone as the reducing agent — no carbon
whatever is taken up by the iron. I
think it sufficiently indicates the state of
the art of iron-sponge making as it has
been hitherto, when I tell you that I
asked this question direct of one of the
most distinguished and most practical of
the foreign authors I have already quot-
ed, and the answer was that, to the best
of his knowledge, the point had never
been settled. Now, if you will consider
for a moment the immense importance
of this question — the question whether
your product is to be wrought iron alpne
— a product which you can employ as
iron or carburize with precision to the
THE "DIRECT PROCESS" IN IRON MANUFACTURE.
321
temper desired, or whether it is to be-
come an unsettled and uncertain carbide
of iron, to be sampled and analyzed,
every lot, before using, and from which
carbon must be removed if wrought iron
is to be made from it ; when I say, you
consider the magnitude of this question
and the fact that neither the man of sci-
ence nor the practical manufacturer had
any answer for it, you will agree with
me that the art had not yet made much
progress.
But at all events, the question is now
set at rest. I have had frequent analyses
made of iron sponge, produced from
various descriptions of ore, and in no
case has combined carbon been found.
The iron sponge, sensitive as it is to
many chemical reactions, only takes up
carbon '(when presented unaccompanied
by an accelerating agent) as other
wrought iron does, to wit : at the recog-
nized heat of comentation, a heat far
higher than we need to (or ought to)
employ in the reducing furnace.
With respect to the carbonaceous
matter used as the reducing agent, I
would state that, in regular practice, we
have, up to the present time, made use
of charcoal. We have tried both coke
and anthracite, but merely in an experi-
. mental way. We have not been pre-
pared to remove the sulphur from either,
and — having so many other things to
get into working order — have preferred
to run no risks in this particular. Our
experiments have been conclusive, how-
ever, as to the reducing power of
these substances, and we shall, early
in the spring, take measures to use coke
from washed coal. We have experi-
mented with a Bradford separator, and
find that the fine " slack " of the Pitts*
burgh coal can be so freed from sulphur
that even, if none were driven off in cok-
ing, and the whole of it absorbed by the
iron in the reducing cylinder, there
would not be over 0.08 per cent, in the
iron. For the country east of the Alle-
ghenies, the anthracite culm should fur-
nish an exceedingly cheap reducing
agent. I am informed that there is no
difficulty in removing the sulphur by
treatment with steam charged with
alkaline vapors, and at moderate cost.
I have not yet had any practical experi-
ence, however, in this matter.
The estimate of quantity required per
Vol. XUL— No. 4—21
ton of iron produced is very easily made.
For brevity's sake we will consider only
the sesquioxydes, as they require the
largest ratio of carbon. They carry 70
per cent, of iron to 30 per cent, of oxy-
gen. Now, every 30 parts, by weight,
of oxygen take up 22^ parts of carbon,
so that we employ 22^ parts of carbon
for every 70 parts of iron, or 32.14 parts
of carbon to the 100 of iron ; in round
numbers, one-third ton of carbon to the
ton of iron in the sponge. It may occur
to you that this is the theoretical quan-
tity, and that in practice it must require
more. But such is not the case — at least
to any appreciable extent. No carbon
is used in the reducing cylinder except
what is taken up by the chemical opera-
tion referred to above. None of the
other oxydes of which the ore is com-
posed are reduced, and there is no free
oxygen present to consume any carbon.
Whatever excess, beyond the amount
absolutely required, we may mix in with
the ore, to secure a sufficiency through-
out the mass, is regained at the bottom
of the cylinder.
I would now ask your attention to the
fact that, in my statements respecting
reduction, I have hitherto confined my-
self to the case of reduction by carbon
only. You are aware, however, that
there are certain substances, such as
cyanogen, hydrogen, etc., which, when
present with carbon, exert a singular
power in accelerating its combination
with iron. Some of these substances,
as, for example, hydrogen, are also in
themselves powerful reducing agents.
You will see at once how the employ-
ment of these may vary the results.
The hydrocarbons, for example, will
produce reduction at a lower tempera-
ture or with great saving of time, but
Avill yield an irregularly carburized
sponge. The field is too large to enter
upon hei'e, and must be passed over with
this brief notice, to be reverted to, how-
ever, for a moment when I come to
speak of the second branch of the direct
process, viz., fusion.
There is another feature of the reduc-
ing operation which has been remarked,
upon by some accurate observers, such
as Mr. I. Lowthian Bell, but which ap-
pears to have been unsuspected by the
generality of those who have attempted
to make iron-sponge. It is this, that the
322
VAN NOSTRAND'S ENGINEERING MAGAZINE.
resistance of the oxygen against its dis-
sociation from the iron increases in inverse
ratio to the quantity remaining. Thus,
to get out fifty per cent, of it, for in-
stance, is a very easy and a very short
operation ; to get out the next twenty-
five per cent, may perhaps not take
much longer additional time than to ab-
stract the first fifty per cent. ; but the
refractory quality in the oxygen keeps
rapidly rising until it becomes practically
almost a matter of impossibility to get
out the last remnant of it. Ignorance of
this simple law has kept many a sanguine
inventor pursuing an ignis fatutis, and
at its door must be laid the corpse of
many a once cherished, but now lifeless
"process."
From it arises the talk, sometimes so
freely indulged in, about iron-sponge as
a well-known article, quite at command
if wanted.
As a curiosity in this line, let me quote
from an English patent of lS^O, taken
out by a practical manufacturer, a man-
ager of steel works : " The reduction
of the ore to the condition of spongy
metallic iron is a matter of comparatively
little difficulty, and may be effected in
various ways," etc.
These so-called iron-sponges carrying,
say ten per cent, of the iron as protoxide,
are not the materials with which to ob-
tain a victory over the old, well-estab-
lished, indirect process. They will give
too poor an account in yield, however
used, and they are especially objection-
able for open-hearth practice. Dr. Sie-
mens covers the whole ground in a few
words, in his American patent of April
11th, 1871 : "The metallic oxide cor-
rodes the banks of the metal bath."
Let us turn now to the second step in
the direct process, the fusion of the iron-
sponge. I will pass by all other meth-
ods of treatment and confine myself to
this, the most important. The open-
hearth gas-furnace enables us to produce
a homogenous product cast into ingots.
We will not stop here to discuss the vari-
ous definitions of " steel" as distinguished
from " iron." For present purposes we
will adopt the popular conception, and
apply the term steel to what a black-
smith would call steel, that is, whatever
will " take a temper," and iron shall
mean what the blacksmith would call
iron: that is, what will stand the same
heat and weld the same way as that
which he has always called iron, and
which will not take a temper.
These ingots of iron or steel (accord-
ing to the ratio of carbon contained) are
produced by melting wrought iron in
cast iron. Here then is an operation for
which the sponge is especially adapted.
It is more fusible than any other form
of wrought iron, and its mineral portion
will be separated by the act of fusion
without any special treatment whatever.
I had no other idea than to use the
" Siemens" regenerative gas-furnace
(that being the one invariably employed
heretofore in open-hearth practice) until
I came to arrange for a license, when I
was informed by the agents in this coun-
try of Dr. Siemens, that my license must
contain the stipulation that I could only
employ in the furnace such materials as
he (Dr. Siemens) would permit me to use ;
and my iron-sponge was not embraced
in the list. After repeated efforts I
found it impossible to shake his deter-
mination that his furnace should not be
employed for any other direct process
than his own. I was, therefore, obliged
to look elsewhere, and, happily, found
what I sought in the gas-furnace of Mr.
H. Frank, of Pittsburg.
This furnace works on a system of
"continuous regeneration," the waste
gases passing continuously in one direc-
tion outward, and the air and gas supply
passing continuously in one direction in-
ward. I regret that the length of this
paper compels me to omit a detailed de-
scription of this most satisfactory fur-
nace. It gives all the heat that can be
used (the endurance of the structure
being the limit), and works with the
greatest steadiness. All clogging of
the regenerators by tar and soot is
avoided by the simple expedient of al-
ternating the currents of gas and air so
that the air is made to pass through the
chamber where the gas had previously
been, thus burning out all those deposits,
while the gas finds a clear passage in
the other chamber where the air had
been flowing. It is only neccessary to
make this alternation between heats, so
that, from the time of charging until the
cast is made, the only manipulation
called for is the adjustment of the inlet-
valves for gas and air, and of the damp-
er of the stack.
THE "DIRECT PROCESS" IN IRON MANUFACTURE.
323
Our present practice at Glenwood is
to take the iron-sponge and press it,
while cold, into blooms of six inches di-
ameter and about twelve to eighteen
inches in length. A specimen of these is
exhibited here. The pressing is per-
formed by hydraulic machinery, and
the force exerted is about 30,000 pounds
to the square inch, or about 900,000 on
the bloom. Thus prepared, we charge
them into an auxiliary heating-furnace,
where they are brought to a bright-red
heat, and then thrown into the bath of
the melting-furnace. We use no other
form of wrought iron whatever. Other-
wise there is nothing peculiar in our
operations, and everything goes on just
as if we were melting ordinary blooms,
except that the fusion is much more
rapid. We have no difficulty whatever
with the lining of the furnace, owing to
the small amount of protoxide left in the
sponge, there being decidedly less than
is usually found in puddle-bar. It is
here that the perfection of the reduction
tells.
We have operated hitherto with ores
so rich — Iron Mountain of Missouri, and
Red Specular of Lake Superior — that we
have no excess of slag. On the contrary,
Ave generally find it expedient to throw
in a little cinder from a previous cast.
When using ores which carry so much
earthy matter that the slag would be in
excess, we shall " bleed" it away, to the
extent desired, from a cinder-notch which
we have provided in the wall of the fur-
nace.
I propose to do away with pig-iron, at
first in part, finally altogether. There
are two ways of doing this, both of which
I shall practice long enough to deter-
mine which seems preferable, and hope
to have the pleasure, on some future oc-
casion, of reporting the results to you.
In the first method I avail myself of
the system of rapid carburization prac-
ticed in "case-hardening" and in the
melting of wrought iron in crucibles,
viz., the employment of an accelerating
agent, such as cyanogen, along with com-
mon carbonaceous material. Mixing one
or more of these agents with charcoal-
dust, and the resultant mixture again
with sponge before pressing, I have a
bloom which holds the carburizing ma-
terials in intimate contact with the
particles of iron, and it is a question to
be developed by experience what amount
of carbon can be imparted to the iron
up to the time of its fusion.
In the second method I take up Gurlt's
idea of the carburization of sponge by
hydrocarbon vapors, and apply it to my
reducing furnace in this way : I have
tapped a gas-pipe into one of the cylin-
ders, so as to furnish an inlet by which
I can force gas into and among the con-
tents of the cylinder. This inlet is
placed just above the cooler, so that the
gas will enter when the material is yet
hot, but has passed below the zone of
reduction. I generate gas from benzine,
in an apparatus placed at such a distance
from the building as to be safe, and
under pressure sufficient to overcome the
resistance in the cylinder. I shall thus
get the carburizing action without any
other extra expenditure of fuel than the
small amount required for generating
the benzine gas. The apparatus is now
just ready to go into operation, and I ex-
pect to impart such a quantity of carbon
to the sponge as to render it readily fus-
ible without the aid of a bath of cast
iron.
I consider it a very desirable step in
the perfecting of the direct process,
that we should dispense with cast iron
in the open hearth for two cogent reas-
ons : first, because we have now turned
the tables, and wrought iron is cheaper
than pig ; and second, because the less
pig we use the better the quality of the
product. Dr. Siemens, in the paper from
which I have already quoted, puts this
matter in a very clear light. Speaking
of the desirability of a direct process,
as regards the question of quality, and
referring to one of Mr. I. Lowthian BelPs
diagrams of a blast-furnace, he says :
"It shows that the reduction of the
metallic oxydes to spongy iron is accom-
plished within the first twenty feet in
their descent in the furnace, and at a
comparatively low temperature. This
upper zone is followed by one where the
limestone is decomposed and the carbon-
ization of the spongy metal is com-
menced. Between this second zone and
the zone of fusion in the boshes of the
furnace, one of great magnitude inter-
venes, where apparently no other change
is effected than an increase of tempera-
ture of (the) spongy metal, but where in
reality a very powerful reducing action
324
VAN NOSTRAND'S ENGINEERING MAGAZINE.
is accomplished of substances which had
much better not be joined to the iron.
It is well known that almost all the
phosphorus contained in the ironstone
and the coke is here incorporated with
the spongy iron. The silica is reduced
to silicon, and, together with arsenic and
other bases which may be present, com-
bines with the iron. The final action in
the blast-furnace only consists in fusing
those reduced substances and forming the
slags which envelop and protect the
fused metal."
On the other hand, as I have already
explained, the low temperature at which
the reduction of the iron oxyde takes
place in the direct process gives no
opportunity for reduction of the other
oxydes accompanying it. Hence, though
the mechanical union remains, there is
no chemical affinity, and as we, in our
second step, produce the fusion under
conditions which do not allow time for
the reduction of the other substances,
we get away our iron uncontaminated.
Here, again, I have to regret that time
and your endurance do not allow me to
do more than refer to some exceptions
to this, in the case of sulphur and phos-
phorus. As to the former, it is perhaps
unnecessary for me to explain how the
difficulty can be overcome. As to the
latter, I will say, speaking from absolute
experience, that no difficulty arises where
the phosphorus exists — as in the Lake
Champlain ores — in the condition of
phosphate of lime. With respect to
other phosphorus-bearing ores, I hope to
make a special report to you, when I can
enter into details which are inadmissible
here, and after I have more extended
experience. I must also defer anything
beyond a mere casual reference 'to tit-
anium, which gives no trouble in the di-
rect process.
Dismissing these interesting topics, I
close my explanatory statements, trust-
ing that nothing further is needed to
satisfy you that you have now presented
to you a perfectly practical and tho-
roughly direct process for obtaining the
ingot of cast steel or homogeneous iron.
Little need be said as to the value of
this product. Open-hearth practice has
already established the fact that steel fit
for all purposes short of edge tools can
be produced (even when using the sys-
tem of melting wrought into cast iron),
and that the homogeneous metal is the
type of all perfection in wrought iron.
With respect to the results which will
follow the introduction of the direct
process into the field of iron metallurgy,
I do not venture any prediction as to
how speedy or how slow may be the
revolution. Some time must elapse, dur-
ing which the old system will regulate
the market price, while the new system
will (for those employing it) regulate
the cost. But with such data as I will
now very briefly call your attention to,
it is easy to see that the old system
must either be greatly cheapened, or it
must, sooner or later, be overgrown by
the new.
The direct process demands so much
smaller an amount of fuel that the
proper plan for realizing the most profit-
able results in practicing it will be to go
to the mines, and there produce the
sponge at least ; in many cases the in-
got also. The extreme simplicity of the
plant required, and the ease with which
the process can be conducted on a small
scale, if desirable, also point to the mine
as the- proper locality for the works, up
to,- as I say, the sponge always, the in-
got often.
Take, now, such a locality, where ore
of 50 per cent, metallic iron is worth $4
per ton, and charcoal is worth 6 cents
per bushel, We have :
2 tons ore at $4 $8 00
40 bushels charcoal, at 6 cts . . . 2 40
Gas producing fuel (wood) say. 1 00
Wages, say 3 00
1 ton iron in sponge. ..... $14 40
Let us add |5.60 per ton for trans-
portation to a manufacturing centre,
making the cost of the sponge, say $20,
delivered. Add $2 per ton for cold
pressing.
One ton of ingots will cost about as
follows :
f ton cold-pressed blooms, $22. $16 50
15 per cent, waste on the same . 2 48
^ ton Bessemer pig, at $45 11 25
7i per cent, waste on the same . 84
Wages, per ton 5 00
Maintenance of furnace, &c . . 2 50
Spiegeleisen, ^Vth ton, at $70
per ton , 3 50
f ton fuel for producers, at $5
per ton 3 75
Cost of 2,240 lb. ingots, . . $45 82
THE "DIRECT PROCESS5' IN IRON MANUFACTURE.
325
Assuming that we shall be able to
substitute carburized sponge for the
Bessemer pig, we reduce this to about
$38.50.
The figures must be varied to suit
every different locality, and in those
where ore is a high-priced commodity
and fuel cheap, there will not be as great
a difference in favor of the direct process
as where those conditions are reversed ;
but there will always be enough to give
it an advantage that must tell eventually.
Finally, there is one aspect, at least,
of this branch of the subject that must
be gratifying to all. I refer to the
humanitarian view. The word "pud-
dling" finds no place in the direct pro-
cess. No such exhausting, overtaxing
labor is demanded in any of its opera-
tions, and, as it is the truly scientific
method of iron metallurgy, so does it,
in common with all true science, point to
the ultimate reconcilement of capital and
labor.
I desire, before closing, to take this
opportunity to acknowledge my in-
debtedness to my associate and cola-
borer, Mr. Morrison Foster, of Pitts-
burgh, whose assistance, from the first
inception of my experiments up to the
present time, has been of the greatest
value to me.
Prop Egleston desired to know how
complete the reduction was, how much
oxygen remained in the sponge, and how
the impurities common to iron ores were
eliminated. He said that in the paper
just read there were some severe remarks
on the crude condition of iron metallurgy,
especially the blast-furnace process. He
desired to say that the blame did not lie
at the doors of scientific metallurgists in
this country. It must be remembered
that most of the experiments abroad had
government aid for their experiments,
and government furnaces at their dis-
posal to practice on. For the last
thirteen or fourteen years he had en-
deavored to make experiments on blast-
furnace gases, but had never been able
to overcome the prejudice of furnace-
men to having holes made in the stack
of the furnace. Prof. Egleston spoke of
some investigations made by Director
Jiingst, of Gleiwitz, on the temperatures
at which ores begin to lose oxygen in
the blast-furnace, and the temperatures
at which reduction is complete. The
temperature of incipient reduction is
stated by Jungst to be much lower than
is generally supposed. Regarding the
elimination of sulphur from coal by
washing and coking, Prof. Egleston
spoke of the works of the Orleans Rail-
way, at Aubin, in the South of France,
which he had studied, where a refuse
coal containing 12 per cent, of ash and
iron pyrites in large quantities, in lumps
from the size of a hickory-nut to fine
grains, was worked so as to contain only
3 per cent, of ash and 0.5 per cent of
sulphur.
Mr. Blair : We find 95 to 98 per
cent, of the iron reduced. The impuri-
ties in the ore, as silica, alumina, lime,
etc., are all contained in the sponge ;
but when the sponge is introduced into
the bath of molten pig metal, the earthy
ingredients melt and rise to the surface
in the form of slag. In rich ores the
amount of slag is not enough to cover
the molten metal, and slag is added as
such. In poor ores the amount of slag
may be too large, and provision is made
in the cinder-notch for tapping it off.
The height of this notch is raised or
lowered by means of fire-brick, accord-
ing to the height of metal in the furnace.
Mr. F. Firmstone asked Mr. Blair
what became of the phosphorus in the
ore in his process.
Mr. Blair : We have made steel in
crucibles from sponge made from Lake
Champlain ores, which contained a large
amount of apatite, and found no phos-
phorus in the steel. The case might be
different where the phosphorus was com-
bined with the iron in the ore.
Mr. Raymond remarked that it might
make considerable difference if the phos-
phorus was combined with manganese
in the ore. He had heard of a case re-
cently, in which Bessemer pig was said
to have been made from an ore con-
taining 0.58 per cent, of phosphorus, and
at the same time considerable manganese.
It may be that phosphate of manganese
is reduced with great difficuly, or that
manganese will tend to carry off the
phosphorus in the slag. He would like
to ask Mr. Blair what became of the car-
bonic oxyde escaping from his cylin-
ders.
Mr. Blair : It is burned within the
thimble to carbonic acid, and exerts no
injurious influence on the workmen. He
326
VAN NOSTRAND'S ENGINEERING MAGAZINE.
had had a few quite serious cases of
poisoning with carbonic oxyde arising
from his gas-producers, and had invaria-
bly found ammonia (spirits of harts-
horn), applied to the nostrils, a prompt
and efficient redemy. When nausea is
produced by inhaling carbonic oxyde,
a few drops of the aromatic spirits of
ammonia give relief.
Peof. B. Silliman said that the ques-
tion of the influence of manganese in
smelting ores containing phosphorus was
an interesting, and, to a considerable
extent, an unexplored field. He had in
mind a case where a spiegeleisen, con-
taining 11 per cent, of manganese, and
•0.1 per cent, of phosphorus, was said to
be made from a spathic ore containing
but 0.5 per cent, manganese, and 0.6 per
cent, phosphorus. He thought that this
could only be explained by the addition
of manganese in some form to the charge,
and in this connection the unexpectedly
small amount of phosphorus in the
spiegel was suggestive.
Me. E. B. Coxe: The subject of poison-
ing by carbonic oxyde is one of such
great importance that I think that all
possible publicity should be given to the
antidotal effect of ammonia mentioned
by Mr. Blair. I think it very probable
that the " white damp"*of the mines is
carbonic oxyde, and its fatal effects are
well known to miners.
Me. E. C, Pechin : I have listened to
the very able paper read by Mr. Blair
with melancholy pleasure. As a human-
itarian I am delighted, as a pig-metal
manufacturer I am in the depths of des-
pair. I am placed in a position which
must appeal powerfully to your sym-
pathies. A few weeks since I was blown
up by physical force — to-day I am blown
away by scientific investigation. All
my beautiful plans for new furnaces
must be stowed away with the inscrip-
tion, " What might have been if it had'nt
been for Blair." In behalf of the pig-
iron makers of the United States, I ap-
peal to Mr. Blair to follow the example
of Dr. Siemens, to surround his process
with such restrictions, and to charge
such excessive royalties, that we may
for this generation, at least, rather die
by slow combustion than meet a violent
and hasty death by carbonic oxyde.
Me. Blaie reminded Mr. Pechin that
he had used the expression that the old
process will be overgrown, not over-
thrown.
Db. Hunt expressed his pleasure at
the results obtained by Mr. Blair, whose
works near Pittsburg he had an oppor-
tunity of visiting in November last. He
felt a great interest in the question of
iron-sponge, from the fact that he had
been the friend of Adrian Chenot, who
had, in 1855, works in operation on a
considerable scale at Clichy-la-Garenne,
near Paris, and had assisted him in some
of his exj)eriments just before his sudden
and accidental death at the end of that
year. Chenot died with many of his
plans unrealized, leaving behind him
no one fully competent to carry on his
work. Dr. Hunt testified that, notwith-
standing the difficulties encountered,
Chenot did succeed, at least with the
readily reducible and porus Spanish ores,
in obtaining a complete reduction, as the
regular daily manufacture from the
sponge of cast steel, which he had per-
sonally overlooked and followed, suffi-
ciently showed. The apparatus of
Chenot was essentially that of Mr. Blair,
but there were practical difficulties in
the way of heating the column which
have been overcome by the latter by
means of his simple and ingenious initial
heater, in which the gas wasted from
the top of Chenot's furnace performs the
work of heating the ore in the upper
part of the cylinder ; while by the happy
device of using a mixture of charcoal in
powder, instead of in lumps, the diffi-
culty of preserving the reduced ore from
the influence of the air below is resolved.
By these additions to the furnace of
Chenot, Blair has continued and perfect-
ed his work.
But the ready production of iron-
sponge was but one part of the problem ;
its utilization was still more difficult.
The conversion of the sponge into cast
steel by cementation with oil, and fusion
in a crucible, as practised at Clichy by
Chenot, was, at best, but a slow and
troublesome method ; and the attempt
to weld the sponge into blooms, as tried
at Clichy, and afterwards practiced at
Baracaldo, in Spain, was an expedient
not easy of execution, and applicable
only to very pure ores. The work of
Chenot, of Gurlt, and of others, in mak-
ing iron-sponge, was in vain ; the time
had not yet come for its economic utili-
INDUCTIVE MAGNETISM IN SOFT IRON.
327
zation, nor was it until the brothers
Martin, with the aid of the Siemens gas-
furnace, succeeded in producing steel on
a large scale in the open hearth from
the fusion of soft iron with cast
iron, that the true use of the sponge,
as a substitute for puddled iron, was
found.
This new process again turned the at-
tention of inventors to the production of
iron-sponge, and three or four years
since a reduction-furnace, erected for the
purpose at Westport, on Lake Cham-
plain, succeeded in producing sponge
which, at the Bay State Works, at South
Boston, gave in the Siemens-Martin pro-
cess a soft steel, with excellent results.
This reduction-furnace, which the speaker
had examined, seemed, however, but in-
differently fitted for its work, and was
soon abandoned. The simple, cheap,
and efficient apparatus of Chenot has, in
the hands of Mr. Blair, received such im-
provements as made it, in the speaker's
opinion, admirably fitted for the purpose
of reducing iron ores to sponge. He re-
gretted exceedingly that the beautiful
and ingenious reduction-furnace con-
structed by Mr. Edward Cooper, at
Trenton, which many of the member- of
the Institute had an opportunity of in-
specting in October last, was not already
in operation, so that we might be en-
abled to judge of its practical efficiency.
For the rest, the speaker entertained no
doubt that the economic production of
iron-sponge, and its utilization in the
open hearth, in accordance with the Sie-
mens-Martin plan, was destined to be
one of the great metallurgical problems
of the future. One of the most impor-
tant advantages of this process is the
fact pointed out by Mr. Blair, that the
mechanical impurities of the reduced
ore are readily and completely elimina-
ted by the process of dissolving it in
a bath of molten metal. The iron is re-
duced to the metallic state without the
reduction of phosphorus and silicon, and
the compounds of these are not attacked
by the metallic bath, which takes up the
reduced Iron as mercury takes up the
precious metals in the process of amalga-
mation.
EFFECTS OF STRESS ON INDUCTIVE MAGNETISM IN SOFT
IRON.
By Prop. Sir WILLIAM THOMSON, F. R. S.
Proceedings of the Royal Society.
1. At the last ordinary meeting of the
Royal Society (May 27), after fully des-
cribing experiments by which I had
found certain remarkable effects of stress
on inductive and retained magnetism in
steel and soft iron, I briefly referred to
seeming anomalies presented by soft
iron which had much perplexed me since
the 23d of December. Differences pre-
sented by the different specimens of soft
iron wire which I tried complicated the
question very much ; but one of them,
the softest of all, a wire specially made
by Messrs. Richard Johnson & Nephew,
of Manchester, for this investigation,
through the kindness of Mr. William H.
Johnson, gave a result standing clearly
out from the general confusion, and
pointing the way to further experiments,
by which, within the fortnight which
has intervened since my former com-
munication, I have arrived at a complete
explanation of all that had formerly
seemed anomalous. These experiments
have been performed in the Physical
Laboratory of the University of Glas-
gow by Mr. Andrew Gray and Mr.
Thomas Gray, according to instructions
which, in my absence, I have sent from
day to day by post and telegraph.
2. The guiding result (described near
the end of my former paper, and referred
to in the last paragraph but one of the
Abstract in Proceedings of the Royal
Society for May 27) was, that the soft-
est wire, tried with weights on and off
repeatedly, after it had been magnetized
in either direction by making the cur-
rent, in the positive or negative direc-
tion, and stopping it, gave effects on the
ballistic galvanometer which proved a
shaking out of residual magnetism by
the first two or three ons and offs, and a
gradual settlement into a condition in
328
'VAN NOSTRAND's ENGINEERING MAGAZINE.
which the effect of " on " was an aug-
mentation^ and the effect of "off" a
diminution, of the inductive magnetiza-
tion due to the vertical component of
the earth's magnetizing force. When a
fresh piece of the same wire was put
into the apparatus and tested with
weights on and off it gave this same ef-
fect. If the wire had been turned upper
end down and tried again in the course
of any of the experiments, still this same
effect would have been shown. It seem-
ed perfectly clear that in these experi-
ments there was no other efficient dipolar
quality of the apparatus by which the
positive throw of the ballistic galvan-
ometer could be given by putting on the
weight, and the negative throw by tak-
ing it off, than the vertical component
of the earth's magnetic force.
3. Yet I did not consider that I had
explained the result by the terrestrial in-
fluence, because, for all the specimens of
steel and soft iron, the effect of weights
on had been uniformly to diminish, and
of weights off to augment the magnet-
ism when the magnetizing current was
kept flowing. And I was, moreover,
perplexed by the magnitude of the re-
sult— the effects of weights on and off
shown by the very soft iron wire, under
only the feeble magnetizing influence of
the earth, being many times (from three
times to nine or ten times) as great as
the effects which the same weights on
and off produced in the same wires when
under vastly greater magnetizing forces
of the currents through the helix.
4. But by reducing the strength of
the magnetizing current gradually, it
was clear that the small positive effect
of the "on" with the positive current
flowing and the small negative effect
with the negative current must be gradu-
ally brought to approximate more and
more nearly to the large positive effect
of the " on " when there is no current at
all. Immediately after my former com-
munication I therefore arranged to have
experiments made with different measur-
ed strengths of current, feebler and
feebler, until the law of the continuity
thus pointed out should be ascertained ;
and so speedily arrived at the following
astonishing cenclusions :
5. (1) When the magnetizing force
does not exceed a certain critical value
the alternate effects of pull and relaxa-
tion are respectively to augment and di-
minish the induced magnetization.
(2) When the magnetizing force
exceeds the critical value the effects are
— pull diminishes, relaxation augments,
the induced magnetization.
(3) The critical value of the mag-
netizing force for the annealed Johnson
soft iron wire, with 14 lbs. on and off, is
about J V or 18, if (for a moment) we
take as unity the vertical component of
the terrestrial magnetic force at Glas-
gow.
(4) The maximum positive effect of
the pull on the inductive magnetism is
obtained when the magnetizing force is
about 4.
(5) The positive effect of the pull
when the magnetizing force is 3 is about
eight or nine times the amount of the
negative effect when the magnetizing
force is 25.
6. The actual results of the experi-
ments which proved these conclusions
are exhibited graphically in the accom-
panying diagram. The hotizontal scale
(abscissas) shows the numbers of divi-
sions of the scale of the steady current
galvanometer (called for brevity the
" battery-galvanometer ") used to meas-
ure the strengths of the current through
the helix. The scale of ordinates shows
the numbers of divisions of the scale of
the ballistic galvanometer by which the
sudden changes of the magnetism of the
wire produced by 14 lbs. "on" and 14
lbs. "off" were measured. The ordin-
ates are drawn in the positive direction
when the effect of "on" is to increase
and of "off " to diminish the magnet-
ism. The simple round spots show the
results of observations with currents in
the direction called negative (being those
which gave negative deflections of the
battery -galvanometer). The spots in the
centre of signs ( + ) show results obtain-
ed with currents in the direction called
positive. The star (*) at the position 64
on the line of ordinates through the zero
of abscissas shows the mean effect of
many ons and offs with no current flow-
ing— that is to say, when the sole mag-
netizing force is the vertical component
of the earth's magnetic force. The
curves are drawn as smoothly as may be
by hand, one of them to pass as nearly
as it can (without intolerable roughness)
through all the crossed (plus) dots and
INDUCTIVE MAGNETISM IN SOFT IRON.
329
the star at 64, the other through all the
plain dots. The latter curve cuts the line
of abscissas at 8, this being the result
(telegraphed to me this evening) of
special experiments made to-day for the
purpose of finding accurately the amount
of the negative current which, by neu-
tralizing the vertical force of the earth
or the wire, gives an accurate zero effect
for the "off" and "on." The dotted
prolongation of the curve through the
plus's, to cut the line of abscissas on its
negative side, is ideal, and is inserted to
illustrate the relation of this curve to
the other. By the two curves cutting
the line of abscissas at + 8 and — 8, we
see that 8 is the strength of the current,
measured on the scale of the battery-
galvanometer, which gives a magnetic
force in the axis of the helix equal to the
vertical component of the terrestrial
magnetic force.
7. Next a series of experiments to test
the inductive effects of repeatedly mak-
ing the current always in one direction,
and stopping it, with the weight of 14
330
VAN NOSTRAND'S ENGINEERING MAGAZINE.
lbs. always on, and again with the
weight off, and this with various degrees
of current, feebler than those used in
the earlier experiments. The results
with all the different intensities of mag-
netizing force thus applied were the same
in kind as that which I found on the 23d
of December, operating with a much
stronger magnetizing force on the first
soft iron wire tried ; that is to say (con-
trarily to what I had found in the steel
wires), the change of magnetization pro-
duced by repeated applications and an-
nxdings of the magnetizing force of the
helix was greater icith the xoeight off than
on.
[JVote on Diagram, added July 2, 1S75.
— A continuation of the experiments
with higher and higher magnetizing
powers, since the communication of this
paper, disproves the negative minimum
indicated by the curves on the diagram,
and proves an asymptotic approach to a
value approximately — 12, of ordinates
for infinitely great positive values of the
abscissas.]
THE HYDRAULIC DOUBLE FLOAT.
By HENRY L. ABBOT, Major of Engineers, Brevet Brigadier General.
Written for Van Nostrand's Magazine.
In the August number of this Maga-
zine appeared an article by Prof. S. W.
Robinson, on River Gauging and the
Double Float.
As he refers therein to some observ-
ations made with the latter upon the
Mississippi Delta Survey, I will very
briefly correct a few misapprehensions
into which he has fallen.
Some are of little importance ; as, for
instance, when he states that the double
float was used upon " the Mississippi,
previous to the Delta Survey, by Mr.
Chas. Ellet. This is an entire mistake,
as Mr. Ellet's first trial of them was
made after they had come into regular
daily use by the parties of the Delta
Survey.
Prof. Robinson argues that the cur-
rent meter in some form must be supe-
rior to the double float, because it has
been adopted more generally by hy-
draulic engineers — and he establishes
the fact of more general use by citing
the names of many engineers whose ob-
servations were made with it. If the
dates of most of the measurements had
been given, it would have been at once
apparent, that, although suggested long
ago, the double float as now used is
really the more modern instrument of
the two. The flint lock musket has been
employed far more in great battles than
the modern breech loader, but its supe-
riority is not established thereby.
It would seem that the fairer criterion
of the merits of the two instruments,
would be the practical results obtained
from their use. Now, it is certain that,
although many careful observers em-
ployed time and money, and displayed
great scientific ability in endeavoring to
discover the law of change in velocity
from surface to bottom by the use of
meters, they utterly failed to detect the
form of the curve. Whereas, on the
very first serious attempt with the
double float, a law was revealed which
has since received many confirmations,
and which has greatly simplified the
operation of the practical gauging of
rivers by showing, first algebraically and
afterward by actual trial, that the ratio
of the mid depth to the mean velocity is
practically constant, and is even unaf-
fected by the wind. The scientific En-
gineer Corps of India has recognized the
value of the modern form of the instru-
ment, and is now extensively applying it
in their operations upon the great rivers
of that country. The latest and most
accurate work in river gauging done in
this co\mtry since the date of the
Delta Survey — I refer to the unpub-
lished material of the Connecticut River
Survey conducted by General Ellis,
which will appear in the forthcom-
ing report of the Chief of Engineers U.
S. Army — establishes the facts that the
double float and meter, properly used,
give sensibly the same result ; and that
the fundamental law respecting flowing
THE HYDKAULTC DOUBLE FLOAT.
331
water announced in the Delta Report for
the Mississippi River, is true also for the
Connecticut. So far then as the useful
record of the two classes of instruments
is concerned, the double float is no whit
behind.
Prof. Robinson fails to touch upon
the great practical objection to meters —
namely the uncertainty which attends
the determination of the coefficient for
translating their revolutions into feet per
second. Bo long as it remains impossi-
ble to exactly reproduce the same iden-
tical conditions in deducing this coeffi-
cient, which are to affect the observa-
tions themselves, so long will there be
grounds for doubt and uncertainty in
this vitally important point. Therefore,
without disputing the value of the in-
strument for certain kinds of work, its
superiority to the double float for detect-
ing slight changes in velocity may well
be doubted.
Without following Prof. Robinson in
his application of the higher mathemat-
ics to the theoretical solution of the
problem of the mutual influence of the
several parts of the double float upon
each other ; I would like to suggest one
or two ideas.
He treats the problem upon the as-
sumption that the curve of velocity from
the surface to the bottom of a river, is
unvarying. Now all observations show
that a continual irregular pulsation is
going on ; and that the mean curve is
only to be deduced from many observa-
tions. Hence the different parts of the
double float are acted upon by varying
forces ; and thus their masses cannot be
neglected, as he has done, in treating the
subject. In other words, there is a con-
tinual gain or loss of living force in the
several parts which will prevent the
large and heavy sub-float from being af-
fected as his equations indicate.
Whatever may be the value of these
equations for other rivers, we are not
left in doubt as to their entire inapplica-
bility to the Mississippi River, at least
as he has applied them. This truth does
not rest upon any theory, but upon a
fact observed again and again, and rec-
orded in the note books of the Survey.
To make this clear a few words are nec-
essary.
No matter how deep the river, we
found that, if the lower float touched
bottom, the sudden check in velocity
gave an unmistakable oscillation to the
surface float. The points of crossing
the transit lines, two hundred feet apart,
were both fixed accurately by triangula-
tion ; and the telescope of one or other
of the observers was kept on the little
flag during the whole of the critical
period of its motion. The exact sound-
ings in the vicinity, and the daily gauge
records, rendered it possible to know
precisely the depth of water in ever}
part of the path of the float. Now it
was sometimes the case that a float
would diverge a little, laterally, into
water too shoal for its length of line —
and in such cases it at once revealed the
fact by the bobbing of the flag — which
was duly noted in the record book. We
have, therefore, certain knowledge that
in many cases, and probably in all, our
deep floats preserved the depths at
which they are reported. Prof. Robin-
son's diagrams and imputations, there-
fore, evidently do not apply to the work
of the Delta Survey.
I have only one more remark to add ;
Prof. Robinson lays much stress on our
neglect to reduce the size of the connect-
ing cord — and suggests, in its place, a
wire filament, a hundredth of an inch in
diameter. The importance of using
cords of the minimum size was perfectly
appreciated ; and, on the only occasion
during the Survey when it was practica-
ble to use a fine wire to advantage, viz.
on the Little Falls Feeder of the C. and
O. Canal, reported on page 252 of the
report, such a wire was actually used —
probably for the first time in the history
of the double float. The reason why,
in our deep measurements on the Missis-
sippi, we used so large a cord, was be-
cause it was found by experience to be
necessary. The cord, in raising the float,
had at times to sustain severe strains,
amounting to fifty or more pounds ; and
smaller cords had not the requisite
strength. The operation of gauging
the Mississippi in flood was a struggle —
not a delicate laboratory task. The
whirl of the waters, which six oars
vigorously plied in a light skiff could
hardly stem ; the rushing drift-logs,
which at the peril of life must be avoid-
ed ; the passing steamers that often
seemed to enjoy interrupting our work ;
and, lastly, the importance of multiply-
332
VAN nostrand's engineering magazine.
ing observations as rapidly as possible,
in order to keep tbe finger firmly upon
the pulse of the great river — all compel-
led the use of apparatus which would
endure rough handling without breaking.
In conclusion, I would express the
hope that nothing in the foregoing com-
munication may seem to imply any de-
sire on my part to undervalue the inter-
esting article of Prof. Robinson, which
opens a new subject for analytical in-
vestigation. I only wish to show that,
in applying his formulas to the Missis-
sippi Delta Survey observations, he was
not informed as to all the circumstances
in the case.
ON" THE THEORY OF VENTILATION— AN ATTEMPT TO ES-
TABLISH A POSITIVE BASIS FOR THE CALCULATION OF
THE AMOUNT OF FRESH AIR REQUIRED FOR AN
INHABITED AIR SPACE.
By Surgeon-Major F. DE CHAUMONT, M. D.
Prom the Proceedings of the Koyal Society.
The question of ventilation, and the
amount of fresh air required to keep an
inhabited air-space in a sweet and healthy
condition, has been much discussed of
late years, and very fully treated of by
various writers ; but there was a good
deal of vagueness and want of precision
in the manner of treatment previous to
the Report of the Committee on Metro-
politan Workhouse Infirmaries in 1867.
In a paper in the ' Lancet' in 1866 I at-
tempted to show that a more scientific
method might be employed, and suggest-
ed some formulae, which we quoted by
Dr. Parkes in a paper appended to the
Report above mentioned. Professor
Donkin also investigated the question
there, and in a short but exhaustive
paper showed that, general diffusion in
an air-space being admitted, the same
amount of air was required to ventilate
it, whatever its size might be. In an-
other paper, published in the ' Edin-
burgh Medical Journal' in May 1867, I
went into the subject with the view of
pointing out that we might, with exist-
ing data, establish a basis, which should
be both scientific and practical, for es-
timating the amount of air required ;
and I adduced some results to show that
the evidence of the senses might be em-
ployed (if used with proper care and
precautions) as the ground-work of a
scale, and gave a short table of the
amounts of respiratory impurity (esti-
mated as C02) which corresponded to
certain conditions noted as affecting the
sense of smell. This paper attracted
the attention of General Morin, who
made it the text of a short article in the
Journal of the Conservatoire des Arts et
Metires during last year. Since the
publication of my paper in 1867 I have
accumulated more data ; and the number
of observations being now sufficient to
give at least a fair approximation to the
truth, I beg to call attention to the re-
sults.
It is generally admitted that it is or-
ganic matter, either suspended or in the
form of vapor, that is the poison in air
rendered impure by the products of res-
piration. It is also admitted that it is
the same substance that gives the disa-
greeable sensation described as " close-
ness" in an ill-ventilated air-space. Al-
though the nature of the organic matter
may vary to a certain extent, it will be
allowed that a condition of good ven-
tilation may be established if we dilute
the air sufficiently with fresh air, so that
the amount of organic matter shall not
vary sensibly from that of the external
air. Unfortunately all the methods de-
vised for the determination of organic
matter in air are both difficult and un-
satisfactory, so much so that they are
almost practically impossible in a ven-
tilation inquiry. Observations, however,
as far as they have gone, seems to show
that the amount of organic impurity
bears a fairly regular proportion to the
amount of carbonic acid evolved by the
inhabitant in an air-space ; and as the
THE THEORY OF VENTILATION.
333
latter can be easily and certainly deter-
mined, we may take it as a measure of
the condition of the air-space. This
being accepted, and general diffusion
being admitted, we can easily calculate
the amount of fresh air required to bring
down the C02 to some fixed standard,
adopting as a datum the ascertained
average amount of C02 evolved by an
adult in a given time. If, now, we
adopt as our standard the point at which
there is no sensible difference between
the air of an inhabited space and the ex-
ternal air, and agree that this shall be
determined by the effects on the sense
of smell, our next step is to ascertain
from experiment what is the average
amount of C02 in such an air-space, from
which we can then calculate the amount
of air required to keep it in that con-
dition. The sense of smell is very
quickly dulled, so that, in order to keep
it acute, each air-space to be examined
ought to be entered directly from the
open air. For this reason I have not in-
cluded in the present paper any of the
observations made in prisons, as it is al-
most impossible, from their construction,
to enter the cells directly from the open
air. All the results, therefore, have
been obtained in buildings where this
could be done, viz. barracks and hospit-
als, and several were examined.
The plan followed in all was to take
the observations chiefly at night, when
the rooms or wards were occupied, and
when fires and lights (except the lamp
or candle used for the observation) were
out. In this way all disturbing sources
of C02 were avoided, except in the oc-
casional rare instances of a man smoking
in bed or the like. On first entering the
room from the outer air the sensation
was noted and recorded just as it oc-
curred to the observer, such terms as
"fresh," "fair," "not close," "close,"
" very close, " extremely close," &c.
being employed.* Most of these notes
were made by myself ; but a good many
were also made by my assistants, Sergt.
(now Lieut.) Sylvester in the eariler, and
Sergt. H.Turner in the latter experiments.
The air was then collected (generally in
two jars or bottles, for controlling ex-
periments), and set aside with lime-water
for subsequent analysis, and the tem-
• N. B . The terms used in the Tables are exactly
those noted down at the time of observation.
peratures of the wet- and dry -bulb ther-
mometers noted. About the same time
samples of the external air were also
taken, and the thermometers read. In
this way any unintentional bias in the
record of sensations was avoided, and
this source of fallacy fairly well elimin-
ated.
In some of the earlier observations the
C02 in the external air was not observed
as constantly in connection with the in-
ternal observations, partly because the
importance of . this was not so clearly
perceived then, and partly from want of
apparatus, the jars used being very
bulky and not easy of carriage. It
might therefore be argued that the com-
bination-weights of the earlier experi-
ments should be less in calculating the
averages. I do not think, however, that
this would amount to any sensible dif-
ference in the result, as the external C02
ratios adopted from single experiments
accord fairly with the mean ratio of the
outer air*. In each case the C02 has
been corrected for temperature, but not
for barometric pressure, and in some
cases the reading of the barometer was
not taken ; the difference, however,
would not exceed on an average 1 per
cent. The vapor and humidity were
calculated from Glaisher's Tables.
Although the records of sensation are
various in terms, I have thought that
they might be advantageously reduced
to five orders or classes, as follows :
No. 1. Including such expressions as
" fresh," " fair," " not close," " no
unpleasant smell," &c, indicating
a condition giving no appreciably
different sensation from the outer
air.
No. 2. Including such expressions as
"rather close," "a little close,"
" not very foul," " a little smell,"
&c.j indicating the point at which
organic matter begins to be ap-
preciated by the sense of smell.
No. 3. " Close," indicating the point
at which organic matter begins to
be decidedly disagreeable to the
sense of smell.
No. 4. "Very close," "bad," &c, in-
dicating the point at which or-
* Mean ratio of the whole series .372 ; omitting those
at Portsmouth Garrison Hospital, which were exception-
ally low, 413.
334
VAN NOSTRAND's ENGINEERING MAGAZINE.
ganic matter begins to be offen-
sive and oppressive to the senses.
No. 5. "Extremely close," "very bad,"
&c, indicating the point at which
the maximum point of differentia-
tion by the senses is reached.
Where there was a slight smell of to-
bacco no change in the record was made;
but where the smell of tobacco was strong,
the observation was generally referred
to the next order, both because the pres-
ence of the tobacco-smoke indicated slow
change of atmosphere, and also because
the sense of closeness must have been
considerable to make itself felt along
with the tobacco. Hence such a remark
as " rather close," which properly be-
longs to No. 2, is referred to No. 3,
"close," if accompanied with a strong
smell of tobacco.
The total number of observations for
the temperature, vapor, and humidity in
the inhabited spaces amounts to 247*,
and of carbonic-acid analyses to 473.
Where the latter are in pairs they are
linked by a bracket. In each case the
external and internal observations and
their differences are given, and the arith-
metical means of all are taken. In the
differences which represent the quantities
due to respiratory impurity, the mean
error, error of mean square, and probable
error (both of a single measure and of
the result) are calculated, and the limits
shown between which the range would
lie in each case. The values are also
given as the reciprocals of the squares of
mean error and of probable error of re-
sult, and their ratios to No. 1 as unity.
The modulus is also calculated from the
mean error and error of mean square, and
the ratio of the two resuls thus obtained
shown as another means of estimating
the value of the series.
Analyses of the different Orders.
No. 1, "Fresh," &c. : a condition of
atmosphere not sensibly different
from the external air.
1. Temperature. — The experiments
were made during both winter and sum-
mer, so that there is a good deal of vari-
ation in the external temperature, and the
mean is some degrees above the mean
• It has been thought unnecessary to give these in de-
tail as taking up too much space,but the means are given
at the end of the Table of Carbonic Acid.
annual temperature of this country
(southern part of it), viz. 57°. 47. The
mean in the inhabited air-spaces is 62°.-
85, or 5°. 38 higher. This is a moderate
difference, and shows a good average
temperature for dwelling-rooms. The
maximum range is 10° (5 7°. 89 to 67°.-
81), calculated from the error of mean
square, the actual extremes being 77°
and 53°.
2. Vapor and Humidity. — As the ex-
ternal temperature varied considerably,
so also did the amount of vapor, the
mean being 4.285, equal to about 80 per
cent, of humidity. The internal obser-
vations showed a mean of 4.629, or 73
per cent, of humidity, being an excess of
vapor of 0.344 of a grain, and a lowering
of relative humidity equal to 7 per cent.
3. Carbonic Acid.— The mean exter-
nal carbonic acid was 0.4168, a little
above the usual amount. The mean in
the inhabited air-spaces was 0.5998, or
an excess of 0.1830, the mean error being
0.0910. The probable error of a single
observation is 0.0831, so that the truth
would lie between 0.2661 and 0.0999 ;
whilst the probable error of the result is
only 0.0078, the range being between
0.1908 and 0.1752 ; we are therefore en-
titled to say that the limit of impurity,
imperceptible to the sense of smell, lies
at or within 0.2000 volume of C02 per
1000 as a mean. From these data, then,
we may lay down as conditions of good
ventilation the following :
Temperature about 63° Fahrenheit.
Vapor shall not exceed 4.7 grains per
cubic foot.
Carbonic acid shall not exceed the
amount in the outer air by more
than 0.2000 per 1000 volumes.
No. 2. "Rather close" &c. : a con-
dition of atmosphere in which
the organic matter begins to be
appreciated by the senses.
1. Temperature. — In this series the ex-
ternal temperature (although still above
the mean temperature of this climate)
was rather lower than in the previous
one, viz. 54°. 85, whilst the internal ob-
servations gave a mean of 62°. 85 (the
same as in No. 1), or a difference of 8°.
2. Vapor and Humidity. — Although
the temperature was the same as in No.
1, the amount of vapor in the inhabited
air-spaces was greater, both actually and
THE THEORY OF VENTILATION.
335
relatively, the excess being 0.687 of a
grain and the lowering of humidity
being about 7.6 per cent.
3. Carbonic Acid. — The mean amount
in the outer was 0.4110 per 1000 volumes,
in the inhabited air-spaces 0.8004, or a
mean difference (respiratory impurity)
of 0.3894. The range for the probable
error of result lies between 0.4057 and
0.3731.
"We may therefore say that ventilation
ceases to be good when the following
conditions are present :
Vapor in the air exceeds 4.7 grains
per cubic foot.
C04 in excess over outer air, ratio
reaching 0.4000 per 1000 volumes.
No. 3. " Close" &c. : the point at
which the organic matter begins
to be decidedly disagreeable to
the senses.
1. Temperature. — The temperature in
this series was more near the mean of
our climate, viz. 51°. 28. The mean in
the inhabited air-space was 64°. 67, or a
mean excess of 12°. 91.
2. Vapor and Humidity. — The vapor
in the outer air was 3.837, and in the in-
habited air-space 4.909, a mean differ-
ence of 1.072 grain per cubic foot. The
drying of the air amounted to a lower-
ing of the humidity by 11.56 per cent.
3. Carbonic Acid. — The carbonic acid
in the outer air was 0.3705 per 1000
volumes, rather below the average. In
the inhabited air-spaces it was 1.0027,
or a mean difference of 0.6332 due to
respiratory impurity, the range for the
probable error of result being between
0.647 and 0.617.
We may therefore say that ventilation
begins to be decidedly bad when the
following conditions are reached :
Vapor reaches 4.9 grains per cubic
foot.
Carbonic acid in excess over outer air
to the amount of 0.6000 per 1000
volumes.
No. 4. " Very close," &c. : the point
at which the organic matter be-
gins to be offensive and oppressive
to the senses.
temperature was 51°. 28, and the internal
65°. 15, or a mean difference of 13°. 87.
2. Vapor and Humidity. — The mean
vapor in the outer air was 3.678 grains,
and in the inhabited air-spaces 5.078, or
a mean difference of 1.400 grain per
cubic foot. This corresponds to a low-
ering of the humidity by 8°.58 per cent.
3. Carbonic Acid. — The mean amount
in the outer air was 0.3903 per 1000 vol-
umes, pretty near the usual average. In
the inhabited air-spaces it was 1.2335, or
a mean difference due to respiratory im-
purity of 0.8432, the range for probable
error of result being between 0.8640 and
0.8224.
We may say that ventilation is very
bad when :
Vapor reaches 5 grains per cubic foot.
Carbonic acid in excess over outer air
reaches 0.8000 per 1000 volumes.
No. 5. " Extremely close," &c. : the
maximum point of differentiation
by the senses.
1. Temperature. — The temperature in
the outer air was 51°. 86, and in the in-
habited air-spaces 65°.05, giving a mean
difference of 13°, 19.
2. Vapor and Humidity. — The mean
vapor in the outer air was 3.875, and in
the inhabited air-spaces 5.194, showing
an excess of 1.319 grain, corresponding
to a lowering of relative humidity of
9.88 per cent.
3. Carbonic Acid. — The mean amount
in the outer air was 0.4001, or exactly
the average amount. In the inhabited
air-spaces it was 1.2818, showing an ex-
cess due to respiratory impurity of 0.8817
per 1000 volumes, the range for the
probable error of result being between
0.9202 and 0.8432.
The extreme point of differentiation
by the senses is thus reached when the
following conditions are found :
Vapor 5.100 grains per cubic feet.
Carbonic acid in excess over the
amount in the outer air beyond
0.8500 per 1000 volumes.
It will at once be seen that the figures
in No. 5 differ but little from those in
Mo. 4, and that the probable limit of dif-
ferentiation by the senses is reached in
No. 4. The number of recorded observ-
1. Temperature. — The mean external ations in No. 5 is also very few compara-
336
VAN NOSTRAND's ENGINEERING MAGAZINE.
lively; and I think it would therefore be
better to group the two together, as be-
low.
Nos. 4 and 5 combined, being the
probable limit of possible differ-
entiation by the senses.
1. Temperature. — In the outer air
51°. 43, in the inhabited air-spaces 65°. 12,
or a mean difference of 13°. 69.
2. Vapor and Humidity. — The vapor
in the outer air was 3.729, inside 5.108,
or a mean difference of 1.379 grain, cor-
responding to a lowering of relative hu-
midity of 8.92 per cent.
3. Carbonic Acid. — In the outer air
0.3928, in the inhabited air-spaces 1.2461,
or a mean difference to respiratory im-
purity of .0.8533, the range for probable
error of result being between 0.8717
and 0.8349.
We may therefore, I think, say that
when the vapor* reaches 5.100 grains
per cubic foot, and the C02 in excess
0.8000 volume per 1000, the maximum
point of differentiation by the senses is
reached.
By referring to the Tables it will be
seen that there is a regular progression
as we pass from one order to another.
The following abstract shows this :
Temperature.
Vapor.
Carbonic Acid.
No.
In air-space.
Excess
over
outer air.
In air-space.
Excess
over
outer air.
In air-space.
Excess
over
outer air.
1
2
3
4
5
62.85
62.85
64.67
65.15
65.05
5.38
8.00
12.91
13.87
13.19
4.629
4.823
4.909
5.078
5.194
0.344
0.687
1.072
1.400
1.319
0.5999
0.8004
1.0027
1.2335
1.2818
0.1830
0.3894
0.6322
0.8432
0.8817
The progression is complete in the
carbonic acid, although there are slight
retrogressions in the temperature and
vapor of No. 5. Taking the last two
combined, we have
65°.12 13°69 5.108
1.2461 0.8533
1.379
We have now the progression com-
plete throughout. Adopting four orders,
then, we shall find the regularity of pro-
gression sufficiently note-worthy in the
vapor and carbonic acid, the two pro-
ducts of respiration. It is less regular
in the temperature, as might indeed be
expected, from the varying condition of
the external air.
Table of Differences of Temperature, Vapor, and C02
Temperature.
Vapor.
Carbonic Acid.
No.
Actual ex-
cess over
outer air.
Progressive
difference.
Actual ex-
cess over
outer air.
Progressive
difference.
Actual ex-
cess over
outer air.
Progressive
difference.
1
2
3
4 and 5
(combined).
5.38
8.00
12.91
13.69
2^62
4.91
0.78
0.344
0.687
1.072
1.379
0.343
0.385
0.307
0.1830
0.3894
0.6322
0.8533
0.2064
0.2428
0.2211
* It is to be understood that the amounts of vapor
stated in these cases are in reference to a mean tempera-
twre of about 63° F.
In each observation there is a culmin-
ation at No. 3, and a decline at the next
THE THEORY OF VENTILATION.
337
order. The average rates of progression
(including the actual excess in No. 1) are :
Temperature.
3°. 42
Vapor.
0.345
Carbonic Acid.
0.2133
Here the amount of vapor is exactly the
actual excess in No. 1, and the amount
of carbonic acid somewhat in excess ;
the mean, however, between this amount
and the actual recorded excess in No. 1
is as follows :
Actual excess over outer air in No. 1 ... 0. 1830
Mean of progressive increase, as above. 0.2133
Sum 2)0.3963
Mean 0.1982
This is sufficiently close to 0.2000 to
furnish some additional reason for
adopting this latter number as the limit
of respiratory impurity admissible in
good ventilation.
Values of the several series, considered
relatively to each other.
The values are important as a guide
to the more or less trustworthy character
of the series. They have been calculated
out in three ways :
1. As the reciprocal of the square of
mean error.
2. As the reciprocal of the square of
probable error of result.
3. As the ratio between the modulus
calculated from the mean error
and the modulus calculated from
the error of mean square of a
single measure.
The following Table gives the values
from the first method, viz. as reciprocal
of the square of mean error :
No.
Temperature.
Vapor.
Humidity. Carbonic Acid.
1
2
3
4
5
4 & 5 combined
0.0821
0.0625
0.0403
0.0543
0.0664
0.0610
6.1300
3.1300
2.6500
2.7700
1.3700
2.2900
0.0190
0.0140
0.0110
0.0120
0.0090
0.0010
122.0000
34.0000
21.8000
17.0000
14.1000
16.5000
And the ratios, taking No. 1 as 1000, are
No.
Temperature.
Vapor.
Humidity.
Carbonic Acid.
1
. 1000
1000
1000
1000
2
760
510
735
277
3
492
431
575
178
4
662
450
630
139
5
810
224
473
115
4 & 5 combined
745-
374
526
135
Here we see that there is a diminution
of value pretty regular up to No. 3,
when there is a rise in No. 4 and No. 5
in the temperature, a rise in No. 4 and a
fall in No 5 in the vapor and humidity,
whilst the fall is progressive throughout
in the carbonic acid.
In each case the result of the combin-
Vol. XIII.— No. 4—22
ation of 4 and 5 gives a number which
takes its proper place after No 3, except
in the temperature.
The following Table give the values
according to the second method, viz. as
reciprocal of the square of the probable
error of the result :
338
VAN NOSTRAND'S ENGINEERING MAGAZINE.
No.
Temperature. Vapor. Humidity.
Carbonic Acid.
1
2
3
4
5
4 & 5 combined
5.2716
4.1165
3.7470
3.7100
1.5839
5.3171
293.93000
324.2300
281.3300
170.000
34.2770
195.8300
1.2656
0.5318
1.0966
0.5439
0.1986
0.7708
16378.2000
3750.4000
4148.1000
2307. 500O
674.3000
2957.5100
And the ratios, taking No. 1 as 1000, are :
No.
Temperature.
Vapor.
Humidity.
Carbonic Acid.
1
1000
1000
1000
1000
2
781
1103*
420
229
3
711
957
867
253
4
704
578
432
141
5
302
117
157.
41
4 & 5 combined
1008*
667
609
181
Here we see much the same order pre-
served, except that in two cases marked *
(iVos. 4 and 5, temperature, and No. 2,
vapor) the amounts exceed No. 1. It is
also observable that in the vapor, humid-
ity, and carbonic acid No. 3. is superior
to No. 2. In every case the combined 4
and 5 series is superior to the two singly,
being nearly their sum. In all the
Tables it may be observed that the
humidity is somewhat irregular in rela-
tion to the amount of vapor. This may
be understood from the fact that it is a
complex quantity, depending partly on
the amount of vapor, and partly on the
temperature.
If we now seek to get a general ex-
pression of the relative values of all the
observations in each order, we may take
the product of their values by the
different methods.
Table showing the Products of the Values
op each order, calculated from the
Reciprocals op the Squares op Mean
Errors.
Table showing the same from Probable
Error of Result.
No. of Order...
Product.
Ratio.
1
1 . 1720
1000
2
0.0931
794
3
0.0256
218
4
0.0307
262
5
0.0115
98
4&5
0.0230
196
Product.
32139057
2661995
4794655
791570
7254
2373680
Ratio.
1000.00
83.00
149.00
25.00
0.23
74.00
HerG we see a greater irregularity,.
No. 3. showing a superiority over No. 2,
due probably to the greater number of
individual observations in the former
case.
Taking the mean of the ratios by the
two methods, we have :
No.
1
No.
1000
439
184
4 =
144
5 =
49
4 & 5 =
135
But the discrepancy in the ratios of
the values from the probable error, where
No. 3 exceeds No. 2, is due to the irregu-
larity in the humidity column ; and as
this is not an independent quantity, but
dependent on the temperature and vapor,
we may legitimately omit it. We shall
then have the products as follows :
THE THEORY OF VENTILATION.
339
Values from Mean Error.
No.
Value.
Ratio.
1
61.40
1000
2
6.65
108
3
2.33
38
4
2.56
41
5
1.28
21
4&5
2.30
38
Values from
Probable Error of Result.
No.
Value .
Ratio.
1
2
3
4
5
4&5
25382435
5005632
4372692
1455360
36526
3079500
1000.00
197.00
172.00
57.00
1.44
121.00
And the mean of the two valuer? will he :
No. 1.
No. 2.
.1000
. 153
No. i
Nos.
! 108
4&5... 80
It will be seen that in the calculation
from mean error there is a rise at No. 4
in both instances, i. e. with and without
the humidity. There is a fall at No. 5,
whilst the combined series 4 and 5 gives
a result which follows naturally 'after
No. 3. We may now reject Nos. 4 and
5 as separate orders, and consider them
in combination, when we shall have the
following relative values :
■ No.
From
Mean Error.
From probable
Error of Result.
1
2
3
4&5
1000
108
38
38
1000
197
172
121
We have now a series of ratios which
follow a regularly descending scale, very
much in the order we might have expect-
ed a priori, seeing that the sense of
smell is naturally less acute as the or-
ganic matter increases in amount. But
it is of less consequence to determine the
position of the higher orders in the scale,
except as a measure of the general value
of the observations throughout the in-
quiry, the really important point being
the very great superiority of the first
order, particularly as regards the car-
bonic acid. This is an additional argu-
ment for its adoption as the limit of ad-
missible impurity in good ventilation.
The amount of fresh air necessary to
keep the impurity down to the particular
limit would be according to the follow-
ing formula,
ch
where cl is the delivery of fresh air in
cubic feet per head per hour, e the
amount of carbonic acid expired per
hour by one inmate, and q the limit of
respiratory impurity taken as carbonic
acid per cubic foot. If we take e to be
the 0.6 of a cubic foot in a state of com-
plete repose, such as during sleep, we are
rather under Pettenkofer's estimate, but
considerably above Angus Smith's. The
following Table gives the amounts neces-
sary for the three estimates :
•
Limit of
respiratory
impurity
per cubic feet.
Cubic feet of air per head per hour calculated from
No. of order.
Angus Smith's
estimate,
e = 0.450.
Proposed estimate
as adopted by
Dr. Parkes,
e = 0.600.
Pettenkofer's
estimate,
e = 0.705.
1
2
3
4&5
0.0001831
0.0003894
0.0006322
0.0008533
2460
1155
710
530
32S0
1540
950
700
3850
1810
1115
825
I think that the general opinion is that
Angus Smith's results give too low an
estimate, *,nd that 0.600 is really the
lowest that can be with safety admitted.
340
VAN NOSTRAND'S ENGINEERING MAGAZINE.
The existing Army Regulations con-
template a delivery of 1200 cubic feet
per head per hour in barracks; but prac-
tical inquiry has shown that this amount
is generally fallen short of. The result
is that the life of the soldier, at least
during his sleeping-hours, is passed in a
~No. 3 air-space, or one in which the or-
ganic impurity is decidedly disagreeable
to the senses. Previous to 1858 he did
not even get this moderate amount of
air ; so that his life was spent in an air-
space in which the organic matter was
offensive and oppressive to the senses. If
we adopt (as proposed already) 0.2000
per 1000 of CO„ as the limit of impurity,
then 3000 cubic feet per head per hour
is the amount which must be delivered,
on the supposition that e= 0.600, or 3525
if e=0.705.
We may say, in conclusion, that the
experimental data already quoted fairly
justify the adoption of the following
conditions :
Conditions as to the Standard of good
Ventilation.
Temperature (dry bulb) 63° to 65° F.
(wet bulb) 58° to 61° F.
N. B. — The temperature should never
be very much below 60°, but it may be
found difficult to prevent its rising in
hot weather. In any case the difference
between the two thermometers ought
not to be less than 4°, and ought not to
exceed 5°.
Vapor ought not to exceed 4.7 grains
per cubic foot at a temperature of 63 F.,
or 5 grains at a temperature of 65° F.
Humidity (per cent.) ought not to ex-
ceed 73 to 75.
Carbonic Acid. — Respiratory impurity
ought not to exceed 0.0002 per foot, or
0.2000 per 1000 volumes.
Taking the mean external air ratio at
0.4000 per 10*00, this would give a mean
internal air ratio of 0.6000 per 1000
volumes.
By considering separately the condi-
tions found in barracks and in hospitals,
or among healthy and among sick men,
a point of some interest and importance
seems to be indicated — namely, that
more air is required for the latter than
for the former to keep the air-space pure
to the senses. This is due either to the
greater quantity of organic matter or to
a difference in its quality and nature.
The following results are found from the
data in the Tables :
Barracks. Hospitals.
Mean amount of carbonic acid
per 1000 volumes as respira-
tory impurity found when the
air was noted as " fresh, "&c,
the impurity not being appre-
ciable to the senses 0.196 0.157
Number of analyses in each
group 75 38
Assuming the average carbonic acid
per head to be 0.6 of a cubic foot, these
amounts indicate a supply of air as fol-
lows :
Barracks. Hospitals.
Amount of air supplied per
head per hour in cubic feet. . 3062 3822
Stated in round numbers, therefore,
we may say that while a barrack-room
may be kept sweet with 3000 cubic feet,
it will take 4000 to keep a hospital ward
containing ordinary cases in the same
condition. Much more would, of course,
be required during times of epidemic or
the like.
There is less regularity in the higher
orders ; but if the whole of the observ-
ations, other than No. 1, are taken to-
gether, we find a similar indication :
Barracks. Hospitals.
Mean amount of carbonic acid
per 1000 volumes, as respi-
ratory impurity, in all the
observations, when the or-
ganic matter was apprecia-
ble by the senses 0.601 0.580
Calculating the amount of air supplied
as above, we have :
Barracks. Hospitals.
Amount of air supplied per
head per hour in cubic feet 998 1034
A comparison may also be made by
attaching a numerical value to each
order, which we may do' by making the
mean carbonic acid of ISTo. 1 uuity, and
finding its ratio to the others thus :
No. of
Order.
3
4&5
Mean respi-
ratory im-
purity as
CO*.
0.1830
0.3894
0.6322
0.8533
Ratio, No.
1 being-
unity.
Differ-
ences.
1.00
2.13
3.46
4.66
1.13
1.33
1.20
THE NEW METHOD OF GRAPHICAL STATICS.
341
The progression is pretty regular, and
the mean difference is 1.22, which differs
but little from the individual terms.
Adopting the above numbers as the
respective numerical values of each order,
we have for barracks :
No. of obser- Value
No. of order, vations. of order.
2 89 x 2.13 :
3 .... 88 x 3.46 :
4&5 .... 97 x 4.66 =
Sums.. 274
giving a mean of 3.45.
For hospitals, we have :
Total.
189.57
304.48
452.02
946.07
2
.. 20
X
2.13
=
42.60
3
.. 46
X
3.40
=
159.16
&-5 ..
.. 20
X
4.46
=
93 20
Sums.. 86 294.96
giving a mean of 3.43.
Here we find the same numerical value
(signifying close) applied to 0.580 in
hospitals and 0.601 in barracks. There
is thus, even in this comparatively limit-
ed number of observations, a confirma-
tion of the opinion that more air is nec-
essary to keep an air-space sweet in
disease than in health. It is, however,
right to point out that in the one case
the occupation was continuous, and in
the other chiefly at night only.
THE NEW METHOD OF GRAPHICAL STATICS.
APPLICATION OF THE GRAPHIC METHOD TO THE APvCH.
Bt A. J. DU BOIS, C. E , Ph. D.
Written for Van Nostrand's Engineering Magazine.
One of the most important applica-
tions of Graphical Statics in point of
ease of solution and saving of labor, is
to the arch, both the stone and braced
iron arch. We shall consider here only
the first or stone arch. The method en-
ables us to find easily and accurately
both the thrust at crown and proper di-
mensions for stability for any form of
arch and surcharge, without the aid of
tables or the use of formula?. Indeed,
this is the principal advantage of the
graphical method, that its solutions are
general and independent of particular
assumptions. We are in the present
case not restricted by any special limita-
tions, but take the arch just as it is in
the case considered, and investigate it
under the actual conditions to which it
is subjected.
LINE OE PRESSURES IN THE ARCH.
We have already indicated (Art. 28,
Fig. 16) the manner in ivhich a number
of successive forces are resisted by an
arch. We see from the force polygon
in that figure that the horizontal press-
ure is the same at every point, and that
the vertical pressure is equal to the sum
of the weights between the crown and
any point. The pressure line is thus an
equilibrium polygon formed by laying
off the weights, choosing a pole and
drawing lines from the pole, etc., as
described in our previous articles. If
the weights are small and their number
great, the equilibrium polygon becomes
a curve. This curve for equilibrium
should never pass outside the limits of
the arch. More than this, this curve
must under all circumstances lie within
the middle third of the arch — all its pos-
sible positions must be included between
two curves parallel to extrados and in-
trados respectively and distant ^ of the
depth from each. The proof of this
condition is simple and to be found in
any treatise upon the arch. It is unnec-
essary to give it here, and sufficient to
remark that if from any cause the curve
of pressure passes beyond these limits
the neutral axis enters the cross section.
That is while on one side of the neutral
axis there is compression, on the other
side there is tension. But as the mortar
is neglected, the joints open freely under
the influence of tensile strain, all the
material upon the tensile side of the
axis is not brought into play at an. and
might be removed without affecting the
pressure upon the other side. To obtain
the entire effecth*e resistance of the
342
VAX NOSTRAND'S ENGINEERING MAGAZINE.
given cross section then, the pressure
curve must lie between the above limits.
CONDITIONS FOE STABILITY.
The arch may fail either by rotation
about one or several joints, or by the
sliding of the joints upon each other.
The first is effectually prevented if the
pressure curve lies between the limits
just prescribed. The second can never
take place if the angle between every
joint and the direction of the pressure
at that joint is well within the angle of
repose. The curve of pressure being
known in any case, it is easy to so dispose
the joints that this shall be the case.
The whole problem then is simply to de-
termine the pressure curve. The arch
is stable if the joints can not slide, and
if it is possible in any two joints to
take two reactions, such that with the
weight of the intervening portion of the
arch and its load, the resulting pressure
line shall lie so far within. the arch that
rotation about an edge cannot take
place. If the arch is so* light and the
resistance of the material so slight that
only one assumption of the reactions can
be made, and only one such pressure
curve drawn, this is evidently the true
pressure curve for stability, and by it
the reactions or pressures at every joint
are determined.
If, however, the arch is so deep and
the resistance of the material so great,
that several pressure curves may be
drawn, none of which cause rotation
about and edge, which of all these curves
is the true pressure curve ?
We assert : that is the true pressure
carve which approaches nearest the axis,
so that the pressure in the most compressed
joint edge is a minimum.
If we assume the material so soft that
the pressure line approaches the axis so
closely that only one curve is possible,
then this is evidently the true curve. If
now the material hardens without alter-
ing any of its other properties, such as
its specific weight or modulus of elastic-
ity, then the position of the pressure
curve is not changed. As there is no
reason for supposing the pressure line
different in an arch built of hard mate-
rial from that in one originally soft
which has afterwards gradually harden-
ed, it follows that the pressure line in all
arches of same form and loading has the
same position which it would have had
if the arch had been originally of the
softest material ; that is the position
which makes the pressure in the most
compressed joint edge a minimum.
We have then in any case to ascertain
whether it is possible to draw a pressure
line, whose sides cut the joint areas
within the inner third, for then since we
know that there can be a still more fav-
orable position, there is no danger of
rotation.*
DIMENSIONS OF THE ARCH STABILITY 01'
ABUTMENTS.
The object of the construction of the
pressure curve in the arch is to determine
also the stability of the abutments.
When the live load of the arch can be
neglected with respect to its own weight
and when the material of the arch
presses the usual strength and the press-
ure line lies within the. inner third, then
the lower point of rupture lies so low
that the rear masonry completely en-
closes it. There is therefore nothing ar-
bitrary when the form of the arch is
given except the depth. Since in an
arch of less depth than is allowable in
practice a pressure line can still be in-
scribed, the graphical method is unable
to determine the proper depth. This
must be determined by practice, empiri-
cal formulae, and regulated by the
strength of the material, etc. We must
assume that not only the form of the
arch, but also its proper depth as well
as its surcharge are given. It is requir-
ed then to determine the stability of the
abutments.
We may regard the abutment simply
as a continuation of the arch — so that
the arch is continued as such, clear to the
foundation ; or we may regard it as a
wall whose moment about the joint of
rupture resists the rotation about this
joint due to the thrust. Both views are
identical, as the entire theory of the
pressure curve rests upon the investiga-
tion of the rotation. They differ only
in the method of expressing the safety
of the abutments.
If the arch is continued to the founda-
tion, and the space between it and the
road line filled up with masonry, or if
the thickness of the abutment increases
Colmann-Die graphische Statik. Zurich, 1866.
THE NEW METHOD OE GRAPHICAL STATICS.
343
from above as the pressure curve re-
quires ; or if the abutment consists of
partitions and hollow spaces ; still in
every case the abutment is not to be dis-
tinguished from the arch proper — it is
stable when the pressure line lies in the
interior. If the prolonged is separated
entirely from the adjacent masonry,
there is no reason for not giving the axis
of the prolongation the form of the
pressure curve itself. If, on the other
hand, there is no separation of the arch
and abutment, it is sufficient that the
pressure line lie within the inner third,
and the abutment is certainly stable.
The supposition that the resistance of
the mortar is sufficient to unite the whole
abutment as a single block which turns
about its under edge, gives dimensions
too small. To insure safety it is assum-
ed that equilibrium exists with reference
to rotation about the lower edge when
the thrust of the arch is 1.5 greater than
the actual. Investigations of French
engineers have showed that this coeffi-
cient of safety for very light arches is
not less than 1.4. The table of Petit
give 1.9. We assume it therefore at 2.
If therefore the double thrust of the
arch at the lower point of rupture is
united with the weight of the abutment,
the resultant should still fall within the
base. Since it is indifferent in what
order the elements of the abutment are
resolved, it is best to divide it into ver-
tical slices, and unite the weight of these
with the double thrust. The equilibrium
polygon thus obtained should cut the
foundation base within the edge of the
abutment.
When the thickness of the abutment
is thus determined, we must construct
the actual pressure line by more than
the angle of repose. Finally the press-
ure line itself must lie within the inner
third. A single example will illustrate
and apply all the above remarks, and
will enable the reader to determine read-
ily the dimensions, thrust, joint of rup-
ture, etc., in any case.
CONSTRUCTION OF THE PRESSURE LINE
EXAMPLE.
Thus, in the accompanying Fig. 1, we
are supposed to have drawn a given arch
to scale. We must first divide the arch
into vertical slices and determine the
weight of each. If the surcharge has
vacant spaces, or is generally of differ-
ent specific weight from the material of
the arch itself, it must first be reduced.
Thus if the surcharge (spandrel filling,
etc.) weighs, for instance, only fds as
much as an aqual area of masonry in tin-
arch, we must diminish the vertical
height by£. We thus obtain the dotted
line given in the figure which forms the
limit of the reduced laminae, and we can
treat the areas bounded by this line, by
the vertical lines of division and by the
intrados, as homogeneous. We have
next to determine the centres of gravity
of the various laminae, according to the
construction for finding the centre of
gravity of a trapezoid (art. 33) and sup-
pose at these points the weights, which
are of course proportional to the reduced
areas of the several trapezoids, to act.
[All trapezoids must be reduced to equiva-
lent rectangles of common base, the
heights of these rectangles are then pro-
portional to their weights, art. 33.]
Laying off then these weights in their
order we have the force line 0 1 2 3
11, Fig. 2. The weights of the abut-
ment laminae 9 10 and 11, are laid off to
same scale as the others, one half of their
proper length. The reason will soon ap-
pear.
1st. To determine the thrust H at crourn,
and also the joint of rupture.
We first sketch in a pressure curve by
the eye, and assume the point of the in-
trados to which this curve most nearly
approaches as the edge of the joint of
rupture. Draw now from the corres-
ponding force of the force line, a line
parallel to the direction of the assumed
pressure curve at this point. This line
will cut off from the horizontal through
the beginning of the force line, our first
approximate value for FL
Thus, suppose we have inscribed by
eye the pressure curve 12 3 4, etc., which
gives us the point a for the position of
the joint of rupture. This point a be-
longs to force 5. Then a line drawn
from 5 on the force line parallel to the
side 45 of the drawn pressure curve cuts
off o O in Fig. 2, our first value for H.
Now, assume this value of H as cor-
rect, erase the pressure curve by which
we have just obtained it, and with this
value of H and the forces 12 3 4, etc.,
construct the corresponding equilibrium
344
VAN NOSTRAND'S ENGINEERING MAGAZINE.
/y-1-
polygon. If this polygon lies always
within the middle third of the arch, it
may be taken as the proper pressure line
and H as the true thrust. In general,
however, this will not be the case. The
polygon thus obtained may even pass en-
tirely outside the arch.
We then determine another point
of rupture, viz. the point of exit, or
the point of the intrados to which the
polygon most nearly approaches, and
produce the side of the polygon at this
point bach to intersection with H pro-
longed through the crown. From this
point of intersection draw a line which
does lie within the middle third at the
point of rupture, and then parallel to this
line draw a line in Fig 2 from the end of
the proper force, and we thus obtain a
second and more accurate value of H.
Erase now the preceding polygon, and
with the new value of H and the given
forces proceed as before, and we shall
have in general a pressure line lying
everywhere within the middle third. If
not, another approximation may easily
be made. .We thus find by successive
approximation, the position of the joint
of rupture and the thrust at crown.
2d. Width of Abutment.
Since we have laid off the arch weights
to scale in their true value, the pressure .
line thus obtained is the pressure curve
for the arch. But we have laid off the
abutment laminae 9 10 and 11, one half
their true value, and the pressure line
THE NEW METHOD OF GRAPHICAL STATICS.
34;
thus obtained with the same thrust and
and pole O, is the same as if we had
taken their true value and twice the
value of H. Its intersection with the
foundation gives us then the proper
width of the abutment for stability, ac-
cording to our assumption of 2 for the'
coefficient of stability.
3d.- The pressure line being thus known
we can easily dispose the joints so as
to avoid sliding.
Thus, by an easy construction, we can
determine for any given case of arch and
surcharge, the horizontal thrust, the
proper width of abutments, and the dis-
position of the joints. If the dimen-
sions of the arch, as given, are not such
as to be stable for the load, it will be
found impossible to inscribe as above a
pressure line which shall lie within the
middle thirds and the curve of the ex-
trados or intrados, or both will have to
be altered so that this shall be possible.
The pressure' line thus obtained does
not indeed exactly correspond with the
true one, as it is still possible to inscribe
another which shall deviate less from it.
We have also taken the double thrust
for the abutment laminae alone, instead
of from the joint of rupture. Both
deviations render the construction more
easy and rapid. It would be found
very tedious to take first the force poly-
gon (Fig. 2) up to about the estimated
joint of rupture, then by long trial find
the innermost pressure line, and, finally,
after the joint of rupture is by this last
line determined, to layoff the remainder
of the force polygon and prolong the
pressure line through the abutment.
It is far simpler to proceed as above,
by assuming the point of application of
the horizontal thrust, as also temporarily
the joint of rupture. We obtain thus a
somewhat smaller value for the width of
abutment,- but, on the other hand, we
have for this reason taken the coefficient
of stability at 2, instead of 1.9, as as-
sumed in Peng's Tables.
Moreover, the widths of abutment
thus obtained are greater than those ob-
tained by the tables, as it is assumed in
them that the point of application of
the horizontal thrust is at the upper edge
of the abutment. Thus, in every respect,
the construction gives results reliable
;iik1 even more accurate than the tables,
as we take the arch as it really is, while
in the tables suppositions are made with
reference to surcharge, etc., which do
not hold good for every ease.
PROPER THICKNESS OF ARCH AT CROWN.
For this, as has been remarked, we
must refer to practical experimental for-
mulae and the circumstances of tin- case.
The proper depth depends not only upon
the rise and span, but also upon the toad.
The pressure at the extrados at -the key,
which is in general the most exposed
part of joint, should not, according to*
the best authorities, exceed hth of the
ultimate resisting power of the material.
If P is the pressure- per unit of surface,
lithe thrust, and c/ the depth of key-
stone joint, then
<> TT
d
since on the assumption that the curve
of pressure does not pass beyond the
middle third, the wiaximum pressure is
twice the mean pressure — . 1 his mean
a
pressure then should not exceed ^oth the
ultimate resisting power of the material.
"In the best works of Rennie and Stev-
enson, the thickness of key varies from
3!d to 3ls the span, and from its to 30, the ra-
dius of the intrados. The augmentation
of thickness at the springing line is made
by the Stevenson's from 20 to 30 per
cent., by the Rennie's at about 100 per
cent. Perronet gives for the depth at
crown the empirical formula d= 0.0694
r + 0.325 metres, in which r is the great-
est length in metres of the radius of cur-
vature of the intrados. For arches
with radius exceeding 15 metres this
gives too great a thieknes. According
to Rankine d = 0.346 ^/r for circular
arches, and ^=0.412A/^7, where r is the
radius of curvature of the intrados at
the curve."
"The London Bridge is in its plan and
workmanship, perhaps, the most perfect
work of fts kind. The intrados is an
ellipse, the span 152 feet, the rise £ as
much, the depth of key x'oth the span.
The crown settled only two inches upon
removal of the centres." — [Woodbury —
Theory of the arch?]
346
VAN NOSTRAND S ENGINEERING MAGAZINE.
In general, we must first assume the
depth at key in view of the strength of
the material, the character of the work-
manship, the load, etc. Then the thrust
being found as above, we find the mean
pressure per unit of area. If this ex-
ceeds soth the ultimate resisting power
of the material, Ave must make a new
supposition, increase the thickness, find
the thrust and pressure anew, and so on
till the results are satisfactory. The
ultimate resisting power of Granite may
be taken at 6,000 lbs. ; Brick, 1,200 ;
Sandstone, 4,000 ; Limestone, 7,000 lbs.
per square foot. These values are, of
course, very general, and subject to con-
siderable variations, according to the kind
and quality of the material. The
strength of the material to be used must
for any particular case be determined by
actual experiment.
The weight of a cubic foot of stone
may be assumed for preliminary investi-
gations at 160 lbs. — brick masonry at 125
lbs.
INCREASE OP THICKNESS DUE TO CHANGE
OF FORM.
Having obtained a thickness which
satisfies all the conditions, we must, if
the arch be very light, make some fur-
ther provision for the change of form,
which is sure to take place after the re-
moval of the centre. By this change of
form the pressure line is altered and the
thickness must be increased. In general
we need only to increase the depth from
the key to the springing. This increase
need not exceed 50 per cent, at the joint
of rupture and weakest intermediate
joint. — [ Woodbury — Theory of the Arch.']
Thus Ave have all the datanecessary
for the investigation of any given case,
and can determine by a simple and rapid
construction the thrust, joint of rupture
and proper thickness of the abutments,
Avithout the aid of tables or the intricate
formula? usually employed. There is no
difficulty in laying down upon paper
and verifying all the elements of the
most complex case. The method is en-
tirely independent of all particular as-
sumptions, and is therefore especially
valuable when irregularities of outline
or construction place the arch almost be-
yond the reach of calculation. It is gen-
eral, and may be applied with equal ease
to loaded and unloaded, full circle, seg-
mental or elliptical arches Avith any form
of surcharge.
MECHANICAL CHANGES IN" BESSEMER STEEL.
By ARCHIBALD MACMARTIN, M. E.
Transactions of American Institute of Mining Engineers.
The Konigin-Marien-Hutte is the only
Avorks in Germany where the Bessemer
process is carried on by the direct
method. The Bessemer plant there, is
arranged after the true English type,
and the only resemblance to the Swedish
mode of procedure is the dispensing with
the use of spiegeleisen at the end of the
" blow"
In a neAv department of the establish-
ment, started Avithin three years, each
of the converters is turned by means of
a A7ery neat and compact reversible' en-
gine, the steel shaft of which is an end-
less screw, which turns against the ob-
lique cogs of a large wheel attached to
the shaft of the ATessel. An advantage
which this arrangement possesses over
the ordinary English hydraulic arrange-
ment, is the fact that the endless screw
suffices to turn the vessel, in either direc-
tion any number of complete revolutions /
Avhile even the latest American improve-
ments, so clearly explained to us by Mr.
Holley at the • opening session of this,
meeting, do not secure eA'en one complete
revolution without changing the angle
of inclination of the hydraulic piston.
In the endless screw arrangement,
there being no limit to the working of
the motor in either direction (no return-
stroke necessary), the vessel can always,
unless outside reasons demand the con-
trary, be turned around to any desired
MECHANICAL CHANGES IN BESSEMER STEEL.
347
position by the shortest cut, whether
backwards or forwards. Also, the di-
ameter of the cog-wheel attached to the
vessel can be made sufficiently great to
avoid all unevenness of motion. In the
old department the motive-power still
continues to be hydraulic.
If reports be true, the new department
produces spiegelized steel, for the manu-
facture of all-steel rails. But the old
department is still, as from the begin-
ning, devoted to the production by the
direct method of steel for steel-headed
rails. The most remarkable fact con-
nected with this direct steel is the ease
with which it welds to the iron of the
rail-packets, although no borax or other
fluxing agent is used to facilitate the
welding. It is very rarely that an ex-
ception occurs, and an ingot or a charge
is discarded by the rail-mill.
The mixture of pig-iron used for the
production of this steel is inelted in
cupolas of very interesting construction
(not to be described here), and consists
generally of gray " Konigin-Marien-
Hutte," two grades of gray " Georg-Ma-
rien-Hutte," of Osnabruck, " Charlotten-
Hutte," and " Schmalkaldner-eisen."
The last is rich in manganese and re-
sembles spiegeleisen, although its silver-
white crystals are, as a rule, much smaller
than those of spiegeleisen. It is prob-
ably due to a high percentage of man-
ganese in this mixture of iron employed,
that it is possible in Zwickau to do what
has been tried in vain in England,
namely, to dispense with the use of
spiegeleisen at the end of the blow.
The five tons of molten iron are blown,
till the conductor of the operation is
warned by the spectroscope that the
charge has come to the condition of
steel. Then the vessel is turned over,
back downwards, and the blast cut off.
In more than ninety cases out of a hun-
dred, nothing further would be necessary.
But, to make assurance doubly sure, a
mechanical test is applied. No extra
time is lost by this ; for it is always well
to let the finished charge rest in the ves-
sel a short period previous to pouring it
into the ladle. This second test is called
the " globule-test." Three or four long
iron rods are plunged into the metal-
bath, at the mouth of the converter, and
drawn out very rapidly. The slag ad-
hering contains minute globules of metal,
of the same degree of decarburization
represented by the whole bath. These,
after the rods have been plunged into
cold water and the slag thus disen-
tegrated, are collected together and
hammered. Those globules which cooled
on the outer surface of the slag, are apt
to be, in part, superficially oxydized, and
are always discarded, because they are
almost sure to crack on the edges when
hammered. But any wholly bright
globule, even slightly irregular in shape,
is suitable for the test in question. A
number of the chosen globules are ham-
mered upon an anvil with a hand-ham-
mer. If the steel be too soft (which al-
most never occurs), the globule will
hammer down very flat and with un-
broken edges ; but the experienced
hand can readily feel that the resistance
offered to the hammer is too slight. If
the steel be too hard, the globules will
crack on the edges when hammered ; or
their too great resistance to the ham-
mer can just as easily be felt, as can the
opposite in the former case.
When the steel possesses the desired
degree of hardness, no cracks are seen on
the edges of the hammered globules ;
but yet a perceptible (though not too
great) resistance is offered to the ham-
mer But, if any globule that is partially
coated with oxyde, or any wholly bright
globule larger than W™* in diameter,
hammers out without cracking on the
edges, it is a sign that the steel is too
soft. There is a limit, then, to the size
of the globules taken.
When the steel is shown by the test
to have the right hardness, it is allowed
to remain as much longer in the convert-
er as ma}r be necessary to cool it, or to
get rid of contained gases, etc. ; after
which it is poured into the ladle and east
into ingots, as in the English method.
When the hammered globules show
too great hardness, the blast engine is
started again, and the vessel again
brought to the upright position, for
extra blowing. But, so nearly accurate
is the original indication of the spectro-
scope, that it is rarely necessary, in cases
of insufficient previous blowing, to do
more than merely turn the vessel up and
then immediately down again, in order
to make up the deficiency ; as will be
shown by making a new globule-test.
But, when the very rare ease occurs.
348
VAN NOSTRANDS ENGINEERING MAGAZINE.
that the metal has been blown too far,
all that can be done (unless, indeed, it
is possible and convenient to finish up
in true English style) is to add a small
quantity of manganiferous white iron
(generally " Schmalkaldner") cold, and
then blow a little more, till the spectro-
scope warns again to stop.
The use of the spectroscope in the
Zwickau process is one of the most
beautiful expedients in metallurgy,
One never tires watching the brilliant
changes in the spectrum, blow after
blow. The specific causes of these
changes have been the subject of much
dispute and unsatisfactory investigation.
But all are agreed that carbon has some-
thing to do with them, whether as such
or in gaseous form in such. nitrogenous
compounds as cyanogen. Whatever be
their cause, these changes takes place,
and that so regularly that an experi-
enced eye can place full dependence
upon them as indicators of the state of
preparation of the metal-bath. The
spectrum at first appears without lines ;
but, as soon as the " spark-period" be-
gins to give place to its successor, and
the clear flame to extend out of the
mouth of the converter, the bright
orange-yellow sodium-line quickly makes
its appearance, and remains clearly visi-
ble till the blast is turned off. After the
sodium-line appear the red lines, which
represent calcium and lithium ; and
then a beautiful series of perfectly
graded green lines in the green, and
pale-blue lines in the blue section of the
spectrum, manifest themselves, one after
another, each in its series, until, at the
climax of the operation, when the great-
est heat is attained, the spectrum rivals
that of chloride of copper in beauty and
brilliancy. *A very experienced eye can
also sometimes see a beautiful violet line
in the violet section at this point.
But the characteristic lines of the
Bessemer spectrum are the beautiful
band-like, graduated series, in the blue
and especially in the green section. In
the inverse order to that in which they
arose to their climax, these lines grad-
ually diminish in brilliancy, and at last
vanish. But some of the green lines
still remain after the blue series has en-
tirely vanished ; and at this point noth-
ing must be allowed to distract the con-
ductor of the operation from closely
watching the spectrum ; for the only in-
dex (though a perfect one) of the exact
end of the operation, is the degree of
brilliancy or certain green lines, which
remain when the charge has arrived at
the point of desired decarburization.
For different mixtures of pig-iron, a
slight difference in the appearance of the
indicating green lines is noticable at
this point ; and to secure, with the same
mixture, a desired slight difference in the
grade of steel produced in two different
blows, proper allowance must be made,
on one or other side of a certain degree
of brilliancy of the green lines. This is
merely a matter of experience, and any
liability to risks, in producing either the
same grade of steel with different mix-
tures of iron, or different grades with
the same mixture, is always counteracted
by the subsequent globule-test, if only
the conductor of the operation be sure,
when making either of the above
changes, to blow his charge rather too
little than too much.
With one pair of five-ton vessels and
three cupolas, the ordinary production
in Zwickau is twelve to fourteen blows
in twenty-four hours.
The ingots, as soon as they shrink
enough to be removed from the moulds,
are evenly heated in a gas or air-furnace,
preparatory to being hammered by a
1 7^-ton steam hammer, which removes
their bevel, and reduces them to a
uniform cross-section, a little less than
the size of their original smaller end.
There is no doubt that, if hammering
previous to rolling is advantageous, the
tremandous blows of that massive ham-
mer are of great advantage to these in-
gots. Each bloom is weighed and
wheeled to the rail- mill, where, after re-
heating, it is rolled out into what is
called a " platina." One platina corres-
ponds to the steel heads of several rails,,
and must be cut up into a corresponding
number of pieces, of proper length for a
rail-packet. The platina is a plate
about eight and a half inches wide, and
one inch and a half thick, with a longi-
tudinal central-flange on its upper sur-
face of a little more than one square
inch cross-section. Each piece of platina
constitutes the bottom of a rail-packet
(the flange lying uppermost), and granu-
lar iron, flat rolled pieces of old steel-
headed rails, etc., and piled upon, it,
MECHANICAL CHANGES IN BESSEMER STEEL.
349
on each side of its flange ; and lastly a
fibrous iron platina without a flange,
makes a top for the packet and secures
a tough bottom for the rail. The pack-
ets are brought to a bright welding
heat, in ordinary reheating-furnaces, and
then rolled, in two heats, into rails,
there being twelve passes in the final
.heat. The welding is perfect, and the
fracture of a finished rail shows a head
completely of steel resting on two
shoulders of granular iron, while a
tongue of steel, corresponding to the
platina flange, extends from the head
one-third of the way down the upright
of the rail, penetrating it like a wedge.
But the bottom of the rail shows a
beautiful fibrous fracture.
The use of crop-ends of steel-headed
rails and pieces of broken-up old rails of
the same kind, as components of the
rail-packets, is worthy of notice. These
jneces are first rolled out as flat as the
case requires, and two lengths are usually
employed in each packet. But, as the
steel will not weld to itself, care is taken
to- lay these pieces so that the head of
one piece lies against the fibrous iron
bottom of the other, while a layer of
granular iron always separates the
platina from all parts of these old rail-
sections. The crop-ends of the platinas,
and those rail crop-ends not long enough
for convenient use in the rail-packets,
are generally rolled into rail-straps
{" laschen"), or, if they are very small,
they are used cold, as occasion requires,
to cool down the metal, in too hot blows,
previous to casting.
This utilization of old rails and crop-
ends enables the managers to dispense
with, the use of a Siemens-furnace for
working up their steel-scrap ; although
this was contemplated, and an agreement
made with Mr. Siemens, by which Mr.
Jones, of Wales, was sent to Zwickau,
to assist in the arrangement and take
charge of the starting of a gas-furnace
for the manufactui-e of Siemens-Martin
. steel. The plan was, for the time, given
up, and Mr. Jones (who has since, with
me, constructed and is now running a
'Siemens-furnace, with the latest improve-
ments, near Providence, R. I.) was,
while the matter was in abeyance, given
-charge of the furnaces where the steel
ingots are heated for the hammer. I
was at that time (1871), through the
kmdness of Herr von Lilienstern, the
general superintendent, allowed the free
run of the works as a " volunteer ;" and
thus Mr. Jones and I were*enabled to
try experiments with the steel, aided by
such useful auxiliaries as some very hot-
air furnaces and a IV^-ton steam-ham-
mer.
The experiments to be here recorded
had to do with an investigation into the
effects of heat upon hammered steel.
We found that the thoroughness of
the hammerinof had nothing to do with
the coarseness or fineness of the grain of
steel, provided the hammered piece were
subsequently exposed, for any protracted
period, to a very high heat. I was, at
the time, preparing a Zwickau collection
for the metallurgical cabinet of the Xew
York School of Mines, and it occurred
to me to illustrate this property of steel
by a series of samples. We took a
small test-ingot, and, after heating it as
high as the ingots are usually heated
for hammering, hammered it out from
its original size of 3 inches square into a
bar about l^ inches square. The grain
was then very fine throughout, just as
in the ordinary hammered samples taken
from every blow. The bar was then
put into the furnace again and left from
two to three hours exposed to a heat
not quite as high as that at which the
steel-headed rail-packets are rolled. It
was then taken out of the furnace, and,
as its outside now shows, was hammered
for only one-half of its length and then
bent up into a horseshoe-shape, so that
its two ends could be viewed side by
side. There were only four blows of the
hammer given to it — one on each side ;
and yet, when enough of each end was
broken off to show the interior structure
of the two halves, a most astounding
contrast presented itself. The end not
hammered since reheating had a much
coarser and much more distinctly crys-
talline structure than even the coarsest
of large unhammered Bessemer ingots.
while the rehammered end was just as
fine in grain as the whole hammered bar
had been before reheating. The fracture
of the unrehammered part resembled,
indeed, more than anything else, that of
galena of the same degree of coarseness.
This specimen, with its two contiguous
fractured-ends, can be seen at any time
in the' , metallurgical cabinet of the
350
van nostrand\s engineering magazine.
School of Mines, together with samples
of hammered and unhammered ingots
(with which to compare it, as to grain),
a section of platina, and one piece of a
steel-headed rail, from Zwickau, beauti-
fully showing by fracture the interior
structure, with the wedge-like penetra-
tion of the steel-head into the iron body
of the rail, and the exceedingly fibrous
quality of the rail-bottom. The practi-
cal bearing of the facts proved by these
samples is of more importance than may
at first appear.
If we apply them to the rail manu-
facture at Zwickau, the question imme-
diately arises : "Of what real benefit is
the use of a steam-hammer there for
blooming the steel ingots ?" As every-
body knows, they could be brought
down to shape at much less expense by
a pair of rolls, as in many other works
in this country and abroad. But assum-
ing that, of a hammered and a rolled
bloom, drawn down to the same size and
shape from two similar steel ingots, the
former has a much more compact struc-
ture than the other, it does not by any
means surely follow that the same or an
analogous difference will exist, after the
two blooms have been similarly heated,
till they are soft enough to roll out into
platinas.
But, even if experiment should
prove such a difference, can it be sup-
posed that its effects would be in any
measure apparent in the final steel-
headed rails made from these two differ-
ent platinas? It seems to me that each
of the two platinas would, just before
the rolling of the rail-packet, have the
same coarse structure that we see in the
unrehammered section of our horseshoe-
shaped sample, however great the differ-
ence in grain may have been previous to
their exposure to the welding-heat.
This can fairly be assumed from the
fact that the specimen referred to was
not exposed to a greater than a welding
heat.
The application of this subject to the
manufacture of all-steel rails can be
satisfactorily determined only by still
further experiment ; because the tem-
perature at which these are rolled is less
then a welding-heat, and also the thick-
ness of the blooms, when they last, leave
the reheating-furnace, is much greater
than that of the platinas at Zwickau,
and this would probably partly counter-
act the crystallizing effect of the heat.
Such further experimentation would do
much to throw light upon the discussion
so ably carried on before the Institute,
about a year ago, by Messrs. Holley and
Pearse, upon this same subject of
" Hammer or No Hammer ?" These
gentlemen have it in their power to seek,
in a comparatively untried field, for a
ratifying test of the correctness of their
theories on this subject, and it is sin-
cerely to be hoped that such a course
will be pursued.
THE CONSUMPTION OF IRON PER CAPITA.
From the Bulletin Iron and Steel Association.
Bv the phrase, " consumption of iron,"
is meant the utilization of iron in its raw
or unworked state, as pig iron, blooms
made direct from the ore, castings direct
from the blast furnace, and scrap iron.
"We include scrap iron (by which phrase
we mean all old iron) because whenever
used it displaces at least its own weight
of pig iron or blooms. If it were not
used, these would be. Correctly speak-
ing, iron is never consumed. Its quan-
tity may be slightly diminished by wear
and tear and by the action of the ele-
ments, but it is never wholly lost. It
can not be eaten like bread, nor burned
like wood. In consuming or utilizing
iron, therefore, after its conversion from
the ore, we merely change its form. In
an inquiry into the consumption of iron
by a nation, the object should be to as-
certain how much pig iron or its equiva-
lent is required to meet the industrial
wants of that nation. If we aim to as-
certain the annual consumption of iron
by that nation, evidently the quantity of
iron actually consumed in any year can
not be decreased upon the pretext that
a portion of it had been used ten or
twenty years before and cast aside after
it ceased to be of service. The accept-
THE CONSUMPTION OF IRON PER CAPITA.
351
ance of this proposition would not lead
to correct results.
In the able and exhaustive report on
The Production of Iron and Steel, by
the Hon. Abram S. Hewitt, United
States Commissioner to the Paris Uni-
versal Exposition of 1867, there occurs
the following estimate of the consump-
tion of iron per capita in all countries at
that time :
" Allowing for the production in bar-
barous countries, and something for the
use of scrap iron, it may be stated in
round numbers that the production, and
consequently the consumption of the
world, has reached 9,500,000 tons of
2,240 pounds each, or 21,280 millions of
pounds ; so that if the population of
the world has reached 1,000 millions the
consumption is a little over 20 pounds of
iron per head. A careful calculation,
after allowing for the iron exported,
shows that the consumption per head in
England is 189 pounds of iron. The
consumption in Belgium has reached
about the same limits. The consumption
in France is 69|. pounds per head, and in
the United States not far from 100
pounds per head. If the industry of the
whole world were as thoroughly devel-
oped as in Great Britain, the consumption
of iron would reach nearly 90,000,000
tons per annum. If brought to the
standard of the United States, a little
less than 50,000,000 tons per annum
would answer ; or if to that of France,
a little over 30,000,000 tons would be
required ; figures to be increased further
by the steady increase of population in
the world."
Since this estimate was made, statistics
show that the world's annual production
of iron has increased from 9,500,000
gross tons in 1867 (Mr. Hewitt's figures)
to 15,000,000 tons in 1874. Theincrease
of the population of the globe has cer-
tainly not kept pace with this increase
in production ; consequently the con-
sumption per capita has increased. It
was probably over 30 pounds in 1874,
against 21 pounds in 1867, as estimated
by Mr. Hewitt. Making no allowance
for the use of scrap iron, an estimated
population of 1,100 millions in 1874 will
give in the total product of cast or pig
iron in that year exactly 30A pounds
consumption per capita. This increased
consumption is easly explained by the
increased demand during the past few
years for iron for railways, iron ship-,
iron bridges, iron buildings, iron pipe,
and other comparatively new uses of
iron. This stimulus to the consumption
of iron has, however, been sensibly weak-
ened in most countries since the autumn
of 1873, when the American panic oc-
curred, and it is not at all an open ques-
tion whether the world's consumption of
iron will increase in the same proportion
during the decade which began with 1874
as during the decade which then ended.
It will not. The depressing effects of
the financial revulsion which has affect-
ed many countries besides our own will
restrict this consumption for some time
to come, particularly in the interruption
to the building of railways. The exten-
sive substitution of steel rails for less
durable iron rails, and the strong tend-
ency to substitute steel for iron in many
other forms, will necessarily lessen the
demand for pig iron. The increased at-
tention now given to the reworking of
scrap iron, especially in this country,
while not in a strict sense affecting the
consunqHion of iron, will also reduce
the demand for pig iron. Finally, the
occurrence of great wars is one of the
most powerful influences in stimulating"
the use of iron, and it is scarcely pos-
sible that Europe and America can be
convulsed during the decade upon which
we have just entered by such violent
and destructive struggles as the past few
years have witnessed.
The consumption of iron per capita
in the United States is placed by Mr.
Hewitt at 100 pounds in 1867. Without
inquiring into the basis of Mr. Hewitt**
calculation, we proceed to inquire wheth-
er the per capita consumption of iron by
this country has since advanced beyond
his estimate, and if so, how much. We
will first take the census year IS 70. for
which more detailed and reliable data
exist than for any subsequent year.
From the census report and the statistics
of the Treasury Department we have
compiled the following table, showing
the quantity of pig iron or its equivalent
which was actually used in the census
year :
Net tons.
Production of pitr iron in the census
year 1809-70. .. 3,052,831
Consumption of domestic and im-
ported scrap iron, in the census
352
VAN NOSTRANDS ENGINEERING MAGAZINE.
year, in the manufacture of
1,350,663 tons of rolled iron,
1,115,000 tons of castings, 103,288
tons of forgings, 110,808 tons of
blooms, and 30,354 tons of steel. . 630,442
Importation of pig iron in the fiscal
year 1869-70, corresponding very
closely to the census year 171,677
Importation of 419,924 net tons of
rails, bar iron, castings, and forg-
ings, in the fiscal year 1869-70,
in approximate tons of pig iron. . 493,685
Total quantity of iron made in the
United States and imported in the
census year 1869-70 3,348,625
Deduct 1,557 tons of pig iron ex-
ported from the United States in
the fiscal year 1869-70, and 5,500
tons of pig iron worked into fin-
ished iron, exported in same year 7,057
Quantity of iron actually used in the
United States in the census year
1869-70, the quantity held in stock
at the close of the year being esti-
mated as equal to that carried
over from the preceding year 3,341,568
The 3,341,568 net tons of iron con-
tained 6,683,136,000 pounds, which, if
divided by 38,925,598, the total popu-
lation of the United States in the census
year, give 171 pounds as the per capita
consumption in that year. This result
is so much more gratifying to our
national pride than that reached by Mr.
Hewitt only four years before the taking
of our last census, that we were ourselves
astonished by it, and we therefore give
in entire frankness in the above table
the process by which it was reached.
The year 1872 was probably the year
of greatest activity in the consumption
of iron in this country. It was the year
of the iron famine, when production and
consumption were both stimulated to
the utmost. In the following statement
we have endeavored to ascertain the
quantity of raw and scrap iron used in
that year. The elements of the calcula-
tion are the same as those which were
employed in ascertaining the consump-
tion in the census year, but some of the
data are necessarily estimated. In the
certain data we have the production for
the year of pig iron, blooms, and steel,
and the imports and exports of iron of
all kinds ; while in the estimated data
we have the stocks of pig iron on hand
at the beginning and end of the year,
the quantity of cast iron produced by
the foundries, the quantiy of scrap iron
used, and the production of rolled and
forged iron except rails. The quantity
of cast iron and other estimated iron
products is obtained by assuming that
the output of the foundries, bar mills,
etc., had increased from 1870 to 1872 in
the same proportion as that of the rail
mills, which is definitely known. To as-
certain the quantity of scrap iron con-
sumed in obtaining all these products,
including rails, we have assumed that
in 1872 the proportion of scrap to each
of these products was the same as in
1870. According to the census returns,
one-third of all the iron forged and
rolled in the census year, one-eighth of
the pig and scrap blooms, one-eighth of
the castings, and one-fourth of the cast
steel were made of scrap iron. With
these explanations we submit the state-
ment of aggregate consumption in 1872 :
Net tons.
Production of pig iron in 1872. . . . 2,854,558
Consumption of domestic and im-
ported scrap iron in the manufac-
ture of 1,941,922 tons of rolled
and forged iron, 28,000 tons of pig
and scrap blooms, 1,800,000 tons
of castings, and 35,000 ton of cast
steel in 1872 - 884,581
Production of blooms from ore in
1872 ' 30,000
Importation of pig iron in 1872 295,967
Importation of 643,639 tons of rails
and other rolled iron, 5,875 tons
of forging, and 407 tons of cast-
ings in 1872, in approximate tons
of pig iron 764,197
Total pig and scrap iron made and
imported in 1872 ■ 4,829,303
Deduct 1,477 tons of pig iron, and
5,203 tons of pig iron worked
into finished iron, exported in
1872 6,680
Deduct the estimated excess
of production of pig iron
over consumption in 1872 300,000 306,680
Total consumption of pig and scrap
iron and blooms by the United
States in 1872 4,522,623
The above 4,522,623 net tons of iron
contained 9,045,246,000 pounds. The
population of the United States in 1872
we estimate at 40,500,000. These fig-
ures give us 223 pounds as the per capita
consumption of iron in the United States
in 1872. The increase in our consump-
tion of iron per capita from 1870 to 1872
was the difference between 171 and 223
pounds, namely, 52 pounds, or over 30
per cent. This increase in two years is
WATER SUPPLY AND DRAINAGE.
353
marvelous, but it must be remembered
that 1871 and 1872 were themselves
marvelous years. If our premises in the
two calculations we have made be ac-
cepted, no other results than those
reached are possible.
The consumption of iron per capita
in the United Kingdom of Great Britain
and Ireland is stated by Mr. Hewitt to
have been 189 pounds in 1867. It has
since increased. Without making any
allowance for the large consumption of
scrap iron in that country, which has
never been definitely ascertained, and
which it is impossible accurately to es-
timate, we obtain from the production
of pig iron alone, as will be seen by the
following itemized statement, a larger
per capita consumption in 1872 than in
1867.
Gross tons.
Production of pig iron in 1872 6,741,929
Deduct 1,332,726 gross tons of pig
iron, 296,575 tons of castings, and
1.974,236 tons of rolled and forg-
ed iron and steel, exported to
other countries, in approximate
tons of pig iron , . 3,603,537
Left for home consumption 3, 138,392
These 3,138,393 gross tons of pig iron
give us 7,029,998,080 pounds, which, di-
vided by 31,817,108, the population of
the United Kingdom in 1871, show a
product of 220 pounds as the per capita
consumption of iron in 1872. We have
not taken into consideration the incon-
siderable imports of iron in that year,
which would add very slightly to the
consumption. The scrap iron consum-
ed would largely increase it.
The figures given and the facts which
we have made no attempt to reduce to
figures point to a much larger per capita
consumption of iron in Great Britain in
1872 than in this country. But we are
not prepared to accept this conclusion.
A very large portion of the iron retained
in Great Britain for home consumption
is converted into iron ships, machinery,
hardware, cutlery, etc., for sale to other
countries. These iron and steel pro-
ducts should properly not be confounded
with like products which are permanent-
ly retained in the country. In the Unit-
ed States, however, so comparatively
small are our exports of machinery, etc.,
and so nearly are they balanced by our
imports of similar commodities, that it
is fair to assume that all of the iron
nominally retained here is actually con-
sumed by our own people.
We shall never know the exact facts
of per capita consumption of iron in any
country. The foregoing calculations
and deductions are submitted as the re-
result of a careful inquiry into the prob-
able consumption by the world, the
United States and Great Britain.
WATER SUPPLY AND DRAINAGE.*
By W. A. CORFIELD, Esq., M.A., M.D.
III.
SEWERS AND SEWERAGE SYSTEMS.
The water is brought into the town to
be soiled, and it must be removed ; and
besides this dirty water which has to be
removed, there is the surface water, and
the subsoil water that have to be re-
moved also ; together with a quantity of
refuse of all sorts, with various impuri-
ties from manufactories, from slaughter-
houses, from animal sheds, together with
slops from private houses, and so on.
This impure water is carried away from
towns by means of pipes, known as sew-
* Abstract of lectures delivered before the School of
Military Engineering at Chatham.
Vol. XIII.— No. 4—23
ers, and I want at once to explain to you
in a few words, the difference that is to
be kept in sight between a sewer and a
drain. A sewer is a pipe for removing
impure water, water that has been
fouled ; a drain, as Mr. Bailey Denton
said in a letter to the Times, is meant to
take the wetness out of soil ; it is meant
to dry the soil — it is not meant to carry
away impure water.
As these sewers are to carry away im-
pure water, it is perfectly plain they
must be impervious to water, or they
may, on certain occasions, let it leak
354
VAN NOSTRAND'S ENGINEERING MAGAZINE.
out into the subsoil of the town under-
neath the houses, and also into the wells,
if there are any. If they are impervious,
the water of the soil, the subsoil water
at any rate, won't get into them and so
they will not act as drains. Now you
will see directly why it is necessary to
drain the subsoil underneath the streets
and houses. That it is necessary I can
show you in a half a minute.
It has been perfectly clearly shown
by Dr. Buchanan, from statistics of the
death-rate of certain towns that have
been sewered, that in those towns which
have had sewers so constructed that the
subsoil water of the town has been
lowered, the death-rate from consump-
tion has increased in a most extraordi-
nary manner. In the case of certain
towns the death-rate from consumption
has been reduced by half the total num-
ber of deaths, by 50 per cent, by the
lowering of the subsoil water consequent
upon sewering the town as it is called.
But these sewers were so .constructed
that they acted as drains as well.
Towns which have been sewered with
impervious pipes throughout, so that no
reduction of the subsoil water had been
effected have shown no decrease in the
death rate from consumption, and some
have shown an increase. So that shows
you that it is necessary to drain the sub-
soil.
Then from the incompatibility of hav-
ing pipes which both drain the subsoil
and are impervious, so as not to allow of
the sewage to escape from them, it has
been suggested to have two systems — to
have drains and sewers. Mr. Menzies
has been the great advocate of having
what is called the separate system. His
plan was to have deep sewers,, pipe sew-
ers., which are impervious, and then
rather superficial drains to carry off the
flood waters. This plan would not pro-
vide for actually draining the subsoil
unless some special provision were made
for it. The usual plan that is practised
is to build sewers large enough to con-
tain all the drainage water and any
reasonable amount of storm water that
may fall upon the land which is sewered,
but it is perfectly ridiculous to use them
for intercepting natural watercourses, as
is done in so many cases.
Some sewers in the South of London
actually collect water from natural
watercourses which ought to be allowed
to run straight into the Thames. The
argument for admitting this extra
amount of water into sewers is that they
will be kept cleaner, and that they will
flush themselves naturally, as it were.
But against this is to be placed the diffi-
culty of dealing with the increased
amount of water at the outfall. I may
speak to you of that, however, bye and
bye.
Now for laying main sewers you must
have accurate plans of the places, with
the levels of the surface along the roads
and the streets, and the levels of the
deepest cellars, so that the sewer of the
street may always be below the level of
the lowest cellers. You must also know
the levels of high and low tides, if near
to the sea. The general plan, according
to Mr. Rawlinson, ought to be made on
a scale of two feet to a mile, and the de-
tailed plan on one of ten feet to a mile.
I am now going to refer you to an
important discussion that took place be-
fore the Institution of Civil Engineers in
1862 and 1863. You will find it in Vol.
22 of the Proceedings of the Institution
of Civil Engineers. I shall have to refer
to this discussion several times. The
first point to be attended to in laying
out main sewers is that they shall be
straight from point to point. There is
no reason that they should follow ex-
actly the middle of the streets where
they are not straight, but they should
be made straight from one point to the
next. The curves should be gentle, not
greater than 22^ degrees, for instance.
The junctions should be, as in the case
of the main water pipes, curved. Ran-
kin e tells us that main sewers should not
be less than two feet broad, and that
the velocity in them should not be less
than one foot in a second, for fear of
choking up, nor greater than four feet
and a half in a second, because with a
greater velocity than this you have too
much scouring. The usual plan, then,
is to make these drain sewers, as I call
them, sewers which are capable to a cer-
tain extent of acting as drains also.
That end is often realized by setting
the bricks of the invert, as it is termed,
in cement, and setting the others with
mortar. The bricks of sewers ought al-
ways to be set in hydraulic mortar or
in cement. These drain sewers, I should
WATER SUPPLY AND DRAINAGE.
355
tell yon, are on the plan of the oldest
sewer we know of, namely the Cloaca
Maxima in Rome. That Cloaca Maxima
was not constructed as a sewer : it was
originally a drain. A great deal of
blame has been thrown upon the Romans
because the Cloaca Maxima was not
made impervious ; but we must remem-
ber it was originally constructed as a
drain. It was formed to drain off the
water about the Forum, and it did
so, - and does so to this day. It only
came afterwards to be used as a sewer,
that is to say, to have refuse matter
thrown into it, and that is no doubt how
Ave have got our system of drain sewers,
and there is no doubt that the sewers in
many towns in England were originally
built as drains.
The first thing to mention is the
trench. Mr. Rawlinson tells us, in a
paper that I have already quoted to you,
and which is entitled " Suggestions as to
plans for main sewerage and drainage,"
that the most difficult earth to deal with
is quicksand, and as a rule it should only
be opened in short lengths. The trench
may require to be close timbered ; and
in all cases the greatest care should be
exercised in taking the timbers from the
sides of the trenches so that none of the
side earth may fall down upon the sew-
ers.
With regard to the depth of the
trenches, of course this must vary very
much in different places. The only con-
dition is that they require to be placed
deep enough to drain all the cellars. I
may mention, as an example, that at
Stratford-on-Avon the sewers are con-
structed from 16 feet deep down to 4 or
5 feet in many other parts. At Rugby
they average 11 feet in depth, but they
vary from 7 to 25 feet. One of those
papers that I quoted to you from the
Proceedings of the Institution of Civil
Engineers (Vol. xxii., p. 265), says, that
the average depth is 12 feet, but that
the depths vary much. Tunneling may
be required, as practised now in the
large outfall sewer being constructed at
Brighton. Tunneling, however, should
never be resorted to when it can be
helped, because much better supervision
can be exercised over the construction
of a sewer when you have a trench than
if you have a tunnel. This is perfectly
clear, and also for the same reason,
night work should not be encouraged :
the men should work in the day time.
Now as to the incline. The incline,
we are generally told, should not be less
than 1 in 600. Sometimes, of course,
that cannot be got. The incline must
vary very much with the natural incline
of the soil. If possible, you should
have it about 1 in 600 in mains, and a
greater incline in the smaller sewers, and
the greatest incline in the house sewers.
The incline of the pipe-sewers that come
from the houses should not be less than
1 in 60. Where sewers are joined the
incline should be greater. Where a
small sewer enters into a large one there
should be a quicker incline for some little
distance.
Another point is this — that a larger
sewer should never open into a smaller
one ; neither should a sewer open into
one of the same size, but always a small-
er one into a larger one. The inverts
should not be level. The invert of a
smaller one should be higher up than
that of the larger one, so that there may
be a fall. " Main sewers and drains
should be adapted," as Mr. Rawlinson
says, " to the town area, length of streets,
number of houses, surface area of house
yards and roofs, number of street gullies,
and volume of water supply,"
With regard to the size and shape of
the main sewers. The size is, of course,
very variable indeed. I told you that
Professor Rankine said they should not
be less than 2 feet broad. They are
often made less than two feet broad.
Perhaps the best thing is to give you an
example. It is taken from a discussion
in the volume of the Proceedings of the
Institution of Civil Engineers, which I
referred to a few moments back. Mr.
Newton said that "In purely urban dis-
tricts a rainfall of one inch in half an
hour ought to be provided for ; thus, on
the 29th July, 1857, he registered at
Preston three quarters of an inch of rain
in 35 minutes, and on the Sth October,
1861, nearly the same depth in 30 min-
utes. On the latter occasion an egg-
shaped brick sewer, -t feet 9 inches high
by 3 feet 2 inches wide, and 300 yards
in length, with a fall of 1 in 156, carried
away this water from a closely built and
densely populated district containing 117
acres. In another part of the town.
which was also built upon, and which
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VAN NOSTRAND'S ENGINEERING MAGAZINE.
•contained 85 acres, a sewer 3 feet 6 inches
liigh by 2 feet 4 inches wide, with a fall
of 1 in 75, carried off these storms with-
out causing any damage, and without
the water rising in the cellars, which
were generally from 1 foot to 2 feet be-
low the soffit of the arches. In both
oases, however, the sewers were under
pressure, and on the first occasion the
water rose 18 inches, and in the other
oase 1 foot, in the man-hole shafts."
(Vol. xxii., p. 295.)
" The London main sewers vary from
4 feet in diameter, to 9 feet 6 inches by
12 feet in some cases. The three north-
ern outfall sewers are each 9 feet by 9
feet with vertical sides, the southern out-
fall sewer 11 feet 6 inches in diameter."
It is a good plan to make what are called
intercepting sewers if there are consider-
ably different levels in the town, or if
the sewage has to be pumped at the out-
fall. This you know is done with the
sewage of London on both sides of the
river. There are two intercepting sew-
ers in the south of London, and the sew-
age runs by gravitation, in the high level
sewer, right away to the outfall at Cross-
ness, and by the southern sewer, it runs
also by gravitation, as far as Greenwich,
where it is all pumped up into the out-
fall sewer, and then runs away to Cross-
ness, where it is all pumped up into the
Thames.
On the north side of London, there
are three, and the sewage of the two
lower ones is pumped up into the highest
at Abbey Mills, and thence flows on to
the outfall at Barking Creek.
Now for the shape. The best shape
has been decided to be the egg shaped
section. There are plenty of shapes in
use. The rectangular section is evident-
ly bad. The amount of friction is very
great and likewise such sewers become
choked up with deposit. A flat top has
been used, but it is obviously bad. It is
not so strong ; and even the Romans, as
in the Cloaca Maxima, used an arch.
The best shape is an oval section with
the smaller end downwards. Another
advantage of this is that there is a sav-
ing of a material. Sewers less than 2
feet in diameter are better made circu-
lar. There was, for a long time, a dis-
pute as to the different advantages of
brick and pipe sewers. You will find in
the 12th Vol. of the Proceedings of the
Institution of Civil Engineers a paper, a
very important paper, by Mr. Rawlinson,
in which he supported very strongly the
use of pipes. You will find that there
was a great deal of dispute as to their
efficacy. Mr. Rawlinson laid down three
propositions that he thought should be
borne in mind in laying out the sewerage
of a town. In the first place, the sewers
cannot receive the excessive flood water
even of the urban portion of the site.
That is perfectly true ; they have in
certain places been made large enough
to do that. In the second place, accord-
ing to Mr. Rawlinson, they ought not to
be combined with the natural water-
courses which drain large areas of the
suburban land previous to entering the
urban portion. No doubt sewers are
frequently combined with watercourses
which ought to go directly into the riv-
ers. In the third place, they should be
adapted exclusively to carry the liquid
and solid refuse from the houses in such
a manner as to cause the least possible
nuisance to the inhabitants. These con-
clusions were then very much disputed,
as also was the conclusion that sewers
should be as small as possible and im-
pervious.— The opponents, no doubt, who
disputed these statements, did so from
the fact that they did not sufficiently ap-
preciate the antagonism that exists be-
tween sewers and drains. Mr. Robert
Stephenson, on that occasion, expressed
his " conviction that for certain localities,
if pipe-drains were sufficiently strong to
resist fracture, and sufficiently large to
avoid being choked up, they might be
advantageously employed to form the
connections of houses, courts, and other
small localities, with the main sewers,
which should be constructed of brick, of
such dimensions as to admit of easy in-
ternal inspection and repair, and be of
form (except where the flow of water was
at all times considerable) that the radius
of the curved bottom should be able to
gather a small supply of water into a
sectional area affording the same hy-
draulic mean depth as in a pipe-drain of
a diameter merely adapted to discharge
the minimum flow." So that after all
this discussion the result which was come
to was this : that impervious pipes —
glazed earthenware pipes — were, on the
whole, the best for house drains, small
streets, courts and places of that sort,
WATER SUPPLY AND DRAINAGE.
357
but that they were not advantageously
to be used over 12, 15, or at the most 18
inches in diameter. Certainly, when
above 18 inches in diameter, it is cheap-
er to make a brick sewer of oval section
than to lay pipes.
In very wet soil, Mr. Rawlinson has
used iron inverts to prevent the subsoil
water coming into the sewer and keep-
ing it continually full up to a certain
height. Mr. Simpson has described iron
pipes to be used for sewers where there
are bad foundations, as in running sand ;
there is a plan for preventing subsoil
water from getting into sewers without
using cast-iron pipes, which is described
by Messrs, Reid and Goddison, of Liver-
pool, in the British Association Report
for 1870. They have introduced a sub-
soil drain and pipe rest to be placed be-
neath the pipes. It has got a section
like the letter D. Q The pipe sewer
is laid upon it, and it acts as a drain to
keep the subsoil water below the sewer.
With regard to the outfalls — the out-
falls ought, if possible, to be quite free.
The first thing that you have to do is to
choose the best place for the outfall.
For that there are no general rules
whatever, and you must be guided en-
tirely by the nature of the locality.
Most sewers having been originally con-
structed as drains, it is perfectly plain
that their only outfail is into the sea or
into a river, and so most of- the outfalls
are built into the sea or into rivers, and
the sewage is thrown away. We shall
in the next lectures consider some other
methods of dealing with sewage.
If possible the outlet should be free.
If it cannot be free there must be some
means adopted for preventing the sew-
age getting backed up in the sewers,
especially when the rivers are high, or
at high tide in the sea. If the sewage is
allowed to get back in the sewers you
may get the cellars flooded, and you
will certainly get sewer air forced up
into the town. One way of preventing
this is by causing the outfall to open
into a large tank out of which the sew-
age is continually pumped. Another
plan is simply to have a flap to the
mouth of the sewer — a flap which shuts
and keeps it full of sewage. In that
case the outfall has to be made large
enough to contain an enormous quantity
of sewage. Then it should certainly not
be taken — that is if you drain into a
river — into a river near the town, and!
certainly not above one. The better
method is perhaps to have a large tank,
if the outfall sewer must be below the
surface of the water. Where you have
rivers with considerable difference in the
level, a plan has been adopted for dis-
charging the sewage in summer when:
the river is very low by means of a sub-
sidiary pipe. This cast-iron pipe is
taken at a lower level into the river.
There is a valve capable of being raised
by a windlass, which valve prevents the
sewage coming out by the main outfall.
The ordinary sewage of the town can
then run away by this cast-iron pipe,
and get off into the river at a lower
level. This plan has been put into
operation at Windsor by Mr. Rawlinson j
so that the ordinary amount of sewage-
need not run out by the main outfall
high up when the river is low, in which
case it would run down the banks caus-
ing a nuisance. When there is an enor-
mous amount of sewage and a flood in
the river, and of course the river is high,
then it is allowed to come out by the
main outfall. When there are steep
gradients in sewers there ought to be
steps made, and flaps placed at the
upper parts, and at such places also there
ought to be ventilators. Ventilators are
best constructed to open at the level of
the street, and are best made in connec-
tion with man-holes. In the first place
I ought to tell you that it is absolutely-
necessary to ventilate sewers. It is per-
fectly certain that a certain amount of
sewer air, as it is called, is contained in
all sewers, and is given out from sewers,
and is given out from sewage whether
there is much stagnation or not. Where
there is great stagnation the more is
evolved. The strongest argument for
ventilating sewers is the argument used
by those who say they should not be
ventilated. They say they should not
be ventilated because they can be
securely trapped, and the small amount
of gas that does accumulate in them can
be prevented from coming into the
houses. Now this fact that sewers need
to be trapped is the best argument to
show that it is neccessary to ventilate
them. I should tell you that all water
traps are, essentially, bends in pipes
which will hold water. Water traps
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VAN NOSTRAND'S ENGINEERING MAGAZINE.
are of very little use against sewer air.
I do not mean to say that the air will
often actually force them, though it will
do that sometimes ; but what I mean is
that most of the dangerous elements
which are the constituents of sewer air
are soluble in water and are evaporated
and given out, so that it is very little
use to rely on water traps, especially if
they are placed under pressure. There-
fore ventilation must be provided.
Now this ventilation has been carried
out in very various ways. The simplest
way, of course, is to allow a certain
number of the openings into the sewers
in the streets to be untrapped, and then
the sewer air escapes into the streets.
That was the plan condemned some
years ago, because it allowed the sewer
air to come out straight into the streets,
and to become disagreeable to persons
walking. That plan, however, is cer-
tainly very much better than letting it
remain in the sewers, from which it will
get into the houses, as it is certain to do,
through weak points.
Another plan was to have special ven-
tilating pipes carried up to the top of
high buildings. These are very well in
their way, but they are certainly not
sufficient. Sometimes at the top of these
pipes, Archimedean screws have been
placed. At Liverpool an enormous quan-
tity of these Archimedean screws have
been placed at the top of such pipes, and
more are now being placed. But I must
tell you with regard to these that Drs.
Parkes and Burdon Sanderson, in their
Report lately on the Sanitary Condition
of Liverpool, made experiments, and
found that these Archimedean screws
altered the pressure of the air in the
sewers to a very trifling extent, so that
they did not seem to be of any great
value.
Another plan is to connect the rain-
water pipes with the sewers directly, or
at least some of them, and to leave them
untrapped. If you do this, it is neces-
sary that rain water pipes should be
thoroughly well constructed and well
jointed, or else air will escape into the
neighborhood of the houses. But the
best plan of all is to have plenty of
openings into the main sewer directly
over it, and to have special ventilating
openings connected with the man holes
along each sewer at certain intervals, in
the middle of the streets. You must
have man holes, and where a sewer
makes a bend there ought to be a man
hole ; and there likewise there ought to
be a ventilating shaft, and also at every
one of the steps which I formerly men-
tioned to you. Where you have a steep
incline you should have a step and a fall,
and there, there ought to be a flap and
a ventilation shaft provided with char-
coal trays.
There are two or three ways of doing
this, one is to have a ventilating shaft at
the side of the man hole. The air that
comes up the man hole passes into the
ventilating shaft and through the char-
coal and out into the street, and the air
is deodorized by passing through the
charcoal. That is one way. The dust
and dirt which will collect at the bottom
of the shaft can be easily removed
through the man hole. Another plan is
to suspend charcoal trays at intervals in
the man hole itself, and then to have an
opening through which the deodorized
gas goes. If you have plenty of these
openings along the sewers into the streets
there will not be much nuisance. Then
besides ventilation, sewers generally re-
quire flushing, or at any rate cleaning
out. A deposit occurs in certain parts.
Now the old plan used to be to make all
main sewers so that a man could go
through them. That plan is not now
employed, because flushing has been
adopted instead of cleansing out by hand
labor, that is to say to a very consider-
able extent. Flushing is performed
either by stopping the sewage at certain
places and so giving it a higher head,
which is the plan often adopted, or by
having some special reservoirs of water
(collected for the purpose) at the higher
parts of the sewers which can be allow-
ed to rush down them ; or again, by
making arrangements with the water
companies for the supply of a sufficient
amount of water to flush them continu-
ally. And they should be flushed regu-
larly, or deposit is sure to occur. The
Paris plan of flushing the sewers is in-
teresting. You know they have in Paris
enormous subways under the streets, and
the sewer runs along at the bottom of
the subway. This subway has a rail on
each side of it, and they flush the sewer
in this way : a wagon is run along these
rails, and there is a flap which descends
WATER SUPPLY AND DRAINAGE.
359
from the wagon into the sewage below.
The force of the sewage pushes this flap
on, and carries the wagon on too, and
the flap of course displaces everything
before it. A certain amount of space is
left beside the flap, so that the sewage
rushes past this, and it in fact chases
everything before it that stands in its
way, so far as deposit is concerned. Of
course the expense of flushing sewers
with water is very much less than that
of cleansing them by hand labor. I
could give you some instances of the
amounts of the cost in each instance, but
I do not know that it is necessary.
We have now followed the course of
water from the place where it is collect-
ed into the town, and we have also des-
cribed sewers. I began by describing
to you the outfalls, because that is the
natural way of proceeding, not because
the water followed that course, but be-
cause, before you have small drains and
sewers in a town, you want the outfall
and the main sewers.
I have now before I go any further a
few more points to tell you with regard
to the house sewers, or house drains, as
they are generally called. In the first
place, I have already told you that the
fall of the house drains should not be
less than 1 in 60. Then, the next point
is that house drains ought not to run
underneath the basements of houses.
They generally do so, as you know per-
fectly well. If they do they ought to
be made of impervious pipes laid in con-
crete. The next point is that they ought
invariably to be ventilated. If the water
closet system is used perhaps the best
way of ventilating them is to allow the
pipe which comes from the closets — the
soil pipe — provided it descends outside
the house, as it always should, to be un-
trapped at the bottom, and to be open
at the top, so that the air from the house
sewer finds exit into the open air con-
tinually. If the water closet plan is not
adopted there ought to be one or more
special pipes for ventilating the drain
carried up to the highest point. Or,
again, some of the rain water pipes can
be left untrapped ; but this is not so
good a plan. If the soil pipe be inside
the house it should be trapped at the
bottom and ventilated at the top, and
then a special ventilating pipe must be
provided for the sewer. Another plan,
an excellent one, in addition to this, if
the house drain be long enough, is to cut
it off — to make a break in it, as it were —
before entering the main sewer, and that
is done by making it discharge into a
ventilating shaft. There is a swing flap
on the end of the house drain in the
shaft, which is shut except when the
water is running. The air which comes
up from the street sewer into the shaft
cannot pass up the house drain, but
ascends through trays of charcoal, and
finds its way out into the open air
thi-ough openings which are left between
the bricks at the top of the shaft. The
whole thing is covered with a stone slab,
just above the level of the ground. If
you want additional security you can
place a syphon between the ventilating
shaft and the street sewer.
Now if a trap is placed in the cellars,
or basement of a house communicating
with the drain, a precaution has to be
taken, if there is any chance of the sew-
age backing up. In that case a trap has
to be placed which will prevent sewage
from flooding the basement. This is
done by means of a heavy flap trap.
The common traps used for yards, and
even for back kitchens, and so on, are
what are called bell traps. They are
about the worst kind of things that
could be devised, and that is why I men-
tion them. The bell trap merely consists
of a sort of inverted tumbler placed over
the head of the pipe that leads into the
drain. The rim of this tumbler dips
into a groove, which is supposed to be
filled with water. The water that passes
through the perforated top which is fixed
on to the tumbler can find its way round
the edges of this bell, as it is called, and
so into the drain. The danger is this,
that the instant this top is taken off it
takes the bell off as well, and then sewer
air can get up into the house or yard.
Now these things are continually being
taken off, or left off, and therefore that
kind of trap should never be used. The
best to put instead of it is an earthen-
ware syphon trap. The advantage of
this is, that if the top is taken off, as it
continually is, to sweep the yard or base-
ment, it does not matter at all, bacause
the top has nothing to do with the trap
itself. With this syphon, if you want
to ventilate the drain at that particular
. point, yon can have a hole made at the
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VAN NOSTRAND'S ENGINEERING MAGAZINE.
top of the bend (some are made with a
hole), and then you can carry up a venti-
lating pipe from it. If you have two
ventilating pipes you must carry them
to different heights, one not very high,
and the other to a considerable height ;
but practically one is sufficient. Another
thing that you can do — especially if the
trap is in the basement of the house —
you can make any waste pipe end in the
side of it, through a hole in the side
above the water, and yet below the
cover, so that you do not get the place
flooded if the holes in the cover are
stopped up, as they are apt sometimes to
be. This is a very convenient plan.
Sinks ought always to be against ex-
ternal walls. They almost always used
to be built (and now often are) against
internal walls. Their pipes have no
more business to go straight into drains
than the waste pipes of cisterns ; they
should always be carried out into the
yard, and made to end over one of these
traps, or else they should be carried into
the side of it. The same thing is true
of rain water pipes. Unless rain water
pipes are constructed with the view of
ventilating the sewer, and are made with
proper joints, they ought to end above
the traps.
We now come to the consideration of
the disposal of a particular kind of re-
fuse matter, namely, excretal refuse
matter. I want first to prove to you
that it is necessary to get rid of refuse
matter generally, and especially so of
this particular kind of refuse matter
from the neighborhood of habitations.
I could quote to you from any number
of reports showing that the general
death rate, and also the death rate from
certain specific diseases, especially ty-
phoid fever and cholera, depends to a
very great extent upon the amount of
filth, and especially of excretal filth,
that is in and about the habitations of
people.
Take the following opinion from the
evidence given by Mr. Kelsey before the
Health of Towns Commission (1844).
When asked, "Does the state of filth and
the effluvia caused by defective sewer-
age, by cesspools or privies, and decom-
posing refuse kept in dust bins, power-
fully affect the health of the popula-
tion?" he says, "Yes, it does; it always
occasions a state of depression that ren-
ders persons more liable to be acted
upon by other poisons, even if it be not
the actual cause of it. The line of habi-
tations badly cleansed, and in this con-
dition, almost formed the line of cholera
cases."
Then, after a description of cellar
dwellings, which are even now preva-
lent in some of our large towns — in this
case referring to Liverpool — Dr. Duncan
pointed out that the ward " where the
largest proportion (more than one half)
of the population resides in courts or
cellars, is also the ward in which fever
is most prevalent, 1 in 27 of the inhabit-
ants having been annually attended by
dispensaries alone ; " and he remarks
that " people do not die simply because
they inhabit places called courts or cel-
lars, but because their dwellings are so
constructed as to prevent proper venti-
lation, and because they are surrounded
with filth, and because they are crowded
together in such numbers as to poison
the air which they breathe."
Well, then, illness is caused if these
refuse matters are not removed from the
neighborhood of habitations, and. illness
with all its attendant misfortunes and
difficulties.
Now what plans have been adopted
for removing these matters from habita-
tions ? That is one thing to be consid-
ered ; and another thing to be consider-
ed is, are these excretal matters of any
value; can anything be done with them^
and if so, how can the most be got out
of them?
Now, if I tell you what their composi-
tion is, you will see at once that they
must be of considerable value; and when
you reflect that these refuse matters con-
stitute a great proportion of the refuse
matters of our bodies, you will see at
once that they must contain the same
elements as our food, and that therefore
there is at any rate a possibility of their
being used for the reproduction of food-
Now, what is their composition? The
results of a great number of analyses,
which are, however, only sufficiently com-
plete in the case of males of from 15 to
50 years of age, show that the mean
amounts in ounces of the various con-
stituents during 24 hours are as fol-
lows :
WATER SUPPLY AND DRAINAGE.
361
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Now, what does that mean ? Nitro-
gen and phosphates are the very things
we get to use as manures, and we can
from this chemical composition of the
excreta calculate their relative and abso-
lute value.
In the first place I want to point out
to you that the amount of valuable mat-
ter contained in the urine in the 24
hours is considerably greater than that
contained in the faeces in 24 hours.
Now, that I tell you at once, in
order that you may not run away with
the fallacy that is sometimes indulged in
that you may throw away the urine of a
population so long as you retain the
faeces, and that you will get the greatest
amount of manure from the latter. On
all heads the matters contained in the
urine are in larger proportion than in the
fasces, and especially as regards the im-
portant matters, e. g., the nitrogen is
about nine times as much.
To estimate the value, it is convenient
to take amounts that are passed in a
year, and it has been calculated that the
average amount of ammonia — represent-
ing the nitrogen in the form of ammonia
— discharged annually by one individual,
taking the average of both sexes and of
all ages, is about 13 lbs., or nearly that;
and it has been estimated that the money
value of the total constituents of the ex-
creta is, in urine, 7s. 3d., and in faeces
about Is. 3d., giving a total of about 8s.
6d. a year, so that you see at once that
the value of the urine is about six times
as much as the value of the faeces. When
you consider that about ten times more
urine is passed (by weight) than fseces>
you see that faeces are more valuable
than urine, weight for weight, although
the total faeces are much less sraluable
than the total urine. There is, then, no-
doubt about the value.
The next thing is, what are the plans
that have been attempted for utilizing
it? The earliest plan, and one that is
defended by many up to the present
day — and by many, I was going to say,
who ought to know better — the earliest
plan consists in keeping the faeces, and
a certain small amount of urine for a
longer or shorter period in or about the
premises in some form or another. And
there are two ways in which this can be
done. It can be done, as it is in many
towns even now, as it is notably in many
continental towns, as Paris and Berlin
and Vienna. It can be done either by
keeping these matters in a semi-liquid
state, in tanks or vessels prepared to re-
ceive them, and emptying these at cer-
tain times and taking their contents
away to be used as manure, or it can be
done by mixing these matters with cer-
tain refuse which will to some extent dry
them ; and some such refuse is found in
all houses, and is, to wit, ashes. Nowr
those are the two plans that have been
adopted — I may almost say from time
immemorial, at all events for a great
many years — in order to collect this
valuable manure; that is to say, by those
who have made any attempt to collect it
at all.
Let us take the first plan and consider
it for a few minutes — the plan of digging
a hole in the ground and throwing all
this refuse matter into it. When this is
done, unless the hole in the ground is im-
pervious, a great amount of this refuse
matter will percolate into the soil around,
and get into wells. In certain towns
this has been actually encouraged. There
are certain towns where holes have been
made to receive the refuse matters of the
population in pervious sandstone strata,
with the express, distinct, and avowed
object of letting the liquid matters, and
as much as possible of the solid matters,
precolate the soil and get away as best
they could. These dumb wells, as they
are called, have been made and shut up
362
VAN NOSTRAND'S ENGINEERING MAGAZINE.
with the deliberate intention of not be-
ing opened for many years, and in certain
places the soil has been so absorbent that
when opened the wells have been almost
invariably found empty. Now that plan
need only be stated to be condemned. In
all these towns the well water, which is
often the only supply for the people, is
largely polluted, and is in fact to a great
extent supplied by these very dumb
wells, which are often close by ; and in
almost every town where there is an
epidemic of typhoid fever you find an
inspector going down from the Local
Government Board, and reporting that
this is the case.
Now, the improvement on this bad
plan, or want of plan, in places where it
is not done away with, is to line the pits
with cement, and to provide a drain from
them into the nearest sewer. Thus the
cistern becomes merely a pit in which to
collect the solid matters, while you allow
the liquid matters, which are the most
valuable, and which are just as likely to
become offensive, to run into the sewer.
You collect the solid matter which is less
valuable, and which is rendered still less
valuable by having much of its valuable
material dissolved out, by the liquid which
is allowed to run away.
The other plan is to do as is done in
Paris, to make these large cesspools (so
large that they take six months, or even
a year, to fill), under the houses or under
the courts, to make them impervious, and
not drain them at all. Of course the
pits are only theoretically impervious,
but practically very many of them cer-
tainly are not so. But, however, sup-
posing that they are, they in any case
requiring a ventilating shaft, or the foul
air which collects in them will find its
way through, somehow or other, and will
poison the air of the house. Another
danger is, that if they are not ventilated,
and even sometimes if they are ventilated,
the men who go into them may be suffo-
cated by the poisonous gases accumulated
in them.
The first of these plans, in which the
liquid matters all run away, is confessed-
ly a failure. You deliberately take and
throw away all the most valuable part,
and the part which remains is not only
of no value, but is a distinct expense,
because no one will take it away unless
he is well paid for it, so that there is a
very considerable loss on that system.
And so the system cannot be called one
of utilization. Then, the disadvantage of
the Paris plan, apart from the general
disadvantage of having such a thing as
an immense cesspool underneath each
house, is found in the emptying of them.
This operation causes a fearful nuisance,
even although they are now emptied by
means of carts in which a partial vacuum
is first created, so that when the hose is
attached to the cart and placed into the
pit the semi-liquid stuff rises up and fills
the tonneau, as they call it. And then I
may tell you, as a matter of fact — I could
give you the figures — that the system
does not pay ; that the collection costs
so much that the manure made from the
stuff does not pay the cost of collecting.
Let us consider, now, some improved
systems in which this manure is collected,
mixed with ashes and household refuse,
and sold in a semi-dry state, because this
is a plan which has been very much de-
fended of late. These plans are develop-
ments of the old midden — a heap in the
yard at the back of the house, into which
all kinds of refuse were thrown.
The first improvement, as in the case
of the cesspool, was to make a kind of
pit lined with cement. There are differ-
ent contrivances employed. There is one
which is known as the Manchester plan,
and another known as the Hull plan, and
so on ; but in all the ashes are thrown
into the pit, so as to make a semi-solid
mass.
The conditions necessary for them are
these : — In the first place they must re-
ceive no moisture from the soil around.
In the second place, they ought to allow
no liquid to escape from them, because,
if so, they are confessedly failures. It
is plain that the object of all these sys-
tems where the excretal matters are to
be kept out of the sewers must be to
separate them entirely from the sewage,
because, if you do not, you have still
sewage to treat. We have already seen
that the water supply of the town goes
into it to be ' soiled, and you require
sewers to take it away. You have got,
therefore, water which is, to a certain
extent, dirty. The theory of persons
who support those systems which I am
now describing is that, if you prevent the
most foul part of the refuse matters from
getting to the sewers, you will not then
WATER SUPPLY AND DRAINAGE.
363
require sewers so large to begin with ;
and, also, that you will not require to
treat the sewage afterwards, but will
be able to turn it into a river without
any disadvantage. Now, if these cess-
pools and these midden closets require to
drain their liquid contents into the sewers,
the sewage will certainly have to be
treated just as much as if you were to
allow the whole of the refuse matter of
the town to get into the sewers ; and
that is proved by the fact that the sew-
age of towns where you have cesspools
and midden pits drained into the sewers
is considerably more foul, and is within
a very little of being as strong, as the
sewage of water closeted towns, so that
it requires treatment at least as much as
the latter does.
The next condition with these midden
heaps is that they must secure, practi-
cally, as much dryness of the contents as
possible ; and then they require an effi-
cient covering up of the refuse matters
by the ashes that are thrown down, and
that is done in various ways. Lastly,
they require ventilating.
Now, with either of these systems, it
is desirable to have the receptacle as
small as possible ; it is desirable for sani-
tary reasons, though not for economical
ones, to have the receptacle as small as
possible, so that as little of these matters
shall be retained about the premises as
possible. The midden closet used at
Hull consists of an impervious receptacle,
which is not sunk into the ground at all,
but is, in fact, merely the space directly
under the seat of the closet, the front
board being movable, so that the sca-
vengers can get the stuff when full.
That, no doubt, is by far the best of these
simple ash closets.
After this we pass on to a still greater
improvement, to what you might call a
temporary cesspool — that is to say, a
simple "tub or box placed underneath the
seat to collect the excretal matters, these
tubs or boxes being collected every day
by contractors and their contents used
for manure.
I may tell you at once that this is
really the system out of which most is
got in the way of profit. There is no
doubt of it whatever. This is the system
that has been practiced in China for
thousands of years. It is the system
which is practiced now in the neighbor-
hood of Nice, where they grow orange
trees and scented flowers, and where they
grow a large quantity of things which
require rich manure ; and it is perfectly
certain that it is the system in which
there is least waste.
Now, this system has been very much
revived of late in certain towns. In
Edinburgh and Glasgow, and especially
in many foreign towns — in Berlin,
Leipsic, and in Paris — this is a plan
which is adopted on a large scale.
Of course, the difficulties of the system
are enormous, and the nuisance is con-
siderable. As far as the difficulties ar -
concerned, I may tell you what Dr.
Trench, of Liverpool, has calculated in
regard to that town ; he calculates that
the space that would be required for the
spare receptacles for the borough of
Liverpool would be 11 acres, 2 roods,
32^ perches ; that if put on a railway
four-abreast they would extend a dis-
tance of 12 miles. Now, you see at once
that a system which requires anything of
that sort is not a system likely to be
adopted for any large town. But, mind,
there is no doubt whatever about this,
that for small places it is an infinitely
more healthy and more reasonable system
in every way than either of the other
two plans that we have considered. It
is carried out with a simple bucket, in
which the refuse matters cannot be
allowed to remain for a long time, be-
cause it is not large enough, and because
they would become too offensive. This
system is evidently better for health than
keeping the matters about the premises for
a long time in any other form whatever.
A variety of this plan is to be found in
what are called the trough latrines that
are used in many large manufactories.
This simply consists of a trough which
runs below a row of seats, which trough
can be emptied into barrels by lifting a
plug at the lower end ; the stuff is taken
away to farms.
There are two or three varieties of the
tub or pail plan. One is known as the
Goux system, and another as the Eureka
system ; these systems have been much
praised of late. They are simply pail
systems, in which some deodorizer or
some absorbent is used. In the Goux
system there is a sort of double pail, with
an absorbent between the two pails ; and
the idea is to do awav with some of the
364
van nostrand's engineering magazine.
offensiveness of the tub or pail sys-
tem.
Now, I must say a few words to you
about the dry earth system, which has
been so much praised. In the first place
I may tell you that sifted ashes are some-
times used instead of dry earth, because
they are always at hand, and that there
are several plans for the use of sifted
ashes which are attempts to obviate the
difficulties which are met with in the
procuring of dry earth. It is found that
when a sufficient quantity of dried and
sifted earth, especially of particular kinds,
is thrown upon refuse matters, that they
are deodorized, and that they may be
kept for a very long time without be-
coming offensive. The conditions are
these : in the first place the earth must
be dried, and in the second place it must
be deposited on the refuse matters in de-
tail, as it is. called, that is to say, you
must not take a great heap of excretal
matters and throw a lot of earth upon it,
but you must throw a little earth upon
it each time the heap is increased by any
more refuse matters. It is found, then,
that about one pound and a half of dry
earth is sufficient to deodorize the excre-
tal matters that are passed at one time
by an individual. With regard to the
kind of earth, almost any earth will do
except sand and chalk.
The next point is, that such earth may
be used several times over. After it has
been used once, it requires merely to be
dried again and sifted, and you cannot
tell it at sight at all after it has been
used two or three times from that which
has been used once ; you do not see any
difference whatever ; all the organic mat-
ters and all the matters that would be
offensive are entirely absorbed and ren-
dered inoffensive to the smell, and so
long as it is kept dry this earth remains
quite inodorous.
There are all sorts of forms of closets,
and so on, that have been contrived for
utilizing dry earth in this way, but there
is not the slightest necessity that I should
describe these plans to you. I will there-
fore go on now to tell you of the results
that have attended the application of this
system at various places, and the advan-
tages and disadvantages of the system.
In the first place, with this system it is a
sine qua non that no liquids are to be
thrown into the earth closet, so that it is
a system which does not provide for
slops ; that is against it to begin with.
Thenif any liquidsareaccidentallythrown
in, or if, as is the case in certain places,
the air is exceedingly damp, or if the
contents get moist in any way, you have,
to all intents and purposes, a cesspool
without its advantages, or without the
special precautions that are commonly
taken with regard to cesspools. That is
another disadvantage of the system, we
shall find more directly.
Now for the advantages. The ad-
vantages, perhaps, are best shown by
giving some statements as to the work-
ing of the system at different places.
At Broadmoor the lunatic asylum is sup-
plied with earth closets. The water
closets with which the place was origi-
nally supplied were done away with, and
the earth closet system adopted. A mix-
ture of earth and ashes is used, but the
slops are allowed still to pass through
the drains. Here, you see, you have got
every advantage that such a system
could, have. You have sewers originally
made by Mr. Menzies, made for the water
closet system; and so they can send just
what they like into them, and treat the
earth closet in a sort of drawing-room
fashion — if I may so call it — I mean give
it its best chance.
Then at various schools it has been
found to answer very well. The simplest
form of it is a mere trough into which
the refuse matters fall and into which
earth is thrown. At various jails the
plan has also been used with consider-
able advantage. At one place, where
there was an attempt made to save alt
the faeces and urine of the boys in the
school in this way, it was found that four
pounds of dry earth a day* was required
for each boy. I mention that to you to
show you the absolute impracticability
of doing a thing of that sort on a large
scale. The expense, of course, would be
enormous.
Where the plan has been used as a
temporary arrangement it has, on the
whole, succeeded very well, and espe-
cially so, for instance, at Wimbledon
Camp. At Wimbledon Camp there is
no doubt it has been an enormous im-
provement on the old system. Now you
see at once that that was a temporary
* That would be 125 tons a week for a population of
10,000.
WATER SUPPLY AND DRAINAGE.
385
arrangement, that they could get plenty
of earth, and so there was very little to
be wondered at that a system which
does, if it is properly carried out, de-
odorize offensive matters should have
been there so far a success.
Now, I must tell you a little about
the Indian experience. The Indian ex-
perience has been unfavorable to this
system, but there are many statements
made in Indian reports to the effect that
it is a considerable improvement on some
of the systems that were in vogue before.
That you would easily believe if I read
you a description of some of the systems,
or, rather, of the want of system, that
they had before they adopted this plan.
The Army Sanitary Commission make
the following statement : — " It is insuffi-
cient to remove only one class or cause
of impurities, and to leave the others ;
and no sanitary proceeding which does
not deal effectually with all of them can
be considered as sufficient for health."
" The following sources of impurity
require to be continually removed from
inhabited buildings in India as else-
where ; (a) solid kitchen refuse includ-
ing debris of food; (b) rain water which
would if left in the subsoil tend to gen-
erate malaria ; (c) all the water brought
into the station except that which acci-
dentally evaporates. This water is used
for drinking, cooking, washing, baths
and lavatories. The amount cannot be
taken at less than twelve gallons per head
for every healthy man, woman, and
child, iucluding servants; from thirty to
thirty-five gallons per head for every
sick man per day, exclusive of water for
horses. . . . Practically, this water
in all climates, but especially in India,
becomes, if not safely disposed of, an in-
evitable source of disease and ill-health.
It contains a large amount of putrescible
matter, and if urine were mixed with it,
it would become so noxious that it would
matter very little whether or not the
contents of latrines were added to this
other sewage ; (d) the matter from lat-
rines, including solid and fluid excreta
at about one pound per man per day, or,
in round numbers, half a ton per day
per thousand men."
Those are the matters which will re-
quire to be removed. Now the Commis-
sioners go on to say that the solid debris
being removed by hand or cart labor,
the refuse water must " either be passed
into cesspits, or it must be carried away,
or it must be allowed to find an outlet
where it can by surface drains— probably
into the sub-soil."
Then, farther on, they say that the
latrine matter, with which alone the dry
earth system proposes to deal, " is to the
fluid refuse of barracks, hospitals, cook
houses, and so forth, as 1 to 190 ; that
is, for every pound of human excreta re-
moved under the dry earth system there
are in every well regulated establishment
about 190 of fluid refuse which must be
otherwise disposed of." You see at once
that this is absolutely condemnatory of
the system for use in permanent "bar-
racks, and I think you will come to the
conclusion that I have come to, namely,
that it is a system that is only fit for
temporary places, like the camp at
Wimbledon. It is perfectly plain that
it is absurd to have two systems, a sys-
tem of sewers to carry away the foul
water of a station— for that you must
have — and another system for carrying
away a certain portion of the excreta!
matter, which might all perfectly well
be allowed to go away with the foul
water.
As for the utilizing of it in this way, I
do not believe in it at all. I mean to
say that the cost of bringing in dry earth
into a station, and especially into a large
town, and then of carrying it away
again, would be considerably greater
than the money that would be got for
the manure. You will see, and I dare
say you have seen, that the manure col-
lected under the dry earth system has
been put down as worth all sorts of
fabulous sums. Well, it is not worth
anything of the kind. It is the greatest
mistake to suppose so. The manure
from the dry earth system is a good gar-
den soil, and it is not anything more.
It is not a manure. And this earth that
has been passed three times through the
closets is nothing more than that, as you
will see in the report of the British As-
sociation Sewage Committee. In that
report there are given the results of
analyses of the earth after passing once,
and after passing twice, and after pass-
ing three times through the closet, and
it is said that after passing three times
through it is nothing more than a rich
garden soil, and it will not pay for in-
366
VAN NOSTRAND's ENGINEERING MAGAZINE.
earring the expense of carriage to a long
distance ; so that the utilization question
is certainly not met by the dry earth
system. This is what I wanted to come
to.
I may as well tell you that it has been
attempted to apply this system to a
town. One part of Lancaster is supplied
with dry earth closets, and there are sev-
eral villages in which it has been tried.
In villages it seems to answer very well
when looked after, In a town, for some
of the reasons that I have given you, it
fails. There is no doubt about that.
That will finish our consideration of
the systems which propose to separate
the excretal refuse as if it were some-
thing totally, and entirely, and essentially
distinct from all other refuse matter
forming the sewage of a town. Those
systems all go upon a wrong principle.
This refuse matter is dangerous to
health, and those systems, one and all,
go upon the principle that these matters
may be retained in and about houses as
long as possible, so long as they do not
create a nuisance, or so long as they are
not felt to be a nuisance. Now that
position is obviously wrong. All these
systems depend upon leaving such mat-
ters as long as possible about the houses.
The object of them all is to produce a
certain result with as little expense as
possible. It is perfectly plain that the
longer this refuse matter is left about
houses, under all these systems, — I do
not care which one you take, — the cheap-
er the plan will be carried out, so that
there is a tendency in all these systems
to leave dangerous refuse matters about
premises for a very long time. Now,
the answer is that they are perfectly de-
odorized or disinfected, as the case may
be. The answer to that is—if your sys-
tem is perfect, they are deodorized in
some cases ; for instance, in the dry
earth system they are deodorized. But
if they are not, all the danger arises that
could arise from any other of the bad
systems I have described to you. Then,
again, the fallacy is entertained that de-
odorization and disinfection mean the
same thing. It is certain they do not.
We know quite well that the dry earth
system deodorizes refuse matters. They
do not putrif y and cause offensive smell
after deodorization, but we do not at all
know that that system disinfects mat-
ters ; and there is not the slightest rea-
son for supposing that this earth, if at
any time rendered moist, — and we do
not know whether or not disinfection
takes place even when dry, — that this
earth may not then be dangerous and
have infecting properties. I mean to
say we do not know that the excreta of
cholera patients, or typhoid fever pa-
tients are disinfected, as well as deodor-
ized, by this mixture with dry earth, and
so I think you will all agree with me
that the plan which has for its principle
the removal of these excretal matters
immediately from the vicinity of hibita-
tions (utilizing them afterwards, if pos-
sible), that the plan which goes upon
the principle of removing them in the
cheapest way possible, viz., by water
carriage and by gravitation, removing
them at the same time with all the other
refuse matters of the population (with
the single exception of the ashes), I
think you will agree with me that that
is, after all, the most reasonable plan.
And I do not hesitate to say that nothing
has contributed so much to lower the
death rate of towns as the introduction
of the water carriage system.
The tunnel which has been bored un-
der Durdham Down, and which as form-
ing one section of the works of the
Clifton Extension Railway will put the
Great Western, Midland, and Bristol
and Exeter systems into direct commu-
nication with the Channel Docks at
Avonmouth, being now completed, was
passed through by the Mayor of Bristol,
Mr. C. J. Thomas, and a number of citi-
zens interested in the Docks and railway
extension. The length of the tunnel is
1737 yards, and the gradient throughout
1 in 64. It has been bored through rock
of the hardest description, every foot of
which had to be blown away ; about
104,000 cubic yards or 250,000 tons of
rock had to be got out. Mr. W. J.
Lawrence, who is constructing the
Channel Docks, was the contractor for
the work, but the boring of the tunnel
was sublet to the Machine Tunneling
Company, and has been carried out un-
der the personal superintendence of then1
representative, Mr. Bell, C. E. It is ex-
pected that Colonel Yolland will make
the official inspection of the tunnel and
line.
THE INDIAN TRIGONOMETRICAL SURVEY.
367
THE INDIAN TRIGONOMETRICAL SURVEY.
From "Nature."
One does not usually expect to find
much of general interest in the Report of
a Trigonometrical Survey. Col. Walk-
er's admirably drawn-up Report, how-
ever, includes some matter of more than
special value ; indeed, many of the de-
tails connected with the immediate work
of the Survey are calculated to interest
the general reader, they are concerned
to such a large extent with the peculiar
difficulties to be overcome by the various
parties, difficulties which make ordinary
survey work look like mere child's play.
The Index Chart prefixed to the Re-
port enables one to form a very full idea
of the work which has already been done,
and of how much there is yet to do.
From Cape Comorin to Peshawur and
all along the Himalayan frontier, and
from Kurrachee on the west to Burmah
on the east, the country is covered with
an intricate net-work of triangulation, in-
cluding, however, many gaps which will
take many years to fill up. Shooting out
from the northern border of the system
of triangulation are numerous aurora-like
lines indicating the secondary triangu-
lation to fix the peaks of the Himalayan
and Sooliman ranges. We cannot go into
the details of the work of the Survey,
and must content ourselves with a brief
summary of the out-turn of work during
the year under review, and with a refer-
ence to a few of the more interesting
side topics.
Of Principal Triangulation, with the
great theodolites of the Survey, seventy
triangles, embracing an area of 7,190
square miles, and disposed in chains
which, if united, would extend over a
direct distance of 302 miles, and in con-
nection with which three astronomical
azimuths of verification have been meas-
ured. Of Secondary Triangulation, with
vernier theodolites of various sizes, an
area of 5,212 square miles has been
closely covered with points for the topo-
graphical operations, an area of 3,650
square miles has been operated in pari
passu with the principal triangulation
but exterior thereto, and in an area of
12,000 square miles — in the ranges of
mountains to the north of the Assam
Valley which are inhabited by independ-
ent tribes — a large number of peaks
have been fixed, many of which have
already been found serviceable in the
geographical operations now being
carried on' with the military expedition
against the Dufflas. Of Topographical
Surveying, an area of 534 square miles
has been completed in British portions
of the Himalayas, on the scale of one inch
to the mile, an area of 2,366 square miles
in Kattywar on the two-inch scale, and
areas of 690 and 63 square miles respect-
ively, in Guzerat and in the Dehra Dun,
on the scale of four inches to the mile.
Of Geographical Exploration much valu-
able work has been done in Kashgharia
and on the Pamir Steppes, in connection
with Sir Douglas Forsyth's mission to
the Court of the Atalik Ghazi, and
several additions to the geography of
portions of the Great Thibet and of Xe-
paul have been obtained through the
agency of native explorers.
In the course of the operations of the
year under review the northern section
of the Brahmaputra Meridional Series
has been completed whereby two impor-
tant circuits of triangulation formed by
it with the Assam and East Calcutta
Longitudinal Series to the north and
south, the Calcutta Meridional and the
Eastern Frontier Series to the west and
east, have been closed. The Straits of
the Gulf of Manaar have been recon-
noitered, with a view to connecting the
triangulation of India with that of Cey-
lon, which has been found to be feasible.
Probably the most important features
in the operations of the principal triangu-
lation of the year are the resumption of
the chain of triangles in Burmah, and
the completion of the Bangalore Meri-
dional Series for the revision of the
southern section of the Great Are.
Referring to the revision of certain
important triangulations which were or-
iginally executed at the commencement
of the present century with very inferior
instruments, Colonel Walker expresses
his conviction that no portion of the
principal triangulation remains which
will ever require to be revised, and that
368
VAN NOSTRAND'S ENGINEERING MAGAZINE.
the last of the old links in all the great
chains of triangles which might with
any reason have been objected to as
weak and faulty, have now been made
strong and put on a par with the best
modern triangulation.
The pendulum observations have been
completed, and the final results are now
being computed and prepared for publi-
cation.
Considerable assistance was, moreover,
rendered to Col. Tennant in the opera-
tions connected with the observation of
the Transit of Venus ; the Appendix
contains Mr. Hennessey's account of his
observations at Mussooree, the details of
which have already appeared.
The reports of the various district
superintendents are very full, and con-
tain a good deal that is of general inter-
est ; the accompanying district sketch-
maps are of great use in enabling one to
read these reports with understanding.
We shall briefly refer to some of the
points of more general interest.
In Major Branfill's report on the Bang-
alore Meridional Series, a very interest-
ing phenomenon is noticed in connection
with the Cape Comorin base-line. The
operations of 1873-74 were intended to
close in a side of the polygon around the
base-line which had been completed in
1868-69 ; but it was found that one of
the two stations on the side of junction
had disappeax-ed. This station was situ-
ated on a remarkable group of Red Sand
Hills, where, in 1808, Col. Lambton had
constructed a station by driving long
pickets into the drift sand; in 1869,
Major Branfill, finding no trace of these
pickets, had caused a masonry well to be
sunk to a depth of ten feet, where it
reached what was believed to be firm
soil below ; but during the interval of
four years this well had been undermin-
ed, and nothing remained thereof but
some scattered debris. It would appear
that the sand hills travel progressively
in the direction from west-north-west to
east-south-east, which is that of the pre-
vailing winds in this locality ; if Col.
Lambton's station was situated on the
highest point of the hills and in a simi-
lar position relatively to the general
mass as Major Branfill's, then the hills
must have traveled a distance of about
1,060 yards to the E.S.E., for the results
of the triangulation show that this is the
distance between the positions of the
two stations ; thus the rate of progres-
sion would be about seventeen yards per
annum. From Major Branfill's Notes on
the Tinnevelly district, which are ap-
pended to the General Report for 1868-
69, it appears that certain measurements
of the eastward drift had made it as
much as 440 yards in the four years
1845-48 ; but the distance between the
trigonometrical stations of 1808 and
1869 probably affords the most accurate
measure which has hitherto been obtain-
ed of the rate of progress of this re-
markable sand-wave, which gradually
overwhelms the villages and fields it
meets with in its course, and has never
yet been effectually arrested ; numerous
attempts have been made, by growing
grass and creepers and planting trees on
the sands, to prevent the onward drift,
but they have hitherto been unsuccessful.
Mr. Bond, one of Major Branfill's staff,
managed to procure an interview with a
couple of the wild folk who live in the
hill jungles of the western Ghats, to the
southwest of the Palanei hills. A strange
dwarfish people had often been heard of
as frequenting the jungles near the sta-
tion of Pemalei, in the north-west corner
of the Tinnevelly district, but until Mr.
Bond caught these two specimens no
trace of them had been seen by the mem-
bers of the Survey. These two people,
a man and a woman, believed themselves
to be 100 years old, but Mr. Bond sup-
poses the man to be about twenty-five,
and the woman 18 years of age. "The
man," Mr Bond states, " is 4 feet 6|-
inches in height, 26^ inches round the
chest, and 18£ inches horizontally round
the head over the eyebrows. He has a
round head, coarse black, woolly hair,
and a dark brown skin. The forehead is
low and slightly retreating ; the lower
part of the face projects like the muzzle
of a monkey, and the mouth, which is
small and oval, with thick lips, protrudes
about an inch beyond his nose ; he has
short bandy legs, a comj)aratively long
body, and arms that extend almost
to his knees ; the back just above the
buttock is concave, making the stern ap-
pear to be much protruded. The hands
and fingers are dumpy and always con-
tracted, so that they cannot be made to
stretch out quite straight and flat ; the
palms and fingers are covered with thick
THE INDIAN TRIGONOMETRICAL SURVEY.
369
ekin (more particularly so the tips of the
fingers), and the nails are small and im-
perfect ; the feet are broad and thick
skinned all over ; the hairs of his mous-
tasche are of a greyish white, scanty and
coarse like bristles, and he has no beard.
" The woman is 4 feet 6-£ inches in
height, 27 inches round the chest (above
the breasts), and 19^ horizontally round
the head above the brows ; the color of
the skin is sallow, or of a nearly yellow
tint ; the hair is black, long and straight,
and the features well formed. There is
no difference between her appearance and
that of the common women of that part
of the country. She is pleasant to look
at, well developed, and modest." Their
only dress is a loose cloth, and they eat
flesh, but feed chiefly on roots and
honey.
" They have no fixed dwelling places,
but sleep on any convenient spot, gener-
ally between two rocks or in caves near
which they happen to be benighted.
They make a fire and cook what they
have collected during the day, and keep
the fire burning all night for warmth and
to keep away wild animals. They wor-
ship certain local divinities of the forest,
Rakas or Rakari, and Pe (after whom
the hill is named, Pe-malei)."
The woman cooks for and waits on the
man, eating only after he is satisfied.
The means taken for tidal observations
in the Gulf of Kutch promise to lead to
valuable results. The object of these
observations is to ascertain whether secu-
lar changes are taking place in the rela-
tive level of the land and sea at the head
of the gulf. Very great difficulties were
found in selecting suitable stations for
fixing the tide-gauges, as the foreshores
of the gulf consist mainly of long mud-
banks, which often stretch miles into the
sea, and are left bare at low water, when
they are intersected by innumerable tor-
tuous and shallow creeks, whose shifting
channels would be very unfavorable
positions for tide-gauges. Only three
points suitable for tidal stations were
met with on the coasts of the gulf : at
Hanstal Point, near the head of the gulf;
at Nowanar Point, half way up, on the
Northern or Kutch coast ; and at Okha
Point, on the southern coast, opposite the
island of Beyt. . None of these points,
however, are situated in ports or harbors,
where piers, jetties, landing-stages, or
Vol. X1IL— No. 4—24
docks might have been utilized ; on the
contrary, they are all situated at some
distance from the nearest inhabited lo-
calities, and present no facilities what-
ever. The operations had thus to be of
the very simplest nature. The only
practicable plan was to have the tide-
gauges set up on shore, over wells sunk
near the high-water line, and connected
with the sea by piping. The wells are
iron cylinlers, with an internal diameter
of twenty-two inches, which slightly
exceeds the diameter of the float ; the
cylinders were made up in sections of
fifty inches in length, the lowest of which
is closed below with an iron plate, and
the whole, when bolted together, forms
a water-tight well, into which water can
only enter through the piping for effect-
ing connection with the sea. The piping
is of an internal diameter of two inches,
which has been computed to be sufficient
to permit of the transmission of the tidal
wave to the well without sensible retard-
ation. Iron piping is laid from the
well to the line of- low water ; it is
brought vertically up from the bot-
tom of the well nearly to the surface
of the ground, and is then carried down
to the sea, where flexible gutta-percha
piping is attached, and carried into the
deej) water. The outer piping terminates
in a " rose," which is suspended a few
feet above the bed of the sea by a buoy,
in order to prevent the entrance of silt
as much as possible, and it can be read-
ily detached from the iron piping when-
ever it has to be cleaned.
After many difficulties, and even dan-
gers to life, Capt. Baird's party managed
to get the gauges erected and set to
work, and what with the tidal observa-
tions, observations of the barometric
pressure, the velocity and direction of
the wind, and the amount of rainfall—
for each station has been provided with
means for making such observations —
very valuable results may be expected.
Lieut. Gibbs' notes on the portion of
the Dang Forests, in the Guzerat district,
visited by him in 1874, are of great in-
terest, and we regret that space forbids
us referring to them in detail. His ob-
servations on the inhabitants of this re-
gion are of special value ; he also seems
to have paid considerable attention to
the fauna, flora, and geology of the dis-
trict.
370
VAN NOSTRAND'S ENGINEERING MAGAZINE.
Capt. Heaviside's lively narrative of j
the pendulum -work in India, of his '
journey home, and of the operations at
Kew, will also be read with interest.
Two narratives of somewhat unusual
interest are given in the Appendix. One
of these, by Lieut.-Col. Montgomerie, '
gives an account of a journey to the
Namcho or Tengri Nur Lake, in Great
Thibet, about ninety miles north of the i
Brahmaputra, by a native explorer, dur-
187.1—72. The explorer was a semi-
Thibetan, a young man who had been
thoroughly trained for the work, and
who was accompanied by four assistants.
The party set out from Kumaon in No- j
vember, and crossed the Brahmaputra at
Shigatze, and amid considerable hard-
ships made their way northwards, reach-
ing the lake about the end of January,
when they found it completely frozen
over, although the water is so salt as to j
be unfit for drinking. The party in-
tended to travel all round the lake, which
is 15,200 feet above the sea, fifty miles
long and from sixteen to twenty-five
miles broad, and intended to proceed
further to the northward and take com- !
plete surveys, but were robbed of nearly
all they had, and were thus compelled to
beat a rapid retreat, which they did by
way of Lhasa.
During the greater part of his journey j
to the Namcho Lake the explorer found
the streams all hard frozen, and he was
consequently much struck by the number
of hot springs which he met with, and
more especially by the great heat of the j
water coming from them, his thermome- j
ter showing it to vary from 130° to 183° j
Fahrenheit, being generally over 150°, I
and often within a few degrees of the
boiling point, being in one case 183°
when the boiling point was 183f°. The !
water generally had a sulphurous smell,
and in many cases was ejected with
great noise and violence; in one place the J
force was sufficient to throw the water
up from forty to sixty feet. These
springs in some respects seem to resem-
ble the geysers of Iceland.
To the south the lake is bounded by a
splendid range of snowy peaks, flanked
with large glaciers, culminating in the
magnificent peak " Jang Ninjinthangla,"
which is probably more than 25,000 feet
above the sea. The range was traced for
nearly 150 miles, running in a north-east-
erly direction. To the north of the lake
the mountains were not, comparatively
speaking, high, nor were there any high
peaks visible further north as far as the
explorer could see from a commanding
point which he climbed up to. He only
saw a succession of rounded hills with
moderately flat ground in betwen them.
Immediately north he saw a lake of
about six miles in length, which he was
told was called Bui Cho, from the borax
(bul) which is produced there in large
quantities, supplying both Lhasa and
Shigatze with most of the borax that
they require.
■The Tengri Nur or " Namcho" Lake
is considered to be a sacred place, and
although at such a very great distance
from habitations and so high above the
sea, it boasts of several permanent mon-
asteries and is visited by large numbers
of pilgrims. There are several islands in
the lake, two of them large enough for
monasteries : at the time the explorer
was there the Lamas on the islands
kept up their communication with the
shore by means of the ice, but he did not
hear as to what was done in summer.
Fish are said to be abundant, and mod-
ern lake shells were found on the shore
as well as fossil shells, which were very
numerous and of all sizes.
The narrative contains many other
valuable observations made on the people
and the country through which he
traveled ; there is a good map of the
route.
The other narrative is quite equal in
interest to that just referred to. It con-
sists of extracts from a native explorer's
narrative of his journey from Pitoragarh
in Kumaon via Jumla to Taelum, and
then down through Nepaul, along the
Gandak River, to British territory.
The explorer, who had to exercise much
determination and ingenuity, took minute
notes by the way of all he saw, and has
added much to our knowledge of the
geography, the people, and the products
of a region comparatively unknown.
He had to cross many rivers by the way,
which was generally done by means of
ropes suspended between the banks.
The explorer wished to proceed much
further than Tadum, which is a little
beyond the Brahmaputra, in Great
Thibet, but was prevented by the head
man of the. village. He started on July
IRON AS A CONSTRUCTIVE MATERIAL.
371
1, 1873, and reached British territory
again about the end of November, after
having traveled nearly 500 milei-}. We
have space to notice only one interesting
phenomenon which he observed. At
Muktinath, near Kagbeni, about 11,280
feet above the sea, in N. lat. 29° and E.
long. 83° 45', about 600 feet south of
the temple, is a small mound with a little
still water at its base, having a sulphur-
ous smell. From a crevice in this mound,
at the water's edge, rises a flame about
a span above the surface. The people
of the place told the explorer that the
water sometimes increases in quantity
sufficiently to flow into the crevice ; the
flames then disappear for a while, and
there is a gurgling noise, a report, and
the flames burst up and show again.
This spot is called Chume Giarsa by the
Bhots.
Our readers will see, from the cursory
glance we have been able to take at
this Report, that it contains much valu-
able matter apart from the immediate-
work of the Survey, the members of
which are doing good service to India
and to science.
IRON AS A CONSTRUCTIVE MATERIAL/-
From "The Architect.
It is only of late years that iron, as
compared with other metals, has been
used as a constructive material, but it
was known and employed for various
other purposes from the very earliest
times ; and though it is now the metal
of all others the most frequently used
by, and is the best adapted of any to the
requirements of, the architect or engi-
neer, it is, as I say, comparatively re-
cently that its great value for building
and constructive purposes has been fully
appreciated, and, to a certain extent,
utilized ; and it is with the hope of
showing that it may be employed in a
still better manner than at present, I
venture to take up your time this even-
ing.
Though the use of iron by architects
in building structures has enormously
advanced, the credit of discovering and
applying the great advantages that iron
unquestionably possesses over almost
every other material to constructive pur-
poses, is due, I think, to the engineers
and not the architects. Architects as a
body have neglected and slighted this
universally useful metal, either rejecting
it altogether, or employing it as it were
under protest, and as if they were
ashamed of it ; they use it in fact as a
drudge, and not as I venture to think
they should, as a valuable friend, equal
indeed to most other building materials
* A paper read before the Royal Institute of British
Architects by Mr. C. H. Driver.
and superior to some ; valuable both for
constructive and decorative purposes,
and I apply these terms in the same
sense as we employ them when speaking
of wood, stone, or any other material we
use in building ; and while it is remark-
able that we should have thus neglected
it, the way in which engineers seized it is
no less remarkable, for they with wonder-
ful acuteness brought their science and
practical knowledge to bear upon it,
producing results that ought to be an
example to us ; for, as a rule, engineers,
with regard to brick or stone, pay us
the compliment of copying as well as
they can our architectural forms and
practice ; but with respect to iron the
reverse is the case, as they, finding that
architects had done, I Avill not say could
do, little or nothing with it, struck out
a path for themselves, and it cannot be
denied, have achieved in it a great suc-
cess. I think, however, it is unfortunate
to some extent that they did so, for it is
in a great measure the cause of the want
of appreciation iron obtains from archi-
tects, not because architects are jealous
of the success of the engineers, but rather
because of the disgust they feel at the
inartistic result of their labors. Can
this be remedied, and can iron be placed
in its proper position with regard to
architecture ? I venture to hope it mav,
by taking advantage of the practical
skill and knowledge which engineers
have already obtained, and upon the
foundation laid by them, advancing step
372
VAN nostrand's engineering magazine.
by step, till we succeed in finding uses
for iron both in construction and deco-
ration, which, while perfectly adapted
to the material, will yet combine and
harmouize with those we have hereto-
fore had in use.
Let us consider for a moment some of
the principal attributes of iron, and then
see how architects generally take advan-
tage of them. As regards wrought iron
— first, it is very strong, bearing a work-
ing tensile strength of from five to six
tons, and a compressive strain of from
four to five tons per inch of section, and
as regards strength it is as twenty-seven
to five as compared with oak, and as
twenty-seven to four as compared with
fir, and yet if it is employed as a beam
or girder, it is generally so swaddled up
with cradling and lath and plaster, that
as much room is taken up by it as if it
had been a beam of oak or fir. Then
again it is very light as compared with
its strength, but by the same process at
last mentioned, its weight is brought up
to that of a wood beam. It is very
ductile, easily hammered to any variety
of shape, and yet almost the only form
ever given to a wrought iron girder
when used in building, is that of the
ordinary rolled or plate girder.
Again, iron, though very durable, is
not an imperishable material, and this
' appears to be practically forgotten, for
though, unlike wood and perhaps stone,
it is free from internal deterioration, yet
it is liable to serious destruction by rust
and oxydation of its outer surfaces, a
most important point considering the fact
that but little excess of material is usually
provided than is absolutely necessary
for the required work, and therefore it
would be but reasonable to suppose that
when used arrangements should be made
by which all parts of a girder or col-
umn could be readily inspected ; but in
the system in vogue the reverse is the
case, for the girder is so covered and
hidden up that no inspection is possible,
nor can any means be taken to paint,or
otherwise preserve it from the inevitable
destruction that must result from rust.
It is almost the same as regards cast
iron ; it is a material admirably adapted
for columns, from its fitness to bear
great compressive strains, and by its
very nature capable of assuming almost
any form that architects may design,
from a plain column to the most elabo-
rate effort of ornamental art the mind
can conceive, yet as ordinarily employed
the cast-iron column is either a plain
round shaft with a square cap and base-
plate with gusset-pieces to strengthen
their connection with the shaft, or as a
story-post like a girder standing up on
end ; this column or story-post is often
covered with lath and plaster, and ap-
pears in the glorified shape of a Doric,
Ionic, or Corinthian column, with cap,
&c, to match, or as is the case in most
shops, it is left in its native bareness be-
hind a plate-glass front.
I repeat that we are glad enough to
make use of the strength, lightness, and
adaptability of iron, but we are ashamed
to acknowledge that we have employed
it, and therefore cover and hide it up ;
and I think this arises'.in a great measure
from the idea (a mistaken one, however)
that iron does not accord with other
materials, and is unsuited for architect-
ural forms, and, therefore, if we use it
(as at the present time we are almost
compelled to do) we should do our best
to hide it up as much as possible ; and it
is argued that it is necessary to lath,
plaster, and case it up to satisfy the eye,
as from its strength so little is required
that no effect can be obtained in using
it, and, therefore, it is better to cover it
up with other materials to avoid the
thinness and poverty of appearance that
is produced when employed, alone, in the
same way that the flesh covering the
bones produces a beautiful form, and at
the same time hides a ghastly skeleton.
But does the hiding up of iron by other
material meet the object intended, viz.,
better effect? (and setting aside for a
moment the principle of honesty of con-
struction) is not the result obtained most
unsatisfactory ? For owing to the intro-
duction of iron much larger spaces are
bridged over without requiring columns
and arches than heretofore, and hence
there is produced a bareness and an ap-
parent weakness anything but satisfac-
tory to the eyes. As an example, I will
take that most familiar one to all, the
shop front ; there, as a rule, we have a
structure of three, four, or more stories
high, with elaborate and massive archi-
tectural features, columns, cornices, pedi-
ment, &c, piled up with lavish richness,
all carried apparently by a stone lintel
IKON AS A CONSTRUCTIVE MATERIAL.
373
of twenty, thirty or forty feet span, and
of an absurdly little depth in proportion
to what in appearance it has to carry
over a huge field of plate glass ; while,
as we all know, the real work of support-
ing the fine front is done by the wrought
or cast-iron girder, which is hidden be-
hind the stone fascia aided by cast-iron
columns or story-posts, as the case may
be. The effect is not pleasing or satis-
factory for it is untruthful, and I contend
that if the money spent upon the sham
lintel that forms the casing to the girder
were spent upon the girder and column
by making them pleasing in design and
form, the effect would not only be much
better but positively good, for though
we should still have the wide span and
the plate glass under as before, yet we
should see how the building above was
really carried, and as we know that iron
i« strong and capable of doing its work,
the eye as well as the mind would be
satisfied.
With regard to this point, viz., the
satisfaction of the eye, it is possible that
the eye may require some amount of
education before it becomes accustomed
to the use of iron and its employment in
•onnection with other material. For we
are so accustomed to see beams, columns
and brackets of certain proportions that
we are at first sight shocked at the idea
of detached columns of twenty-five or
thirty diameters carrying great loads, or
slender beams carrying a heavy 'build-
ing ; and it is difficult to adjust their
proportions with the styles of architec-
ture we have in use. But I have hopes
that architects will, if they give the mat-
ter their earnest attention, with the sin-
cere desire to succeed, produce designs
for iron which, though not perhaps ex-
actly in accordance with any existing
particular style, shall yet harmonize, even
perhaps by contrast, with them. Iron
sometimes meets with other but very
different treatment from the hands of
architects, and I hardly know which is
the worst, for instead of being hidden,
it is brought prominently forward, but
then not as iron, but something else, such
as stone or wood, especially so in the
case of cast-iron, for not only is it made
to represent the last-named, but it also
appears in the guise, or rather disguise,
of wrought iron. I may instance balus-
trades, vases, parapets, tracery, &c. A
prominent example of its misuse in this
way is seen in the parapet and spandrels
of Westminster Bridge, though happily,
however, these were not the work of an
architect.
There is, I think, another reason why
architects as a rule ignore iron as a con-
structive material, and that is perhaps
the most general one, viz., few of them
comparatively know anything about it,
never studying or looking upon it other
than as the aforesaid useful drudge, and
this more especially so with respect to
wrought iron, and as to cast, they may
perhaps use it for columns, railings,
finials, or rain-water gutters and spout-
ings, but these they take ready designed
from an ironfounder's catalogue, and
they may, or which is more often the
case, may not harmonize with the rest of
their design, they thinking it is not
worth their while to take the trouble to
design such things for themselves. Or
if they want a wrought-iron girder, they
are, perhaps, able to work one out from
the simple formulas given in the various
handbooks ; or, as is more likely, they
leave it to the builder's foreman. But
if the quantity reqvrired is large, and
the work important, they then employ
an engineer to work out the calculations,
and as the engineer (with every respect
to him) cares nothing about art, but a
great deal as to whether his girders are
strong and economical, it is very prob-
able that the resultant work is ugly, and
as without doubt the ordinary plate
girders and columns, used in buildings
generally, are ugly,* the architect natur-
ally enough covers them up with a ma-
terial he does know something about,
and therefore can design in ; but if the
architect did know and understand as
much about iron he would calculate for
himself, and study to so design his gird-
ers or columns, or whatever else he may
require, that the result should be artistic
and suitable to the structure for which it
was intended.
Surely architects, if they will, can so
design their girders in wrought or cast
iron that they shall be pleasing and ef-
fective. Let them but take the trouble
to draw them out and calculate them for
themselves, they will soon find it easy
enough to arrange flanges, webs, cover
plates, angle and tee irons so symmetri-
cally as to be pleasing, and still preserve
374
VAN nostrand's engineering magazine.
the necessary scientific proportions and
the relation of the several parts to each
other in a practical manner — plates and
angle and tee irons are now rolled in
such length that very large spaces may
be spanned by girders without any cover
or junction plates being required. As
for instance, plates can be obtained from
20 to 25 feet long by 2 to 3 feet wide ;
angle and tee irons up to 30 or 35 feet
or even 40 feet. Many varied forms and
even mouldings could and would be
rolled, if manufacturers found there
was a demand for them, and that it
would pay to make the necessary rolls.
JReveiting for a moment to the point
that the constructive employment of
iron is of comparatively lai.e date, it is
worthy of remark the significant fact
that the artists of the Middle Ages had
brick and stone and other materials, but
no iron — at least not in quantities they
could make structural use of, and they
. made such good use of the materials
they had that we are feign to copy them.
Is it not therefore fair to suppose that
if they had had iron at their command
as we have, they would have produced
works in that material as admirable as
are their works in others ? and I am
justified in assuming this from the won-
derfully beautiful works they achieved
in the ornamental wrought-iron work
they did make. I cannot help, therefore,
feeling that, to a certain extent, the poor
results we have accomplished with all
the facilities we have at our command is
not a cheering instance of the progress
of true ai*t in these modern times.
There is yet another matter closely
connected with iron as a constructive
material which requires attention, and
that is the relative positions in which
wrought and cast iron should be placed,
viz., whether in internal or external
work, and this more especially applies to
ornament. Xow it is a certain and well-
known fact that wrought iron is much-
more susceptible to the influence of
weather as regards oxydation than cast,
and though, therefore, there can be no
question as to the superior art and beauty
of wrought iron, yet it is a matter worthy
of some consideration, if it be not more
advisable, for the sake of durability, to
employ cast iron for ornamental work
externally, and confine our use of wrought
iron to purposes of internal decoration.
I am perfectly aware that in advocating
the use of cast iron ornament at all I am
touching upon dangerous ground, as I
know that among many of the highest
authorities there is a strong feeling
against it, but be this as it may, the fact
remains the same that cast iron is better
adapted for external work than wrought,
! and I am inclined to think that the feel-
ing which undoubtedly does exist against
| it is due to the way in which it is mis-
j used, and that if the design is properly
I adapted to the material one of the prin-
> cipal objections to its application is re-
I moved. I know it is said that cast iron
ornament is inartistic, showing no feeling,
utterly wanting in individuality, and
vulgar in the extreme, so that cast iron
ornament has almost become a by-word;
but surely it is unfairly treated, for
might not the same be said of work in
bronze ? A work in cast iron requires to
have a model prepared and a mould
made, so also does a work in bronze.
The iron has to be melted and run into
the mould, and it is the same with bronze ;
if the model is badly designed and badly
executed in either case, the resultant cast
will be bad also.
With respect to iron as a constructive
material, the different qualities of the
metal used is a very important and seri-
ous point, much more so than at first
sight appears ; for, as in the case of cast
iron, there is not only a great difference
of strength in the different brands, but
also in the same iron, from the manner
in which it is manufactured, and it is al-
most impossible to judge by the outward
appearance of a casting whether the iron,
used is good or bad, for even when frac-
tured it requires great skill and exper-
ience to do so. I do not, however, pur-
pose to go into this matter this even-
ing.
Hitherto I have only spoken of mat-
ters which concern iron as a building-
material, but I propose, with your per-
mission, before closing my Paper, to add
a few remarks upon constructive orna-
mentation of ironwork, or, as it would
perhaps be better to put it, the orna-
mental construction of ironwork ; for,
though in my previous remarks, I have
several times referred to ornamental
work in iron, it has been irrespective of
its being constructive or otherwise. I
can, however, only give a passing glance
KEPORTS OF ENGINEERING SOCIETIES.
375
.at it, for the subject is one which in itself
would extend to almost any length.
We most of us know what ornamen-
tal construction consists of in wood or
stone as opposed to constructing for or-
nament, but it is, I confess, difficult to
apply the principles which guide us in
the last-named materials to iron ; for
though it is true we can, as I have said,
so arrange our tee and angle irons, webs
and plates, &c, that they shall be sym-
metrical, that is not all that is required,
for true ornament does not consist in
symmetry alone, though symmetry is a
very important element in it. We are
placed in this difficulty, that almost any
ornament we employ on constructive
ironwork has to be itself constructed,
thus flying in the face of that golden
rule of ornament which tells us to " or-
nament our construction and not to con-
struct for ornament." When working
with wood and stone and some other
building materials we can build in blocks
or masses of material, and cut and carve
them as it seemeth to us best, and it can
hardly be said that we are able to do
this in the same sense in iron ; but
though we cannot carve it, we can
stamp, emboss, engrave, and even mould
it if we will, for machinery is now so
powerful that mouldings, splays, cham-
fers, &c, can be executed in this mate-
rial with nearly the same facility as in
wood; and there is some ground for con-
solation in the fact that whatever diffi-
culties we may have to encounter with
respect to having to construct for orna-
ment in iron, the same difficulty has to be
met with in respect to all other metals,
and I am inclined to take advantage of
" there being no rule without an excep-
tion," and make that exception in favor
■of iron and all other metals; but though
we may have in some measure to con-
struct our ornament, I think we should
be careful to so manage it that the orna-
ment we do employ shall not be wholly
useless, and that if it does not add much
to the strength of the structure it shall
not at least be detrimental, and, therefore,
all added ornament in ironwork should
I think be of the very lightest descrip-
tion, and if not actually constructive, it
should at least grow naturally from, and
appear to be part of, the real construct-
ive portion of the work.
Time, however, will not permit to go
further into this point, which is in itself
a sufficient subject for a paper, which at
some future time I may ask to be allow-
ed to read.
Allow me, in conclusion, to thank you
for your attention, and at the same time-
to request your kind indulgence for
much that I have said. Many of you,
as I know, have already by your works
anticipated my ideas with respect to con-
structive and architectural ironwork ;
and to you, therefore, my remarks, I
fear, have been tedious. But still, I
hope, you will endorse my views, as I
have been encouraged to maintain them
by the knowledge that, among those who
stand the highest in our profession,
there are some who have not thought it
beneath them to design in iron, and with
successful results — pardon me, if I men-
tion the name of one, our honored Presi-
dent, Sir George Gilbert Scott.
REPORTS OF ENGINEERING SOCIETIES,
The New York Society op Practicax
Engineering held its third quarterly ses-
sion for the year 1875, in Cooper Union, on the
evenings of September 7th, 8th, 9th and 10th.
The President, James A. Whitney, delivered
the annual address on the evening first named.
Subject — "The relation of Patent Laws to
American Agriculture, Arts, and Industries."
At the subsequent meetings other elaborate
papers were read ; on the "Minor Economies
of Manufacturers," by James C. Bayles, editor
of the Iron Age ; on the "Industrial Uses of
Blast Furnace Slag," noticed elsewhere in our
columns, by Frederick A. Luckenbach, M. E. ;
on " Steam Propulsion on Canals," by George
Ed. Harding. Briefer essays were also read ;
on " Stationary Fire Extinguisher Pipes," by
Henry Palmieri, M. E. ; and on the " Testing
of Water Pipes and Mains," by Ernst Bilkuber,
M. E. The President's address has been pub-
lished in pamphlet form by the Society. The
next session will be held the latter part of
November next.
INSTITUTION OP ClVIL ENGINEERS. — The
council of the Institution of Civil Engin-
eers have awarded the following premiums : —
Telford medals aud Telford premiums to the
following gentlemen : — to Mr. W. Hackney,
for his paper on " The Manufacture of Steel: "
Mr. H. E. Jones, for his paper on " The Con-
struction of Gasworks ; " Mr. A. R. Binnie.
for his paper on " The Nagpur Waterworks; "
■Mr. G. F. Deacon, for his paper " On the Sys-
tem of Constant and Intermittent Water Sup-
ply, and the Prevention of Waste ; " Telford
premiums to M. J. Gaudard, of Lausanne, for
his ' ' Notes on the Consolidation of Earth-
works ;•" to Professor Prestwich, for his paper
" On the Origin of the Chesil Bank ; " to Mr.
376
VAN NOSTRAND's ENGINEERING MAGAZINE.
J. T. Smith, for his paper " On Bessemer Steel
Rails ; " to Mr. C. Colson, for his "Details of
the Working Tests and Observations on Port-
land Cement ; " to Mr. T. C. Watson, for his
"Description of the Use of Facines in the
Public Works of Holland;" a Watt medal
and the Manby Premium, to Mr. J. C. Hawk-
shaw, for his paper on "The Construction of
the Albert Dock at Kingston-upon-Hull." The
Council have likewise awarded the following
prizes to students of the Institution : — Miller
prizes to the following gentlemen : — Mr. A. E.
Baldwin, for his paper on "The Design and
Construction of Lock Gates;" Mr. J. C. Inglis,
for his paper ' ' Experiments on Current Me-
ters and their Bearing on the Hydraulics of
Rivers ; " to Mr. W. B. Myers, for his " Com-
parison of the various forms of Girder Bridges,
showing the Advantages of the Schwedler
Bridge ; together with an elucidation of the
Theoretical Principles of the same ; " Mr. A.
S. Moss, for his paper on "The River Hum-
ber;" Mr. W.P. Orchard, for his paper on "Hy-
draulic Calculations relating to Water Pressure
and Walls to resist it, Gauging of Water, the
Flow of Water in open Channels and in Pipes ;"
Mr. J. Tysoe, for his paper on "The Manu-
facture of Illuminating Gas from Coal ; " Mr.
J. C. Mackay, for his paper on "Concrete."
The following note has also been issued by the
Council : — "It has frequently occurred that in
papers which have been considered deserving
of being read and published, and have even
had premiums awarded to them, 'the authors
may have advanced somewhat doubtful theo-
ries, or may have arrived at conclusions at va-
riance with received opinions. The Council
would, therefore, emphatically repeat, that the
institution must not, as a body, be considered
responsible for the facts and opinions advanc-
ed In the papers or in the consequent discus-
sions ; and it must be understood that such
papers may have medals and premiums award-
ed to them, on account of the science, talent,
or industry displayed in the consideration of
the subject, and for the good which may be
expected to result from the discussion and the
inquiry ; but that such notice, or award, must
not be considered as any expression of opinion,
on the part of the institution, of the correct-
ness of any of the views entertained by the
authors of the papers." — Engineer.
IRON AND STEEL NOTES.
A German paper states that the steel works
of Frederick Krupp, of Essen, are
about to receive a very important addition to
their machinery. The largest steam-hammer
at use at these works at the present time is
one capable of working a mass of steel 50 tons
in weight, and erected at a cost of 2,800,000
francs. It is now in contemplation to build a
new steam-hammer capable of beating up a
mass of steel of double the weight, viz., 100
tons. The new machine, it is estimated, will
cost 5,000,000 francs, and will be the most
powerful in the world, and it may be expected
that the size and weight of the German artil-
lery will be enormously increased. — Engineer.
Purifying Iron. — Mr.Wm. Baker, of Willen-
hall, employs a vessel or trough placed
between the furnace and the moulds or other
receiver for the molten metal, and forms the
vessel or trough preferably oblong and a few
inches deep on one side and shelving up to the
top on the other side. He closes the end of the
vessel or trough to retain the metal to be acted
upon, and forms an opening in the top of each
end, one for the admission and the other for
the discharge of the molten metals. He forces
air through tuyeres placed along that side of
the vessel or trough to which the bottom
shelves up, and inclines the tuyeres towards
the surface of the metal with their nozzles
nearly touching the metal, so that the air will
be forced into and through the metal. He car-
ries up the sides of the vessel or trough and
covers the top with a perforated plate. The
metal flows through the vessel or trough and
is purified by the action of the injected air. —
Mining Journal.
Cast Iron Chilled Wheels for Carriages,
— A number of gentlemen interested in
I railways, engineers and others, met at the ma-
i chine works of Mr. Horn, Millbank Row,
Westminster, lately, for the purpose of wit-
nessing the results of tests applied to the "cast
iron chilled wheels" manufactured by Barnum,
Richardson & Co., of the Salisbury Ironworks,
Connecticut. It was stated that these wheels
have been in use for a long time both in the
United States and Canada on almost all the
railways of these countries, with the result
that on some lines they are now used to ths
exclusion of all others. The experience of
America, where the frost is so severe, would,,
therefore, seem to be in favor of these wheels,
but as an opinion existed in England that they
were easily fractured, the manufacturers re-
solved to try the question by experiment, and
hence the appeal to the tests applied. These
were certainly of a severe kind, and it was not
until the wheels had been struck 267 times
with two hammers weighing 28 lbs. and 32
lbs. respectively, that the iron partially gave
way. It is claimed for the wheels that they
are not only the most safe, but the most dur-
able and economical — London Mining Journal.
Dephosphorization of Iron Ores. — The
following process for effecting the de-
phosphorization of iron ores has been patented
by its inventor, M. G. Velge, of Liege : —
When a substance containing phosphate ol
iron is fused with two or three times its weight
of a mixture of carbonate of soda and potash,
the phosphorus can be removed in the form of
alkaline phosphate by washing. Although this
process is applicable to the treatment of small
quantities only, its principle is that upon which
M. Velge bases his own. He found (1) that
chloride of sodium can be substituted for these
carbonates ; (2) that it is sufficient to add to
the ore a weight of this reagent only a trifle
in excess of the phosphate contained in the
substance — say 6 parts of salt to 5 of phosphate,
or 1 lb. of salt to about l-5th lb. of phosphor us;
(3) when the mixture has been well made the
ore should not be fused, but kept for some
time at a mere red heat. When the gases
IRON AND STEEL NOTES.
377
have all been given off, water slightly acidulat-
ed with hydrochloric acid is added, and the
phosphate dissolves after a little time. At first
he used to crush the ore and the salt together,
but, beside the expense of the operation com-
pared with the low cost of the matter operated
on, the final result was unsatisfactory. The
ore came out in powder, with which there was
every chance of choking the blast. He then
proceeded to dry strongly, or slightly calcine,
poros ores, adding to them a concentrated so-
lution of sea-salt. This solution was taken
up very greedily by the roasted ores, some
varieties absorb. ug as much as 40 per cent, of
their weight. In this way all the molecules of
phosphorus are brought into the presence of
the salt. After calcination and successive
washings the quantity of phosphorus held by
the ore was reduced from 1.25 per cent, to
less than one two-thousandth. Practically,
perhaps, so high a degree of perfection would
hardly be arrived at, but it it is contended by
the inventor that the process itself is quite
satisfactory. Four operations are involved in
the dephosphorization :
(1.) The desiccation of the ore by waste heat
or other suitable method. If there be much
phosphorus to remove, it will be best only to
use such ores as lose much water on drying.
On the other hand, if the ores contain but
little phosphorus, it will be useless to dry
them.
(2.) The absorption of a solution of salt,
stronger or weaker, according to the propor-
tion of phosphorus.
(3.) Calcining. — In the ordinary way the
gases of the blast-furnace are available for cal-
cining, and when this is the case, the calcining
can be effected in a vertical oven, the gases
being kindled from below. In the absence of
such gases, a reverberatory furnace must be
employed, for the calcining in a vertical fur-
nace by admixture of coal has the effect of
partly reducing and melting the ore, and thus
rendering the washing almost impossible.
Not only are the pores of the ore choked in
part, but, in the case of silicious ores, the
phosphate of soda is converted into silicate of
soda. In making use of the blast furnace
gases all the carbonic oxyde is consumed be-
fore reaching the ore, and there is no sign of
reduction, even at the brightest red heat.
(4.) Washing. — The ore should be left for
several days in vessels filled with water, taking
care to renew the water frequently, and to add
at each renewal a small quantity of hydroch-
loric acid. The water by itself would have
but a small effect upon the phosphate. It is
of the greatest importance to conduct the
washing with care, for the success of the oper-
ation depends upon it. — Iron.
UTILIZATION OF SLAG — ADDRESS BY F. A.
LiUCKENBACH BEFORE THE SOCIETY OF
Engineering. — Frederick A. Luckenbach ad-
dressed the New York Society of Practical
Engineering at their last session. The speak-
er's topic was ' ' The Industrial Uses of Blast
Furnace Slag," and was illustrated by the ex-
hibition cf specimens. The subject was fur-
ther discussed by Prof. Whitney, the Presi-
dent of the Society, and by Messrs. Moore,
Sutton, Roosevelt, and others. The main
points of Mr. Luckenbach's paper are as fol-
lows :
Slag is a chemical compound, the combina-
tion of an acid with various bases, and is as
much a salt as the sulphate of alumina or
potassa. Its formation is strictly governed by
the laws of chemistry. The silica is the acid,
and the lime, alumina, magnesia and the alka-
lies are the basis. Iron ores are generally sili-
cious. If when an ore is placed in a blast fur-
nace and smelted no ba?e is added, in seeking
a base the ore will seize on the oxyde of iron,
combine with it and carry it off as slag. To
prevent this, limestone, which is a base, is
added. A certain quantity of silica requires a
certain amount of lime to saturate, another
quantity of magnesia, and another of alumina ;
all of which quantities will vary with their
chemical equivalents. Having then analyses
of all the material of the charge, the propor-
tions of each may be so calculated as to pro-
duce a certain slag. But with slag, as with
other chemical compounds, there may be two
atoms of base to one of acid, two of acid to
one of base, or one of base to one of acid ;
and, according as this is the case, they are
called basic, acid, or neutral slags. The acid
slags are the most fusible, the aeutral next,
and the basic the least so. Slag is sometimes,
according to the proportions of its component
parts, a material easily fusible, and possessed
of other definite qualities, and at other times a
comparatively infusible material. Such being
the character of the product, it has been a
problem of great difficulty to determine what
general system can be hit upon which for any-
given purpose will utilize all the different vari-
eties of slag.
The first recorded plan for the utilization of
slag was that of John Payne in England, in
1728. He proposed molding the dross by fus-
ing or melting with such mixtures as will pre-
vent its being brittle, and also give it different
colors, so as to make it more ornamental and
useful. After this came Moshet's plan of 1815,
for reworking slag to obtain the iron left in it.
Then Crawshay and Moshet invented a process
for recovering the iron believed to exist in the
refuse of copper smelting, which process ap-
pears to be the first use of water for pulveriz-
ing molten slag. In 1852, Alexander Cunning-
ham claimed that sulphate of alumina and
alum could be obtained from slag. In 1853,
William and John Longmand thought blast-
furnace slag could be formed into shapes suit-
able for pavements of streets. In the same
year George Robinson proposed a new plan.
The slag was to be run in a molten state upon
a heated iron table and formed into sheets by
rolling. The plates were then to be annealed
and applied for roofing and other purposes.
In the following year Smith, Bessemer &
Longsdon secured a patent on a process in
which slag was to be turned into table tops,
chimney pieces, statues, etc. Joseph Woodard
of Yorkshire, patented a process for making
bricks of slag for building purposes. A com-
pany of capitalists have lately began to make
bricks by this process.
378
VAN nostrand's engineering magazine.
Their prospectus asserts that the brick will
withstand a crushing force of over four tons
per cubic inch, being five times more than or-
dinary brick will bear. All these projects
have proved failures. The secret of securing
homogeneity in structure, irrespective of
chemical composition, was not discovered, al-
though the practice of annealing gave a faint
and shadowy hint of the direction in which it
might be found. Mr. Luckenbach read the
details of an invention of his own, which he
claimed to be an improvement in the means
of annealing castings made of blast furnace
slag, and which is designed to provide for the
manufacture of paving and building-blocks,
fire-brick, and other articles from the slag.
RAILWAY NOTES.
Improvements rjsr Tramways. — The inven-
tion of Messrs. Niemann and Geigee, of
Vienna, consists in lajung the rails of tram-
ways on a number of supports or chairs made
"by preference of cast metal, and if of metal
they are made hollow in the shape of an open
"box, and bridged over on the top with a recess
to receive the rail, so that the upper surface of
box and rail is practically level. . The box may
be filled in with any suitable material. For |
fixing the rails to the chairs small keys or ■
wedges are driven into grooves formed on one
side of the recess, pressing the rail against the
other side of recess. To keep the gauge, tie
rods may be used.
Fast Kailway Travel. — With the improve-
ments made by all the principal American
railroads in the last few years, by which a per-
fection of track has been secured, equal, per-
haps, to any in the world, the speed of our
^express trains is not only rivaling the best time
of England, but in some respects surpasses
the grandest achievements of travel attained
in the mother country. It is no unusual thing
for trains in the United States to run at a speed
exceeding thirty miles an hour for long con-
tinuous distances, and even this rate is consid-
ered slow on some of the main lines. As an
instance of what can be done by our roads, it
is well to state a recent occurrence. Some
two weeks ago, a special train passed west-
ward over the Pennsylvania Railroad, carrying
an excursion of eastern editors and literati on
their way to California. The train ran from
Harrisburg to Altoona, a distance of 132 miles,
in exactly three hours, without stopping. So
regular was the speed, and so smooth the
tracks that scarcely any of the party could
realize the fact that they had been traveling
through the mountains of Pennsylvania at the
rate of forty-four miles an hour, when the
time and distance were made known over the
dinner table at the foot of the Alleghenies. —
The Railway World.
A Railroad Three Hundred Feet Above
a City. — It is difficult to imagine any-
thing better adapted to produce a vivid and
startling impression on the memory than the
first sight of Morlaix, Brittainy, as approached
by rail. The city lies on both sides a deep,
narrow valley and the railroad springs across
the chasm on a magnificent viaduct 300 feet
high. Entirely unprepared for anything of
the sort, the traveler finds himself taking a
bird's eye view of a city of the middle ages.
There it lies, 300 feet below, almost as if it
were in the days when Mary, Queen of Scots,
passed through on her way to Holyrood
and the scaffold. The precipitous, winding,
narrow, darksome streets, the peaked roofs,
misshapen by time and studded with curious
dormer windows, are still there as when she
looked upon them centuries ago, when with
brilliant pageant she and her cortege of knights
and ladies swept through Morlaix with laughter
and song. Should it be a festal day or a fair,
the sight is still more unique, for the square is
then crowded with booths and peasants in
various costumes, and it is positively white
with the starched caps of the women. The
city is divided by the river of Morlaix, an es-
tuary up which ships come into the heart of
the town. The banks of the river are faced
with granite, and affords a fine promenade on
each side. A smaller stream dashes roaring-
down the streets, bringing to the dirty lanes of
the crowded town the music of the pure foun-
tains whence it came. — Railway Review.
The Narrow Gauge en Switzerland. — The
first Swiss narrow gauge line, opened in
June, 1874, runs irom Lausanne (on Lake
Geneva), to Echallens, and is of a length of
about 9+ miles. The gauge is one metre.
This line, which is now being extended to La
i Sarraz, 7i miles beyond Echallens, is laid
partly into the turnpike road ; the maximum
gradients are 1 in 25, and the smallest curves
have a radius of three chains. The rolling
stock, which has been acquired, together with
the rails, from the original Mont Cenis mid-rail
line, consists of two locomotives, twelve pass-
enger carriages, five luggage vans, and twenty-
one goods wagons •, the two locomotives how-
■ ever, have since been replaced by tank engines
. bought at the Creusot works, and there has
! also been added a small tank engine from
Krauss and Co., of Munich. Including rolling
! stock, the lines has cost but £5,000. per mile.
The working speed averages 12 miles an hour,
and although the goods traffic is small, the un-
dertaking has proved a very profitable one ;
this being due, besides the modest amount of
' capital engaged, to a very simple mode of
management.
The Rigi metre-gauge road, a portion of
which was already open last season, has been
finally opened in June last. The maximun gra-
dients (worked by the adhesion of tank engines
of 20 tons weight) are 1 in 20. The rolling
stock consists, besides the three tank engines,
but of three passenger carriages and of three
open goods wagons. The carriages on two
four-wheeled bogies have each of them accom-
modation for 55 passengers, there being eleven
parallel transverse benches, each of which is
adjacent to a side door. No tourist climbing
up the Rigi by either of the two rack railways,
should omit a ride on this most interesting
" little wonder" of a narrow gauge line, only
about four miles in length, but showing along
ENGINEERING STRUCTURES.
379
its serpertine course from Kaltbad to the
Scheideck an ever-varying panorama of the
■most picturesque Alpine world. At the latter
station the line reaches an altitude of 1648
metres, or a little over one mile above sea
level ; this is therefore actually the highest
railway in Europe. Like the other Rigi rail-
ways, the narrow gauge road is of course only
open from May to October, that is to say for
about six months in the year.
We next come to the Undertaking of the
Swiss Society for Narrow Gauge Railways un-
der the direction of President Dr. Dubs. This
society, which was founded in September,
1872, by some, of the leading Swiss bankers
and engineers, obtained in the course of 1873
concessions for the building and working of
about 80 miles of metre-gauge railways, situ-
ated in different Swiss cantons. But owing to
the great and protracted financial crisis of
1874, the society was unfortunately obliged to
postpone the execution of the greater portion
of these projects, and, in fact, only the metre-
gauge railway in the Canton of Appenzel was
proceeded with, has a length of sixteen miles,
and the class of rolling stock adopted has been
fully illustrated and descrrbrd by us {vide page
489 of our last volume and page 29 of the
present volume). Including everything, this
line — established on a very difficult ground —
has cost £9,600 per mile; but a line of the nor-
mal gauge of 4 ft. 8| in. would have cost, ac-
cording to careful estimate, at the least £25, 600
per mile.
Among the narrow gauge lines now being
executed in Switzerland, the longest will be
that from Geneva to Lausanne along the Jura
Mountains. Including the lake branches to
Nyon and Morges, the length of this line will
be 55 miles ; the gauge being likewise one
metre. This line is being constructed by a
local board, who will receive from the Canton
of Vaud a subvention of £70,000. There are
other narrow gauge projects in the south of
Switzerland, regarding which, however, we
have at the present moment no precise data ;
but counting now the lines enumerated above
as either opened, building, or concessioned,
there will be — at the end of another year — a
Swiss narrow gauge reseau to a total extent of
about 156 miles in operation.
Finally, we have .to notice here the narrow
gauge tramways projected by the well-known
Swiss locomotive engineer, Mr. A. Brunner.
These are to be worked by two-storied motive
power cars, and a concession has been granted
for such a line running from Zurich to some
suburbs of that town. In connection with
this interesting subject, we must not omit to
point out that this progress of narrow gauge
railways in Switzerland, as well indeed of their
extension throughout the world, is in the larg-
est measure due to the untiring energy of
Mr. R. F. Fairlie. It was chiefly by means of
his writings, which have been translated into
most modern languages, that the advantages
of the system he may be said to have inaugu-
rated were thoroughly understood. — Engineer-
ing.
ENGINEERING STRUCTURES.
The Tunis Expedition. — News from the
Tunis Expedition has been received to the
15th ult. The Marquis Antinori and Captain
Barattieri have visited Gerba Island. The ex-
plorers on the southern coast of the Gulf of
Gabes sought for the ancient canal connecting
Syrtes Minor with Palus Tritonia, but found
none. The engineers have returned from the
Palustral Basin. They examined the eastern
shores. The result of their observations will
be published shortly. The heat has caused
the wild animals and birds to disappear, but
specimens of fossils, stpne utensils, and weap-
ons were abundant. The health and spirits of
the party were excellent. Colonel Galvagni
has' collected interesting ethnographica1 ; nd
statistical details.
The Suez Canal. — The opening of this
isthmus was supposed at one time to re-
store to the Mediterranean ports of France,
and especially Marseilles, their old splendor,
instead of wThich most of the steamers prefer
to proceed direct through the Straits of Gib-
raltar, thus leaving the French railways to
their own greediness. Nor has the French
merchant navy been in due proportion benefit-
ed by the opening of the new sea-road to the
far East. The French Shipping passing
through the canal decreases, relatively speak-
ing, from year to year. In 1870, 436,000 tons
burtheu passed through the canal, of which
269,000 were English, and one-fifth, or 84,000
only, French. In 1874, the proportion of
French bottoms is found to be reduced to 220,-
000 tons, or less than one-tenth, 2,423,000 tons
having passed the canal, out of which 1,797,-
000 were under the English flag. The other
navies, although below the absolute figure for
France, are progressing more rapidly. Thus,
since 1872, four times more Dutch ships used
the canal, while the increase of the French
navigation was only 40 per cent.
The Mississippi Improvements. — The Board
of Engineers, which assembled for the
purpose of considering the plans of Captain
Eads for the improvement of the Mississippi,
have concluded their labors for the present.
The following gentlemen constituted the
Board at its recent session : Gen. Barnard,
President ; Sir Chas. A. Hartley, Gen. Alex-
ander, Messrs. Roberts, Whiteomb, and Sick-
les. After considerable discussion, the Board
agreed unanimously upon the following re-
port :
I. With regard to the priority of construe"
I tion of different parts of the work, the Board
! recommended that the seats of both jetties
I and of the spar joining the west jetty with
j the right bank be protected with mattresses
j throughout this entire length — that is, that first
j of all the foundation of the east jetty be se-
cured out to a depth of 30 feet, and of the
west jetty to 20 feet. They further recom-
mend that the east jetty be carried up the
water line before raising the mattress wall of
the west jetty to the same level, and that the
construction details of the pier-heads be left
380
VAN NOSTRAND'S ENGINEERING MAGAZINE.
till the Commission can meet at the jetties this
Fall. J
II. After attentive examination of the plan
of construction, consisting of a combination
of willow mattresses and stone, now in execu-
tion by Mr. Eads, the Board find it to be a
modification of methods long in use in Hol-
land and elsewhere. It is essentially the same
as that applied to the jetties of the mouth of
the Oder, and also to the jetties at the new
mouth of the Maas, so satisfactorily as to draw
from the legislative body of Holland the ex-
pression that "their complete success has re-
moved all doubts as to the possibility of mak-
ing piers at sea on our coast." It is moreover
essentially the same as that adopted by the re-
cent Commission (1874) for these works.
III. The Board advise that Bayou Grande
be left open for the present.
The same Commission will reassemble at
the mouth of the Mississippi during the latter
part of October or the first days of November.
The St. Gothard Tunnel.— The interna-
tional Commissioners, whose duty it is to
inspect and report upon the progress made
with the St. Gothard Tunnel and railway,
have this year required a more detailed state-
ment of the work executed than has been
hitherto furnished. This statement appears in
a tabular form accompanied with explanations
and remarks in the Politecnico, a scientific
journal published at Milan. From it we learn
that during the last three months before the
publication of the report there had been ex-
cavated at the Goenechen or Swiss side of the
mountain 341.3 metres, being at the rate of
3.71 metres per day, and on the Italian side at
Acrolo, 184 metres, or at the rate of only 2
metres per day, which together would give a
progress at the rate of 2,100 metres per annum,
the comparatively slow progress made on the
Italian side being due to the hard nature of
the rock met with, through which fortunately,
however, little water percolated, so that the
work was not impeded by that hitherto pre-
vailing obstacle. With reference to the ma-
sonry and the excavation of the tunnel to its
full dimensions — these are (says the report)
evidently proceeding so slowly that series em-
barrassment is likely to result from having too
great a length of the small tunnel or drift way
excavated in advance of the completed work.
The number of perforators in operation,
worked by compressed air, are stated to be
sixteen m number, the compression of the air
being effected by water power. We are left
uninformed as to the length of the tunnel
actually completed, as opposite the heading in
the tabular statement "Length of Tunnel
Completed," no figures appear. As regards
that portion of the St. Gothard railway which
follows the valley of the river Ticino, the
works appear to have been prosecuted with
considerable energy, as trains have been run-
ning on the sections Lugano- Chiasso and
Biasco and Biasco-Bellinzona ever since De-
cember 6 last, or exactly three years since the
formation of the St. Gothard Railway Com-
pany. As regards the section Bellinzona-Lo-
carno, it has not been opened in consequence
of the damage done by floods, which had ren-
dered it impossible to construct the iron bridge
at Verzasca. There are still incomplete in two>
other sections of the line many complementary
works, and in some instances the trains have
to pass through tunnels in which the centres
and supports still remain. These lines have
been opened rather in compliance with a strin-
gent clause in the concession than that they
can be considered in a fit state for traffic.
ORDNANCE AND NAVAL.
Field Artillery Experiments at Dart-
moor.— The series of trials of the effect
of the fire of our service horse artillery and
field artillery on broken ground representing
the conditions of actual warfare, is now in
progress. The principal objects are the trial
of the relative effects of shrapnel shell with
time and percussion fuzes, of common shell
burst with powder, and also with gun cotton
with the surrounding space filled with water,
and the cotton fired by a detonator ; the
efficiency of Capt. Nolan's range finder, as
compared with the employment of individual
judgment and trial shots to ascertain the dis-
tance of an enemy. It is proposed to review
the result of these experiments when the series
is completed. — Engineer
The Deutschland. — This iron-armored fri-
gate, the sister ship to the Kaiser, built
for the Imperial German Government by
Messrs. Samuda Brothers, from the design of
Mr. E. J. Reed, is now almost ready to be
handed over. She is at present in the Millwall
Docks. It is said that there is no dry dock on
the Thames large enough to hold her. Though
her length is only 280ft., her beam is 03ft.;
still we should have thought that she could
have been accommodated either in Messrs.
Lewis and Stockerill's dry dock, or at the
Thames Ironworks. Perhaps, however the
German Government like to save a few pounds
as much as any one else. The magnificent
work put into her both by Messrs. Samuda
and by Messrs. Penn, who have supplied the
engines, deserves the highest commendation.
Indeed, the engines are a picture to feast the
eye upon — their compactness and finish being
so admirable. We notice that in these two
frigates Messrs. Penn have introduced some
improvements which are not to be found in
any of their previous engines. Formerly the
screw-shaft worked upon only three bearings,
with the turning- wheel at the after end of the
engine room, situated about the middle of a
length of shaft between two bearings some
lift, apart, by which great vibration was
caused. Now a fourth bearing has been intro-
duced, and the turning-wheel placed in the
centre of the engine-room, by which means
great steadiness ensues. This arrangement
also admits of the shaft being made in two
pieces, and coupled in the centre. The Kaiser
and Deutschland are also provided with steam
starting-gear, which we do not remember
having seen before fitted by Messrs. Penn to
trunk-engines. The Deutschland is complete
with the exception of her guns, of which she
BOOK NOTICES.
381
is to carry eight 26in. jguns of 22 tons each,
and one 22in. gun of 18 tons. These are to
be supplied in Germany, by Messrs. Krupp,
of Essen, who will also fit the racers for them.
— Engineer.
BOOK NOTICES.
ow to Teach Chemistky. By Edward
Frankland, F. R. S. London : J. & A.
Churchill. For sale by D. Van Nostrand.
Price $1.25.
This is simply a condensed report of six lec-
tures delivered by Dr. Frankland, and care-
fully summarized by one of the science teach-
ers at South Kensington.
The suggestions afforded to teachers are of
the highest value, not only as to the order of
subjects, but in reference to the manipulation
of apparatus in illustrating the science.
The diagrams are numerous and excellent.
Notes on Certain Explosive Agents. By
Walter N. Hill, S. B. Boston : John
Allyn. For sale by D. Van Nostrand. Price
$1.00.
This work is in the form of a pamphlet of
seventy pages ; but within this space is includ-
ed an epitome of the present knowledge of all
the explosive agents at present in use.
The topics treated in separate chapters are :
I. Explosions and Explosive Bodies; II. Nitro-
Glycerine ; III. Gun Cotton ; IV. Picrates and
Fulminates; V. Classes of Explosive Mixtures;
VI. Use of Nitro-Glycerine and Gun Cotton.
Some folding plates illustrated the manufac-
ture of Nitro-Glycerine.
A Dictionary op Chemistry. By Henry
Watts, B. A. , F. R. S. London : Long-
mans, Green & Co. Second Supplement. For
sale by D. Van Nostrand. Price $15.00.
The Second Supplement to this well known
work completes the record of chemical dis-
covery down to 1873, and contains the more
important advances in science made in 1874.
The volume is quite as large as either of the
others.
The leading contributors, with the list of
their contributions, are given herewith :
H. E. Armstrong, F. C. S.— Phenols— Sul-
phur Chlorides.
G. C. Foster, B. A., F. R. S— Magnetism.
H. E. Roscoe, F. R. S. — Chemical Action of
Light, Spectral Analyses.
Robert Warrington, Esq., F. C. S.— Fodder,
Maize, Malt, Oats, Root Crops.
IIhe Mechanic's Friend ; A Collection op
Receipts and Practical Suggestions.
With numerous Diagrams and Woodcuts.
Edited by Wm. E. A. Axon, F. S. S. New
York : D. Van Nostrand. Price $1.50.
This convenient little volume is made up of
those applications of Physics and Chemistry,
with which amateurs chiefly delight to deal.
Most of the matter has appeared in the col-
umns of the English Mechanic during the past
two or three years, such selections having
been made from those columns as seemed
most valued by the readers.
Upon such subjects as the following there
are several articles by as many differe n
inal writers : Bronzing, Cements, Dyes, Elec
tricity, Gilding, Glass Working, Glues, Horol-
ogy, Lacquers, Locomotives, Magnetism, -
Metal Working, Photography, Pyrotechny,
Solders, Steam Engines, Telegraphy, Taxider-
my, Varnishes and Water Proofing.
Perhaps the more interesting portions of the
book to the mechanic will be those relating to
Tools, Locks, and Special Processes in Me-
chanical Engineering and Chemistry.
The illustrations are all good.
Rudiments of Geology. By Samuel Sharp,
F. S. A , F. G. S. London : E. Stanford,
1875. Price $1.75.
The introductory portion of this little bock
was originally prepared for use in the writer's
class, and is now published, with large addi-
tions, for the benefit of persons similarly cir-
cumstanced, and of private students. Neither
could desire a more useful help, for we know
of no book in which the principles and facts
of geology are so well epitomized, or in which
either are stated in such a clear and popular
manner. The introductory part deals with the
generalities of the subject, its divisions, the
materials of the earth's crust, and the manner
in which these have been formed and modified,
all of which is presented in such order as to
be both easily comprehended and remembered
by the learner. The second part is strati-
graphical and paleontological, and in it the
different formations are described in ascending
order, and their construction and characteristic
fossils indicated. Much that is important in
the philosophy of the science is also communi-
cated in this division, and the work as a whole
may be honestly recommended to educators
and self-educators alike as a cheap and reliable
handbook.
hydrology of south africa ; or details
of the Former Hydrographic Condi-
tion of the Cafe of Good Hope, and of
Causes of its Present Aridity. Compiled
by John Croumbie Brown, LL. D. Kirk-
caldy : J. Crawford.
The above title explains fully the scope of
the work. It is a valuable contribution to the
science of Physical Geography. The practi-
cal bearings of the subject are not at first ap-
parent, but are none the less real. The de-
crease or increase of rainfall in different sec-
tions of our country is a subject upon which
we have no definite knowledge. Such changes
are so slow that much time is required to
gather data enough to establish the fact of any
permanent change. In the case of South.
Africa, the writer finds that a close study of its
topography yields much information of value.
The contents, as given by chapters, are as
follows : Testimony supplied by the Physical
Geography of South Africa ; Testimony in re-
gard to former condition of South Africa sup-
plied by Geology ; Indications of former
Hydrographic Conditions ; Hydrographic Con-
dition within the Historic Period ; Primary
Cause of Desiccation of South Africa ; Secon-
dary Causes ; Aridity and Water Supply be-
yond the Colonized portions of the Country ;
Water Supply within the Colony.
382
VAN nostrand's engineering magazine.
The writer has availed himself of the testi-
mony of standard authorities, and extracts
from former writings are quite abundant.
There are no maps nor illustrations of any-
kind.
Practical Geometry and Engineering
Drawing. By G. Sydenham Clarke,
E. E. London, 1875.
Lieut. Clarke is instructor in geometrical
drawing at Cooper's Hill College, and a few
words from his preface will best explain the
origin as well as the plan of his book. In
dealing with large numbers of students, the
writer felt the want of " a text-book which ex-
plained first principles fully and S3rstematically,
which preserved a clear and logical sequence
throughout its pages, and which furnished
examples bearing directly on the subject-mat-
ter of each chapter. Existing works did not
satisfactorily meet the case. Some supposed
the student to know too much, others gave
him credit for knowing nothing The
objects of the Avriter have been to bring gen-
eral principles into prominence, to illustrate
those principles by a variety of problems fully
explained, pointing out at the same time any
peculiarities worthy of remark ; and finally, to
append to each chapter a number of problems
with occasional hints as to their solution."
The plan thus sketched out is . systematically
adhered to, each chapter in the section on
solid geometry starting from principles and
definitions, going through explanations in de-
tail, and concluding with examples. Two
chapters on the methods of execution of en-
gineering drawings, and the selection and use
of drawing instruments, furnish the student
with common sense practical hints on subjects
which, though secondary, are not unimportant
in regard to rendering drawings clear, neat and
intelligible. — Builder.
The Mechanic's Guide : a Practical Hand
Book for the Use of Engineers, Me-
chanics, Artisans, &c. By W. V. Shelton.
Charles Griffin & Co. Price $3.75.
The compiler of this treatise, who is fore-
man of the Imperial Ottoman gun factories at
Constantinople, states as his object " the gath-
ering into one connected whole the principal
subjects relating to various branches of the
mechanical art, and placing be fore readers who
may not have much leisure for study a concise
and simple explanation of general principles,
together with illustrations of their adaptation
to practical purposes The book is the
work of a praotical mechanic, who may not
have the language of a professor at command,
but who has tried, to the best of his ability, to
supply, honestly and thoroughly, information
such as he knows to be greatly needed by in-
telligent mechanics of the present day." The
book is, in fact, intended to be to the working
mechanic what Molesworth's and other pocket
books are to the engineer and architect. It is
a book of reference giving arithmetical formu-
lae and practical instructions for the carrying
out of a great many problems in mechanical
work, especially in regard to the setting out
and proportioning of parts of machinery.
Numerous tables, of the weights and specific
gravities of materials, the circumference and
areas of circles, &c, are added in an appendix;
and the volume appears to be the result of con-
siderable thought and care, as well as practical
experience. Short treatises on arithmetic,
practical geometry, and mensuration, precede
the experimental chapters.
MISCELLANEOUS.
Plummet Lamp for Surveying in Mines.—
An ingenious lamp for the use of mine sur-
veyors has been designed by Mr. Heller (of
Heller and Brightly), of Philadelphia, and was
described in a paper read before the American
Institute of Mining Engineers at the St. Louis
meeting. The improved lamp can be used
either with or without the safety apparatus,
according as fire-damp may or may not be pres-
ent. The safety apparatus resembles to a cer-
tain extent that of the Musseler lamp. It con-
sists of a ring and plate united by four rods.
The plate has a cylindrical hole in the mid-
dle, and four apertures distributed radially
around it. In the centre cylindrical hole is fit-
ted a conical brass chimney, which projects be-
low the plate and is fastened thereto, being
kept vertical by four wire braces, or stays,
which are soldered to the top of the chimney,
and to the outer edge of the plate. The top of
the chimney terminates in an in inverted frus-
tum of a cone which is made hollow, and is
drilled full of small holes. The inside is lined
with one thickness of wire gauze. On the up-
per part of the cone is screwed a brass cap, com-
posed mainly of a brass ring and wire gauze ;
the smoke, &c, pass out through the latter.
This cap must be cleaned from time to time,
depending upon how much the lamp is used,
and how much it smokes. It is as well to car-
ry an extra cap in the pocket, which can be
put on when the dirty one is taken off. An
easy way to clean the cap is to allow a jet of
steam to blow through it. The four radial
apertures in the plate are also covered by two
thicknesses of wire-gauze. Between the top of
the plumb bob and the bottom of the plate, and
inside of the four vertical wires, is inserted a
cylinder of glass. When the safety apparatus
is to be used the compensating ring is removed
from the ring and placed upon the plate, which
has two conical holes corresponding to those
in the ring ; the ring is unscrewed from the
top of the plumb-bob, and another ring is
screwed on in its place with the glass cylinder
on top of the plum-bob. As the second ring
is screwed up the glass cylinder is clamped
between the plumb-bob and the plate, making
nearly an air-tight joint ; the lamp having been
lighted before the safety apparatus was screwed
on, is now ready for use. The air passes down
through the four radical orifices in the plate,
which are covered with two thicknesses of
wire gauze, is heated by the flame and rises
through the chimney passing out through the
wire gauze top. The glass is quite thick and
well annealed. He has allowed the lamp to
burn nearly an hour, until the glass was quite
hot, and then thrown cold water upon it with-
out producing any effect whatever on the glass.
The wick should not be high, as a very short
MISCELLANEOUS.
383
one gives light enough and not much smoke.
The best kerosene (of as high a test as possible) [
should be used in the lamp, as the latter gets
warm. The top of the wire gauze covering of I
the chimney becomes more or less clogged with
lamp-black, which can be removed from time ]
to time with a fine brush.
Diamond Rock Boring. —A party of gentle- !
men connected with mining, amongst j
whom were Messrs. H. Cain, 0. E. Bainbridge, j
J. Walton, T. D. Bolton, T. Rummey, V.
Hodgson, F. H. Edwards, T. Kell, and others,
met at the Hope Level, Stanhope, on Saturday !
last, to witness the work which is now being i
carried on by the Diamond Rock-Boring Com- j
pany, under the superintendence of their agent,
Mr. C. Adkin. Major Beaumont, M. P., the'
managing director of the company, and in-
ventor of the system, was present, and fully
explained the working of the machinery, which
consists of a motor, similar in construction to
a horizontal steam engine, worked by com-
pressed air, the exhaustserving to ventilate the
tunnel. The machine itself consists of a bed-
plate, on which are fitted two standards ; on
these are fitted movable saddles for carrying
the drills, which can be worked at any angle
and in any position, power to drive these being-
given from the motor by means of a diagonal
shaft, driving bevel gearing. The drills con-
sist of a brass quill and nut, mounted in a cast-
iron frame, through which passes a hollow
screwed drill bar, on the one end of which is
fixed the crown, or boring tool, which is simply
a small steel tube, set at the end with pieces of
carbonate (diamonds in an uncrystallized state.)
On the other end is /screwed a water union,
fixed to a flexible pipe, through which is forced
a supply of water when drilling which not only
tends to keep the crown cool, but also removes
the debris resulting from the borings from the
holes. On the nut is placed a firiction clutch,
so arranged by means of a screw that should
the drill come on strata of such a nature that
it cannot be bored at the maximum speed, the
friction nut slips, and only allows the nut to
feed forward the drill bar at the actual speed
at which the rock is bored, which was, as we
saw on Saturday, in hard limestone at the rate
of 4 in. per minute.
The method of working is as follows : — The
machine, which is on wheels running on rails
laid on the floor of the tunnel, is run to the
face ; the standards are then tilted forward
into position by means of power supplied from
the motor, and firmly fixed to the roof by
means of screw-jacks at the top of the stand-
ards. A set of holes are then put in at various
angles and in different positions in the face of
the rock from 4 to 5 ft. deep, when the stand-
ards are tilted back, and the machine run back
to a safe distance, when the holes are blasted,
and the debris removed.
The work at Hope Level was, previous to
being taken up by the Diamond Rock-Boring
Company, being driven by hand labor at a
speed of from 1 to Hyard per week, while now
the rate of progress is from 10 to 12 yards, thus
clearly showing that a speed of eight times
that of hand-labor can be obtained by the use
of this machinery, which where the mineral
resources of a place is required to be fully and
speedily developed would be a decided advan-
tage, and we doubt if similar results than those
above given can be obtained by any other
machinery ; and in a district like Weardale,
where so much mineral is yet undeveloped,
we are surprised that the Diamond rock-boring
machinery has not been more generally
adopted. — Mining Journal.
Bricks and Brick-Drying. — We have re-
ceived some particulars of a brick-making
process at works set up by Mr. Stephens at
Kidwelly. Upon entering the works the first
thing to be seen is a stone-crushing machine,
into which the stones are cast and crushed to
pebble size ; from thence they are shoveled
into a pan, over which two large rollers are
worked, which grind the stone to powder.
Both the pan and rollers are lined with chilled
iron, and so are proof to damage by the hard
silica stones from Mynydd-y-garreg. While
the grinding process goes on a small white
stream of a liquid compound falls into the pan
which brings the powdered stone into the sub-
stance of mortar ; then it is delivered to the
moulder, who deposits the composition into a
double-mould, places it into a press, which
answers the purpose of pressing closely the
bricks and of forcing them out of the mould .
Then a lad carries them on a sheet of iron and
places them in the oven for drying under the
new process. This oven is constructed very
much on the same principle as a baker's ovenr
only considerably larger, but in lieu of one
floor their are several tiers constructed of up-
right and horizontal irons about 5in. apart,
upon which to lay the bricks, so that the oven
can be filled from bottom to top, capable of
storing about 10,000. When the oven is full,
the iron doors are closed up air tight. Certain
flues admit the hot air, and the bricks are said
to be thoroughly dried in from three to four
hours. Under the old process it would take
twelve hours, with the consumption of two
tons of coal and the labor of several persons
over a large area of ground to dry 5,000 bricks;
under the new system 10,000 bricks can be
dried in three or four hours with 2 cwt. of
coal, with less than half the manual labor, and
without the extreme exhaustion caused to the
workmen from being hours in the old dry-
houses. The originator of the idea is Mr. P.
Conniff, an experienced man in the trade.
Refractory Clays. — The study of the re-
fractory properties of a clay of given
composition is one most important to metal-
lurgical operations. Dr. Carl Bischof has for
some time been devoting his attention to the
investigation of this subject, with the double
object of estimating the refractory properties
of a clay of any given composition, and also
their respective behavior in the presence of
liquefied metal. He has found a wonderful
relation almost constant between the chemical
composition and the properties of any clay
provided that the physical conditions "are in
all cases the same. The refractory power of
clays is determined by the quantity of pure
pulverized quartz with which it is "necessary
384
VAN NOSTRAND'S ENGINEERING MAGAZINE.
to mix them in order that they should present
any considerable resistance at high tempera-
ture. Instead of the quartz, a mixture of
equal parts of silica and alumina may be used
with advantage, in order to obtain even greater
precision still in the results. The proportion
of this mixture added should be rather greater
than that of the quartz. The refractory prop-
erties of the clays are represented by reference
to a standard clay whose refractory power is
taken at 100. This typical fireclay, when a
portion of the mixed silica and alumina has
been added, and been exposed to a heat suffi-
cient to melt iron, breaks with an earthy frac-
ture, and seizes the tongue when applied, and
absorbs an ink-mark traced by a pen on its
fracture. This should be the characteristics
of all the good refractory clajrs. To find the
respective co-efficients in each case, multiply
the reduction or increase in the quantity of
mixed silica and alumina added (taking the
amount of the typical clay as 1) by 10 and sub-
tract the product from 100, the remainder
will give the respective refractory co-efficients
of the different clays, that of the type being
100.
The action of liquid cast-iron on the clays
has been estimated by mixing four parts of
iron with 100 parts of the clay investigated.
At the melting heat of Wrought iron, the influ-
ence of the oxyde of iron has been found nil ;
the lime, however, and the potassium have
produced a vitreous surface. The manganese
produces a similar effect, taking place inter-
mediately with the lime and potassium. The
chemical analysis and the experiments have
clearly shown that the proportions between
the alumina and silica, or between the alumina
and the cast-iron, vary in the same proportion
as the co-efficients of resistance. This rule
was subject to a few exceptions, but it was
proved that these exceptions were owing to
the physical condition of the clay. It is then
but necessary to pay attention to dryness or
dampness of the clay to obtain accurate pre-
knowledge of results from the chemical com-
position of the clays.
The above general principles will also apply
equally as well to the case of clays subject to
the action of glass, of slags, of metals, of
metallic oxydes, of bases, and of salts, of cin-
ders, &c. There is a perfectly definite com-
position to be produced in the typical clay to
give the best possible refractory and resisting
powers. Here, again, the aetion of the metal,
&c. , on the clay is found to be less strong as
the co-efficient of the refractory power rises.
Rotjx and Sarratj have previously shown
that two different kinds of explosions can
be produced by dynamite, according as the
substance is made simply to deflagrate (ex-
plosion of the second order), or to detonate by
the percussion of fulminate of mercury (ex-
plosion of the first order), and that the force of
the explosion produced by the same quantity
is very different in the two cases. They now
find that the majority of explosive substances,
gunpowder included, possess the same remark-
able property. The reciprocal of the weight
(due corrections made) of each substance,
which when exploded in one and the other
manner sufficed to rend similar cast-iron shells,
gave the relative explosive forces. Some re-
sults of the experiments are given in the fol-
lowing table, the explosive force of gunpowder
igniting in the ordinary manner being taken
for unity :
Name of substance. Explosive force.
2d Order. 1st Order.
Mercury fulminate — 9.28
Gunpowder 1.00 4.34
Nitroglycerine 4.80 10.13
Poroxyl (gun cotton) 3.00 6.46
Picric acid 2.04 5.50
Potassium picrate 1.82 5.31
Barium picrate 1.71 5.50
Strontium picrate 1.35 4.51
Lead picrate 1.55 5.94
Of the hignest practical importance is the
discovery of the detonative explosion of gun-
powder induced by the detonation of nitrogly-
cerine— itself set off by the fulminate of mer-
cury— for the force of the explosion is more
than four-fold greater than that obtained by
igniting gunpowder in the ordinary manner.
The increased force of gunpowder and gun
cotton, when exploded by the agency of de-
tonation, was fully demonstrated by Abel six
years ago . The authors observe that the mass
of the substance employed for exciting deton-
ation must usually bear a certain proportion to
that of the substance to be exploded, but in
some cases the action is propagated through-
out the latter when once up at any given
point. — Engineering.
Electric Resistance of Various Metals.
— M. Benoit has measured with great pre-
cision the electrical resistance of various met-
als at temperatures from 0° to 860°. He em-
ployed both the method of the differential
galvanometer and of the Wheatstone's bridge,
and for each method has measured several
specimens. The mean of these is given in the
following table, the second column giving the
resistance of a wire, 39.37 inches long and
having a cross section of 0 .03 inches in ohms,
and column three the same quantity in Sie-
mens' units. Column four gives the resistance
compared with silver :
Metal. Ohms. Siemens.
Silver, A 0154 .0161 100
Copper, A 0171 .0179 90
Silver, A (1) 0193 .0201 80
Gold, A 0217 .0227 71
Aluminum, A 0309
Magnesium, H 0423
Zinc, A., at 350° 0565
Zinc, H 0594
Cadmium, H 06S5
Brass, A (2) -0691
Steel, A 1099
Tin 1161
Aluminum bronze, A (3) 1189
lron,A 1216
PaUadium,A 1384
Platinum, A.... 1575
Thallium 1831
Lead 1985
German Silver, A (4) 2654
Mercury 9564
A, annealed ; H, hardened ; (1) silver .75 ; (2) copper
64.2, zinc S3.1, lead 0.4, tin, 0.4 ; (3) copper 90, ailuminum
10 ; (4) copper SO, nickel 25, zinc 25.
.0324
49.7
.0443
36.4
.0591
27.5
.0621
25.9
.0716
22.5
.0723
22.3
.1149
14
.1214
13.3
.1243
13
.1272
12.7
.1447
11.1
.1647
9.77
.1914
8.41
.2075
77.60
.2775
5.30
1.0000
1.61
VAN NO ST RAND'S
ECLECTIC
ENGINEERING magazine.
NO. LXXXIII.-NOVEMBER, 1875 -VOL. XIII.
BRIDGE AND TUNNEL CENTRES.
By JOHN B. McMASTER, C. B.
Written for Van Nostkand's Engineering Magazine.
In the construction of stone and brick
arches, of whatever shape and span, and
to whatever use applied, whether as sup-
ports for roadways or roofs of tunnels,
there is nothing which requires more
careful attention on the part of the con-
structing engineer, than the centres.
Independent of the choice of material,
of the exactness with which each stone
is cut, and the care with which it is laid
in place, the success of arches of great
span, their settlement and ultimate sta-
bility depends .essentially on the care
given to the framing, setting up and
striking of the centres. The slightest
change in the shape of the frame caused
by the shrinking of an ill-seasoned tim-
ber, or the yielding to compression of a
badly proportioned brace, will assuredly
be followed by a change in the curve of
the intrados, which may possibly result
in the ruin of the arch itself.
Well constructed centring, therefore,
is indispensably necessaiw to a well con-
structed arch, and in the following papers
it is our intention to offer a practical in-
vestigation of the principles which must
be followed out in the planning and me-
chanical execution of all such centre
frames ; to determine what strains must
be withstood, at what point they act
with most vigor, and by what eombina-
Vol. XIII.— No. 5—25
tion of beams and by what system of
bracing, the greatest strength and stiff-
ness may be combined with the utmost
lightness and the strictest economy of
material.
BRIDGE CENTRES.
Of all classes of centres, the most com-
plicated in structure is, beyond doubt,
that of a large span stone bridge. Like
a roof frame, it consists of a number of
vertical pieces, placed in the direction of
the span, from 5 to 7 ft. from centre to
centre, and known as the ribs, upon which
are placed horizontal pieces or laggings,
and on these latter rest the voussoirs till
the key stone course is driven and the
arch becomes self-supporting.
The frame in its turn is composed of
back pieces, or short beams cut on the
outer edge to the same curve as the in-
trados of the arch, a horizontal tie beam.
and a number of struts, ties and braces, the
arrangement, number and dimensions of
which, will depend on the shape and span
of the arch, and the number and position
of the points of support. Whatever may
be the span and curve of the arch, and the
points of support afforded, experience
has amply proved that the ribs should be
polygonal in shape, with short sides ;
this shape being given by forming t...
386
VAN NOSTRAND'S ENGINEERING MAGAZINE.
back-pieces, on which rest the laggings,
of two or more courses of planks, placed
in the form of a polygon and firmly nail-
ed together ; the planks in each course
abutting end to end by a joint in the di-
rection of the radius of curvature of the
arch, and breaking joints with those of
the other course.
For light arches of moderate span, or
indeed for heavy arches of wide span
when firm intermediate points of sup-
port can be had between the abutments,
the back pieces may be strengthened by
struts or ties placed under them, well
braced, and abutting against a horizon-
tal tie beam. This beam spans the arch
a little above the springing line, is bolt-
ed to the back-pieces at either side, thus
preventing them from spreading later-
ally, and if well sustained by props f rom
beneath, affords a firm support to the
struts and braces of the rib. In by far
the greater number of cases, however,
where headway is required under the
centring during the construction of the
arch, as is the case with stone bridges
spanning a river whose navigation can-
not be impeded, or whose current is too
swift and depth too great to give firm
points of support to the props of the
tie beam, it becomes necessary to do
away with the latter, and supply its place
by such an arrangement of beams as will
transmit the strains received to points
of support at the abutments. This lat-
ter class of centring is known as "re-
troussee" or " cocket" and requires a
much more careful and elaborate arrange-
ment of its parts than the former.
We have therefore two classes of
bridge centres to deal with ; one in
which the frame is constructed without
regard to headway beneath it, and is
supported from firm points of support
between the abutments, and one arrang-
ed to leave headway under the frame,
and upheld by framed supports at the
abutments.
Before attempting to determine the
most advantageous arrangement of the
pieces which must compose the frame,
their number and the dimensions it is
necessary to give them in order that they
may offer a solid support to the arch
stones, it is fitting to consider the effect
of the load the ribs are expected to up-
h j]<J, the strains it produces, the points
where and the directions in which
strains act and their intensity.
the
THE STRAINS,
The strains to which centre frames are
subjected arise solely from the pressure
upon the back-pieces and laggings, due
to the weight of the voussoirs laid upon
them, and are therefore extremely vari-
able, depending on the span and curve
of the arch, and the thickness and weight
per cubic foot of the voussoirs which
press upon the centring. It is not,
however, to be supposed that all the
voussoirs from springing line to spring-
ing line do press upon the frames, this
depending to a very great degree on the
curve of the arch. If, for example, we
take the case of a full centre arch and
starting at the springing line on either
side pass towards the crown, we shall
find that for a considerable distance
above the springing line the stones do
not exert any pressure upon the ribs,
but that, as soon as this point is passed,
the pressure begins and increases rapidly,
reaching its maximum intensity just be-
fore the keystone course is driven into
place. When this is done the pressure
is almost entirely removed, and were it
not for the slowness of the mortar in
drying, the frame work of the arch
might be done away with.
And, here, I would mention that, al-
though it is generally held that when
the keying course is placed, the vous-
soirs, with the exception of a few courses
at the crown, cease to press, I have found
by the most careful experiments with
large, well-framed models, that the thin-
nest Chinese paper when coated with
black lead and placed under the blocks
of arch stone, could not be drawn outt
even when the arch was keyed, without
considerable resistance.
Upon further examination it will be
found that these voussoirs which lie near
the springing line and exert no pressure
upon the laggings and back-pieces, are
all of them contained within the angle
of repose ; that is to say, the voussoirs
do not begin to press upon the centring
until we reach one whose lower joint
makes so great an angle with the hori-
zon, that the stone is caused to slide
along its bed under the action of gravi-
tation. This angle for full centre arches
has been fixed at from 28° to 30°, but
BRIDGE AND TUNNEL CENTRES.
387
the quality of the stone and mortar used,
will cause it to vary greatly. For ordi-
nary cut stone, we may with safety as-
sume the angle of friction at 30° with the
horizon : when laid in thin tempered
mortar it is increased to 34° or 36°, and
with very porous stone, such as free-
stone, laid in full mortar it will reach
almost 45°.
It is to be observed, however, that this
is not strictly true unless the arch is of
sufficient thickness at bottom to prevent
all tendency to upset inwards. A thick-
ness of iV the radius of curvature is usu-
ally adopted as sufficient for this pur-
pose.
Adopting 30° as the angle of repose
for cut stone, the number of voussoirs
which load the centre will depend on
the curve given to the intrados. If we
take, for instance, a full centre, an oval
and a flat segmental arch, and give to
each the same number of voussoirs, it is
evident that the number of stones which
do not press on the laggings will be
greatest in the full centre, less in the
oval, and least of all in the flat segmen-
tal arch, because in this latter case the
stone whose lower joint makes an angle
of 30° with the horizon will be found
nearer the springing line. We should
expect, therefore, the number and weight
of the stones being the same, that the
segmental arch could give the greatest
load to the centres, and the full centre
arch the least ; and this is strictly the
case.
In estimating the load upon the centres
in any case, it is to be remembered that
none of the stones bear upon the ribs
with their entire weight, a part of this
latter being consumed in overcoming
friction. The determination of the
amount of weight thus expended is a
matter of some mathematical intricacy,
and we are indebted for its solution to
M. Couplet.* By his calculation he
found that the total weight of the vous-
soirs which do press on the laggings, is
to the weight with which they actually
load the frame, as an arc of 60° is to
twice its sine less the same angle ; or, to
express it algebraically, denote by P the
total weight of the voussoirs which rest
on the centring, and by p, the weight
* iloaijire dj l'Acadeaiie Aauie, 1792.
with which they load the centres, and
we shall have the expression
P : p: |arc 60° : 2 sin 60°-arc 60° (1)
or
P (2 sin 60° — arc 60°) ^,
P=~ Arc 60. ' (2)
If, therefore, we suppose the radius of
a circle to be divided into 10,000 equal
parts, the circumference will contain
62,832, and the arc of 60° 10,472, and
its sine is equal to -^^/j^Seeo. Substi-
tuting these values in the above equa-
tion (1), we shall have
P : p\ ;i0472; 12X8660 — 10472 or
P \p\ '.10472 : 6848
which gives us a ratio of 3 to 2 very
nearly. Whence we see that the vous-
soirs in a full centre arch which press
upon the laggings will do so with but f
of their weight, and, taking the angle
of repose on each side at 30°, only on §
of the surface of the centring. We
may, therefore, without any sensible
error take 9 of the gross weight of the
voussoirs of the arch to express the load
on the centres.
With an arch which is not full centre
the case is quite similar. We will take
an oval of three centres fulfilling the
conditions that each of the three arcs
composing it shall be 60°. This oval
being drawn, it is at once apparent that
the arcs of 60° at each end of the oval
do not differ materially from that of 30°
in the full centre arch. We may, there-
fore, to facilitate calculation, safely as-
sume that the stones forming these two
arcs of 60° do not press on the centres,
when the arch is all up except the key-
stone, and are held in place by the weight
of the voussoirs above them. There re-
mains then but the central arc of 60° to
load the framing. But from equation
(1) P : p as the arc of 60° is to twice its
chord less the arc of 60° ; and since 60°
is to its chord very nearly as 22 to 21,
we may without sensible error express
the relation of P to p by the ratio of 11
to 10. When we have found the gross
weight of the voussoirs in this arc of 60°
it follows that we must take i? of their
weight to express the load on the fram-
ing.
The chord of an arc of 60° is equal to
388
VAN NOSTRAND'S ENGINEERING MAGAZINE.
the radius, and the radius in this case
being 10000, the chord will equal 10000,
and the arc of 60°, 10472. Hence we
have the relation 10000 : 10472; |21 : 22
nearly.
These values may also be obtained
from the integral calculus, in which case
no regard is taken of friction, and the
formulae are therefore a little uncertain.
This uncertainty, however, is on the side
of safety, for when we leave out of con-
sideration the pressure expended in over-
coming friction we are forced to give the
ribs and laggings unnecessary strength.
Referring to Figure 1, we wish to find
the load which the voussoirs between
ABCD give to the centre's rib.
Fig. 1.
Let w equal the weight per lineal foot
of intrados of the arch resting on
the rib.
By x and y the horizontal and vertical
co-ordinates respectively of the
point A.
By x' and y' the co-ordinates'of D.
By r the radius of the curve jrf intra-
dos at A, and
By x the angle it makes with the hori-
zon.
By P the gross vertical pressure on
the rib ofABCD.
By p the pressure per lineal foot of in-
trados at A.
Then we shall have
•J o
pdx
(4)
P' being the greatest vertical load on
the half rib, and x" the horizontal dis-
tance from the middle of the span to a
point where p is zero.
The value of p is found from the equa-
tion
p=W. Cos oc
V y
W. dy . (5)
= / , pdx
(3)
From this we may compute the load on
any vertical post at this point, or the
vertical component of the load on the
back pieces.
If the arch had been completed up to
the keystone course, equation (3) would
have been
which will evidently be greatest when
jt>=W. Cos a: . . . . (6)
When the arc is a segment of a circle
not greater than 120°, we shall have
from the relation between the sides and
angles of a triangle, the following values
of the co-ordinates :
x=r sin oc x'=r since' / = r(sin a")
y=r (1 — cos oc ) y'=r (1 — cos cc')
Substituting these values in equation (5)
we shall have
p=w (2 cos oc —cos cc'). . . (7)
BRIDGE AND TUNNEL CENTRES.
389
And from the expx-essiony=r(l— cos x )
we have
Cos x =- — - :
r
and from y' ' =r (1— cos cc')
Cos cc' = -
r
Substituting this in equation (7) we shall
have
_ /2r—2y_r—y'\
(2r—2 y r—y \
=w
r-2y + y'
(8)
Equation (6) then becomes p=w cos cc
v — y
=w - the greatest value for a given
point of the arch.
Substituting in equation (3) the value
of p found in eq. (8), and, reducing, we
obtain
(9)
P=wr[cc — cc' — sin oc (cos x ' — cos x)]
©r
T>=to(l-r-Xr[;y-y>])
in which I and I' represent the length in
feet of the arcs from the crown E (Fig.
1) to the points A and D respectively.
Equation (4) then becomes
¥'=ior (ccff— sin oc" [1 — coscc"]) (10)
To find the gross weight of that por-
tion of the arch which presses on the
back pieces and laggings, it is necessary
to know the number of the voussoirs,
their volume and weight per cubic foot.
The weight of stone generally used
in arches varies from 120 to 180 pounds
per cubic foot. The following results
were obtained from the examination of
a number of specimens of American
granite, sandstone and limestone, taken
from the best known quarries in the
country. Of seventy-two specimens of
granite examined, the greatest weight
per cubic foot was 182.5 lbs., the least
161.2, and the average 167.09 lbs. Of
fifty-three specimens of sandstone exam-
ined, the greatest weight per cubic foot
was 164.4 lbs, the least 127.5, and the
average 140.9 lbs. Of thirty -eight
specimens of limestone, the greatest
weight per cubic foot was 173.8, the least
143.2, the average 162.9.
We may therefore without sensible
error assume the average weight of these
three classes of stone as follows :
Average weight
per cubic foot.
Granite 167.09 lbs.
Sandstone 140. 9 lbs.
Limestone 162.9 lbs.
Brick (well burnt) 92. 0 lbs .
From the moment the angle of repose
is passed and the first voussoir begins to
press on the frames, the centring be-
comes subjected to a seiies of strains
which increase rapidly up to the time
the keystone is laid, and are produced
by the yielding of the ribs under the
weight of the stones. No matter how
well seasoned and admirably proportion-
ed the timbers may be, or how evenly
the load may be distributed, the centre,
pressed more and more severely on each
side by the successive courses of vous-
soirs laid upon it, will bend in on the
sides, and as a consequence bulge out at
the crown, to be in turn followed by a
bending in of the crown when the arch
is all but completed. This movement of
the ribs can be greatly checked and the
severity of the resulting strains much
lessened by loading the centres at the
crown with the spare voussoirs and in-
creasing the load as the arch progresses.
In the case of a full centre arch of 90
feet, and composed of four hundred and
eighty courses of voussoirs, the cen-
tring, when the fifteenth course of vous-
soirs on each side were laid in place, had
risen three inches at the crown. When
loaded with 325,000 lbs., it settled under
it two inches ; but when the twentieth
course was completed the pressure was
so great that it again rose one inch.
When the arch was three-quarters com-
pleted it had again sunk one inch and
three-quarters in consequence of the ad-
ditional load and the compression of the
wood, still leaving a rise of one quarter
of an inch. This yield caused the
joints at the twenty-second course to
open a fraction of an inch, but closed
when the keystones were driven. This
distortion of the centring is always
greatest for full centre arches, and pro-
portionally less as the arch becomes
nearer and nearer to the segmental.
DIRECTION OF THE STRAINS.
To find the direction and intensity of
390
VAN nostrand's engineering magazine.
the strain at any point of the rib, we re-
sort to the usual method of the " paral-
lelogram of forces." Returning to Fig.
1, let it be required to find the direction
of the strain caused by the voussoirs
ABCD. Denote by F the centre of
gravity of this part of the arch, and
through it draw a vertical line G I of in-
definite length, and cut it at I by a per-
pendicular from the point E at which
the curve drawn through the centres of
gravity of the voussoirs — supposed in-
definitely small — cuts the line AB.
Complete the parallelogram by drawing
the line IM to the centre of arch, and
NL parallel to it. The diagonal IN
will then express the weight of the vous-
soirs ABCD, the side I L the pressure
they exert upon the lower part of the
arch, and the side I M the pressure upon
the backpieces of the rib.
The strains, then, upon the centring-
take the direction of the radius of cur-
vature of the intrados, and it now re-
mains to consider the position which
should be given to the beams which are
to withstand the strains, their numb el-
and dimensions.
THE PRINCIPAL BEAMS AND THEIR
POSITION.
As the sole object of the framing is to
uphold the voussoirs and transmit the
strains it receives as directly as possible
to firm points of support, the beams must
be so arranged as to do this with the
least tendency to change the shape of
the rib, by their bending or breaking.
The condition will be best fulfilled by
giving each beam a position such that it
shall offer the greatest possible resist-
ance, and this will be accomplished when ;
the direction of the fibres of the beam \
and the direction of the strain are one !
and the same.
If, for instance, we support a horizon- j
tal beam at its two ends and load it in i
the middle it will offer its least resist- 1
ance to the load. If now we raise one |
end so that the direction of the strain is \
oblique to the fibres of the beam, the re-
sistance of the beam to bending will be
found to have increased largely, and the j
resistance in this latter case, will be to j
that in the former case, as the cosine of j
the angle made by the direction of the
strain and the fibres of the wood is to
the sine of 90° or 1.
It should follow from this that, when
the angle between the beam and the
strain is zero, the resistance becomes in-
finite, and such would indeed be the case
were it not for the compressibility of the
wood and other physical causes which
weakens its strength. It is sufficient,
however, for us to know that when the
strain is carried through the axis of the
beam, it is then strongest, and that a&
the force becomes more and more oblique
to the fibres its strength decreases.
Applying this fact to the framing of
the ribs, it follows that the greatest stiff-
ness and strength will be gained when
the principal pieces are placed in the
direction of the strains, or in the direc-
tion of the radii of curvature of the-
arch to be upheld. This deduction, un-
fortunately, is under certain restrictions
placed upon it by the imperfections of
the timber, and demands of economy
and the circumstances of construction,
which make its practical application quite
limited.
To illustrate, we will once more return
to Fig. 1. The direction and intensity
of the strain on the backpieces resulting
from the weight of the voussoirs ABCD,
will then be represented, as we have
just seen by the line VM, and that of
the voussoirs P Q by the line V S. The
beams, therefore, which are to support
these stones, in order that they may of-
fer the utmost resistance, must take the
direction of the lines VS and VM, or
radiate from the centre V like the spokes
of a wheel. For small span arches, such
an arrangement of beams undoubtedly
answers all purposes of stiffness and
economy, but for arches of larger span
where timbers of thirty, fifty, or even a
hundred feet in length would be requir-
ed, it fails most signally ; for while a
beam of ten feet will offer great resist-
ance to compression when loaded in the
direction of the fibres, a beam of fifty
feet will be almost sure to bend under
the action of the strain, and hence re-
quire bracing. This system, therefore,
cannot be successfully carried into prac-
tice in large span centres.
To overcome this difficulty we are-
forced to resolve the force represented
by the line S V into two components, one
vertical and represented by the line ST,
and one horizontal represented in direc-
tion and intensity by S R. By a similar
BRIDGE AND TUNNEL CENTRES.
301
treatment of the force represented by
VM, we shall obtain two other similar
lines, all four of which will represent the
direction of three beams, which can be
made to take the direction of the two
V" S and V M, namely, a long horizontal
beam spanning the arch and supported
at each end by a vertical beam. This
horizontal beam is the tie beam to which
we have already alluded, and is gener-
ally placed at points about 45° up the
• arch. The voussoirs above this beam
are then supported by another horizon-
tal tie upheld by small vertical beams
abutting on the lower tie. An excellent
illustration of this system of framing is
found in centres of London Bridge over
the Thames, built in 1831 by Rennie.
There will frequently arise cases in
which ribs framed in this manner either
on account of the quantity of material
they consume, or the difficulty of finding
firm points of support between the abut-
ments, cannot be used to advantage. It
then becomes necessary to change the
point of support T of the beam ST
(Fig. 1) to a point t nearer the abutment,
and for the sake of economy we may do
away with the horizontal and vertical
beams tg,sS, TS, c a and a b, supply-
ing their place by two beams t S and S e.
These two beams, therefore, will sustain
the strain represented by the line S V,
and the efforts they resist will be repre-
sented in direction and intensity by the
sides S X and S Y of the parallelogram
XY constructed on S V as a diagonal.
In " cocket " centres, therefore, what-
ever the span of the arch, whether large
or small, whatever the shape, whether
full centre, oval or segmental, a great
saving of material may be made, and
abundance of strength may be secured,
by placing the principal beams in the
direction of the chords of the curve of
the intrados.
The length that should be given to
beams thus placed, the angle they should
make with each other at their point of
junction, the manner of supporting, and
when necessary bracing them, are points
we shall reserve for future consideration.
There are, therefore, thi*ee methods of
arranging the principal pieces or struts
of a centre frame.
1°. They may be placed in the direc-
tion of the radii of curvature of the
arch, thus giving a figure of invariable
form as the strain at anyone point is re-
ceived by the beam in the most favor-
able position, and transmitted through
its axis directly to the fixed point of sup-
port.
2°. They may be placed in a vertical,
or insvertical and horizontal directions.
3°. The curve of the arch may be di-
vided into a number of arcs, and the
beams placed in the direction of the
chords of these arcs.
4°. To these three we may add a fourth,
which embraces by far the largest num-
ber of centre frames, and is based on
two or all of the preceding methods. In
this class the beams are not arranged in
accordance with any one system, but
several ; as, for instance, the second and
third, in which case, as we shall see here-
after, several straining beams span the
arch at different points, and are sustain-
ed by inclined struts ; or if all three sys-
tems are used, we may use the straining
beam and inclined struts, and strengthen
them by bridle pieces in the direction of
the radii.
It would, indeed, be quite a hopeless
task to attempt to lay down, in more
than a general way, the principles which
ought to rule in making a selection of
one of these methods to the exclusion of
the remaining three. In every case the
choice must be determined largely by the
circumstances of the case, the points of
support, the shape and span of the
frame, and the strength required. If the
centre is to be " cocket," the arch heavy,
the span large, and considerable head-
way required beneath the frame, the
third or fourth arrangement will undoubt-
edly afford the best results whatever
may be the shape of the arch. If the
arch is light, the span moderate, and little
or no headway is wanted, then the sec-
ond or first will generally be most con-
venient.
Theoretically, the first method will in
all cases afford the greatest amount of
strength and stability with the least
amount of material, since the beams are
then capable of resisting the most se-
vere strains. Nor can there be any
doubt that, within moderate limits, this
result actually is attained in practice,
and that of two ribs constructed with
the same number of beams, of the same
quality of wood and similar dimensions.
in one of which the pieces are plae< A
W£
VAN NOSTRAND'S ENGINEERING MAGAZINE.
radially, and in the other vertically or
inclined, the rib arranged on the former
plan will be decidedly the stronger of
the two. But, unfortunately, the im-
possibility of always obtaining firm
points of support at the centre of curva-
ture, the difficulty of finding sound, well
seasoned timber of such length as would
be required in arches of large span, and
the relation which exists between the
length and strength of beams under
longitudinal compression — the strength
varying inversely as the square of the
length — restricts its application to cen-
tre frames of very small span and rise.
In semi-circular arches of twelve, fifteen
or even twenty feet span, when a hori-
zontal beam can be used at the springing
line this arrangement can be used with
great success. The frame then consists of
the tie beam and two, or if great strength
is required, three radial struts which sup-
port the backpieces and abut against the
hoi*izontal beam at the centre of curva-
ture. These struts, when two are used,
should be inclined on the right and left
at a little less than 45° to the horizon, so
as to meet the backpieces at the point
where the voussoirs first begin to press
on the rib. A vertical strut is in such
an arrangement of little or no use, as no
strain of any consequence can possibly
reach it ; the voussoirs almost ceasing to
press on the frame when the keystone
is driven down. As these supports are
struts and not bridle pieces clamping the
backpieces and tie beam between them,
the joints, especially in the larger and
heavier arches, must be secured by pieces
of iron placed across them and bolted to
the backpieces and struts, to prevent the
joints opening in consequence of the
bulging at the crown as course after
course of stone is laid on the frame.
In frames for flat segmental arches of
a span as great as sixty or seventy feet
and rise of about one-fifth the span, as
also for ovals of several centres, this
radial arrangement may be slightly modi-
fied and a frame produced (Figure 2),
7f» S
Fig. 2.
which shall meet all the requirements of
strength, lightness and economy. The
rib in this case again consists of a hori-
zontal tie beam spanning the arch a little
above the springing line, generally at
the first voussoir that presses on the
backpieces, and struts placed in the di-
rection of the radii of curvature and
from eight to ten feet apart depending
on- the weight of the arch. These struts,
as it would be impossible to have them
actually meet at the centre of curvature,
which, for an arch of seventy feet span
and fifteen feet rise, would be about
forty-five feet from the circumference,
go no further than the tie beam and are
fastened to it and the backpieces by the
iron bands shown in the figure.
When great stiffness is required in the
rib, additional braces may be added, as
shown in Fig. 2, dividing the rib into a
number of triangles. The strains re-
ceived will then be transmitted through
the axes of the beams, and as all unneo-
BRIDGE AND TUNNEL CENTRES.
393
essary transversal strains will be avoid-
ed, the resistance offered by the braces
will be the greatest possible. In all
centre ribs, the normal pressure being
in the direction of the radii of curvature,
the laggings, backpieces and tie beam,
when used, will of necessity be subject-
ed to transversal strain.
Before, however, we proceed to con-
sider the strains to which the beams in
centre frames are subjected, and the di-
mensions we must give them in order
that they may withstand the pressure
put upon them, we would offer the fol-
lowing practical rule for estimating the
pressure of any arch stone in any part
of the arch, upon the centre rib, or the
pressure upon the rib at any stage of the
construction of the arch, as also the
pressure when the arch is completed up
to the key stone.
It has been well established by the ex-
periments of Rondelet, that a stone
placed upon any inclined plane does not
begin to slide on that plane until it has
reached an angle of inclination to the
horizon equal to 30°. It is obvious,
therefore, that if the arch stones were
placed upon one another they would not
begin to press on the centre rib till the
plane of the lower joint of one of them
reached an angle of 30° with the horizon.
It has been found, moreover, that the
mortar increases this angle, for hard
etone to 34° or 36°, and for soft, porous
stone (in semi-circular arches) to 42°.
We may, then, consider the pressure to
commence in general at the joint which
makes an angle of 32° with the horizon.
If we suppose the radius to represent
the pressure the tangent will then repre-
sent the friction, and making the radius
unity the friction will be 0.625. The
next stone will press a little more, the
third still more, and the pressure will
thus continue to grow larger and larger
with each succeeding course. The rela-
tion between the weight of an arch stone
and its pressure upon the rib in the di-
rection perpendicular to the curve is
given by equation :
Q— W (cos a—f sin a)
(11)
in which Q is the pressure, W the weight
of the arch stone, f the friction = 0.625,
and a the angle the lower joint makes
with the vertical. The following table
calculated from eq. 11, gives the value
of Q for every 2° of curve from the
angle of repose == 32'' up to 60'' :
When the angle which the joint makes
with the horizon is
34" then Q = .04 W
When 36° " Q = .08 W
" 38° " Q = .12 W
" 40° " Q = .17W
" 42° " Q = .21 W
" 44° " Q = .2o W
" 46° " Q=.29W
" 48c " Q = .33 W
" 50° " Q = .37 W
" 52° " Q = .40 W
" 54° " Q = .44W
" 56" " Q = .48W
" 58° " Q = .52 W
" 60° " Q = .54W
To take an example : What is the
pressure on a backpiece of 20° in length
from the angle of repose, the ribs of the
frame being placed 5 ft. from centre to
centre, and the arch stones 3 ft. in depth
and weighing 160 lbs. per cubic foot.
We take from the above table the sum
of the decimals from 32° — 52° = 2. 26, and
multiply this by the weight upon 2° and
the product will equal the pressure.
The volume of the stones which cover
2° = 5X3X2°.
The number of feet contained in 2° is
found from the expression 2 X. 01745329
X/, in which r' is equal to the radius
of the arch plus one half the depth of the
arch stone. If we take the radius '=■ 25
ft., then the depth of the stones being 3
ft, r' = 26.5 and number of feet in 2°
equals .88 ft., whence the volume of the
stones which press on the 2° equals
5x3x.88 = 13.4 cubic feet, and the
quantity W=2144 lbs. and Q, or the
pressure on the backpiece equals 4845
lbs.
If we denote by^ a the angle included
between the upper and lower joints of
an arch stone, and suppose every stone
in the arch to have the same weight and
equal angle <?, then the pressure of any
number n of such stone upon the rib will
be given from the expression
. n+1 (12)
Q= YY+Sin 2 aX(cos £ »o-/sin hia)
sin ^ a
394
van nostrand's engineering magazine.
which gives the total pressure on one
half of the rib.
This equation is found as follows : j
The pressure perpendicular to the soffit
is W (sin a— f cos a), or W (cos a—f
sin a), according as the angle a is mea-
sured from the horizon or from the ver-
tical drawn through the crown. If now
we denote by a the angle included be-
tween the joints of one stone, and sup-
pose each stone alike in size and weight,
the pressure of any number n of such
stones will evidently be found by getting
the sum of the sines and cosines of na,
or expressed in formula,
P=W (sum of cosines of na— /Xsuni
of sines of na) . . . . Eq. A.
By trigonometry we obtain two expres-
sions for the sum of the sines and cosines
of a number of angles in arithmetical
progression, viz. :
Sin A + sin (A + B) + sin (A + n B)
_Cos (A— £B) — cos {A + n + ^B)
2 sin i B
_Sin.(A + £ttB)XBin \ (n + l)'B
sin \ B.
Also
Cos A + cos (A + B)+cos (A + wB)
_— cos (A + £ w B) X sin \ (n + 1) B
sin \ B.
Applying these two equations to the
above case, we shall have from eq. A,
P=W Eq. B.
n .?i+l „. .. n . n + 1 .
eos -aXsm — — -a— /(sin- aXsm a)
sin ^ a.
Or taking out the common factors W and
n + 1
sin 2 we shall have equation B in
sin-^ a
the form.
P=
WXsin
n+1
Eq. (12)
sin ■£ a
«x(
n . n \
cos - a— few. -at
2 J 2 /
The value of Q may also be obtained
from eq. 11 by considering that when
the depth of the arch stone is nearly
double its thickness ; its weight rests on
the rib at the angle of 60°. Equation 12
is, however, the best, and may be readily
solved by logarithms.
For example : let the arch be semi-
circular and a = 2°, then wa= 29° and
/=.625. Put equation 12 in the form
. n + 1
P=W-! cos$naXmn ~!Ta
sin -£ a X R
„ . , . n+\ \
f sin * n «X sin — — a f
—J- 2 f
sin {axR
log cos na =log cos 29°=9. 941819
n + 1
log sin — — a=log sin 30° = 9.698970
19.639789
log sin £ a = log sin 1°= 8.241855
R =10.000000
18.241855
Difference = 1.397934
= log 24.68
log/ = log .625= — 1.795880
log sin | na=tog sin 29° = 9.6855 71
n+1
log sin ---a = logsin30° = 9.69897O
19.180421
log sin & a = log sin 1°= 8.241855
R =10
18.241855
Difference= 0.938669 =
log 8.55
Hence the weight on the half rib is
24.68 — 8.55 = 16.13 W.
In a frame constructed, as that shown
in Fig. 2, the determination of the
strains is a matter of great simplicity,,
and may be had either from arithmetical-
calculation or by constructing the paral-
lelogram of forces. The strain on any
radial strut as B G would be found by
calculating from eq. 11 the pressure on
D E, taking half of it and supposing it to
act at B in the direction B G. The strain
on any inclined strut, as E G or E H, may
be found by estimating from eq. 11, the
strain on B H taking one half of it, and
supposing it to act at E in the direction
of the radius at that point, and denote
by 8 and 8' the angles these pieces make
with the direction of the force. Then,
if these angles are unequal
BRIDGE AND TUNNEL CENTRES.
39$
s=-
P sin S'
and S'=
P sin &
(13)
"sin (b + &') sin (& + &')
And if the two beams make equal angles
with the direction of the force, then the
strain in the direction of each is the same
and expressed by
S=,
2 cos &
(14)
Of all methods of calculating the strain
on the different beams, by far the sim-
plest, is to actually construct the dia-
gram of forces to a given scale and find
the pressure by measurement. In above
case, for example, draw E e parallel to
the direction of the force to any con-
venient scale, say -h inch equal 1,000
lbs., which, supposing the pressure at
E= 10,000 lbs. will make Ee=one inch.
From E draw E g parallel to E G ; also
EA parallel toEB,^and e^to EA and
eh to ~Eg. Then E g being measured
will give the pressure on the beam E G
to which it is drawn parallel.
When we have once ascertained the
strain which any beam in a frame will
have to undergo and resist, the next step
is to determine the dimensions, or rather
the area of cross section, the beam must
have to withstand this pressure without
injury. Whatever may be the length of
the beam, this section may be obtained
from the following formulae : If the
strain is one of compression in the direc-
tion of the length, then
A=?L
K
in which A is the section required in
square inches, F the crushing force to
which the beam is subjected, and K the
resistance to crushing. When the strain
is a transverse or breaking strain, then
A-K,
in which K' is the modulus of rupture of
the beam.
In place of K and K', however, which
are the ultimate resistance to crushing
K K'
or rupture, we must use — and — , in
. n n
which n is the factor of safety, usually
taken as 10 for wood. The values of K
and K' are variously stated by different
writers on the strength of materials.
Those given below for the woods mostly
used in centre frames are from Rankinei
Wood.
1
Value of 1 Value of K'
K in lbs j in lbs.
Ash
9,000
5,400
6,200
10,000
6,000
12,000
9,900
7,100
10,000-13,000
10,600
Oak, English
If it is not always possible to obtain
these values of K and K\ a very safe
method, and one easily remembered, is
to find from the diagram of forces the
strain on a beam in lbs., and divide this by
1,000; the result will be the cross section
of the beam in inches. Thus, if a tim-
.-,-,-,•! ■,-, 36,000
ber is loaded with 36,000 lbs., ' —36
' 1,000
in., and the beam should be 6 in. X6 in,
Example.
Required the proper dimension of
the scantling of a centre rib of a seg-
mental arch of 60 feet span and 9 feet
rise ; the arch stones to consist of old
quarry granite, weighing 165 pounds per
cubic foot, and three feet in depth ; the
rib to be of the pattern shown in Fig. 2.
The frames to be placed 5 ft. from centre
to centre.
The first step is to find the
weight of the arch stone for 1° of the
curve. The span is 60 ft., the radius is
50 ft., and the arch stones being 3 ft.
thick the radius of the arch passing
through their centre is 51.5 ft. The
length of 1° is, therefore, .01745329X
51.5 =.89 ft. Then 5X3X-89 = 13-*
cubic ft., the solid contents of lc of the
arch ring, and this multiplied by 165
gives the weight of 1° = 13.3X1 65 =
2195 pounds. Now the arch being a
very flat segmental, it is evident that all
the arch stones will press upon the rib.
If then we calculate the weight of the
stones between E E', and suppose them
to act with one half their entire weight
at C in the direction CH, it is evident
that this will be the greatest pressure
that C H will be required to support.
The arc EE'==20°, and the weight for
1° being 2195 lbs., the pressure at C is
21950 lbs., and the beam CH should be
396
VAN nostrand's engineering magazine.
21950
= 21.9 inches or4|X5 in- To find
1000
the dimensions of E G and E H take eq.
12. Then a—1", w=20°, /=.625, W
= 2195.
Q=
2195 + 182236
.008727
X (984808 —.625 X
173648) = 18301 lbs.
Take this and lay it off to any conven-
ient scale on the line E e, and from E
draw E^r parallel to EG, and EA to
EH and as before eg and eh. Then
measuring E h by the same scale it will
be found to equal 10250 lbs. ; the beam
EH then must be 3£ in. by 3 in. In the
same manner the pressure on B G is found
to be 18301 lbs., and the beam must be
4{ in.X4 hi. To find the strain on the
inclined strut, estimate from eq. 12 the
weight of the arch stones between A
and C, add to this half the weight of
the rib and let the gross weight act ver-
tically at the point K, and lay it off to
any scale on the vertical line K K', and
draw K' L' parallel to the horizontal tie
beam. The line K L' being measured
will give the strain on the^beam K_L'.
Frames arranged on the second meth-
od, with the principal pieces all vertical,
afford centres of great simplicity of
structure and of almost as much strength
as one with radial struts — supposing, of
course, that the number and dimensions
of the struts are the same in each case —
and of much greater strength than one
constructed with inclined beams, since
the nearer the angle the direction of the
strain makes with the fibres of the wood
approaches a right angle the less be-
comes the resistance of the beam. In
segmental and oval arches of large span,
the difference in the strength of ribs ar-
ranged on the vertical and radial plan
is comparatively insignificant, as the
radius being very large, the vertical
beams, especially near the crown where
the strain is severe and most strength
is required, do not depart much from the
direction of the radius.
The objection to this vertical bracing
of the frame is that it requires the use
of a horizontal tie beam, unless the rib
is constructed as a girder resting upon
framed abutments of its own. If the
former arrangement is used, the struts
should be placed from five to eight feet
apart, depending on the strength requir-
ed, and mortised to the tie beam and
backpiece. When the beams are of such
length that there is danger of their bulg-
iug or curving under the load laid on
them, they may be strengthened by di-
agonal braces or horizontal wales. Of
the two, the diagonal braces are to be
preferred as they not only give stiffness
to the posts, but sustain a portion of the
load on the backpieces in case any of the
piles under the horizontal tie beam should
give way. Figure 3 represents the rib
of a full centre arch of 75 ft. spaa ar-
Fig. 3.
BRIDGE AND TUNNEL CENTRES.
897
ranged with the principal pieces placed
vertically and strengthened with a hori-
zontal waling piece made double, and
braces abutting under the backpieces.
The strains on the different beams com-
posing such a frame, and their necessary
dimensions may be computed with ease
by the method just explained. It should,
however, be remembered that beams
which are to be notched must have their
dimensions increased beyond those given
by calculation, in as much as notching
will, even when not very deep, cut down
the strength of a beam from one third
to one half. In computing the strains
on the braces a, a, we may consider the
pressure at their abutting point to be
the sum of the pressures on the vertical
and two inclined braces which meet
there, and make no allowance for the
resistance of the horizontal beam.
The third and fourth systems of ar-
ranging the principal pieces, afford an
almost unlimited number of designs for
centre ribs, which are especially worthy
of notice, in that they are applicable to
every possible shape and span that can
be given to stone arches, and may be
constructed with or without intermediate
points of support, according as circum-
stances will admit. The principles which
control such arrangements are few and
simple. The beams should as far as pos-
sible abut end to end: they should inter-
sect each other as little as may be since
every joint causes some degree of set-
tlement, and halving destroys fully half
the strength of the beams halved.
When the framing is composed of a
number of beams crossing each other,
pieces tending towards the centre should
be notched upon and bolted to the fram-
ing in pairs : ties should also be continu-
ed across the frame at points where
many timbers meet. Particular atten-
tion must, furthermore, be given to the
manner of connecting the beams so that
there shall be no tendency to rise at the
crown under the action of the varying
load, Figure 4 affords an illustration
Fig. 4.
of a very simple method of arranging
the timbers for arches of small span.
The inclined struts abut against horizon-
tal straining beams placed at different
points on the soffit, and to add greater
strength to the framing, and to prevent
the horizontal beam from sagging, bridle
pieces are placed in the direction of the
radii of curvature. The chief difficulty
with such arrangement as this is, that
as they require beams of great length
-hey can be used to advantage only in
mall span arches.
The centre frames for the Waterloo
Bridge over the Thames were construct-
ed on this principle, but in this case no
horizontal beams were used. Under the
backpieces were placed blocks each sup-
ported by two inclined struts which
made equal angles with the radius drawn
through the centre of the block. In a
small span arch, these struts would have
rested on framed supports placed at the
opposite abutments of the arch ; but in
the Waterloo Bridge, to avoid the incon-
veniences resulting from crossing the
398
VAN NOSTRAND S ENGINEERING MAGAZINE.
struts, and of building beams where struts
of sufficient length could not be obtain-
ed from single beams, the ends of sev-
eral struts were received into cast-iron
sockets placed at their point of crossing
and suspended by bridle pieces.
Figure 5 is a good design for a cockefc
centre of large span. Here the C F',
Fig
H F and D d, are placed in the direction
■of the radii of curvature and made
double ; the remaining braces are single.
In determining the proper dimensions
for the scantling of such a frame, we
may take § of the total pressure on the
.arc H H', and suppose it to act at C in
the direction C F', which will evidently
be the greatest load this timber will have
to sustain. The strain upon the E DF
will then be equal to £ the load on BH,
and that on H F as \ D C. That on the
beams E F and F F' is to be found from
the diagram of forces, Fig. 5. Here hf
which is in the direction of H F produc-
ed, represents the pressure on this beam;
EA is drawn parallel to E F, and ef
parallel to F F', which being measured
give the strain on E F and F F' respec-
tively. If it is desirable to obtain the
•dimensions of the beams with great ac-
curacy we may use the following formu-
lae : If we assume the relation between
the breadth and depth to be .6 to 1
(which is an excellent proportion), then
for an inclined beam whose angle of in-
-clination to the horizon is (5.
■^=i/Li/wrxcoS£x<* . . (io)
r 0.6
And for a horizontal beam
r 0.6
(16)
In which a is to be found from the ex-
. 40XWX*>
pression
-a, in which b is
L3 W
the deflection of a beam whose breadth
is b, depth is d, length L, and load W.
For pine this quantity a is from .0112 to
.0105, and for the best oak .00934. Eq.
15 or 16 will give the depth in inches.
If it so happens that the value of a, in
the above equation, cannot be obtained
either by actual experiment or from
tables, we may make the square of one
side equal to twice the square of the
other, which will give a ratio of 7 to 5
very nearly, and use the equation
d= 0.0046
108Xy
■io.
cos b
Where w is the load, I the length, and b
the angle the beam makes with the ver-
tical, and d the dimension of the smaller
side, equal $ of the larger. In centre
frames, however, such a degree of exact-
ness is rather unnecessary, since, by al-
lowing 1,000 lbs. to the square inch we
TESTING RAILWAY STEEL AXLES.
399
can obtain the cross section from the
load with all the accuracy desirable in
practice.
The transversal strain on any one back-
piece or segment of the rib under the
laggings may be obtained from the ex-
pression
S=Psec0 . . . (17)
4> being the angle the backpiece makes
with the horizon, and P the vertical com-
ponent of the pressure on the same piece
found by any of the methods already
explained, or from
• • (18)
(H*)
P=W|L--A
r
W being the pressure on each lineal foot
of the segment, L its length ; r the
radius of curvature at the point in ques-
tion, x the distance of the lower end
of the backpiece from the vertical
through the crown of the arch and the
centre of curvature, and h the distance
between the two ends of the segment
measured vertically.
The strain upon any one of the lag-
gings will depend, independent of the
^weight of the arch stones, on the dis-
tance of the ribs from centre to centre,
the place the lagging occupies in the
arch and the manner in which the lag-
gings are attached to the backpieces of
the frame. As regards the latter point,
there are two ways of making them fast
to the rib. They may be placed directly
•on the backpiece and nailed to it, or they
may be mounted on folding wedges
placed between each bolster or lagging
and the rib, which latter arrangement
will be considered in detail when we
come to speak of the striking plate.
The bolsters, moreover, may be placed on
the rib in such wise that they touch each
other, or may be separated by a space
equal to their own breadth. The former
method is most usually resorted to in
the construction of brick arches, and is
illustrated in Fig. 4 ; the latter is used
in building stone arches, and is illustrated
in Fig. 2. By separating the laggings
in this wise a considerable saving of tim-
ber is effected, while the air is also given
freer access to the joints of the arch and
the mortar much sooner dried. When
these pieces are separated, it is evident
that the cross section of each must be
slightly greater than when they are
placed touching each other, and that the
section of the laggings placed near the
crown should be larger than those near
the angle of repose. This latter point
is not worth considering in practice un-
less the arch stones are very heavy, for
in arches of the ordinary span and weight
the saving thus effected in the timber is
hardly worth the labor of calculation.
In determining the proper dimensions of
the laggings, it is sometimes customary
to insure against any deflection, by sup-
posing the entire load on each lagging to
act at its middle point and calculate for
a beam strained in this manner.
TESTING RAILWAY STEEL AXLES.
From " The Engineer."
A pamphlet now before us, written in
German, contains matter of much inter-
est to British steel makers executing for-
eign orders for axles. It is too well
known to some of our readers that their
work is subjected by the inspectors of
their foreign customers to very unusual
and severe tests, resulting in so much
loss and interruption that first-class mak-
ers in Sheffield have often refused such
orders. Now the results before us cut
at the very root of the whole system,
and point to the conclusion that the tests
adopted by foreign railways especially
defeat their own purpose. The paper,
the results of many careful experiments,
.represents a considerable amount of work
and time on the part of a countryman of
ours in Vienna, a son of the Mr. John
Haswell so well known in the profession.
Experiments were made on twenty-nine
steel carriage axles, of which two were
of crucible steel and the remaining
twenty-seven of Bessemer metal. Four
new iron axles were also tried, and, in
addition, two locomotive iron axles.
As is generally known, the mode of
procedure usually adopted by continen-
tal railway engineers is to take one out
of each hundred axles, and test it to de-
struction. It is usually stipulated in the
caJiir des charge* that the whole lot may
be rejected if this one, or at most a sec-
ond, do not stand the trial, as several
4C0
VAN NOSTRAND'S ENGINEERING MAGAZINE.
English makers have found to their cost.
Some of these tests are very severe :
such is that required by the Austrian
Northern Railway, according to which
all five-inch steel axles, when set on sup-
ports nearly five feet apart, must under-
go blows from a weight of about 7 cwt.,
falling from a height of nearly 19 ft., in-
creased by two feet for each successive
blow. In this way it must withstand a
bend of 9 in., and a further bending back
of 9 in. — the operations being continued
until the axle has withstood more than six
thousand foot-pounds. A lighter test is
that of the Southern Railway Company,
who require for their 4| in. steel axles
that, with a distance between the sup-
ports of nearly 5 ft., they shall withstand
a bend of more than 9f in., under a 7
cwt. monkey, falling from a height of
nearly 15 ft. They must then allow
themselves to be bent back straight in
the same manner without breaking. In
fact, almost every other company's en-
gineer has a different test, differing as to
the distance between the supports, the
Aveight of the monkey, the height of its
fall. The requirements as to extension,
compression, and ultimate resistance vary
just as much, so that we cannot wonder
if the very axles rejected by one com-
pany are bought and set to work by an-
other. In truth, the process is merely
that generally adopted for rails, of which
a certain percentage is taken at haphaz-
ard out of the lot, and bent or fractured.
This case, however, is scarcely the same
as that of an axle — a much more import-
ant and responsible component part of a
working line.
The increase of traffic has led the Ger-
man lines of late years to increase the
load on the goods trucks by nearly 25
per cent., and they hoped to find their ac-
count in replacing iron axles with others
of steel. The results in actual practice
scarcely responded to these apparently
well-founded expectations. In fact, some
of their railway engineers are now
strongly recommending a return to
wrought iron. The truth seems to be
that the steel works, in the face of such
a system of testing, found it safest
simply to deliver the softest and most
ductile steel, able to withstand the maxi-
mum number of blows f rom the monkey.
Hence the steel axles used are actually
of much softer material than those of
ron, too soft for their work, liable to
permanent sets, and deficient in elastic-
ity. An axle made of lead would as re-
gards ductility certainly beat iron, and
withstand more blows without actual
fracture. The results in practice are
little less than disastrous. It is stated
that one of the greatest lines in Austria,,
possessing extensive steel works of its
own, has had, under this system of test-
ing, so many fractures of steel axles that
they are being replaced by axles of
wrought iron. The practice is certainly
not that recommended or adopted by our
best railway engineers. As a rule few,
if any, English lines test their axles, and
a warranty from the maker is usually
deemed sufficient. A chance return to
this procedure afforded its own lesson.
A year or two ago, one of the largest
German lines ordered, somewhat in a
hurry, a number of axles from an Eng-
lish firm. These axles did not by any
means stand the tests; but, on the in-
specting engineer telegraphing home for
instructions, he was told to receive them,.
They are now in use, behaving exceed-
ingly well under heavy traffic.
The conclusions to which Mr. Haswell
arrives are that the very severe tests
have simply resulted in producing steel
axles much softer than those of iron ;
that the proof of one or two axles out
of a hundred is no criterion of the qual-
ity of steel axles, as axles from the very
same works, forged with the greatest
care, gave quite different results.
The examination of the question and
the experiments carried out by Mr. R.
Haswell were undertaken under the aus-
pices of a committee of members ap-
pointed by the Vienna " Institution of
Civil Engineers and Architects." The
results were also very completely laid
before them at a meeting held for the
purpose. Any action to be taken on the
conclusions of their own committee was,
however adjourned sine die by these
gentlemen. Whether they were afraid
to accept the responsibility, or, for any
other reason, they declined to express
any decisive opinion, we hope that this
sufficiently important and interesting
question will be takan up again, and be
brought sooner or later to a definite set-
tlement. It would be regretable if the
expenditure of so much work, time,
and money should lead to no result.
WATEK SUPPLY AND DRAINAGE.
401
WATER SUPPLY AND DRAINAGE.*
By W. A. CORFIELD, Esq., M.A., M.D.
IV.
UTILIZATION OF SEWAGE.
Before describing to you the composi-
tion of sewage and the ways in which
it has been proposed to treat it, I have a
few words to say to you about the con-
• struction of the apparatus in houses, es-
pecially as to the construction of the ap-
paratus used for the removal of such
effete matters from houses. I am going
to say a word or two on this subject be-
cause of the importance of the points
connected with it — points that every one
of you ought to know.
In the first place, the simplest form of
closet that can be used is one with an
earthenware pan and syphon, all in one
piece, which of course, so long as it is
not broken, always retains a certain
quantity of water in it. The advan-
tage of this closet is that it can always
be readily cleansed. In towns where a
more complicated form of apparatus has
been tried for the poorer classes and for
persons who are not careful, water
closets have always failed. One of the
great arguments for the supporters of all
the dry systems, and especially of the
dry earth system, has been that the water
system has failed because persons will
not take reasonable care ; but that has
been where the apparatus has been too
complicated, as has often been the case
in London. Now in towns supplied with
apparatus of that sort there is much less
risk of anything getting out of order ;
anything that finds its way into the
syphon can be easily got out again, and
in fact nothing short of pushing an iron
rod in, and making a hole in it, is likely
to do any harm, and when a hole is made
in it it is easily detected, because the
Avater will not then remain in the
syphon ; in fact nothing is easier than to
discover such a damage.
In the next place they are cheap. One
very important point about this system,
especially if these closets have to be in-
side houses or dwellings, is that there
should be a hole in the syphon, at the
* Abstract of lectures delivered before the School of
Military Engineering at Chatham.
Vol. XIII.— No. 5—26
highest point of the pipe above the water,
and leading into the drain, and that at
this point there should be attached a
ventilating pipe. Any sewer ga.-o<
arising will then be taken off by that
pipe, which should be carried to a suffi-
cient height and turned over at the end.
As to the water supply any simple
apparatus will do for that ; the usual
plan is to have a wire, which, when
pulled, lifts a plug in the cistern, and
water runs down a pipe which generally
ends in the side of the pan, the aperture
being so directed that it whirls the water
round the pan ; and the waste pipe of
the cistern supplying these may, if that
cistern is outside the house, and is only
used to supply the closet, be made to
end in the same supply pipe. There is
very little harm in that, but it should
not be done if the same cistern is used
for supplying drinking water, which
ought not to be the case, although it so
often is. A more complicated form of
water closet, which is commonly used,
requires a word of notice. In this sort
you have what is called a D trap, and
above that there is what is known as a
container, which is a large iron vessel
opening below into the water in the trap.
Water always remains in this D trap up
to the level of the outlet. It is called a
D trap from its shape ; it is like a D
placed thus C3 The pipe which lead?
from the container (which is the iron
vessel immediately under the pan, and in
which the basin moves) dips under the
surface of the water in the D trap.
Now a few points of caution about
this method are necessary. This is the
apparatus which is accused of having
brought us a large amount of typhoid
fever, diarrhcea, and even cholera in large
towns, which we should not have had
otherwise, and no doubt to a certain ex-
tent the system is to blame for it. And
I am going to show you where it is to
blame for it, and what precautions we
have to take to prevent this.
One way in which it is to blame is
402
VAN NOSTRAND S ENGINEERING MAGAZINE.
that the descent pipe, called the soil
pipe, is a very convenient place to make
the waste pipe of the drinking water
cistern end in, and so, very frequently in
houses this waste pipe comes down and
ends there. The soil pipe goes out of
the D trap, and then joins the main soil
pipe of the house, or becomes itself the
main or perhaps the only soil pipe. This
main soil pipe is very seldom open at the
top, unless it has been purposely so con-
structed, and so any foul air in the drain
below, or in the soil pipe itself cannot
get away, and so it simply goes up the j
waste pipe of the drinking water cistern,
and in fact the waste pipe of that cistern
forms the ventilator of the soil pipe, and
any poisonous matters in the ah' in it
are absorbed by the water, and drunk,
and this is unquestionably one of the
causes of the spread of typhoid fever.
The waste pipe, however, should not end
there, but should end, as I have before
told you, outside in the open air.
Now supposing there is no waste pipe
ending there, the foul air which accumu-
lates in the soil pipe will have a good
many of its ingredients absorbed by
this water in the D trap, and they will
be given out at the surface of the water
into the "container." As soon as the
apparatus is worked, and the pan let
clown so that the water runs out of it,
then the foul gases, which have been
collecting under pressure in the container,
immediately issue into the house.
Now how can that be prevented ?
There are two ways of preventing it.
In the first place, this soil pipe should be
open at the top, and then you will never
have sewer air with pressure on the T>
trap That is quite clear. Or, if you
do not carry the soil pipe itself up to the
top, there should be, say, a 1-inch leaden
pipe going from it up to the top of the
house, and turned over, ending at some
convenient place, not near the outlet of
the chimney. So thus you prevent any
foul air from collecting in the soil pipe
and rendering the water in the D trap
fouler than it need be ; but the D trap
is always full of water, the apparatus is
seldom worked so long as to replace all
that water, and so it remains always
more or less foul. The foul matters in
the D trap putrefy, and so foul air col-
lects in the container, and as soon as the
apparatus is worked, this foul air in the
container immediately rushes out, be-
cause it has been collecting in considerable
quantities, a thing which you must all
have observed over and over again.
That can be prevented perfectly well, so
well indeed, as to render closets manage-
able even in the most inconvenient situa-
tions in which they can be placed, and
in such situations they frequently are
placed in many of the large houses in
London ; underneath staircases, and
close to drawing rooms, or even opening
directly out of bed-rooms, and in such
places. Although they should, if possi-
ble, be removed from such situations,
they can be made perfectly sweet in a
very simple way, and that is done by
making a hole in the container, attaching
a small ventilating pipe to it, which pipe
is taken through the wall of the house
and made to end in some convenient sit-
uation, and then you never get any foul
air accumulating under pressure, to rush
out when the pan is moved and the
water in it let fall into the container.
The valve closet is a great improve-
ment upon this, inasmuch as the con-
tainer is merely a small box in which the
valve works, whereas the volume of
water used is much greater.
Those are the chief points about this
rather complicated apparatus, which is
evidently not fit for the use of careless
persons. Now for the kind of apparatus
fit to be employed when large numbers
of persons use the same place. There
has been an apparatus contrived called
"The Trough Water Closet." I spoke
to you before about " Trough Latrines."
They are not water closets ; they are
constructed in very much the same way,
but in the " Trough Latrines," the ex-
creta are collected for the day, and then
are emptied into a cart and taken away.
That is a modification of the "Pail Sys-
tem."
The " trough water closet" may be
briefly described thus. Underneath the
row of seats there is a trough made of
iron or slate, or any convenient material
of the sort. This trough at its lower
end has a connection with a sewer, the
mouth of which is fitted with a plug ;
which plug can be moved up and down
by a lifting apparatus in a separate com-
partment, which can only be got at by
the person who has charge of the place ;
because, of course, among large bodies
WATER SUPPLY AND DRAINAGE.
403
of men, there must always be a man ap-
pointed to have charge of this, just as
in the case of the earth closets. This
compartment can only be got at by this
particular man, and he has access in or-
der that he may lift up or let down the
plug.
At the other end you have a water tap
supplied from a cistern ; the man who
has charge of the place comes at night,
lifts up the plug, lets the contents all
run away into the drain, then washes
out the trough, lets down the plug,
charges the trough with a little water,
and leaves it till the next day. That is
the " Trough Water Closet," and that is
the most convenient form of closet for
use by large bodies of persons, especially
of careless persons.
As an instance of the success of these
closets, I may mention the town of
Liverpool. Dr. Buchanan and Mr. Rad-
cliffe, say — " Nothing could be more ad-
mirable than the working of the Liver-
pool arrangement, and nothing could be
more marked than the difference between
them and what are called water closets,
in the poor neighborhoods of London
and other large towns." Dr. Hewlett
also gives a favorable opinion with re-
gard to these closets. He says — " The
trough water closets in use at Liverpool,
and the self -flushing tumbler water clos-
ets at Leeds, where they answer remark-
ably well, appear to me to be the best
kind for use in poorer districts, especially
for closets which are frequented by more
than one family." These opinons are
sufficient.
The tumbler water closet is very
nearly on the same principle. There is
a very nearly level trough with a con-
nection with the drain at the lower end ;
at the other end there is a sort of swing
bucket which is placed below a tap.
The water is running from this tap con-
tinually, but slowly, and the rate at
which it shall run is subject to arrange-
ment. As soon as the bucket contains a
certain amount of water, it tips over,
empties its contents into the trough,
washing away whatever is in the trough
down into the drain. This plan is also
reported to be an excellent one. Of
course the water supply and the buckets
are placed in a separate compartment,
and can only be got at by one person. ■
We pass on, now, to consider the com-
position of sewage. This has been well
stated in the first report of the Rivers'
Pollution Commissioners, in the follow-
ing words " Sewage is a very complex
liquid ; a large proportion of its most
offensive matters, is, of course, human
excrement, discharged from water closete
and privies, and also urine thrown down
gulley holes. Mixed with this, there Lfi
the water from kitchens, containing veg-
etable, animal, and other refuse, and that
from wash-houses, containing soap, and
the animal matters from soiled linen.
There is also the drainage from stables
and cowhouses, and that from slaughter
houses, containing animal and vegetable
offal. In cases where privies and cess-
pools are used instead of water closets,
or these are not connected with the
sewers, there is still a large proportion
of human refuse, in the form of chamber
slops and urine. In fact sewage cannot
be looked upon as composed solely of
human excrement diluted with water,
but as water polluted with a vast variety
of matters, some held • in suspension,
some in solution."
Now there are great variations in the
composition of sewage at different times
of the year, and also at different times of
the day and night. But there is not a
great amount of difference between the
composition of the sewage of towns
where there are water-closets, and the
composition of the sewage where there
are not. In the first report of the Riv-
ers' Pollution Commissioners, it is shown
that there is " a remarkable similarity of
composition between the sewage of mid-
den towns and that of water closet
towns. The proportion of putrescible
organic matter in solution in the former,
is but slightly less than in the latter,
whilst the organic matter in suspension
is somewhat greater in midden than in
water closet sewage."
I must now give you an account of
what the average sewage may be taken
to be. You may take it that an average
sewage has this composition ; in 100,000
parts of it there are about 72 of total
solid matters in solution, which total
solid matters include between four and
five of organic carbon, something over
two of organic nitrogen, from six to
seven of ammonia, and from ten to
eleven of chlorine. Besides these 72
parts of dissolved matters, it contains
404
TAN NOSTRAND'S ENGINEERING MAGAZINE.
44 or 45 parts of suspended matters, of
which about 24 are mineral, and 20 or 21
organic. Now that is the average.
There are extremes. The variation of
the London sewage in total combined
nitrogen, is from three parts to eleven in
100,000, so that you see there are very-
considerable differences. And this is
partly due to the fact, which is plain
enough, that there is a greater amount
of refuse thrown into the sewers at one
time than at another, but still more to
the great variations in the amount of
water. As an instance of variation
with the time of the year, I may tell
you that during the winter before last,
the average amount of ammonia in 100,-
000 parts of the sewage of Romford,
was from five to six parts, whereas in
the previous summer, the average was
only two and a half to four. So that
the value varies considerably at different
times of the year. It varies because a con-
siderable amount of rainfall is allowed to
get into the sewers. It would vary little
in towns where very little rainfall is allow-
ed to get into the sewers, and where the
water supply is pretty constant through-
out the year. The variation in composi-
tion during the day and night is very
important, and during the night, in many
towns, the sewage is very little more
than water.
Now as to the value — you may calcu-
late the value of sewage in two ways.
Thus you may calculate it approximate-
ly, from the number of persons who con-
tribute to make it, and from the value
that we have assigned to the refuse mat-
ters coming from each person during
the year. We have assigned 8s. 4d. a
year for these matters, but we will take
the lowest value ever assigned to them,
which is, that the annual excreta of a
human being, taking an average of all
ages, are worth 6s. 8d. a head. That
value was assigned by Messrs. Lawes
and Gilbert, and they have never been
valued at less. So that, taking no other
refuse at all, if you can get at the ex-
cretal refuse matters of a population of
three millions, it ought to be worth
£1,000,000 per annum, as far as that cal-
culation goes.
But you may calculate the value,
again, from the composition of sewage
itself. And if you do that, you will find
that the money value of the substances
dissolved, say in 100 tons of average
sewage, is about 15s., while the money
value of the suspended matters is only
about 2s. The value, then, of these
constituents, is aboxit 15s. for the dis-
solved matters, and 2s. for the suspend-
ed matters ; that is to say, that 100 tons
of average sewage are worth 17s., or
about two pence a ton.
If you consider that you do not always
get average sewage, or sewage of an
average composition, and that very often
the sewage is extremely diluted so that,
instead of there being something like
the dry weather average of sixty tons
per head per annum, you often get 100,
or even more, it is plain that we must
not take so high a value as that I have
just stated for it, and so it is usual to
take a value of one penny per ton, in-
stead of two pence. If then you take
this sewage at a penny per ton, as con-
taining on an average about four grains
of ammonia in a gallon, as it does, or
between five and six in 100,000 parts, as
I said before, then you may consider
that sewage is worth one farthing per
ton for every grain of ammonia per gal-
lon it contains.
And again, if you take the total
amount of sewage of three millions of
persons at an average dilution of about
80 tons per head per annum, and put it
at the value of Id. per ton, you will find
it comes to almost exactly the same as
the calculation made the other way, viz.,
something over £1,000,000.
Now what are we to do with this sew-
age which has the value which I have
just assigned to it, that is to say, which
has that value if you can get the nianu-
rial properties out of it ? The general
plan at present is to turn it into the riv-
ers. This plan has arisen because the
sewers we use were originally built for
drains, and meant for drains, and there-
fore naturally discharged into the rivers,
and it is no doubt from this circumstance
that we have so many attempts to keep a
certain proportion of the manurial refuse
out of the sewers by means of midden
closets, and pail closets, and earth clos-
ets and so on, and also with a view to
the prevention of the fouling of the
rivers. Well there are two kinds of evils
that arise from the fouling of rivers, two^
especially, but there are plenty of others
in addition. The first is that these riv-
WATER SUPPLY AND DRAINAGE.
405
ers, even when they are large ones, get
to a certain extent blocked up by the
sediment that is deposited from the sew-
ers ; this is the case even with the
Thames. In the year 1867 it was point-
ed out that there was going on a forma-
tion of extensive shoals in the River
Thames outside the main drainage out-
falls near to Barking Creek and Cross-
ness. These deposits were very exten-
sive.
Near the southern outfalls for in-
stance a depth of fully seven feet of
deposit was found, and in fact it was
going on to such an extent that it
threatened to interfere seriously with
the navigation. Plans can be seen
which show that a narrowing of the
bed of the stream had been going on
even since this was pointed out in 1867.
Besides that, it was also shown that the
tide did not carry away the matters sus-
pended in sewage. Experiments were
made by Mr. Frank Foster first, and
afterwards repeated by Mr. Bazalgette
and Captain Burstal — which show that
suspended matters, floating bodies, were
carried down by the tide to a certain
point, and then carried up again farther
than the point at which they were orig-
inally thrown into the stream, and it is a
fact that a certain amount of sewage de-
posit takes place above the outfalls into
the River Thames. Now in small
streams as well as in navigable rivers
this is of course a very serious matter.
That is the first thing. Then perhaps a
less important matter, but still one of
some importance, is that fish are killed
in rivers into which sewage is turned.
They are not killed by fresh sewage, but
they are killed by the gases which are
given off by the decomposing deposit at
the bottom of the river, by sulphuretted
hydrogen especially.
Then the next danger is the pollution
oi the drinking water of towns lower
down on the rivers, and this has gone on
to a very considerable extent, to such an
extent that at last Londoners have found
out what they are drinking, and all the
towns on the River Thames have got in-
junctions to prevent them turning their
sewage into the river. This comes to a
climax when you have a case where a
town actually turns its own sewage into
-a, river at a particular place, and a mile
further down takes out its water supply.
That occurs in a town in England at the
present moment.
If the towns are not to turn their sew-
age into a river, what can they do ? You
see the sewage contains suspended mat-
ters and dissolved matters, and both
among the suspended matters and dis-
solved matters are substances that are
injurious to health if drunk with water.
You see also that the dissolved matters
are considerably more valuable than the
suspended matters, in the proportion of
15 to 2. But this was not always known,
and so the first attempts at purifying
the sewage consisted of simply straining
it. The sewage was strained and the
suspended matters were thus separated
and were then sold as manure, or mixed
with town ashes and sold for manure,
and the somewhat clarified sewage was
then allowed to escape into the stream.
That is the practice carried on in a great
many towns at the present time. The
suspended mattei's are worth compara-
tively little, and you lose the best por-
tion of the manurial matters. In the
second place the purification of the
stream is only partially effected, because
the clarified sewage that runs into the
stream putrifies after it gets there, and
you get the stream fouled to a very con-
siderable extent, " so that that plan is
evidently not sufficient.
Then come different chemical processes.
The purification was attempted by vari-
ous chemical processes, and it is still at-
tempted to precipitate the valuable in-
gredients dissolved in the sewage as well
as the suspended matters. Now there
are plenty of ways in which you can
clarify foul water, but you see at once
that it is not so easy to precipitate those
particular matters that are in solution in
sewage, because you see in the first place
that the most important constituent, or
at any rate one of the most important
constituents, the most important from
its quantity at any rate, is the ammonia.
You know perfectly well that you can-
not precipitate salts of ammonia on a
large scale at all from a dilute solution,
and you will see, therefore, at once, that
all attempts to precipitate the valuable
matter of sewage are likely to fail, even
from that cause alone. Then in the next
place you have organic matter in solu-
tion. Now we do not know of any sub-
stance at present which can be iised on
406
VAN NOSTRAND'S ENGINEER TNG MAGAZINE.
a large scale at any rate, that can be re-
lied upon to precipitate organic matters
in solution, especially organic matters in
the state in which they are in sewage,
viz. : in a state of very rapid decom-
position, and these are the substances
matter which are most dangerous, and
which have to be separated, so that you
will be prepared to find that most of the
precipitation processes have failed. You
will find a long description, and an ex-
cellent one, of most of these processes in
the Second Report of the Sewage Com-
missioners, published in 1861, giving the
results of many analyses. Several of
these processes are capable of precipi-
tating at any rate one important in-
gredient in sewage, and that is the phos-
phoric acid, an important ingredient
which can be precipitated in several
ways, and they also — some of them —
precipitate some of the organic matters.
Now these are some of the more im-
portant precipitation processes brought
before the public. In the first place
there is the lime process which was prac-
tised at Tottenham and Leicester, and
some other places, and which merely
consisted in adding a certain proportion
of milk of lime to the sewage. The re-
sult of this process was that no element
of agricultural value that was in solu-
tion was precipitated by it except the
phosphoric acid. The suspended matters
were very fairly well removed from the
sewage (that you can do perfectly well
by straining), and sometimes the amount
of organic matter in solution was in-
creased, because some of the organic
matter originally in suspension passed
into a state of solution, which it always
will do by mere agitation, and also the
amount of ammonia contained in the
sewage was increased, so that by that
process, as well as by some others, the
water discharged into the river some-
times contained actually more impure" in-
gredients than the sewage contained in
solution, some of the organic matters in
suspension having passed into a state of
solution. A fault of the lime process is
that the precipitated matter remaining
is alkaline, so that much of the ammonia
it contains is given off, and the next
thing is that it is nearly worthless.
The Rivers' Commissioners pronounce
it " a conspicuous failure, whether as re-
gards the manufacture of valuable man-
ure or the purification of the offensive
liquid." The next that I have to men-
tion is a variety of the lime process, in
which lime and per-salts of iron were
mixed and used. This is a much better
plan, because the per-salts of iron will
fix the sulphuretted hydrogen and all
the phosphoric acid. The fault of this
jdan is, that it does not precipitate any-
thing else that the lime process did not,,
and its virtue is this, that it deodorizes
the liquid and the precipitate. Salts of
iron have been used alone, and they da
without doubt deodorize the water, and
precipitate the phosphates and the sus-
pended matters, but they only delay the
decomposition of it, and again they are
too expensive.
Then several processes in which clay
was a precipitating ingredient may be
mentioned. In the first place, Holden's,
in which sulphate of iron, lime, and coal
dust, with some clay are used, and An-
derson's, which is very much the same as
Bird's, which consists in the addition to
the sewage of crude sulphate of alumina.
Stothert's consists of the addition of sul-
phate of alumina with sulphate of zinc
and charcoal.
And, lastly, the celebrated A. B. C. pro-
cess. The A. B. C. process was so called
from the chief ingredients that were
used, with the object of precipitating
the sewage, namely, alum, blood and
charcoal. You have all probably heard
sufficiently about the A. B. C. process
lately. You know the Company has at-
tempted to purify some of the sewage
of London, at Crossness, and no doubt
you have heard that a combined report
has been issued by the Engineer and the
Chemist of the Metropolitan Board of
Works, which report shows perfectly
well that although the sewage was at any
rate clarified, and although there was a
certain amount of purification effected
(we can't say exactly what amount, as in
this report we have not the analysis of
the original sewage) ; although that was
the case, the manure produced was not
worth more than twenty shillings a ton,
while the cost of producing it was £6 6s.
4d. ! Then there is a process known as
Hide's process, which is chiefly a de-
odorizing process. A mixture of lime
and tar, and chloride of magnesium is
used ; the precipitate is of very little
value. Carbolates and sulphites of liine,
WATER SUPPLY AND DPvAIN"AGE.
407
and magnesia, have also been proposed
as precipitants which would also deodor-
ize the sewage. At Carlisle, carbolic
acid is used to deodorize the sewage.
There are two or three processes in
which phosphates have been used. The
idea of using phosphates to precipitate
sewage was this, — that the precipitate
produced by other substances, like lime
and clay, which are useless as manures,
will not sell, because it will not bear the
cost of carriage ; but if you add a sub-
stance which is itself a manure, and pre-
cipitate the suspended matters with it,
then they would sell, and then you would
get a manure that is worth carrying.
Now, the first phosphate process has
been proposed over and over again. In
England it goes by the name of Blyth's
process, and the principle of it was this;
— there is a salt of phosphoric acid (to
wit, the phosphate of magnesium, am-
monium and hydrogen, a triple phos-
phate), which salt is insoluble in water
containing salts of ammonia, and it was
thought that by adding a salt of mag-
nesia and super-phosphate of lime, or
super-phosphate of magnesia and lime
water, to sewage, that a precipitate of
this triple phosphate would take place.
The result was that it was found to be
the most expensive process ever adopted,
and that a great proportion of the phos-
phate added went away in the effluent
water. The salt in question is not at all
insoluble in pure water. It is only in-
soluble in water containing an excess of
ammonia ; so that the condition for the
success of this experiment was that the
water turned into the river was rich in
ammonia — an obvious condition for
failure of the experiment— and the re-
sult was the loss of a great amount of
the substances added. That process has
failed over and over again.
Then we have a phosphate process
patented by Messrs. Forbes and Price.
In this process an insoluble phosphate of
alumina in large quantities is used, and
it is rendered soluble by being mixed
with strong hydro-chloric acid. This is
mixed with sewage, lime water then is
added, and the result is that the sus-
pended matters are carried down very
completely, and the sewage is left very
clear. All offensiveness is entirely taken
away ; the effluent water passes off con-
taining all the ammonia that the sewage
contained before, and at any rate the
greater portion of the organic matter in
solution. This process, therefore, could
only be used as a preliminary process to
some other treatment. I will not say
any more about that.
Then recently another phosphate pro-
cess has come forward, called Whit-
thread's. That process has been report-
ed on by the Committee of the British
Association appointed for the considera-
tion of the treatment and utilization of
sewage, and that process is the only pre-
cipitating process with respect to which
it has ever been said that it does precipi-
tate most of the organic matter that is
in solution. It precipitates all the sus-
pended matters, and so far as the pre-
liminary experiments, which were carried
on under the supervision of the Commit-
tee of the British Association, — as far
as those preliminary experiments go, this
process depends upon the use of a sub-
stance known as di-calcic phosphate, a
particular form of phosphate of lime,
which seems to have the property of
carrying down organic matters in solu-
tion. The deodorization is also com-
plete. It does not in any way remove
the ammonia in solution, and it remains
to be seen whether that process, or in-
deed any other process, is capable on
the large scale of so removing the organ-
ic matters in solution that the liquid may
at any rate be harmless after it is thrown
away.
Lastly, I have to mention to you Gen-
eral Scott's process. General Scott's
process consists in mixing the sewage
with a certain amount of lime and of
clay. It has been reported on by the
Rivers' Pollution Commissioners and by
the British Association Sewage Commit-
tee. About 10 cwt. of lime and 8 ewt.
of clay are added to 400,000 gallons of
sewage. This mixture of lime and clay
is added in considerably greater propor-
tions than the precipitants are added
under the other processes. "With the
others you add as little as possible.
With General Scott's process you add a
great deal. Well, this mixture is added
to the sewage in the sewers before it
gets to the tanks, and the result is that
the sewage is entirely deodorized, and as
soon as it arrives at the precipitating
tanks and is allowed to settle, the whole
of the suspended matters, including the
408
VAN" NOSTRAND'S ENGINEERING MAGAZINE.
lime and clay "which have been added,
are deposited at the bottom of the tanks.
This deposit is run out in a semi-liquid
condition as soon as there is enough of
it. It is then dried, or it may be com-
pressed by "what is known as Needham
and Kite's Press. Needham and Kite's
Press is a press which has a number of
canvas bags in it, into "which bags this
mud is run. They are then pressed to-
gether by a hydraulic press. A certain
portion of water is thus squeezed out of
the mud, leaving it in a comparatively
dry state. It is then taken up in lumps,
dried by heat if necessary, and placed in
a kiln. A fire is lighted below it with a
small quantity of coal, and it burns.
" The area is laid out in square beds
intersected with roads and paths, along
which are constructed the main carriers
which receive the sewage from the out •
fall sewer and distribute it over the
beds." As soon as it is once set alight
there is no necessity to put any more
coals in the kiln. The sewage deposit
with the clay and lime is supplied from
the top of the kiln, and it is gradually
taken out as it is burnt, through an open-
ing in the bottom, and no more coal is
required. There is sufficient organic
matter in the deposit for it to go on
burning, when once well lighted, for any
length of time. The result is the pro-
duction of a cement, and an excellent
cement. This cement can be made of
different qualities, and it certainly an-
swers perfectly well as a cement, and
the process causes no offence.
The result on the sewage is that it is
clarified, and the phosphoric acid con-
tained in solution is precipitated, so that
this cement contains phosphoric acid.
The ammoniacal salts are left in solu-
tion, and the organic matters in solution
are not touched by the process, or rather
they may occasionally be increased from
some of those matters in suspension
passing into a state of solution. The
cement prepared can be used as ordinary
cement ; or it has been suggested by
General Scott that in places where lime
is already used as a manure, it would be
considerably better to use this sewage
lime, after it has been calcined, on ac-
count of the proportion of phosphoric
acid in it. It is a process, then, that
does not at all pretend to purify the sew-
age ; it merely pretends to afford a
means of dealing with the suspended
matters of the sewage, and to leave it in
a condition in which it is better fitted
for treatment afterwards.
We pass on now to the remaining
methods for the treatment of sewage,
which depend upon the filtration of it
through soil. I have described to you
the effects of the filtration of foul
water through gravel and sand and char-
coal. You may say this can be done for
water containing a small amount of im-
purity, but can it be done for water con-
taining a large amount of organic mat-
ters both in suspension and solution, as
is the case with sewage ? Now, filtra-
tion may be of two kinds ; at any rate
there are two principal kinds, downward
and upward. You may either pour the
water on to the surface of the filter and
allow it to pass through, or you may
conduct the water underneath the filter,
and let it rise up through the filtering
material. By the first process, which is
known as downward filtration, sewage
can be satisfactorily purified on one con-
dition, namely, that the filtration shall
be intermittent. I told you how a filter
purifies, and you will see at once that
this is a necessary condition for the puri-
fication of sewage. If you have sewage
falling on a filter bed and passing
through it to drains below, the organic
matters in that sewage are only oxydiz-
ed, if there is air in the filter; and there
cannot be air in the filter unless your pro-
cess is intermittent. But if your process
is intermittent, when you stop pouring
sewage on to the filter bed, the remain-
ing water trickles down into the drain
below, and so fills your filter with air.
You must have an intermittent process.
That shows you again why . upward
filtration is not capable of purifying
sewage. Supposing you have water ad-
mitted underneath the filter, and that it
is so constructed that it can rise up to
the surface of the bed and flow off it,
your filter bed is always charged with
water. Upward filtration then does not
afford the means of aerating the water.
By intermittent downward filtration we
have a means — as pointed out by the
Rivers' Pollution Commissioners (1868)
— a means of satisfactorily purifying-
sewage.
Experiments conducted by filtering-
London sewage through 15 feet of sand
WATER SUPPLY AND DRAINAGE.
409
showed in the first place that " the pro-
cess of upward filtration through sand
is insufficient in the purification of sew-
age from soluble offensive matters ; . . .
..... on no occasion was the effluent
water in a condition fit to be admitted
into running streams," but that the
" process of intermittent dovmward$\tv&-
tion through either sand or a mixture of
chalk and sand effects a very satisfactory
purification of sewage when the sewage
treated amounts to 5.6 gallons per cubic
yard of filtering material in 24 hours ;
but that the purification becomes uncer-
tain and unsatisfactory when the rate of
filtration is doubled, that is when the
sewage treated amounts to 11.2 gallons
per cubic yard in 24 hours." And so on.
And then the amount of purification is
given, and the value of different soils as
purifying agents. Now, filtration through
charcoal has been used in one process,
the process known as Messrs. Weare's
process ; the process has been used in
the filtration of the sewage of the work-
house at Stoke-upon-Trent. One would
have expected, if the experiment had
been conducted properly, that it would
have been a success. However, all the
sewage of that particular place was ex-
ceedingly strong, and although it was
purified to a considerable extent by
Weare's process, it is not reported fav-
orably on in the report of the British
Association Committee, and it has not
been employed on a larger scale. Then
intermittent downward filtration through
soil has been employed as a means of
purifying sewage on a very large scale
at Merthyr Tydfil by Mr. Bailey Denton,
and this has been reported on by the
Rivers' Pollution Commissioners and
also by the British Association Commit-
tee.
" Merthyr-Tydfil contains a population
of 50,000 — I am now coating from the
proof sheets of last year's report of the
British Association Committee — but ac-
cording to information supplied to the
Committee, the excretal refuse of not
more than two-fifths of this number is
discharged into the sewers, although the
slops and other liquid refuse from a fur-
ther like number (20,000) is stated to be
admitted. It is not surprising, therefore,
that the sewage is, as afterwards appears,
weak." "An area of about 20 acres
lias, under the supervision of a member
of the Committee, been converted into a
filter bed for the practice of the system
of downward filtration originated by
the Rivers' Pollution Commissioners, as
above described." "The soil of this
area consists of a deep bed of gravel
(probably the former bed of the River
Taff, which is embanked up on the east'
side and is raised above the valley) com-
posed of rounded pebbles of the Old
Red Sandstone and Coal-measure forma-
tions, interspersed with some loam and
beds of sand, forming an extremely por-
ous deposit, and having a vegetable
mould on the surface."
" The land has been pipe-drained at a
depth of less than 7 feet, and the pipes
are concentrated at the lowest corner,
where the effluent water is discharged
into the open drain which leads to the
river Taff at some distance down the
valley."
" The sewage before entering the farm
is screened through a bed of ' slag ' which
arrests the coarser matters. It is applied
to the land intermittently, for the area
being divided into 4 plots or beds, it is
turned on each one for 6 hours at a time,
leaving an interval of 18 hours for rest
and aeration of the soil." So that you
see the right principal is carried out
there. When the Rivers' Pollution
Commissioners reported on intermittent
downward filtration through soil, they
said that it could be used to purify sew-
age. They also said, and it was so
thought, that the sewage would be en-
tirely wasted ; that the greater amount
of it is wasted, as you will directly see ;
but that it need not be entirely wasted
we can see from these experiments at
Merthyr-Tydfil, where large crops are
grown upon the limited area.
" The surface of the land was cultivated
to a depth from 16 to 18 inches, and laid
up in ridges, in order that the sewage
might run-down the furrows, while the
ridges were planted with cabbages and
other vegetables."
Well now, this process has been
carried out on a large scale, and it has
been examined with the following re-
sults by the "Rivers' Pollution Com-
missioners," and also by the "British
Association Committee," and both sets
of examiners have come to the conclusion
that the purification is satisfactory. I
am not going to give you the numbers,
410
VAN nostrand's engineering magazine.
but I am just going to give you one or
two facts about it. In the first place,
when you look at the analysis of the
sewage of a filter bed like this, you always
have to take into consideration the pos-
sibility of dilution of the sewage with
subsoil water, and in this place the dilu-
tion of the sewage with water from the
river Taff is considerable. In the sum-
mer it was diluted with certainly more
than an equal volume of subsoil water,
and the gaugings in the winter showed
that each gallon of sewage had become
mixed with about 2 gallons of subsoil
water. When this is allowed for, if you
compare the results of the analysis of
the effluent water with that of the analy-
sis of the sewage, you find first that the
suspended matters are all removed. Then
with regard to the dissolved matters, the
nitrogen, instead of appearing as it does
in sewage as ammonia and organic nitro-
gen, appears as nitric acid ; it has very
nearly all been oxydized, — ra result that
we get from purification of drinking
waters by filtration ; but the importance
and interest of the matter is, that after
making allowances for dilution with
subsoil water, the total amount of nitro-
gen in the effluent water is almost ex-
actly the same as the total amount of
nitrogen in the dissolved matters in the
sewage, although in a different con-
dition ; that is to say, that the nitogen
retained by the land is almost exactly
equivalent to the amount of nitrogen in
the suspended matters. The effluent
water, I may tell you, was so pure, both
in the winter and in the summer, that in
the winter nearly all the nitrogen in it
was in the form of nitrates and nitrites,
and in the summer Iths of it was in the
same oxydized and harmless condition.
We have now to consider the subject
of sewage irrigation. I have shown you
that by filtration through the soil in a
particular manner, sewage could be sat-
isfactorily purified ; could* be purified,
in fact, so that the water which had
passed through a filter of sand, gravel,
or soil, was, practically speaking, drink-
ing water. It is perfectly plain, there-
fore, that if you enlarge the area of your
filter, and pass the sewage through a
certain depth of soil, you can in that
way, even without the action of plants,
satisfactorily purify sewage. But as ir-
rigation farms existed before intermittent
downward filtration was thought of, it
is neccessary for us to consider v hether
it is sufficient merely to turn the sewage
on to unprepared land — whether it is
sufficient that this should be done with-
out making it a necessity that the sew-
age should pass through the soil.
There are now, at any rate, two classes
of irrigationists. One set tells you that
an irrigation farm is nothing in the
world but a very large filter ; that it is
absolutely necessary for the purification
of the sewage at all times of the year
that the sewage should pass through the
land. I mean to say they will tell you
that at certain times of the year, at any
rate, if the sewage does not pass through
the land, it will not be satisfactorily
purified, and that there is danger of its
not being satisfactorily purified at any
time.
Others again say that it is not neces-
sary that the sewage should pass through
the soil into drains, and that it is not
even necessary that the land should be
drained in many cases at any rate. In
the first place, there can be no doubt
that upon almost all impervious soils,
sewage can be purified by surface action
to a very large extent indeed. At some
of our sewage farms they work upon
this principal. The sewage does not
pass through the soil at all. On the
soil plants are growing, and they take
up the organic matters, ammonia, &c,
from the sewage ; and the water which
passes off, the overflow, is remarkably
pure. But it will remain for us to con-
sider bye and bye, whether, when plant
action is least, this would be the case,
whether in such cases the effluent water
should not be left in an impure condition.
Well, now you have sewage brought on
to a farm, if you are able to do it, by
gravitation, if not, by pumping. On the
farm tanks are constructed ; as a rule,
two tanks, the one being merely to be
used while the other is cleaned out.
Tanks are considered by many persons
as not specially necessary, but they are
so, both for the separation and collection
of the grosser suspended matters and
also for storing the night sewage. The
sewage is run out from one of the tanks
neither from the top nor from the bot-
tom. At the bottom the sediment is
allowed to deposit. At the top the scum
accumulates, covers over the surface of
WATER SUPPLY AND DRAINAGE.
411
the liquid, and to a great extent dimin-
ishes the offensive ordor. The sewage
is allowed to run out between the scum
at the top and the sediment at the bot-
tom. One of the simplest ways of effect-
ing this is by means of a kind of flood-
gate (such as one you may see at Bren-
ton's farm, near Romford), made of
pieces of board slid down one over an
other ; rings are fixed to the sides of
these boards, so that one or more of
them may at any time be lifted a little
by means of a rod with hooks at the end,
and then the sewage will run out through
the gap made ; the lower part of the
flood gate keeping back the sludge, and
the upper boards keeping back the scum.
The sewage flows either directly into the
carriers, or when it has to be pumped,
into the pumping well.
To take the sewage on to the land
from the tanks, you may use concrete
carriers, as they are the easiest made,
and the cheapest. If you want the work
to look particularly well, you can use
brick- work, or earthenware, at the Tun-
bridge Wells.
If the carriers have to be lifted above
the ground, as where there is a pumping
station on the farm itself, they are best
made of sheet iron, supported on wooden
tressels. They must have simple taps
which can be opened by merely taking
out a plug.
These carriers run in directions which
depend upon the slope of the land.
In the first place, I may tell you that
the best sort of land to irrigate is flat
land — quite flat— and then that which
gently slopes. The main carriers are to
run at right angles to the slopes of the
land. They are carried under the roads
by means of inverted syphons, and then
the land is divided at right angles to
these carriers into parallel beds.
I am now describing to you the plan
which I believe to be the best.
The land is arranged in ridges and
furrows, the crests of the ridges running
at right angles of the main carriers and
down the middle of each bed, so that
each bed slopes slightly from the middle
towards each side. At Brenton's Farm,
where you can see the plan at work,
the beds are 30 feet across. Along the
top of the ridge there is run a minor
carrier. This is merely a groove made
along the crest of the ridge by a plough.
The taps on the main carriers are just
opposite to the beginning of these minor
carriers, and the sewage can be let out
of the taps and allowed to run along the
minor carriers. When the minor car-
rier is full the sewage overflows and
runs over the bed down each side into
the furrows between it and the adjacent
bed. It may be allowed to run into the
minor carrier as long as no pounding
occurs in the furrow. That is the " ridge
and furrow plan."
There is another system called the
" catch- water system." In that plan the
sewage is taken in carriers along con-
tour lines. The carrier along the high
contour line is filled, and the sewage
stopped at a particular place ; it over-
flows and runs down the slope of the
land into the carrier below. You can
see that at work at many irrigation
farms.
There is a variety of that called the
" pane and gutter" system. I do not
know that I need explain it in detail.
The land is divided into pieces or
" panes," running down the slope, and
at right angles to the main carriers, and
the sewage is run over the surface of
these "panes" from the higher carriers
into the lower ones.
There has been for a long time at
Milan a plan of simply flooding the
whole of the land, but in this way
marshes are produced. The first obvious
disadvantage of the catch-water and
pane and gutter plans is that some land
gets much more than the rest ; because
all the sewage that flows over the lowest
level of a bed must pass over the whole
bed from the top. If the land below
gets enough, the land above gets too
much, besides the fact that the lower
beds get all the water that flows off the
upper ones. On the other hand, with
the " ridge-and-f urrow " system I de-
scribed before, you can just allow each
particular bit exactly the amount it
wants.
A boy goes along the carrier, turning
on and off the taps as they are wanted,
and a man walks up and down the ridges
and stops the sewage at intervals, so
that it overflows the minor carrier on
each side and runs over the bed.
Any channels that convey sewage may
be open. There is no reason whatever
for covering them over. The loss of
412
VAN NOSTRAND' S ENGINEERING MAGAZINE.
ammonia, &c, from the sewage is per-
fectly inappreciable even after a passage
for a very long time through the open
air, as proved hy the experiments of the
Rivers' Pollution Commissioners. You
know already that hy passing it through
soil sewage can be purified. Now, a few
words about passing it over the surface
•of the soil. The Committee of the
British Association have made experi-
ments upon this very point ; and I have
compaxisons of the results of the purifi-
cation of sewage during very severe
winter weather at some different farms.
Now the first of these is Beddington
Farm, Croydon. Here the analysis
showed "that the nitrogen that is lost
on this farm is lost for the most part in
the form in which it came into the land,
and that mere surface action (which is
relied on here), is not sufficient to cause
the oxydization of the ammonia and or-
ganic matters contained in the sewage.
At the same time the purification effected
was certainly very considerable."
Then again, the effluent water at the
Norwood farm during the severe frost,
was, practically speaking, sewage con-
taining nearly half the amount of the
ammonia that the sewage put on the
farm did. It contained very little nitro-
gen in the form of nitrates. You know
I told you that the main action of a fil-
ter was the conversion of ammonia and
the nitrogen contained in organic matters
into nitric acid. So that the amount of
nitric acid in effluent water is a test of
the oxydizing action of the filter.. At
the same time the analysis of the effluent
water at Brenton's Farm, Romford,
showed that the purification was very
satisfactory indeed, for the effluent
water only contained a very small quan-
tity of actual ammonia, that is to say,
about 0.14 parts in 100,000, as against
-5.6 contained in the sewage, and of
albuminoid ammonia only 0.059 parts
Temained out of 0.524 in the sewage,
wdiile the effluent water contained no
less than 1.2 parts of nitrogen in the
form of nitrates and nitrites.
In winter, when little action of vege-
tation is going on, mere passage over the
soil will not purifiy sewage satisfactorily.
The effluent water which goes off the
land, is, to all intents and purposes sew-
age. On the other hand, there is a per-
fectly clear proof, that during winter if
you pass the sewage through the soil, as
at Brenton's Farm, purification goes on
just the same as at any other time of the
year when vegetation is growing.
Even during the summer there is a
risk that the sewage may not be satis-
factorily purified where the catch-water
principal is adopted. This happened at
Reigate, where the sewage was passed
over one field and then over another, and
the effluent water that came off the lower
part of the second field was actualy more
impure in several ways than that which
came on to it from the first field ; that
is to say, that this second field was to a
certain depth so absolutely saturated
with sewage, that the water, or sewage,
or whatever you like to call it that came
from the first field" actually became
more impure the further it went. It was
in fact made stronger by the amount of
evaporation which went on, and is
another conclusive proof that surface
action is not sufficient.
These results seem to me decisive in
favor of the construction of irrigation
farms as large filters. Then we come to
the practical point — that it is therefore
necessary that they should be drained.
On this head the British Association
Committee express the following opin-
ion : —
" It may seem almost superfluous for
the Committee after so many years of
general experience throughout the coun-
try, to argue in favor of the subsoil
drainage of naturally heavy or naturally
wet land, with impervious subsoil, for
the purposes of ordinary agriculture ;
but some persons have strongly and re-
peatedly called in question the necessity
of draining land when irrigated with
sewage ; and the two farms at Tunbridge
Wells, to a great extent, and more es-
pecially the Reigate farm at Earlswood,
have been actually laid out for sewage
irrigation on what may be called the
' saturation' principal ; so that it appears
to the Committee desirable to cail atten-
tion to the fact, that if drainage is
necessary where no water is artificially
applied to the soil, it cannot be less
necessary after an addition to the rain-
fall of 100 or 200 per cent. But a com-
parison of the analysis of different sam-
ples of effluent waters which have been
taken by the Committee from open
ditches into which effluent water was
WATER SUPPLY AND DEAINAGE.
415
overflowing off saturated land, and from
subsoil drains into which effluent water
was intermittently percolating through
several feet of soil, suggests grave
doubts whether effluent water ought
ever to be permitted to escape before it
has percolated through the soil."
There are some other plans that have
been suggested for the distribution of
sewage,— one is by means of the ordi-
nary agricultural drainage. That is ob-
viously perfectly absurd. It is impos-
sible to imagine that sewage could be
purified by turning it into agricultural
drains below the roots of the plants.
Another plan, very much advocated, is
to conduct it in pipes just out of reach
of the plow, and then to distribute it
over the land and plants by means of
hose and jet. The thing that is im-
mensely against this, is the expense from
the enormous amount of labor ; also,
that if sewage farms are not to be (and
they certainly need not be) nuisances, it
is not by squirting the sewage about
that we shall attain that object. As to
the flood plan which is pursued at Milan,
I do not think I heed say more than two
words about it. It is perfectly plain
that we don't want to make sewage
marshes, at any rate here. There, at
Milan, the water meadows cause ordi-
nary marsh fevers. They do not cause
any of the diseases that it was expected
sewage farms would cause ; they do not
favor in any way such diseases as chol-
era or typhoid fever, which diseases are
spread to a very great extent by means
of the intestinal evacuations of those
suffering from them. I think perhaps
as I have gone into the question of pub-
lic health, I may just say the word or
two that I have to say upon that point.
I do not think you would find a single
case definitely proved against sewage
farms — badly conducted as many of
them are — where they have been injuri-
ous to health, except in this way. If
water that contains poison from sewage
that has flown over the land and that
has not percolated through it, if that
water is drunk, it is very likely poison-
ous. That has been the case once or
twice. The farms have not caused by
noxious emanations any injury to the
health of neighborhoods where they
have been placed. I do not think there
is the slightest evidence to show that.
Then about the water that passes from
them. It is said that in certain cases it
has poisoned the wells in the neighbor-
hood. There is no evidence of anything
of the sort. Where these cases have
been inquired into, it has been found
that the wells have not been poisoned
from the sewage farms, but by foul mat-
ters from j>erfectly different sources. It
is true that in one or two cases in which.
the water which had passed over the
sewage-meadows was drunk, a certain
number of people got typhoid fever.
In sewage-meadows where surface action
is relied upon there is considerable dan-
ger that the overflow of the channels
should be mistaken for fresh water..
You understand that when a sewage
farm is a large filter, and the effluent
water is collected in subsoil drams, this
water is perfectly fit to drink. I can
tell you of a sewage farm where it is
usually drunk by the workmen. There
is a well on that particular farm, the
water of which is excellent, and there is
no reason why it should not be so. Our
own drinking water in London, and in
most large towns, has got purified from
all kinds of impurities by passage
through gravel and sand. Dr. Angus
Smith tells us that we could not drink
rain-water if collected from the clouds
anywhere near t© large towns ; it would
be too foul, and would haAre to be passed
through soil in order to be purified.
Well now, the last point that I have
to notice in connexion with the public
health is the alleged danger from the
spread of entozoic diseases by means of
sewage irrigation. Dr. Cobbold, the
great authority upon entozoa, thinks
that if sewage farms are spread much
over the land, we shall have more of en-
tozoic diseases, and that deaths from,
them will become much more frequent,,
and he even suggested that an entozon
which is very fatal in some parts of
Northern Africa (the Bilharzia hsema-
tobia) might become prevalent in this
country. But that entozoon is, in the
first place, prevalent in those countries
especially during the hot seasons. In
the second place, we know next to no-
thing about the different stages it goes
through, during which it no doubt in-
habits different animals (snails, &c.) ;
and lastly, Dr. Cobbold himself has
shown that the larva? of this parasite
414
VAN nostrand's engineering magazine.
cannot live in impure water. So we may
dismiss that at once. Then with regard
to ordinary entozoa. In the first place,
there is no sort of evidence whatever to
show that they have been spread in
cattle at farms where irrigation has been
going on for 200 years. Professor Chris-
tion has distinctly stated that he has
never been able to trace entozoic disease
to the Craigentinny meadows near Edin-
burgh, neither is there evidence that this
has been done anywhere else. It is very
easy to say that the eggs of the entozoa
are in the sewage when it is carried on
to the land, and that the larvae will be
developed as soon as the plants are eaten
by animals. In the first place, you must
know that it is necessary that these eggs
should be living and fertilized too, and
they have the smallest chance of living
that anything can possibly have by the
time they get with the sewage to the
land, for they have a considerable dis-
tance to go before they get to the farm;
they are tossed about in an alkaline
liquid, their natural habitat being acid
excretions ; they are turned on to the
ground and taken down into the soil
with the water. However, to prevent
any apprehension on this score the sim-
plest thing is to have the grass cut and
carried to the stalls, and not to graze
animals upon it. Many Of the best irri-
gationists insist upon this.
Some investigations of this matter
were made by the British Association
Committee.
" An ox which had been fed for the
previous 22 months entirely on sewage
grown produce" was slaughtered and
carcass examined by Dr. Cobbold, Pro-
fessor Marshall and myself ; no trace of
any entozoic disease was found in it, al-
though most carefully looked for. Dr.
Cobbold suggests several reasons for
this result, and one of these is the free-
dom of the sewage farm from snails and
insects, in the bodies of which many of
these entozoa go through different stages
of their existence ; it seems, therefore,
that the sewage kills those creatures
which are necessary for the existence of
these entozoa in their different stages.
Dr. Cobbold also examined under the
microscope portions of " flaky vegetable
tufts," collected from the sides of the
minor sewage carriers, and found that,
although they contained animal as well
as vegetable life, they contained " no
ova of any true entozoon." So that you
see that as far as we have got positive
evidence it is entirely against the theory
that entozoic diseases are spread in cat-
tle, and from them down, by means of
sewage irrigation.
Now a few words about the crops.
The most suitable crop for sewage is
Italian rye grass. This plant will take
up a very large amount of sewage. If
you read the reports of the sewage of
Towns Commissioners you will find the
results of experiments upon the amounts
of meadow grass grown with different
quantities of sewage.
There was an average increase of about
4 tons of grass for each thousand tons
of sewage applied, per acre : the maxi-
mum amount of the latter being about
9,000 tons per acx^e per annum. The
largest amount was about 33 tons of
green grass per acre in one year, and 3*7
tons in another. Some of the land was
not supplied with sewage at all ; other
parts with 3,000, 6,000, and 9,000 tons
per acre per annum. The increase of
produce was much greater with the first
3,000 tons of sewage than it was when
the amount was increased from 3,000 to
6,000 tons, and more from 3,000 to 6,000
than from 6,000 to 9,000. So that the
increased amount of sewage did not jDro-
duce a proportionately increased amount
of j)roduce. The increase of produce
per 1,000 tons of sewage was when 3,000
tons were applied about 5 tons of green
grass, when 6,000 tons were applied 4
tons 2| cwt., and when 9,000 tons were
applied 3 tons 3^ cwt. And the results
given by Italian rye grass showed about
the same increase of produce. It was
also found that an earlier cut of green
grass could be obtained by means of
sewage irrigation.
Experiments were made about the
quality as well as about the quantity,
and it was found that the grass contain-
ed a smaller actual amount of dry solid
matters when grown with sewage, but
was richer in nitrogen, and was, in fact,
more readily assimilable — more milk
could be got from it.
The main result of irrigation farms
must be the feeding of cattle and the
production of milk. The sewage is
turned into Italian rye grass, and is re-
turned to the town from which the sew-
WATER SUPPLY AND DRAINAGE.
415
age has come as milk, butter, cheese and
beef.
Then, if Italian rye grass can be
grown, every grass and almost anything
else can as well. You will see that denied
even to this day, in spite of the fact that
almost everything else has been grown
with it. These different plants can be
grown upon land which is absolutely and
perfectly valueless in an agricultural
point of view without sewage, even upon
blowing sea sand, and you can see in
many parts of England excellent crops
now growing by means of the use of
this rich manure. Cereals can be grown
perfectly well with considerable returns.
In 1868 and 1869 (at Lodge Farm, Bark-
ing), wheat, winter oats, rye and cab-
bages were grown. In 1868 wheat was
grown on a slope of shingle. It had
two dressings of sewage equal to 450 or
500 tons in all. The results were 5 qr.
-3 bush., as against 3 qr. 5 bush, without
sewage, with 4£ loads of straw, as against
3 to the acre. The winter oats yielded
8 qr. of corn, with three loads of straw
to the acre. Among other vegetables
must be especially mentioned beet-root.
From experiments which have been
made there seems very little doubt that
beet-root can be grown for the produc-
tion of sugar in almost any quantity.
Professor Voelcker has analyzed some
of the beet-roots grown on sewage, and
they gave 13.19 per cent, of sugar, while
the beet-roots from Holland, Suffolk and
Scotland, only gave from nine to ten per
cent, of it at the outside.
Well, now a word or two about the
times when you don't want sewage on
the land. There may be times when
you don't want it at all — times when the
sewage is too dilute, and the land is very
wet, as during heavy floods ; and this is
a very strong argument for keeping the
drainage water, properly so called, out
of the sewage, the utilization of sewage
is thereby rendered very much easier.
The best dilution for sewage is when it
represents 25 to 30 gallons per head of
the population. If you keep the drain-
age water as much as possible separate,
you can always turn it into it as a dilu-
ent when more water is wanted.
The amount of sewage required per
acre varies much with different crops and
with different soils, but it is usually con-
sidered that the sewage of from 35 to 40
persons is sufficient per acre on the aver-
age, although in many instances much
more than that is applied.
On every sewage farm there should be
a piece of fallow land to be used as a
filter, not with the view of any great re-
turn, but simply with a view to purify-
ing the sewage whether the crop on that
particular land happens to want it or not,
when it is not wanted on any other part
of the farm.
You see, then, that intermittent down-
ward filtration through soil and irriga-
tion farming, with passage of the liquid
through the soil, are the only means at
present known for purifying sewage, and
these may be well continued, with some
deodorizing process, which will prevent
the sludge in the tanks from being offen-
sive, except where the tanks are in the
open country, when this is hardly neces-
sary ; and you see also that these pro-
cesses in themselves are in no way in-
jurious to the health of the neighbor-
hood where they are carried on ; one of
them, irrigation farming, with the con-
dition mentioned above, also affords the
only method known by which the valua-
ble manurial ingredients dissolved in
sewage can be utilized — can be turned
into wholesome food for man and beast;
and it is therefore for you in those
parts of the world in which you may be
stationed, and where you will have to
advise on such matters, to use your in-
fluence in obtaining the adoption of the
water-carriage system, as before de-
scribed, in connection with a properly
carried out plan of irrigation farming.
The removal of waste matters is the
first thing to consider, their utilization
the second ; where you have both, there
you are best able to compete with dis-
ease and death.
Extension or Telegraphy in France.
—The engineers of the river service of
France have been instructed to draw up
for the principal navigable watercourses
of Fiance plans for the establishment of
a telegraphic service similar to that
which has just been inaugurated on the
Seine. At all the sluices and flood-gates
on the river telegraph poles have been
set up, and the service of the river is
much facilitated by the quick transmis-
sion of the state of level.
416
VAN nostrand's engineering magazine.
TOUGHENED GLASS.
From "The Engineer."
Several months have elapsed since
wonder was first excited by the announce-
ment that something approaching in
properties to the mythical malleable
glass of antiquity had been discovered.
It was no new material that was brought
forward, and scarcely even a new pro-
cess, but something very like the old and
well-known process, as applied to steel,
of tempering it in oil. It was alleged
that common glass, or to endeavor to
extract from the accounts something a
little more exact, that flint glass contain-
ing lead, from which the thin plates on
which ice is served are blown, or plate-
glass containing no lead, could be made
greatly more resistant by heating either
of these to some known high tempera-
ture and plunging the glass into some
mixture of oil with tarry matter, this
mixture being also heated to some known
temperature ; and it was added that the
air of the apartment in which the opera-
tion was conducted must be at some fixed
temperature also. But these tempera-
tures, though alleged to be essential to
the success of the process, were most un-
satisfactorily kept secret, and we were
called upon to admire the result of an
imperfectly divulged process as enabling
the glass treated by to become far more
resistant to impact by the recital of such
very crude experiments as those recorded
by us in April last, in which a 6in.
square plate of glass set loosely in a
wooden frame like a schoolboy's slate
was broken by the fall on to its face of
a 2 oz. brass weight from a height of
2ft., whilst it required an iron weight of
8 oz. falling from a height of 6ft. to
break a similar, but rather thinner, piece
of the same glass which had been sub-
jected to M. La Bastie's process. The
difference between the work done in
both cases is about as one to twelve, and
this really does not represent fully the
difference of resisting power in the two
cases, because, as has been demonstrated
by Dr. Young and others, the power of
impulse to produce fracture in brittle
bodies increases with the velocities of
impact independently of the work lodged
in the impelled body, and also with the
rigidity of the striking body, the iron
weight being here more rigid than a brass
one. For all this the experiment is an
extremely unsatisfactory one. "Why
should the plates of glass be set in a
wooden frame at all in place of being
simply laid upon a flat rigid surface with
a square aperture through it nearly the
size of the plate ? The slightest inequal-
ity of bearing or of greater or less loose-
ness wherewith the glass was held in the
wooden frame might so materially affect
the result as to deprive the experiment
of all scientific value, though we may
admit it as demonstrative of a great dif-
ference in resistance to impact. We are
told also that this process greatly in-
creases the resistance of a strip of glass
to a steady tensile force ; it is added
also that if a piece of glass which has
been subjected to La Bastie's process be
broken by impulse it is not fractured in
certain irregular lines radiating from the
point of impact, but that the whole piece
breaks up into small fragments like those
into which a Rupert's drop breaks ex-
plosively when its tail is pinched off.
Furthermore, it appears by the account
of experiments made officially by agents
of M. de La Bastie, before glass manu-
facturers at Pittsburgh, U. S., which we
copied from the Pittsburgh Herald in a
recent impression, that when once the
slightest abrasion is made " upon the
surface of this glass the entire piece was
reduced to powder." If we are to rely
upon the facts as stated, the La Bastie
glass is as completely in the condition
of a Rupert's drop as it might be, if in
place of being tempered in oil and tar, it
had been dropped liquid into water-
Now, if this be so, if in accordance with
the somewhat crude speculations which,
without anything of experimental sup-
port, have been hazarded to account for
the changed condition of the glass, we
admit for the moment that its exterior
and interior layers are held in a state of
mutual constraint by unequal contrac-
tion, how is it possible that glass in such
a state should offer a greater resistance
to a steady tensile strain than the same
glass, all of whose particles were in a
TOUGHENED GLASS.
4T7
state of repose, and free from mutual
constraints. Is the fact certain that
there is any such increase of ultimate
tensile resistance conferred by this pro-
cess ? If it really be so, it would only
add to the inexplicable character alleged
as to other of the results of this process;
but for anything that has as yet come to
our knowledge, this alleged increase of
ultimate tensile resistance may rest
merely upon delusive experiment.
Every physicist is aware of the almost
insuperable difficulties which attend all
attempts to determine, experimentally,
the tensile resistance of very rigid bod-
ies. The discrepancy between recorded
experiments made by competent physic-
ists upon bodies far less rigid than glass,
such as bell metal, speculum metal, &c,
amply prove this ; and still more so do
the results obtained by Messrs. Fairbairn
and Tate, upon several species of glass
itself. These last indicated a resistance
to compression as compared with that to
tension so enormously exceeding those
of any other known bodies, as to war-
rant the conclusion that while the ex-
periments on compression made upon
short cylinders or prisms may be nearly
correct, those recorded for the resistance
to tension are greatly below the truth,
arising from the almost certain depai't-
ure, of the line of pull from the axis of
the piece. It seems possible, therefore,
that the alleged greater tenacity of the
La Bastie glass may be a result of its
possessing within certain very narrow
limits greater flexibility than ordinary
glass, so that when subjected to a tensile
strain, it is enabled to slightly alter its
form, so as more nearly to admit of the
pull passing through the axis of the
piece. We would not be understood,
however, as offering any opinion on this
point, but merely suggesting it as one
of those to be borne in view in the
further experiments that must be con-
ducted before even the most primary
facts of this curious subject can be said
to be established. In the account to
which we have above referred, we find
some further statements which appear to
us inexplicable, if not contradictory ; it
is alleged that La Bastie's process was
anticipated as far back as the year 1822,
at the works of Bakewell, Pears, and
Co., and that for the purpose of render-
ing ordinary glass — flint glass we must
Vol. X1IL— No. 5—27
presume — less liable to fracture when
undergoing the process of ornamental
cutting by the glass grinder's wheel, it
was previously boiled in fish oil, which
it is alleged prevented further annoy-
ance by fracture during the grinding.
Now, as the process of glass grinding
or cutting is, until the stage for polish-
ing be reached, neither more nor less
than one of abrasion upon a grit stone
or a lead lap coated with emery, and as
it is stated that the slightest abrasion
of the surface causes the La Bastie glass
to fly to pieces by a scratch, so it is ex-
tremely difficult to see why an exactly
opposite result to that recorded should
not have taken place by this boiling in
oil. Besides the great need of corrobo-
ration thus suggested, this alleged
American process is no anticipation at
all of La Bastie's ; the two processes
are entirely distinct, and we certainly
should not be prepared by any known
analogy to believe that cold glass, we
presume already annealed in the ordin-
ary way in the " leer," should have its
physicial properties altered as described
by being kept immersed for any length
of time, however great, in fish oil, which
boils at a temperature between the melt-
ing point of tin and that of lead.
In a lecture delivered at a meeting of
the Society for the Encouragement of
Arts and Manufacturers on the 2nd of
June last, we find some other statements
which seem more or less irreconcileable
with each other. It is there admitted
that if only a corner be broken off by a
blow from a plate of this glass the whole
plate flies into fragments. It is also ad-
mitted that plates of this glass cannot
be cut by the glazier's diamond. Not
indeed, we must infer, because the sur-
face of the glass be increased in hard-
ness to such an extent as to equal that
of the diamond, but that the stroke made
by the diamond does not produce a
straight and even fracture as in ordinary
glass, but one jagged and irregular, and
which may diverge more or less from
the path that the diamond has described :
yet we are informed that this same glass
may be engraved upon by fluoric acid,
which we should not be prepared to
doubt, and also may be engraved by
Tilghman's sand blast process, a fact as
to which we must entertain much doubt
in view of the difficulty of producing a
418
VAN ^STRAND'S ENGINEERING MAGAZINE.
straight diamond cut, and of the state-
ment that the breaking off of a corner,
or a surface abrasion, breaks up the
whole piece. Brewster, indeed, found
that a considerable portion of the bulb-
ous end of a Rupert's drop might be
slowly and carefully ground off upon
the lapidary's wheel without that always
producing its explosion, provided the
surface being ground off was always
normal to the axis of the drop, but this
is a very different thing from the rough
vibratory grinding produced by the or-
dinary work of the glass cutter. Amongst
the points left in obscurity as to the La
Bastie process is one which may be far
from immaterial. Is it necessary that
the glass taken from the glass-house pot,
formed by blowing or otherwise and
annealed, must be let to cool and then
heated again up to redness, or there-
abouts, before being quenched in the
hydrocarbon oil bath ; or, is the result
equally attained by taking the glass
directly it has become stiffened from the
glass blower's pipe or mould, and while
still at the requisite high temperature,
and at once quenching it in the bath
without any intermediate process of
annealing and cooling ? No experiment
nor sufficient information has been re-
corded as to this, but from some facts
stated in the discussion following the
lecture to which we have above alluded,
it may be inferred that the same effects
would be produced if the temperature at
the moment of immersion be the same
whether the glass, without being allow-
ed to cool on blowing, were at once
dropped into the hydrocarbon bath, or
whether, having been let cool, it were
again slowly heated up to a sufficient
temperature and then passed into the
bath. The real point of practical diffi-
culty in either case seems to be that the
glass when dropped into the bath must
be at a temperature so nearly approach-
ing that of its fusion as to be soft and
viscous, and that if it be let to cool but
a little below this point the effect of the
bath is partial and incomplete. What-
ever happens as a result of the La Bastie
process is something obviously different
from that of annealing as heretofore un-
derstood, and when closely examined al-
most all analogy between this process
and the tempering of hardened steel in
oil disappears.
The steel has been already heated to a
temperature at which, if quenched in
water, it would become intensely hard,
and in that condition, if fractured, breaks
with a fracture approaching the vitreous
in its character. The heat of the piece
is carried off in the water with immense
rapidity by the generation of steam,
which is condensed as rapidly as it is
formed in the remoter parts of the fluid,
aided also by the rapid currents induced
in the latter by difference of temperature,
and also by rapid influx of cold water.
Heated to the same temperature and
quenched in oil, however, the steel is
cooled by convection and conduction,
and in a liquid of probably low conduc-
tivity and of so much viscidity as to re-
tard circulatory currents ; it is, therefore,
cooled rapidly indeed as compared with
the time of a like amount of cooling in
still aii", but by no means suddenly.
The result is, that whereas the steel sud-
denly cooled in water may be broken by
a sharp blow, in other words, has its
range of resilience greatly diminished, in
the latter case the metal has its rigidity
greatly reduced, and its elastic resilience
exalted, so far that from breaking up by
a blow or a scratch, it is at once both
toughened and strengthened, both as
against steady strains and impacts. Nor
are the conditions of the process, as here
described, indispensable to the result,
except in the case of very large masses,
to which the process of tempering,
known for ages, cannot be applied. The
sword blade heated to a redness and
quenched in cold, water cannot be bent
much more than a piece of glass of like
size and form without fracture ; but let
the hardened steel be heated slowly over
a fire until it is hot enough to cause tal-
low or oil to blaze off from its surface,
and the blade be now quenched again in
water, the result is the well-known
strength and elasticity of the sword
blade. The only point of real commu-
nity between the two processes is that
the change in physical constitution of
the metal appears to take place at about
the temperature at which fixed oils begin
to volatilize and ignite. But the steel
is a compound, and a most peculiar one.
No simple metal, so far as experimental
knowledge yet goes, presents the faintest
trace of those phenomena which charac-
terize more or less the chemical com-
TOUGHENED GLAfiS.
419
pounds of iron and carbon wherever the
percentage of the latter is so small that
it is all in combination with the metal.
Copper, for example, when heated to a
full red or to any high temperature be-
low that, and suddenly quenched in
water, is not hardened nor yet tempered,
but has its ductility and softness in-
creased to the utmost and its elasticity
reduced to the lowest point, and yet the
copper may contain metalloids in some
state of combination and in almost as
large proportions as in the carbon in the
finest steels. There therefore seems to
be but a faint analogy, and that probably
merely a superficial one, between the
tempering of steel and this so-called tem-
pering of glass. As to what takes place
which produces the physical changes in
either case we are almost in equal igno-
rance. The facts, however, as regards
steel have been observed and recorded
with considerable care ; not so those
which respect this process of La Bastie,
which was excited so much wonderment
and some expectations as to useful re-
sults in the arts, which if the facts so
far be correctly observed are likely to
prove abortive. We can scarcely con-
ceive any economic use to which glass
which goes to pieces upon receiving a
rough surface scratch — however other-
wise resistant — can be put with any ad-
vantage. Glass sheets or plates for sky-
lights, conservatories, lighthouse lan-
terns, &c, would be of little use against
hail and storms if a fragment of grit
lodged upon their surfaces would, when
struck or rubbed, be liable to cause them
to fall to powder. The burglar would
find this toughened glass in the plate of
a jeweler's window quite a boon ; and
if, too, it should prove ultimately that
this glass cannot be cut evenly and read-
ily by the ordinary plate-glass diamond,
that difficulty alone will, we apprehend,
prove a bar to its application to glazing
purposes upon any large scale. Nov
would there even seem to be much ad-
vantage in the application that has been
suggested to watch-glasses, which are
always liable to be scratched, and in
which a pocketful of glass dust would
be no improvement upon three or four
large fragments. Nor, indeed, whether
the fact be that M. de La Bastie has ob-
tained any patents or not, but yet relies
on making a secret of the proper tem-
perature of the glass and of the precise
composition of his hydrocarbon bath,
omitting the apocryphal temperature ne-
cessary in the air, does it seem to us
that any considerable advantage can
accrue to him as a discoverer beyond the
fame of his having been the first obser-
ver of some facts of great physical in-
terest. Any one financially interested
would soon find out within what limits
of temperature the process answered
best. The range is very narrow, for if
the facts be truly recorded, the tempera-
ture of the glass cannot be higher than
that at which the glass softens so that
the object would lose its form, nor lower
than that at which glass begins to
assume the rigid condition. For the
glasses of wholly earthy bases, such as
plate and crown, or white Bohemian
glass, it will therefore be below a bright
red, approaching a yellow heat in day-
light, and for flint or other lead glasses
below a dull red. The total reduction
in temperature of the glass produced by
immersion in the bath would appear to
be a range of between 600 deg. and
800 deg. Fah. Again, as to the bath, it
would be futile to suppose that there can
be any chemical action between its ma-
terial and that of the glass quenched in
it. The effect, whatever its nature,
must be a purely physical one, depend-
ent mainly upon the boiling point and
degree of viscidity of the liquid ; and
we cannot but suppose also that these
would be hit upon by a few trials. We
cannot but think, therefore, that M. La
Bastie would be likely to obtain a far
better harvest in the way of honestly-at-
tained fame were he fully and in the
most exact manner to detail for the use
of men of science every part of his very
singular discovery. It is one which in
its scientific aspects is likely to arrange
itself as one of the most important guid-
ing lights amidst the darkness of our
ignorance as to the physical changes
which takes place by change of tempera-
ture in matter. The loose speculations
which have found their way freely into
print, and pretend to offer a theory to
account for the results of the process,
are but darkening counsel by words
without knowledge, while even the facts
to be accounted for remain but imper-
fectly described ; let us have these and
we can scarcely doubt that some of the
420
van nostrand's engineering magazine.
competent scientific men of Europe
— such as Fizeau or Jamin, or M. Luy-
nes, who appears to be already engaged
in the investigation in France, or Stokes,
3Iiller, and Clarke in our own country
— will be induced to institute and care-
fully conduct such trains of experiment
as may throw some additional light, and,
so far as it may ■ go, determinate in
character, upon these phenomena, con-
necting them firmly with known physi-
cal laws. Such experiments must be
conducted by refined methods and ap-
paratus, and with a previous knowledge
of physical optics that very few men,
indeed, in any country possess. Had
Brewster and Faraday been alive we
should already, probably, have received
from them much light. The former
showed how the lines of strain, both of
tension, and compression, in prisms of
glass, produced by applied mechanical
force, might be rendered visible by the
aid of polarized light. Analogous meth-
ods and others equally refined, which we
do not venture to suggest, will no doubt
be employed by such physicists as we
have named, and who may undertake
this promising investigation. But cer-
tainly no light will be thrown upon it —
theoretic or practical — by the experi-
ments of the character of those said to
have been made by Mr. Kircaldy. We
have the highest respect for that gentle-
man as a faithful recorder of well-made
and trust-worthy experiments upon the
resistance of materials of construction to
extraneous forces as ordinarily applied,
but it is no disparagement either to him
or to the apparatus with which he oper-
ates, to say that he is not the man for
any such delicate and far-reaching re-
search as is needed to throw any light
upon this matter. The experiments
stated, in the above lecture, to have
been made by him upon the transverse
resistance to static strain of this class
are far from accordant, arising in part
no doubt from the difficulties already
referred to as besetting all such experi-
ments upon a body so rigid as glass; but,
probably much more from the specimens
submitted to him not being all alike in
resisting power, a circumstance which
suggests that the process itself may be
one deficient in uniformity of result. A
lecturer who treats of a subject so full
of difficulty as that of the La Bastie
process might be expected to be equally
certain and conversant with the facts he
adduces, and it certainly is surprising to
find it stated, as the basis for a some-
what obscure theory of the Rupert's
drop, that glass, like water, possesses
the property of expanding in volume
whilst jessing from the liquid to the
solid condition. Water and bismuth
are the only two bodies now known to
increase in volume upon consolidation,
and glass certainly does not expand
when becoming solid from fusion, nor is
it necessary to call in any such condition
to account for the phenomena of the
Rupert's drop, which was ably treated
of by Dr. Brewster, although, as it ap-
pears to us, much remains before the re-
markable phenomena presented by these
drops can be said to be completely un-
derstood.
The most pertinent and valuable
remarks that were made were those
of Mr. Hartley, of Sunderland, during
the discussion of this lecture. His view
that the de La Bastie glass is no more
than a Ruj)ert's drop in another form is,
probably, in the main true, yet it pre-
sents great difficulties, for how the un-
stable equilibrium of a Rupert's drop
which has been shown to depend, as one
of its conditions, upon the perfect form
of equilibrium given to the drop by the
mode of its production, can exist in a
flat rectangular plate, still less in other
and more irregular forms, it is difficult
to understand.
Signaling on the German Rail-
avays. — Several railway companies in
Germany are experimenting with differ-
ent systems of signaling, their interest
in the matter being quickened, not by
complaints from the ladies, who have
long enjoyed the privilege of Damen-
coupes, but by the number of fires which
took place last winter in sleeping car-
riages. Electric communication is found
to be not only costly but untrustworthy,
and the so-called " English" system of
signaling with a line is not considered
satisfactory. In short trains experiments
are being made with a cord, which is
carried by a ball and socket holder up
to the steam-whistle.
— Iron.
ON MOLECULES.
421
ON MOLECULES.
From "Engineering."
The interest elicited by our remarks
upon some of the phases assumed by
water in one of its conditions, induces
us to place before our readers some
points suggested by the subject, and to
state the views held by the most ad-
vanced investigators with regard to the
ultimate form of water and matter gen-
erally, and its relation to the vaporous
or gaseous state. The subject is one
that demands our closest attention, for,
upon a thorough elucidation and appli-
cation of the beautiful hypothesis as to
the structure of matter, which, of late,
under the name of the molecular theory,
has been so earnestly studied and so
thoroughly elaborated, much of empiric
practice in the application of motive
power would be swept away with a bene-
fit to science and humanity not to be
lightly estimated. In the course of this
article we shall, in the interest of. junior
students, carefully avoid all mathemati-
cal formula, and present the subject in
its barest outlines, that he who runs may
read.
It is possible to conceive of two states
in which matter might exist, and from
the times of the ancient Greek philoso-
pher down to the present day, these two
states have formed subjects for discus-
sion— indeed, our most modern theory
may be said to be merely a greatly im-
proved form of one propounded ages
ago hy Democritus, and in its essential
conception the very opposite of that set
forth byAnaxagoras. The latter taught
that all matter was incapable of infinite
division, while the former held that,
after a certain extent of divisibility had
been reached, matter could be no longer
subdivided, and the small particles ar-
rived at called atoms— literally that
which cannot be cut — would be the
minutest possible in the universe. This
is now the almost universally received
theory, and by its aid certain phenomena
can be explained, for which upon no
other known hypothesis could any ex-
planation be suggested.
The term atom has been exclusively
appropriated by the chemist, while the
mathematician and physicist has pre-
ferred to adopt, or share with him, the
word molecule to signify those ultimate
constituents of matter upon whose mo-
tions and relations depends the various
states of all bodies, solid, liquid and
gaseous ; their temperature ; and other
properties.
The word particle is also freely made
use of as involving no hypothesis, and
meaning simply a small part of anybody.
Molecule has been defined by Maxwell as
" the smallest possible portion of a par-
ticular substance;" and, again, as "that
small portion of the substance which
moves as one lump in the motion of agi-
tation."
Every substance is now supposed to be
composed of an immense number of
molecules, which, even in the solid state,
are never entirely at rest, and, in the
gaseous, are in a state of perpetual vio-
lent commotion, rushing about in straight
lines in all directions with inconceivable
rapidity ; and it is this perpetual bom-
bardment, as it has been called, by these
little particles that explains the known
pressure of gas on the walls of any con-
taining vessel, the incessant impact of
the molecules producing the effect of one
continual pressure just as upon the eye
a succession of rapid flashes of light
have the effect of one continuous flame.
Of course the molecules, although they
are supposed to be separated for a very
considerable distance from one another,
are perpetually meeting and rebounding,
and thus their velocity is interfered
with, but there is a certain residuum of
speed, left, resulting in a mean velocity
for the whole. This mean velocity indi-
cates also temperature, and, for the same
substance at one pressure, the same mean
velocity is always accompanied by the
same temperature. But every different
substance has a mean velocity of its own
for a given temperature, and these have
all been calculated, such is the extreme
nicety with which the hypothesis is being
worked out. Taking, for instance, one
of the constituents of water — hydrogen
— in the form of gas its mean velocity
has been calculated by Joule at over a
mile hi one second — a speed far greater
422
VAN NOSTRAND'S ENGINEERING MAGAZINE.
than anything we have any practical
knowledge of — far above that obtained
in artillery practice. The exact velocity
is 6,097 feet per second, at a temperature
of 32 deg. Fah., and at the ordinary
pressure of the atmosphere. A daring
attack has been made upon the actual
size of the molecules with a result that
has every element of probability in its
favor. Taking the theorem of Classius
as a basis, Thompson has calculated that
a cubic inch of gas contains 1023 mole-
cules, i. e., a hundred thousand million,
million, million ; and he deduced from
certain optical phenomena in connexion
with the thickness of soap bubbles, from
the electrical conductivity of metals, and
from other considerations, that the di-
ameter of a molecule was about the
of an inch.
500,000,000
To convey some idea of the amount
of these magnitudes he says : " If we
conceive a sphere of water as large as a
pea magnified to the size of the earth,
each molecule being magnified to the
same extent, the magnified structure
would be coarser-grained than a heap of
small lead shot, but less coarse-grained
than a heap of cricket balls."
It will be observed that we do not
specify what gas this is, because a still
further development of the theory shows
every gas at a given temperature and
pressure to contain the same number of
molecules, having, however, different
weights, and different mean velocities.
But — and here comes the means of re-
ducing the theory to a practical issue —
the weights and the velocities so counter-
balance one another that the resulting
energy is the same for every perfect gas.
For this argument the perfect equality
in size of every molecule of one kind of
substance is assumed ; that they are so
equal is, however, readily proved. Gra-
ham has shown how gases can be sepa-
rated by diffusion through a porous sep-
tum ; but, if the sizes of the molecules
of our gas varied, it would be possible
'by successive filtrations to get different
portions of the gas with molecules of
different sizes. The density would then
become unequal, and their combining
powers different; but whether this sepa-
ration is looked for in nature or by the
hand of man, it cannot be found. Let
hydrogen be taken from water, from a
hydro-carbon, or from a fallen meteor,
its properties, energy, and density, are
always alike ; and so with all gases. A
very convincing proof of the molecular
state of matter may be found by taking
a cubic inch of water, and, by the appli-
cation of heat, converting it, in a closed
vessel of one cubic foot capacity, into
steam. It will apparently fill it. Now
if this steam were an expanded solid it
would fill the space entirely to the ex-
clusion of all other matter. Does it so
behave ? It does not. In the first place-
the result is little interfered with, wheth-
er the air is first exhausted or not ; for
the steam can be made to fill it though
the air be there ; an inch of ether may
be added, and its vapor rises and fills
the space as though nothing were there;
an inch of alchohol could be similarly
vaporized as though nothing were pres-
ent. The same thing could be done with
other volatile substances ; and we could
go on adding liquid after liquid, and
evaporating all into the space at one
time. This is very striking proof that
the liquid in vaporizing, has had its par-
ticles widely separated, and so left room
for other particles to be disseminated
within its interestices. This position is-
still further strengthened by observation
of the pressure ; each liquid exerts a
pressure in itself, and if a suitable appa-
ratus be provided to receive the vapor-
ized products and connected with a
barometer, it will be found that the
pressure of the mixed vapor is just the
sum of that of the individual vapors.
Having, now indicated the state of
matter in the form of gas, that of liquids
and vapors may occupy our attention.
In a liquid the various motions of the
molecules, vibratory, rotatory and rec-
tilinear, exist in a modified form ; the
rectilinear is slight, while the other two
are not much interfered with. If heat
be applied the motion of translation is
increased as in gases, and, at certain
temperatures, different for most sub-
stances, vapor begins to form. Water
gives off vapor at all temperatures ; but
this is not the case with all bodies, mer-
cury, for instance, requiring a tempera-
ture above 10 deg. C. before it vaporizes.
The dynamical theory of heat explains
how this change of state occurs. The
molecules being in rapid motion and
ON MOLECULES.
423
tossed about in all directions are pre-
vented on all points but the surface of
the liquid from escaping ; but here they
meet with no resistance beyond that
mutual attraction which exists among
the molecules in the liquid state. But
at the surface it will happen that some
of them, by a combination of vibratory,
rotatory and progressive motions, will be
ejected with sufficient energy to carry
them out of the sphere of the attractive
force of the neighboring molecules, and
they then assume the characteristics of
gas, moving with the velocity described,
and, in this form are truly particles of
vapor. If the liquid be enclosed in some
vessel, these vapor molecules in their
motion of translation will at times strike
the surface of the liquid and become im-
prisoned through the attractive force of
the molecules, to be, however, replaced
by other projected molecules. This
process will continue, and the difference
between the number of molecules sent
out by the liquid and those caught back
again becomes less and less till equili-
brium is reached. The vapor is then
said to be saturated, and its elasticity,
under the circumstances, at its greatest
point ; or, in other words, the vapor ex-
erts its maximum tension at the given
temperature and pressure. If then we
attempt to decrease the volume by press-
ure, a portion will be liquefied according
to the amount of pressure ; but the ten-
sion will remain the same. If, however,
we pursue the opposite course and en-
deavor to increase the volume, we shall
succeed, and the tension will be lessened;
and the more we extend the volume the
more exactly do we find it proportional
to a reduction of pressure till at last it
conforms to Boyle's law, which states
that in perfect gases the volume is ex-
actly inversely proportional to the press-
ure.
But this want of accordance of vapors
at their highest state of tension with
gases under ordinary conditions of press-
ure, &c, is more apparent than real, for
it is found that the liquefiable gases,
such as carbonic acid, nitrous oxyde, &c,
when very gi-eatly compressed, also fail
to agree with Boyle's law, and act almost
the same as vapors. It must not be for-
gotten that these changes of volume
produce important calorific effects, as
will readily be imagined when the molec-
ular action is mentally followed. The
pressure being now seen to be simply the
sum of the energies of a multitude of
impacts, it follows that if these impacts
take place upon some body that gives
way to the shock, the moving force of
these molecules will be reduced by just
so much as the body gives way to their
violence; that is to say, heat or molecular
motion will be converted into visible
motion. And upon experimental in-
quiry, such is the case, the vapor or gas
in expanding loses heat, and if the ex-
pansion be great, the cold produced may
be most severe. On the other hand,
when a gas is compressed, the molecules,
instead of losing their velocity, have an
additional quantity imparted to them,
and the predicted and observed result is
a manifestation of heat, i. e., motion is
converted into heat. In the production
of steam the atmosphere has to be push-
ed on one side as it were, or the piston
has to be forced away from it : here
again heat disappears, and is rendered
latent. So it is through the whole range
of nature. Where heat or energy is lost
sight of it is not destroyed ; it is simply
stored up for future use, or converted
into motion. Physical energy of every
kind— chemical action, electrical action
— is convertible into heat, and, as Thomp-
son has pointed out, their tendency is
continuously in that direction. " There
is then in the present state of the known
world a tendency towards the conversion
of all physical energy into the form of
heat."
Our brief survey of this subject, which
possesses such a close and wonderful in-
terest to every student of natural phe-
nomena, may suitably close with a
shadowing forth of the result which
modern speculation and experiment in-
evitable lead to, and this we cannot do
more explicitly than in the words of
Rankine, which we extract from the
Philosophical Magazine :
" Heat moreover tends to diffuse itself
uniformly by conduction and radiation
until all matter shall have acquired the
same temperature." ,
" There is consequently. Professor
Thompson concludes, so far as we under-
stand the present condition of the uni-
verse, a tendency towards a state in
which all physical energy will be in the
state of heat, and that heat so diffused,
424
van nostrand's engineering magazine.
that all matter will be at the same tem-
perature, so that there will be an end of
all physicial jmenomena.
" Vast as this speculation may seem
it appears to be soundly based on experi-
mental data, and to represent truly the
state of the universe so far as we know
it."
RIVERS AND MANUFACTORIES.
From "The Engineer."
One of the most difficult legislative
problems in existence lies in framing
good laws for the purification of a manu-
facturing country. It is apparently irri-
jDOssible to draw up enactments of this
kind which will not bear hardly on large
sections of the community. The welfare
of the few should, as a matter of course,
be abandoned for the good of the many;
but the few will fail to accept the ne-
cessity with complaisance. For this
reason, the utmost care should be taken
to dissever the operation of the law from
any appearance of hai-shness — by no
means an easy task to perform. But
there is a far wider and deeper question
lying beneath the surface of the whole
matter. It is quite within the range of
possibility to legislate apparently for
the good of the many, and with the best
intentions possible, and yet to fail to at-
tain the object sought. And it is to
this phase of the question that we wish
to direct particular attention.
Those who have devoted any thought
to the progress of sanitary legislation in
this country or abroad, can scarcely
have failed to see that the movement in
favor of the purification of rivers and
the disposal of sewage is a comparatively
new thing in the world. Twenty-five
years ago people said very little about
sewage, and the fact that a river was not
clean called forth no comments. So long
as sewage was got out of a town and
into a stream, local authorities were
quite contented, and Parliament took no
trouble in the matter. As the country
grew in wealth and luxury, and the de-
sire for comfort augmented, better sys-
tems for cleaning our towns and our
houses sprang into existence, and sons
regarded with horror that in which
their fathers saw nothing objectionable.
This was partly due to the growth of re-
finement in the nation, and the feeling
would no doubt have modified the course
of legislation in any case. But a more
powerful argument operated forcibly to
render the interference of Parliament in
sanitary matters essential. Great cities
started up on the banks of streams, and
as the streams received all the refuse of
the cities, their pollution was augmented
until it became intolerable to those
who dwelt on their banks. Then the
nation begun to assert that the rivers of
the country must be kept pure ; and
this is really the object had in view when
sewage irrigation or precipitation is em-
ployed or demanded. The great sani-
tary struggle of the day is, in fact, to
keep our rivers unpolluted. Now, it
never was disputed until within a com-
paratively recent period, that rivers are
the great cleansers of a country ; and to
this moment it is almost impossible to
see how any substitute for their opera-
tion in this capacity can be found. So
long as the people of Great Britain con-
fined their attention to agricultural and
pastoral pursuits there was little diffi-
culty in keeping the rivers clean. In the
first" place, great cities are impossible in
a pastoral country, and whatever the
population might be as a whole, the im-
purities to be disposed of proper to that
population would be diffused over a large
area, and no concentration of filth would
exist. But Great Britain is not a pasto-
ral, or agricultural, but a manufacturing
country. Great cities have come into
existence within her shores, and sewage
is poured into her streams, in certain
localities, in such volumes that oxydation
and precipitation by natural causes are
quite incompetent to keep our rivers
pure. Then the law steps in, and com-
pels us to refrain from throwing sewage
into our rivers ; and so, instead of con-
tinuing to use the natural cleansers of
the country, we are compelled to seek
artificial means of disposing of sewage.
We shall not enter here into any consid-
RIVERS AND MANUFACTORmS.
425
eration of the difficulties which attend
this operation — they are familiar, no
doubt, to the greater number of our
readers ; nor shall we deal with non-
manufacturing towns, the prosperity of
which can be little affected in any way
by the operation of sanitary enactments.
In the case of manufacturing centres,
however, matters assume a very different
aspect, and in dealing with them the ut-
most caution is essential to avoid the
passing of laws which may either prove
a dead letter or cause serious injury to
the property of our manufacturers.
If the worst comes to the worst, the
inhabitants of a town can always get rid
of what may be termed pure sewage. So
far as dwelling houses are concerned, all
that comes from them may be turned on
to the land, and will assist to grow crops,
and promote fertility. But not so with
manufacturers. It is quite possible to
pollute sewage, and, in certain cases, the
refuse cast by manufacturers into sewers
may be sufficiently great in quantity and
deleterious in quality to render large
volumes of sewage utterly unfit to put
upon land ; and even if the evil does not
attain quite to this point, it is certain
that in many cases the quantity of sew-
age is impaired by the refuse mixed with
it. The spent alkali, for example, from
paper works, requires to be enormously
diluted before it can be put upon land
without destroying grass. It would,
perhaps, be possible, under certain con-
ditions, for a Local Board, to prohibit
manufacturers from pouring certain pro-
ducts into the sewers of a town. For
example, let it be supposed that the sew-
age of a town is rented from a Local
Board, on the understanding that the
sewerage is a valuable commodity. If,
then, a manufacturer turns in, say, a
quantity of sulphuric acid, he may prac-
tically render the sewerage poisonous to
grass for the time, and so inflict serious
injury on the tenant of the sewage farm.
There is no reason, so far as justice is
concerned, why the Local Board should
not, in such a case, insist that the manu-
facturer must not pour sulphuric acid
into the sewers. Up to the present the
poiut has hardly been raised, because
the rainfall and sewage have not been
separated ; but let a comparatively small
town, with a few large paper mills or
dye works, once have the separate system
of drainage, and send only concentrated
sewage on to an irrigation farm, and
complaints would quickly be heard. In
such a case, what is the wretched manu-
facturer to do ? He cannot use the town
drains, and he must not use the river.
The reply will be that he must either hit
on some means of neutralizing the noxi-
ous qualities of the effluent from his
works, or he must abandon the business
altogether. In the last alternative, thus
stated, we have the objectionable side of
sanitary legislation. In a word, it is
possible to make laws which will ruin
given branches of trade. Such laws are
intended for the good of the many, but
although they may promote health they
may be inimical to wealth, and in that
case, however good the intentions of the
law-makers may be, the practical results
of the operations of their enactments
will be most unsatisfactory.
It is not difficult to cite instances in
which it is impossible to keep streams
pure and carry on certain branches of
trade at the same time. For example,
the water discharged from copper mines
is Usually excessively bad, and no means
have yet been discovered of rendering
it inoxious, which are at once moderate
in cost and universally applicable. Some-
thing may be done under certain circum-
stances, by precipitating the copper on
iron plate, as at the Amlwch mines, in
North Wales, but even then the water
discharged from the settling pits is des-
tructive to fish. We need hardly say that
it cannot be put upon land. There is
no possible means of disposing of it but
by sending it into the nearest river.
The result of an enactment that the
water from a given copper mine must
not go into a river would be that the
mine must be closed. Would it be pru-
dent to enforce the law in such cases ':
Might it not be, altogether better for the
nation, as a whole, that all the fish in a
given stream should be killed, and that
the copper mine should continue in oper-
ation? We shall not stop to answer
the question. Those who advocate the
purification of our streams at any price
are very fond of asserting that if only
manufacturers will but try they can
easily purify their effluent, and pointing
triumphantly to the operation of the
Alkali Act, they say that what can be
done to purify the air cau be done to
426
VAN nostrand's engineering magazine.
purify the water. Now, we are not
arguing that manufacturers should be
left to follow their own sweet will and
pollute streams as they please. Our ob-
ject is not to deprecate sanitary legis-
lation, but to urge caution in making and
putting sanitary laws into force. The
good sense of the country may be relied
on to a great extent to protect trade in-
terests, but it is not all-powerful, and
nothing would tend more to retard pro-
gress in the right direction than first
passing severe sanitary laws and then
enforcing them without discrimination.
In spite of all that has been said about
the purification of the air, even those
who are least particular will agree with
us that the atmosphere of Widness is not
delicious. To make the air of this town
good and wholesome, it would, as mat-
ters stand, be essential to shut up the
chemical works for which the place is
famous. We need not say that to use
the law for such a purpose would be un-
justifiable and impolitic to the last de-
gree. Again, what would become of the
iron trade of the country if a vigorous
law were put in operation to compel fur-
naces to consume their own smoke ?
Yet it would not be more difficult to
make iron with smokeless furnaces than
it is to avoid the pollution of rivers by
feltmakers, dye works, chemical works,
or paper mills. The fact appears to be
that it is utterly impossible in a manu-
facturing region to enjoy all that purity
of air and water which may be found in
agricultural districts.
It is proper that Parliament should in-
terpose to keep the pollution of our
streams and our atmosphere within rea-
sonable limits, but the existing degree
of pollution of either would not justify
the making of laws which might cripple
the operations of the manufacturers to
whom Great Britain is so largely in-
debted for her prosperity.
LIERNUR' S IMPROVED SYSTEM OF TOWN DRAINAGE.
From " Journal of Society of Arts."
Public opinion is daily growing strong-
er and stronger in favor of legislation
to prevent or lessen the scourge of dis-
ease that arises from defective drain-
age, and to stop the pollution of our
streams. It is particularly fitting, there-
fore, that through the medium of this
Society attention should be drawn to a
system of drainage which, it is averred,
is the complete solution of the much
vexed problem, sanitarily and technically,
and it is anticipated financially also.
It is especially fortunate that the only
part of the Liernur system, the practi-
cability of which originally admitted of
any doubt, has now been extensively in
operation upon the Continent for between
three and four years. The fact that it
is successful in the highest degree will
be apparent when I mention that every-
where it has been put into operation it
has received the highest approbation,
testified in a practical way by its exten-
sion, and that amongst the evidence that
may be referred to are such reports as
those of the Medical Commission ap-
pointed by the Kingdom of Saxony, the
International Medical Congress of Vien-
na, and the whole of the twelve Medical
Inspectors of Holland. These last, in a
report to the Minister of the Interior,
declare unanimously that " sanitarily and
for the convenience of the inhabitants,,
the Liernur system is the best of all sys-
tems hitherto known." This favorable
evidence has now been confirmed by
numerous deputations and commissions
from England.
My object, however, is not to string*
together such evidence, but to give to
the Society a description of the prin-
ciples and technical details of the sys-
tem.
The end and object of sewerage works
is, or should be, to remove the liquid
refuse of a town in such a way that there
cannot possibly be any pollution, by
deleterious matters, of soil, air, or
stream, and in such a way that no offence
is given to sight or smell, and no habits
liernur' s improved system of town drainage.
427
imposed upon the people which are
likely to be neglected by even the lower
orders of the population.
It will be readily admitted that the
systems in use in this country cannot
pass the standard thus laid down. The
fault of all of them is that in one great
common sewer there is an indescribable
and unmanageable mixture of nastiness,
which pollutes both soil and atmosphere,
and which, with the exception of those
few cases where effective irrigation-farm-
ing has been introduced, pollutes streams
as well. Irrigation has been pointed to
as the great panacea of the sewage evil,
forgetful of the fact that it leaves un-
touched the two great evils of polluted
air and soil, which, as much as anything,
affect the health of the people.
The Liernur system, on the other hand,
is founded on the old Napoleonic maxim,
" Beat the enemy in detail " — " Divide
and conquer." In other words, never al-
low any nuisance to get such accumula-
tive power that it cannot be kept under
perfect control.
Primarily, Captain Liernur lays down
the principle that nothing of a seriously
polluting character should ever be allow-
ed to enter the common sewers. For
this purpose it is evident that not only
must night-soil, and the waste refuse of
trade be kept out, but also the fatty and
sedimentary products which find their
way down kitchen sinks, and the detritus
from our streets. If this be done, it is
evident that the sewer water by itself,
though not bright and sparkling, will
contain in it no materials of disease to
contaminate either soil or air, and will
scarcely be dirtier than that which flows
from every brooklet in the country after
a rainfall.
To keep street detritus entirely out of
sewers it is necessary that the gullies
should he provided with apparatus to
detain it. Such an apparatus, it will be
seen by this drawing, consists simply in
an iron bucket, into which the water,
coming from the street, can enter only
by a funnel, and from which it can only
escape into the sewer by filtering up-
wards through a thick, loosely-woven
straw mat, the mud in suspension being
simply cast down into the box.
This mud can be easily removed by
scavengers, the bucket in which it is
contained being lifted and emptied into
a cart. According to the pavement em-
ployed will be the frequency of this
emptying process. In the ideal town of
which I am speaking, Captain Liernur
would select the improved wood pave-
ment, as being noiseless, affording a.
good foothold for the horses, offering a
free scope for evaporation and percola-
tion, and as being easily scavenged by
machinery. On such a pavement the
detritus would be necessarily small.
To those who would advocate letting
the mud into the sewers I would say, re-
member that it must be dealt with some-
where, either by separating it from the
sewage at the outfall, or dredging it out
of the river. Is it not better, therefore,
to deal with it at the start, and prevent
not only its depositing, choking and foul-
ing in the sewers, but its complicating
the sewage problem thereafter. At Bel-
fast, for instance, they have periodically
to break open the sewers to clean out
the mud.
Next, it is requisite to keep out of the
sewers all the waste products of industry.
For this purpose it is absolutely neces-
sary that legislation should compel all
manufacturers to clear their water before
passing it into the sewers. The reason
for this, on the principle " divide and
conquer," is obvious. It is easier to deal
with substances of which we know, or
can easily ascertain the component parts,
and the different variations that may oc-
cur, than when mixed with sewage and
waste of all other kinds. In the latter
case it becomes an indescribable mixture
no man can master, and for which if one
day a golden receipt were found, the
next day's variation would render it use-
less. The question as to who should
bear the cost of separate purification is
one between the manufacturer and the
authorities, in no way affecting the prin-
ciple laid down. As a rule, and as has
now been found out by practice (see the
working of the Alkali Act and the puri-
fication of dye and bleach works, as
exemplified by Mr. Thorn at the Society's
Rivers' Pollution Conference), I believe
it would pay the manufacturer, and un-
less legislation compels him to do the
work, there is no possible solution of the
sewage problem.
The question for the engineer is, how
to test the obedience to the law. Captain
Liernur's plan is simple. On the drain-
428
VAN NOSTRAND'S ENGINEERING MAGAZINE.
age pipe from the factory a bend is
made, in which some of the water flow-
ing off must always be present. From
that bend to the surface of the side walk
is an upright pipe, covered by a lid.
Through this pipe, by means of a small
hand-pump six inches long, the inspector
of nuisances can at any time take a
sample for analysis.
The sewage problem is not always
complicated by the question of manu-
facturing refuse, but all towns have in
some way or another to get rid of human
excrement, which is the most dangerous,
and at the same time the most valuable,
part of sewage. That it is absolutely
necessary for sanitary perfection that it
be kept out of the common sewers I
think no one will deny, if its separate
collection can sanitarily and convenient-
ly be effected. To be perfect, such col-
lection involves a great many conditions,
which have been well expressed by the
Senior Medical Inspector of Holland. A
review of them is necessary in order to
understand what the pneumatic subdivi-
sion of the Liernur system really ac-
complishes :
" In the first place, a form of closet
had to be constructed for use in combina-
tion with this system, really perfect in a
sanitary and aesthetic sense, inoffensive
to sight and smell, and simple and cheap
enough for all classes of society, includ-
ing the poorest and most thoughtless,
and yet permitting to the rich those
luxuries to which they may be accustom-
ed— qualities which the water closet, as
is well known, does not possess.
" Secondly, the use of the water closet
for those who could afford the expense
of it and desired it, had to remain pos-
sible. This demand has been, among
many others, a stumbling-block to the
introduction of every pail-closet or tub-
closet system ever known.
" Further, no laborers had to enter the
houses, nor wagons and horses to be seen
in the street to remind people of the
work of removal, and thus be a nuisance.
The work had to be accomplished with-
out necessarily coming to the knowledge
of any one, or attracting undue atten-
tion.
" But there is another point. As hy-
giene prescribes a daily removal of faecal
matters at the least, the work had to re-
main possible from a financial point of
view ; that is, a great many closets had
to be emptied by but one single opera-
tion. This involved a very difficult
problem ; one closet of a row of houses
containing much, another a little, and
many, perhaps, nothing at all ; there
were resistances to be overcome, having
the greatest differences, by the applica-
tion of but one motive power at one
given moment, and this without failure
or faltering. And, notwithstanding this
difficulty, the work had to be done with-
out requiring a complicated mechanical
apparatus. Finally, no gases could be
allowed to escape during or after the
process. The pollution of the soil had
to be absolutely prevented, and all dan-
ger whatever from infection avoided,
without, howevei*, destroying the agri-
cultural value of the manure."
To the conditions above stated I would
add another most important one. It is,
that when from accident, neglect, or as
in the case of solitary houses from con-
venience, the emptying process does not
take place daily, the material must be so
confined that in no way can anything
escape to contaminate air or soil. And
further, I would add, that the fatty and
sedimentary products of kitchen sinks,
which are the same in substance as faecal
matter, with this difference that they are
not by several days so far on the road to
decomposition, should also be removed
under similar conditions to faecal matter.
In Holland, where these matters find
their way fresh into the canals at once,
and form good food for the fish, they
will not trouble to adopt the Liernur
system of collecting them, but in this
country it is desirable to exclude them
from the sewers for two reasons. First,
that in time they would give off organic
matter in solution and be polluting; and
secondly, that their valuable manurial
qualities would be lost to the town.
Captain Liernur's pneumatic subdivi-
sion for the collection of excrement and
sink refuse is the most novel part of his
plan of town drainage, for although the
other subdivisions have many novel
features and improvements, it was the
only part about which, previous to its
being tried, there .could be any doubt as
to its being technically possible. These
doubts have now been removed by four
liernur's improved system of town drainage.
420
years of successful operation. As re-
marked by the Senior Medical Inspector
of Holland, " it is due to the inventor to
state that the works executed by him in
Amsterdam and Leyden show that he
has overcome all the difficulties com-
pletely ; " and the Director of Public
Works supports this by stating that
" never has there been in the history of
applied science an invention which has
come to such perfection ■ in so short a
time as the Liernur system."
I will now draw your attention for a
while to the technical details of the
pneumatic system.
Any large town would be divided into
districts of from 250 to 1,000 acres ac-
cording to local circumstances. Each
district would be separate and as inde-
pendent from any other as if it were an
isolated town. Each such district is
again divided into small drainage com-
plexes or areas varying from 10 to 50
acres, also according to local circum-
stances. Each of these little drainage
areas is provided with one air-tight cast-
iron tank, built in sections so as to be
easily enlarged, and with spherical ends
to resist atmospheric pressure. This
tank, which for distinction sake I call a
street tank, is placed at a convenient
spot, generally where two or more streets
meet, and about three feet under the
pavement. From the tank along the
several streets extend air-tight cast-iron
main pipes five inches in diameter, each
perfectly separate and independent of
each other. These pipes are connected
by branches with the closets of the
houses, and are preferably placed in the
rear, so as to prevent as much as possible
the tearing up of pavements, and to get
at closets by the shortest route.
It will be understood that if a vacuum
is made in the street tank, a motive
power is stored up, which can be let
loose upon any given street pipe, and
will literally suck towards the tank the
contents of the closet pipes. A new
vacuum can then be created, and the
emptying into the tank be completed.
The question then occurs, how is the
vacuum made, and how are the contents
of the tank removed. To this I must
answer that while the system is being put
into operation, that is before the central
pumping station and its connections are
complete, both the vacuum and empty-
ing processes are the operation of a mov-
able air-pump engine and an air-tight
tender, which once a day visit the street
tank for the purpose. This mode is
merely temporary, and enables the sys-
tem to be begun in any number of
places at the same time without incon-
venience. It is largely used in Bohemia,
where the system is extensively in opera-
tion in barracks and large factories, the
demand for the manure in its undiluted
fluid c6nditionfor the cultivation of beet
being very great, the price given being
equivalent to 8s. per head per annum.
Even this temporary method is without
any annoyance to sight or smell. Pro-
fessor Volger says, speaking of the
works at Prague :
" I have repeatedly witnessed the
operation with real pleasure. Once an
elegantly dressed lady with her servant
came close to me, and I noticed how she
stooped down over the mouths of the
reservoir, watching carefully, with warm
hearted interest, the various manoeuvres,
without the slightest idea of the loath-
some substance which was being hand-
led."
The traveling air-pump, engine and
tender, however good as a temporary
measure, are undesirable as a perma-
nence, nor do they form part of the sys-
tem when complete. A central station
is chosen in which are erected two or
three air-pump engines, the aggregate
horse-power being only what is required
for working purposes, and the division
into two or three engines being for con-
venience in case of cleaning, repairs, or
accident. Under the building are air-
tight cast-iron reservoirs, in which the
engines maintain a vacuum of about
three - fourths atmospheric pressure.
From the reservoirs are laid, by the
most direct routes, air-tight pipes, called
central pipes, also five inches in diame-
ter, passing by, and by a couple of con-
nections communicating with, each street
tank. One connection is with the top of
the tank, and by it air only can be suck-
ed out. The other connection goes
down into the well of the tank so as to
suck up its contents and remove them
to the central reservoirs.
The operation, then, is the following ;
The air-pump in the central building
maintains during the day a vacuum in
430
VAN nostrand's engineering magazine.
the reservoirs underneath, and in the
whole length of the central pipes con-
nected therewith. Patrols of two men
each parade the district like turnkeys.
Coming to a street tank they open the
lids, by which access it given to the
cocks which shut off each pipe from the
tank. One man fixes his key upon the
cock connecting the central or vacuum
pipe with the tank, and the other has his
vipon the cock belonging to one of the
street main pipes leading to the houses.
The moment the first man turns his key
he opens the connection between the
central station and the tank, the air con-
tained in which is at once exhausted,
and a vacuum established, the extent of
which is indicated by a small vacuum
meter. He then shuts the cock, while
the other man, by turning his key, lets
loose the force upon one of the pipes
leading by its branches to the houses.
This action repeated once or twice brings
the faecal matter into the tank. In Am-
sterdam, for instance, there are as many
as 138 houses whose closet pipes are thus
cleaned out at once. In the same way a
second, third and fourth pipe, each
leading to different streets, may be dealt
with, and the whole faecal products of
the little drainage complex belonging to
the tank be thus collected in it. Before
leaving the tank the matter must be
despatched to the central station, and
this is done by simply opening the sec-
ond connection of the vacuum pipe,
which dips into the well of the tank,
when all the matter is at once sucked
up and dispatched towards the central
station.
So the men patrol the district from
tank to tank, simply turning a few cocks ;
and such is the wonderful simplicity and
ingenuity displayed by the inventor,
that, with the exception of these cocks,
which are of the simplest possible con-
struction, and can be taken up and ex-
amined at a moment's notice, there is
nothing movable, or which could get
out of order, in the whole system of
pipes, from and including the closet to
the reservoirs of the central building.
The theoretical difficulties to be over-
come were great — some closets would be
much farther off from the tanks than
others, and some might have received
no material during the day, and other
unequal quantities. It might be imag-
ined, therefore, that by reason of these
variations the vacuum might be destroy-
ed and the emptying process prevented.
To explain why this is not the case, I
must first tell you what cannot be done.
It is impossible to propel liquid any
great distance through a horizontal pipe
by air pressure. The piston of air
would break through the column of
water, cast it down on the lower segment
of the pipe, and passing over would
destroy the vacuum. It is evident, there-
fore, that Captain Liernur could not use
horizontal pipes. What, however, can
easily be done, is to raise fluids verti-
cally, as in a pump, and bring them to
the top of an inclined plane, down which
they will flow by their own gravity ;
consequently, all Captain Liernur's pneu-
matic pipes are a succession of wave
lines, being composed of inclines vary-
ing from 1 in 5 to 1 in 250 before the
street tanks are reached, according as
the fluidity of the matter increases. I
may here say, that before reaching the
street tanks, and even where water clos-
ets are not used, the matter is reduced,
by the powerful action of the atmos-
pheric shock, to a consistency resembling
that of the thinnest of chocolate. Now,
Captain Liernur gives to every branch
pipe from the houses to any one street
main the same aggregate of vertical
risers, breaking them up to hop over an
intervening gas or water pipe, or accord-
ing to convenience. Now, a pump can
never empty all the water contained in
the receptacle pumped from. There is a
minimum that it can never remove. In
the same way in these risers, which act
like pumps, there must always remain a
minimum quantity of fluid just sufficient
to fill the riser. In a state of rest this
minimum is partly in the riser and part-
ly in the lower end of the gradient of
the pipe, forming a complete lock-off of
one gradient from another, and a perfect
resistance to the vacuum being destroyed
even though any particular pipe may
have received no additions since last the
emptying process took place. The best
example I could give of this would be
to take two branches from one main pipe,
and opposite one another as in the rough
sketch. Suppose the riser to be in each
case one foot and the branch 100 feet
long, with a gradient of 1 in 100 ; the
branch on the right leads, we will say,
liernur' s improved system of town drainage.
431
to the house of a small family, produc-
ing one foot of fluid matter, or just
enough to fill the riser, and that on the
right to a barrack, where more than a
hundred times as much may be expect-
ed. We have, therefore, in the barrack
pipe a mass filling both pipe and riser,
and ready, on the the slightest force, to
discharge into the main or street pipe.
On the other hand, in the branch pipe of
the small family, there is the minimum
quantity collected at the foot of the
riser. The sucking action is now put in
operation in the main pipe. What is
the result ? The pressure of the atmos-
phere begins to act, and the barrack
pipe rapidly discharges into the main
pipe, while the smaller quantity is sim-
ply climbing up the riser, and" before it
has got to the top of the riser to be in a
position to discharge, all the surplus
quantity in the barrack pipe has gone,
and that which is left is simply equal to
that minimum which, as I said before,
cannot be withdrawn. In this way the
fullest pipe always begins to discharge
first, the next more full waiting for it,
and so on, until the minimum is reached,
when simply air breaks through. It is
thus that Captain Liernur turns natural
laws to his own purposes, and contrives
that the minimum quantity gives the
maximum resistance, and the maximum
quantity the minimum resistance.
As I mentioned before, one of the
great advantages of the pneumatic sys-
tem is that it does not forbid the use of
the water closet to those unwilling to
give up the use of Ithat expensive and
oftentimes troublesome luxury. As,
however, all the water added has here-
after to be got rid of, Captain Liernur
stipulates that, if economy is to be
studied, it is absolutely necessary to have
a, form of closet, of which there are
several known, which only allows of a
limited quantity of water being used.
His own improved water closet, of which
a quart of water is and must be used at
■each sitting, independent of the will of
the individual, has been greatly admired,
as being simple in construction, and not
likely to get out of order, or to allow of
freezing in winter. It would take up
too much of your time to describe this,
■especially as I wish to draw your atten-
tion to the Liernur closet without water.
This is intended for the working classes,
who cannot afford the more expensive
luxury, and who would abuse it if they
had it. These form 75 to 80 per cent,
of our population, and the Liernur closet
suitable for them has been declared to
be as inoffensive as the ordinary Eng-
lish water closet, and, but for the preju-
dice existing in favor of that conven-
ience, as well fitted for the rich as for
the poor.
The pneumatic privy has no movable
mechanism at all, and is used without
any water for flushing. The excreta falls
into the bottom of a deep funnel, but
the size and position of the seat opening
is so arranged, and the shape of the fun-
nel is so made, that the extreme area in
which the excreta can fall is practically
as much limited as would be the case in
an ordinary chamber-pot. The effect is
that the excreta falls and is collected in
a pocket below of but small compass,
without touching the sides of the funnel,
offering to the air a surface of only five
inches. The pocket referred to is one
arm of a short bent tube or syphon trap,
discharging in a soil-pipe. This dis-
charge is effected by the weight of the
excreta, fluids and solids, themselves,
each new deposit forcing the former out.
Thus the older matter is automatically
shut off from further communication
with the outer air, and it being well
known that no fermentation capable of
generating elements dangerous to health
takes place within the first thirty hours
after production, it is evident that the
small surface of fresh substances ex-
posed to the air could at the utmost onlv
throw off offensive gases. To carry
these off, however, each funnel is in the
upper part made double, the space be-
tween being provided with a two-inch
ventilating pipe placed close under the
seat and leading to the outside of the
roof of the house, and furnished on top
with a so-called Wolpert's air-sucker.
This little contrivance, scarcely known
in this country, is very simple, having
no movable parts whatever, but is singu-
larly effective ; the slightest and almost
imperceptible motion of air (which in
towns is never quite still) causes an up-
ward current in the pipe. The i*esult is
that when the lid is removed from the
seat opening a current of air strikes at
once downwards into the funnel. From
this it is evident that under no eircuni-
432
VAN nostrand's engineering magazine.
stances can an offensive smell escape
from the funnel into the apartment. The
funnel itself being of a dark color, it
throws no reflected light on the excreta
below. It is plain, therefore, that there
can be nothing to offend either the sense
of sight or the sense of smell, and this
is all that can be expected from the best
water closet.
Attention must be called to the fact
that the pocket of the soil pipe into
which the overflow of the privy funnel
proper takes place is also ventilated.
This pocket, being a bent tube discharg-
ing into the branch-pipe, is the real re-
ceptacle from which the faecal matter is
permanently removed ; all the same,
whether it belongs to the water-closet
or the pneumatic privy of the system.
The pipe provided for the ventilation al-
luded to serves at the same time for ad-
mitting the atmospheric air for the pneu-
matic process. Hence such air does not
enter through the seat opening, nor is
the matter in the closet itself removed
by pneumatic force.
I have now to describe how it is that
the sedimentary products of the kitchen
sinks are separated from the rest of the
house water, and carried off by the
pneumatic pipes. That they are thus
separated is due to an exceedingly in-
genious apparatus Captain Liernur em-
ploys for separating them from the
household water running off to the com-
mon sewer. It is a trap placed at some
suitable spot in the open air, into which
all the kitchen and household water on
its way to the sewer discharges. In
order to flow off into the sewer, all this
water must pass upward through a close
grating, which acts as a strainer. The
sediment is thus thrown down into a
sort of pocket, which stands in commu-
nication with the privy soil-pipe. When
now the pneumatic blast takes place, the
pocket of the sink is cleaned simul-
taneously with the closet pipes, the air
to do this, which enters through grating,
blowing it clean at the same time.
Before coming to the treatment of the
matter collected, at the central station,
I wish to say a few words as to the
remedies for accidents and stoppages.
Remember that the motto of the system
is " divide and conquer," and see how
this is carried out in every detail. To
prevent foreign substances being thrown
down and stopping up the pipes, the
throat of the privy funnel you will see
is made narrower than the pipes are, so
that theoretically everything passing
the throat will go further, and the most
extraordinary things do go through in
practice. As a further precaution the
closet syphon is crossed by an iron bar,
dividing it into two equal spaces. Any-
thing that is small enough to go through
will never create any stoppage. Larger
articles simply stop up the closet itself,
and give the person who transgressed
the trouble of removing them, a lesson
found in Holland amongst the poorest
people to be quite effectual. Further
each branch pipe from a house is provid-
ed with a stop cock accessible to the offi-
cials, by which any house can at any
time be shut off from the rest of the
system. Presuming a stoppage possible,
the whole pneumatic power could be
concentrated on any particular house
pipe. Such things as leakages again do
not occur, and if they did they would
be closed up by the earth or substances
drawn in by the suction power. In fact
it would be impossible to keep a leak
open even if desired. But what would
be done in case of breakage, is an in-
quiry I have heard, and the answer is
that one would do the same as if a water
pipe burst — Mend it ! There is this dif-
ference, however, between the two cases,
a water pipe is so much more likely to
break as the pressure is outwards. In
the pneumatic pipes the pressure is in-
wards, quite a different thing. Suppos-
ing, however, a pipe did unaccountably
break, a thing that has not occurred in
experience in the shifty and uncertain
soil of Holland, how far would it affect
the system ? If in the house, the repair
could be made at once with or without
shutting off the house. If in the branch-
es or main pipe, it could at the utmost
affect the houses upon that pipe. Now
on account of the risers, the pneumatic
pipes never need be deeply laid ; below
frost depth, that is about three feet, is
quite sufficient, so there is no difficulty
there. A more serious affair would be
the breaking of one of the central pipes
communicating the vacuum to the street
tanks. This could not fail to be discov-
ered, localized and repaired at once.
Suppose, however, an extreme case, in
which the repair could not be effected
lternttr's improved system of town drainage.
433
for a whole week. Then there are two
ways open. You can go back for the
time to the movable air-pump, or you
can simply not perform the emptying
process for a week instead of daily as
required by the system. This delay has
often taken place at Amsterdam through
the intentional negligence of an opponent
of the system who was in authority.
Remember it is the pipes only, not the
closets which are emptied by pneumatic
force, and there is room in the pipes for
a week's product. Indeed, in applying
the system to isolated houses on the out-
skirts of a town or in the country, with-
out any tanks or street pipes, the closet
pipes are only intended to be emptied
once a week.
In case any one should think that fer-
mentation would set in in the closed
pipes during that period, I may mention
that the Dutch authorities tried the ex-
periment for thirteen months, and found
no change.
I have especially dwelt upon the
chance of accidents and their effect upon
the system, as I have found the subject
quite a bugbear in the eyes of many.
I have now to describe what is to be
done with the matter collected at the
central reservoir, namely, its conversion
into poudrette. This part of the Liernur
system has not yet been tested on a large
scale, although the practicability of it
has been sufficiently proved both by ac-
tual trial and by experience in sugar-re-
fining, in which a similar process is car-
ried on.
It is a well ascertained fact, that of
the heat contained in the steam of a high
pressure engine, employed in working
the air-pump engine for collecting the
matter, but 7 to 8 per cent, are convert-
ed into power, the remaining 92 per cent,
escaping with the exhaust steam. It is
this steam, superheated by being passed
through a Green's economizer, and made
dry again, that Captain Liernur uses for
the drying process. It is conducted
through pipes in an upright hermetically
closed boiler, into which the fluid man-
ure, after being mixed with a little sul-
phuric acid, is conducted, and in which
by the heat thus imparted a rapid boiling
takes place. This is assisted by the fact
that a partial yacuum exists in the boil-
er on account of the vapors of the
evaporation being condensed in another
Vol. Xm.— No. 5—28
receptacle. This other receptacle is en-
gaged in the second or drying pro-
and consists of a hollow drum of thin reel
copper, fifteen feet long, and two feet in
diameter. This drum revolves in a
trough of the already thickened matter,
and is itself placed in a hermetically
closed vessel, in which a vacuum is main-
tained. What with the heat imparted
to the drum from the inside by the va-
pors from the first boiling which pass
through it, and the vacuum outside, the
thin layer of fsecal matter it takes up is
thoroughly dried in the course of one
revolution, and is scraped off by a fixed
knife, falling in little shavings into a box
below.
Now, whatever manurial ingredients
there are in the sewage must be in the
poudrette, the air, or the vapors. They
cannot be in the vapors, for these come
out as pure distilled water, nor in the ah*,
for a vacuum is maintained in the vessel;
therefore they must all be in the poud-
rette.
As the poudrette has not yet taken its
place as an article of commerce, I will
not enter into any estimates as to the
revenue to be derived from its sale. I
would merely point out that it is the
pure undiluted material, in a strong con-
centrated state, and capable of being
stored for any length of time, and that
I firmly believe that in a town moder-
ately densely populated the revenue
would be sufficient not only to cover the
annual expenses but to pay the interest
of, and redemption on, the cost of the
works. In other words, that the pneu-
matic system would practically cost the
ratepayers nothing.
For a similar reason I will make no
estimates of cost, as this, as in all drain-
age works, varies immensely, according
to local circumstances.
The sanitary view of the pneumatic
system is best described in the following-
sentences from the account by the Senior
Medical Inspector of Holland :
"Sanitaky. — The excreta are, from
the moment the closets are' emptied to
the moment when the process is finished
and they are converted into dry powder,
absolutely deprived of all chance of do-
ing harm, being locked up from first to
last in air-tight vessels. The powder it-
self is harmless, because fermentation in
434
VAN NOSTRAND S ENGINEERING MAGAZINE.
a dry state is impossible. The water of
the excreta has also become harmless,
because being driven out by evaporation
and condensed again (the vapor passes
through an ordinary condenser), it re-
turns to the public streams as distilled,
and consequently, pure water. And the
gaseous products of the evaporation,
perhaps still containing germs of disease,
are blown by the air-pump engine, with
the rest of the air sucked up out of the
tubes and pipes, into the fire place of the
boiler, and there are completely burned.
No matter, therefore, how infectious the
excreta may have been, their power to
work evil is stopped forever."
In support of this, I may add that offi-
cial statements at Leyden aver that the
district where the system is applied was
formerly noted for the prevalence of
typhoid and diphtheria, and that these
diseases have now disappeared entirely.
Similar evidence is given by the Amster-
dam authorities.
Having described the pneumatic sub-
division of the Liernur system, I must
now shortly state how Captain Liernur
would provide for the ordinary drain-
age, as distinct from the sewerage, if the
town were perfectly virgin in this re-
spect. This part of the system is of less
interest in England, because most of our
towus are sewered, or at any rate have
the rudiments of sewers, which they
would be unlikely to displace for his im-
proved sewers. In their case he would
simply apply the pneumatic system, and,
If they liked, his mode of removing
street detritus, thus relieving the sewers
of all dangerous matter. But in a town
■entirely new as to drainage, he would
never adopt the present system, by
which not only is great cost incurred,
but pollution of soil rendered unavoid-
able. He would construct the ordinary
sewers of vitrified earthenware, so as to
be practically impervious, and then no-
thing would get either in or out except
through the proper channels. To pro-
vide for the drainage of the subsoil, for
which at present the common sewer
serves by its porosity, he would follow
the farmer's plan of laying agricultural
drain-pipes, these emptying at intervals
into the ordinary sewer below. These
subsoil drains would be laid so as to keep
the subsoil water permanently at its low-
est level, thus preventing the fluctua-
tions, which cause the alternate inhaling
and exhaling by the earth of the atmos-
phere. The sanitary results of such fluc-
tuations are thus described by Dr. Alfred
Carpenter :
" In a porous soil, which easily allows
of the rise and fall of the water-line, an
amount of air finds entrance and exit
equal in volume to the quantity of water
which occupies the interstices of the
earth. If the soil is impure from cess-
pool soakage and other sewage abom-
inations, the air drawn into those inter-
stices, as the water-line falls, becomes
naturally loaded with the results of sew-
age decomposition. As the water-line
rises this air is expelled and adulterates
the purer atmosphere above. If the
area is an inhabited one, much of this
finds its way into the basements of the
houses built upon such a foundation (it
gets out more easily there), and the in-
habitants naturally suffer from the
effects of foul air. If the subsoil is
drained by sewer pipes, and the latter
are not ventilated in the most efficient
manner, another evil also arises. The
sewers which were pervious, and allowed
leakage into the subsoil of both air and
water, which passed downwards, are now
sealed to some extent, and all sewer
gases find their way into the houses di-
rect. But this is not all. The rise of
the water-line is attended by certain
evils. Typhoid, and its allied diseases,
become prevalent, but as the water-line
falls again, another set of diseases be-
come prevalent also, the intermittent
class — ague, neuralgia, rheumatic dis-
orders, are rife. It is found in ague
districts that the drying, which naturally
follows upon the fall of the water-line,
is accompanied by epidemics of inter-
mittent fever and its allies, with all
those acute sufferings which are called
tic, brow ague, megrims, et id genus
omne. So it becomes the interest of the
inhabitants of such a district to keep the
water line as nearly as possible at the
same level, for its rise or fall is always
followed by damage to public health."
Besides the sanitary advantages, there
are technical advantages which effect
such a saving in cost that these subsoil
drains, and the sewers, proper, can be
HEAT ABSORBED BY EXPANSION.
435
constructed for about as much as the
present imperfect system. The sewers
are made much smaller without fear of
"bursting, even when full, because of the
permanent pressure outside of the higher
subsoil water. The current in them will
at all times be more swift, and hence
more cleansing in its action, and if the
water contained in them, deprived by
Captain Liernur's plans of putrescrible
matter and manufacturing waste, be
allowed, without further treatment, to
enter streams, his sewers can take the
most direct route to the nearest water
course, thus saving the enormous expense
of huge main and intercepting sewers
now so much used to carry the whole
of the sewage out of town.
The above description of the Liernur
system is necessarily brief and imperfect.
Any one wishing for minuter details, I
would refer to a long technical account
written by me in the Sanitary Record oi
21st November, 1874.
In conclusion, letme say that to strang-
ers to the system a number of theoreti-
cal objections will be sure to arise, the
answer to which is that in practice they
do not arise. The subject, however, is
of such paramount importance for Eng-
land, that a Government official inquiry
into the system is very desirable. In
this I am sure every one will agree with
me, if, as I hope, in the preceding re-
marks & prima facie case has been made
out.
HEAT ABSORBED BY EXPANSION.
By S. W. ROBINSON, Professor of Mechanical Engineering, and Teacher in Physics in the Illinois Industrial
University.
Written for Van Nostrand's Magazine.
An article in the March number of the
Magazine, by Professor H. S. Carhart,
of the Northwestern University, indi-
cates, as well as intelligence which has
come to the ears of the writer regarding
the Professor's experiments, that he is
doing good work in the line of College
Physical Experiments. Those interested
in Western institutions of learning are
glad to realize the fact that experimenta-
tion as a means of demonstration in edu-
cational classes is so widespread as to
have reached some of our Western uni-
versities.
Though Professor Carhart deserves
much credit for his fine experiments of
a high order, yet we fear that he has al-
lowed himself to get a little off of the
right track in his reasoning, as set forth
in the article above referred to, reason-
ing which the writer has waited several
months to see set aright, and which, it
is thought, ought not to go uncorrected.
I have, however, only one point to
call particular attention to, and that is
in regard to the performance of exter-
nal work by the expanding gas while the
receiver is being exhausted by the air
pump. The Professor supposes, doubt-
less by oversight, that in such an experi-
ment the operator performs the external
work of expansion of the gas in the re-
ceiver, by his own effort in lifting the
piston from the gas, a position probably
more readily taken, on account of an-
other seeming explanation of the dis-
appearance of heat.
When the piston is raised by the
operator, what constitutes the effort ?
The pressure of the air upon the top of
the piston must be lifted. What does
it ? The pressure of the gas beneath
the piston, together with the lift exerted
by the pumpman. In exhausting a re-
ceiver, the first stroke will be accom-
plished with less effort than a stroke near
the completion of the exhaustion, if a
plain single acting cylinder is used.
Why? Because the gas in the first
stroke, having a greater pressure, per-
forms more of the work of raising the
piston against the constant pressure of
the outside atmosphere. In other word s,
the gas in the receiver does perform ex-
ternal work, and, so long as any gas re-
mains in the receiver, continues to aid
the operator. If the gas in the receiver
were prevented, by a stop-cock or other-
436
VAN NOSTRAND'S ENGINEERING MAGAZINE.
wise, from entering the cylinder while
the piston is raised, the operator would
perform the whole work of lifting the
atmosphere, and the effort, it is readily
seen, would be greater with the form of
pump supposed, than if the gas were al-
lowed to enter the cylinder freely.
When the gas is excluded from the cyl-
inder as the piston is raised, and retain-
ed in a fixed elevated position, produc-
ing a complete vacuum beneath, what
occurs by opening the stop-cock ? The
reply is : " why, the gas, of course, now
performs no external work." Still the
receiver will be found cooled as before.
Examine the cylinder of the pump. It
is heated. And this heating will exactly
neutralize the cooling. The gas in the
receiver performs work, external to that
remaining in it, by ejecting a portion
into the cylinder, this work being stored
in the moving particles of gas. As they
collide against the interior of the cylin-
der, heat is generated, and just enough,
when the particles have come to rest, to
represent by that heat the work of ex-
pansion having taken place in the receiv-
er. This is in fact nothing, but the
famous experiment of Gay Lussac, and
Dr. Joule. See Tyndall, Heat as a Mode
of Motion, p. 89. Maxwell's Text Book
on Meat, &c. In the exhaustion of a
receiver by an air pump, if there were no
external pressure, as of air, to be over-
come, the piston would need to be held
back to prevent its rising too rapidly.
In other words, the piston would under
these circumstances raise some certain
weight. This is the very external work
which the gas must perform, and which
of course must cool it, as indicated by
the pile.
Again the refrigeration of the receiver
can hardly be due, to any great extent,
to the motion produced among the part-
icles of gas, because this motion, in the
receiver itself, must be insignificant. If
not for the first quarter stroke, that of the
succeeding quarter strokes must be, be-
cause here the cooling after the first
could be due only to the difference of the
motion in succeeding quarter strokes.
Also the motion of the gas in the re-
ceiver, caused by so slight a disturbance
as produced simply by the departure of
a portion of the gas, must involve an
amount of work extremely insignificant
when compared with the raising of the
weight as above mentioned. We must
therefore conclude that the refrigeration
is due for very nearly its entire amount,
and when the gas in the receiver has
come to rest after the pump strokes, to
its entire amount, to external work.
BALANCED VALVES IN LOCOMOTIVES.
From "The Engineer."
Many and varying estimates have been
made concerning the power wasted in
overcoming thefriction of slide valves,and
probably on no subject has there been a
greater diversity of opinion. It has been
assumed on the one hand that as much as
one-fourth of the power of an engine is
thus wasted, and those who hold this
doctrine point triumphantly to broken
and bent valve spindles as so many proofs
that they are right, and that their
judgment is sound; others maintain that
the loss of power is nominal, and they
adduce as evidence that they are right,
link motions and eccentrics which have
run for years almost without wear. The
truth is, that neither party accurately
expresses the facts. It is not to be dis-
puted that slide valves do work with a
good deal of friction, and so waste power
when unbalanced ; but it is quite certain
that they can never waste one-fourth of
the whole force of an engine. Scores
of balanced valves are in the market now,
or have been, and many of the systems of
balancing, or taking off the pressure
from the backs of the valves, have been
adopted with success in marine and sta-
tionary engines, but none appear to have
given satisfactory results with locomo-
tives.
In this country there is, unfortunately,
not so complete and thorough an inter-
change of ideas among locomotive super-
BALANCED VALVES IN LOCOMOTIVES.
437
intendents as is desirable, and matters are
not much better in the United States.
There, however, exists the Master Me-
chanics' Association, and that society
appears to be doing really good work, by
appointing committees to investigate cer-
tain questions and obtain answers from
various railroads concerning the exper-
ience of the locomotive superintendents.
One of the most recent subjects discussed
has been the efficiency of various systems
of balanced slide valves as applied to
locomotive engines. The results of the
inquiry are instructive. Fourteen loco-
motive superintendents have replied to
the questions of the Valve Gear Com-
mittee. These replies go, on the whole,
to show that no satisfactory valve has yet
been produced, and that nothing is better
than the ordinary slide valve. Some of
the valves are well known, others but
little known in this country. The evidence
concerning them is easily summarized ;
thus Mr. Hayes, of the Flint and Pere
Marquette Railway, tried Richardson's
valve, which he ran for two months or
about 5,000 miles. The valve seats were
in good condition, but the valve leaked
badly and was removed. The ordinary
valves spared the seats just as much in
running the same distance. Mr. Taylor,
of the Old Colony Railway, tried no fewer
than five varieties of balanced valves,
and pronounces them all worthless. Mr.
Thompson, of the Eastern Railroad, has
used Adams' valves — well known in this
country— with good results. The ordi-
nary slide valves in his engines required
repairing after 45,000 miles; the Adams'
valve ran 66,000 miles. On the Terre
Haute and Indianapolis line, balanced
valves have been tried with a moderate
amount of success. In the course of the
discussion which followed the presenta-
tion of the report, it became apparent that
the general current of opinion was against
balanced valves, because they gave no
advantage with the increased cost and
complication.
It is certain that when large valves are
used, as in marine engines, some arrange-
ment must of necessity be adopted to
take the pressure off the back, and it can
hardly be disputed that if a satisfactory
device could be employed with locomo-
tives a decided advantage would be gain-
ed; but the device has yet to be obtained,
and a wide field for invention still remains
unexplored. As regards saving of power,
the question may resolve itself into a mat-
ter of economy of fuel. Now, all the
evidence obtained in America goes to
show that no saving of fuel whatever is
realized by even the best balanced valves
tried. But the question may be regarded
from a totally different point of view.
A balanced valve renders the handling
of an engine easy, and saves wear and
tear, not only in the valve and cylinder
faces, but throughout the entire valve
motion. Some of the American locomo-
tive superintendents stated that with bal-
anced valves the reduction of friction was
so great that the reversing lever would
remain in any position in which it was
placed, although the detent was not in a
notch in the sector. But there was also
testimony to show that the valves which
worked thus easily were all liable to blow
through, and that some of them blew so
badly that their use actually increased the
consumption of steam. It does not appear
that any of the speakers were acquainted
with Beattie's valve, as used on our South
Western Railway with great success; but
this can hardly be called a balanced valve,
closely resembling, as it does in practice,
the old " long D " used by Watt. One
proposal came out during the discussion
which is well worth attention. It is that
valves and seats should have chilled faces.
It does not appear to us that any difficulty
would be met with in carrying out this
system of construction. It is eminently
simple, and the excessive hardness of a
chilled surface is well known. The ex-
perience of one of the speakers is worth
notice. Mr. Jackman, of the Chicago,
Alton, and St. Louis line, tried a device
which we shall allow him to describe in
his own words :
" We are using now, on three or four
engines, another thing, and I want to
state what it is so that every one can
take advantage of it. We plane out a
groove on the bearing surface of the
valve of, say, f in. in width, by almost
the length of the valve, leaving the ends
inside, then drill a little hole ^in. at each
end down into that place and put the
valve in. The first time I tried that
was four months ago, I think. When the
engine went out from the shop the man
who took her out says, ' She blows ; I
think we shall have to take these valves
out and replace them.' So I had a new
438
VAN NOSTRAND'S ENGINEERING MAGAZINE.
set of valves, all fitted exactly every way,
so as to just lift the cover off and replace
those we had grooved out with the
others.
After that I let the man run her
on passenger trains. I put the air hrake
on her and put her into the hands of one
of our very good runners, and ran a pas-
senger train between Bloomington and
Chicago — one of our heavy trains — and
after he had run her two or three times
he came to me and said, 'What in the
world did you do to the valves of that
engine ? I used to run that engine before
you put her in order on a freight, and
she is an entirely different engine now ;
what did you do to the valves ? ' I said
we did not do anything. ' Why certainly
you have done something, for the engine
don't handle as she used to handle.' Then
I told him just what we had done — that
we had cut those grooves, and he said
the engine handled a great deal better
and a great deal easier. He had run the
engine previously a great deal, and he
discovered it without knowing anything
about what had been done, so that I rather
came to the conclusion that there was
really some merit in those grooves. The
only difficulty there can be in it is this.
At a certain point you may have what
steam will blow through this £in. hole
down into the steam port. That may be
a disadvantage, but there is only a certain
time during the stroke of the engine that
that can take place. During the other
part of the stroke you have what steam
goes through, and from this fin. by 14in.
or 15in. port, to lift up on the valve and
take that much weight off the surface.
I wanted to state this fact, and state what
this engineer said abont it. On the
strength of that experience I have put
the same thing into three or four engines
since with pretty good results. It has
not been more than four months since
the experiment began, so I cannot tell
you what the result will be finally, but
I simply suggest it to the Convention.
It is a simple, easy thing to try, and
any one can try it, for I do not think
there is any patent on it."
It is not very easy to see why this
groove gave good results, and we must
rest content with Mr. Jackman's verdict.
In our opinion, balancing valves will
scarcely accomplish the required end in
the case of locomotives ; and inventors
would do well to devote their attention
to the production of some species of
piston valve which will accomplish what
is required. To produce such a valve
under the conditions is not an easy task>
but the success which has attended Mr.
Beattie in dealing with outside cylinder
engines may serve to stimulate others
to grapple with engines with inside cylin-
ders.
THE BEHAVIOR OF FLUID, WITH SPECIAL REFERENCE TO
THE RESISTANCE OF SHIPS.* •
From "Iron."
By the term " resistance" I mean the
opposing force which a ship experiences
in its progress through the water. Con-
sidering the immense aggregate amount
of power expended in the propulsion of
ships ; or, in other words, in overcoming
the resistance of ships, I trust you will
look favorably on an attempt to eluci-
date the causes of this resistance. It is
true that improved results in shipbuild-
ing have been obtained through accumu-
lated experience ; but it unfortunately
happens that many of the theories by
* Avpaper read before the Mechanical Section of the
British Association by W. Froude, C. E.
which this experience is commonly inter-
preted, are interwoven with fundamen-
tal fallacies, which, passing for princi-
ples, lead to mischievous results when
again applied beyond the limits of actual
experience. The resistance experienced
by ships is but a branch of the general
question of the forces which act on a
body moving through a fluid, and has
within a comparatively recent period
been placed in an entirely new light by
what is commonly called the theory of
stream-lines.
It is convenient to consider first the
case of a completely submerged body
THE BEHAVIOR OF FLUID.
439
moving in a straight line with iiniform
speed through an unlimited ocean of
fluid. A fish in deep water, a subma-
rine motive torpedo, a sounding-lead
while descending through the water, if
moving at uniform speed, are all exam-
ples of the case I am dealing with. It is
a common but erroneous belief that a
body thus moving experiences resistance
to its onward motion by an increase of
pressure on its head end, and a diminu-
tion of pressure on its tail end. It is
thus supposed that the entire head end
of the body has to keep on exei'ting
pressure to drive the fluid out of the
way, to force a passage for the body,
and that the entire tail end has to keep
on exerting a kind of suction on the fluid
to induce it to close in again — that there
is, in fact, what is termed plus pressure
throughout the head end of the body and
minus pressure or partial vacuum
throughout the tail end.
This is not so ; the resistance to the
progress of the body is not due to these
causes. The theory of stream-lines dis-
closes to us the startling, but true propo-
sition, that a submerged body, if moving
at a uniform speed, through a perfect
fluid, would encounter no resistance
whatever. By a perfect fluid, I mean a
fluid which is free from viscosity, or
quasi-sodidity, and in which no friction
is caused by the sliding of the particles
of the fluid past one another, or past the
surface of the body. The property
which I describe as " quasi-solidity"
must not be confused with that which
persons have in their minds when they
use the term " solid water." When the
people in this sense speak of water as
being " solid," they refer to the sensation
of solidity experienced on striking the
water-surface with the hand, or to the
reaction encountered by an oar-blade or
propeller. What I mean by " quasi-solid-
ity," is the sort of stiffness which is con-
spicuous in tar or liquid imid ; and this
property undoubtedly exists in water,
though in a very small degree. But the
sensation of solid reaction which is en-
countered by the hand or the oar-blade,
is not in any way due to this property,
but to the inertia of the water : it is in
effect this inertia which is erroneously
termed solidity ; and this inertia is pos-
sessed by the perfect fluid, with which
we are going to deal, as fully as by
water. Nevertheless, it is true, I am
presently going to show you, that the
perfect fluid would offer no resistance to
a submerged body moving through it at
a steady speed. It will be seen that the
apparent contradiction in term- which I
have just advanced is cleared up by the
circumstance, that in the one case we are
dealing with steady motion, and in the
other case with the initiation of motion.
The proposition that the motion of a
body through a perfect fluid is unre-
sisted, or, what is the same thing, that
the motion of a perfect fluid past a body
has no tendency to push it in the direc-
tion in which the fluid is flowing, is a
novel one to many persons ; and to such
it must seem extremely startling. It
arises from a general principle of fluid
motion, which I shall presently put be-
fore you in detail, namely, that to cause
a perfect fluid to change its condition of
flow in any manner whatever, and ulti-
mately to return to its original condition
of flow, does not require, nay, does not
admit of, the expenditure of any power,
whether the fluid be caused to flow in a
curved path, as it must do in order to
get round a stationary body which stands
in its way, or to flow with altered speed,
as it must do in order to get through the
local contraction of channel which the
presence of the stationary body practi-
cally ci'eates. Power, it may indeed be
said, is first expended, and force ex-
erted to communicate certain motions to
the fluid ; but that same power will ulti-
mately be given back, and the force
counterbalanced, when the fluid yields
up the motion which has been communi-
cated to it, and returns to its original
condition.
Assume a pipe bent, and its ends
joined so as to form a complete circular
ring, and the fluid within it running with
velocity round the circle. This fluid, by
centrifugal force, exercises a uniform,
outward pressure on every part of the
uniform curve ; and this is the only
force the fluid can exert. This pressure
tends to tear the ring asunder, and causes
a uniform longitudinal tension on each
part of the ring, in the same manner as
the pressure within a cylindrical boiler
makes a uniform tension on the shell of
the boiler. Now, in the case of fluid run-
ning round within rings of various diam-
eter, just as in the case of railway trains
440
VAN nostrand's engineering magazine.
running round curves of various diam-
eter, if the velocity along the curve re-
main the same, the outward pressure on
each part of the circumference is less, in
proportion as the diameter becomes
greater ; but the circumferential tension
of the pipe is in direct proportion to the
pressure and to the diameter ; and since
the pressure has been shown to be in-
versely as the diameter, the tension for
a given velocity will be the same, what-
ever be the diameter. Thus, if we take
a ring of double diameter, if the velocity
is unchanged, the outward pressure per
lineal inch will be halved ; but this
halved pressure, acting with the double
diameter, will give the same circumfer-
ential tension. Now this longitudinal
tension is the same at every part of the
ring ; and if we cut out a piece of the
ring and supply the longitudinal tension
at the ends of the piece, by attaching
two straight pipes to it tangentially, and
if we maintain the flow of the fluid
through it, the curved portion of the
pipe will be under just the same strains
as when it formed part of the complete
ring. It will be subject merely to a
longitudinal tension ; and if the pipe
thus formed be flexible, and fastened at
the ends, the flow of fluid through it will
not tend to disturb it in any way.
Whatever be the diameter of the ring-
out of which the piece is assumed to be
cut, and whatever be the length of the
segment cut out of it, we have seen that
the longitudinal tension will be the same
if the fluid be moving at the same
velocity ; so that if we piece together
any number of such bends of any lengths
and any curvatures to form a pipe of
any shape, such pipe, if flexible and fast-
ened at the ends will not be disturbed
by the flow of fluid through it ; and the
equilibrium of each portion and of the
whole of the combined pipe will be
satisfied by a uniform tension along it.
-Further, if the two ends of the pipe are
in the same straight line, pointing away
from one another, since the tensions on
the ends of the pipes are equal and op-
posite, the flow of the fluid through it
does not tend to push it bodily endways.
This is the point which it was my object
to prove ; but in the course of this proof
there has incidentally appeared the j
further proposition that a flexible, tortu-
ous pipe, if fastened at the ends, will not
tend to be disturbed in any way by the
flow of fluid through it. This proposi-
tion may to some persons seem at first
sight to be so paradoxical as to cast
some doubt on the validity of the reason-
ing which has been used ; but the pro-
position is neveitheless true, as can be
proved by a closely analogous experi-
ment, as follows :— Imagine the ends of
the flexible tortuous pipe to be joined so
as to form a closed figure ; there will
then be no need for the imaginary
fastenings at the ends, since each end will
supply the fastening to the other. Then
substitute for the fluid flowing round
the circuit of the pipe a flexible chain,
, running in the same path. In this case
| the centrifugal f orees of the chain run-
| ning in its curved path are similar to
; those of the fluid flowing in the pipe ;
[ and the longitudinal tension of the chain
1 represents in every particular the longi-
tudinal tension on the pipe. As a sim-
ple form of this experiment, if a chain
be set rotating at a very high velocity
over a pulley, it will be seen that the
centrifugal forces do not tend to disturb
the path of the running chain ; and, in-
deed, the velocity being extremely great,
the forces, in fact, tend to preserve the
path of the chain in opposition to any
disturbing cause. On the other hand,
if by sufficient force we disturb it from
its path, it tends to retain the new fig-
ure which has been thus imposed upon
it. The stream of fluid in the tortuous
flexible pipe would behave in a strictly
analogous manner.
[Here the author clearly illustrated
his propositions by means of elaborate
diagrams.]
As streams approach a body, their
first act is to broaden, and consequently
to lose velocity, and therefore, as we
know, to increase in quasi-hydrostatic
pressure. Presently they again begin to
narrow, and therefore quicken, and di-
minish in pressure, until they pass the
middle of the body, by which time they
have become narrower than in their
original undisturbed condition, and con-
sequently have a greater velocity and
less pressure than the undisturbed fluid.
After passing the middle they broaden
again until they become broader than in
their original condition, and therefore
have less velocity and greater pressure
than the undisturbed fluid. Finally, as
THE BEHAVIOR OF FLUID.
441
they recede from the body they narrow-
again, until they ultimately resume their
original dimension, velocity, and press-
ure. Thus, taking the pressure of the
surrounding undisturbed fluid as a stand-
ard, we have an excess of pressure at
both the head and stern ends of the
body, and a defect of pressure along the
middle.
We will now consider what will be the
result of substituting an ocean of water
for an ocean of perfect fluid. The dif-
ference between the behavior of water
and that of the theoretically perfect
fluid is twofold, as follows : — First. The
particles of water, unlike those of a per-
fect fluid, exert a drag or fractional re-
sistance upon the surface of the body as
they glide along it. This action is com-
monly termed surface-friction, or skin-
friction ; and it is so well-known a cause
of resistance that I need not say any-
thing further on this point, except this,
that it constitutes almost the whole of
the resistance experienced by bodies of
tolerably easy shape traveling under
water at any reasonable speed. Secondly.
The mutual frictional resistance exper-
ienced by the particles of water in mov-
ing past one another, combined with the
almost imperceptible degree of viscosity
which water possesses, somewhat hinders
the necessary stream-line motions, alters
their nice adjustment of pressures and
velocities, and thus defeats the balance
of stream-like forces and induces resist-
ance.
This action, however, is imper-
ceptible in forms of fairly easy shape.
On the other hand, angular or very
blunt features entail considerable resist-
ance from this cause, because the stream-
line distortions are in such cases abrupt,
and degenerate into eddies, thus causing
great difference of velocity between ad-
jacent particles of water, and great conse-
quent friction between them. "Dead
water," in the wake of a ship with a full
run, is an instance of this detrimental
action.
So far we have dealt with submerged
bodies only ; we will now take the case
of a ship traveling at the surfaee of the
water. But first, let us suppose the sur-
face of the water to be covered with a
sheet of rigid ice, and the ship cut off
level with her water-line, so as to travel
beneath the ice, floating, however, ex-
actly in the same position as before. As
the ship travels along, the stream-like
motions will be the same as for a sub-
merged body, of which the ship may be
regarded as the lower half ; and the
ship will move without resistance, except
that due to surface-friction and mutual
friction of the particles. The stream-
like motions being the same in character
as those we have been considering, we
shall still have at each end an excess of
pressure which will tend to force up the
sheet of ice, and along the side we shall
have defect of pressure tending to suck
down the sheet of ice. If, now, we re-
move the ice, the water will obviously
rise in level at each end, so that excess
of hydrostatic head may afford the nec-
essary reaction against the excess of
pressure ; and the water will sink by the
sides, so that defect of hydrostatic head
may afford reaction against the defect of
pressure. The hills and valleys thus
formed in the water are, in a sense,
waves ; and, though originating in the
stream-like forces- of the body, yet when
originated, they come under the domin-
ion of the ordinary laws of wave-motion,
and, to a large extent, behave as inde-
pendent waves. The consequences which
result from this necessity are most intri-
cate ; but the final upshot of all the
different actions which take place is
plainly this — that the ship in its passage
along the surface of the water has to be
continually supplying the waste of an
attendant system of waves, which from
the nature of their constitution as inde-
pendent waves, are continually diffusing
and transmitting themselves into the
surrounding water, or, where they form
what is called broken water, crumbling
away into froth. Now, waves represent
energy, or work done ; and therefore all
the energy represented by the waves
wasted from the system attending the
ship, is so much work done by the pro-
pellers or tow-ropes which are urging the
ship. So much wave-energy wasted per
mile of travel, is so much work done per
mile ; and so much work done per mile
is so much resistance. The actions in-
volved in this cause of resistance, which
is sometimes termed "Wave-genesis/"
are so complicated that no extensive
theoretical treatment of the subject can
be usefully attempted. All that can be
known about this subject must, for the
442
VAN nostrand's engineering magazine.
present, I believe, be sought by direct
experiment.
Having thus briefly described the sev-
eral elements of a ship's resistance, I
will proceed to draw your attention
more particularly to certain resulting
considerations of practical importance.
Do not, however, suppose that I shall
venture on dictating to shipbuilders
what sort of ships they ought to build ;
I have so little experience of the practi-
cal requirements of ship-owners, that it
would be presumptuous in me to do so ;
and I could not venture to condemn any
feature in a ship as a mistake, when, for
all I know, it may be justified by some
practical object of which I am ignorant.
For these reasons, if I imply that some
particular element of form is better than
some other, it will be with the simple
object of illustrating the application of
principles, by following which it would
be possible to design a ship of given dis-
placement to go at given speed, with
minimum resistance, in smooth water —
in fact, to make the best performance in
a " measured mile" trial.
I have pointed out that the cause of
resistance to the motion of a ship through
the water are : — first, surface-friction ;
secondly, mutual friction of the particles
of water (and this is only practically
felt when there are features sufficiently
abrupt to cause eddies); and thirdly,
wave-genesis. I have also shown that
these are the only causes of resistance.
I have shown that a submerged body,
such as a fish, or torpedo, traveling in a
perfect fluid, would experience no resist-
ance at all ; that in water it experiences
practically no resistance but that due to
surface-friction and the action of eddies ;
and that a ship at the surface experiences
no resistance in addition to that due
to these two causes, except that due to
the waves she makes. I have done my
best to make this clear ; but there is an
idea that there exists a form of resist-
ance, a something expressed by the term
^ "direct head-resistance," which is inde-
pendent of the above-mentioned causes.
This idea is so largely prevalent, of such
long standing, and at first sight so
plausible, that I am anxious not to leave
any misunderstanding on the point.
Lest, then, I should not have made
my meaning sufficiently clear, I say dis-
tinctly, that the notion of head-resist-
ance, in any ordinary sense of the word,
or the notion of any opposing force due
to the inertia of the water on the area of
the ship's way, a force acting upon and
measured by the area of midship section
is, from beginning to end, an entire de-
lusion. No such force acts at all, or can
act. ISTo doubt, if two ships are of pre-
cisely similar design, the area of midship
section may be used as a measure of the
resistance, becauoe it is a measure of the
size of the ship ; and if the ships were
similar in every respect, so also would
the length of the bowsprit, or the height
of the mast, be a measure of resistance,
and for just the same reason. But it is
an utter mistake to suppose that any
part of a ship's resistance is a direct
effect of the inertia of the water which
has to be displaced from the area of the
ship's way. Indirectly the inertia causes
resistance to a ship at the surface, be-
cause the pressure due to it makes waves.
But to a submerged body, or to the sub-
merged portion of a ship traveling be-
neath rigid ice no resistance whatever
will be caused by the inertia of the
water which is pushed aside. And this
means that, if we compare two such sub-
merged bodies, or two such submerged
portions of ships traveling beneath the
ice, as long as they are both of sufficiently
easy shape not to cause eddies, the one
which will make the least resistance is
the one which has the least skin surface,
though it have twice or thrice the area
of midship section of the other.
The resistance of a ship, then, practi-
cally consists of three items — namely,
surface-friction, eddy-resistance, and
wave-resistance. Of these the first-
named is, at least in the case of large
ships, much the largest item. In the
Greyhound, a bluff ship of 1100 tons,
only 170 feet long, and having a thick
stem and sternposts, thus making consid-
erable eddy-resistance, and at ten knots
visibly making large waves, the surface-
friction was 58 per cent, of the whole
resistance at that speed ; and there can
be no doubt that with the long iron
ships now built, it must be a far greater
proportion than that. Moreover, the
Greyhound was a coppered ship, and
most of the work of our iron ships has
to be done when they are rather foul,
which necessarily increases the surface -
friction item. The second item of re-
PINE TIMBER.
443
sistance, namely, the formation of ed-
dies, is, I believe, imperceptible in ships
as finely formed as most modern iron
steamships. Thick square-shaped stems
and stern-posts are the most fruitful
source of this kind of resistance. The
third item is wave-resistance. On this
point, as we have seen, the stream-line
theory rather suggests tendencies, than
supplies quantitative results, because,
though it indicates the nature of the
forces in which the waves originate, the
laws of such wave-combinations are so
very intricate that they do not enable us
to predict what waves will actually be
formed under any given conditions.
There are, however, some rules, I will
not call them principles, which have to
some extent been confirmed by experi-
ment. At a speed dependent on her
length and form, a ship makes a very
large wave-resistance. At a speed not
much lower than this, the wave-resist-
ance is considerably less, and at low
speeds it is insignificant. Lengthening
the entrance and run of a ship tends to
decrease the wave-resistance ; and it is
better to have no parallel middle body,
but to devote the entire length' of the
ship to the entrance and run, though in
this case it be necessary to increase the
midship section in order to get the same
displacement in a given length. With
a ship thus formed, with fair water-lines
from end to end, the speed at which
wave-resistance is accumulating most
rapidly, is the speed of an ocean wave,
the length of which, from crest to crest,
is about that of the ship from end to
end. I have said we may practically
dismiss the item of eddy-resistance.
The problem, then, to be solved in de-
signing a ship of any given size, to go
at a given speed with the least resistance,
is to so form and proportion the ship
that at the given speed the two main
causes of resistance, namely, surface-
friction and wave-resistance, when added
together, may be a minimum. In order
to reduce wave-resistance we should
make the ship very long. On the other
hand, to reduce the surface-friction we
should make her comparatively short, so
as to diminish the surface of wetted
skin. Thus, as commonly happens in
such problems, we are endeavoring to
reconcile conflicting methods of improve-
ment ; and to work out the problem in
any given case, we require to know ac-
tual quantities. We have sufficient gen-
eral data from which the skin-resistance
can be determined by simple calculation ;
but the data for determining wave-resist-
ance must be obtained by direct experi-
ments upon different forms to ascertain its
value for each form. Such experiments
should be directed to determine the wave-
resistance of all varieties of water-line,
cross section, and proportion of length,
breadth and depth, so as to give the
comparative results of different forms as
well as the absolute result for each.
PINE TIMBER.*
By Mb. C. GRAHAM SMITH.
From " Engineering."
Wood, which not a great time back
was one of the principal materials of
construction, has now been replaced to
so great an extent by iron, that timber
does not receive the attention from en-
gineering students which it did in the
youth of our older members.
Excepting for foundation piles, small
roofs, and railway platforms, it is sel-
dom employed in this country for what
may be termed permanent engineering
structures. Still, as many of us stu-
dents will probably be engaged on work
* Read before the students of the Institution of Civil
Engineers.
in new countries, the development of
which is, to a great extent, dependent on
a proper employment of its resources
among which timber generally occupies
a position by no means unimportant, and
as this material is so highly appreciated
by the contractor for staging, temporary
bridges, and other appliances necessary
in the carrying out of large engineering
contracts, the author trusts his remarks
may prove of value.
Where speed in execution is the point
above all others to be attained, timber,
unless in exceptional cases, is the mate-
rial to employ ; for even in this country
444
van nostrand's engineering magazine.
a wooden structure may be put up in the
time occupied in rolling plates, and mak-
ing templates for a more permanent one
of iron.
Pine timber, one of the most abundant
and useful of all woods, is found in one
species or another nearly all over North
America, and the countries bordering on,
or in the vicinity of, the Baltic Sea.
Yellow, white, red and pitch pine, as
also white and black spruce, are import-
ed from North America ; that from the
Baltic is invariably known as fir timber,
and is usually named after the district
or country in which it is grown.
The yellow and white pines of America,
although botanically different, are, in
practice, looked upon as the same tim-
ber. It is not considered so durable as
the Baltic fir when exposed to the weath-
er in this country, but in its native land
it seems to answer well ; for the bridge
over the Delaware at Trenton, was con-
structed with this timber in 1804, and
the Pennsylvania Railroad Company
have only now, seventy years after its
erection, considered it advisable to re-
place it by an iron structure. A cargo
of this timber will consist of balks vary-
ing in length from 20 ft. to 60 ft.,
and 40 to 80 cubic feet in content, the
average scantling being about 16 in. by
16 in., and short logs maybe had exceed-
ing 26 in. by 26 in., but this is an excep-
tional size which commands a high price.
If the balks composing a lot of this tim-
ber have an average content of 65 cubic
feet, it may be bought at the market
rate ; and if 1^ per cent, be added for
each 5 ft. above 65 ft. and up to 80 cubic
feet, a very fair approximation to the
value of the wood will be obtained. It
is much in request for pattern making,
and other purposes requiring a soft, non-
resinous, and easily worked wood ; and
has a good quality of retaining its form
when subjected to heavy working
strains.
The red pine of America, so named
from its color, is slightly harder than the
yellow, and when exposed to damp is
more durable. This, although an easily
worked wood, is not used for such pur-
poses as pattern making on account of
its liability to twist and split, but when
of good quality it is an excellent wood
for masts and spars, being straight grain-
ed and tolerably free from knots. It is
imported in balks up to 50 ft. in length,
and generally about 40 cubic feet in con-
tent; the approximate extra value for each
5 ft. above this size is l\ per cent, up to
50 cubic feet. The average scantling is
10 in. by 10 in., but it may be had in
small quantities from 13 in. to 14 in.
square.
Pitch pine, obtained from the South-
ern States of North America, is disting-
uished by the extremely large quantities
of resin which it contains, and the dis-
tinctive character of its annual rings. In
point of strength it is superior to yellow
pine and Baltic fir to an extent of about
30 per cent., and is more durable than
the former in positions subject to alter-
nate wetness and dryness, but in a warm
moist atmosphere it will very quickly
rot ; when totally immersed in water or
buried underground it is supposed to be
surpassed in durability by Baltic fir, al-
though its use in these positions is of too
recent a date for this to be borne out
by experience. On account of the large
amount of resin which this wood contains
it will not take paint, neither is it con-
sidered a nice wood to work ; for these
reasons and on account of its dearness,
it has not been much used excepting in
the balk and by joiners for stairs and
flooring boards. It is imported in balks
averaging 16 in. X 16 in. and varying in
length from 40 ft. to 70 ft. The market
average is about 80 cubic feet, and the
approximate extra value for each 5 ft.
above this is l£ per cent, up to 100 cubic
feet ; but special sizes up to 150 cubic
feet may be obtained at high prices.
There now being large quantities in the
market its price is considerably reduced,
and it is consequently coming very much
more into use.
American white and black spruce, dis-
tinguished by the color of its bark, is a
species of white wood which forms a
good tough material for temporary work;
but should not be used in permanent
situations, as it shrinks, warps, cracks,
and is very liable to rot when exposed
to warmth or damp. This timber is im-
ported in deals which are used for joists
in inferior houses, also in balks varying
from 30 cubic feet to 50 cubic feet in
content, but more frequently in unbark-
ed round logs, 9 in. to 12 in. in diameter
at the butt, and varying in length from
20 ft. to 50 ft. ; it is much used for ship
PINE TIMBER.
445
spars and other analogous purposes, in
which case the bark is generally left on
until the wood is cut up for use, this is
said to preserve it from the rot and
otherwise improve it ; but when exposed
to the weather it will not last more than
five or six years unless kept properly
painted or varnished.
Baltic fir contains no small quantity
of resin and is somewhat similar in ap-
pearance and texture to pitch pine. It
is slightly stronger, tougher, and when
used in this country more durable than
American yellow pine. The color of this
wood is dependent on the climate and
soil in which it is grown, and varies
from light yellow to red, but when
named by color considerable ambiguity
is caused, as in England it is designated
either red or yellow according to local
custom. It is an excellent material when
employed in dry and well ventilated situ-
ations, or when completely underground
or water ; still like most other woods
it does not answer well in damp situa-
tions to which the air has access. Memel
is considered to be the most durable of
the whole pine class ; balks of this tim-
ber as well as those from Riga, Sweden
and Norway, do not much exceed 14
in. X 14 in. X 40 ft. in length, but this size
may be obtained at the market rate.
The timber from the north-western pro-
vinces of Prussia, may be had from 18
in. to 20 in. square and 50 ft. in length
without much additional cost ; but in
order that there may be little sap wood
and the logs be made as parallel as pos-
sible, it is usually cross cut into lengths
varying from 20 ft. to 30 ft.
In newly sawn pine timber the sap
and heart wood are generally very clear-
ly defined; and when the balks are lying
in the yard the quantity of sap wood
may be roughly estimated in the early
morning, as the dew will cause it to have
a moist appearance whilst the more ma-
tured timber will be quite dry.
The Baltic spruce is not so tough as
that obtained from America, but is gen-
erally considered to be more durable ;
still there is little choice between them,
both being equally unfit for any perma-
nent work unless thoroughly seasoned
and kept perfectly dry, but not warm.
This timber is largely imported from
Norway, and being often 45 ft. or more
in length and only 8 in. or 9 in. in diam-
eter at its thickest part, is extensively
used for scaffold poles, ladders and mine
props.
In the building trade there are certain
favorite scantlings for joists, planks,
roof spars, and other portions of a struc-
ture ; merchants, therefore, frequently
ship a cargo of pine or spruce cut into
planks, deals and battens of these sizes.
Planks, deals and battens are usually 11
in., 9 in. and V in. in width respectively,
by 2j in. to 3 in. in thickness, and some-
times they are cut 4 in., but this is an
exceptional size; although latterly many
have been imported 6 in. thick and des-
ignated the " double deal." One great
advantage to be derived from employing
this foreign cut timber is that it is very
much more seasoned than when import-
ed in whole logs.
Many instance of wooden structures
having stood centuries might be given,
were it not well known that the durabil-
ity of properly seasoned matured timber
is beyond computation, when employed
in those situations to which it is by na-
ture adapted. Unfortunately the demand
for timber is so great that it is felled at
improper seasons, and consequently, on
its arrival in this country, is often full
of sap, and sometimes rot will be found
to have set in; and this latter evil is not
unfrequently propitiated after its arrival
by its being stored on undrained waste
ground fully exposed to the influence of
this humid atmosphere, and so badly or
closely piled that there is no ventilation
whatever.
Trees for timber should be felled whilst
the sap is not in circulation, that is a
month or six weeks after they have be-
gun to cast their foliage. Stripping the
bark in the spring and felling the trees
in the autumn or winter is stated by
some authorities to harden the sap wood
and make it firm and durable ; whilst
others consider this treatment to shorten
the life of timber, and render it very
liable to rot. These remarks do not ap-
ply to pine timber, as it is an evergreen,
and the circulation of the sap is still a
point to be decided by botanists ; al-
though practical men usually consider it
to be less active during the winter
months, when pine and fir are mostly
felled; but so far as the author can learn
this time is chosen merely on account of
the convenience it affords for transport-
446
VAN NOSTRAND'S ENGINEERING MAGAZINE.
ing the timber to the banks of the fresh-
ets, sometimes a distance of 20 or 30
miles over marshy ground, which, unless
frozen, would not sustain the weight of
the horses.
In Australia the bushmen live in what
are termed gunyahs ; these are simply
roughly formed huts covered with sheets
of bark stripped from gum trees, the
usual practice being to cut a ring of bark
some 5 ft. or 6 ft. in height from the
trunks of those trees nearest at hand ;
the tree dies, and the author can testify
to the wood becoming hard and dry
throughout in a very short space of time.
This little piece of bush life has been in-
troduced as giving matter for discussion,
the process of " ringing " appearing to
have, under some circumstances, suffi-
cient merits to sanction its more extend-
ed application. If the bark be severed
shortly after the leaves have begun to
shoot they must depend for nourishment
on the sap already within the tree,
which, through the medium of the bark,
will be more or less exhausted from all
parts of the timber ; whereas if the tree
be stripped of its bark the wood will
simply be dried by the influence of the
atmosphere. This method will not an-
swer with American pine, as the author
has been informed that trees killed by
this or other means, when left standing
in that country, will, in the space of
from 8 to 12 months, be full of worms,
which seem to form directly under the
bark.
Seasoning timber has from the earliest
dates commanded much attention, and
numerous methods have been proposed
for superseding nature; among the prin-
cipal of these are water seasoning, boil-
ing and steaming. Water seasoning
may be resorted to when dealing with
small scantlings, but with large balks it
is of little service, as the time occupied
in penetrating to any depth is very con-
siderable. Small timber treated in this
way is not liable to warp or crack, the
drying being carried on equally from the
exterior to the interior ; and as the tim-
ber is said to season more rapidly, timber
ponds are considered by some to be nec-
essary appendages to a timber yard.
Most foreign pine wood undergoes this
process to some extent, as when felled it
is put into the freshets and carried by
them to the rivers, where it is made into
rafts sometimes four or five balks deep,
and taken to a port for shipment, so be-
ing afloat from four to six months.
The time required for seasoning may
be curtailed one-third by boiling or
steaming, but this must not be carried
to excess, or the strength and elasticity
of the wood will be much reduced ; it is
not, therefore, considered advisable to
continue the process longer than from
50 to 75 minutes for each inch in thick-
ness, the exact time being determined by
the nature of the wood. In shipbuild-
ing . this system is resorted to, as the
timber when hot may be bent to almost
any curve, and it is supposed to be a
preventive against splitting, warping and
the dry rot.
The generally accepted, although not
fully determined, theory on which the
success of these systems depends, is that
the sap is dissolved, and thus a better
circulation effected ; and Mr. Sagismund
Beer has found that this is greatly ex-
pedited by boiling the timber in a solu-
tion of borax, and afterwards washing it
in hot water. Freshly imported timber
of small size when treated by this pro-
cess is fully shrunk, dried, and rendered,
at the small cost of 4d. or 5d. per cubic
foot, ready for use in the course of a few
weeks ; still it is to be feared that this
method will not be found so efficacious
when dealing with large scantlings, as
the boiling is continued about six hours
for each inch in thickness, whereby the
elasticity of the exterior fibres of the
timber must be impaired, and it is on
these that the strength of wood mainly
depends when used as struts and beams.
It is said that these difficulties are got
over by injecting the solution of borax
under pressure, and as some experiments
on large sizes of timber will probably be
carried out under the author's supervision
the results will be placed at the disposal
of the Institution, even should these pre-
conceived opinions prove erroneous.
Where time is not of first importance
there is nothing like good dry fresh air
for obtaining sound and durable timber ;
deals and planks are much sought after
when seasoned under cover in this way.
The time occupied in seasoning timber
depends so much on circumstances that
it cannot be reduced to any rule of
thumb ; the same may be said of the
weight lost during the process, which
PINE TIMBER.
447
varies with each species of timber and
must not be taken at one-fifth or one-
sixth as stated by some authorities ; for
instance pitch pine will not lose much
more than one-fortieth of its weight,
whilst English oak and yellow pine will
sometimes be reduced as much as one-
fourth.
Fresh air is also one of the best pre-
ventives against the rot ; which is caused
by the fermentation of the sap and is of
two kinds. The " wet rot" caused by
alternate wetness and dryness, and the
" dry rot" by insufficient ventilation.
Many nostrums have been brought
forward for its cure, but as they have
proved of no practical use time will not
now be taken up by referring to them ;
when once the rot sets in unless it be
entirely cut away from the more sound
timber the whole will be destroyed.
Nature in addition supplies other des-
troying elements, among which are sea-
worms, and in tropical climates white
ants, the latter of which have been
known to honey-comb the sleepers at one
end of a line of railway before the other
was completed ; but when the railway
is once finished their ravages are at an
end, for they will not attack timber sub-
ject to continuous vibration.
The most destructive sea-worms are
the Teredo navalis and the IAmnoria
terebans ; the former species, which is
commonly known as the ship-worm,
seems to be a development of the vege-
tation which attaches itself to timber,
for it enters the wood by the smallest
possible hole and remains therein, in-
creasing in size as it proceeds ; it is often
found the length of one's finger, and it
is said to have reached 3 ft. in length
and f in. in diameter. The latter species
consists of small creatures seldom more
than \ in. in length, still they do fully
as much mischief as their larger compan-
ions. From the experiments of Mr.
Stevenson at the " Bell Rock," it would
appear that all kinds of pine wood are
completely destroyed by the Limnora
terebans in periods of time varying from
one and a half to four and a half years.
" Kyanizing," " Burnetizing," " Creo-
soting," and other methods have been
adopted for preserving timber ; but as
creosoting is now generally employed, to
the exclusion of the other more expensive
processes, in most situations not especial-
ly liable to fire or where its odor is not
objectionable, it will alone here be con-
sidered. Timber to be creosoted is put
into large iron cylinders in which a vac-
uum is maintained for a period governed
by the quality, scantling and condition
of the wood ; by this means the sap is
withdrawn, when its place is supplied
by creosote, extracted from coal tar, in
which it exists to the extent of from 20
to 23 per cent. ; this is forced into the
pores of the timber under a pressure of
from 100 lb. to 180 lb. per square inch.
Yellow pine may be impregnated with
12 or more pounds of creosote per cubic
foot, but 10 lb. is the quantity usually
specified ; and in order to get thorough
work all timber should be weighed both
before and after the operation. Nomin-
al creosoting is practiced to no little ex-
tent ; the vacuum is often left on for
too short a time, or perhaps not put on
at all, the wood is consequently creosot-
ed only f in., or an inch in depth from
the surface ; and should it not be pro-
perly seasoned, sap is confined to the in-
terior and the wood rendered most liable
to decay. This has in fact much the
same effect as painting, smoking, or char-
ring, none of which should be resorted
to until the wood is thoroughly season-
ed ; it is often desirable to leave posts
or framed structures exposed to the
weather for a year or more before paint-
ing them. Creosoting pine timber with
10 lb. per cubic foot costs, without in-
cluding wear and tear of plant, about
5^d. per cubic foot ; it reduces its trans-
verse strength fully one-eighth, but at
the same time renders it very durable
and protects it to a great extent against
the white ant and sea-worms ; but for
what length of time timber thus prepar-
ed will stand the attacks of the latter,
has not yet been definitely determined.
Mr. Stevenson states that at Invergordon
and other places the worm eats freely
thoroughly creosoted timber ; but at
Ostend creosoted timber was at the end
of seven years untouched, whilst that
uncreosoted, but otherwise under pre-
cisely similar circumstances, was com-
pletely perforated by the Teredo in two
years ; and many like instances might
be given. Mr. Rendal, in giving evi-
dence before the Leith Harbor Commis-
sioners, limits the life of creosoted tim-
ber submerged in that port to 20 years;
448
VAN nostrand's engineering magazine.
if this be so a step in the right direction
has been made, for Mr. Stevenson found
that the Limnoria terebans began to at-
tack even greenheart when submerged
nineteen years ; and at Wick Harbor
and Salem in the Sound of Mull this
timber was found to be attacked after
being submerged only four years.
Galileo was among the first to investi-
gate the strength of wooden beams on
purely mathematical principles ; and,
like many later investigators, after em-
ploying the higher mathematics to an
unlimited extent, arrived at conclusions
incompatible with practice. To use
Tredgold's words, " fortunately that pre-
cision so essential to the philosopher is
not absolutely necessary to the architect
and engineer," consequently simple for-
bcP
mulre, such as W=C-y, may be resort-
ed to in practice. These formulas are
generally deduced from actual experi-
ment in the manner somewhat as fol-
lows : If a beam of b inches in breadth,
d inches in depth, and L feet clear span,
breaks with a weight W in cwts. applied
at the centre, it is not difficult to deter-
mine in what ratio the strength of an-
other beam of the same material will
vary ; if the breadth be double it is at
once evident that its strength is doubled,
if its length be double its strength is
practically halved, and if its depth be
double its strength will be increased
four times ; for these reasons the sec-
tional areas in tension and compression,
as well as the distance apart of their
centres of gravity are doubled, conse-
quently the moment of resistance of the
beam is increased four times, and simi-
larly by using any other depth it will be
found that this moment varies as the
square of the depth. The breaking
weight, therefore, varies directly as the
breadth and square of the depth, and in-
versely as the length, therefore W a
bcP
-y- . Now it is well known that the ad-
hesion of the particles or fibres to one
another affect the strength of a beam,
to an extent which can only be determin-
ed by introducing an unknown quantity ;
bd*
W therefore becomes equal to C -^- ,
JL
where C is the unknown, but nearly con-
stant, quantity, the value of which can
be ascertained only by actual experiment.
But since the strengths of no two beams
of the same timber and scantlings are
precisely the same, it follows that no
two constants will be equal in value ;
this accounts, to some extent, for the
variety of scantlings employed for one
and the same purpose. A short time
since a warehouse floor gave way, and
the engineers employed on opposite
sides of the law action which ensued had
little difficulty, by using the extremes of
constants, in making their calculations
suit the wishes of their respective clients.
The floor was thus shown on good
authority to be at the same time both
amply strong and too weak ; under
these circumstances the only course to
pursue was to call in an independent
witness, who not being content to accept
a constant which might at any time be
disputed, had a beam from the floor in
question tested, deduced a constant from
the result, and gave his evidence accord-
ingly. As the quality of timber varies
very considerably, even in the same
cargo, before employing it in work of
any magnitude, one or more average
samples should be tested, and a constant
deduced on which all calculations for the
strength of the timber may be based,
This method is pursued by Mr. Lyster.
engineer-in-chief to the Mersey Docks,
and Harbor Board ; and as it has been
his practice for many years past, he is
now in possession of some very valuable
results, a few of which, by his kind per-
mission, are put before you in the
Addenda.
The experiments given have been se-
lected on account of their being, so far
as the author can learn, the largest
scantlings ever tested. The constants
of Tredgold, Barlow, and others were
obtained by testing small pieces of tim-
ber, in selecting which it has evidently
gone against the conscience of the inves-
tigators to take those cross-grained and
containing knots ; but timber of any
size has always more or less of these
blemishes, consequently their constants
give a strength to timber which cannot
be attained in actual work. On refer-
ring to the Addenda it will be found
that (Experiment No I.) a best selected
Memel fir beam 13^- in. by 13 J in. with
10 ft. 6 in. clear span practically gave
way with a distributed load of 56 tonsr
PINE TIMBER.
449
and finally broke down with 61 tons ;
whilst the distributing breaking weight
of this beam found by employing the
constant for Menael given by Tredgold
is 114 tons, and by that of Barlow 120
tons ; similar results will be obtained if
the remaining experiments be compared
with the same or other authorities.
Constants deduced from testing large
pieces of timber will be found in the
Addenda, and it is the author's opinion
that these will give results approximat-
ing very closely to ordinary practice ;
should this meeting take a similar view
there will be little difficulty in deducing
from them other constants for beams
loaded or supported in any way what-
ever ; or even for columns which are of
such proportions that they give way
wholly by flexure.
The deflection of timber which is to
be used in a permanent structure need
hardly be considered, so long as factors
of safety of eight or ten are adhered to,
for up to one-fifth of the breaking load
it is certainly not excessive.
In conclusion it may be well to state
that the author has based his remarks
mostly on experience gained whilst
studying under Mr. Lyster ; and he
hopes they will harmonize with those of
his fellow-students.
Addenda.
The accuracy of the following results
is beyond question ; for the experiments
were carried out in accordance with in-
struction from the engineer to the Mer-
sey Dock Board under the supervi-
sion of the resident engineer at Birken-
head.
The tests by hydraulic machinery were
made at the Birkenhead Chain Test
Works belonging to the Dock Board.
This machinery is so arranged that it is
checked by three separate and independ-
ent appliances, all of which were accu-
rately adjusted. Firstly, by a lever and
dial, the lever being actuated by a small
metal ram worked direct from the press-
ure on the cylinders of the strain being-
registered on the dial. Secondly, by
dead weights lifted by a small ram which
is also worked direct from the pressure
in the cylinders. And lastly, by dead
weighted levers working on knife edge
centres up to 100 tons. The machinery
was constructed by Sir William Arni-
Vol. XIII.— No. 5—29
strong and Co.' and is fully up to their
usual standard of workmanship.
The constants deduced or given are
intended to be employed in the formula
C b d2
W= — =: — where W = the breaking
weight at centre in cwts., 5=breadth in
inches, d= depth in inches, and L= clear-
span.
No. I.
Experiment with two best selected
Memel fir beams 13^ in. wide, 13^ in.
deep, and 10 ft. 6 in. clear span. Both
beams were cut from the same balk and
placed 12 ft. apart centre to centre, the
space between them being bridged with
railway metals, upon which pig iron was
loaded until .the beams broke.
The following; observations were taken :
Load
Deflection.
Distrib-
uted on
the Two
Beams.
Beam
cut from
Butt.
Beam
cut from
Top.
Remarks.
Tons.
In.
In.
40.2
.10
.12
59.6
.31
.27
75.2
.37
.51
97.3
1.12
1.45
j First fracture ob-
( served.
f The deflection
111.7
J not taken as the
j beams hadcrush-
122.0
Broke.
Broke.
[_ ed at ends.
The distributed breaking load on each
122
of the above beams is, therefore, = 61
2
tons, which is equivalent to 30.5 tons ap-
plied at the centre.
WL
C:
30.5X20X10.5
6405
2460
13.5X13.5X13.5
Therefore C = 2.60.
No. II.
Experiment with two Quebec yelloAv
pine beams 14 in. wide, 15 in. deep, and
10 ft. 6 in. clear space. Both beams
were cut from the same log and tested
in precisely the same manner as No. I.
The following; observations were taken -
450
VAN NOSTRAND'S ENGINEERING MAGAZINE.
Summary of Timber Experiments Nos. I. to V.
Species of Timber.
Scantling.
Clear
Span.
Num-
ber of
Beams
Tested.
Average
Break-load
applied at
Centre.
Average
valve of
Cin W=
bd
Remarks.
Baltic Memel fir
Quebec yellow pine . .
Baltic fir (average). . .
Pitch pine
In. In.
Il?ixl3i
14 xl5
6 xl2
6 xl2
6 xl2
14 xl5
14 xl5
Ft. In.
10 6
10 6
12 3
12 3
12 3
10 6
10 6
2
2
2
2
2
2
2
Tons.
SO. 50
30.50
9.50
10.35
800
60.00
36.00
2.60
2.03
2.70 1
2.93 1
2.27 y
4.00 |
2.40 J
Distributed Load.
C Load applied at
American red pine. . .
Pitch pine •
J centre by means
1 of hydraulic
Quebec yellow pine. .
(_ machinery.
Deflection.
Load Dis-
tributed on
the Two
Practically
Remarks .
Beams.
the same on
both Beams.
Tons.
Inches.
26.6
.18
57.0
.29
69.6
.39
83.0
.66
102.0
.87
First fracture observ'd
122.0
Broke.
0:
The beam cut from the top end of the
log broke down bodily.
The distributed breaking load on each
122
of the beams is, therefore, — =61 tons,
which is equivalent to 30.5 tons applied
at the centre.
WL
~ bcF
_30.5 X 20 X 10.5_6404
_ 14X15X15 _ 3150
Therefore C=2.03.
No. m.
Experiment to ascertain the relative
strength of Baltic fir, pitch pine, and
American red pine. Beams 6 in. wide,
12 in. deep, and 12 ft. 3 in. clear bear-
ing. The ends of the logs were placed
in stirrups, and the load applied at the
centre by means of hydraulic machin-
ery.
The following observations were taken :
.2 6
a. a
03
Tons
3.0
5.0
7.5
8.0
8.5
10.0
10.2
10.5
Baltic Fir.
Deflection.
So
o3 sz
In.
.29
.56
.87
Broke
In.
.37
.60
1.11
1.93
Broke
Pitch Pine.
Deflection.
e 6
In.
.11
.28
.53
.78
Broke
S 6
03 Jz
In.
.38
.61
.97
1.31
Broke
Red Pine.
Deflection.
a d
02^
In.
.43
.70
Broke
•5/*
S d
03 Jz
In.
.37
.61
1.94
Broke
Baltic Fir. — Average breaking weight
applied at centre
8.5 + 10.5
= 9.5 tons. C=
WL
bd"
Therefore
9.5X20X12.25
C=
2327
6X12X12
- = = 2.70.
864
Pitch Pine. — Average breaking weight
applied at centre
10.2+10.5
10.35 tons.
Therefore
10.35X20X12.25
C =
2536
6X12X12
864
= 2.93.
American Red Pine. — Average break-
ing weight applied at centre
7.5 + 8.5
= 8 tons.
TELFORD AND MACADAM ROADWAY PAVEMENT.
451
ThereforeC=
8X20X12.25
6X12X12
No. IV.
I960 „ n.
■ =2.27.
864
Experiment with two pitch pine beams
cut from the same log 14 in. wide, 15 in.
deep, and 10 ft. 6 in. clear bearing.
Tested by hydraulic machinery in the
same manner as No. III.
The following observations were taken :
Deflection.
Load
applied
at
Beam
Beam
Centre.
cut from
cut from
Butt.
Top.
Tons.
Inches.
Inches.
10.0
-02
.05
20.0
.22
.27
30.0
.36
.41
40.0
.49
.61
50. 0
.72
.93
59.2
Broke .
60.0
1.14
In testing the beam cut from the butt
of the log, the strain was slacked off at
60 tons, and on account of being again
put on rather too suddenly the beam
broke with 57.5 tons, but there can be
very little doubt but that 60 tons is very
near the breaking weight of the speci-
men.
WL
60X20X10.5 12,600
14X15X15
3150
Therefore C = 4.
No. V.
Experiment with two Quebec yellow
pine beams, cut from different logs, 14
in. wide, 15 in. deep, and 10 ft. 6 in.
clear span. Tested by hydraulic ma-
chinery in the same manner as No. III.
The following observations were taken :
Load
applied
at
centre.
Deflection.
Sample
No. 1.
Sample
No. 2.
Remarks.
Tons.
10.0
20.0
30.0
34.0
38.3
Inches.
.14
.44
.56
Broke.
Broke.
Deflection of sam-
ple No. 2 not
taken.
Average breaking weight applied at
centre
38.3 + 34
C
2
WL
= 36 tons.
bd3
_36X20X16.5
7560
14X15X!5 3150
Therefore C=2.40.
From a careful study of many experi-
ments on both large and small scantlings
of timber, and taking into consideration
that sap wood is generally more or less
present in most beams, the author would
advise that the following constants be
employed in ordinary work : Baltic fir
when of best quality 2.6, when second
rate 2.3 ; Canadian yellow pine 2.2 ;
pitch pine 2.4 ; and American red pine
2.3.
TELFORD AND MACADAM ROADWAY PAVEMENT.
By A. P. STORKS, Jr., C. E.
Written for Van Nostrand's Engineering Magazine.
In the construction of a Telford and
Macadam Roadway Pavement, the first
consideration must be given to the selec-
tion of the materials which are to be
used. This is a question of the greatest
importance, for with poor materials it is
impossible to construct a good and dur-
able pavement. The location of the
proposed work must decide which of the
different materials of which it is proper
to construct such a pavement may be
used. The hardest and most durable rock
that can be procured without too large
an expense is always the most desirable.
MATERIALS.
For the "Telford" foundation, any
452
VAN NOSTRAND'S ENGINEERING MAGAZINE.
rock which is not too easily crushed or
decomposed by the action of water, may
be used. Of those which are found
most common, trap rock and gneiss are
the best adapted to this use ; they are
easily sledged to the required shape and
size, and are very durable. A few weeks
since, a Telford pavement of this mate-
rial, which had been in use for five
years, was examined, and not the least
signs of decomposition could be discov-
ered.
For broken stone, or Macadam, or road
metal, as it is sometimes called, a hard
and tough material is required, such as
green stone, trap rock, hard lime stone,
or slag from iron furnaces.
For the surfacing or binding of the
Macadam, clean sharp gravel or the screen-
ings of the broken stone may be used.
The latter can be surfaced with less
rolling, and retains moisture for a longer
time when sprinkled, and, therefore, has
the preference.
CROSS SECTION.
Before the materials selected for the
pavement can be prepared, the cross
section of the pavement must be decided
upon. This must be governed by the
kind and amount of traffic it is required
to carry. If this is constant and heavy,
a thick pavement is reqired ; if there is
to be but little travel over it, as upon a
country road, a much thinner pavement
will be all that is necessary.
For city use, where the traffic is heavy,
a Telford foundation 8 inches in thickr
ness is laid, and covered with 10 inches
of broken stone. Telford, on the Holy-
head roads in England, laid upon a level
road had a foundation of from 4 to 7
inches in thickness, placing the smaller
stones at the side or gutter, and the
larger ones in the centre, thus giving
the surface a crown from the gutter to
the centre. In Germany, upon the Govern-
ment roads, the foundation is laid from
8 to 12 inches in thickness, and when
the pavement is laid across marsh lands,
two courses of foundation are laid, one
upon the other, each of them 12 inches
in thickness, and upon this the road
metal is placed.
For an ordinary highway or turnpike,
a Telford foundation 6 inches thick,
with 6 inches of Macadam upon it, thor-
oughly rolled and surfaced, affords a
perfect protection to the road bed, and
is therefore all that is required.
In all eases, whatever may be the
thickness of the pavement laid, the sur-
face must be so formed, that the water
falling upon it will run to either side,
when it will be conducted by the gutter
to the side drains or sewers, and by them
removed from the road. If this crown
is too great, the water flowing across the
pavement rapidly will form gutters and
destroy the surface ; this must be care-
fully avoided. A crown of 1 in 60 for
a pavement over 60 feet in width, and 1
in 30 for one of less width, will be found
suitable. Upon a steep grade a larger
crown is required than upon a light one,
to prevent the surface water from flow-
ing too far down the grade and over the
surface of the road, before reaching the
gutter. The crown should take the form
of the arc of a circle. Experience has
shown, that when the surface of a pave-
ment is made to pitch in a straight line
from the centre of the roadway to either
gutter, that passing vehicles are inclined
to keep near the gutter, and by constant
use this portion of the road is worn
down more rapidly than the rest, and a
hollow is formed in the surface which
retains the water, and prevents it from
flowing into the gutter ; and causes it
to take a new channel for itself in the
roadway.
ROAD BED.
Like any other structure, a pavement
must have a firm foundation upon which
to rest, or it will be worthless. The
road bed must be carefully prepared; all
rock must be removed to a sufficient
depth to allow 6 inches of earth between
it and the Telford. All boulders which
appear on the surface must be removed,
and the holes thus made filled with earth
and well rammed. Any soft loam or
decayed vegetable matter should be re-
placed by good firm material. The road
bed should be shaped to the crown which
the pavement will have when completed,
and the whole surface well rolled with
an iron road roller, of not less than two
tons in weight, drawn by horses.
Care must be taken to drain the road
bed thoroughly, so that neither natural
springs nor surface water shall cause the
earth of which it is formed to become
soft or spongy. The road bed should be
TELFORD ATsTD MACADAM ROADWAY PAVEMENT.
453
raised from 2 to 4 inches above the re-
quired grade (after making allowance for
the thickness of the pavement) to allow
for settlement caused by the heavy roll-
ers, with which the Macadam is rolled,
forcing the Telford into the road bed,
and the packing of the materials of
which it is formed.
TELFORD FOUNDATION.
Upon the road bed is laid the Telford
foundation. This may be constructed of
any good firm rock, which may be con-
venient to the work and easily procured.
The material used in New York City
for this purpose is gneiss rock, which is
found in large quantities upon the island.
Its abundance and consequent cheapness
recommend it ; and experience has prov-
ed it to be equal to any kind of stone
for a foundation. Care is taken to select
a quality that does not contain too much
mica, and which is firm and sound.
The rock which has been selected for
the foundation or " Telford," is broken
with sledges to the required size. The
rule is that the stones should have a
base of not more than 80 or less than 12
square inches, and a depth of a little
more than the required thickness of the
foundation when completed. These
stones are set in courses with their bases
on the road bed and their greatest length
extending across, and at right angles to
the centre line of the road. The ends of
each stone are clipped square so as to
present as great a surface as possible to
the adjoining stones, in order to form as
strong a bond as possible. Each course
must be laid so as to break joints with
the one laid before it ; the stones must
be set plumb, rather than at right angles
to the grade line; this is done so that the
weight of passing vehicles may be re-
ceived and transferred to the road bed,
without forcing the stones from their
positions.
The pavement is then thoroughly
wedged by forcing small pieces of stone
into all the interstices. This is done
with an iron bar about 4 feet long and
l£ inch in diameter, which is furnished
with a wedge shape point, and a round
flat head about 2£ inches in diameter.
With the point of the bar the stones are
forced apart, and into the spaces thus
formed smaller stones are driven with
the head of the bar. When this wedd-
ing is done thoroughly, a good founda-
tion for the Macadam is secured. Any
projecting points are then removed from
the surface of the " Telford," by break-
ing them off with a small hand hammer;
this is called clipping. Any loose stone
remaining upon the surface, are either
removed or broken to about the size of
the Macadam, which is to be placed
upon the road.
The object of this foundation is two-
fold. 1st, It is the means of distributing
the weight or pressure which is applied
to the surface of the road, over a large
area of road bed, and thus preventing
any possibility of the pavement sinking
and becoming uneven. 2d, It serves as
a drain for any water that would other-
wise collect under the pavement, and
prevents it from softening or otherwise
injuring the road bed.
MACADAM OR ROAD METAL.
This " Telford foundation " is covered
with broken stone, called " Macadam "
or " road metal," to a thickness of from
6 to 12 inches. This course receives all
of the wear caused by the traffic, and
defective construction here will increase
very largely the amount of labor and
materials required to keep the road in
repair, and the greatest care must be ex-
ercised in the selection of the material
and the manner in which they are ap-
plied. The road metal must be made of
a tough and hard substance. Basaltic
and trap rocks, and especially those
which contain a large percentage of
hornblende are the best.
Neither granite, nor any rock which
contains quartz, feldspar or mica, in any
considerable quantities, should be used.
They are easily crushed, and such as con-
tain feldspar are soon decomposed by
the action of the weather.
The greater the specific gravity, the
firmer the grain, and in trap rocks, the
more decidedly blue the color, the tough-
er and more durable is the rock.
When trap rock has a coarse grain
and is of a brownish color, it will crush
easily, and decay when exposed to the
action of the weather. More or less of
this material is found upon the surface
of all beds of trap rock, but should
never be used for metaling a road.
The rock selected is broken by hand
or machine to the required size. In this
454
van nostrand's engineering magazine.
city the specifications are as follows :
"The stone to be of trap rock, of a
sound, hard and durable quality, entire-
ly free from soft, disintegrated, or other
stone that can be easily crushed, to be
broken to a uniform size, so as to pass
through a ring of from 1^ inches to 2
inches in diameter, and to be screened
free from dust and dirt."
Macadam required that "all stones
should be broken by hand into angular
fragments." When a large quantity of
stone is to be used, it is almost impos-
sible to get it broken by hand to the re-
quired size as rapidly as it is wanted.
To make it profitable, the men em-
ployed must be paid by the yard, and
in order to increase their wages they
will leave the stone too large. Nearly
all of the broken stone used in this city,
is broken from the spawls taken from
the "Trap Block" quarries on the west
of the Hudson River opposite the city.
Machines now in use, known as the
" Improved Blake Crushers," break the
rock into " angular fragments " suffi-
ciently uniform, and to any desired sizet
Hand broken stone require less rolling
to pack them than machine broken stone,
but when once packed they make equally
durable pavements.
All hand broken stones should be
handled with forks made for the purpose,
before they are placed upon the road,
in order to free them from dirt and
dust.
Machine broken stones should be pass-
ed over a scum to separate from them
all dust and fine stone, which is formed
in the breaking. This fine material or
" scummings " may be used to advantage
for the binding or surfacing of the road.
The broken stone is spread upon the
Telford foundation in two layers or
courses of from 3 to 6 inches in thick-
ness. The first layer is rolled until it
ceases to settle, and is firm as the roller
passes over it. The second layer is then
added and rolled until it presents a
smooth surface.
On the first Telford and Macadamized
roads built in this city, broken stone of
gneiss was used for the first layer, but it
proved to be as expensive as trap, and
was much inferior to it. When the sec-
ond layer was rolled the soft stone be-
neath would crush to a powder. The
use of it has since been discontinued.
Two layers of broken trap, each S
inches in thickness, make, when rolled,
nearly a solid mass 10 inches in thick-
ness, making with the Telford founda-
tion, as laid in New York, a pavement
18 inches in thickness, which is nearly
impervious to water, and is not disturb-
ed by frost. The frost often penetrates
the earth for some distance below the
bottom of the pavement, but it never
heaves it.
During the present winter (18*74 and
1875), I made an examination of a number
of different pieces of this pavement, and
found in every case that the frost had
penetrated the road bed for a depth of
from 9 to 18 inches, and thai the inter-
stices in the Telford foundation were
filled with ice, but in not a single instance
was the pavement disturbed by the frost
coming out of the ground.
The rolling of the broken stone, and
the furnishing of the surface, is done
with heavy iron rollers moved by either
steam or horse-power.
A sufficient number of sprinkling carts-
are provided to keep the stones thorough-
ly wet during the process of rolling..
This causes them to pack more rapidly
than when they are dry.
SURFACING AND ROLLING.
When the second layer of broken stone
has been rolled so that it presents a.
smooth surface, it is thoroughly wet, and
a thin layer, about one-half an inch in
thickness of clean sharp gravel, or what
is preferable, screenings and clips of
trap rock, is spread over it, and rolled,
a second layer is spread of the same ma-
terial, and so on, until the water from
the carts ceases to penetrate the pave-
ment, but is held up on the surface, or,
in other words, the surf ace is "puddled."
During all of this process of rolling,
the pavement must be kept thoroughly
saturated with water. When the sur-
face is puddled the heavy rollers are re-
moved, and a road roller, weighing two
tons, which is drawn by horses, keeps
the surface smooth until it is thoroughly
dry. The road is then ready to be
thrown open to traffic.
Where the grades are not greater than
1 in 15, steam rollers made by Aveling
& Porter, England, are generally used
on the city work — these weigh about 15
tons. On any grade over 1 in 15, large
TELFORD AND MACADAM ROADWAY PAVEMENT.
455
iron rollers, weighing about 8 tons, and
drawn by 8 horses, are used.
DRAINING.
Drains or receiving basins should be
built at a distance of not more than 300
feet apart, to take the water which is
collected in the gutters away from the
road.
When this cannot be done, and the
water has to be carried a greater dis-
tance by the gutter, or when the grade
is greater than 1 in 40, concrete gutters
should be laid. For this purpose, 1 part
cement, 2 parts clean sharp sand, and 6
parts clean broken stone, are mixed to-
gether. Sufficient water is then added
to bring the mass to a proper consist-
ency.
The Macadam is removed for a dis-
tance of 2 feet from the curb, to a
depth of 6 inches, the trench thus form-
ed is thoroughly wet, and filled with the
concrete, which is settled with a wooden
rammer until it is flushed. This forms
a gutter which cannot be washed away
by the water, and adds but a very small
amount to the cost of the road, and will
save a great deal both in maintenance
and repairs.
When no curb is laid at the sides of
the roadway, a gutter made of trap
block or cobble stones is desirable, this
prevents any portion of the pavement
from working out to the sides of the
road.
MAINTENANCE.
A Telford and Macadam road must
be properly " maintained " or " kept up."
If this is done thoroughly from the start
the cost of repairs of the road will be
very much reduced. In fact, a road that
is well and thoroughly maintained, needs
very little repairing, for it is never out
of order.
Fresh materials must be added in small
quantities, as they are needed, to keep
the road to its proper cross section.
Any small holes, ruts, loose stone, or
other imperfections must be filled or re-
moved; this requires the constant care of
industrious and trusty men.
A road should be divided into sections
of not more than a quarter of a mile in
length. At or about the centre of each
section should be a small quantity of
broken stone and gravel, to be used as it
is required upon the section ; and also
a place where all droppings, or other ma-
terial taken from the surface of the road,
may be deposited.
One man can take care of from four
to twelve such sections. The number
depends upon the width of the road and
the amount of traffic over it.
When a pavement is new, small stones
will "prick up." These must be removed,
and the hole formed filled with gravel.
Any accumulation of mud or dust must
be removed by scraping. This can be
done just after a shower, when the road
is wet, to the best advantage. The road
must not be scraped too clean, a cover-
ing of £ inch in thickness of the dust
which is formed by the wear of the road
metal protects the surface of the pave-
ment, and when it is kept moist, as it
should be, makes the road smoother for
the passing vehicles, and less trying to
the horses driven over it.
When the stones of which the pave-
ment is composed become bare, a very
thin layer of clean sharp gravel should
be spread over it. It is not necessary to
roll this, the wheels of passing vehicles
soon form it into a smooth surface.
When it becomes necessary to raise the
road, to its original cross section, the
surface should be "raised" with short
picks, so that new material placed upon
it will when rolled form a perfect bond
with the old material.
The rolling is best done with heavy
rollers, but if these are not convenient,
the action of the wheels passing over
the thin coat of stone will in time serve
the same purpose. The surface of the
road must be kept moist, but not wet, if
it becomes too dry the stones lose their
bond, and the road becomes rough ; and
too much water will soften the surface.
and in time will form ruts. Both of these
evils must be carefully avoided.
The following data are the result of
careful experiments, and will be of great
value and convenience in making esti-
mates for, or in the construction and
maintenance of, a Telford and Macadam-
ized roadway pavement :
One man's labor for 10 hours is equiva-
lent to the following items :
2 cubic yards of stone sledged for Tel-
ford pavement.
8 cubic yards of stone loaded and un-
loaded from wao-on.
456
VAN NOSTRAND'S ENGINEERING MAGAZINE.
35 square yards 8 in. Telford pavement
laid.
31 square yards 8 in. Telford pavement
wedged.
60 square yards 8 in. Telford pavement
clipped.
1 J to 2 cubic yards trap rock broken from
quarry spawls.
16 cubic yards broken stone or gravel
spread on road.
A gang of men for paving Telford
pavement should be devised as follows :
1 man paving to every 6 ft. in width of
pavement.
1 man wedging to every 5 ft. in width
of pavement.
1 man clipping to every 10 feet in width
of pavement.
A steam roller requires
1 steam engineer.
1 laborer or wheelman.
1 water cart.
1 watchman.
Aveling & Porter's 15 ton road roller
will consume per day :
^ to £ ton of coal.
■h gal. oil.
ft- lbs. cotton waste.
Will roll and finish 151 square yards
pavement.
Each steam roller should be attended
by:
2 sprinkling carts.
3 road men to keep the surface of the
road to the required shape, and to
spread gravel.
Maintenance :
1 2-horse monitor will sprinkle in the
city, when water is convenient, 32,-
000 square yards road.
1 1-horse cart will sprinkle 14,000 squai'e
yards.
1 man will keep 30,000 square yards of
pavement free from stones and drop-
pings where the travel is constant.
THE ORIGIN AND GROWTH OF ENGINEERING SCIENCE.
Inaugural Address of Sir JOHN HAWKSHAW, F. K. S., before the British Association.
Condensed from report in " Nature."
To those on whom the British Asso-
ciation confers the honor of presiding
over its meetings, the choice of a subject
presents some difficulty.
The Presidents of Sections, at each
annual meeting, give an account of what
is new in their respective departments ;
and essays on science in general, though
■desirable and interesting in the earlier
years of the Association, would be less
appropriate.
Past Presidents have already discours-
ed on many subjects, on things organic
and inorganic, on the mind and on things
perhaps beyond the reach of mind, and
I have arrived at the conclusion that
humbler themes will not be out of place
on this occasion.
I propose in this Address to say some-
thing of a profession to which my life-
time has been devoted — a theme which
cannot perhaps be expected to stand as
high in your estimation as in my own,
and I may have some difficulty in making-
it interesting ; but I have chosen it be-
cause it is a subject I ought to under-
stand better than any other. I propose
to say something on its origin, its work,
and kindred topics.
Rapid as has been the growth of
knowledge and skill as applied to the
art of the engineer during the last cen-
tury, we must, if we would trace its
origin, seek far back among the earliest
evidences of civilization.
In early times, when settled commu-
nities were few and isolated, the oppor-
tunities for the interchange of knowledge
were scanty or wanting altogether.
Often the slowly accumulated results of
the experience of the wisest heads and
the most skillful hands of a community
were lost on its downfall. Inventions
of one period were lost and found again.
Many a patient investigator has puzzled
his brain in trying to solve a problem
which had yielded to a more fortunate
ORIGIN AND GROWTH OF ENGINEERING SCIENCE.
457
laborer in the same field some centuries
before.
The ancient Egyptians had a knowl-
edge of Metallurgy, much of which was
lost during the years of decline which
followed the golden age of their civiliza-
tion. The art of casting bronze over
iron was known to the Assyrians, though
it has only lately been introduced into
modern metallurgy ; and patents were
granted in 1609 for processes connected
with the manufacture of glass, which
had been practised centuries before. An
inventor in the reign of Tiberius devised
a method of producing flexible glass,
but the manufactory of the artist was
totally destroyed, we are told, in order
to prevent the manufacture of copper,
silver, and gold from becoming depre-
ciated.
Again and again engineers as well as
others have made mistakes from not
knowing what those had done who have
gone before them, and have had the
same difficulties to contend with. In
the long discussion which took place as
to the practicability of making the Suez
Canal, an early objection was brought
against it that there was a difference of
32| feet between the level of the Red
Sea and that of the Mediterranean. La-
place at once declared that such could
not be the case, for the mean level of
the sea was the same on all parts of the
globe. Centuries before the time of
Laplace the same objection had been
raised against a project for joining the
waters of these two seas. According to
the old Greek and Roman historians, it j
was a fear of flooding Egypt with the
waters of the Red Sea that made Darius,
and in later times again Ptolemy, hesi-
tate to open the canal between Suez and
the Nile. Yet this canal was made, and
was in use some centuries before the
time of Darius.
Strabo tells us that the same objection
that the adjoining seas were of different
levels, was made by his engineers to
Demetrius, who wished to cut a canal
through the Isthmus of Corinth some
two thousand years ago. But Strabo
dismisses at once this idea of a difference
of level, agreeing with Archimedes that
the force of gravity spreads the sea
equally over the earth.
When knowledge in its higher
branches was confined to a few, those
who possessed it were often called upon
to perform many and various services
for the communities to which they be-
longed ; and we find mathematicians
and astronomers, painters and sculptors.
and priests called upon to perform the
duties which now pertain to the profes-
sion of the architect and the engineer.
And as soon as civilization had advanced
so far as to admit of the accumulation
of wealth and power, then kings and
rulers sought to add to their glory while
living by the erection of magnificent
dwelling-places, and to provide for their
aggrandizement after death by the
construction of costly tombs and tem-
ples. Accordingly we soon find men of
ability and learning devoting a great
part of their time to building and archi-
tecture, and the post of architect became
one of honor and profit. In one of the
most ancient quarries of Egypt a royal
high architect of the dynasty of the
Psammetici has left his pedigree sculp-
tured on the rock, extending back for
twenty-three generations, all of whom
held the same post in succession in con-
nection with considerable sacerdotal
offices.
As there were in these remote times
officers whose duty it was to design and
construct, so also there were those
whose duty it was to maintain and re-
pair the royal palaces and temples. In
Assyria, 700 years before our era, as we
know from a tablet found in the palace
of Sennacherib by Mr. Smith, there was
an officer whose title was the Master of
works. The tablet I allude to is inscrib-
ed with a petition to the king from an
officer in charge of a palace, requesting
that the master of works may be sent to
attend to some repairs which were much
needed at the time.
Under the Roman Empire there was
almost as great a division of labor in
connection with building and design as
now exists. The great works of that
period were executed and maintained by
an army of officers and workmen, who
had special duties assigned to each of
them.
Passing by those early attempts at de-
sign and construction which supplied
the mere wants of the individual and the
household, it is to the East that we
must turn if we would find the earliest
works which display a knowledge of
458
VAN NOSTRAND'S ENGINEERING MAGAZINE.
engineering. Whether the knowledge
of Engineering, if we may so call it,
possessed by the people of Chaldsea and
Babylonia was of native growth or was
borrowed from Egypt is, perhaps, a
question which cannot yet be answered.
Both people were agricultural, dwelling
on fertile plains, intersected by great
rivers, with a soil requiring water only
to enable it to bring forth inexhaustible
crops. Similar circumstances would
create similar wants, and stimulate to
action similar faculties to satisfy them.
Apart from the question of priority of
knowledge, we know that at a very early
period, some four or five thousand years
ago at least, there were men in Mesopo-
tamia and Egypt who possessed consider-
able mechanical knowledge, and no little
skill in hydraulic engineering. Of the
men themselves we know little ; happily,
works often remain when the names of
those who conceived and executed them
have long been forgotten. .
It has been said that architecture had
its origin not only in nature, but in
religion ; and if we regard the earliest
works which required mechanical knowl-
edge and skill, the same may be said of
engineering. The largest stones were
chosen for sacred buildings, that they
might be more enduring as well as more
imposing, thereby calling for improve-
ment and invention of mechanical con-
trivances, to assist in transporting and
elevating them to the position they were
to occupy ; for the same reason the
hardest and most costly materials were
chosen, calling for further improvement
in the metal forming the tools required
to work them. The working of metals
was further perfected in making images
of the gods, and in adorning with the
more precious and ornamental sorts the
interior and even external parts of their
shrines.
The earliest buildings of stone to
which we can assign a date with any
approach to accuracy, are the pyramids
of Gizeh. To their builders they were
sacred buildings, even more sacred than
their temples or temple palaces. They
were built to preserve the royal remains,
until, after a lapse of 3,000 years, which
we have reason to believe was the period
assigned, the spirit which had once ani-
mated the body should re-enter it. Al-
thoxigh built 5,000 years ago, the
masonry of the Pyramids could not be
surpassed in these days ; all those who
have seen and examined them, as I my-
self have done, agree in this ; moreover,.
the design is perfect for the purpose for
which they were intended, above all to
endure. This building of pyramids in
Egypt continued for some ten centuries,,
and from 60 to 70 still remain, but none
are so admirably constructed as those of
Gizeh. Still, many contain enormous
blocks of granite from 30 to 40 feet
long, weighing more than 300 tons, and
display the greatest ingenuity in the way
in which the sepulchral chambers are
constructed and concealed.
The genius for dealing with large
masses in building did not pass away
with the pyramid builders in Egypt, but
their descendants continued to gain in
mechanical knowledge, judging from the
enormous blocks which they handled
with precision. When the command of
human labor was unlimited, the mere
transport of such blocks as the statue of
Rameses the Great, for instance, which
weighed over 800 tons, need not so
greatly excite our wonder ; and we
know how such blocks were moved from
place to place, for it is shown on the
wall paintings of tombs of the period
which still remain.
But as the weight of the mass to be
moved is increased, it becomes no longer
a question of only providing force in the
shape of human bone and muscle. In.
moving in the last century the block
which now forms the base for the statue
of Peter the Great, at St. Petersburg,
and which weighs 1,200 tons, force could,
be applied as much as was wanted, but
great difficulty was experienced in sup-
porting it, and the iron balls on which
it was proposed to roll the block along
were crushed, and a harder metal had to
be substituted. To facilitate the trans-
port of material, the Egyptians made
solid causeways of granite from the Nile
to the Pyramids ; and in the opinion of
Herodotus, who saw them, the cause-
ways were more wonderful works than
the Pyramids themselves.
The Egyptians have left no record of
how they accomplished a far more diffi-
cult operation than the mere transport
of weight — that is, how they erected
obelisks weighing more than 400 tons.
Some of these obelisks must have been.
ORIGIN AND GROWTH OF ENGINEERING SCIENCE.
459'
lifted vertically to place them in position,
as they were by Fontana in Rome in
later times, when the knowledge of
mechanics, we know, was far advanced.
The practice of using large blocks of
stone either as monoliths or as forming
parts of structures has existed from the
earliest times in all parts of the world.
The Peruvians used blocks weighing
from 15 to 20 tons, and fitted them with
the greatest nicety in their cleverly de-
signed fortifications.
In India large blocks were used in
bridges when the repugnance of Indian
builders to the use of the arch rendered
them necessary, or in temples, where, as
in the Temple of the Sun at Orissa,
stones weighing from 20 to 30 tons form
part of the pyramidal roof at a height
of from 70 to 80 feet from the ground.
Even as late as the last century, Indians,
without the aid of machinery, were using
blocks of granite above 40 feet long for
the doorposts of the gateway of Sering-
ham, and roofing blocks of the same
stone for a span of 21 feet.
At Persepolis, in the striking remains
of the palaces of Xerxes and Darius,
more than one traveler has noted the
great size of the stones, some of which
are stated to be 55 feet long and 6 to 10
feet broad.
So in the Greek temples of Sicily,
many of the blocks in the upper parts of
the temples are from 10 to 20 tons
weight.
The Romans, though they did not
commonly use such large stones in their
own constructions, carried off the largest
obelisks from Egypt and erected them
at Rome, where more are now to be
found than remain in Egypt. In the
temples of Baalbek, erected under
Roman rule, perhaps the largest stones
are to be found which have been used
for building since the time of the Pha-
raohs. The terrace wall of one of the
temples is composed of three courses of
stones, none of which are less than 30
feet long ; and one stone still lies in the
quarry squared and ready for transport,
which is 70 feet long and 14 feet square,
and weighs upwards of 1,135 tons, or
nearly as much as one of the tubes of
the Britannia Bridge.
I have not mentioned dolmens and
menhirs, rude unhewn stones often
weighing from 30 or 40 tons, which are
found from Ireland to India, and from
Scandinavia to the Atlas, in Africa. To
transport and erect such rude masses re-
quired little mechanical knowledge or
skill, and the operation has excited more
wonder than it deserves. Moreover,
Fergusson has gone far to show that the
date assigned to many of them hitherto
has been far too remote ; most, and
possibly all, of those in northern and
western Europe having been erected,
since the time of the Roman occupation.
And to this day the same author shows
that menhirs, single stones often weigh-
ing over 20 tons, are erected by hill
tribes of India in close proximity to
stone buildings of elaborate design and
finished execution, erected by another
race of men.
For whatever purpose these vast stones-
were selected — whether to enhance the
value or to prolong the endurance of the
buildings of which they formed a part —
the tax on the ingenuity of those who
moved and placed them must have tend-
ed to advance the knowledge of me-
chanical appliances.
The ancient Assyrians and Egyptians
had possibly more knowledge of mechan-
ical appliances than they are generally
credited with. In the wall paintings
and sculptures which show their mode of
transporting large blocks of stone, the
lever is the only mechanical power rep-
resented, and which they appear to have
used in such operations ; nor ought we
to expect to find any other used, for,,
where the supply of human labor was
unlimited, the most expeditious mode of
dragging a heavy weight along would
be by human power ; to have applied
pulleys and capstans, such as would now
be employed in similar undertakings,
would have been mere waste of time. In
some countries, even now, where manual
labor is more plentiful than mechanical
appliances, large numbers of men are
employed to transport heavy weights,
and do the work in less time than it
could be done with all our modern
mechanical appliances. In other opera-
tions, such as raising obelisks, or the
large stones used in their temple palaces.
where human labor could not be applied
to such advantage, it is quite possible
that the Egyptians used mechanical
aids. On one of the carved slabs which
formed part of the wall panelling of the
460
VAN NOSTRAND'S ENGINEERING MAGAZINE.
palace of Sardanapalus, which was built
about 930 years before our era, a single
pulley is clearly shown, by which a man
is in the act of raising a bucket — prob-
ably drawing water from a well.
It has sometimes been questioned
whether the Egyptians had a knowledge
of steel. It seems unreasonable to deny
them this knowledge. Iron was known
at the earliest times of which we have
any record. It is often mentioned in the
Bible, and in Homer ; it is shown in the
early paintings on the walls of the tombs
;at Thebes, where butchers are represent-
•ed as sharpening their knives on pieces
of metal colored blue, which were most
probably pieces of steel. Iron has been
found in quantity in the ruined palaces
■of Assyria ; and in the inscriptions of
that country fetters are spoken of as
having been made of iron, which is also
so mentioned in connection with other
metals as to lead to the supposition that
it was regarded as a base and common
metal. Moreover, in the Great Pyramid
a piece of iron was found in a place
were it must have lain for 5,000 years.
The tendency of iron to oxydize must
render its preservation for any long
period rare and exceptional. The qual-
ity of iron which is now made by the
native races of Africa and India is that
which is known as wrought iron ; in
ancient times, Dr. Percy says the iron
which was made was always wrought
iron. It is very nearly pure iron, and
a very small addition of carbon would
convert it into steel. Dr. Percy says
the extraction of good malleable iron di-
rectly from the ore " requires a degree of
skill very far inferior to that which is
implied in the manufacture of bronze."
And there is no great secret in making
steel ; the natives of India now make ex-
cellent steel in the most primitive way,
which they have practised from time
immemorial. "When steel is to be made,
the proportion of charcoal used with a
given quantity of ore is somewhat larger,
and the blast is applied more slowly
than when wrought iron is the metal re-
quired. Thus, a vigorous native work-
ing the bellows of skin would make
wrought iron where a lazy one would
have made steel. The only apparatus
required for the manufacture of the
finest steel from iron ore is some clay
for making a small furnace four feet
high, and from one to two broad, some
charcoal for fuel, and a skin with a bam-
boo tuyere for creating the blast.
The supply of iron in India as early as
the fourth and fifth centuries seems to
have been unlimited. The iron pillar of
Delhi is a remarkable work for such an
early period. It is a single piece of
wrought iron 50 feet in length, and it
weighs not less than 17 tons. How the
Indians forged this large mass of iron
and other heavy pieces which their dis-
trust of the arch led them to use in the
construction of roofs, we do not know.
In [the temples of Orissa iron was used
in large masses as beams or girders in
roof -work in the thirteenth century.
The influence of the discovery of iron
on the progress of art and science cannot
be over-estimated. India well repaid
any advantage which she may have de-
rived from the early civilized communi-
ties of the West if she were the first to
supply them with iron and steel.
An interesting social problem is afford-
ed by a comparison of the relative con-
ditions of India and this country at the
present time. India, from thirty to forty
centuries ago, was skilled in the manu-
facture of iron and cotton goods, which
manufacturers, is less than a century,
have done so much for this country. It
is true that in India coal is not so abun-
dant or so universally distributed as in
this country. Yet, if we look still fur-
ther to the East, China had probably
knowledge of the use of metals as soon
as India, and moreover had a boundless
store of iron and coal. Baron Richtho-
fen, who has visited and described some
of the coal-fields of China, believes that
one province alone, that of Southern
Shanshi, could supply the world at its
present rate of consumption for several
thousand years. The coal is near the
surface, and iron abounds with it.
Marco Polo tells us that coal was uni-
versally used as fuel in the parts of
China which he visited towards the end
of the fourteenth century, and from
other sources we have reason to believe
it was used there as fuel 2,000 years
ago. But what progress has China made
in the last ten centuries ? A great
future is undoubtedly in store for that
country ; but can the race who now
dwell there develop its resources,- or
must they await the aid of an Aryan
ORIGIN AND GROWTH OF ENGINEERING SCIENCE.
461
race ? Or is anything more necessary
than a change of institutions, which
might come unexpectedly, as in Japan ?
The art of extracting metals from
the ore was practised at a very early
date in this country. The existence
long ago of tin mines in Cornwall, which
are so often spoken of by classical
writers, is well known to all. That iron
was also extracted from the ore by the
ancient Britons is most probable, as it
was largely used for many purposes by
them before the Roman conquest. The
Romans worked iron extensively in the
Weald of Kent, as we assume from the
large heaps of slag containing Roman
coins which still remain there. The
Romans always availed themselves of
the mineral wealth of the countries
which they conquered, and their mining
operations were often carried out on the
largest scale, as in Spain, for instance,
where as many as forty thousand miners
were regularly employed in the mines at
New Carthage.
Coal, which was used for ordinary
purposes in England as early as the
ninth century, does not appear to have
been largely used for iron smelting until
the eighteenth century, though a patent
was granted for smelting iron with coal
in the year 1611. The use of charcoal
for that purpose was not given up until
the beginning of this century, since
which period an enormous increase in
the mining and metallurgical industries
has taken place ; the quantity of coal
raised in the United Kingdom in 1873
having amounted to 127 million tons,
and the quantity of pig iron to upwards
of 6-J million tons.
The early building energy of the world
was chiefly spent on the erection of
tombs, temples, and palaces.
While, in Egypt, as we have seen, the
art of building in stone had 5,000 years
ago reached the greatest perfection, so
in Mesopotamia the art of building with
brick, the only available material in that
country, was in an equally advanced
state some ten centuries later. That
buildings of such a material have lasted
to this day shows how well the work
was done ; their ruinous condition even
now is owing to their having served as
quarries for the last three or four thou-
sand years, so that the name of Nebiichad-
nezzar, apparently one of the greatest
builders of ancient times, is as common
on the bricks of many modern towns in
Persia as it was in old times in Babylon.
The labor required to construct the
brick temples and palaces of Chaldsea
and Assyria must have been enormous.
The mound of Koyunjik alone contained
14-^ million tons, and represents the labor
of 10,000 men for twelve years. The
palace of Sennacherib, which stood on
this mound, was probably the largest
ever built by any one monarch, contain-
ing as it did more than two miles of
walls, panelled with sculptured alabaster
slabs, and twenty-seven portals, formed
by colossal bulls and sphinxes.
The pyramidal temples of Chaldaea are
not less remarkable for the labor be-
stowed on them, and far surpass the
buildings of Assyria in the excellence of
their brickwork.
The practice of building great pyra-
midal temples seems to have passed east-
wards to India and Burmah, where it
appears in buildings of a later date, in
Buddhist topes and pagodas ; marvels
of skill in masonry, and far surpassing
the old brick mounds of Chaldoea in
richness of design and in workmanship.
Even so late as this century a king of
Burmah began to build a brick temple
of the old type, the largest building,
according to Fergusson, which has been
attempted since the Pyramids.
The mere magnitude of many of these
works is not so wonderful when we take
into account the abundance of labor
which those rulers could command.
Countries were depopulated, and their
inhabitants carried off and made to labor
for the conquerors. The inscriptions of
Assyria describe minutely the spoils of
war and the number of captives ; and
in Egypt we have frequent mention
made of works being executed by the
labor of captive peoples. Hepodotus
tells us that as many as 360,000 men
were employed in building one palace
for Sennacherib. At the same time it
must . not be forgotten that the very
character of the multitude would de-
mand from some one the skill and brain to
organize and direct, to design and plan
the Avork.
It would be surprising if men who
were capable of undertaking and suc-
cessfully completing unproductive works
of such magnitude did not also employ
462
van nostrand's engineering magazine.
their powers on works of a more use"
ful class. Traces still remain of such
works ; enough to show, when compared
with the scanty records of the times
which have come down to us, that the
prosperity of such countries as Egypt
and Mesopotamia was not wholly depend-
ant on war and conquest, but that the
reverse was more likely the case, and
that the natural capabilities of those
countries were greatly enlarged by the
construction of useful works of such
magnitude as to equal, if not in some
cases surpass, those of modern times.
Egypt was probably far better irri-
gated in the days of the Pharaohs than
it is now. To those unacquainted with
the difficulties which must be met with
and overcome before a successful system
of irrigation can be carried out, even in
countries in which the physical conditions
are favorable, it may appear that noth-
ing more is required than an adequate
supply of unskilled labor. Far more
than this was required : the Egyptians
had some knowledge of surveying, for
Eustathius says they recorded their
marches on maps ; but such knowledge
was probably in those days very limited,
and it required no ordinary grasp of
mind to see the utility of such extensive
works as were carried out in Egypt and
Mesopotamia, and, having seen the util-
ity, to successfully design and execute
them. To cite one in Egypt — Lake
Moeris, of which the remains have been
explored by M. Linant, was a reservoir
made by one of the Pharaohs, and sup-
plied by the flood waters of the Nile.
It was 150 square miles in extent, and
was retained by a bank or dam 60 yards
wide and 10 high, which can be traced
for a distance of thirteen miles. This
reservoir was capable of irrigating 1,200
square miles of country. No work of
this class has been undertaken on so vast
;a scale since, even in these days of great
works.
The prosperity of Egypt was in so
great a measure dependent on its great
river, that we should expect that the
Egyptians, a people so advanced in art
and science, would at an early period
have made themselves acquainted with
its regime. We know that they care-
fully registered the height of the annual
rise of its waters ; such registers still
remain inscribed on the rocks on the
banks of the Nile, with the name of
the king in whose reign they were
made. The people of Mesopotamia
were equally observant of the regime of
their great rivers, and took advantage in
designing their canals of the different
periods in the rising of the waters of the
Tigris and Euphrates. A special officer
was appointed in Babylon, whose duty
it was to measure the rise of the river ;
and he is mentioned in an inscription
found in the ruins of that city, as record-
ing the height of the water in the Tem-
ple of Bel. The Assyrians, who had a
far more difficult country to deal with,
owing to its rocky and uneven surface,
showed even greater skill than the Baby-
lonians in forming their can Is, tunnel-
ing through rock, and building dams of
masonry across the Euphrates. While
the greater number of these canals in
Egypt and Mesopotamia were made for
the purpose of irrigation, others seem to
have been made to serve at the same
time for navigation. Such was the canal
which effected a junction between the
Mediterranean and the Red Sea, which
was a remarkable work, having regard
to the requirements of the age in which
it was made. Its length was about
eighty miles ; its width admitted of two
triremes passing one another. At least
one of the navigable canals of Baby-
lonia, attributed to Nebuchadnezzar, can
compare in extent with any work of later
times. I believe Sir H. Rawlinson has
traced the canal to which I allude
throughout the greater part of its course,
from Hit on the Euphrates to the Per-
sian Gulf, a distance of between four and
five hundred miles. It is a proof of the
estimation in which such works were
held in Babylonia and Assyria, that,
among the titles of the god Vul were
those of "Lord of Canals," and "The
Establisher of Irrigation Works."
The springs of knowledge which had
flowed so long in Babylonia and Assyria
were dried up at an early period. With
the fall of Babylon and destruction of
Nineveh the settled population of the
fertile plains around them disappeared,
and that which was desert before man
led the waters over it became desert
again, affording a wide field for, and one
well worthy of, the labors of engineers
to come.
Such was not the case with Egypt.
ORIGIN AND GROWTH OF ENGINEERING SCIENCE.
463
Long after the period of its greatest
prosperity was reached, it remained the
fountain head from whence knowledge
flowed to Greece and Rome. The Phil-
osophers of Greek and those who, like
Archimedes, were possessed of the best
mechanical knowledge of the time, re-
paired to Egypt to study and obtain the
foundation of their knowledge from
thence.
Much as Greece and Rome were in-
debted] to Egypt, it will probably be
found, as the inscribed tablets met with
in the mounds of Assyria and Chaldsea
are deciphered, that the latter civiliza-
tions owe, if not more, at least as much,
to those countries as to Egypt. This is
the opinion of Mr. Smith, who, in his
work describing his recent interesting
discoveries in the East, says that the
classical nations "borrowed far more
from the valley of the Euphrates than
that of the Nile."
In the science of astronomy, which in
these days is making such marvellous
discoveries, Chaldaea was undoubtedly
preeminent. Among the many relics of
these ancient peoples which Mr. Smith
has recently brought to this country is a
portion of a metal astrolabe from the
palace of Sennacherib, and a tablet on
which is recorded the division of the
heavens according to the four seasons,
and the rule for regulating the inter-
calary month of the year. Not only did
the Chaldaeans map out the heavens and
arrange the stars, but they traced the
motion of the planets, and observed the
appearance of comets ; they fixed the
signs of the zodiac, and they studied
the sun and moon and the periods of
eclipses.
But to return to that branch of knowl-
edge to which I wish more particularly
to draw your attention, as it grew and
spread from east to west, from Asia over
Europe. Of- all nations of Europe the
Greeks were most intimately connected
with the civilization of the East. A
■maritime people by the nature of the
land they lived in, colonization followed
as a matter of course on the tracks of
itheir trading vessels ; and thus, more
than any other people, they helped to
spread Eastern knowledge along the
shores of the Mediterranean, and through-
•out the shores of Europe.
The early constructive works of Greece,
till about the seventh century b. c, form
a strong contrast to those of its more
prosperous days. Commonly called Pel-
asgian, they are more remarkable as en-
gineering works than admirable as those
which followed them were for architec-
tural beauty. Walls of huge unshapely
stones — admirably fitted together, how-
ever— tunnels and bridges characterize
this period. In Greece, during the few
and glorious centuries which followed,
the one aim in all construction was to
please the eye, to gratify the sense of
beauty ; and in no age was that aim
more thoroughly and satisfactorily at-
tained.
In these days, when sanitary questions
attract each year more attention, we may
call to mind that twenty-three centuries
ago the city of Agrigentum possessed a
system of sewers, which, on account of
their large size, were thought worthy of
mention by Diodorus. This is not, how-
ever, the first record of towns being
drained; the well known Cloaca Maxima,
which formed part of the drainage sys-
tem of Rome, was built some two centu-
ries earlier, and great vaulted drains
passed beneath the palace mounds of un-
bui'nt brick at Nimrod and Babylon ;
and possibly we owe the preservation of
many of the interesting remains found
in the brick mounds of Chaldsea to the
very elaborate system of pipe drainage
discovered in them, and described by
Loftus.
Whilst Pelasgian art was being super-
seded in Greece, the city of Rome was
founded in the eighth century before
our era ; and Etruscan art in Italy, like
the Pelasgian art in Greece, was slowly
merged in that of an Aryan race. The
Etruscans, like the Pelasgians and the
old Egyptians, were Turanians, and re-
markable for their purely constructive or
engineering works. Their city walls far
surpass those of any other ancient race,
and their drainage works and .tunnels
are most remarkable.
The only age which can compare with
the present one in the rapid extension of
utilitarian works over the face of the
civilized world, is that during which the
Romans, an Aryan race, as we are, were
in power. As Fergusson has said, the
mission of the Aryan races appears to
be to pervade the world with useful and
industrial arts. That the Romans adorn-
464
VAN NOSTRAND'S ENGINEERING MAGAZINE.
ed their bridges, their aqueducts, and
their roads ; that with a sound knowl-
edge of construction they frequently
made it subservient to decoration, was
partly owing to the mixture of Etruscan
or Turanian blood in their veins, and
partly to their great wealth, which made
them disregard cost in their construction,
and to their love of display.
It would be impossible for me to do
justice to even a small part of the
engineering works which have survived
fourteen centuries of strife, and remain
to this day as monuments of the skill,
the energy, and ability of the great
Roman people. Fortunately, their works
are more accessible than those of which
I have spoken hitherto, and many of you
are probably already familiar with them.
Conquerors of the greater part of the
civilized world, the admirable organiza-
tion of the Romans enabled them to
make good use of the unbounded re-
sources which were at their disposal.
Yet, while the capital was enriched, the
development of the resources of the
most distant provinces of the empire was
never neglected.
War, with all its attendant evils, has
often indirectly benefited mankind. In
the long sieges which took place during
the old wars of Greece and Rome, the
inventive power of man was taxed to
the utmost to provide machines for
attack and defence. The ablest mathe-
maticians and philosophers were pressed
into the service, and helped to turn the
scale in favor of their employers. The
world has to regret the loss of more than
one, who, like Archimedes, fell slain by
the soldiery while applying the best
scientific knowledge of the day to de-
vising means of defence during the siege.
In these days, too, science owes much to
the labors of engineers and able men,
whose time is spent in making and im-
proving guns, the materials composing
them, and armor plates to resist them,
or in studying the motion of ships of
war in a seaway.
The necessity for roads and bridges
for military purposes has led to their
being made where the necessary stimu-
lus from other causes was wanting ; and
so means of communication, and the in-
terchange of commodities, so essential
to the prosperity of any community,
have thus been provided. Such was
the case under the Roman Empire. Sor
too, in later times the ambition of Na -
poleon covered France and the countries
subject to her with an admirable system
of military roads. At the same time, we
must do Napoleon the justice of saying
that his genius and foresight gave a
great impetus to the construction of all
works favorable to commercial progress.
So, again, in this country it was the re-
bellion of 1745, and the want felt of
roads for military purposes, which first
led to the construction of a system of
roads in it unequaled since the time of
the Roman occupation. And lastly, in
India, in Germany, and in Russia, more
than one example could be pointed out
where industry will benefit by railways
which have originated in military pre-
cautions rather than in commercial re-
quirements.
But to return to Rome. Roads fol-
lowed the tracks of her legions into the
most distant provinces of the empire.
Three hundred and seventy-two great
roads are enumerated, together more
than 48,000 miles in length, according
to the itinerary of Antoninus.
The water supply of Rome during the
first century of our era would suffice for
a population of seven millions, supplied
at the rate at which the present popula-
tion of London is supplied. This water
was conveyed to Rome by nine aque-
ducts ; and in later years the supply
was increased by the construction of
five more aqueducts. Three of the old
aqueducts have sufficed to supply the-
wants of the city in modern times.
These aqueducts of Rome are to be
numbered among her grandest engineer-
ing works. Time will not admit of my
saying anything about her harbor works
and bridges, her basilicas and baths,
and numerous other works in Europe,
in Asia, and in Africa. Not only were
these works executed in a substantial
and perfect manner, but they were main-
tained by an efficient staff of men divid-
ed into bodies, each having their special
duties to perform. The highest officers
of state superintended the construction
of works, were proud to have their
names associated with them, and con-
structed extensive works at their own
expense.
Progress in Europe stopped with the
fall of the Roman Empire. In the
ORIGIN AND GROWTH OF ENGINEERING SCIENCE.
465
fourth and succeeding centuries the bar-
barian hordes of Western Asia, people
who felt no want of roads and bridges,
swept over Europe to plunder and des-
troy.
With the seventh century began the
rise of the Mohammedan power, and a
partial return to conditions apparently
more favorable to the progress of indus-
trial art, when widespread lands were
.•again united under the sway of power-
ful rulers. Science owes much to Arab
scholars, who kept and handed on to us
the knowledge acquired so slowly in
ancient times, and much of which would
have been lost but for them. Still, few
useful works remain to mark the supre-
macy of the Mohammedan power at all
comparable to those of the age which
preceded its rise.
A great building age began in Europe
in the tenth century, and lasted through
the thirteenth. It was during this peri-
od that these great ecclesiatical build-
ings were erected, which are not more re-
markable for artistic excellence than for
boldness in design.
While the building of cathedrals pro-
gressed on all sides in Europe, works of
utilitarian character, which concern the
engineer, did not receive such encourage-
ment, excepting perhaps in Italy.
From the twelfth to the thirteenth
centuries, with the revival of the arts
and sciences in the Italian republics,
many important works wei'e undertaken
for the improvement of the rivers and
harbors of Italy. In 1481 canal locks
were first used ; and some of the earliest
of which we have record were erected
by Leonardo da Vinci, who would be
remembered as a skillful engineer had he
not left other greater and more attract-
ive works to claim the homage of pos-
terity.
The great use that has since been
made of this simple means of transfer-
ring floating vessels from one water
level to another, in connection not only
with inland navigation, but in all the
great ports and harbors of the world,
renders it all the more deserving of re-
mark.
In India, under the Moguls, irrigation
works, for which they had a natural
aptitude, were carried on during these
centuries with vigor, and more than one
•emperor is noted for the numerous great
Vol. XIII.— No. 5—30
works of this nature which he carried
out. If the native records can be trust-
ed, the number of hydraulic works un-
dertaken by some rulers is surprising.
Tradition relates that one king who
reigned in Orissa in the twelfth centurj
made one million tanks or reservoirs,
besides building sixty temples, and
erecting numerous other works.
In India, the frequent overflow of the
great rivers, and the periodical droughts,
which rendered irrigation necessary, led.
to extensive protective works being un-
dertaken at an early period ; but as
these works have been maintained by
successive rulers, Mogul and Moham-
medan, until recent times, and have not
been left for our inspection, deserted
and useless for 3,000 years or more, as
is often the case in Egypt and Mesopo-
tamia, there is more difficulty in ascer-
taining the date of such works in India.
Works of irrigation were among the
earliest attempts at engineering under-
taken by the least civilized inhabitants
in all parts of the world. Even in Aus-
tralia, where savages are found as low
as any in the scale of civilization, traces
of irrigation works have been found ;
these works, however, must be taken to
show that the natives were once some-
what more civilized than we now find
them. In Feejee, our new possession,
the natives occasionally irrigate their
land, and have executed a work of a
higher class, a canal some two mile*
long and sixty feet wide, to shorten the
distance passed over by their eonoes.
The natives of New Caledonia irrigate
their fields with great skill. In Peru,
the Incas excelled in irrigation as in
other great and useful works, and con-
structed most admirable underground
conduits of masonry for the purpose of
increasing the fertility of the land.
It is frequently easier to lead water
where it is wanted than to check its
irruption into places where its presence
| is an evil, often a disaster. For centu-
I ries the existence of a large part of
[ Holland has been dependent on the
skill of man. How soon he began in
that country to contest with the sea the
' possession of the land we do not know,
j but early in the twelfth century dvkes
i were constructed to keep back the ocean.
I As the prosperity of the country in-
creased with the great extension of its
466
VAN NOSTRAND'S ENGINEERING MAGAZINE.
commerce, and land became more valua-
ble and necessary for an increasing pop-
ulation, very extensive works were un-
dertaken. Land was reclaimed from
the sea, canals were cut, and machines
were designed for lifting water. To the
practical knowledge acquired by the
Dutch, whose method of carrying out
hydraulic works is original and of native
growth, much of the knowledge of the
present day in embanking, and drain-
ing, and canal making is due. The
North Holland Canal was the largest
navigable canal in existence until the
Suez Canal was completed ; and the
Dutch have just now nearly finished
making a sea canal from Amsterdam to
the North Sea, which, though not equal
to the Suez Canal in length, will be as
great in width and depth, and involves
perhaps larger and more important
works of art. This country was for
many years beholden to the Dutch for
help in carrying out hydraulic works.
In the seventeenth century much fen
land in the eastern counties was drained
by Dutch labor, directed by Dutch engi-
neers, among whom Sir Cornelius Ver-
muyden, an old campaigner of the Thirty
Years' War and a colonel of horse under
Cromwell, is the most noted.
While the Dutch were acquiring prac-
tical knowledge in dealing with water,
and we in Britain among others were
benefiting by their experience, the disas-
trous results which ensued from the in-
undations caused by the Italian rivers of
the Alps gave a new importance to the
science of hydraulics. Some of the
greatest philosophers of the seventeenth
century — among them Torricelli, a pupil
of Galileo, — were called upon to advise
and to'superintend engineering works; nor
did they confine themselves to the con-
struction of preventive works, but thor-
oughly investigated the condition per-
taining to fluids at rest or in motion,
and gave to the world a valuable series
of works on hydraulics and hydraulic
engineering, which form the basis of
our knowledge of these subjects at the
present day.
Some of the best scientific works
(prior to the nineteenth century) on
engineering subjects we owe to Italian
and French writers. The writings of
Belidor, an officer of artillery in France
in the seventeenth century, who did not,
however, confine himself to military
subjects, drew attention to engineering
questions. Not long after their appear-
ance, the Fonts et Chausees were estab-
lished, which has maintained ever since
a body of able men specially educated
for, and devoted to, the prosecution of
industrial works.
The impulse given to road-making in.
the early part of the last century soon
extended to canals and means for facili-
tating locomotion and transport gener-
ally. Tramways were used in connec-
tion with mines at least as early as the
middle of the seventeenth century, but
the rails were, in those days, of wood.
The first iron rails are said to have been;
laid in this country as early as 1738 ;
after which time their use was gradually
extended, until it became general in
mining districts.
By the beginning of this century the
great ports of England were connected
by a system of canals ; and new harbor
works became necessary, and were pro-
vided to accommodate the increase of
commerce and trade, which improved'
means of internal transport had render-
ed possible. It was in the construction
of these works that our own B rind ley
and Smeaton, Telford and Rennie, and
other engineers of their time, did so
much.
But it was not untill the steam-en-
gine, improved and almost created by
the illustrious Watt, became such a po-
tent instrument, that engineering works
to the extent they have since been car-
ried out became possible or necessary.
It gave mankind no new faculty, but it
at once set his other faculties on an em-
inence, from which the extent of hfe
future operations became almost unlim-
ited.
Water-mills, wind-mills, and horse-
machines were in most cases superseded,.
Deep mines, before only accessible by
adits and water levels, could at once be
reached with ease and economy. Lakes-
and fens which, but for the steam-engine,,
would have been left untouched, were
drained and culti vated.
The slow and laborious toil of hands
and fingers, bone and sinew, was turned
to other employments, where, aided by
ingenious mechanical contrivances, the
produce of one pair of hands was multi-
plied a thousand-fold, and their cunning
ORIGIN AND GROWTH OF ENGINEERING SCIENCE.
467
extended until results marvelous, if you
consider them, were attained. Since
the time of Watt the steam-engine has
exerted a power, made conquests, and
increased and multiplied the material
interests of this globe to an extent which
it is scarcely possible to realize.
But while Watt has gained a world-
wide, well-earned fame, the names of
those men who have provided the ma-
chines to utilize the energies of the
steam-engines are too often forgotten.
Of their inventions the majority of man-
kind know little. They worked silently
at home, in the mill, or in the factory,
observed by few. Indeed, in most cases
these silent workers had no wish to ex-
pose their work to public gaze. Were
it not so, the factory and the mill are
not places where people go to take the
air. How long in the silent night the
inventors of these machines sat and pon-
dered ; how often they had to cast aside
some long-sought mechanical movement
and seek another and a better arrange-
ment of parts, none but themselves could
ever know. They were unseen workers,
who succeeded by rare genius, long
patience, and indomitable perseverance.
More ingenuity and creative mechan-
ical genius, is perhaps displayed in ma-
chines used for the manufacture of tex-
tile fabrics than by those used in any
. other industry. It was not until late in
historical times that the manufacture of
such fabrics became established on a
large scale in Europe. Although in
China man was clothed in silk long ago,
and although Confucius, in a work writ-
ten 2,300 years ago, orders with the
greatest minuteness the rules to be ob-
served in the production and manufac-
ture of silk, yet it was worth nearly its
weight in gold in Europe in the time of
Aurelian, whose empress had to forego
the luxury of a silk gown on account of
its cost ? Through Constantinople and
Italy the manufacture passed slowly
westwards, and was not established in
France until the sixteenth century, and
arrived at a still later period in this
country. It is related that James V.
had to borrow a pair of silk hose from
the Earl of Mar, in order that he might
not, as he expressed it, appear as a scrub
before strangers.
So cotton, of which the manufacture
in India dates from before historical
times, had scarcely by the Christian era
reached Persia and Egypt. Spain in the
tenth and Italy in the fourteenth cen-
tury manufactured it, but Manchester,
which is now the great metropolis of
the trade, not until the latter half of
the seventeenth century.
Linen was worn by the old Egyptian-.
and some of their linen mummy clothe
surpass in fineness any linen fabrics made
in later days. The Babylonians wore
linen also and wool, and obtained a wide-
spread fame for skill in workmanship and
beauty in design.
In this country wool once formed the
staple for clothing. Silk was the first
rival, but its costliness placed it beyond
the reach of the many. To introduce a
new material or improved machine into
this or other countries a century or more
ago was no light undertaking. Invent-
ors and would-be benefactors alike, ran
the risk of loss of live. Loud was the
outcry made in the early part of the
eighteenth century against the introduc-
tion of Indian cottons and Dutch cali-
coes.
Until 1738, in which year the improve-
ments in spinning machinery were be-
gun, each thread of worsted or cotton
wool had been spun between the fingers
in this and all other countries. Wyatt,
in 1738, invented spinning by rollers in-
stead of fingers, and his invention was
further improved by Arkwright. In
1770 Hargreaves patented the spinning-
jenny, and Crompton the mule in 1775.
a machine which combined the advan-
tages of the frames of both Hargreave-:
and Arkwright. In less than a century
after the first invention by Wyatt.
double mules were working in Manches-
ter with over 2,000 spindles. Improve-
ments in machines for weaving were be-
gun at an earlier date. In 1579 a rib-
bon loom is said to have been invented
at Dantzic, by which from four to six
pieces could be woven at one time, but
the machine was destroyed and the in-
ventor lost his life. In 1800 Jacquard's
most ingenious invention was brought
into use, which, by a simple mechanical
operation, determines the movements of
the threads which form the pattern in
weaving. But the greatest discovery
in the art of weaving was wrought by
Cartwright's discovery of the power
loom, which led eventually to the sub-
468
VAN NOSTRAND'S ENGINEERING MAGAZINE.
stitution of steam for manual labor, and
enabled a boy with a steam loom to do
iifteen times the work of a man with a
hand loom.
Steamboats, the electric telegraph,
and railways, are more within the cog-
nizance of the world at large, and the
progress that has been made in them in
little more than one generation is better
known and appreciated.
It is not more than forty years since
one of our scientific men, and an able
one too, declared at a meeting of this
Association that no steamboat would
ever cross the Atlantic ; founding bis
statement on the impracticability, in his
view, of a steamboat carrying sufficient
coal, profitably, I presume, for the voy-
age. Yet, soon after this statement was
made, the Sirius steamed from Bristol
to New York in seventeen days, and
was soon followed by the Great Western,
-which made the homeward passage in
thirteen-and-a-half days ; and with these
voyages the era of steamboats began.
Like most important inventions, that of
the steamboat was a long time in assum-
ing a form capable of being profitably
utilized ; and even when it had assumed
such a form, the objections of commer-
cial and scientific men had still to be
overcome.
The increase in the number of steam-
boats since the time when the Sirius
-first crossed the Atlantic has been very
great. Whereas in 1814 the United
Kingdom only possessed two steam ves-
sels, of together 456 tons burden, in 1872
-there were on the register of the United
Kingdom 3,662 steam vessels, of which
the registered tonnage amounted to
over a million and a half of tons, or to
nearly half the whole steam tonnage of
the world, which did not at that time
greatly exceed three million tons.
As the number of steamboats has
largely increased, so also gradually has
their size increased until it culminated
in the hands of Brunei in the Great
Eastern.
A triumph of engineering skill in ship-
building, the Great Eastern has not
been commercially so successful. In
this, as in many other engineering prob-
lems, the question is not how large a
thing can be made, but how large, hav-
ing regard to other circumstances, it is
] -per at the time to make it.
If, as regards the dimensions of steam-
boats, we have at present somewhat
overstepped the limits in the Great
Eastern, much still remains to be done
in perfecting the form of vessels, wheth-
er propelled by steam or driven by the
force of the wind. A distinguished
member of this Association, Mr. Froude,
has now for some years devoted himself
to investigations carried on with a view
to ascertain the form of vessel which
will offer the least resistance to the
water through which it must pass. So
many of us in these days are called up-
on to make journeys by sea as well as
by land, that we can well appreciate the
value of Mr. Fronde's labors, so far aa
they tend to curtail the time which we
must spend on our ocean journeys ; and
we should all feel grateful to him if
from another branch of his investiga-
tions, which relates to the rolling of
ships, it should result that the move-
ment in passenger vessels could be re-
duced.
As improvements in the form of the hull
are effected, less power — that is, lew
fuel — will be required to propel the ves-
sel through the water for a given dis-
tance. Great as have been the improve-
ments effected in marine engines to thii
end, much still remains to be done.
Wolf's compound engine, so long over-
looked, is, with some improvements,-
being at last applied. Whereas the
consumptiou of fuel in such vessels a§
the Himalaya used to be from 5 to 6 lbs,
of fuel per effective horse-power, it has
been reduced, by working steam more
expansively in vessels of a later date, to
2 lbs. Yet, comparing this with the
total amount of energy of 2 lbs. of coal,
it will be found that not a tenth part of
the power is obtained which that amount
of coal would theoretically call into ac-
tion.
There is no more remarkable instance
of the rapid utilization of what was in
the first instance regarded by most men
as a mere scientific idea, than the adop-
tion and extension of the electric tele-
graph.
Those who read Odier's letter written
in 1773, in which he made known his
idea of a telegraph which would enable
the inhabitants of Europe to converse
with the Emperor of Mogul, little
thought that in less than a century a
ORIGIN AND GROWTH OF ENGINEERING SCIENCE.
409
•onversation between persons at points
«o far distant would be posssible. Still
less did those who saw in the following
year messages sent from one room to
another by Lesage in the presence of
Friedrich of Prussia, realize that they
had before them the germ of one of the
most extraordinary inventions among
the many that will render this century
famous.
I should weary you were I to follow
the slow steps by which the electric tele-
graph of to-day was brought to its pres-
ent state of efficiency. In the present
eentury few years have passed without
sew workers appearing in the field ;
dome whose object was to utilize the
new-found power for the benefit of man-
kind, others— and their work was not
the least important in the end — whose
object was to investigate magnetism and
electrical phenomena as presenting scien-
tific problems still unsolved. Galvani,
Volta, Oersted, Arago, Sturgeon, and
Faraday, by their labors, helped to
made known the elements which render-
ed it possible to construct the electric
telegraph. With the battery, the elec-
tric coil, and the electro-magnet, the
elements were complete, and it only re-
mained for Sir Charles Wheatstone and
others to combine them in a useful and
practically valuable form. The inven-
tions of Alexander, Steinheil, and those
of similar nature to that of Sir Charles
Wheatstone, were made known at a later
date in the same year, which will ever
be memorable in the annals of tele-
graphy.
The first useful telegraph was con-
structed upon the Blackwall Railway in
1838, Messrs. Wheatstone's and Cooke's
instruments being employed. From
that time to this the progress of the
electric telegraph has been so rapid,
that at the present time, including land
lines and submarine cables, there are in
use in different parts of the world not
lees than 400,000 miles of telegraph.
Among the numerous inventions of
late years, the outomatic telegraph of
Mr. Alexander Bain, of Dr. Werner
Siemens, and of Sir Charles Wheatstone,
are especially worthy of notice. Mr.
Bain's machine is cheifly used in the
United States, that of Dr. Werner Sie-
mens in Germany. In this country the
machine invented by Sir Charles Wheat-
stone, to whom telegraphy owes so
much, is chiefly employed. By his ma-
chine, after the message has been punch-
ed out in a paper ribbon by one machine
on a system analogous to the dot and
dash of Morse, the sequence of the cur-
rents requisite to transmit the message
along the wire is automatically determin-
ed in a second machine by this perforat-
ed ribbon. This second operation is an-
alogous to that by which in Jacquard's
loom the motions of the threads requisite
to produce the pattern is determined by
perforated cards. By Wheatstone's ma-
chine errors inseparable from manual
labor are avoided ; and what is of even
more importance in a commercial point
of view, the time during which the wire
is occupied in the transmission of a mes-
sage is considerably diminished.
By the application of these automatic
systems to telegraphy, the speed of
transmission has been wonderfully accel-
erated, being equal to 200 words a
minute, that is, faster than a shorthand
writer can transcribe ; and, in fact,
words can now be passed along the
wires of land lines with a velocity
greater than can be dealt with by the
human agency at either end.
Owing partly to the retarding effects
of induction and other causes, the speed
of transmission by long submarine ca-
bles is much smaller. With the cable
of 1858 only 1\ words per minute were
got through. The average with the At-
lantic cable, Dr. C. W. Siemens informs
me, is now seventeen words, but twenty-
four words per minute can be read.
One of the most striking phenomena
in telegraphy is that known as the du-
plex system, which enables messages to
be sent from each end of the same wire
at the same time. This simultaneous
transmission from both ends of a wire
was proposed in the early days of tele-
graphy, but, owing to imperfect insula-
tion, was not then found to be practic-
able ; but since then telegraphic wires
have been better insulated, and the sys-
.tem is now becoming of great utility, as
it nearly doubles the capacity for work
of every wire.
Of railways the progress has been
enormous, but I do not know that in a
scientific point of view a railway is so
marvelous in its character as the elec-
tric telegraph. The results, however,.
470
VAN NOSTRAND'S ENGINEERING MAGAZINE.
of the construction and use of railways
are more extensive and widespread, and
their utility and convenience brought
home to a larger portion of mankind. It
has come to pass, therefore, that the
name of George Stephenson has been
placed second only to that of James
Watt ; and as men are and will be esti-
mated by the advantages which their
labors confer on mankind, he will remain
in that niche, unless indeed some greater
luminary shotfld arise to outshine him.
The merit of George Stephenson con-
sisted, among other things, in this, that
he saw more clearly than any other en-
gineer of his time the sort of thing that
the world wanted, and that he per-
severed in despite of learned objectors
with the firm conviction that he was
right and they were wrong, and that
there was within himself the power to
demonstrate the accuracy of his convic-
tions.
We who live in these days of roads
and railways, and can move with a fair
degree of comfort, speed, and safety,
almost where we will, can scarcely real-
ize the state of England two centuries
ago, when the years of opposition which
preceded the era of coaches began ;
when, as in 1662, there were but six
stages in all England, and John Cross-
dell, of the Charterhouse, thought there
were six too many ; when Sir Henry
Herbert, a member of the House of
Commons, could say, " If a man were to
propose to carry us regularly to Edin-
burgh in coaches in seven days, and
bring us back in seven more, should we
not vote him to Bedlam ?"
In spite of short-sighted opposition,
coaches made their way ; but it was not
till a century later, in 1784, — and then I
believe it was in this city of Bristol —
that coaches were first established for
the conveyance of mails. Those here
who have experienced, as I have, what
the discomforts were of long journeys
inside the old coaches, will agree with
me that they were very great ; and I
believe, if returns could be obtained of"
the accidents which happened to coaches,
it would be found that many more peo-
ple were injured and killed in proportion
to the number that traveled by that
mode than by the railways of to-day.
No sooner had our ancestors settled
<"; >wn with what comfort was possible in
their coaches, well satisfied that twelve
miles an hour was the maximum speed
to be obtained or that was desirable,
than they were told that steam convey-
ance on iron railways would supersede
their " present pitiful" methods of con-
veyance. Such was the opinion of
Thomas Gray, the first promoter of
railways, who published his work on a
general iron railway in 1819. Gray was
looked on as little better than a mad-
man.
Railways add enormously to the
national wealth. More than twenty-five
years ago it was proved to the satisfac-
tion of a committee of the House _ of
Commons, from facts and figures which
I then adduced, and the Lancashire and
Yorkshire Railway, of which I was the
engineer, and which then formed the
principal railway connection between
the populous towns of Lancashire and
Yorkshire, effected a saving to the public
using the railway of more than the
whole amount of the dividend which was
received by the proprietors. These cal-
culations were based solely on the
amount of traffic carried by the railway,
and on the difference between the rail-
way rate of charge and the charges by
the modes of conveyance anterior to
railways. No credit whatever was taken
for the saving of time, though in Eng-
land preeminently time is money.
Considering that railway charges on
many items have been considerably re-
duced since that day, it may be safely
assumed that the railways in the British
Islands now produce, or rather save to
the nation, a much larger sum annually
than the gross amount of all the divi-
dends payable to the proprietors, with-
out at all taking into account the benefit
arising from the saving in time. The
benefits under that head defy calcula-
tion, and cannot with any accuracy be
put into money ; but it would not be at
all over-estimating this question to say
that in time and money the nation gains
at least what is equivalent to 10 per
cent, on all the capital expended on
railways. I do not urge this on the
part of railway proprietors, for they did
not embark in these undertakings with a
view to the national gain, but for the
expected profit to themselves. Yet it is
as well it should be noted, for railway
proprietors appear sometimes by some
ORIGIN AND GROWTH OF ENGINEERING SCIENCE.
471
people to be regarded in the light of
public enemies.
It follows from these facts that when-
ever a railway can be made at a cost to
yield the ordinary interest of money, it
is in the national interest that it should
be made. Further, that though its cost
anight be such as to leave a smaller divi-
dend than that to its proprietors, the
loss of wealth to so small a section of
■the community will be more than supple-
mented by the national gain, and there-
fore there may be cases where a Govern-
ment may wisely contribute in some form
to undertakings which, without such
aid, would fail to obtain the necessary
support,
Mr. Bramwell, when presiding over
Tthe Mechanical Section at Brighton,
drew attention to the waste of fuel.
Dr. Siemens, in an able lecture he de-
livered by request of the Association to
the operative classes at the meeting at
Bradford, pointed out the waste of fuel
In special branches of the iron trade, to
which he has devoted so much atten-
tion.
He showed on that occasion that, in
the ordinary re-heating furnace, the coal
• consumed did not produce the twentieth
part of its theoretical effect, and in melt-
ing steel in pots in the ordinary way
not more than one-seventieth part ; in
melting one ton of steel in pots about
2|- tons of coke being consumed. Dr.
Siemens further stated that, in his re-
generative gas furnace, one ton of steel
was melted with 12 cwt. of small coal.
Mr. Lowthian Bell, who combines
-chemical knowledge with the practical
experience of an ironmaster, in his Presi-
dential address to the members of the
Iron and Steel Institute in 1873, stated
that, with the perfect mode of with-
drawing and utilizing the gases and the
improvement in the furnaces adopted in
the Cleveland district, the present make
•of pig-iron in Cleveland is produced
with 3£ million tons of coal less than
would have been needed fifteen years
Ago ; this being equivalent to a saving
of 45 per cent, of the quantity formerly
used. He shows by figures, Avith which
he has favored me, that the calorific
power of the waste gases from the fur-
naces is sufficient for raising all the
steam and heating all the air the fur-
naces require.
It has already been stated that by
working steam more expansively, either
in double or single engines, the consump-
tion of fuel in improved modern en-
gines compared with the older forms;
may be reduced to one-third.
All these reductions still fall far short
of the theoretical effect of fuel which
may be never readied. Mr. Lowthian
Bell's figures go to show that in the in-
terior of the blast furnace, as improved
in Cleveland, there is not much more to
be done in reducing the consumption of
fuel ; but much has already been done,
and could the reductions now attainable,
and all the information already acquired
be universally applied, the saving in
fuel would be enormous.
If I have pointed out that we do not
avail oui*selves of more than a fractional
part of the useful effects of fuel, it is
not that I expect we shall all at once
mend our ways in this respect. Many
cases of waste arise from the existence
of old and obsolete machines, of bad
forms of furnaces, of wasteful grates,
existing in most dwelling-houses ; and
these are not to be remedied at once,
for not everyone can afford, however
desirable it might be, to cast away the
old and adopt the new.
In looking uneasily to the future sup-
ply and cost of fuel, it is, however,
something to know what may be done
even with the application of our present
knowledge ; and could we apply it uni-
versally to-day, all that is necessary for
trade and comfort could probably be as
well provided for by one-half the present
consumption of fuel ; and it behoves
those who are beginning to build new
mills, new furnaces, new steamboats, or
new houses, to act as though the price
of coal which obtained two years ago
had been the normal and not the abnor-
mal price.
" Whence and whither," is an aphor-
ism which leads us away from present
and plainer objects to those which are
more distant and obscure ; whether we
look backwards or forwards, our vision
is speedily arrested by an impenetrable
veil.
On the subjects I have chosen you
will probably think I have traveled
backwards far enough. I have dealt to
some extent with the present.
The retrospect, however, may by use-
472
VAN NOSTRAND'S ENGINEERING MAGAZINE.
ful to show what great works in former
ages.
Some things have been better done
than in those earlier times, but not all.
In what we choose to call the ideal
we do not surpass the ancients. Poets
and painters and sculptors were as great
in former times as now ; so, probably,
were the mathematicians.
In what depends on the accumulation
of experience, we ought to excel our
forerunners. Engineering depends large-
ly on experience ; nevertheless, in future
times, whenever difficulties shall arise or
works have to be acomplished for which
there is no precedent, he who has to
perform the duty may step forth from
any of the walks of life, as engineers
have not unfrequently hitherto done.
The marvelous progress of the last
two generations should make everyone
cautious of predicting the future. Of
engineering works, however, it may be
said that their practicability or imprac-
ticability is often determined by other
elements than the inherent difficulty in
the works themselves. Greater works
than any yet achieved remain to be
accomplished — not perhaps yet awhile.
Society may not yet require them ; the
world could not at present afford to pay
for them.
The progress of engineering works, if
we consider it, and the expenditure
upon them, has already in our time
been prodigious. One hundred and
sixty thousand miles of railway alone,
put into figures at 20,000/. a mile,
amounts to 3,200 million pounds sterling ;
add 400,000 miles of telegraph at 100/. a
mile, and 100 millions more for sea
canals, docks, harbors, water and sani-
tary works constructed in the same
period, and we get the enormous sum of
3,340 millions sterling expended in one
generation and a half on what may un-
doubtedly be called useful works.
The wealth of nations may be impair-
ed by expenditure on luxuries and war ;
it cannot be diminished by expenditure
on works like these.
As to the future, we know we cannot
create a force ; we can, and no doubt
shall, greatly improve the application of
those with which we are acquainted.
What are called inventions can do no
more than this, yet how much every
day is being done by new machines and'
instruments.
The telescope extended our vision to
distant worlds. The spectroscope ha?
far outstripped that instrument, by ex-
tending our powers of analysis to regions'
as remote.
Postal deliveries were and are great
and able organizations, but what are
they to the telegraph ?
Need we try to extend our vision into
futurity farther? Our present knowl-
edge, compared to what is unknown
even in physics, is infinitesimal. We
may never discover a new force — yetr
who can tell ?
REPORTS OF ENGINEERING SOCIETIES.
American Society of Civil Engineers. —
The last issue of the " Transactions" con-
tains papers and discussions of the Annual
Convention not before published.
On Pumping Engines by W. M. Roberts,.
D. M. Greene and J. H. Harlow ;— On Com-
pound Engines by J. W. Hill ; — On Kails by
A. L. Holley, W. Metcalf and W. W. Evans ;
—On Railway Signals, C. H. Fisher, J. D.
Steele, W. P. Shinn and C. Paine ;— On Rapid
Transit in large cities ; — by R. H. Buel, C. fl.
Fisher, J. D. Steele and W. H. Searles.
The present issue contains also a detailed-
account of the failure of the Brainerd Bridge,
with suggestions as to the cause.
IRON AND STEEL NOTES.
Use of Rail Ends in Blast Fuknaces. —
Heyrowsky says that there are different
methods for using rail ends in the Bessemer
process, and that it is acknowledged that 20-
to 25 per cent, can be introduced into the
Bessemer retort without any objection. An-
other use has lately been tried with success at
the Zeltweg blast furnace, and as Zeltweg
possesses a large balance of rail ends this work
is very important, The production of the fur-
nace heretofore has been 4,600 cwt. of grey
Bessemer pig per week ; now it is 5,400 cwt.
This difference of 800 cwt. corresponds exact-
ly to the quantity of rail ends used. In like
manner, instead of rail ends, grey and even
white cast iron could be used without dimin-
ishing the economical results. — Mining Journal,
Remarkably Large Yield of Pig Iron by
a Charcoal Furnace.— From a recent
number of the Marquette Mining Journal we
take the following statement of the work done
by Bay furnace, No. 2, at Onota, Michigan^
during the month of August last : Number
of gross tons of pig iron made, 1,109| ; average
make per day, 35.78 tons ; highest daily yield,
Aug. 20th, 41| tons ; lowest daily yield, Aug,
7th, 31 tons ; yield on the first day of tbe-
month, 35 tons ; yield on the last day of the
month, 36 tons ; average yield of the ore, 60. 31
IRON AND STEEL NOTES.
473
per cent. ; number of bushels of charcoal used
to the ton of iron 101.98 ; total number of
charges in the month, 3,770 ; total number of
pounds of ore charged, 4,120,550 ; total num-
ber of bushels of charcoal used, 113,100. The
iron was of the following gra les : No. 1,
91 5i tons; No. 2, 185£ tons, and No. 3, 8|
tons : total, l,109j gross tons. During the
seven days beginning on the 19th and ending
on the 25th, 276^ gross tons were made, which
is believed to be the largest week's make yet
attained by a charcoal furnace. This furnace
is 45 feet high, and 9i feet across the bosh.
H. S. Pickands is Superintendent. — Bulletin.
REVOLUTION IN THE PRODUCTION AND TREAT-
MENT of Iron and Steel. — One of the
most important patents which have ever been
granted for the production of iron and steel
will be found, says Capital and Labor, in that
recently granted to Messrs. Samuel R. Smyth
and Joseph Simpson, of No. 58 Fountain-
street, Manchester. This patent commences
with an exhaust vacuum furnace, and its opera-
tions extend to the manufacture of the finest
productions in iron and steel. It is, however,
so complete in its character that portions can
be applied to existing blast furnaces, Bessemer
converters, or Siemens' furnaces. Masses of
metal of twenty-five tons in weight can be
treated at one time in the patentees' patent
metal receiver, which forms an important
feature in the invention. In it the molten
metal can be purified and refined into any
quality of iron, or it may be converted into
steel. The cost of producing iron or steel of
any quality by means of this patent process is
enormously reduced. By the use of the pat-
entees' ' comparatively inexpensive exhaust
vacuum furnace the metal can be smelted with-
out the necessity of providing blast engines,
and it is never allowed to cool from that point
until it has been manipulated into a finished
production. In the manufacture of steel the
purifying process (which only occupies a few
minutes) enables steel to be produced from
Cleveland, Lincolnshire, or Northamptonshire
iron, or even from cinder pig, because the
objectionable metalloids in the" iron are either
removed or rendered quite innocuous by the
use of the compounds applied by the patentees
in their apparatus. The iron being thus puri-
fied and refined, steel can be produced there-
from, by their process, without the use of
spiegeleisen, In applying the process to Bes-
semer convertors or to Siemens' furnaces it
may, however, be necessary to use a small
amount of spiegel. In working this invention
throughout it is a notable' feature that solid
fuel only comes once into contact with the
metal. The gases from the coal are stored in
a gasholder, and, along with those evolved in
the vacuum smelting furnace, they are used in
heating the furnaces for the further manipula-
tion of the metal. By this means all the com-
bustible properties in the coal are made use of,
and after the gases have supplied all the car-
bonic oxyde necessary for completing the fur-
ther stages of production. It is, lastly, used
for raising the steam required in the boilers
on the premises. By this means the consump-
tion of fuel is reduced to the lowest minimum
possible. By the patentees' method of treat-
ment any weight of charge of metal can be
purified and refined at once, and converted
into steel if desired. The metal can also bt
held in its molten state in the patent metal re
ceiver for any length of time which may be
desired, without any waste of material, inas-
much as the metal can be oxydized or de-
oxydized. carbonized or de-earbonized in the
metal receiver any number of times at the will
of the manipulator. By this process also a-
plate, casting, or forging of any weight can be
produced without any laminations, because irt-
the metal receiver every atom of the metal
will be of perfect evenness of quality, ductility,
and density. This important invention is the
result of years of careful examination and
study, and the practical results which have
been obtained by the application of the inven-
tion to adequate quantities of metal are such
as to justify even more sanguine statements
that are made herein.
MECHANICAL AlDS TO PUDDLING. — We note
that ironmasters, who are not experi-
menting with rotary furnaces, are still casting
about for a means of puddling their iron with
as little manual labor as is practicable. The
difficulties arising out of the want of enough-
puddlers sufficiently skilled to do their work
properly, is driving the finished iron trade in
most parts of the kingdom to seek mechanical
aid, which they would otherwise not be anx-
ious about. When men have once set up a
plan, there is a pardonable reluctance to inter-
fere with it, so long as it can be made to serve
the purpose for which it was originally design-
ed. Single-hand puddling furnaces were weli
enough when the demand for iron was less
than now, or when men were more abundant
in proportion to the demand; but now that the
aggregate of the requirements of the iron-con-
suming world is vast, and puddlers are scarce,,
it becomes a necessity that a method of mak-
ing finished iron in its early stages should be
adopted by which a larger quantity than here-
tofore may be got out in the same time. More-
over, such is now the competition in the manu-
facture of iron, both at home and abroad, that
rigid economy must be enforced. Where,
therefore, ironmasters are not prepared to
adopt revolving machinery, they are seeking-
out and adopting the best form of double fur-
nace, worked in part by machinery, and pos-
sessing a heating chamber for warming the
pig iron before it is thrown into the puddling
furnace. One such furnace is known in York-
shire as the "Joe Pickles'' furnace — Mr. Pick-
les having been a millwright in the service of
the Kirkscall Iron Company, by whom the fur-
nace is made. There is nothing remarkably
striking about it, but practical men are giving
increased attention to it, and it is now being
adopted outside Yorkshire. The furnace has
an opening on each side, so that two men can
be simultaneously employed upon it. In &
double furnace of this description the back
wall, with all its cost of fettling and frequent
repairing, is dispensed with, and by reducing:
the area to be heated there is economy in the-
474
VAN NOSTRAND S ENGINEERING MAGAZINE.
consumption of fuel. The pigs are heated in
a chamber on each side of the flue. The pud-
dling machine consists of a frame fastened to
the outer plates of the furnace. Upon this
frame is fixed a small steam engine, which is
arranged so as to move a beam up and down.
From each end of this beam a crank is worked,
having at its proximity a forked swivel, and
in this the rabble or tool is fixed. The verti-
cal movement of the beam gives a horizontal
motion to one end of the crank to which the
tool is attached, so that instead of the puddler
or underhand having to work the iron while it
is in a fluid state the machine does it, and all
the workmen have to do is to change the rab-
ble when it becomes too hot, and replace it
with a cold one. By lifting it out of the swiv-
el fork, this is done without stopping the ma-
chine. The arrangement is such that the tool
working on one side of the furnace cannot
come into contact with the tool working on the
opposite side, for as the one is going into the
furnace on one side the other is making its
outward stroke, and while one is working at
the fire end of the furnace the other is work-
at the fire-bridge end. By an ingenious con-
trivance the machine causes the tool to work
four strokes in each jamb before it returns on
its journey across the furnace. The advant-
age of this will be seen when it is considered
that the tool must pass over the middle of the
furnace twice to reach alternately each jamb
once. The furnace has water boshes around
it to prevent the fettling from working out so
rapidly as under the old arrangement of the
single furnace. Messrs. E. P. & W. Baldwin,
who have finished ironworks at Stourport, and
Dudley, and Wolverhampton, are those who
have most recently adopted the "Joe Pickles"
furnace we have described. — Engineer.
RAILWAY NOTES.
J ANUFACTURE OF STEEL IN FRANCE. —
iYl France, which at one time was reputed
incapable of making steel, has made it at the
following rates for the last twelve years : — In
1863, 1800 tons ; 1864, 6700 ; 1865, 9700 ; 1866,
10,800 ; 1867, 19,900 ; 1868, 42.600 ; 1869, 52,-
400 ; 1870, 90,000 ; 1871, 110,000 ; 1872, 138,-
500 ; 1873, 167,000 ; 1874, 217,000 tons. This
extraordinary development of French metal-
lurgy is encouraging to those interested in
French industry.
AN experiment is being made with wooden
rails on a portion of the Muncy Creek
Railroad, an unfinished line of forty miles, in
Lycoming County, Pa. U.S. Mr. H. R. Mehrl-
ing, the superintendent, has recently had 700
ft. of track laid on a curve just beyond Muncy
Creek, and it has been found to answer the
purpose much better than was anticipated.
The rails are of sugar maple, 7 in. by 4 in., and
about 12ft. in length. The ties are laid down
in the ordinary way, notched, and the rails let
into them about 4 in. They are then keyed
firmly with wooden wedges driven on the
sides, which makes the track very solid and
firm. The locomotive and heavy cars have
&een passed over this experimental track at
different rates of speed, and it has been found
to work admirably, and give every assurance
of success. The cost of laying wooden rails,
manufactured out of this hard material — that
becomes almost as solid as bone when seasoned
— is 450 dols. per mile. Iron costs 4000 dols.
per mile. No iron spikes are required, as the
rails are secured with wooden wedges, and the
cost of track-laying is about the same as put-
ting down iron. These wooden tracks have
been tried at different places in the United
States, and invariably been found to work
well. The highest rate of speed for locomotives
to pass over them with safety has been fixed
at sixteen miles per hour, but even if this rate
were reduced to twelve or to ten miles, the
saving in expense would more than compensate
for the reduction in speed. It has also been
shown by experiment that these wooden rails
will last, ordinarily, from three to four years,
which is another important item to be taken
in consideration.
A brilliant experiment in railway warfare
has been conducted by Major-General Sir
Charles Reid at Meean Meer. The Pioneer of
India says its object was to test how guns and
troops could be conveyed to or from any point
of a railway line, independently of railway
platforms and the usual accessories for the
loading of heavy material. The General's
method, described in a Calcutta contemporary,
was as follows : — Doors, constructed to swing
downwards, were opened in the front and rear
of each wagon of a railway train. With all
its doors down, the train became a long con-
tinuous platform, with high sides. At either
end of this train was a low truck containing a
pair of iron girders which could be readily run
out, covered with planks, and converted into a
sloping platform. Accordingly, at daybreak,
half a battery of horse artillery was marched
to the spot. The order was given to lower .
the doors and girders. The horses were
brought in at one end of the train, and placed
head to head, in their separate trucks, while
the guns and the carriages were run up on the
girders at the other ; the artillerymen were
distributed in second class carriages ; finally,
the girders and doors were pulled up, the en-
gine was attached, and away went the half-
battery on its expedition, in 36 minutes after
its arrival on the spot. After a run of some :
minutes the train stopped at a place where
there was a raised embankment, about half a
mile from a level crossing. The doors and
platforms were thrown down ; the horses
went out at one end, and the Armstrong guns
at another, and in less time than seven minutes
the first gun opened fire from the embankment.
It took only 45 minutes from the time the
train stopped to limber the guns, each of
which was pulled by six horses, and to reach
the level crossing in full force and complete
order.
ENGINEERING STRUCTURES.
Several civil engineers, engaged with the
surveys for a water conduit from Touja to
Bougie, have made a very interesting and im-
portant discovery. A mountain which was
ORDNANCE AND NAVAL.
475
-situated in the proposed line of the conduit
was to be tunneled for a length of 500 yards ;
and in searching for the most suitable place
the engineer discovered an ancient tunnel 6 ft.
8 in. in height, and 19 ft. 7 in. in circumference.
It is supposed that this is the same tunnel
mentioned in an epigraph found at Lambeoc,
according to which the tunnel was built in the
reign of Antoninus Pius, the plans being pre-
pared by a veteran of the Third Legion, named
Nonius Datus. Finding works like this after
a time of 2000 years, we cannot but be greatly
astonished at the power, energy, and genius of
a nation which produced, with the limited
• means available at those times, such gigantic
structures.
Wonderful Engineering. — Anyone desir-
ing to obtain any idea of the stupendous
accomplishments of railroad engineering
should spend a few days in Tehachape Pass,
investigating the operations of the Southern
Pacific Railroad Company. About twenty
miles of that road is a succession of cuts, fills
and tunnels. Within this distance there are
thirteen tunnels, ranging from 1100 feet to a
few yards in length. For the greater portion
of the way the road bed is cut through solid
granite. The elevation is so great from the
present terminus of the road, at Caliente, to
Tehachape Valley, that the first mile and a half
out of Caliente is attained by laying down
eight miles of track. Higher up in the pass
the road runs through a tunnel, encircles the
hill, and passes a few feet above the tunnel.
After completely encircling the hill, and
-going half around again, the track doubles on
itself like a closely pursued hare, and after
running several miles in the opposite direction,
strikes up the canon. This circling and
doubling is for grade. Once the track crosses
the pass, and this involves the building of a
long and very high bridge. We doubt if a
more difficult and expensive piece of engineer-
ing was encountered in the building of the
Central Pacific over the Sierras than that with
which the Southern Pacific is now struggling
in Tehachape Pass. Another tremendous piece
of work is the San Fernando tunnel, which,
when completed, will be over a mile and a
half in length, and in places over 1000 feet be-
neath the surface. Yet the company will
accomplish this great work, and run cars
through from San Francisco to Los Angeles by
the first of next July. All the force that can
be used is kept at work on the San Fernando
tunnel. In the Tehachape Pass 5000 men are
employed, and the force is being increased at
the rate of 1000 Chinamen per week. — Los
_Anpeie-i (Oal.) Herald.
ORDNANCE AND NAVAL.
The work with the 81-ton gun, if it had been
less important than others, has been of a
more interesting character than any of its pre-
decessors. In the first place the gun had to be
lifted into its carriage, and it remained to be
seen if it was properly adjusted. Of this the
officials entertained no doubt from the care
with which every part of both gun and
carriage had been made to scale. The gun
was lifted just as other guns are, by rop<
slings passed under its arms, or trunnions, and
so well had their proper position been calcu-
lated that the monster hung in an exact hori-
zontal line evenly balanced. The work of
transferring it to its place on the carriage occu-
pied only a few minutes, and it fitted, as an-
ticipated, with perfect accuracy everywhere.
Then came the more serious task of removing
it down to or towards the butts, and for this
work the locomotive which waits on the Royal
gun factories, and is called the " Gunner,''
was brought into requisition. This locomo-
tive, though much more powerful than the
little engines which run about the Royal Ar-
senal on the narrow gauge, is not half the size
of the ordinary railway locomotives, and
doubts had been expressed as to its being equal
to the duty required of it. Indeed, when it
was first set to pull the great Juggernaut-like
car along the railroad it was utterly unable to
move it. Again and again the engine made
the attempt, occasionally moving the wheels
an inch or two, but more often pulling up
dead, or snapping in twain the great hawsers
by which it was attached. The character of
the railway line had much to do with this
failure ; it was laid down a good_ many years
ago for very different work. It is rough and
irregular, and, moreover, it rises at first on a
slight incline. By the help of lifting jacks,
handspikes, and a rope attached to a station-
ary engine in one of the workshops, the carri-
age was coaxed on for about a hundred yards,
but the 120 tons of dead weight resting upon
its twelve wheels all packed close together was
slow to move, and it was feared that the
attempt must be given up for the day, or some
other expedient adopted. It occurred, however,
to some one to harness on a couple of the
small locomotives in front of their larger
brother, as the narrow and broad gauge lines-
run together. This proved the solution
of the difficulty, for the three engines moved
the burden quite easily, to the surprise of al-
most everybody, the additional power lent by
the little engines being to all appearance
ridiculously small. A stoppage, however,
took place shortly before reaching the canal
which separates the practice ground from the
rest of the arsenal, and it was decided to defer
crossing the bridge until to-day. Beyond the
canal is the worst part of the line, as it runs
along an embankment down a steep incline,
which has on one occasion given way.
Torpedo Boat for the Austrian Govern-
ment.—Messrs. J. Thornycroft, of
Chiswick, have just completed a steam torpedo
launch for the Austro-Hungarion Government.
A trial of this boat took "place on Saturday
last, the 11th hist,, on the Thames below Lon-
don Bridge. At the trial trip there were on
board, besides the builders of the vessels :
Baron Spaun, Naval Attache. Austro-Hunga-
rian Embassy ; the "\ ieomte de la Jour du
Pin, Naval Attache, French Embassy ; and
Mr. Schneider, Chief Engineer, Austrian Navy.
A start was made a little below the Thames
Ironworks at eleven minutes past twelve, and
476
van nostrand's engineering magazine.
the hour's run finished at Lower Hope Reach, |
below Gravesend, at eleven minutes past one
O'clock. During the run the number of revo-
lutions was taken by Mr. Schneider and Mr.
Walker, chief draughtsman at Messrs. John I. ;
Thornycroft and Company's, and was found
to be exactly 24,700. The vessel was then run |
up to Long Reach, and run six times over the
measured knot there, when the number of
revolutions of the engines required to do one
knot was found to be 1357. The number of
revolutions done during the hour (24,700),
divided by the number required to do one j
knot (1357), gave the number of knots done in
the hour as 18,202, a result which is certainly
most satisfactory.
On the way up to London the vessel was run ;
past a small schooner at a speed of ten knots,
and a dummy torpedo was launched against j
her side. The torpedo struck the schooner
amidships at about 6 ft. or 7 ft. below the j
water level, and had it been filled with its !
charge of dynamite (25 lb.), the schooner
would undoubtedly have gone to the bottom.
The torpedo gear on this vessel consists of two j
poles 38 ft. long, one on either side, and so }
arranged that an attack may be made directly !
ahead of the boat, in which case the boat must j
he stopped and backed off her enemy imme- !
diately after the explosion ; or on the broad-
side, when the boat may be kept going ahead
all the time, and so saving the time which
would be otherwise lost in stopping and back- \
ing. The dimensions of the torpedo launch
are : — Length, 67 ft. ; beam, 8 ft. 6 in. ; and the
speed guaranteed by the builders wa3 fifteen
knots. — Engineer.
1 — i
BOOK NOTICES
Iveson's Horse Power Diagram. London :
E. & F. N. Spon. For sale by D. Van
Nostrand. Price $4.25.
This is a folding chart to facilitate calcula-
tions of horse power of engines, when the
ordinary data are given.
The results are found by line illustrations on
finely engraved charts.
CLIMATE AND TlME FN THEIR GEOLOGICAL
Relations. By James Croll. New
York : D. Appleton & Co. Price $2.50.
Mr. Croll has set forth his views at various
times in the Philosophical Magazine and other
British journals.
He is a vigorous writer, and has earned a
right to respectful attention by his varied
labors as a geologist.
The principal topic of the present work is
the change in temperature of the earth's sur-
face during geological ages, the evidence of
which we find in the coal and drift forma-
tions.
The illustrations, consisting largely of color-
ed charts, are very good.
Hand Book for Charcoal Burners. By
G. Svedelius, translated from the Swed-
ish by R. B. Anderson, A. M. New York :
John Wiley & Son. Price $1.50.
We presume this treatise may be considered
of some value in some part of this country,
though we don't exactly know where. Judg
ing from the preface, the chief reason for the=
original publication in Sweden was a Govern-
ment Prize of six hundred and fifty-six rix-
dollars.
The author certainly made a good deal of
one of the simplest operations in the world
The minuteness with which the details of the-
manual labor is described is equaled by noth-
ing we know of except instructions for croch-
eting and needlework.
Charcoal makers, who desire to know how
elaborate a process they are engaged in, should
possess themselves of this work.
A Manual op Metallurgy. By W*t
Henry Greenwood, F.C.S. Volume 2.
New York : G. P. Putnam's Sons. For sale
by Van Nostrand. Price $1.50.
The subjects treated in this volume are the
extraction severally of Copper, Lead, Zinc,
Mercury, Silver, Gold, Nickel, Cobalt, and
Aluminum from their respective ores.
The work is systematic, giving the naturai
history of the different native compounds of
these metals, and also their chemical constitu-
tion.
The reader is cautioned in the preface not
to expect such a description of the details of
metallurgical operations as only the larger
works can contain ; the author only attempts
to give such explanations as are generally re-
ceived of the scientific principles upon which
the processes are based. This he seems to have
satisfactorily accomplished.
PROBLEMS IN STONE CUTTING. By S. ED-
WARD Warren, C.E. New York: Joha
Wiley & Son
Prof. Warren's works are so well known,
that we need not enlarge upon their general
excellence. From such inspection as we have
been able to make of this work, we should
say it was equal to the best of the professor's
previous books.
We know of nothing so acceptable just now
as this book. Having been called upon dur-
ing the last season to. reoommend such a book
as a supplement to a course in descriptive
geometry, we were obliged to recommend
parts of two or three expensive works as th&
only way of fulfilling the requirements. This
new work of Prof. Warren's would have an-
swered completely to the demand.
With his usual precision of classification, the.
author divides his problems into four classes;
viz:
I. Plane-sided structures.
II. Structures containing developable sur-
faces.
Ill Structures containing warped surfaces.
IV. Structures containing double curved
surfaces.
Tin folding plates illustrate the work, con-
taining seventy-three separate figures.
The Mechanical Engineer: His Prepara-
tion and His Work. An address to the
graduating class of Stevens' Institute. By R.
H. Thurston, A. M. C. E. New York: D.
Van Nostrand. Price 50 cts.
It is well that this able address is put in a
BOOK NOTICES.
477
-form to reach beyond the circle for whom
alone it was originally prepared. At the re-
quest of the hearers, it was published in neat
pamphlet form.
The address may be read with profit by
young and old of other professions than that
of mechanical engineer.
The professor first details the nature of the
studies pursued, and sets forth the advantages
.■of the culture derived from each, then gives
some exceedingly practical advice in regard to
the use of the acquired talents in their profes-
. ^ional career.
It is not a farewell speech of the ordinary
academy or college type, but widely different
ib many respects, and naturally so, inasmuch
as the graduates to whom it was addressed had
presumably adopted a profession, and were
entitled to advice regarding its duties. It is
certain that no one was better fitted to advise
them than their talented professor of mechan-
ical enffineering.
The Past and Future op Geology. By
Joseph Prestwich, F. R. 8. , F. G. 8. (An
inaugural address.) London: McMillan & Co.
For sale by I>. Van Nostrand. Price $1.00.
From so eminent a source, an essay on the
subject of Geological discovery is exceedingly
Taluable. Of course, the question of internal
3ieat receives a large share of attention.
Several well executed diagrams, illustrating
-€he distribution in time, of organic life, adorn
the book and convey a surprising amount of
information at a glance.
J exton's Pocket-Book for Boiler-Makers
and Steam" Users. By M. J Sexton.
'London: E. & F. N. Spon. For sale by D.
Tan Nostrand. Price $2.00.
This is substantially a table book of weights
and dimensions of parts of a boiler. But brief
treatises on the care and management of boilers
are interpolated between the separate tables.
The book is neatly made, after the manner
of the smaller table-books — opening length-
wise— is pretty well illustrated with wood-cuts,
and moreover is furnished with blank leaves
at different places throughout the book — a plan
worth following in all similar works.
On the Strength op Cement. By John
Grant, C.E. London: E. & F. N. Spon.
For sale by D. Van Nostrand. Price $4.25.
This work gives detailed description of ex-
periments upon the strength of cements; but
chiefly on Portland cement, used in the south-
ern main drainage works of London. The
volume is a reprint of papers read before the
Institution of Civil Engineers on two separate
occasions: December, 1865, and April, 1871.
Besides the results of many experiments
carefully tabulated, the plates afford valuable
information to engineers respecting the con-
struction of sewers of various sizes.
Homes and How to make them — Illus-
trvted homjes. by c. c. gardner.
Boston : James K. Osgood & Co. For sale by
D. Van Nostrand. Price $2.00.
These unique volumes ought to be widely
read. They are designed primarily for those
■who are about to build, or who have friends
S
soliciting advice about building houses; but
they may be read with pleasure and profit by
any who delight in lively pictures of home
life amid people who are altogether humin,
mostly witty, and in every way agreeable to
meet as the author presents them.
They are worth careful reading as samples
of successful presentation of a semi-technical
subject in a delightful way.
rPiiE Journal of the Iron and Steel Insti-
I tute. Part 1. London: E. & F. N. Spon.
For sale by D. Van Nostrand. Price $3.75.
Among the papers of this new volume, the
more important are:
The Ores of Iron in their Geological Relations.
By Warrington Smith, F.R.S.
Notes of a visit to Coal and Iron Works of the
United States. By I. Lowthian Bell,
F.R.S.
The Sum of Heat utilized in Smelting Cleve-
land Ironstone. (Same author.)
The Manufacture of Bessemer Steel in Bel-
gium. By M. Julien Deby.
Reports of Iron and Steel Industries in the
United Kingdom and in Foreign Coun-
tries.
The Works op E. Verdet: Cours de Phys-
iquie. 2 vols. Leg ons D'Optique Physi-
que. 2 vols. Conferences de Physique. 2
vols. Theorie Mecanique de Chaleur. 2 vols.
Notes et Memoires. 1 vol. Paris : Victor
Masson.
Nothing in the way of wood-cut illustration
or typography can be finer than is exhibited
in these works of Verdet.
The volumes average something over 500
pages each. To illustrate the Cours de Physi-
que alone there are 516 wood-cuts.
In Physical Optics this work is the most ex-
tensive with which we are acquainted. All
are standard works.
A New Method of Obtaining the Differ-
entials of Functions. By Prof. J.
Minot Rice, of United States Navy, and Prof.
W. Woolsey Johnson, of St. John's College.
Revised edition. New York : D. Van Nos-
trand. Price 50 cts.
The authors of this little essay advocate a
return to the method of fluxions, which has
been almost abandoned by modern instructors.
The method of presenting the subject is cer-
tainly clear, and to the mathematical student
attractive. Whether the beginner rinds diffi-
culty in accepting the doctrine of limits or not,
he will certainly reap benefit from a study of
this little treatise.
An Elementary Treatise on Steam and
the Steam Engine. By D. Kinvear
Clark, C. E. London : Lockwood & Co.
1875. For sale by D. Van Nostrand. Price
$1.40.
We have here, recast, one of the series of
practical works, presenting in a cheap and
generally reliable form the elements and prin-
ciples of science and art, and kno-vn as
Weale's. The present work is adapted from
Mr. John SewelFs elementary treatise on steam,
the portions of that treatise, useful in its day,
which time and discovery have rendered obso-
478
van nostrand' s engineering magazine.
lete, teeing replaced by matter more directly
interesting to the steam engineer. Other sub-
jects, such as the mechanical theory of heat,
unknown at the first publication of the work,
are introduced for the first time, as well as the
more important of the numerous improvements
that the steam engine has received in the in-
terval. The historical notice of steam and the
steam engine, by Mr. Sewell, is retained un-
altered, although susceptible of considerable
improvement. At all events, such an obvious
blunder as the representation of the goddess
Isis as a male divinity, and the change of the
termination of her name to suit the change of
sex, might have been corrected. In the prac-
tical portion every essential part of the sub-
ject is treated of competently and in a popular
style ; while there are also given numerous
and useful tables illustrating the capacities of
boilers, and the properties of fuel and steam.
i^NGrNEERiNG Papers. ByC. Graham Smith,
!i Stud. Inst, C. E. Spon, London. 1875.
For sale by D.. Van Nostrand. Price |2.00.
This little work is a reprint of three papers
on mortar, practical ironwork, and retaining
walls. The first two were read before the In-
stitute of Civil Engineers, and each obtained
a Miller prize. The third was read before the
Edinburgh and Leith Engineers' Society. We
are pleased to see these papers put together in
a convenient and accessible form, for they are
very practical in their character, and contain
a good deal of useful information. The paper
on mortar is probably the best available treat-
ise in the English language on the subject.
That on practical ironwork is valuable, be-
cause it deals with the subject in a way hardly
ever employed by other authors. Mr. Smith
says little or nothing about strains, but he gives
numerous practical hints about the way iron
structures should be designed and put togeth-
er ; and in a species of appendix to the paper
he very properly calls attention to a fact too
often overlooked — namely, that what are term-
ed "fancy" sizes and sections of iron always
command a fancy price. The designer should
always endeavor to work with marketable ma-
terials ; but the student will search most books
in vain before he can discover what sizes of
iron are and what are not easily to be had at
ordinary prices. The paper on retaining walls
is simply and clearly written, but it does not
contain much that is very novel ; indeed, so
much has been written about retaining walls,
that it is impossible to say anything new on
the subject. We can recommend Mr. Smith's
little book, especially to the younger members
of the profession. — Engineering.
Designing Valve Gearing. By E. J. Cowl
ing Welch, M. I. M. E. E. & F. N.
Spon. For sale by D. Van Nostrand. Price
$2.00.
This is a most useful text book, and some-
thing of the kind has long been a desideratum
among draughtsmen and engineers. Valve
oearing constitutes a rather difficult and per-
plexing problem, and the solution offered by
scientific men in formulated results, is to the
ordinary engineer only more perplexing still.
Mr. Welch has conferred on the profession a |
great boon in this little book, in which he
elucidates all the problems connected with the
subject in as simple a geometrical manner as
possible In his opening chapter he gives the
geometrical basis, viz., the 31st Proposition in
the 3d Book of Euclid, on which his diagram-
matic investigation depend. He then treats of
the easjr method in which the relative travel of
crank, eccentric tumbler and slide valve may
at any moment of "the stroke be compared,
and afterwards proceeds to treat of lap and
lead, and adjustment of ordinary slide and ex
pansion valves, for any ratio of cut-off. His
further chapters on variable expansion valves,
and on Stephenson's, Gooch's and Allan's link
motion, are admirable, and invaluable to the
engineer and draughtsman, who would wish
to rise superior to the ignoble, but too frequent
plan of valve designing by trial and model.
There are but one or two little points in this
most admirable text-book which we could wish
altered for the better. The diagrams are ex-
cellent, and sufficiently numerous, but the mat-
ter is too heavily printed without break for
convenient and comprehensive reading. The-
system of paragraphs, and special results being
placed in separate lines, render such matter of
much easier perusal and comprehension. Fur-
ther, the book can scarcely be read with inter
est for general information. It is simply a.
series of propositions, since there is seldom
half a dozen lines without reference to the
diagrams. The diagrams are frequently not
on the page in which they are being constantly
referred to, and thus destroy all chance of con
secutive reading. The book must be labori-
ously studied, like a book of geometry, but,
nevertheless, is so well worth that study that
we most heartily recommend it to all who may
have valve gearing to design.
The Present Practice of Sinking and
Boring Wells, &c. By Ernest Spon.
London : E. and F. Spon. 1875. For sale
by D . Van Nostrand . Price $3. 00.
When the pollution of our rivers by manu-
facturing processes and the sewerage of
large towns has risen to such a pitch that leg-
islative measures are necessary to prevent,
widespread epidemical disease, it seems high
time that some steps should be taken to obtain
the supply of water for drinking purposes from
some less feculent source. And it is not only
in populous and manufacturing districts that
such a precaution is necessary. In agricultural
districts most of the supply is drawn from
surface drainage or shallow wells, both be-
coming more and more unsafe owing to the
increasing practice of dressing pasture as well
as arable land with manure to an extent un-
known but a few years ago. Under these-
circumstances it is well that deep in the bow-
els of the earth, especially in those countries
where a wholesome supply is most difficult to
obtain at or near the surface, there exist vast
reservoirs of the pure element, which the im-
proved engineering appliances of these days
enable us to reach, and which, as in Liverpool,.
South London and elsewhere, have already
been to a considerable extent utilized. To
teach us to tap these stores in the best and
BOOK NOTICES.
479
most economical way is the object of Mr.
Spon's book. Suitability of site for a deep
well depends mainly upon three considerations.
First, there is the capacity and lie of the water- 1
bearing strata, next, the extent of its outcrop, i
and, third, the amount of rainfall over the :
area of the outcrop. The presence and posi-
tion of faults in the strata is another impor-
tant element. Springs depend upon the rain-
fall, and that they sometimes appear independ-
ent of it is owing to the extent of the subter-
raneous accumulations which they drain. In
deep wells where the water is collected from a
surface much above the level of the well, the
water, when tapped, especially at first, often
rises with great force and to a considerable
height. The secondary and tertiary forma-
tions, the last especially, from the alternations
it presents of loose, sandy permeable strata
with impervious rocks and clay, are the most
suitable for deep well-boring. Some of the
primary formations also are water bearing ;
but from the more general presence in them of
bituminous, or other mineral impurities, they
are less suitabe for water supply. The chalk
— a secondary formation — is the great water-
bearing stratum for the larger portion of the
south of England. The greensand underneath
it also contains vast supplies. In the mid-
dandsand northern counties again, the Permian
and triassic formations yield immense quanti-
ties of water, and supply Coventry, Birming-
ham, and other large towns, copiously. Mr.
Spon gives formula? by which to estimate the
probable supply in each case, furnishing also
much varied and useful information applica-
ble to numerous localities, which he follows
up with an exhaustive practical exposition of
the art and mystery of well-sinking, profusely
illustrated, but through which it is difficult to
follow him without the aid of his diagrams.
We notice, however, no allusion to any of the
numerous forms of diamond drill which have
become so indispensable in all boring opera-
tions.
Some interesting information is given
regarding the districts already supplied by
wells in the strata above referred to. From
the lower Permian sandstone large quantities
of water are pumped for the use of Sunder-
land and many neighboring towns and villa-
ges. This supply, calculated to reach five
millions of gallons a day, is obtained from an
area of fifty square miles overlying the coal
measures. Coventry is supplied with 750,000
gallons a day from two bore-holes driven from
the bottom of the reservoir into the new red
sandstone, the water rising at the rate of 700
gallons a minute. The wells of the Tranmere,
Birkenhead and Wirral Waterworks yield to-
gether about four millions of gallons a day,
drawn from the trias. Two million gallons of
the water used in Birmingham comes from the
new red sandstone. Crewe, Leamington, and
Liverpool are supplied from the same form-
ation. In 1850 the yield of one of the bore-
holes in the last-named town was nearly a mil-
lion gallons in the twenty-four hours. The
Goldstone wells, from which Brighton is sup-
plied, are in the chalk, and each yields about
3,000,000 gallons daily.
traite t.heorique et practique de la.
Fabrication du fer et de L'acier,
accompagneduin expose des ameliorations
dont elle est susceptible principalement
en Belgiojje par B. Valerius. Deuxieme
edition originaleFrancaise. Royal 8vo, paper,
with folio Atlas plates. Paris, 1875. For sale
by D. Van Nostrand. Price $30.00.
This is the work of Prof. Benoit Valerius,,
who died May 30, 1873, now published from
his MSS, and with considerable additions, by
his brother, Prof. II. Valerias, of the Univer-
sity of Ghent. The text of this elaborate
work forms a volume of 852 pages, royal 8vo_
The plates are in portfolio, large quarto, and
35 in number, and are the finest as well as the
most extensive series of drawings upon the
subject that have ever been issued. Those
covering the subject of roll turning are particu-
larly noticeable in their elaborate character
and fineness of execution.
Applied Science. Part 1. Geometry on
Paper. Part 2. Solidity, Weight and
Pressure. By Edward Sang. London : E. &
F. N. Spon. For sale by D . Van Nostrand.
Price each $1.25.
These two books are smaller than might be
expected from their titles, but small as they
are, they are quite ' disproportionate, on the
side of bulk, to the amount of valuable infor-
mation they contain.
Part 1 is a collection of examples in Plane
Geometry, in which the pupil is advised to
use very rude instruments; the diagrams sug-
gest home-made ones.
Part 2 makes similar suggestions in regard
to Solid Geometry, but adds chapters on Cube
Root, Strains and the Steel Yard. The ap-
pearance of these apparent incongruities is ex-
plained by the author's opinion expressed in
the preface, that the study of practical geom-
j etry must lead us to examine all the physical
i properties of matter which can influence our
j measurements or aid us in conducting them.
A Treatise on the Origin, Proper Pre-
vention, and Cure of Dry Rot in Tim-
i ber. By Thomas Allen Britton. London :.
IE. & F. N. Spon. For sale by D. Van Nostrand.
Price $3.00.
Although the chief title of the book limit?
I it to a consideration of dry rot in timber, the
author has by no means confined himself to a
consideration of this subject, but has devoted
| the greater portion of the volume to the de-
i scriptions of various established processes of
seasoning and preserving timber and wooden
I structures, of the destruction of this marerial
in hot climates, and of the decay of furniture,
wood-carvings, &c. The first chapters, it is
! true, after the introductory remarks on the
j nature and properties of timber, deal with the
j question of dry rot, and besides describing its
! general characteristics and results, quote many
authorities and give several illustrations bear-
ing on the subject. Taken altogether the infor-
mation is scarcely so complete as that con-
i taiued in the article published by us last week
(see ante page 151), and based upon the excel-
lent treatise of M. Bourseul. After some con-
sideration on the subject of felling and cutting
480
VAN NOSTRAND'S ENGINEERING MAGAZINE.
timber, the author proceeds with lengthy de-
scriptions of various seasoning processes.
Amongst them are Davison and Symington's
desiccation method, Bethell's drying stoves,
introduced between 1848 and lb63, Langton's
patent for the extraction of sap, Kyan's bi-
chloride of mercury process, the creosote treat-
ment of Mr. John Bethell, Boucherie's sul-
phate of copper method, and many others tried
in this country and abroad.
Coming back then to a subject more apropos
to the title of the book, the author gives us a
chapter "on the means of preventing dry rot
in modern houses, and the causes of their de-
cay." And under this heading we come sud-
denly to a receipt for killing rats, though what
connection there is between these animals and
dry rot, we do not at present perceive. Make
a hole for the rats to come up, if they do not
make one for themselves, mix a nauseous com-
pound into pills and place it on the floor, with
a number of saucers filled with water. The
•confiding nature of the rats will induce them
to eat the compound before alluded to, which
will make them so thirsty that they will drink
till, like the sculptor in the conundrum, they
"make faces and busts." "They can be
Juried in the morning," adds thoughtful Mr.
Britton. To return to dry rot. Ventilation,
pitching, and charring, are the best prevent-
ives fully pointed out by the author, who then
quits his subject to dwell upon the aesthetics
of house painting, but returns to it again finally
and briefly as follows: "One cause of the de-
cay of modern buildings and frequent cases of
dry rot, is owing to the employment of bad
builders." We are in error: for in closing
this volume we find one more reference to the
subject.
"In conclusion, we can only summarise our
remarks on the cause of dry rot by saying
' season and ventilate ' in every case. As to
to the cure, that is not so easy to deal with.
If the reader has ever had a decayed tooth
aching, a friend has probably said, ' Have it
out;' and we say, whenever there is a piece of
timber decayed in a building which can be re-
moved, ' Have it out and stop up with new,'
and in so advising we are merely following
the advice to be tound in a good old volume
which has never yet been equaled."'1 Here follow
some verses from Leviticus. The italics are
our own. The above extract will show that
Mr. Britton, besides knowing all about dry rot
in timber, has quite a happy way of communi-
cating his knowledge. The publishers have
done their part well in the preparatian of this
volume. — Engineering.
MISCELLANEOUS.
Deep Silver Mine.— In Pribram, Bohemi,
the Adalbert Pit, sunk in 1779, has
reached in its present adit in the 1000-metre
.shaft the depth of 472.128 metres below the
level of the Adriatic Sea.
Steel Rails in Italy. — The line from Rome
to Ceprano, half-way from Rome to
Naples, has been relaid with steel rails, the
first result of which change has been to permit
a higher speed of travel, resulting in a total
saving of time on the journey of an hour and
a-half.
ri^HE New Russian Gun.— The great Russiam
1 cannon, lately built at the works at Obouk-
owsky, has cost £13,000, and weighs 40 tons,
It is a breech-loader, entirely in crucible steel,
20 feet 6 inches long ; its largest ring is 57-j
inches in diameter, and the tube has thirty-
six grooves.
LiGnT Hydraulic Motor. — An improved
hydraulic motor for light machinery— a
Swiss invention — consists of an oscillating en-
gine within a water-tight casing, into which
the water enters at one side and leaves at the
other. The oscillating cylinder, driven by the
water, swings in bearings, suitable entrance
and exit ports of the bearing permuting alter-
nately the entrance and discharge of water
from the cylinder. The piston rod is pivoted
to a crank disk of the driving shaft, and the
power is transmitted by a friction cone and
belting, and can be run at different speeda
The regulating air chamber secures uniformity
of motion under various pressures. The
casing is attached by screws at any suitable
point near the machine to be operated, and the
water can be conveyed by rubber pipes. N»
oiling is necessary, as the apparatus works en-
tirely in water. It is said to be capable of
from 120 to 500 revolutions per minute, with
an average water consumption of 40 gallons.
Incrustation op Boilers. — This important
subject has occupied the attention of the
Paris Academy of Sciences. M. Lesueur, a
telegraph inspector, sent a communication t©
the Academy setting forth the efficacy of zine
in protecting boilers from incrustation. M.
Lesueur declares that in many instances th«
effect has been found excellent, the deposit
being little and easily removed. It was assert-
ed, in opposition, that in many cases, also,
the zinc had failed entirely to produce the
effect desired, and a quotation from Professor
Knapp's " Chemical Technology" was read, in
which the author states that, to the time he
wrote, the pretensions of the advocates of gal-
vanic action seem to be unfounded. It was
recommended that the subject be entrusted to
a committee for conclusive trials. A long list
was given of the various substances which had
been recommended for the preservation of
boilers, such as a mixture of tallow, graphite
and charcoal, of tar and oil, iron filings,
broken glass, saw-dust, clay, alum, and sods
mixed, potatoes, molasses, coarse sugar,
chicory, trimmings of skins, sal ammoniac,
chloride of barium, carbonate of barytes, and
chloride of zinc.
As was stated before the Academy, the prob-
lem in question is a very complex one, and it
is well that all should understand that it is not
likely to be solved in a general manner. There
can scarcely be any universal panacea Water
differs greatly in composition, and even the
same water varies from time to time, so that
the only chance of success in the adoption of
an anti-incrustation medium "w ould seem to
depend upon a careful analysis of the water to
be used, repeated at different seasons.
VAN NOSTRAND'S
ECLECTIC
ENGINEERING MAGAZINE.
NO. LXXXIV.-DECEMBER, 1875 -VOL. XIII.
BRIDGE AND TUNNEL CENTRES.
Bt JOHN B. McMASTEB, C. E.
Written for Van Nostrand's Engineering Magazine.
II.
BRACING.
It is to be observed in connection with
the matter of bracing, that the frames
should be arranged in such wise that no
piece suffers any strain other than com-
pression or extension in the direction of
its length. As it is, however, by no
means an easy matter to make the dis-
tinction, we shall give the following rule
to which there is no exception :
Suppose we have two beams abutting
against each other at their upper end,
and loaded at their point of intersection
with a weight. Take notice of the direc-
tion in which this straining force acts,
and from, the point at which it acts
draw in this direction a line representing
by its length the intensity of the strain.
From the remote end of this line draw
lines parallel to the two pieces on which
the strain is exerted. The line drawn
parallel to one must of necessity cut the
other or its direction produced. If it
cut the beam itself the piece is compress-
ed, and acts as a strut. If, on the other
hand, it cuts the direction of the beam
produced, the piece is stretched and acts
as a tie. We may then lay it down as
a general rule in framing, that if the
piece from which the strain comes lies
within the angle formed by the pieces
Vol. XIII.— No. 6—31
strained, the strains these sustain are of
the opposite kind to that of the straining
point ; if that is pulling, they are push-
ing ; if that is compressed they are
stretched. Again, if the piece from which
the strain comes lies within the angle
formed by the direction of the two pro-
duced, all will have the same kind of
strain ; and, finally, if within the angle
formed by the direction of one produced
and the other piece itself, the strain will
be of the same kind as that of the most
remote of the two beams strained, and of
the opposite kind to that of the nearest.
The object of all bracing, then, being
to convert all transversal strains into
others which act in the direction of the
length of the beams, the frame must be
divided into a number of triangles ; for
as the triangle, or some modification of
it, is the only geometrical figure which
possesses the property of preserving its
figure unaltered so long as the length of
its sides remain constant, it is the figure
best suited for structures in which rigid-
ity is essential for stability. But, again,
some forms of triangles are much to be
preferred to others ; the strength of the
pieces forming the triangle depending
very much on the angle they make with
each other. Oblique angles are to be
482
van nostrand's engineering magazine.
avoided. Acute angles when not accom-
panied by oblique are not so injurious,
because the strain can, in such pieces,
never exceed the straining force ; but in
an oblique angle it can surpass it to any
degree.
In all forms of bracing, too much at-
tention cannot be given to the joints.
"Where the beams stand square with each
other, and the strains are also square
with the beams and in the plane of the
frame, the common mortise and tencn
is the most perfect joint, a pin usually
put through both so as to draw the tenon
tight into the mortise, and so cause the
shoulder to butt very snugly. Round
pins are much better than square ones,
as they are not liable to split the bit.
"Where the beams are very oblique, it is
difficult to give the foot of the abutting
one such a hold as to bring many of its
fibres into actual contact with the beam
butted on. It would, in such case, seem
proper to give it a deep bold with a long-
tenon. Nothing, however, can te more
injurious, for experience has fully proved
that they are very liable to break up the
wood above them and push their way
along the beam. For instance, suppose
the head of an inclined strut abutting
on a horizontal beam to descend a little;
the angle with this latter beam is dimin-
ished, by the strut revolving round the
stress in the tie beam. By this motion
the bed of the strut becomes a powerful
fulcrum to a very long lever ; the tenon
is the other arm and very short. It
therefore forces up the wood above it and
slides along the horizontal beam. This
may be prevented by making the.tenon
shorter,and giving to its toe a shape which
will make it butt fiimly in the direction
of the thrust, on the solid bottom of the
mortise. When the beam is a tie the
joint must depend for its strength on the
pins or bolts, and the iron straps placed
across it.
STRIKING THE CENTRES.
Undoubtedly the most dangerous opera-
tion connected with the use of bridge
centres is the process of striking them.
No matter with how much care the arch
may have been constructed, the drying
and squeezing of the mortar will cause
it to settle in some degree when the cen-
tres are removed, and this degree of
settlement seems to be very largely af-
fected by the time the centres are allow-
ed to stand. By some it has been urged
that the centring should never be remov-
ed until the mortar in the joints of the last
course has had ample time to harden ;
others going to the other extreme have-
advocated striking the ribs as soon ax the
arch is keyed, claiming, not without
some reason, that the settlement of a
well built arch will never be so great as;
to become dangerous even though the
supporting frames be removed when the
mortar is green. But possibly the best
practice lies not far from either of these
extremes. It has, indeed, time and
again, been amply demonstrated that to
leave the centring standing till the mor-
tar has hardened, and then take away all
support, the mortar having become un-
yielding, is to cause the courses to open
along their joints. To strike the centre,,
on the other hand, when the arch is
green will, seven cases out of ten, be
followed by the fall of the bridge ; but
by easing the centring as soon as the-
arch is keyed in, and continuing this
gradual easing till the framing is quite
free from the arch, the latter has time
to settle slowly as the mortar hardens,
and the settlement will be found to be
very small.
It becomes necessary, therefore, to pro-
vide some arrangement by which the
framing may be slowly lowered from the
soffit of the arch, an operation accom-
plished in a variety of ways ; by folding
or double wedges, by striking plates, by
bearing irons and screws, by cutting off
the ends of the principal supports, and,
finally, by plate iron cylinders filleel with
sand. The folding wedges are, perhapsr
most commonly met with in practice,
and are finely suited for arches of ^mall
span, as a sill stretching from abutment
to abutment may then be used to rest
them on. They consist of two hard-
wooel wedges, about 15 in. long, right
angled along one edge, and placed one
upon the other in such wise that the
thick end of one shall be over the thin
end of the other, thus making their sur-
face of contact an inclined plane. These
wedges are placed under the tie beam of
the rib and on the sill, as is illustrated
in Fig. 2. It is evident that by driving
the upper wedge up along the inclined
surface of the lower, the rib which rests
upon the upper one must rise, so that
BRIDGE AND TUNNEL CENTRES.
483
by placing a number of these folding
wedges under each rib it may easily be
keyed up to the desired level, and by
driving the upper down the inclined sur-
face of the lower, the rib may gradually
be lowered. To keep the under wedge
in place, it is usually made fast to the
sill and the surface of contact of each
wedge well greased with soft-soap and
black lead. When the wedges are in
place under the rib, it is a good practice
to mark each wedge at the point where
contact ceases, so that when the centres
are being lowered we may be able to
know whether they are lowered uniform-
ly or not. For instance, let the lower
wedges of three pair of folding wedges
project two inches beyond the end of the
upper ones, and mark with chalk on the
side of each lower wedge the point
where contact ceases; namely, two inches
from its end. Now, if in striking the
centres the upper wedges have all been
driven back so that the end of each in-
stead of being at the line is one inch be-
yond it, then the frame has been uni-
formly lowered ; but if some are one
inch and some § inch from the line, the
frame has not been lowered uniformly,
and the difference must be corrected by
driving all the wedges till they are one
inch from the chalk line.
It is evident that such an arrangement
of folding wedges can be of but little
use unless the horizontal beam or sill on
which they rest is rigidly supported from
beneath, as any yielding of the sill
would be followed by a separation of
the wedges and rib. In constructing
bridges of wide span over creeks or riv-
ers on which there is no navigation to be
inteiTupted, it is usual to make use of
the folding wedges and support the sill
by a row of piles driven into the river
bed, and it then becomes especially ne-
cessary to watch the wedges lest by
some settling of the piles and sill they
have separated in the smallest degree
from the tie beam of the rib.
In cocket centres the folding wedges
are replaced by a sriking plate placed at
each end of the rib, and sustained by
strutting or raking pieces which abut
either on off-sets at the foot of the pier
or on sills placed on the ground. Each
plate consists of three parts, a lower and
upper plate and a compound wedge
driven between them. The upper of
these plates is of wood made fast to the
base of the rib, and is cut into a series
of offsets on its under surface (see Fig.
4). The lower plate is likewise of wood
cut into offsets, but on its upper surface,
and is firmly attached to the raking
pieces which sustain it. The compound
wedge consists of a beam cut into offsets
both upon its upper and lower sides so
as to fit those of the two plates, and
when driven , between them is held in
place by keys driven behind its shoul-
ders.
Previous to the time of Hartley, the
rib was struck in one piece by the use
either of wedges or striking plates. To
him, however, we are indebted for an
improved system of striking or easing
the centres by supporting each lagging
upon folding wedges. When this ar-
rangement is used the rib is firmly at-
tached to its supports, and the laggings
rest upon wedges placed between them
and the back pieces of the rib. A great
advantage gained by this, is that the
laggings may be removed course by
course from under the arch, and replaced
if the settlement prove to be too great
at any one part of the soffit. Another
method, at one time much in use among
French engineers, is to cut off the ends of
the chief supports of the rib piece by
piece, an operation which cannot be ac-
complished with much regularity, nor
without much danger.
The least objectionable way of strik-
ing centres, and one accomplished with
great ease and regularity is by the use
of sand, confined in cylinders. A num-
ber of plate iron cylinders one foot high
and one foot in diameter are placed upon
a stout platform sustained by timber
framing. The lower end of each cylin-
der is stopped by a circular disc of wood
of an inch thickness fitting tightly into
the cylinder, and at about an inch above
this wooden bottom three or four holes
an inch each -in diameter are drilled
through the iron sides of the cylinder
and stopped with corks or plugs of
wood.
Into the cylinders thus prepared is
poured clean dry sand to a height of 9
or 10 inches above the bottom, and on
this sand in each cylinder rests a cylin-
drical wooden plunger, which fits so
loosely as to work with ease, and forms
one of the vertical supports of the rib.
484
VAN NOSTRAND S ENGINEERING MAGAZINE.
To prevent moisture getting at the sand,
the joint between the plunger and cylin-
der is filled with cement. So long as the
sand is dry it remains incompressible to
any weight that may press on it, and the
rib is thus kept invariably in its place.
When the centre is to be lowered, the
plugs are taken out of the cylinder, and
as the sand runs out of each with -uniform
velocity the frame is uniformly lowered.
This method is of especial value for cen-
tres of great weight.
The distance at which the frames or
ribs of centres should be placed apart,
measuring from the centre of one rib
to that of the next, must be regulated
solely by the weight of stone used for
the arch, the distance varying inversely
with the increase of weight. That is
to say, if we assume some distance for
stones of a given weight, say 6 feet for
stones weighing 150 lbs. per cubic yard,
and wish to find the proper distance
apart of the ribs when the stones weigh
but 120 lbs. per cubic yard, we have
150 : 120! !5 : 4
4 : 5'
X 4:X-
Then making 6 ft. the
distance for 150 lb.,
:30 x=1 ft. 6 in.,
the proper distance for stones of 120
lbs. per cubic yard. The following table
has been calculated in this manner :
reight of Stone
per
Cubic Yard.
120 lbs
Distance apart
of the
Rib of Centring.
... 7 f t . 6 in.
125 lbs
130 lbs
7 ft.
6 ft,
3 in.
11 in.
135 lbs
6 ft.
8 in.
140 lbs
6 ft.
5 in.
145 lbs
6 ft.
2 in.
150 lbs
6 ft.
0 in.
155 lbs
5 ft.
10 in.
160 lbs
5 ft.
7 in.
165 lbs
170 lbs
5 ft.
5 ft.
5 in.
3 in.
175 lbs
5 ft.
liin;
0 in
180 lbs
5 ft
185 lbs
4 ft.
lOf in.
190 lbs
4 ft.
8 in.
195 lbs
4 ft.
7 in.
200 lbs
4 ft.
1 in.
It now remains to consider briefly, the
subject of centring as used in the con-
struction of the arched roofs of tunnels.
In work of this description, the span
being always small, the arch light and
the facilities for obtaining firm points of
support for each rib as great as can be
desired, all the hindrances, that so often
make the framing of a stone bridge
centre a matter of no small difficulty
and foresight, are wanting, and the rib
admits of a simplicity of arrangement
at once favorable to economy of mate-
rial and of space. It must, however, be
remembered that although the span is
small and the ai*ch light, the strength of
the rib of a tunnel centre must be much
greater in proportion to the burden it
has to carry than that of a bridge cen-
tre ; since the former has not only to re-
sist the weight of the earth above it,
but must also withstand the wear and
tear of many destructful causes to which
the latter is never exposed. In tunnel-
ing through a hill side, no matter how
short the distance, more or less rock will
invariably be met with, and more or less
blasting must therefore be done, and the
shock and flying splinters of rock which
accompany each explosion do much mis-
chief to the ribs by disturbing or injur-
ing them. This cause acts strongly on
all parts of the centre, but is especially
severe with the leading ribs, which, as
the brick work must always be kept well
up to the heading, are directly exposed
to the violence of each explosion.
A second cause of injury to the ribs,
and one quite as damaging and unavoid-
able as the first, is the repeated taking
down, carrying forward, and putting up
of the ribs every time a length of arch
is completed. In bridges, unless the
structure is composed of a series of
arches, the centring is never disturbed
from the time it is first put up until it
is finally struck on the completion of the
works. In tunneling, however, to avoid
the foolish expense of building centres
from end to end of the tunnel, it is cus-
tomary to construct but one length of
twelve or fifteen feet of centring, and to
move this forward whenever it becomes
necessary to turn a new length of arch.
Thus, for example, we will suppose thai;
we are driving a tunnel through earth of
a moderate degree of heaviness, and are,
therefore, using centres consisting of two
sets of laggings and five ribs, two made
without and three with a horizontal tie
beam. The object in making some of
these ribs without the tie beam is that,
by so doing, the centring may be brought
close up to the heading without interfer-
ing with the raking props, which could
BRIDGE AND TUNNEL CENTRES.
485
not be done were the beams to be retain-
ed. These five ribs are arranged in
practice so that one without the tie
beam shall be placed at each end of the
length of centring, and between these
two are the three with beams. We will
suppose this to be the arrangement of
the ribs in the present case, and will
number them, beginning with that near-
est the heading, 1, 2, 3, 4, 5. While the
arch is being turned upon this length
the excavation for a new one has been
made, the invert built, the side walls
raised to springing line and all is ready
to carry forward the centring. This
•operation, however, must be done with
the utmost caution. If the ribs are
taken from under the newly completed
arch before the invert and side walls of
the advanced length are built, the whole
piece of arch with its side walls will be
almost certain to separate from the
length just behind, and move forward
several inches in the direction the work
is progressing. If, on the other hand, after
the advanced side-walls are up, all the
ribs are taken from under the arch, this
latter will be quite certain to come down
in ruins, since it has to uphold not only
the weight of the earth resting imme-
diately upon its bricks, but, in addition,
half the weight of the earth which press-
es upon the crown bars of the newly exca-
vated length, as one end of all these
bars rests upon the arch near its end.
Rib number 1, then, which is directly
beneath the end of the crown bars, can
not be removed with any degree of safe-
ty. It is also desirable that number 3
should be left in place to help support
the laggings. Numbers 2, 4 and 5 are
the only ribs left, and these are to be
taken down and set up forward, taking
care that 5, which has no tie beam, is
placed nearest the heading; the order of
arrangement then being 5, 4, 2, 1, 3.
Over the rib thus arranged a second
set of laggings is laid, and on them the
arch is turned. When this length is
completed, and all preparation made to
carry forward the centring, the ribs num-
bered 4, 1, 3 are taken down and set up
forward in the order 1, 3, 4, 5, 2, and so
on till the centring reaches the end of
the tunnel, or meets that coming from
the opposite end of the tunnel, suppos-
ing it to be worked both ways.
Now, it is precisely this continual tak-
ing down and setting up of the ribs,
that produces so much injury to them,
since, in order to pass them under t he-
forward ribs and props which remain
standing, it is necessary to take them in
pieces. Each rib, therefore, must be
framed in such wise that it may be re-
peatedly taken apart and put together
again without injury to its strength or
to the joints of the timbers removed and
replaced. Figs. 5 and 6 afford an illus-
tration of two centre ribs aiTanged to
meet these requirements in the simplest
manner possible. Fig. 5 is a drawing of
a leading or segment rib, which it will
be observed is constructed without a
complete tie beam at the bottom so as to
offer no obstruction to the raking props.
It consists of two parts or segments,
which, when the rib is placed, join at
the crown of the arch ancf along the line
a b, and are made fast to each other by
two iron bars placed across the joint at
the crown, one on each side of the back-
pieces, and bolted through the back-
pieces as shown at c c. An additional
band is passed around the two vertical
beams as shown at d. To prevent any
slipping of these beams along the joint
a b, the surface of each beam is notched,
as shown at e, and a wedge driven
through the notch. When the rib is to
be taken down, the band at c c and that
at d is removed, and the wedge at e
driven out, and the rib thus separated
into two segments may be carried
through a comparatively small space.
As this leading rib is subjected to the
direct effects of the blasts, and to flying
fragments of rocks, its joints must be
strengthened by irons placed on each
side of the rib, over the joint, and bolt-
ed through the timbers as shown in the
figure.
This form of rib is finely adapted for
tunnel centring, as it may be taken apart
without removing a single beam, while
its joint is so arranged that the pressure
of the arch assists in no small degree to
hold its parts in place. Indeed, the only
valid reason why this form of rib should
not be used in every part of a tunnel
centre is the absence of the tie beam,
which is certainly a great security against
the spreading or contracting of the span.
Were this tie beam supplied, and it may
easily be supplied by an iron screAv rod,
this form of frame would probably, in
486
VAN NOSTRAND'S ENGINEERING MAGAZINE.
addition to the convenience of taking
apart and resetting, sustain any amount
of pressure ever likely to occur either
vertically or laterally, as also all ordi-
nary wear and tear from use.
Fig. 6 represents one of the interme-
Fig. 6.
diate ribs called scarf or queen post cen-
tres, which, as there are no props to be
interfered with, are provided with hori-
zontal tie beams. As these ribs are also
to be taken apart each time they are
shifted, the tie beam is composed of two
beams joined by a scarf joint strenthen-
ed by a piece of timber placed above it,
and bound to the tie by two bands of
iron as shown in the figm*e. The hori-
zontal beam joining the queen posts is
also movable, and is held in place by
the iron placed over its joints and bolt-
ed through. In joints thus protected,
the holes through which the bolts pass
are liable after a time to become so much
enlarged, from the repeated driving in
and out of the bolts, so as to injure the
strength of the joint. This may read-
ily be overcome by using a bolt with
screw threads at each end in place of a
bolt with a head and one nut, so that
when once driven thi'ough the beam it
need not be removed.
By a comparison of these two forms
of ribs, it is evident that while the queen
post centre possesses an advantage over
the segment form in that it is not liable
to lateral spread, it is at the same time
inferior to the former in many important
points. It cannot so well resist shocks
or side blows, and being so taken to
pieces every time it is moved is very lia-
ble to be injured especially at the scarf
joint. An additional recommendation
for centres constructed on the plans of
Figs. 5 and 6, is the small amount of ma-
terial used, which is quite as small as is
consistent with the varying strains the
ribs are exposed to, and is so cut that
the timbers are almost as valuable when
the tunneling is completed as they were
when first purchased for the ribs.
The estimation of the dimensions prop-
er to give each tie and brace of the rib
is easily determined in so simple an ar-
rangement, by any of the methods given
for bridge centres. It is, however, to
be remembered that, while the bridge
centre has to sustain but the weight of
the arch stones and bonding mortar, a
load which can be calculated to a pound
before one stone is laid, the centring of
a tunnel has to resist the pressure not
only of the brick roof, but also of the
earth above, and that this latter pressure
is wonderfully variable. The pressure of
the brick work will of course vary when
laid in cement and when laid in mortar.
From the most careful experiments made
to determine the weight of a cubic yard
of brick work, we find that when the
BRIDGE AND TUNNEL CENTRES.
487
bricks are laid with cement the weight
per cubic yard is 2,897 pounds, or in
round numbers 2,900 lbs.; when laid in
mortar beds the weight falls to 2,677, a
difference of some 220 lbs. per cubic yard.
It is true that the pressure of the earth
does not act to any great extent on the
centring, until the arch is turned and the
crown bars drawn forward to form the
roofing of the newly excavated length,
but when this is done, and the three ribs
removed to be set up in advance, the
pressure on the two ribs remaining under
the arch, is quite severe. This load is
especially variable with the leading or
segment ribs, which it will be remember-
ed are placed at the ends of the length
of arch, and sustain one end of all
the side and crown bars supporting the
earth, and the movement which this
earth is at any moment liable to take,
cannot be foreseen. At times a whole
length can be gotten out and the arch
turned without any perceptible motion
of the earth either at the sides or on top;
at others, the earth will of a sudden be-
gin to move and throw all its pressure
on the side bars ; then, again, the action
will take place at the crown and become
so great as to press the bars down in the
middle through a distance of many
inches, or even to break the stoutest 15-
inch oak beams.
This action of the earth, however,
seerm to be controlled by law, since it
depends largely on the depth of the tun-
nel below the surface. The pressure on
the sides is most severe in those parts of
the tunnel which ai*e deepest, and the
vertical or crown pressure (and this is
always the severer of the two) where
the distance below ground is less. At
first thought this is precisely the reverse
of what we should expect to be the case,
for it seems but natural to suppose that the
greater the depth of earth the greater the
pressure on the arch beneath. The facts
are,however,quite the contrary. Thus,for
example, in excavating a tunnel through
a hill, as we enter the hill side the press-
ure is almost exclusively at the crown
and very severe; as the work progresses
nearer and nearer the centre of the hill
where the amount of earth above the
arch is greatest, the vertical is changed
to lateral pressure, and this latter is in
turn changed to vertical as we approach
the other end. This is well accounted
for, by supposing that in the former case
the depth of earth being small, the whole
of it gets into motion and acts vertically
downwards, while in the latter case the
amount of earth being great only a
small portion is put in motion.
The leading rib, then, must be con-
structed with no small care, and its joints
well strengthened. For tunnels of ordi-
nary span, whatever may be the curve
of soffit, we may with safety give the
parts the following dimensions. The
backpieces two thicknesses of 3 in. plank;
the planks breaking joints with each
other. For the segment rib make all
the braces 6 in. X 6 m- 5 tne l°no strata
reaching from the half sills to the crown
7 in. X 6 in., and the vertical pieces at
the crown forming the joi nt a b also
7 in. X 6 in. For the queen post centres,
make the tie beam 9 in. X 6 in., as also
the short timber placed over the scarf
joint ; the queen posts 6 in. X 6 in-> ex~
cepting at the upper and lower ends
where the braces abut which should be
10 £ in. X 6 in. ; th e short piece between
the queen posts, and just below the
crown 4 in. X ^ m-> aiia\ finally, the
braces 6 in. X 5i in-
The m inner of setting the ribs is il-
lustrated in Figs. 5 and 6. Under the
queen post ribs is placed a long horizon-
tal beam, its two ends resting on the
side walls and supported immediately
under the foot of each queen post by
vertical posts. Upon this beam are
placed longitudinally four thick planks,
and on these rest the folding wedges.
The segment ribs are supported in much
the same way, each rib by two short
timbers, one end of each resting on the
side walls and one on a vertical post
under the heel of the rib ; on these rest
the longitudinal planks which are placed,
however, a little oblique to the tunnel
since the heel of the segment rib is not
so far from the wall as the foot of the
queen post.
It has already been remarked that it
is never wise to strike the centres until
the side walls of the newly excavated
length are up, as in work of this class
there is a strong tendency to ninve for-
ward in the direction of the excavation.
If, however, the ribs are struck in the
manner already described, with the lag-
gings of the back length kept tight up
to the arch by the two frames left under
488
VAN NOSTRAND'S ENGINEERING MAGAZINE.
them, we shall always have two lengths
of completed work remaining with their
supports, not only until the next length
is excavated hut till the side walls are
built and ready for the ribs. Under
such circumstances each length is well
able to uphold its burden till it receives
assistance from the next advancing one,
the construction of which to springing
line occupies several days, and the ce-
ment or mortar has time to harden be-
fore the weight comes upon the arch
after striking the centring. When, how-
ever, from false motives of economy,
only three ribs and one set of laggings
are used, the entire support of one
stretch of arch must be removed before
another can be commenced, and this,
again, before a third is turned, leaving
the green arch unsustained, in which
state it is liable to give way, the bricks
to crush and the whole arch to come
down in utter ruin. Nowhere, indeed,
among all the variety of engineering
works will a penny wise economy more
surely prove a pound foolish one than
here ; nowhere else will an unwise sav-
ing lead to so profuse an outlay.
Tunnel centres again differ from those
of bridges in that the laggings are very
differently adjusted. In the later case
it is the custom in practice to place all
the laggings on the ribs before commenc-
ing to turn the arch, by which means no
small degree of stability is given to the
ribs. In tunneling, however, where only
a few inches of space remains between
the backpieces of the frame and the pol-
ing which sustains the earth, it would be
utterly impossible to turn the arch if all
the laggings were put in place before
the brickwork is begun. To overcome
this difficulty, only a few laggings, say
five or six are placed at a time. Thus,
starting at the springing line, we adjust
six laggings on each side of the frame,
and carry the arch up equally on both
sides. When it has reached the upper
bolster, we add six more, and the mason-
ry continued as before, and proceed in
this way until very near the crown as
shown in Fig. 7, where A A' is the brick
^W
Fig. 7.
work. At this stage of the work the
two laggings CC are placed on the ribs,
the top of their inner edges being first
rabbeted as shown in the figure. In
these rabbets "cross" or " keying -in"
laggings B, consisting of stout planks
18 or 20 inches in width, are laid one at
a time beginning at one end of the cen-
tring. The bricklayer whose duty it is
to key-in the arch stands with his head
and shoulders between the brickwork
A, A, and starting at the end of the last
piece of completed arch places the first
cross lagging, and keys in the arch over
it ; then a second, and in like manner
keys in the arch over it, and thus re-
BRIDGE AND TUNNEL CENTRES.
489
treats along the entire opening until the
whole length of arch is keyed in.
Among the varieties of patent centres
that planned hy Mr. Frazer, affords a
most excellent specimen, and hoth from
its strength, economy, ease of shifting
and the small amount of space it occu-
pies in the tunnel, has met with much
approval from the engineering profession
in England. This centre consists of but
three ribs each differing from the other
two in design as shown in Figs. 9, 10
Fig. 9.
Fig. 8.
and 11, of which 9 is the leading, 10 the
middle and 11 the hack rib. Each rib is
constructed of four pieces of timber four
and one half in. thick by 16 inches wide,
scarfed together as shown in the draw-
ings. In centres of the ordinary con-
struction, the ribs when the laggings
are laid upon them are all of precisely
the same size, and of the same span and
rise as the soffit of the intended arch.
In Mr. Frazer's plan, however, all the
ribs differ in the length of their radii ;
the radius of the outer curve of the lead-
ing rib (Fig. 9) being greater ; that of
the middle 3 inches less than, and that of
the back rib yet smaller than the radius
of the soffit ; so that the middle centre
i6 the only one of the three which acts in
the same way as the ordinary centre
frame, that is to say with the laggings
and arch resting immediately upon the
rib, and is consequently with the lag-
gings on it of the same rise and span as
the arch.
The leading rib has for its outlet edge
a radius 12| inches larger than that of
the arch soffit, and for its inner edge one
3^ inches less than the same radius (thus
making the 16 in. thickness) and is
plated on both the inner and outer sur-
face with half inch iron plates bolted
quite through. The plate on the inner
surface is six inches broad and projects
2 inches over that side of the rib which
is turned towards the middle rib, thus
forming a flange on which the laggings
rest (see Fig. 9). When this rib then
is in place, it must be its whole thickness
in advance of the end of the intended
arch, and as it stands 12^ inches above
the soffit will cover 12^ inches of the
toothing ends of the brickwork, thus
forming a sort of mould to guide the
toothing.
490
VAN NOSTRAND'S ENGINEERING MAGAZINE.
The middle rib (Fig. 10) is also covered
on the under surf ace with half inch plate
iron in one piece and bolted through as
shown in figure, thus giving the rib the
strength it would have if supported by
the usual struts and braces. The lag-
gings rest immediately upon the upper
surface of the rib, and therefore the
radius of this side must be the same as
that of the arch soffit, less three inches to
allow for the thickness of the laggings.
Fig. 10.
Fig. 11.
The back rib (Fig. 11) is covered on
the under surface with a coating of half
inch plate iron in one piece, which is
bolted through as in the case of the mid-
dle rib. Between each bolt a hole is
made quite through the rib and its
plating, and in it is placed the stem of
a bearing iron. There are as many of
these irons as there are laggings, the ob-
ject of using them being to support the
laggings which it will be observed do
not rest on the rib but on the projecting
irons. The amount of projection is regu-
lated by means of adjusting screws, by
screwing which the laggings may be
raised to the required level, or by un-
screwing lowered one by one from the
arch when completed. These last two
ribs are permanently attached to trestling
by brackets, straps and bolts, and the
trestling in turn mounted on iron rollers
which run on half timbers laid longitud-
inally as a kind of tramway. They are
also steadied at the crown by long iron
hooks attached to one rib and fitting into
eyes in the other.
The leading rib is supported upon
slack blocks placed on top the brick-
work of the side walls and by the prop
A. This prop, to allow for any inequali-
ties of the invert on which it rests, is
mounted at the lower end on a screw by
which it may be raised or lowered.
In setting this patent centre, the lead-
ing rib is first brought forward into place
and wedged up on the edge of the brick-
woi-k to its desired level, and the prop A
screwed up tight under the heel. The
trestles bearing the middle and back
ribs are then rolled forward till the mid-
dle rib is at the proper distance from the
leading one. Three pairs of wedges are
then placed between the bottom piece of
the trestles and the tramway, and the
trestles thus wedged up until the top of
the middle rib is on a level with the
flange of the leading one, thus giving two
level bearings for the laggings. The
bearing irons of the back rib are then
pushed out by the adjusting screws until
the top of each of them is also on a level
with the flange of the leading rib. The
three bearings then, of each lagging,
when the ribs are thus arranged is first
upon the flange of the leading rib, then
upon the middle rib itself, and finally
upon the bearing irons of the back rib.
When this centre is to be again moved
forward on the completion of this length
of arch, a fourth rib called the " jack
rib " is first fixed under the laggings in
the rear of the back rib, this last named
rib consists simply of a band of iron 1
inch thick by 2 \ wide, bent into the shape
of the arch. Opposite every alternate
joint of the laggings a screw passes
through the rib, and is furnished on its
outer end with a square head similar to
that of the bearing plates of the back
EMBANKMENTS AND RESERVOIRS.
491
rib, and on its inner or lower end is a
loop so that it may be easily turned with
a lever. The object of placing these
screws opposite each alternate joint is
that by this arrangement only half as
many screws are needed as there are
laggings. The jack rib is itself support-
ed at each end by an iron bar 2 feet
long driven temporarily into the wall.
As soon as this latter rib is adjusted
to take the ends of the laggings, the
wedges are driven from under the tres-
tles and its rollers thus brought down
upon the tramway prepared for them.
When thus lowered, it is evident that
the two ribs (middle and back) will be
so much below the leading rib which is
left standing that they will easily pass
under it. The trestle and its ribs is then
moved forward until the back rib is
within 8 inches of the ends of the lag-
gings, when it is wedged up as before.
The bearing screws are then screwed up
tight against the laggings, giving these
latter the same support hitherto obtained
from the leading rib, which now stands
between the middle and back rib. The
wedges under the ends of the leading
rib (see Fig. 9) are then removed and
the rib carried forward over the top of
the middle rib and adjusted, as previously
described, on the top of the newly built
side walls. The laggings are then drawn
forward one or two at a time as they are
needed, beginning at the springing line.
The great advantage which these
patent centres appear to possess over
those of the ordinary construction,- is the
total absence of all struts, ties and braces,
thus leaving a fine open space for the
scaffolding and materials of the masons.
The amount of repairs also is very trivial,
as they are not so liable to be injured by
flying rocks. In point of economy,
though the first cost of patent centres is
much greater than that of the segment
or queen post centres, the amount expend-
ed in repairing the latter soon makes up
the difference. In point of strength, it
must be acknowledged that, when work-
ing through heavy earth, the patent cen-
tre of three ribs is by no means so reli-
able as the all-wood centre of five ribs
and two sets of laggings, used as above
described. And this is certainly a seri-
ous objection in that, it is impossible to
tell beforehand at what moment, owing
to a fault or to the displacement of the
local beds, the character of the earth may
change completely from a light soil to
one of great heaviness.
EMBANKMENTS AND RESERVOIRS— THEIR FAILURE, AND
SUGGESTIONS FOR THEIR CONSTRUCTION.
From "The Building News."
We alluded sometime ago to the re-
cent calamitous failures in the south-
western districts of England, occasioned
by the late floods ; and we hinted their
cause and remedies. The great impor-
tance of the subject urges us to revert
to the question, to recall some of the
weak points and to discuss the modes of
construction usually adopted. A great
diversity of opinion exists among engi-
neers as to the mode of construction — so
great indeed, that every engineer has
his peculiar views of what should be the
form and the materials adopted. A
variety of considerations should deter-
mine in each case, the plan, form, and
materials of embankments. They have
to sustain the depth or pressure of
water, to withstand the abrasion caused
by the normal condition of wind, waves,
and tidal currents. The materials along
the locality of the coast or river have to
be used to the best advantage, and the
cost of land and maintenance must be
considered. Again, long slopes towards
the water offer least resistance to the
action of the currents, and are less liable
to injury, than more vertical ones ; on
the other hand, they are more costly in
the area of land they occupy, and in the
amount of material required. They also
do not impose so effectual a barrier to
the waves of the sea, or high tides and
floods. Slopes of steeper inclination, or
492
VAN NOSTRAND'S ENGINEERING MAGAZINE.
vertical faces, expose less surface to the
action of the water : they occupy less
ground, and cost less in material ; though,
on the other hand they have more direct
pressure to sustain, and there is a greater
re-action. The hydrostatic law that
the lateral pressure of a liquid is perpen-
dicular to the side of the enclosing
walls, and is equal to the weight of a
column of the liquid whose base is the
side and height equal to the depth of the
centre of gravity of the side — is one
that has to be constantly kept in view
in designing the embankments of reser-
voirs and canals. Under general cir-
cumstances— that is to say, excluding
the effects of the waves — the depth of
water only, not its expanse or area, has
to be taken into account in proportion-
ing the thickness of embankments. It
is as easy to embank a foot or a few
feet depth of the Atlantic, as it is to em-
bank a canal of the same depth, the
difference being in the former case there
would be more wave force and abrasion.
The same lateral pressure exists in both
cases. Let us here speak first of the
forms and materials of river and coast
banks, and secondly of tidal action and
currents. Engineers differ greatly as to
the best kind of slope. In reclaiming
fore-shores from the sea, the banks are
made from 3 to 4 or 5 ft. above the high
water of the spring tides, their width
being 4 ft. to 7 ft. at the crown. These
banks are best curved to a convex form
to the water, and no angular or sharp
projections should be allowed. In Hol-
land, the sea slopes are generally inclined
slightly to the horizon, or made as flat
as possible. It is evident this is a ques-
tion that must depend mainly on the
material and the area of enclosure. Col.
Emy, an authority, has advocated a sec-
tion of bank in which the slope is con-
cave as the best to resist the action of
the waves. Others prefer straight
slopes, as the angle of repose of the
material. In flat slopes, sand and silt
may be made available, and, as we have
seen, such slopes offer less resistance to
the tide. Tidal action is greatest at the
lowest high tides of the neaps. For
inner slopes, the Dutch, who have great
experience in these works, made the
batter about 4 or 5 to 1.
The fascine banks of Holland may be
noticed. Brushwood twigs of about 4
in. diameter are tied by others at inter-
vals. These fascines are from 8 to 13 ft.
in length, of about 1 ft. 8 in. girth, the
small and large ends being placed to-
gether alternately. In other cases the
fascines are placed horizontally, the ends
of one layer being successively within
the lower one so as to form a slope, the
whole being tied by stakes driven
through each, which are hooped round
at the head. Sand, clay, shingle, or
gravel, is rammed between each layer.
A batter of ^ or 1 to 1 in height is given.
In many parts of our country, as in
Wales and the North, rubble facing
should be used as the cheapest and best
material. The stones should be larger
and be laid to a slope of 1^ or 2 to 1 ;
or the banks may be pitched at that
part subject to erosion. Such partial
facings must have solid earth or clay
foundations, but we prefer loose rubble
at the lower angle. A double row of
piles is a good protection to the feet of
these banks, with loose stones rammed
between and in front. Long slopes re-
quire the least thickness of pitching.
In timber districts, where rubble is
costly, the banks may be protected by
timber or plank facings. The guide
piles are driven slightly inclined, whaled
at the top, and planked horizontally in-
side, the earth being rammed against
the planks. Occasionally diagonal piles
are driven in the bank to help the piling.
The Piedmontese engineers use a tem-
porary defence of sloped piles supported
by strutting and planked against the
water. But the use of concrete as a
substitute for stone or timber must
eventually become general. A concrete
backing faced with rubble, or dressed
to a batter, makes a good and imperme-
able defence. In the Med way it has
been adopted with success, and its cost
is such that, wherever local materials
are wanting, it offers the best alterna-
tive.
One fertile source of floods in lands
enclosed by these banks is the difficulty
in discharging the water during variable
states of the tide, owing to the sluices
of the outfall drains being closed by
the head of water against them. These
sluices should be of such ai-ea and fre-
quency as required by the propable con-
tingencies of tide, and should be hung
so that the pressure of the land waters
EMBANKMENTS AND RESERVOIRS.
493
may readily open them. We believe
half our reclaimed land is deluged on
account of inadequate provision in this
way. A sluice of eight feet wide to 60
or so aci*es is considered sufficient, and
we think a sluice working on a vertical
axis shutting against a rebate, and hav-
ing the axis fixed so as to make unequal
openings to prevent the tidal water
from entering under pressure, is one of
the best kinds. In all tidal rivers like j
the Severn, it is of frequent occurrence
that the mouths get choked up by the :
rising of the tide for a considerable j
period ; and, when this takes place at
the time of heavy storms, the danger of j
inundations is imminent.
The action of waves is another great
cause of disturbance to embanked lands.
On the coast of Scotland the fury of the
Atlantic produces an average pressure,
Mr. Stevenson found, of 611 lb. per
square foot ; and on seacoasts this must
be added to the depth-pressure. Con-
crete blocks alone seem to withstand this
action, which is greatest at half-tide.
Slopes help much to diminish the im-
petuosity and power of waves, and we
may take the section of the Plymouth
Breakwater as a good type of construc-
tion.
The Dutch dykes may be taken also as
good examples ; in some of these, the
body of the embankment is of earth,
with a core of fascines and with a fac-
ing of rubble.
Puddle between sheet-piles, or an earth
bank behind vertical sheet-pile facing, is
sometimes adopted. A good plan is to
form a loose rubble core in the water
slope with rubble at the base. When
sheet piling is used, inclined piles driven
into the embankment or shore, to resist
the pressure, may be desirable. One
necessary pr-ecaution in vertical sea-walls
which more effectually resist the action
of waves is a good impervious founda-
tion, as we have before said. The waves
in this case have the effect of undermin-
ing the defence, and therefore the foot-
ing should be well-founded and consoli-
dated. The bursting of the Holmfirth
reservoir in 1852, when 100 lives were
suddenly lost, arose from a leakage or
spring in the seat of the embankment ;
and the Bradfield reservoir failure, still
in the recollection of our readers, was
simlarly undermined through insufficient
puddling. The crowns of embankments
are, as a rule, not carried sufficiently
high to resist unusual floods, and the
water, once it gets the upper hand, soon
softens and disintegrates the bank, dis-
turbing the backing and causing settle-
ment. There are some points, too, that
require higher banks than others, as when
a sudden bend occui's, or a confluence or
eddying of currents exists ; and for this
reason it is imperative that the character
of the sea-coast, or the general curve of
the river, should be preserved in the out-
line and section of any artificial embank-
ments. Sloped banks increased the
ascensional force of currents impinging
on them, and this we know is not taken
into account as a rule. Such banks
should, therefore, be made higher than
vertical or abrupt banks. There is a cer-
tain angle of surface with the horizon at
which this rise attains a maximum.
The law of tides, as derived from as-
tronomical theory, is considerably modi-
fied by local and other disturbances, as
the configuration of the coast, winds,
&c. ; and frequently the neap or quad-
rature tides rise as high as the spring
tides, or those happening at the syzigies.
Thus we know, from personal observa-
tion, that on the coast of Hampshire
the neaps occasionally equal the spring
tides in height by the action of gales.
Again, the sectional form of coasts in-
creases the height of the tidal flow where
I it rises higher than in the open sea.
At Chepstow, the spring tide is said
to rise 60 feet, and at Bristol 40
| feet, while in mid-ocean islands it is
J not perceptible. Pavers form capil-
lary-like funnels, which augment the
! height and duration of flood-tides along
their flow, and thus we find them dan-
gerous inlets when banks are low, or the
natural level of the river is nearly on a
par with the adjacent country. At
Southampton, Christchurch, and. some
I other places, a double tide is experienced.
■ The double tide of the Southampton
J Water is a remarkable instance of the
return or ebb tide being met and driven
j back by the larger tidal wave which flows
up the wider channel of Spithead. Thus
; the smaller current, which is a branch of
: the great Atlantic wave, loses its veloc-
ity along the Western side of the Isle
of Wight, and at its fall down the estu-
j ary of Southampton is met by the great-
494
VAN nostrand's engineering magazine.
er weight which proceeds up the wider
or Spithead entrance on the eastern side
of the Isle of Wight. While affording
admirable facilities for ocean steamers
leaving Southampton docks, by delaying
the fall of the tide, this double tide acts
with fatal power in low-lying districts
by blocking up the outfall of the fresh
storm and land waters. Colonel Emy
has noticed the " bore," or the interfer-
ence of the tidal wave by contractions
or bars in the beds of rivers. It is really
a similar meeting of waters, causing a
Tmdden rise at a certain point; and in the
Severn, along which the floods have done
so much damage, this rise is considerable.
But the ordinary cause of flooded dis-
tricts is owing to the opposite flow of
the land waters and the tide. They meet
somewhere in the river, and if the volume
of outflow happens to be great, the rise
of the water in long rivers is considera-
ble, and the effects disastrous. Having
spoken of the action of the tide, let us
briefly refer to the effects the currents
of rivers have upon their banks and beds.
An erosive action is constantly going on
in one part or another. In steep parts,
the tendency is to deepen the bed, and
the excavated detritus is deposited in
creeks and bays or in sudden bends,
tending to fill these up. Again, in the
outfall portions of rivers, the silt or sand
is spread over the bottom, for the veloc-
ity is diminished, and the power of trans-
porting materials is less. Thus we have
the delta of the Mississippi causing the j
mouth to be silted up. The banks of a
river of ordinary flow corrode more than
the bottom, and heve we find the great- '
est irregularities and deviations in most
of our rivers. We also find, in observ-
ing our river courses, that a resisting
bank on one side produces a concavity '
on the other bank. An obstruction, or
sudden projection, similarly, has the I
same abrasive effect, the stream turning
against the opposite shore. Again, we !
find the river deepest along the steepest |
bank. Along a concave bank, the stream
deepens the bed, and the silt is deposit- j
ed on the convex side.
By a system of impervious banks we
increase the scour, and, therefore, the j
depth of a river. Planting willows or j
osiers along the banks of wide rivers, so I
as to give them an equal width of water- ;
way has had a good effect ; banks are \
formed by the deposition of the sedi-
J mentary matter and sand round the
roots. In a like manner, a species of
groins or spurs placed at right angles or
obliquely to the stream, is sometimes
used, but longitudinal banks are least
expensive and most effective in their ac-
tion. The penned-up lands should have
waste weirs to allow the freshets to es-
cape, and, we imagine, in some of our
inundated districts the outfalls have been
insufficient for extraordinary storm-wat-
ers. We may here briefly refer to a very
important point affecting the safety of
our water defences — namely the forma-
tion of shoals. At the junction of streams
or rivers shoals frequently occur owing
to the difference in the specific gravities
of the fresh and salt water, to velocity,
and other disturbances. The deltas of
our great rivers, arising from the deposit
of alluvial matter at their mouths, di-
minished velocity, and interference of
the outflow by the tide, are instances of
obstructions. Mrs. Somerville, in her
admirable work, notices the interference
of the outfall of main streams by in-
creased freshets. The Rhine was once
reversed in its flow by this cause, and
the Mississippi is much subject to inter-
ference in its flow by the Ohio. Allu-
vial deposits between the latter rivers
have formed an elongated island, and at-
tempts have been made to build a city
upon it. In placing a dam across a
stream to close it, it is found that the
best situation for it is not at the em-
bouchure or point of junction, but at
some distance above, so that the deposits
may render it impervious. These depos-
its occur by reason of the stream becom-
ing stagnant before reaching the dam.
Submersible dams, made by filling cais-
sons with stones or gravel and sinking
them, may be frequently employed with
great effect, for by contracting the water-
way it is deepened proportionately.
Sunken dykes have been employed in the
delta of the Mississippi with signal im-
provement, and after dredging and other
means have failed. We only point to
these instrumental measures as useful in
their bearing upon the subjects of em-
bankments ; for we think that to dam a
brook or a valley, or to embank a stream
just where convenience dictates, is often
to open to the insidious foe miles of as-
sailable districts and undefended banks.
PUBLIC WORKS IN EGYPT.
495
PUBLIC WORKS IN EGYPT.
From "The Engineer."
£, It is only within the last half century
that engineering works in Egypt have
been promoted and constructed in a
manner which promises well for their
future permanency and the real interests
of the country. Long previous to the
time alluded to, engineering works of
enoimous magnitude rivalling those con-
structed in India during the dynasties of
the Abdallahs and the Aurengzbes, exis-
ted in Egypt, but with the exception of
the Pyramids but little remains of either
their former grandeur or utility. With
the decadence of the cities, the pleasures
and wants of whose inhabitants they
were intended to minister to, they fell
into disuse, and shared in the general
destruction and desolation which ages
ago swept over that portion of the Afri-
can continent. But although the nature
and extent of these great works of con-
struction can now be but guessed at by
the light of some stray excavations here
and there, and their successors bear but
little resemblance to them in either de-
sign or execution, yet the physical con-
dition of the country remains unaltered.
Rightly or wrongly, the origin of sur-
veying— one of the branches of our pro-
fession— is attributed to the necessity
which compelled the Egyptian land-
owners to define their properties by some
boundaries which were not liable to be
obliterated by their annual natural floods.
As of old, so at present, the ever-
recurring periodical overflowing of the
Nile constitutes the natural phenomenon
of the country. From time immemorial
the efforts of the monarchs and the
people have been directed towards the
one great object — viz., that of regulating
and rendering uniform, and turning to
the best advantage, the fertilizing inun-
dations of this mighty and mysterious
river. Probably the idea and attempt
also to unite the waters of the Mediter-
ranean and the Red Sea may boast of
the same degree of antiquity. The Kile
being thus the most important and, in a
great measure, the sole source of the
prosperity and wealth of the country, it
is evident that works of irrigation, and
others undertaken with the object of im-
proving the course and condition of the
river, must constitute a prominent feat-
ure in Egyptian engineering. In Upper
Egypt some extensive works of this
character were carried out by the father
of the present ruler. They comprised
canals, banks, and roads, and some idea
of the extent of the undertaking may be
gathered from the fact that in one year
the amount of the earthwork reached to
nearly seventy million cubic yards. As-
may be expected in a country in which
skilled labor is both scarce and expen-
sive, the use of earthwork instead of ma-
sonry or brickwork will, in all cases to
which it is applicable, be adopted. It
forms not only the cheapest, but, when
of good quality and sufficiently plentiful
to render the maximum dimensions of
no consequence, the best description of
material for that particular class of
work.
A glance at the physical contours of
that portion of Egypt which lies between
the mountains of Libya on the west and
those of Arabia on the east, will demon-
strate in what manner, and the reason
why, it became affected by the inunda-
tions of the Nile. If two sections be
made of this part of the country nearly
at right angles with one another, it will
be found that one, which may be termed
the longitudinal section, has a gradient
or slope which is practically identical
with that of the river itself during flood
time. The other, or cross section, has a
gentle fall from the river banks towards
the desert, so that when that point is
reached the total difference of level
amounts to between 13 ft. and 14 ft.
The nature of the soil of Egypt renders
these periodical inundations indespensa-
ble to its permanent fertility. A geo-
logical section shows an upper layer of
ooze resting upon sand and gravel, which
in their turn repose on a bed of clay.
The substratum, moreover, is impreg-
nated with various salts, to such a degree
that if the land be not overflowed for a
few years it becomes so salted as to be
perfectly useless for purposes of cultiva-
tion, and remains so until it is thorough-
ly washed by another inundation. In
496
VAN nostrand's engineering magazine.
addition to the duty already marked out
for the future irrigations works of Egypt,
they have other functions to fulfill.
Among these are the construction of
banks or walls for the retaining and
storing of water, not only to prevent the
salting of the land, but also to raise the
water so as to enable it to command
land situated at a higher level. One of
the oldest works of this kind was under-
taken to preserve the city of Memphis.
It was in the early part of the present
century that the great work was com-
menced of forming throughout the
whole of Upper and Middle Egypt a
series of basins in which the floods
might be successively and thoroughly
utilized. In order to complete this pro-
ject in an effectual and certain manner
for the latter part of the country, it will
be necessary to construct a canal of great
magnitude, already proposed, and the
line of which has been determined.
It has been recently proposed by a
well-known authority — M. Linant Bey—
to restore the ancient lake Maoris, which
Herodotus states was an artificial lake
formed to store the waters of the inun-
dation, and distribute them as required
during a season of drought, or when the
floods were insufficient to irrigate the
neighboring country. It is riot worth
while investigating the cause of the
destruction of this lake, but we may
briefly notice the advantages which
would accrue from its re-establishment.
It appears that by the formation of the
necessary tanks forty-two thousand
acres of fertile land would be lost to
cultivation ; but, on the other hand, by
converting this land into water, so to
speak, it would be possible to irrigate or
bring into cultivation during drought,
or seasons of insufficient floods nearly
seven hundred thousand acres. Against
this increased cultivable area must be
set the cost of reconstructing the neces-
sary banks, sluices, channels, and other
works. This cost is very much enhanced
by the fact that the level of the present
bed of the ancient lake is nearly 27 ft.
higher than it originally was. M. Li-
nant Bey estimates that nearly thirty
million cubic yards of earthwork would
be required to construct the works.
Provided the result would recoup the
outlay, there would be no difficulty
either in finding the necessary capital or
in carrying out the undertaking.
Coming down to our own times, the
public works constructed recently in
Egypt are of a character which speaks
well for the future prosperity of the
country, whether they be regarded as
intended to promote the fertility of the
soil, the increase of intercommunication,
or the interests of commerce. Until the
Euphrates Valley Railway is made,
Egypt will constitute, as it does now,
the shortest route to our Indian posses-
sions and to the East generally — a route
very considerably facilitated by the
opening of the Suez Canal. Twenty
years ago there was no railway across
the desert, either from Cairo to Seuz or
from Alexandria to Cairo At present
there is comparatively a good port at
Suez on the Red Sea, while similar ac-
commodation has been provided at Alex-
andria, and recently very much extended
and improved. Both these towns have
also been furnished with waterworks.
Under the present ruler the railway sys-
tem has been greatly extended, especially
in the Soudan district. Sugar and other
manufactories have been established,
and no efforts seem to be spared to pro-
mote the welfare of a country which is
renowned for its antiquity and former
magnificence. A point worth adverting
to in connection with our subject is
whether it will be found advisable in
future to resort to other means to irrigate
the land than that of simply raising em-
bankments of various heights. It is not
improbable that when all the land situ-
ated at the lower and consequently more
favorable level be brought into cultiva-
tion, the aid of machinery may be called
in to raise the water to a height sufficient
to command the land placed at a greater
altitude.
Railway to unite Greece and Tur-
key.— A concession for the construction
of a line to connect the Greek railway
lines with the railway system of Turkey
has been granted to a M. Piat, an en-
gineer, who has ceded it to M. Singros,
a banker of Constantinople. The latter
is engaged in treating with the Greek
Government. The project of construct-
ing a line from Pi.tras to Athens will
probably be revived.
REFRACTORY MATERIA LS.
497
REFRACTORY MATERIALS— ON FIRECLAY AND OTHER
REFRACTORY MATERIALS.*
By GEORGE J. SNELUS, F. C. S.
Prom "Engineering."
It will be admitted by all concerned
in the manufacture of iron and steel,
that it is of the utmost importance to
obtain good materials for building their
furnaces, while at the same time it can
scarcely be said that our knowledge of
refractory materials is in a satisfactory
st ate. With these convictions, the writer
ventures to place the little information
he has been able to gather upon the sub-
ject before the Iron and Steel Institute,
with a view of eliciting discussion, in the
hopes thereby of increasing the general
stock of knowledge.
Although it is generally allowed that
the ultimate chemical composition of a
brick does not altogether decide its fire-
resisting property, yet, it is often possi-
ble to judge from a chemical analysis
whether a clay will answer for a given
purpose or not.
Thus it is found that the presence of
alkalies in sensible quantity, say, about
1 per cent., confers so much fusibility
upon a clay as to render it unsuitable for
very high temperatures. This is well
seen in the analyses of clays from the
Dowlais and the Newcastle district.
The Dowlais clays, numbered 9 and 10,
contain respectively 1.43 per cent, and
1.13 per cent, of potash, and though
bricks made from these clays are used
for forge purposes, yet they will not
stand above one month in mill furnaces,
whilst bricks from 'clays 11, 12, 13, and
14, last for three months.
Mr. Pattinson believes that it is chiefly
owing to the presence of the rather large
proportion of alkalies that the New-
castle bricks are less refractory than the
Stourbridge.
Lime and magnesia exercise a fluxing
effect when present, but when mixed
with silica, as in the Dinas bricks, a
small quantity of lime is useful as a
binding material, as it can be more in-
timately combined with the particles of
quartz than any other similar substance.
Oxyde of iron also exerts a fluxing
*Paper read before the Iron and Steel Institute at Man-
chester.
Vol. XIII.— No. 6—32
effect, though in a less degree. It will
be noticed that none of the Stourbridge
clays contain over 2 per cent., but if
alkalies are absent, iron oxyde may be
present, up to about 3 per cent, without
affecting the fusibility of the bricks in a
very serious degree. This may be seen
by a reference to the analyses of the
well-known Glenboig bricks, and of the
St. Helens' bricks. Blocks from St.
Helens last well in the. hematite furna-
ces of West Cumberland. The writer
has found these bricks to bear the scour-
ing action of the highly basic slag of a
Bessemer furnace better than those from
the Leeds district. If, however, the
brick is required to stand the intensely
high temperature of a steel melting fur-
nace, even this small proportion of oxyde
of iron becomes injurious.
Alumina appears to be singular in its
action, for while it is well known to be
one of the most rnftisible substances in
nature, and the compound Bauxite, and
also highly aluminous clays, as for ex-
ample the Glenboig, and notably that
from the large firebrick works in Mary-
land, are highly refractory, and ordinary
clay, containing less alumina, is less fire-
resisting, yet when alumina e.\ist^ in
small quantities in silica bricks, it ap-
pears to increase their fusibility. This
may be seen by reference to the tabula-
ted analysis and remarks attached.
The plasticity of a clay depends on
the presence of combined water, and to
some extent upon the proportion of
alumina. Thus the Glenboig clay, which
contains a rather large proportion of
alumina, is frequently of such a soapy
character that it is used instead of soap
for washing the hands. The well- known
Porcelain clay or Kaolin, is highly alu-
minous, and is prized chiefly for its very
plastic nature.
These properties cause the clay to
shrink much in drying and firing, but
after having been highly tired the ma-
terial then suffers much less change of
volume by subsequent changes of tem-
perature. Hence it is that Glenboior
498
van nostrand's engineering magazine.
bricks expand and contract so little upon
heating and cooling, thus rendering them
valuable in situations where changes of
form would cause serious inconvenience,
as in the regenerators and roofs of Sie-
mens' furnaces.
Silica is also a highly infusible sub-
stance, but unlike alumina, its particles
have no tendency to adhere or bind to-
gether except under the influence of the
most intense heat. When, therefore,
this material is used for making bricks,
a building substance has to be mixed
with it. This is the case in the manu-
facture of the Dinas, or silica bricks,
which were formerly made from the
Dinas rock, to which a small portion of
milk of lime was added. It is now found
that these bricks can be made from any
pure silicious stone, by grinding it up
and mixing about 1 per cent, milk of
lime with it.
In the case of the ganisters, now so
largely used for lining Bessemer convert-
ers, the cementing material is alumina,
which is found naturally combined with
the silica. But in this case the physical
condition of the substance is of great
importance, because it is used in the raw
state, or at least without undergoing the
process of burning. It is, therefore, im-
portant, that while it should not shrink
much on heating, it should yet bind well
together.
The peculiar black ganister of Sheffield
■possesses these properties in a high
degree, and the writer has found none
beter than that sent out by Mr. Lowood.
The rock itself appears to have been
subject either to extreme compression or
to heat, as it has a peculiarly close
texture. Sheffield has, however, by no
means a monopoly of this substance, or
at least of materials that answer the
purpose, as Dowlais and Ebbw Vale are
now both making their own from local
sources. Even pure quartz rock can be
made to answer, by mixing a proper
proportion of aluminous clay with it.
Where, however, the natural black gan-
ister can be obtained, nothing can
answer better for all purposes.
There is another peculiarity possessed
by silica, which is, that bricks made from
it expand when burnt, so that in making
silica bricks the moulds must be smaller
than the brick.
Thus, for a 9-in. brick, the mould
would only be about 8f in. long.
Every mixture, like every clay, has its
own factor of expansion or contraction
for the same amount of burning, and this
is either increased or diminished by vari-
ation in the intensity of heat applied.
The clay from which the St. Helens'
bricks are made shrinks considerably
during drying and burning. Thus, for
a 9 in. by 4-J in, by 2| in. brick, the
mould is 9| in. by 4j in. by 3£ in. For
Glenboig clay, a shrinkage of one-twelfth
is allowed, that is, the mould for a 9-in
brick is made 9| in. long.
Silica bricks not only expand during
burning, but do so still more upon being
subject to intense heat, contracting again
on cooling ; and this expansion and con-
traction is one of the most important points
to take into consideration in bixilding
steel-melting furnaces. At Dowlais, the
man in charge of the furnaces is expect-
ed to slacken the tie-rods above the fur-
nace while the heat is getting up, and to
tighten them as it goes down, so as to
follow the expansion and contraction of
the roof. At Crewe, it is attempted to
make this self-acting, by the use of vo-
lute springs between the brick staves
and the nuts on the tie-rods passing
through them ; while at Creusdt, they
try to make the furnace casing so strong
(by the use of wrought-iron girders for
brick staves, and very strong tie-rods),
that the centre of the roof must rise and
fall to allow for the expansion and con-
traction.
Mr. Riley states that, when at Dow-
lais, he found the quantity of iron made
in a puddling furnace was directly as
the percentage of silica in the clay used
for making the bricks.
Titanic acid has been shown by Mr.
Riley to exist in nearly all clays, but it
does not appear to influence their fusi-
bility in any marked degree, and it prob-
ably plays the part of silica, to which it
is closely allied in all its properties. As
much as 1 per cent, was found in Stour-
bridge bricks, but only traces in silica
bricks.
It need hardly be pointed out that it
is not sufficient to have a good material.
Great care must be exercised in manipu-
lating it. If it is to be made into a
brick, every pains must be taken to dry
it gradually, and to fire it evenly, and to
a proper point ; while, if it is to be used
BUILDING STONES.
499
in a semi-plastic state, as in the state of
ganister, it should be equally moist
throughout, so as to dry evenly, and not
so wet as to cause it to crack, or so dry
as to prevent it binding.
But there is another practical point in
the management of firebricks which is
too often overlooked. Bricks are very
porous bodies, and absorb a great deal
of moisture, even when under cover,
and, of course, much more if allowed to
get wet. In fact, apparently dry bricks
often contain a good deal of water, and
if put into a furnace in this state, and
the heat is got up rapidly, the bricks
crack and crumble, to pieces. This is
especially the case with silica bricks, and
the writer has known instances of bricks
being condemned as chemically bad,
when the fault lay with those who used
them without properly drying them. It
is well in the case of silica bricks to
actually set them as hot as they can be
handled. In all cases when a furnace is
first started, and especially with Siemens
furnaces, a very small fire should be
kept up for several hours and then very
gradually increased. This plan will add
weeks to the life of these furnaces.
Most blast furnace managers know
and practise this very slow and careful
drying of their plant, but it is too often
neglected in mill and other furnaces.
BUILDING STONES.*
From "The Building News."
The working and application of build-
ing stones date back to an early time,
and the question of their relative merits,
causes of decay, and means of preserva-
tion have for some time engaged the at-
tention of scientific men. It is, there-
fore, no new subject I introduce to your
notice, but one which I trust may, on ac-
count of its importance, prove of inter-
est ; for, next to the design of an edifice,
the selection of the materials of which
the building is constructed occupies a
prominent place. A proper knowledge
of the composition and durability of the
principal material used in building can,
therefore, be hardly overrated. Chem-
istry, geology and the study of architec-
ture and engineering have each more or
less to-do with the attainment of a true
understanding of the quarrying of stone
and its adaptation to building purposes,
and I therefore thought the Junior
Philosophical Society would deem a dis-
cussion on this subject one of no mean
interest. Without further preface I
would classify stones employed in works
of construction under two heads — viz.,
those suitable for foundations and those
adapted for face work. In the former
case, if the foundations and lower part
of a building be under water, where per-
t * A paper read before the Junior Philosophical Society
by A. T. Walmisley.
haps a rapid current flows, or in the case
of a sea-wall subject to the influence of
powerful waves, a heavy quality of stone
must be used, since the weight of all
bodies when submerged is evidently re-
duced by the volume of water displaced
— for instance, the lightest stone we
have, the Godstone Gatter or litigate,
belonging to the upper greensand forma-
tion. This stone, when used on building
land, weighs 103 lbs. per foot cube, but
supposing the same stone used in sea
water the effective weight would be only
37 lbs. to the cubic foot, since it would
then be reduced by about 66 lbs., the
average weight of a cubic foot of sea
water. The top bed of this soft calcareous
sandstone is used for scouring purposes,
and it is known as hearthstone ; the sec-
ond bed of the quarry is used for road-
making and rough-walling, and the third
bed is suitable for architectural works,
as it will withstand the action of fire,
and is hence known as Fire Stone. "West-
minster Abbey was formerly built of it,
and architects used it where lightness
was necessary. Sandstones are composed
either of quartz or silicious grains in-
soluble in water, cemented by argil-
laceous, silicious, calcareous, or other
matter, generally consisting of about 93
to 98 of silica, with 1 to 2 of carbonate
of lime. When of good quality they
500
VAN NOSTRAND's ENGINEERING MAGAZINE.
prove very serviceable, and have been
largely employed in the northern and
midland counties. The Cragleith and
Stancliffe or Darley Dale (Derbyshire)
are considered the best specimens of this
kind of stone. The former has been
used a good deal in the neighborhood of
Leith. Many of the public buildings at
Edinburgh have been made from it. It
is an excellent stone. When the grains
composing sandstones increase in dimen-
sions they are designated conglomerate.
The dark gray varieties of sandstone
from the vicinity of Swansea, the Forest
of Dean and Dundee, are heavy enough
for water purposes, and weigh about 170
lbs. to the foot cube. The granite of
Leicestershire is one of the heaviest stones
we have. It is really a syenite, not a
granite, as it contains hornblende and no
mica, which all true granite possess. A
heavy stone is also found in the western
islands of Scotland, particularly in the
island of Tiree. This . metamorphic
limestone is composed of carbonate of
lime, with a good proportion of horn-
blende, or rather cocolite, a species of
augite, in small nodules. As a rule,
limestones are considered better than
sandstones, but, in all cases where stone
is continually acted on by water, sand-
stone is preferable to limestone, since it
is not so likely to be acted upon by the
molluscaea, which frequently bore cal-
careous stones, converting gradually the
smooth face of the stone to a rough face,
and leaving interestices for the water to
get into and' wear away the stone. In
the case of a sea-wall entirely above the
water at low tide limestone might be
employed, as at Tiegnmouth, or above
low water mark in the case where the
lower part is always under water. In the
construction of the Royal Border Bridge
over the River Tweed, on the Newcastle
and Berwick Railway, some experiments
were made on various stones from quar-
ries in the neighborhood, in order to test
the resistance they offered to vertical
pressure. The specimens selected meas-
ured 1 in. square in the cross section and
2 in. long, this being considered a nearer
approach to general masonwork than an
ordinary simple cube 1 in. in the side.
The result gave an average of 195 tons
per square foot. The closest grained
and finest in texture bore as much as 362
tons per square foot, while the more
coarsely gritted specimens, and those
winch had a more sandy appearance, re-
sisted only a pressure of 6 V tons per
square foot. It is to be observed that
no signs of yielding were apparent until
92 per cent, of the ultimate crushing
weight was applied, when a gradual
crumbling of grains of sand proved that
they were nearly loaded to their maxi-
mum power of resistance. In almost all
varieties of building, the specific gravity
or weight of the stone employed enters
into the calculation, as it is of the ut-
most importance that the amount of
pressure produced by an arch, wall, or
column, as the case may be, should not
be underrated. As a general rule, stones
should not be made to carry a weight ex-
ceeding from £ to .i^th of the pressure
calculated from that which has crushed
them in small experimental cubes. In
the Royal Border Bridge the weight
borne by each square foot of ashlar in
the bridge was a little above 2 tons,
whence it would be seen that the press-
ure on the ashlar in that work (in con-
nection with the experiments made) was
about rVth of that which would crush
the stone. In Gwilt's " Encyclopaedia of
Architecture," the pressure on the piers
at St. Paul's and other remarkable struc-
tures is given at 17.7 tons per square
foot on the piers of the cupola of St.
Paul's, London ; 13.6 on the piers of the
Hospital of the Invalides, Paris ; 26.9
on the piers of the cupola of the Pan-
theon, Paris ; 27.0 on the piers of the
cupola of St. Mery ; 15.0 on the piers of
the cupola of St. Peter's, Rome ; 18.1
on the columns of San Paolo Fuori le
Mine, Rome. When the base of solid
remains the same, height influences their
strength. A very thin stone easily frac-
tures. The experiments which have
been made with a view to discover the
influence which form has on the resist-
ance of stone have shown that the dif-
ferent solids, the bases of which have
an equal area, resisted best as their sec-
tion approached a circle, and that prac-
tically the resistance is in the inverse
ratio of the perimeters of different fig-
ures with an equal area. It is also found
that those sandstones which have the
highest specific gravity possess the great-
est cohesive strength, about the least
quantity of water, and disintegrate the
least under changes of the weather. It
BUILDING STONES.
501
is important to bear in mind the action
of the atmosphere on various specimens
of stone, especially in towns, where, in
consequence of the air and the rain con-
taining more or. less carbonic and sul-
phurous acids, derived from the vapor
of co;il in combustion, every kind of
building stone is acted upon thereby.
This is very noticeable in the case of
sandstones, which form a sort of filter,
from their susceptibility of imbibing
moisture ; but the power of stone to ab-
sorb water to a large extent does not
prove that it would not stand the frost.
A stone may be durable as well as porous.
Good stock bricks absorb a large quan-
tity of water, yet few substances are
more durable and resist frost better.
When the adhesive strength of the par-
ticles of any stone is less than the ex-
pansile power of water when converted
into ice, then common sense tells us the
material would be broken by the frost ;
but it does not of necessity follow that
because a stone takes up a certain
amount of water it suffers from frost.
Stone for building purposes should pos-
sess compactness and durability, that it
shall not be affected by any natural
agents as the atmosphere, water, heat
and frost ; also hardness, or the power
of attrition, which enables it to resist
blows and strength ; or the power of re-
sistance in every direction. The under
beds in some quarries produce harder
and denser stones than the upper beds,
but are more expensive on account of
the time, labor, and cost of blasting
and removing. This, however, depends
on the position of the quarry. It is al-
most impossible to lay down any fixed
rule as to what stone should, in different
situations, be actually employed. The
transport of the material, expense of la-
bor, &c, have to be considered as well
as the design and external appearance.
If possible and suitable, material near at
hand is usually adopted, it being gener-
ally considered that stone employed in
the vicinity of its native quarry with
stands the effects of the atmosphere bet-
ter than when removed further off. It
is to be regretted that the large increas-
ed demand for building stone has been
attended with a decreased care in its'se-
lection. Properly, stone should not be
too hastily removed from the neighbor-
hood of its quarry. It requires to season
quite as much as timber does. There is,
as it were, the sweating of the stone,
and, after quarrying, it should be allow-
ed to remain for a time in the quarry to
harden and allow the quarry water to
run out.
Buildings in this climate are found to
suffer the greatest amount of decom-
position on the southern, western and
south-western fronts, generally most ex-
posed to wind and rain. Decomposition
is effected both by ehemical and me-
chanical means — the stone applied to
buildings being as subject to its action
as when attached to native rocks.
Stones for building are either crystal-
line or stratified, and may be classified
under three divisions — Argillaceous,
Silicious, and Calcareous ; although the
components of some quarries vary very
much, stone being simply- an aggrega-
tion of particles composed of one, two,
or more minerals — silica, alumina, lime,
and magnesia, combined with acids,
water, and other matter. The argillace-
ous, though used -largely in an artificial
state — as in the case of bricks — are not
suitable for building in the natural state.
Where clay is plentiful, brickwork is
generally cheaper than stonework ; but
if much labor is required, stone can be
used equally cheap. Yorkshire flag is
the name generally given to sandstone,
known as Brainley Fall, and is that most
in use for paving and coping where
strength and durability are required.
It is a millstone grit from the carbonifer-
ous formation. The original quarry was
situated near Leeds, on the estate of the
Earl of Cardigan, but has been worked
out for some years. There were six
beds, with a total face of 34 ft. The
top bed, about 4 ft. thick, was called the
rag; 2nd, 16 ft. thick, and 3rd, 4 ft.
thick, both producing good stone ; the
4th, a red stone of inferior quality ; the
5th and 6th, each 3 ft. thick, and of good
quality.
Granite is an example of a silicious
stone, and one now much used for engi-
neering purposes. Though employed a
great deal by the Egyptians, granite was
not much used for building purposes in
this country until selected by Messrs.
Rennie for theirbridges over the Thames.
Aberdeen granite, of which London
bridge is constructed, is considered
superior to Cornish granite, of which
502
VAN NOSTRAND'S ENGINEERING MAGAZINE.
Waterloo-bridge is constructed — the for-
mer abounding more with quartz, the
latter more with felspar, possessing a
portion of potash in its composition,
which is considered an agent of decay.
Gray granite is more generally employed
than red, the latter from its excessive
hardness being more difficult to work.
The quartz may be considered as pure
sileX' — Si 02, chief among minerals, spe-
cific gravity, 2.6 will scratch glass.
The analyses of mica vary — color varies
from gray to black, specific gravity 2.0
to 2.5.
Felspar, grayish white, or flesh-red
tint, specific gravity 2.54. The felspar
is the first to decompose, next the mica,
but the quartz is imperishable. The
coloring matter in granite is felspar.
Geologists have been much engaged in
settling the question whether granite
should be classed as Metamorphic and
not as a Plutonic rock, but opinions
differ on this point. Metaruorphic
rocks or stratified crystalline rocks are
those produced I y a species of chemical
action resulting in an alteration of form.
They are the result of long-continued
chemical, physical, and mechanical
change, taking place in rock masses by
which their appearance and structure
becomes quite different to that which
they represented at the time of their for-
mation. Plutonic rocks are those igne-
ous rocks which have not overflown sur-
face, but cooled at great depths, and
differ from the volcanic rocks, or those
which have cooled at or near surface, by
their more crystalline texture and by the
absence of pores and cellular cavities.
Granite is essentially an igneous rock,
though it sometimes presents a bedded
appearance. Most quarry workers con-
sider it has a bed, but this cannot be true
in a geological sense, the teim "Jet?"
being peculiar to stratified rocks, and
meaning the original plane of deposition
of sedimentary or stratified rocks. In
setting stones of the latter description
care must be taken to lay them in their
natural or quarry bed, parallel with the
horizon. All stone is said to be capable
of bearing greater pressure when laid
in its quarry bed than in any other posi-
tion, but with stone formed in strata and
laminated it becomes a necessity, unless
a stone is enclosed on both sides by other
stones laid in their natural bed, when it
may be set with its laminae perpendicu-
lar to the horizon, in the case of a verti-
cal pressure, as the side stones prevent
the side laminae buckling out or flaking
off through exposure to the atmosphere
or frost ; but, generally speaking, in all
cases the laminae to be properly set
should lie in planes perpendicular to the
pressure ; and in the case of an arch
stone at right angles to the line of
thrust. This will appear evident if we
consider the laminae to be represented by
the leaves of a book — a pressure on the
back of a cover tending to buckle out
the pages and a pressure on the side
covers tending to bind the pages closer
together. "We find also that, however
tightly books are packed in a bookcase,
dust will wear itself in at the top or ex-
posed edges of the pages, and so will
air and water wear itself into the ex-
posed cavities, be they comparatively
large or minute, on the exposed face of
a stone. Stones of a siliciou6 nature are
much less liable to decay than lime-
stones, as decomposition generally com-
mences with the destruction of the base.
Stones composed of thin layers or plates,.
as slates, and some sandstones, are not
so durable as those in which the texture
is unifoim, or the grains or concretions
small, as granite in which the essential
ingredients, felspar, quartz and mica, are
scattered irregularly throughout the
mass. "When, as in the case of sand-
stone, the base^ is highly impregnated
with silica, it becomes hard and seems
to defy composition. As the particles
which are held together are not acted on
by air or water the quality of the sand-
stone depends upon the durability of its
cementing properties. The disintegra-
tion of rocks and the combination of
loose particles which rolled off the sur-
face from exposure to the action of the
air and water becoming indurated and
foiming compact rocks lower down, sug-
gested the aggregation of particles by
some common cement to form an artifi-
cial stone. A paper on building stones-
would be incomplete without alluding to
its use and manufacture.
In the artificial stone, as originally
patented by Mr. Frederick Ransome,
broken flint suspended in wire baskets
within boilers, is subjected to a strong
solution of caustic alkali (soda or potash)
at a high temperature, say 300° Fahr.j,
BUILDING STONES.
503
under a pressure of from 50 lbs. to 80
lbs. per square inch, which in a semi-fluid
state act as a medium to form a mass
uniformly equal in its composition and
texture. The alkali attacking the flint
precipitates the earthy and foreign par-
ticles, which remain in the bottom of the
vessel when the solution is drawn off ; a
large proportion of the silica is dissolv-
ed, and the solution can then be evapo-
rated, as much as may be deemed neces-
sary, to any required degree of consist-
ency. Taking soda as the alkali, with a
silica base, the following proportions —
20.43 per cent, of silica, 2V.05 per cent,
of soda, and 52.52 per cent, water —
produce a transparent solution (average
specific gravity 1.6), which, on the ap-
plication of a strong acid, becomes a
solid mass by the precipitation of the
silica. A little powdered flint is gener-
ally added for the purpose of taking up
any excess of alkali which might prove
injurious. The whole being worked in a
pug-mill for about twenty minutes be-
comes a sort of granulated tenacious
substance, like putty, which can be
squeezed into moulds in any form requir-
ed, and is capable of sharp outlines.
After leaving the mould the cast is al-
lowed to dry slowly, and then is sub-
mitted in a potter's kiln to a gradually
increasing temperature, until at the end
of about forty-eight hours it attains to
a bright red heat, which is maintained
for some time, and allowed to cool gra-
dually, occupying altogether about four
or five days. During this process the
water is entirely driven off, the silicate
of soda produces another silica insoluble
in water by part of the soda combining
with an additional portion of silex at
the high temperature to which it is sub-
jected, and the whole forms a compound
possessing the appearance and character
of natural stone, though harder in tex-
ture. Its application depends on the
materials employed. When worked up
with clean raw materials, such as sand,
clay, portions of granite, marble, &c,
together with a small portion of pow-
dered flint, it is most suitable for mould-
ing. When coarser descriptions of sand,
grit, &c, are employed, grindstones of
all kinds can be formed. By increasing
the quantity of silica and subjecting it to
a greater degree of heat, any amount of
hardness can be attained ; indeed the
substance of the artificial stone appears
to be sand aggregated and held togeth-
er mechanically by the tenacious quality
of the fused silicate of soda, which, dur-
ing the process of manufacture, becomes
intimately combined with the particles.
Other varieties of artificial stone are
formed with lime, or its carbonate or
sulphate, as the base, and in a few in-
stances they consist partly of organic
matters combined with inorganic matters
as the base. The use of silica, however,
as a base supplies a compound superior
in strength and durability to these pro-
ductions, and more capable of resisting
both impact and pressure. Sir John
Hall some years ago boiled red sand
with sea water for a considerable time,
subjected to pressure, and obtained a
substance nearly as hard as natural sand-
stone. Another experiment, submitting
pounded chalk to heat under pressure,
changed it into crystalline marble, and
pounded basalt became converted under
the same process into greenstone.
In Ransome's process a well-propor-
tioned combination of silica and the
alkali forms a kind of insoluble glass in
the process of baking, which firmly holds
the mass together, and affords protec-
tion against air or other fluid injuring
the combined particles. Improvements
have, since the patent was taken out,
been made in the manufacture by the
inventor, and the discovery has supplied
a great desideratum, though it cannot,
in the author's opinion, be said to super-
sede carved stone ; but, considering the
large demand there is for stone to be ap-
plied for building within a limited time
prescribed by contract, the manufacture
of such a material artificially is of the
highest value, and capable of extensive
employment where good natural stone is
difficult to be obtained. It is suitable for
all varieties of architectural decorations,
and, when made in squares of about l£
in. thick, for pavements, as in the case
of the footpaths on the Albert Bridge
over the Thames at Chelsea.
Marble and other limestones belong to
the calcareous. This type forms the
principal ingredient in all cements, and
is very plentiful. Numerous statues of
antiquity bear testimony to the durabil-
ity and value of this class. Liynest-ones
sometimes consist of shelly substances
cemented together, when the cement be-
604
van nostrand's engineering magazine.
comes affected, first causing unequal de-
composition ; but they generally consist
of pure carbonates of lime and magnesia
combined with other matter, and are
more or less durable in proportion as
the}' are more or less crystalline. Those
employed in building may be divided
into three classes — (l), the simple lime-
stone ; (2), the oolites, both containing
a large proportion of carbonate of lime;
and (3), the magnesian limestones or
dolomites. The three principal oolites
used in this country are the Portland,
Bath and Caen. Portland stone, a white
calcareous oolite or freestone (so-called
because easily worked by chisel), due to
its being composed of compounds of
little spheres. Stone from the Portland
quarries in Dorsetshire was formerly
common in the metropolis, both for en-
gineering and architectural works. Many
of the city churches and public build-
ings are built of it. It has also been
much used for steps, window-sills, cop-
ings, strings, and balusters, on account
of its moderate hardness ; but its use
has of late years been much superseded
in engineering by granite, and in archi-
tecture by other freestones. It was in-
troduced into London at the commence-
ment of the seventeenth century. Inigo
Jones used it in the construction of a
Corinthian portico to the west front of
old St. Paul's ; but the stone Sir Chris-
topher Wren used in the construction of
the present cathedral was of a superior
quality to most of that now brought into
the metropolis, as the quarries from
wThich the stones used in buildings
erected in the reign of Queen Anne was
"brought have been long closed, the stone
being too hard to work. In the com-
missioners' report for 1839, they stated
in reference to the Portland quarries,
"The dirt-bed is full of fossil roots,
trunks, and branches of trees, often in
the position of their former growth.
The top cap is a white, hard, and closely
compacted limestone ; the skull cap is
irregular in texture ; it is a well com-
pacted limestone containing cherty nod-
ules. The Roach beds are always in-
corporated with the freestone bed's that
invariably lie below them ; they are full
of cavities formed by the mould of shells,
and occasionally contain oyster shells
and beds of flint near the top. The top
bed is the best stone. It is a free grain-
ed oolite, free from shells and hard
veins. The bottom bed is similar in
appearance to the top bed, and of the
same component parts, but the stone is
illcemented and will not stand the
weather. A middle or curf bed occurs
only in the southern-most quarries of
the Eastcliff — it is soft to the north and
hard to south. The good workable
stone in the Eastcliff quarries is generally
less in depth than is met with in the
same bed in the Westcliff quarries, but
the Eastcliff stone is harder, more es-
pecially to the south of the island. The
bottom part of the top bed in the West-
cliff quarries becomes less hard and
durable towards the south. The stone
in most of the quarries, and sometimes
in the same quarry, varies considerably
in quality. Such stone as contains
flints, or is met with below layers of
flints, is inferior and will not stand the
weather. The bottom bed in the West-
cliff is not a durable stone, but has been
worked to a considerable extent, and
sold as a good stone in the London mar-
ket. In every freestone bed the upper
part is the most durable and hardest
stone. The best stone is in the north-
eastern part of the island, the worst in
the south-western. The most durable
stone has its cementing matter in a solid
and half crystalline state ; in the least
durable stone it is in an earthy and pow-
dery state." Much of this stone, re-
jected in the building of St. Paul's
Cathedral as unsuitable, has since been
sold by contract for building. Concrete
buildings have of late been tried in some
places. While all must admit that a
good natural stone building surpasses
that of any other material, it may be
questioned whether a concrete building,
or at any rate one of artificial stone,
would not be preferable to a bad natural
stone edifice, Whitbed is the stone
known in London as brown Portland.
The so-called best bed or base bed is
not the best, although the name would
lead you to think so. The Whitbed is
rather a darker color than the base bed,
but not so fine in texture, and liable to
have- unsuitable cavities in it, which
have to be stopped when the stonework
is cleaned down. Among the numerous
works built of this bed may be mention-
ed the new Foreign Office, Holborn Val-
ley Viaduct, and many of the edifices on
BUILDING STONES.
505
the Duke of Westminster's estate. If
carefully selected it stands the weather
very well, though rather more costly to
work. The hase bed has been more used
in London for external work than it
ought to be. It costs less to work and
makes a better appearance when first
finished, but its use should be confined in
London to internal work, or such por-
tions as are not exposed to the weather.
The Roach bed, which is found incorpo-
rated with the Whitbed and base bed,
and is called respectively Whitbed and
base bed Roach, is hard, strong, coarse
and durable. This latter was used on
Portland Breakwater. Bath stone, quar-
ried in. the county of Wilts, at Box Hill,
Corsham Down and Farleigh Down, also
in the county of Somerset at Combe
Down, belongs to the oolitic series, being
almost wholly calcareous, and though
comparatively soft when taken out of
the quarry afterwards becomes hard and
serviceable. It is largely employed for
the facings of buildings. Combe Down
is quarried on the down from which it
takes its name, near Bath. It was used
for the restoration of Henry VII. 's Chap-
el at Westminster, between the years
1S0S and 182], but needs to be selected
with great care, the blocks being occa-
sionally subjected to vents which will
not stand the effect of the London at-
mosphere. The major parts of Bath
and Bristol are built of it. Corsham
Down quarries lie parallel with the Box
Tunnel, and produce a stone freer from
vents, fine and even in texture. A bed
of stone is found below the latter known
as Coin Grit, a thoroughly strong stone,
but too coarse-grained to please the eye.
It is largely used for heavy work. Box
Ground adjoins the Corsham, and is used
for sills, plinths, copings. It is coarse-
grained and very durable. Farleigh
Down resembles the Corsham in texture,
but has not been so much used, as the
blocks average smaller dimensions. Caen
stone was brought into London soon after
the Norman Conquest, and was' exten-
sively employed for inside decoration in
the Houses of Parliament, for which pur-
pose on account of its fine even grain
and color it is well suited, as it does not
require half the labor necessary with
Portland stone ; but it does not stand
well the exposure to the atmosphere of
towns, though during the middle ages it
was much in demand for buildings in
this country. The central tower of
Canterbury Cathedral, St. George's Chap-
el at Windsor, Henry VII. 's Chapel at
Westminster were built of it. Aubigny
stone, quarried near Falaise, near Caen,
is very close-grained, and harder to work
than the Caen. Tt is of a colder color,
and said to stand the weather better.
There are only two workable beds with
an intermediate stratum of soft stone.
Ancaster stone, likewise oolitic, found
near the town of that name in Lincoln,
was used in the construction of St. Pan-
eras Station and Hotel, but more par icu-
larly in its own district. Doulting and
Ham Hill are both shelly limestones and
oolitic, used largely near their own dis-
tricts in Somersetshire. Painswiek stone,
quarried near Stroud, is also a member
of the oolitic formation, close, white-
grained, rather finer and harder than the
Corsham Down, and consequently more
expensive to work. The freestones of
Wardour, ChUmark and Tisbury, in the
county of Wilts, belong to the oolitic
formation. The Chilmark is a siliceous
limestone, and was employed for Salis-
bury Cathedral in the thirteenth century,
Sir Christopher Wren's report upon this
edifice in 1668 speaks of the stone as a
little inferior to Portland. At the pres- •
ent day the western front is slightly de-
composed, but the rest of the building
is in good, preservation. Tisbury stone
has been used in the restoration of the
Chapter House, Westminster. Among
the Permian magnesian limestones may
be mentioned the Mansfield stone, quar-
ried in the county of Notts. Three dis-
tinct varieties exist— the white, red and
yellow — the latter from the Mansfield
Woodhouse quarry. Owing to their ex-
pense they are not much in request,
though very suitable for building pur-
poses. The red and white are calcifer-
erous sandstones, the yellow a dolomite
or magnesian limestone.
The commissioners appointed to in-
vestigate the different stone quarries in
this country with reference to the selec-
tion of the stones for building the new
Houses of Parliament, though they ad-
mitted that many sandstones as well as
limestones possess many advantages in
buildings, yet reccoinmended the mag-
nesian limestone as the most fit and
proper material, on account of its more
606
VAN NOSTEAND'S ENGINEERING MAGAZINE.
general homogeneous structure, and the
facility and economy of its conversion to
building purposes. They selected the
magnesian limestone in the neighborhood
of Bolsover Moor as suitable for the
purpose, being uniform in structure, and
containing 51.1 of carbonate of lime,
40.2 of carbonate of magnesia, nearly in
equivalent proportions, with the ad-
vantageous admixture of about 3.6 of
silica.
A cube of 2 in. square was found to
require 596.01 cwt. to crush it, and the
facility and economy of its conversion
to building purposes were ako in its
favor. Dolomites vary very much. The
Museum of Geology in Jermyn Street
and the Houses of Parliament were both
built of dolomite. The former exhibits
no signs of decay, while in the latter it
is to be regretted that much of the
stone supplied was not taken from the
same part of the quarry as that approved
of by the commissioners. The former
shows that the commissioners could not
have selected a better stone, while the
latter proves that care is also necessary
in its selection from the quarry.
RAILWAY SAFETY APPLIANCES.
Bt Me. F. J. BRAMWELL, C. E., F. R. S.
From "Iron."
The total number of deaths to railway
passengers from causes beyond their
own control for the four years 1870 to
1873, both inclusive, amount to 142, or
an average of 35j per annum, and the
accidents which caused these deaths
may be divided into seven heads, and
more than half — viz., as much as 58.7
per cent, of those accidents — are due to
collision, while 12 per cent, are due to
the trains being turned into the wrong
lines or being " split," and about 9 per
cent, are due to trains leaving the rails,
another 9 per cent, to defects in the
rolling stock, including boiler explosions,
fractures of axles and tires, and matters
of that kind, and about 4£ per cent,
each to accidents arising from trains
breaking away on inclines and to mis-
cellaneous causes, while not quite 2 per
cent, are due to trains entering stations
at too high a speed.
The first of these relate to railway
wheel tires. A railway wheel (in Europe)
is commonly made with a frame or skele-
ton either entirely of wrought iron, or
occasionally with wrought-iron spokes
and rim, but with a cast iron boss, and
is tired by a wrought iron or steel tire.
With respect to the tire, the common
mode of manufacture a few years ago
was to make a straight tire bar, then to
bend it into a hoop, then to weld the
ends of the bar together (and great
pains were taken to devise a good form
of weld), and then the tire being heated
was shrunk upon the wheel. But after
all has been done that can be done, a
weld is still, it is to be regretted, a mat-
ter of uncertainty. Many accidents
arose from the fracture of tires at the
welds and then the engineer devised a
safety appliance. But of late years the
engineer has turned his attention to
getting rid of the weld altogether, and
this he effects by making the tire no
longer in the form of a straight bar
requiring bending and subsequent
welding, but he makes it at once in
the form of a hoop in the condition
known as a weldless tire. A weld-
ed tire is now as rarely to be met with
as ten years ago it was unusual to
meet with a weldless tire ; but although
this improvement in the manufacture of
the tire itself has done away with the
great source of danger (the weld), there
still remains the risk of fracturing the
solid metal, and therefore the safety-
ring is most properly retained even with
weldless tires.
Another source of danger in the roll-
ing-stock is the fracture of axles, either
those of the engines or of the passenger
carriages. These fractures most com-
monly occur at places where there is a
change of dimensions. Railway engi-
neers were among the first to discover
RAILWAY SAFETY APPLIANCES.
507
that the providing of adequate size was
not sufficient to ensure the durability of
axles and of parts subjected to similar
strains, and that indeed harm might
actually be done by increase of dimen-
sions ; for that the neighborhood of a
large part to a small one not merely
made the smaller section relatively
weaker than the larger, but it made it
actually weaker than if the larger one
were not there ; and the railway engi-
neer found that the only way to ensure
safety was to prevent abrupt change in
form, and having so found he applied
this safety precaution.
Under the head of accidents to rolling-
stock comes the explosion of locomotive
boilers. The explosions of locomotive
boilers have a certain peculiarity which
demand notice, but time will not permit
me to enter upon so wide a subject ; to
show you, however, the care taken by
the engineer to prevent such accidents,
I may tell you what is done at the Crewe
works of the London and North-West-
ern Railway to insure soundness in their
steel boiler plates. In the first place the
steel made in large masses by fusion pro-
cesses, either those of Dr. Siemens or of
Mr. Bessemer, is proportioned so that it
shall not have more than two-tenths of
1 per cent, of carbon. Such a percent-
age should, with pure materials give a
perfectly homogeneous flexible ductile
metal ; and to ascertain whether this
has been obtained the plates are anneal-
ed, and then they must be capable of
being bent cold without the slighest sign
of fracture ; and any piece of the plate
must be competent to stand a " punch-
ing" test — that is, a hole of five-eighths
of an inch diameter being drilled in the
plate. A succession of tapered punches
are driven in until the hole is enlarged
to l£ inch, or as much as six times its
original area, and this without any frac-
ture of the plate whatever. Similarly
steel for axles, for tires, and for rails is
tested. To such perfection has the manu-
facture now attained that out of 500 sets
of boiler plates of comparatively modern
manufacture at Crewe, which have been
tested, only one plate has yielded under
the test.
In England, happily, we have but few
single lines of railway, and collisions
arising from the meeting of trains
coming in opposite directions are there-
fore very rare. With respect to those
collisions which occur from one train
overtaking another, until within the last
few years the appliances employed by
engineers to prevent this class of acci-
dent consisted of a series of signals
placed at stations and elsewhere along
the line, which were put "On" or to
"Danger" as each train passed, remain-
ed at " Danger " for a certain time, say
five minutes, and then were put to
" Caution," remained at " Caution " for
a further time — say five minutes — and
then were taken off, i. e., were put to
" Safety" or " All right." Of late years,
looking at the great increase in traffic
and at the varying paces at which trains-
run, such a time system has been con-
sidered no longer satisfactory, and the
engineer therefore has resorted to the
block system, which substitutes the ele-
ment of distance for the element of
time as a measure of safety, and this
substitution he is enabled to effect by
the aid of the electric telegraph. Occa-
sionally, however, accidents do happen
even with the use of the block system.
A train has been known to break in
half, and the first part of the train
having gone past the signal box, the
man there has supposed it to be the
whole train, and has telegraphed back
"Line clear," while in truth the helpless
piece of the train was standing on the
line. Accidents have arisen in this way,
but very rarely, Again, men have made
mistakes in their signaling. Sometimes
a man has signaled " Line clear," before
the train has passed. Occasionally a
man who has not received " Line clear,"
acts as though he had.
Now, I do not suppose the engineer
with all his pains will ever be able to
entirely render himself independent of
the due discharge of his duty by the
signalman, nor of the care of others who
are engaged in the conduct of the busi-
ness of railways ; but the engineer is
always trying to improve his position in
this respect, and with this object he has
invented an apparatus which shall get
rid of the danger arising from one of
the two neglects of duty to which I
have just alluded, namely, that a man
who has not received the "line clear"
signal might act as though he had.
This particular safety appliance is of the
following construction : — When a signal-
508
van nostrand's engineering magazine.
man has put his signal to " Danger " it
is locked, and that lock the signalman
cannot unlock, although he can apply it.
It must be undone by apparatus worked
electrically from the signal cabin beyond
him, and thus, until he has received
" Line clear," he cannot again put his
signal to " Safety." Efforts are now
being made to further diminish the
chance of one train overtaking another
by enabling electrical communication
to be established between any of the
signal houses and the driver of a train.
This is effected by having isolated sur-
faces placed at regular intervals along
the line with which electrical connection
is made by means of a metallic brush
attached to the engine, and coming in
contact with those surfaces. By this
means, although complete electrical com-
munication for the purposes of conversa-
tion is not kept up, the directions " Stop"
or " Go on" can be given.
Although the question of brakes does
riot belong particularly to the class of
collisions we are now considering, yet
brakes have to be discussed in connection
with our subject. The improvements
that are in use here all operate by apply-
ing friction to the wheels, but apply
that friction to a large number of the
wheels instead of only to a few, and
many of the contrivances are made so as
to put on the pressure promptly. Al-
though it is probably well to be provided
with a maximum power of stopping
trains, such a power is not an unmixed
advantage. In the first place, although
the theory is that the brake shall be so
applied as to let the wheels slowly re-
volve, in practice the wheels are abso-
lutely stopped ; they then rub along the
rails, flat places are worn in the wheels,
and the comfort of traveling is destroy-
ed by the disagreeable jolting of the
carriages, a jolting not felt when the
brakes are applied to brake-vans and
tenders only. Moreover, the rails suffer
from the action upon them of these
polygonal wheels. Further, in certain
cases there can be no doubt that the
rapid application of powerful brakes has
been the means of destroying life in-
stead of saving it. The greatest possi-
ble brake power would be an unalloyed
advantage if it were under the control of
a man who knew the exact nature of the
accident that was happening, and who
had ample time to reflect as to the best
means of using the power at his com-
mand ; but as, unhappily, these are not
the conditions which commonly attend
railway accidents, it is to be feared that
large brake power, while most useful in
averting collisions, will be in many cases
a cause of danger when the accident is
one that arises in the train itself.
I now come to the railway safety ap-
pliances which have been devised for
preventing collisions at junctions ; simi-
lar appliances are also used for the
avoiding of collisions where railways
cross one another on a level, and indeed
where railways cross common roads on
a level, or cross rivers or canals by
means of movable bridges.
I now wish to remind you that the
railway locomotive is peculiar in respect
of the inability of the persons in charge
to guide it. They may vary its pace,
they may bring it to a dead stop, or
may reverse its motion, but they cannot,
guide it. In this respect their powers
compare unfavorably with those of the
riders of horses, the drivers of horse-
coaches, the drivers of common road
locomotives, of traction engines, and of
steam road rollers, and with the steers-
men of ships ; the only persons in charge
of a moving machine who were in a
similarly helpless condition were those
who navigated balloons ; but, according
to an able article in the last Quarterly
lievieio, the balloon is to become " diri-
gible." But whether balloons ai'e to be
really made " dirigible " or not, the loco-
motive driver will still have to depend
upon others for the guidance of his loco-
motive, and this guidance is commonly
effected by means of a pair of moving
points, and these points, according to
the position in which they are set, either
cause the train to preserve its direction
along the main line, or force it to di-
verge down the branch. The points
being then the real implements which
control the direction of the train, one
sees of what pai'amount importance it is
that the positions of these implements
should faithfully accord with the signals.
In truth, the principal function of these
latter is to communicate to the driver
through the eye the position of the
points ; and if this accord be not assured,
it is obvious that, although the signals
exhibited might not be conflicting among
LIME IN THE BLAST FURNACE.
509
themselves, their exhibition might lead
to most disastrous results.
I come next to safety appliances which
are used to prevent the " splitting " of
trains at junctions. Force of habit has
undoubtedly on more than one occasion
caused an unhappy signalman to put his
signal to danger to protect a train as
soon as ever the engine has passed his
box, and has caused him to follow that
operation by the pulling of the next
lever, whereby he has moved the points
and split the train. And to guard
against this source of danger some rail-
way companies issued orders that a
signal was not to be put to danger until
the whole train had gone by ; but the
risk still remained, and again the engi-
neer was at hand with a safety appli-
ance.
With this it is utterly impossible for a
signalman even to unlock the points, but
until unlocked they cannot be shifted,
and in this manner the danger of split-
ting a train is for ever at an end. The
safety-bar and the locking of facing
points have a far higher importance than
the mere prevention of the splitting of
trains at junctions, because they have
done away with the danger of the points
not being entirely home, and of their
being disturbed by vibration and causes
of that kind, and they have therefore
made properly constructed facing points
safe, to be run through at speed for the
main or straight line. This being so, the
engineer no longer fears to employ fac-
ing-points, and the ability to so use them
at will may be made to greatly increase
the carrying power of a railway.
I may be, perhaps, accused of repre-
senting everything connected with rail-
way management as being in an abso-
lutely satisfactory condition, and as
being incapable of beneficial change.
Let me say that this is by no means the
position I am taking up. I am here,
as I told you, to vindicate the engineer,
not railway management, and unhappily,
from mistaken policy, or from need, or
from motives of false economy where
need does not exist, the counsels of the
engineer are not in all instances allowed
to prevail, and thus it is we see certain
railways neglecting their duties towards
the public by not readily adopting safety
appliances. With such neglect accidents
ensue ; and the public not having the
means of discriminating between those
companies which do take proper pre-
cautions and those which do not, blame
the whole railway system and visit also
the engineer with censure. This should
not be ; we should discriminate ; and if
we did we should acknowledge, I think
with thankfulness, the ' care and pains
which are taken by these who adopt all
known means of safety to carry on a
large traffic without injury to their cus-
tomers.
LIME IN THE BLAST FURNACE.*
By Mr. I. LOWTHIAN BELL, M. P., F. R. S.
From "Engineering."
In a furnace about 48 ft. in height,
the carbonic oxyde generated by the
combustion of the coke at the tuyeres,
arrives at the throat so speedily that it,
with the accompanying gases, leaves the
orifice of the structure at a comparative-
ly high temperature. The solid contents
filling the furnace, as a consequence, are,
within a few feet of the charging plates,
in a state of bright incandescence.
When limestone, in its natural state,
is used as a flux, it quickly reaches, in
* Paper read before the Iron and Steel Institute at Man-
chester.
such a furnace, a zone where the heat is
sufficient to separate the carbonic acid
from its calcareous base. The tempera-
ture of this region, indeed, is so intense,
that not only the carbonic acid associat-
ed with the lime, but a portion of that
due to the deoxydation and carbon im-
pregnation of the ore, is reduced to the
form of carbonic oxyde.
I have shown, on a former occasion, that
the smelting of a ton of iron is probably
accompanied by the conversion of 6.58
cwt. of carbon from the state of carbonic
oxyde to that of carbonic acid. The
510
VAN NOSTRAND'S ENGINEERING MAGAZINE.
carbon in its acidified form in the quan-
tity of limestone consumed, upon one
occasion, in a 48 ft. furnace was 1.92 cwt.
Hence, we may infer that, were there no
reduction of carbonic acid to a lower
condition of oxydation, we ought to find,
for each ton of iron produced, 8.50 cwt.
of carbon, combined with its maximum
dose of oxygen.
Instead of this quantity, only 5.47
cwt. of carbon so oxydized was found in
the escaping gases of one of the smaller
furnaces referred to, per ton of iron of
its make.
This change in the composition of the
escaping gases of a blast furnace involves
more serious consequences than what, per-
haps, at first sight might appear.
cwt. units.
There is the heat absorbed by
splitting up carbonic acid con-
taining (8.50-5.47) 3.03 cwt.
of carbon 9,696
The decomposition of this car-
bonic acid carries off the same
weight of carbon which it
contains, and which escapes
combustion at the tuyeres, in-
volving a further loss of 7,272
16,968
To whieh has to be added the
heat required for expelling
the carbonic acid from 16 cwt.
of limestone, 5,920
22,888
The coke consumed upon the occasion
which furnished these data amounted to
28.92 cwt. per ton of iron, and the heat
estimated to be afforded by its combus-
tion, using air heated to 452 deg. C. (846
F.), was 104,012 units. The proportion,
therefore, of the total heat generated,
which was absorbed by the expulsion of
carbonic acid from the limestone, and
the decomposition of this compound of
oxygen and carbon amounted to 22 per
cent. Of this, 16 per cent, is due to the
use of limestone, and 6 to the dissocia-
tion of the carbonic acid, produced by
the reduction and carbon impregnation
of the ore.
An expenditure of 16 per cent, of the
heating power of the fuel, which is ren-
dered necessary by the presence of one
of the constituent parts of our flux, af-
fords prima facie a strong reason why
we should seek to relieve the furnace of
& duty represented by about 4£ cwt. of
coke, particularly as half this weight of
inexpensive small coal sufficed for the
purposes of the lime kiln.
I am not aware that the experience of
any iron smelter justifies the belief that
any approach to this economy was ever
realized by the substitution of lime for
limestone. On referring to the Clarence
furnace books, I find, when using the
same quality of coke in each case, one of
the smaller furnaces (48 ft.) gave the
following results :
14 Days'
make
per Mine
Fur- Aver- Coke Yielded,
nace age per ton per
tons. No. cwt. cent. cwt.
419 3.34 29.06 41.9 Limestone per ton 14.53
444 2.20 39.64 42.6 Burnt lime " 11.14
Other examples from furnaces of simi-
lar dimensions gave the following aver-
ages :
14 Days'
make Yield
per per
Fur-Aver- Coke Mine,
nace age per ton per
tons. No. cwt. cent. cwt.
404 2.65 29.31 42.0 Limestone per ton 15.89
451 2.10 27.99 42. 6 Burnt lime " 11.46
In the first two cases given, the con-
sumption of fuel is practically the same,
but the produce of the ironstone (Cleve-
land), when smelted with calcined lime-
stone, is somewhat better. Discarding
this cause of difference, the sole advant-
age from the use of lime is the increased
make and superior quality of the iron.
In the next two examples, an improve-
ment in production and grade of metal
is also observable, along with an economy
of 1.32 cwts. of coke, part of which is
probably due to the better yield from
the ironstone (Cleveland), as well as to
a somewhat superior quality of coke re-
ceived at the works, when calcined lime-
stone was being used. In none of these
instances, judging by the relative quan-
tities of burnt and raw limestone em-
ployed, has one half of its carbonic acid
been expelled.
The apparent want of reconciliation
between theory and practice in the con-
sumption of fuel, when using the flux
raw or calcined, is, in my judgment, in
a great measure independent of the im-
perfect expulsion of carbonic acid from
LIME IN THE BLAST FURNACE.
511
the latter ; and further, I am of opinion
that a complete separation of this ele-
ment would fail to effect in a larger fur-
nace, any appreciable good in respect to
the coke required for the process.
Omitting the somewhat questionable
economy of fuel exhibited by the figures
given above, it is not surprising that a
furnace 48 ft. high, and containing 6,000
cubic feet, should, with a make of 200
tons to 210 tons per week, be capable of
doing some additional duty when reliev-
ed of that portion of its work represent-
ed by calcining the limestone. In like
manner, where a furnace 80 ft. high, and
containing 15,000 cubic feet, only runs
350 tons a week, and is, therefore, com-
pared with the former, far above its
work, any such relief as that in question
may be regarded as unnecessary.
The objects of this communication are
to show that this supposition is substan-
tially correct, and to endeavor to recon-
cile the apparent difference between
theory and practice just referred to.
For the purpose in question, two of
the Clarence furnaces, Nos. 9 and 10,
having a height of 80 ft., and a capacity
of 20,500 cubic feet, were chosen. They
were blown in about twelve months ago,
and were working under precisely the
same conditions. No. 9 was supplied
with raw, and the other with calcined
limestone, and after a few weeks this
order was reversed — No. 10 was put on
raw, and No. 9 on calcined.
The consumption of limestone per ton
of iron, was almost exactly 11 cwt.,
which, allowing 5 per cent, of foreign
matter, would represent 5.85 cwt. of pure
lime, or 6.16 cwt., including impurity,
had all the carbonic acid been expelled.
By the time, however, that the calcined
flux was reduced to 8 cwt., the appear-
ance of the cinder indicated a similarity
of composition. This was equivalent, if
correct, to an admission that the lime
still retained about one-half of its car-
bonic acid, the truth of which was prov-
ed by an analysis of the cinder itself.
Raw Calcined
Lime- Lime-
Composition of Cinder — using, stone, stone.
Silica 30.84 30.64
Alumina 25.71 25.45
Lime 30.85 31.17
Magnesia 6.92 7.22
Protoxydeof iron 23 .06
Protoxyde of manganese... .26 .28
Potash 28 .30
Soda 1.02 1.20
Phosphoric acid 34 .44
Sulphide of calcium 4.09 4.52
100.54 101.28
Parenthetically it may be observed,
that no change was effected in removing
silicon or sulphur by the substitution of
calcined for raw limestone, a sample of
No. 3 iron from each giving the follow-
ing results :
Using Raw Using
Limestone. Calcined.
Silicon per cent 1.91 1.91
Sulphur per cent 038 .033
With regard to the main object of the
experiment, viz., the consumption of
fuel, there was literally not the slightest
advantage in the use of the flux from
which half of its carbonic acid had
been expelled. In each case, the burden
of mine (Cleveland), on a given weight
of coke, remained unaltered, without
any improvement in quality manifesting
itself, nor was there any tendency to an
increased rate of driving. The make
was in each case 61 tons to 62^ tons per
24 hours, the quality averaged about
3.75, and the coke a trifle under 22 cwt.
per ton of iron.
Applying the same mode of computa-
tion employed at the commencement of
this paper, the separation and decomposi-
tion of half the carbonic acid in 11 cwts.
of limestone, is equal to about 5,550
units per ton of iron, the necessity for
which was avoided by the previous cal-
cination of the flux. To this must be
added 1,950 units, as the heat which will
be evolved by the lime reuniting with
carbonic acid in the furnace, which, for
the present, we will assume to happen.
We have thus 7,500 units of heat at our
disposal, which, at the usual condition
of oxydation of the gases in an 80 ft.
furnace using limestone and driven with
air at 485 deg. C. (905 deg. F.) represents
about 1.79, say If cwt. of coke.
I propose to endeavor to explain the
cause of the disappearance of these
7,500 units, and the consequent non-ef-
fect of their representative If cwt. of
fuel.
In round numbers, calcined Cleveland
stone, in an atmosphere of carbonic
oxyde, may be considered as commenc-
512
VAN nostrand's engineering magazine.
ing to lose its oxygen gas, or in other
words, to suffer reduction when it is
heated to a temperature of 200 deg. to
210 deg. C, say, 400 deg. F.
Metallic iron and carbonic acid, with
some precipitated carbon, are the pro-
ducts of this action ; but if the tempera-
ture is raised from 400 deg. to about 800
deg. F., then the carbonic acid, formed
by the reduction of the ore, commences
to reoxydize the metallic iron formed at
the lower temperature, and this prone-
ness to oxydation by carbonic acid in-
creases rapidly as the temperature is
raised. Thus, if a mixture of carbonic
oxyde and carbonic acid in equal volumes
is passed over calcined Cleveland ore at
a bright red heat, the latter cannot be
deprived of more than one-third of its
oxygen ; and in like manner, if spongy
metallic iron be similarly treated, it ab-
sorbs from the carbonic acid as much
oxygen- as remains combined with the
metal contained in the ore, i. e., two-
thirds of that required to constitute per-
oxyde of iron.
From the physical laws involved in
the facts as just enumerated may be in-
ferred :
1. That there is a point in which car-
bonic acid will render complete reduction
of an oxyde of iron by carbonic oxyde
impossible.
2. That this point varies with the tem-
perature, i: e., the reducing power of
carbonic oxyde is lessened by the oxy-
dizing power of carbonic acid rising as
the temperature increases.
Now, my inquiries on this very im-
portant question connected with the ac-
tion of the blast furnace have led me to
infer that the gases from an 80 ft. fur-
nace of say 15,000 cubic feet, and run-
ning 350 tons per week, are sattirated
with oxygen, as far as they can be, when
one-third of the carbon they contain is
converted into carbonic acid. The tem-
perature of the gases when cold iron-
stone is used, will average under the sup-
posed conditions about 300 deg. C. (5*72
deg. Fahr.).
By the use of the flux, calcined as it
was in the experiment we are consider-
ing, 7,500 units of heat per 20 of iron
are practically added to the contents of
the furnace, and the presence of this heat
at once manifested itself by a rise in the
temperature of the escaping gases which
corresponds to something like 1,500 of
the 7,500 units placed at our disposal.
I would here observe that carbon as
well as iron, either metallic or in its
lower stages of oxydation, is capable of
decomposing carbonic acid, and that its
power in this respect is also intensified
as the temperature is increased.
If, therefore, where by a change in the
composition of the materials, an increase
of temperature in the reducing zone fol-
lows as a necessary consequence, a larger
proportion of the carbon as carbonic
oxyde in the gases may arise from one
or two causes — either the oxydizing in-
fluence of the carbonic acid may be aug-
mented by the change of temperature,
and so require the presence of a larger
quantity of carbonic oxyde to effect re-
duction, or the higher temperature may
enable the carbon to split up more read-
ily the carbonic acid. Whichever of
these two" causes is the correct one, the
result would be the same, viz., an un-
burning, as it were, of carbonic acid,
which means a large absorption of heat
and consequent waste of fuel.
In the case we are considering, this
waste of fuel has, of course, been met
by the additional heat generated, or not
required, as explained, by the use of cal-
cined limestone, the loss on the one side
being balanced by the gain on the other.
As a matter of fact, this diminution
of carbon existing as carbonic acid in
the gases is precisely what I found took
place in the furnace when calcined lime-
stone in the experiments already describ-
ed was employed. The analysis of the
gases will ' require repeating, inasmuch
as their ascertained composition account-
ed for rather more loss than the heat
which had been added in the manner de-
scribed.
There is, however, no reason for delay-
ing the communication of these later
trials to the Institute. They extended
over a period of six weeks at the two
furnaces, and the unmistakable conclu-
sion arrived at was, that the expense of
calcining the limestone was unaccom-
panied by any advantage whatever in the
operation.
I may add that the presence of caustic
lime is supposed, by virtue of the power
it possesses of absorbing carbonic acid,
to produce the same effect as if this acid
were introduced in the form of carbon-
LIME IN THE BLAST FURNACE.
513
ate of lime. Now lime, in some form
or other, exists in calcined Cleveland
ironstone to the extent of from 7 to 8
per cent., and magnesia of from 4 or 5.
I was therefore anxious to ascertain
whether these earths were aide, in any-
high degree, to absorb carbonic acid in
the cooler portions of the furnace, and,
in consequence, to cany it down where,
by its reaction on carbon, a loss of coke
would ensue. I would remark that lime
and magnesia possibly exist in the native
Cleveland ironstone, chiefly combined
with silica or alumina, or both ; certain
it is that the carbonic acid in the raw
stone is only about sufficient to form a
carbonate with the protoxyde of iron
present.
Whatever may be the form in which
lime exists in the ironstone in its natural
state, when calcined, a mere trace — un-
der 0.2 percent. — was washed out of the
calcined ore by chloride of ammonium,
and of this a portion was probably soda
or potash. The ironstone (calcined), the
size of mustard seed, was exposed for
25 hours, at ordinary temperatures, to
cai'bonic acid. The original ore contain-
ed .85 per cent, of this acid, and at the
termination of the experiment it con-
tained 1.22 per cent. A second sample
was similarly treated in a tube immersed
in a bath of melted zinc, having a tem-
perature of probably 800 deg." to 900
deg. Fahr. The carbonic acid it con-
tained at the end of 2^ hours was .77
per cent., after which no change of
weight took place.
These experiments prove that the
presence of lime and magnesia, as they
are found in calcined Cleveland iron-
stone, are inert so far as any absorption
of carbonic acid is concerned.
Physically it would be possible, by a
previous fusion of the ironstone with the
flux, to render the lime of the latter in-
capable of absorbing carbonic acid to
any extent, which acid would be expelled
by such preliminary treatment. There
are, however, practical objections to
such a course of procedure. Firstly, in
a properly constructed blast furnace, say
80 ft. high, with a capacity of 15,000 to
20,000 cubic feet, we have seen the total
expenditure of coke, entailed by the
presence of the carbonic acid of the
limestone, is only if cwts. There is,
therefore, no margin to meet any expense
Vol. XIII.— No. 6—33
which would accompany the operation
referred to. Besides this, the all
mechanical condition of the ironstone
makes it much less susceptible to the re-
ducing influences of the gases of the
blast furnace.
I obtained the following results from
specimens of Cleveland ironstone cal-
cined to various degrees of hardness hut
broken from the same lump. They were
exposed simultaneously in the same piece
of apparatus during eight hours to a
current of carbonic oxyde, at a tempera-
ture of nearly 800 deg. F. :
Loss of Deposit'd
original carbon
oxygen per 100
Specimens of Ironstone, percent, of iron.
Burnt to brick red 56.1 5.6
Burnt to brown, not fus-
ed....' 65.2 21.5
Burnt to dark purple,
very slightly fused 52.6 x .8
Partially fused 30.4 1.5
Fused 23.9 .51
Mill cinder which, in mechanical
structure, would closely resemble iron-
stone fused with limestone, only lost 1.35
per cent, of its oxygen during 3^- hours
exposure to a red heat. It contained no
deposited carbon.
A specimen of properly calcined Cleve-
land ironstone, and a specimen of mill
cinder Were placed together during 48
hours in the escaping gases of a 48 ft.
furnace. The former lost 52.3 per cent,
of its oxygen and contained 2.42 of de-
posited carbon per 100 of iron ; the lat-
ter only lost about 16 per cent, of its
oxygen and had .25 of deposited carbon
per 100 of iron.
These trials prove conclusively that it is
best to use ironstone burnt so as to admit
ready access to the reducing gases, and
that if this be not attended to, the mine
will arrive at a point in the furnace
where the carbonic acid resulting from
its deoxydation will be split up or un-
burnt by contact with highly-heated car-
bon, in the same way as happens when
this acid is supplied by the limestone. .
New Bridge in Paris. — The works
for the new bridge joining the Boulevard
St. Germain, with the He St. Louis, with
an extension to the Quai St. Paul, are
being pushed forward ; and it is expect-
ed that the bridge will be opened at the
beginning of next winter.
VAX nostrand's engineering magazine.
THEORIES OF VOUSSOIR ARCHES.
By WM. CAIN, A. M., C. E.
Written for Van Nostband's Engineering Magazine.
Several years ago the writer had oc-
casion to investigate the conditions of
stability of a segmental stone bridge,
under every probable method of loading.
No book in the English language that
he knew of, afforded him the means of
locating the curve of pressures for an
unsymmetrical load (as e. g. an engine
and train on one side of the bridge),, or
of determining which was the true curve
of pressures out of the indefinite num-
ber that could be drawn within the arch
ring.
Dr. Hermann Schemer's German treat-
ise on the "Theory of Arches " solved
the problem.
The writer presented this theory to
American readers in the October and
November, 1874, numbers. of this Maga-
zine, together with an account of numer-
ous experiments with wooden arches, in
an article entitled "A Practical Theory
of Voussoir Arches." As other theories
on this subject are still being published
and taught, the engineering public are
invited to consider what is the true theory
of voussoir arches ?
Some of the points in controversy may
be shown, by contrasting Dr. Schemer's
theory with one that has just appeared
in the October, 1875, number of this
Magazine, by Prof. A. J. DuBois, who
gives there an "Application of the
Graphic Method to the Arch." He states
that in order that an arch shall be stable,
the line of pressures must "lie within
the middle third of the arch," and " that
is the true pressure curve which ap-
proaches nearest the axis, so that the
pressure in the most compressed joint
edge is a minimum."
Dr. Schemer asserts that a line of
pr( ssures may pass, and generally does
pass, outside the middle third of the
arch ring and yet the arch be perfectly
stable; also that the actual line of press-
ures in any arch is the one consistent
with the minimum horizontal thrust.
As a theoretical proof of this last, where
vertical external forces alone are con-
sidered, we say that the sum of the ver-
tical components equals the weight of
the arch, but that the horizontal thrust,
which is constant throughout the arch
ring, is the minimum that can obtain
consistent with stability, for there is no
need for a further increase of the hori-
zontal force after it has caused stability.
To assert the contrary, would be equiva-
lent to saying, that nature was extrava-
gant with her forces. Why should she,
after calling forth sufficient horizontal
resistance to insure stability, prodigally
increase these molecular stresses ? Where
would be the limit to this increase ?
The Rev. Canon Mosely is the author of
the " Principle of least Resistance" or
"Nature's Economy of Force,'''' and it in-
evitably leads us to Dr. Schemer's con-
clusions ; enabling us to locate the only
true and actual curve of pressures in a
very simple and' direct manner. Num-
berless illustrations are given in the
article before mentioned by the writer,
and need not be repeated here. " The
true pressure curve " is never by this
rule found to be that which approaches
nearest the axis ; all experiments are
against such an assumption.
As to the usual statement, that a line
of pressures cannot pass outside the
middle third of the arch ring, without
the arch tumbling (a fallacy of Raukine
and other authors), we have only to re-
mark that experiment undoubtedly and
finally disproves it. The conditions of
stability for solid and voussoir arches
are not necessarily identical. See every
experiment recorded in the former ar-
ticle by the writer, in which he says in
concluding his remarks upon the experi-
ments : " In every case of stability of
the arches previously given, it is impos-
sible to draw a line of pressures every-
where contained within the inner third
of the arch ring. In fact, if such were
attempted, it would be found in every
case, that such a line of pressures would
pass outside the base of the piers or of
the arch if used alone." If the reader
will construct the line of pressures for
any of the experimental arches given by
Mr. Bland in his "Experimental Essays
of the Princijjles of Construction in
COUPLED LOCOMOTIVES.
515
Arches, Piers, Buttresses, &c," lie will
probably reach the same conclusion.
A theory to be of any service to a
practical man must agree with experi-
ment. The chemist and physicist found
their theories on facts, and revise them
in accordance with the latest experi-
ments. The engineer, strange to say, is
not so fond of experimenting, but prefers
to assume a hypothesis and compute the
deduction.
This easily accounts for many false
theories ; as e. g., supposing half the
weight of two inclined rafters to be act-
ing at their junction ; assuming, where
a beam leans against a wall that the
force there is horizontal ; assuming that
the true line of pressures in an arch ap-
proaches nearest the axis, or is otherwise
than as determined by the principle of
the least resistance, or finally in assum-
ing that if a line of pressures pass out-
side the middle third of the arch ring,
there as in a solid arch tensile resistances
are needed, which, not being supplied by
the voussoir arch, insures its destruction.
The experiments made by the writer and
others go to disprove positively these
hypotheses.
Again, many writers divide the arch
and spandrel into slices by vertical lines
of division to get the partial weights
and thrusts. As the beds of the ring-
stones are inclined, except at the crown,
this is evidently an incorrect way of
procedure. The weight of any number
of ring stones with their superincumbent
load acting at the centre of gravity,
must be combined with the horizontal
thrust to get the resultant on the inclin-
ed bed joint of tin- lowest voussoir; not
on any supposed vertical joint. In flat
arches this error may be small ; in full
centre arches it is appreciable.
There are usually given by writers
empirical formulae lor the depth of arch
stones at the crown. With a theory that
gives quick and accurate results for uni-
form or eccentric loads, we should, as-
suming a depth at crown as given by
practice, draw lines of pressure for every
variety of loading that is usual and
whether the depth is sufficiently great ;
assuming that the lines of pressure
must not pass nearer the edges than a
certain distance, which depends upon
the compressibility of the material used.
A series of experiments with stone vous-
soirs is probably the only way in which
we can hope to arrive at the exact posi-
tion of these limiting curves ; though
existing arches would lead us to infer
that these curves are not over one-fifth the
depth of the joint from the edge; still, as
bridges are subject to shocks, it would
seem that one-fourth or one-third depth
of joint could be assumed with safety.
There is scarcely any subject about
which so many different theories havebeen
from time to time advanced as this one
of arches. If experiment is to be the
criterion, which theory best stands the
test ?
COUPLED LOCOMOTIVES.
From "The Engineer.
A wide diversity of opinion still exists
among locomotive superintendents as to
the relative merits of coupled and single
locomotives. Keen discussions on the
subject were carried on years ago in our
pages ; and it would not be difficult to
find a score of combatants ready to enter
the lists again and fight over this subject.
A very eminent locomotive builder was
once shown a very strange looking en-
gine which he was told did very good
work. He said he was not surprised to
hear it, for " anything would do for a
locomotive." The statement was, of
course, exaggerated ; it was meant as a
somewhat bitter jest, and yet it was not
wholly untrue. As a matter of fact the
locomotive appears to possess an astound-
ing power of adapting itself to circum-
stances ; and so long as good material
and workmanship are present, the design
of an engine appears to exert very little
infiuence on either its economy or utility.
We hear it stated, of course, now and
then that only engines of a certain de-
sign can do a particular work, but such
516
VAX nostrand's engineering magazine.
assertions must always be taken with a
grain of salt. Heavy goods engines
with small drivers have ere now been
beaten on their own ground by express
passenger engines which have hauled
as great a load at higher speed and
with no excessive consumption of fuel ;
and goods engines, on the other hand,
have before now in the hands of enter-
prising drivers been on an emergency
made to keep perfect time with express
trains. It is no doubt to this wonderful
power of adapting itself to circumstances
possessed by the locomotive that av©
must look for an explanation of the fact
that so many points of apparently vital
importance connected with its design
and construction still remain entirely
unsettled, and ready at any moment to
supply matter for a warm dispute be-
tween railway men.
As regards the question concerning
which this article is written, it may be
stated that little has been done of late
years to take it out of the region of dis-
cussion based on pure theory. While on
some lines the coupled engine grows in
favor, on others the tendency is to re-
vert to the single engine. There is
scarcely a line in Great Britain in which
coupled passenger engines are not used
more or less. But it has been found in
certain cases that single engines can be
made to take the place of the coupled
engines used for years in conducting a
given traffic, and with advantage. There
is really no inconsistency in this ; it is
well known that single engines always
run more freely and with less internal
resistance, if we may use the words, than
coupled engines. On one great line we
are assured that the saving in fuel effect-
ed by using single instead of coupled en-
gines amounts to approximately 3 lb. of
coal per mile, or to something like 10
per cent, of the entire passenger engine
coal bill. If this be the case it is not
wonderful that single engines have been
substituted with advantage for coupled
engines. How it is possible to make the
substitution is easily explained. The
solution of the problem lies in the fact
that, with steel rails and a strong road it
is possible to load a single pair of wheels
sufficiently to secure ample adhesion, so
long as the diameter of the wheel does
not get below 6 ft. 6 in., and the cylin-
ders do not exceed 17 by 24. Steel rails
have enabled us to carry as much as 1 6
tons with a single pair of drivers ; ami a
very simple calculation will show that in
the case of such an engine as we have
named an averaged pressure of at least
60 lb. on the square inch throughout the
whole stroke would be required to make
the wheels slip if the adhesion was but
one-sixth of the insistant weight. It
may be argued that one-sixth is not
enough. The answer lies in the fact that
it is found to suffice, and a great many
locomotives are now running most suc-
cessf uly which ought to slip their wheels
whenever the average effective cylinder
pressure exceeds 60 lb. on the square
inch, and we are led to the conclusion
either that the pressure does not exceed
this, or that the coefficient of adhesion
is much greater than one-sixth, for the
engines never slip enough to prevent
them from keeping time with very heavy
trains. It is worth considering again
whether coupling an engine confers all
the benefits usually supposed to result
from the practice. When rails are really
in bad condition four wheels seem to
possess no more adhesion than two, and
we are disposed to regard the coupling
of passenger engines, properly so called,
as of very little real advantage. The
conditions under Avhich coupling is and
is not necessary may be very easily de-
fined. When the diameter of the driv-
ing wheels, the load on them, the capaci-
ties of the cylinders, and the boiler
power, are properly proportioned to
each other, a single pair of drivers will
give all the adhesion requisite for even
heavy passenger traffic in ordinary
weather. The coupling of such an en-
gine would give her a trifling advantage
in bad weather — probably an advantage
not worth the extra consumption of coal
entailed by coupling. This proposition
will not apply generally to engines with
driving wheels less than 6 ft. 6 in. diam-
eter.
When a less diameter than this is
used, it will be found that with loads of
less than 16 tons on a single pair of
drivers, the engine will not have ad-
hesion enough in any weather, unless
the cylinders are too small and the boiler
pressure too low, and such an engine
should be four-coupled. When we get
to driving wheels at and below 5 ft. in
diameter, with 17 in. cylinders, or there-
COUPLED LOCOMOTIVES.
517
abouts, then the engine should be coupled
all round.
If these propositions are accepted as
being approximately accurate, then no
difficulty will be met with in deciding
whether an engine ought or ought not
to be coupled. A given diameter of
cylinder may be taken always — within
reasonable limits — to represent a given
weight of engine, available for adhesion ;
we may therefore dismiss, in practice,
the size of the cylinder altogether, and
decide whether an engine should or
should not be coupled by the diameter
of the driving wheels. Experience then
goes to show that wheels over 6 ft. 6
in. in diameter need never be coupled,
while wheels under 5 ft. 6 in. diameter
should always be coupled ; between 5
ft. 6 in. and 6 ft. 6 in. will exist a
species of debatable land. It will de-
pend on various circumstances whether
it will be best to couple or not wheels of
5 ft. 9 in., 6 ft., or 6 ft. 3 in. If the
road is good and tolerably level, and
the climate dry, then coupling may bet-
ter be dispensed with ; if, on the con-
trary, the road is bad and yielding, so
that the rail does not stand well up to
the driving wheel, but by deflecting
tends to permit a redistribution of the
load, the leading and trailing wheels
taking more than their due weight, and
*the climate wet, then coupling may be
resorted to with advantage. It must be
understood that we have been consider-
ing the case only of engines making
fairly long runs, and that we do not re-
fer -at all to such exceptional traffic as
that of our metropolitan railways. In
main line work it is not necessary to get
a train away quickly, and a judicious
driver, with the aid of a little sand, will
easily get his train into motion without
slipping whether his wheels are coupled
or not, always provided that they are
not so small that they ought to be
coupled.
We are quite aware of the fact that
exception may easily be taken to what
we have advanced, but we believe,
nevertheless, that it is in the main con-
sistent with the best modern practice.
An idea has been floating about for some
time that the coupling question ought to
be settled by the diameters of the driv-
ing wheels of a locomotive, and all that
we have endeavored to do is to put this
idea into something like a tangible
shape. It may be argued thai It is rash
to use the diameter of a wheel as a
standard by which to settle such a ques-
tion, because engines exist with wheels
much less than the minimum diameter
we have named which do not require to
be coupled. The answer is that they do
not need it because they have small
cylinder capacity in proportion to the
si'/e of the wheels. They are, in a word,
little engines ; but such locomotives are
not used for working main line traffic,
and it is to such traffic and such only
that we have referred. The use of steel
rails, we may in conclusion point out,
has certainly reduced the necessity for
coupling, by enabling locomotive super-
intendents to put loads on their driving
wheel, at which an older school of en-
gineers would stand aghast. Whether
in the long run it is better, for the in-
terests of share-holders, to use single
drivers carrying these enormous loads,
or coupled engines carrying much less,
we shall not pretend to decide, because
questions concerning the expense of
maintaining the road are involved, with
which just at the moment we have
nothing to do. We believe that a single
engine properly proportioned will do
her work perfectly, and with less coal
and repairs than a coupled engine on the
same job, so long as the work is not too
much for a 6 ft. 6 in. wheel. Whether
it is or is not judicious to attempt to run
fast passenger and express traffic with a
wheel much smaller than this is a mat-
ter on which there is very little differ-
ence of opinion. We venture to think
that the great majority of locomotive
superintendents in Great Britain will
hold with us that a much smaller wheel
than this is not suitable for engines
which have to make an average time
of forty-five miles an hour, or there-
abouts.
The United States Treasury Depart-
ment has just decided — says the Amer-
ican Manufacturer — that the materials
of boiler bottom, composed of iron, tin
and lead, similar to the terne plate of
commerce, loses its identity as terne
plate when moulded into shape for use,
and is dutiable at thirty-five per cent.
ad valorem.
518
VAN NOSTRAND'S ENGINEERING MAGAZINE.
THE CONSTRUCTION OF ELLIPSES.
By JOHN H. GILL, C. E.
Written for Van Nostrand's Engineering Magazine.
In all "pocket books," manuals, and
instructions on Geometrical Drawing,
the Ellipse fares badly, and its beautiful
curve is usually degraded to the oval, a
combination of circular arcs, or is made
to depend upon a string.
By your leave I will give some simple
directions for finding any number of
points in a given ellipse, without the use
of analytical formula?, and by which any
ellipse between its extremes — aright line
and a circle — may be accurately drawn,
or any part thereof, independently of the
other parts
First, however, I will describe, by a
rough drawing, a simple machine I have
contrived for drawing ellipses. It con-
sists of a frame A, A' (Fig. 1), and the
two pairs of cranks B b and B' b\ hav-
ing grooves in them as shown, in which
work sliding wristpins, which may be
secured at any point on the cranks cor-
THE CONSTRUCTION OF ELLIPSES.
519
responding, in distance from their cen-
ters, to the semi-major, and semi-minor
axes of the required ellipse. Upon these
wristpins work the connecting bars C
and D, and these are of such length
(EF) as to secure a perfect parallelism
between the two sets of cranks. C has
a slotted bar, H, at right angles to C at
its middle point, and L) is slotted in the
direction of its length. A cross-shaped
pencil holder I, slides in both these slots
simultaneously. To use the machine,
the wristpins of C are set on the cranks
B, B' (by a scale marked on them) at a
distance from their centers equal to the
semi-major axis of the proposed el-
lipse, and those of D are set on b, b' at
a distance equal to its semi-minor axis.
A pencil being placed in the holder,- and
gently pressed down by a spring or
elastic cord ; the instrument set over a
sliccl of paper, and a revolution given
the cranks, traces an accurate ellipse.
The ratio of the axes may be made any-
thingfrona unityto infinity. In the first
case the wristpins of C and D would he-
at equal distances from the crank cen-
ters, and the resulting curve would he a
circle. In the second case one pair of
wristpins would he at the crank centers,
and a right line would he the result. So
much for the mechanical method which
requires no demonstration, though the
following method of geometrical con-
struction, of which the mechanical is an
outgrowth, will demonstrate it.
Draw through the proposed center. O,
(Fig. 2) of the ellipse two lines perpen-
FlG. 2
dicular to each other. Set off A A'
equal to the major axis, and B B' eqmi
to the minor axis, and upon them as
diameters describe the circles shown.
Take any point P, on the outer circle,
and draw the radius PO, cutting the
smaller circle in P'. Through P draw
a line parallel to BB', and through P'
draw a line parallel to A A'. The point
of intersection, E, of these lines is a
point of the ellipse. For PE:P' P" (or
EE'):;PO:PO, which expresses the
relation between the ordinate of an el-
lipse, and the corresponding ordinate of
the circle described, on its major axis.
Therefore (Davis Am. Geom. Ellipse,
Prop. IV.) E is a point in the required
ellipse. In the same manner any num-
ber of points may be found.
Table for constructing any ellipse or
circle, or parts thereof, whether the cen-
ters or foci are upon the paper or not :
(See Table following page.)
Example of use of Table. — Suppose it
is required to construct an ellipse whose
520
VAN NOSTRAND S ENGINEERING MAGAZINE.
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major axis is 48, and minor axis 12. The
semi-axes are 24 and G.
Under 2 and a; are found the abscissas
1.992, 1.968, 1.930, 1.878, &c.
Multiplied by 10, we have for 20,
19.92, 19.68, 19.30, 18.78, &C.
Under 4 and £ we have
3.984, 3.936, 3.860, 3.756
Giving for 24,
23.904, 23.616, 23,160, 22.536
which are set off (Fig. 3) on a line rep-
resenting the major axis, from a point
representing the center of the ellipse; or,
if this point is not on the paper, their
complements with respect to 24 may be
taken, and these distances set off in a
contrary direction, from the vertex of the
EXPANSION OF SUBSTANCES ON SOLIDIFICATION.
521
ellipse; at the points so found erect per-
pendiculars. Next under 6 and under
y we find .522, 1.038, 1.548, 2.052, &c,
as ordinates, and these are to be set off
on the corresponding perpendiculars, and
will give points of the ellipse.
For circles the table is used in the
same way, the axis being equal the values
of x and y will be found in adjacent
columns under the same bracket.
The first column on the right gives
the angle which the radius to the point,
represented by the coordinates on that
line, makes with the major axis.
ON THE ALLEGED EXPANSION IN VOLUME OF VARIOUS
SUBSTANCES IN PASSING BY REFRIGERATION FROM THE
STATE OF LIQUID FUSION TO THAT OF SOLIDIFICATION.
By ROBERT MALLET, F. R. S., &c.
Proceedings of the Royal Society.
The fact that water expands in be-
coming ice, and that the latter thus
floats upon the water, can scarcely have
escaped the observation or inference of
the acute intellects of a remote antiquity.
Its conditions, when more carefully ex-
amined in modern times, pointed out
the strange and, as it has been called,
anomalous fact that water can be cooled
7° or 8° below its freezing-point without
becoming solid, and that between its
maximum density at about 39° Fahr.
and its freezing-point at 32° Fahr., or
within the narrow range of T Fahr., it
expands in the large ratio of 915 : 1000
Standing thus alone amongst observed
phenomena in nature, it seems to have
suggested to many experimenters the
question whether other bodies when
liquefied by heat might not also expand
when becoming solid by refrigeration.
I have not? attempted to trace with
minuteness the history of past inquiry
upon this subject, many loose uncertain
statements as to which have for at least
a century continued to perplex scientific
literature. Reaumur appears to have
been the first who gave currency to the
statement that cast iron, bismuth, and
antimony all expand in consolidating.
The like fact has been alleged or left to
b3 inferred with respect to the following
substances by the authorities named :
Silver, Persoz.
Copper, Karsten.
Mercury and Gold, as inferred
Nasmyth and Carpenter.
by
Iron and Furnace- slags, by experiment
of Heunter and Snelus, as quoted
by Nasmyth and Carpenter.
But of this list the only body, in ad-
dition to water, that really appears
proved to expand in consolidating is
bismuth ; and even this the author can-
not affirm upon the basis of his own ex-
periments, but accepts the fact, at least
provisionally, as true upon the uncon-
tradicted statements of many chemical
authors, and upon the positive assurance
which he is permitted to mention by
Dr. John Tyndall that he is satisfied of
its truth. With respect to all the others.
it is the object of this communication to
show that the evidence in support of the
alleged .fact of expansion by refrigeration
is illusory and insufficient, and to offer
with respect to east iron, and also with
respect to iron furnace-slags, experi-
mental proof of the untruth of the state-
ment.
Certain connected but only collateral
facts, having regard to so-called anoma-
lous changes of volume due to tempera-
ture, will not be referred to here — such,
for example, as the anomalous expansion
of Rose's fusible metal, which expands
progressively, like other bodies, till it-
attains the temperature of 111' : it then
contracts rapidly by added heat to 150°,
when it is densest (Graham's "Plenums/
vol. i., and Gmelin's ' Handbook5), the
circumstances being here probably due
to the successive segregation in the mass
of alloys differing from each other in
522
van nostrawd's engineering magazine.
constitution, dilatability, and fusing-
points. Or, again, the facts observed
with respect to the expansion or contrac-
tion in volume shown by certain salts
when crystallizing from their solutions,
the whole of the conditions as to which
have not been as yet made quite clear.
The statement that antimony expands in
consolidating, as made by Reaumur, has |
been negatived by Marx. The like
statement with respect to silver and
copper appears to rest on no better
foundation than the observation as
stated by Persoz, "that pieces of solid
silver float, upon the melted metal,
showing that silver expands in sodidify-
ing like water." As to gold, there ap-
pears no authority whatever for its ex-
pansion on consolidation. Air. Nasmyth
has included it in his catalogue merely
on the vague inference that, like silver
and copper, it "exhibits surface-con-
verging currents in the melting-pot like
those depicted by him for molten iron,"
which, as we shall see further on, affords
no grounds for conclusion on the matter.
Reaumur's statement with respect to
cast iron appears to have rested upon
nothing. more than the fact that he had
observed certain pieces of cold cast iron
to float upon cast iron while in fusion.
Until lately this subject generally at-
tracted but little attention, for it had
very few, and these mere technical, ap-
plications ; and to the higher physicist
they presented but little interest, because
the loosely stated facts, even if accredit-
ed, did not in the slightest degree tend
to elucidate or explain the remarkable
and perhaps still isolated facts as to
water and ice. Accordingly, with little
or no examination, the statements given
for facts by the older authorities have
been accepted and become current from
book to book of authors up to the present
day, as when Dr. T. Thompson says of
cast iron that "it contracts considerably
when it comes into fusion," or that of
Kerl, that cast " iron occupies a smaller
space after cooling than when in the
liquid state ; it contracts in such a man-
ner that, at the commencement of its
solidification, it first expands so as to be
able to fill up the smallest depressions
and cavities of a mould, but after solidi-
fying it contracts" — a loosely worded
statement, which in various fgrms may
be found in a great number of authors
upon metallurgy and technology. So
likewise the statement often repeated,
that the value of antimony in type-metal
consists in its causing the latter to ex-
pand upon consolidation and so perfectly
till the matrix, is presented, so far as the
author's reading goes, without the
slightest experimental proof of its truth,
and appears to rest simply upon Reau-
mur's statement with respect to anti-
mony itself, which, as already mentioned,
has been controverted by Marx. This
subject, however, has now assumed
greater importance, since it has recently
been made by Messrs. Nasmyth and
Carpenter the foundation upon which
they rest their theory of lunar volcanic
action, as presented to us by the surface
of our satellite ; and the object of the
present communication is to show that,
as regards the two most pertinent of the
substances adduced by these authors,
viz. cast iron and iron furnace-slag, the
facts entirely fail in support of their
theory.
First, then, as to cast iron. It is not
a fact that all cast iron in the solid state
will float upon all cast iron in liquid
fusion, though such might be inferred
from the broad and loose statements of
authors. Even in the limited form in
which the statement is made by Nasmyth
and Carpenter— viz. "that when a mass
of solid cast iron is dropped into a pot
of molten iron of identical quality the
solid is found to float persistently upon
the molten metal, so persistently that
Avhen it is intentionally thrust to the
bottom of the pot it "rises again the
moment the submerging agency is with-
drawn" ('The Moon^' p. 21) — is not quite
exact. *
It is a fact that certain pieces of cast
iron in the solid and cold state will float
on certain descriptions of cast iron in
liquid fusion ; but whether the solid
pieces shall float or not float in any given
case is dependent at least upon the
following conditions, and probably upon
others not yet ascertained :
1st. Upon the relative specific gravi-
j ties of the solid and of the fused cast
iron both referred to the temperature of
: the atmosphere. Under the commercial
! name of cast iron is comprehended a
wide range of compounds of iron with
1 other, substances, which compounds
differ greatly in their physical as well as
EXPANSION OF SUBSTANCES ON SOLIDIFICATION.
523
their chemical qualities, and have a
range of specific gravity of from nearly
7.7700 for the whitest, most rigid, and
dense, down to little more than 6.300
for those which are darkest, softest, and
most porous. The total dilatation at
the fusing-point of the denser east irons
is known to be somewhat greater than
that of the less dense ; but as the in-
crease in volume may not be sufficient to
equalize the specific gravity of a very
dense iron when in fusion with that of
a very light iron when cold, so it is ob-
vious that a piece, of cold cast iron
might be so selected in reference to its
specific gravity, as referred to that of
another sort of cast iron in fusion, that
the former should either sink or swim
upon the latter by mere buoyancy, were
that free to act alone.
2d. Assuming the cold and the molten
cast iron originally identical in quali-
ties, whether a piece of the former shall
float or not float upon the latter depends
not only upon buoyancy as above, but
also upon the form of the piece of cold
metal — that is to say, on the relation,
all other things being the same, that
subsists between its volume and its sur-
face.
3d. The force, whatever be its nature,
which keeps the piece of cold cast iron
floating is of sufficient energy to over-
come a considerable want of buoyancy
in the cold iron under certain conditions,
so that it may float upon molten cast
iron whose specific gravity, as such, is
much less than that of the colder iron
which floats upon it. Messrs. Nasmyth
and Carpenter assume, without any
sufficient proof, that solid cast iron
floats on liquid iron of the same quality
in virtue of buoyancy alone, and proceed
to state that "inevitable inference from
this is that in the case of cast iron the
solid is specifically lighter than the mol-
ten, and therefore that, in passing from
the molten to the solid condition, this
substance undergoes expansion in bulk "
('The Moon," pp. 20, 21).
I proceed to prove that this view is
altogether contrary to fact. The deter-
mination of the specific gravity of cast
iron in its molten condition is a problem
of considerable difficulty, and can only
be solved by indirect means ; we cannot
ascertain its specific gravity by any of
the methods ordinarily employed, nor
can any areometric method be used
any hydrometer or solid of known
specific gravity at common temperatures,
when dipped into liquid cast iron, changes
its volume as well as gets incrusi
with adherent cast iron or it- oxydes,
&c. By an indirect method, and by
operating upon a sufficiently larg<
to eliminate certain sources of error, the
specific gravity of molten cast iron may,
however, be approximately ascertained
with considerable accuracy. The method
adopted by the author was as folio
— A conical vessel, was formed of
wrought-iron plate by welding up only,
the walls of the vessel being about \ in.
in thickness. It was perfect!;.
in the inside, and the plane of the lip of
the open neck was carefully made paral-
lel to the plane of the base. Tins ves-
sel weighed, when empty, 184.75 lbs.
avoirdupois. The orifice of the neck
being levelled as the vessel stood upon
the platform of the weighing-apparatus,
it was filled up to the exact level of the
neck with water at a temperature of
60°.5 Fahr., and again weighed. De-
ducting the weight of the empty vessel,
the weight of its contents of water was
found to be 94.15 lbs. avoirdupois.
From the known volume and weight of
the imperial gallon of distilled water,
the capacity of the vessel was therefore
at 60° Fahr. = 2605.5 cubic inches. As
a check upon the results, both as to
weight and capacity, the water was
measured into the vessel from accurate
glass standards of volume. The water
employed was that from the well at
Messrs. Maudslay, Sons, and Field's En-
gine Works, Lambeth, where these ex-
periments were conducted, and to whose
liberality the author owes the means
of haAdng performed them. The specific
gravity of this well-water did not very
materially exceed that of distilled water,
being about 1.0004 ; but if we apply the
necessary correction, the weight of the
contents of the iron vessel of distilled
water at 60° Fahr. is 94.112 lbs. avoirdu-
pois. The vessel being emptied, care-
fully dried and warmed, and stood upon
a hard rammed bed of dry sand with
its neck perfectly level as before, was
now filled perfectly level to the brim
with molten cast iron. As the tempera-
ture of the vessel itself rapidly rose by
contact with the laro-e mass of molten
524
VAN N08TRAND S ENGINEERING MAGAZINE.
iron within it, and by its dilatation bad
its capacity enlarged, so tbe top surface
of the liquid cast iron within it rapidly
sank, fresh additions of molten iron being
constantly made to maintain its top sur-
face level with the brim. This was con-
tinued until the whole of the exterior of
the vessel was seen to have arrived at a
clear yellow heat, beyond which no in-
crease to its temperature took place. At
about twenty minutes after the molten
iron was first poured into the vessel,
this point was reached, the feeding in of
additional iron being discontinued a few
minutes previously. The whole being
left to cool for three days, the vessel full
of the now cold and solid cast iron was
again weighed; on deducting, as before,
the weight of the empty vessel, the
weight of the cast iron which fdled it
was found to be 645. 75 lbs., which, with
certain corrections to be yet noticed, was
the weight of cast iron which, when in
the molten state, was equal to the capac-
ity of the conical iron vessel in its ex-
panded state due to its exalted tempera-
ture. We have now to determine what
was the capacity of the vessel in this ex-
panded state. The temperature at which
cast iron melts may be admitted as about
2400° Fahr. ; but as iron tapped from
the cupola is always above its melting-
point, we may admit that it was- poured
into the vessel at 2600° or 2700° Fahr.,
the surplus heat in the cast iron, whose
mass was about four times that of the
wrought-iron vessel which contained it,
being given off in the first instance to
heat the latter. The temperature at
which wrought iron presents to the eye
a clear yellow visible in daylight may,
in accordance with the views of most
physicists, be taken as between the
fusing-points of silver and of gold, or at
2000° Fahr. The mean coefficient of
linear dilatatian for 1° Fahr. of wrought
iron has been determined between the
limits of zero and 212c by Laplace,
Smeaton, Troughton, and Dulong, the
-average of the four being 0.00000699
for 1° Fahr.; and this is certainly below
the truth for the whole range of tem-
perature up to fusion, as the rate of ex-
pansion of all fusible bodies appears to
increase with the temperature. Rinmann
has determined the linear dilatation of a
bar of wrought iron, when raised from
60° Fahr. to a white or welding heat, to
be zU of its length, or .0125 ; and taking
the total range of temperature here at
2400°, we have a mean coefficient of
linear dilatation =0.0000052 for 1° Fahr.
This is a still smaller coefficient than the
preceding ; the author has, however,
preferred to adopt it in order to avoid
any pretense to exaggerate in his own
favor the results arrived at. Applying,
then, Rinmann's coefficient to the dimen-
sions of the cone at 60° Fahr., and to
its temperature (2000° Fahr.) when at
the maximum, we are enabled to deduce
the true capacity of the cone when ex-
panded to the utmost and filled with
molten iron, viz. =2691.77 cubic inches.
The iron conical vessel was now cut off
by a circular cut at the base and another
up and down the side of the cone, and
separated from the conical mass of iron
that had filled it ; the interior surface
of the iron vessel was found in several
places about the lower part of the cone
in perfect contact with that of the cast
iron which had filled it ; but in other
portions very slightly distant from it, as
judged by the sound of a hammer upon
the sides of the vessel before it was cut
off, The cast iron was not adherent to
the vessel anywhere. The cast iron cone
being thus laid bare, had a V-shaped
piece cut out of it (in the "slotting"
machine), by two planes, each passing
through the axis and meeting at an
angle of about 60°. The conical mass
proved perfectly sound and free from
cavities or blow-holes anywhere, except
very near the summit or neck, where
there was found to be a hollow or cavity
accidentally left during the feeding (as
above described). By measurement the
volume of this cavity was found to be=
5.5 cubic inches ; assuming this cavity
filled with iron of the same quality as
the cone, the weight of the latter would .
be increased by 1.43 lb., making thus
the corrected total weight of the solid
cone of cast iron =647.18 lbs. From
the wedge-shaped piece cut out from the
cone at half its altitude, and about half-
way between the axis and circumference
of the sector, a piece was cut out, the
specific gravity of which, taken by the
usual methods, proved to be 7.170,
which may be taken as the mean specific
gravity at 57° Fahr. of the whole of the
cast iron that filled the cone. Reverting
now to the conical vessel which con-
EXPANSION OF SUBSTANCES ON SOLIDIFICATION.
525
tained at 60° Fahr. 94.112 lbs. of dis-
tilled water, its capacity being 2605.5
cubic inches : this capacity was enlarged
by expansion when filled with molten
iron to 2691. 777 cubic inches, so that
the conical vessel when cold, if it had
had the same capacity as when filled
with liquid iron, would have contained
97.224 lbs. of distilled water. We have
now all the elements necessary for cal-
culating the specific gravity of the cast
iron which filled the cone in its molten
state, because we have the actual weights
of equal volumes of distilled water and
of molten iron. The final results, then,
are, that whereas the cast iron which
filled the cone had when cold (57° Fahr.
a specific gravity, as above given, =
7.170, the same cast iron in its molten
state, as poured into the cone, had a
specific gravity of only 6.650 — in this
case thus proving that the density of
cast iron in its liquid state is not greater
but, on the contrary, very much less than
that of the same cast iron at the tempera-
ture of the atmosphere. The quality of
cast iron employed in this experiment
was the fine, bright, close-grained metal
usually employed by Messrs. Maudslay,
Sons, and Field for their engine-castings,
and consisted of
£ Best scrap* — all by weight.
x Gartsherrie, ) 0 ± i
iColtness, ' f Scotch'
It may be taken as a typical or medium
example of all good gray cast irons. I
have not been enabled to repeat this ex-
periment with the white, rigid, and crys-
talline cast irons, such as are employed
for projectiles and other purposes ; but
as it is a recognized fact amongst iron-
founders that these irons expand in the
range of temperature between solidity
and liquidity much more than do gray
irons, so we may justifiably conclude
that the decrease of specific gravity by
fusion of these hard cast irons would be
in even a greater ratio than that shown
by the above experiment on gray iron ;
and generally the author feels himself
justified in concluding that it is not true
that any cast iron is denser in the fused
than in the solid state. Cold cast iron,
therefore, does not float upon liquid cast
iron of the same quality by reason of its
buoyancy, but in virtue of some force
"Disused and broken-up castings.
which tends to keep it upon the surface
of the molten metal in opposition to a
very considerable want of buoyancy or
tendency to sink by greater density on
the part of the solid iron, which is, by
the preceding results, — — of its weight,
whatever that may be, and is probably
even greater than this in the '-use of
hard white cast irons. The author's
chief object has been thus far rather to
prove that the cause assigned by the
writers already mentioned is not the
true cause of the floating of solid upon
liquid cast iron of the same quality.
What is the nature of the force which
produces this curious phenomenon and
often in direct opposition to gravity, is
a different and a much more delicate and
difficult inquiry, which he must leave to
physicists to fully investigate. The
following experiments, however, may be
placed on record as tending to afford
some little dawn of light upon the sub-
ject.
The following experiments were made
with pieces of iron cast from cast iron of
the same quality as that which filled the
experimental cone, placed upon or im-
mersed in molten cast iron of like quality
with themselves, so far as such can be
secured by "tapping" at nearly the
same time from the same cupola charged
with the same materials.
Before proceeding to describe these,
it will be necessary to deduce from the
cone experiment a mean coefficient of
total cubic dilatation for the whole
range between 60° and 2400° Fahr. for
the gray cast iron employed in these ex-
periments. The total dilatation was, as
we have seen, such as reduced the specific
gravity of the cast iron when cold (=7.-
17) to 6.65 when in fusion. The cubic
dilatation was therefore in the inverse
ratio of these numbers, or as 1000 : 1078 :
and dividing this increase in volume
by 2340° Fahr., the total range of tem-
perature, we obtaian for the mean coeffi-
cient of cubic dilatation of this gray
cast iron for 1° Fahr. = 0.0000333. or
approximately for its mean coefficient of
0.0000333
linear dilatation — =0.0000111.
These coefficients are nearly double
those obtained by Roy and by Lavoisier
for a range of temperature of 180" Fahr.
526
YAN NOSTRAND S ENGINEERING MAGAZINE.
viz. between 32 and 212°, which is quite
what we should expect, as the coefficient
of dilatation in all bodies increases with
the temperature.
We have seen from what precedes
that two forces at least are concerned
in the phenomenon of cold cast iron
floating upon the same when liquid, viz : —
A. Buoyancy or its opposite, depend-
ent upon the relation between the actual
specific gravity of the cold metal and
that of the liquid metal upon which it
is placed, and whose absolute power for
any given difference of specific gravity
depends upon the volume only of the
floating mass.
B. A repulsive force of some kind
tending to repel the surfaces in contact
of the hot and cold metals. Whatever
be the form of the floating solid, this
repulsive force can only be effected in
producing flotation upon such surfaces
of the floating solid as are parallel to the
surface of the liquid metal, or at least' so
circumstanced that repulsions upon one
surface, or part of a surface, are not
equilibrated and nullified by repulsions
upon others in. the opposite direction.
Thus if a parallelopiped float with one
of its surfaces parallel to that of the
liquid metal, the repulsions Upon its im-
mersed vertical sides, taken two and
two respectively, are in ojDposite direc-
tions, and therefore nullified, and the
bottom or horizontal surface is alone
effective m producing flotation. So also
if a cylinder float with its axis horizontal,
the ends are ineffective, as is also all that
portion of the cylindric surface immersed
which is above the level of the horizontal
diameter of the cylinder.
These preliminary explanations will
enable us better to interpret the follow-
ing experiments :
Experiment 1. An irregular piece, be-
lieved to be of hard and dense cast iron,
and also a ball of about 1\ in. diameter,
believed to be of close-grained gray
iron : both sunk to the bottom wdien
thrown into the ladle of liquid iron, and
remained for some time at the bottom ;
both,' however, reappeared upon the sur-
face when they had acquired a tempera-
ture sufficient to have fused off portions
of their respective masses.
In every fresh-lined ladle of liquid
cast iron there are circumferential ascend-
ing; and central descending currents in
the metal, produced by the gases evolv-
ed from the lining, as hereafter fully ex-
plained. It is no doubt chiefly to these
ascending currents that the heated ball
in Experiment 1 owed its ascent to the
surface ; for if the heating took place
in perfectly motionless cast iron, there
seems no reason why the place of the
sunken ball should change up to the mo-
ment of complete fusion.
Experiment 2. Two parallelopipeds,
each 2"X2"X6", were cast of close gray
iron ; one of these was placed cold upon
the surface of a large ladle of liquid iron
of like quality ; the other was heated as
hot as it would bear without distortion,
viz. to nearly a bright yellow heat, in a
forge-fire, and then placed upon the sur-
face of the liquid, metal. Both pieces
floated, and, as nearly as could be judg-
ed, both to the same height above the
liquid, namely 0.1808 in. The volume
of the cold piece being 24 cubic inches,
the ratio of the immersed to the emerg-
ent portions was 9.6 to 1, the effective
surface upon which the repulsive force
could act in producing flotation being
12 sq. in. Assuming that the heated
piece has been raised from 60° Fahr. (the
temperature of the cold piece) to 2000°
Fahr., and applying the mean coefficient
of cubic dilatation as above given to this
range of temperature, viz. 2000° — 60°=
1940° Fahr., we find that its volume was
enlarged to 24.75 cubic inches, or =■& of
the volume when cold ; and taking the
specific gravity of the cold piece to have
been 7.17 (see ante), that of the hot
piece would be reduced to 7.10 ; the ef-
fective repellent surface was slightly en-
larged in the hot piece, and the im-
mersed volume was to the emergent
volume as 9.66 : 1. The buoyancy of the
heated piece had been increased, or, more
correctly, its negative buoyancy had
been decreased, as compared with that
of the cold piece, but yet it has sunk
deeper into the liquid iron in proportion
to their respective volumes. We may
therefore be justified in concluding that
the repellent force which kept both
pieces afloat is diminished in energy in
some proportion as the difference in tem-
perature between the liquid metal and
the piece floating upon it is diminished,
and that where the liquid and the float-
ing pieces are alike in quality of metal,
both the negative buoyancy and the re-
EXPANSION OF SUBSTANCES ON SOLIDIFICATION.
527
pellent force must both disappear at the
instant that the floating piece itself be-
comes liquid by heat abstracted from the
molten metal.
Experiment 3. Two cylindric pieces
of the same gray cast iron and of the
same diameter ( = 2.375") were gently
placed with their axes horizontal upon
the surface -of the molten iron, the one
being at 60° Fahr., the other at about
300° Fahr. ; they both floated with a
segment of the cylinder whose- versed
sine was 0.31 in. emergent. The volume
of either cylinder was 22.15 cubic inches,
and the emergent was to the immersed
volume as 1 : 8.4. The effective repel-
lent surface in each case (or cylindric
surface below the horizontal diameter)
was 18.65 sq. in. ; but if we suppose, as
in fact we have done, that the repellent
force, whatever be its nature, acts every-
where perpendicularly to surfaces of con-
tact of the solid and liquid, then the
effective repellent surface here is only
the difference between the immersed
surfaces of the cylinder below and above
the horizontal diameter, or 9.3 sq. in.
From this we may perhaps conclude that
the repellent force is mainly dependent
upon the extreme upper parts of the
range of temperature between the liquid
and the cold body, inasmuch as an aug-
mentation in temperature of the latter
of 300°, or about \ of the entire range
between solidity and fusion of the cast
iron, produces no very sensible altera-
tion in the tendency to float of the
pieces.
Experiment 4. Three circular disks of
the same gray cast iron, each of 6" diam.
by- 0.375" in thickness, w^XQ provided
each with a slender iron wire eye, cast
into the centre of one surface, so that by
a hooked wire they could be gently laid
upon the surface of the liquid iron of
their own quality. The lower surface
and edge of one disk were left as it
came clean from the sand, those of an-
other were rusted by wetting with solu-
tion of sal-ammoniac, and those of the
third were ground smooth and polished
by the grindstone. When the three
disks were in succession laid upon the
.surface of the molten iron, they all float-
ed alike as nearly as could be jtulged,
each sinking to one half the thickness of
the disk, so that the immersed was to
the emergent volume in the ratio of
equality: We may conclude from this
that the condition of the metallic surface
of the solid cast iron has no material in-
fluence upon its flotal ion.
Experiment 5. Two circular disks, pro-
vided with eye-' as in Experiment \, «rere
prepared,' the " one being 0 in. in diam.
by 0.375 in thickness, ami the oth
in. in diam. by 1.5 in. in thickness. The
respective volumes of these two disks
are the same, but the circular lint sur-
faces respectively are as 4 to 1. The
surfaces of the two disks being as they
came from the sand-mould, they were
placed gently upon the surface of the
molten iron : both floated with the same
portion in altitude emergent. Tin- larger
and thin disk had, as stated in Experi-
ment 4, its emergent and immersed vol-
umes in the ratio of equality [or the
emergent was to the whole volume as
1 : 2]. In the smaller and thicker disk,
the emergent volume was to the im-
mersed volume as 1 to 7. [Or the em-
ergent volume was to total volume as
1:8; but 2 : 8| \1 : 4, or the emergent
volumes are to the total volumes in each
case respectively proportionate to the
lower or repellent surfaces of the disk.]
Now the effective repellent surfaces
are here those of the lower circles of the
i respective disks, and these surfaces are
| to each other in the ratio of 1 (the larger)
to \ Whatever be the nature, there-
fore, of the repellent force, it seems to
: be proportionate to some function of the
effective surface as already defined, and
j not to the immersed volume of the solid
I cast iron which floats upon a liquid less
dense than itself.
In all these experiments the mass of
I the molten cast iron was large in propor-
! tion to the pieces placed upon it, and the
surface was kept by careful skimming
almost perfectly free from scoriae or
oxyde. A good deal of difficulty exi-ts
in observing the phenomena in such ex-
periments as these, owing to the glare
and heat of the molteu metal. What-
! ever light these five experiments may
throw upon the nature of the force which
produces flotation, the subject must as
yet be viewed as very incomplete. There
are some facts of which no complete ex-
planation can be offered without further
experimental study ; such as, for ex-
ample, that a piece of cold cast iron
which floats on liquid iron of its own
528
VAN NOSTRAND'S ENGINEERING MAGAZINE.
quality if forcibly thrust to the bottom
and rapidly and at once released, rises
again rapidly to the surface with all the
appearance of a buoyant body, which it
certainly cannot be.
From what precedes, however, we may
summarize as follows :
If F be the force which keep the solid
iron floating, B the buoyancy ± of the
solid piece, and R the repellent force,
then, in the case of a piece floating upon
molten ii*on of its own quality, B is al-
ways negative, and F=R— B, the value
of R for any given case depending upon
the effective surface of the solid, and
that of B upon its volume, both being-
modified by the initial difference in tem-
perature between the solid and liquid
metals. In the case of the solid being
placed on liquid cast iron differing in
quality from it, B may be either positive
or negative, and R still dependent upon
the conditions already stated. Hence in
any such case we may have
F=R-B or =R+ B.
These conditions kept in view may
clear up many phenomena at first appar-
ently anomalous.
[However feeble may be the ascending
currents, above referred to, upon the
floating disks in Experiment 5, their ef-
fect must be viewed as proportionate to
the lower surfaces, and therefore propor-
tionate to the repellent force, and as pos-
sibly adding, though slightly, to its ef-
fect.]
The following experiments were made
at the Royal Arsenal, Woolwich, with a
view to ascertain whether any sensible
expansive force could be recognized as
due to the enlargement in volume by
consolidation of a spherical mass of cast
iron : — Two spherical bomb-shells, each
of about 10" in diameter and l".5 in
thickness, whose external orthogonal di-
ameters had been carefully taken when
at atmospheric temperature (about 53°
Fahr.), were both heated in an oven-
furnace. One of these having been thus
heated, but not to a very bright red, was
permitted gradually to cool again, and
its final dimension when cold noted.
The other shell was withdrawn from the
oven when at a bright red heat, and im-
mediately filled to a little above the in-
ner orifice of the fuse-hole with molten
cast iron, the quality of this being the
very dense mottled gray iron smelted at
Elswick Works from the Riddesdale
ores, and used in the arsenal for casting
projectiles. The fuse-hole was closed by
a screw-plug, which, however, did not
reach within an inch of the surface of
the molten metal, and the whole sur-
rounded by a sheet-iron screen to keep
off currents of air, was allowed to cool
gradually, the dimensions being taken of
the sphere as it cooled and contracted at
intervals of half an hour until it had be-
come cold. The enveloping shell was
then cut through by the lathe in a great
circle at right angles to the axis passing
through the fuse-hole. One of the halves
of the shell being detached, the interior
surfaces of both hemispheres were found
in perfect contact with that of the ball
of iron they had contained, but no elastic
tension seemed to exist in the shell. The
ball of iron was drilled into and split by
steel taper plugs, and sections of it ex-
posed passing through the diameter in a
line with the axis of the fuse-hole. There
was no large cavity or " draw " anywhere
in the interior, but there were two very
small irregular cavities very near the
fuse-hole; and the central portion of the
mass embraced by an imaginary sphere
of about 3" in diameter, proved to be
"spongy" and granular, as compared
with the very dense and close-grained
iron that constituted the remainder of
the ball.
The following Table shows the course
of contraction in dimensions of the filled
shell and also of the empty shell in their
progress of cooling :
[See lable following ■ pagei\
The object of heating and cooling the
empty shell was to ascertain what
amount, if any, of permanent enlarge-
ment it might suffer, it being a well-
known fact that all solids of revolution
of cast iron, and generally of all metals
of sufficient rigidity, become permanent-
ly enlarged by being heated red-hot and
permitted to cool. This arises from the
fact that the outer coaches of the solid
(a sphere for example) are the first
heated and expanded, and have to- draw
off more or less from the less-heated
mass within. Tangential thrusts and
radial tensions are thus produced in the
material of the outer couches which
disappear, or even become reversed, as
the progress of heating reaches the in-
EXPANSION OF SUBSTANCES ON SOLIDIFICATION.
529
Time.
11.30
12.30
12.15
12.55
12.50
1.20
1.50
2.15
2.45
3.15
3.45
4.15
4.45
5.15
5.45
6.15
6.45
7.15
7.45
8.15
Cold
Put in oven-furnace (shell to be filled)
Put in oven- furnace (empty shell)
Withdrawn from furnace
Withdrawn from furnace
After filling with iron, diameter was ■]
After filling with iron, diameter was
After filling with iron, diameter was
After filling with iron, diameter was
After filling with iron, diameter was
After filling with iron, diameter was '
After filling with iron, diameter was
After filling With iron, diameter was
After filling with iron, diameter was. ...
After filling with iron, diameter was
After filling with iron, diameter was
After filling with iron, diameter was
After filling with iron, diameter was
After filling with iron, diameter was
After filling with iron, diameter was
After filling with iron, diameter was
After filling with iron, diameter was
When cold
Diameter,
Diameter
filled
empty
BhelL
shell.
9.850
10.020
9.960
10.030
10.040
10.040
10.020
9.95S
10.000
9.950
9.995
9.875
9.980
9.978
9. SO'!
9.976
9.975
9.854
9.973
9.8G2
9.970
O.S^
9.968
9.851
9.965
9.851
9.964
9.851
9.964
9.851
9.963
9.851
9.962
9.851
9.960
9.851
terior of the mass ; but in the subsequent
cooling the entire train of forces is re-
versed, the exterior couches lose heat by
dissipation first,andhave to accommodate
by tangential tensions their dimensions
to the still hotter interior, the final result
being that when the whole has cooled
the dimensions are greater than before
the solid was heated. A 32-lb. spherical
shot, which is rather more than 6 inches
in diameter, can be thus permanently in-
creased mt of an inch in diameter, by a
single heating. It is obvious that the
increase will be much less in a spherical
shell than in a solid sphere, and the less
as the shell is thinner. On inspecting
the Table it will be seen that the empty
shell had its diameter thus permanently
enlarged by 0.008 of an inch ; and had
it been heated to as high a temperature
as the filled shell, we may allowably
conclude that this enlargement would
have reached 0.01 of an inch. The filled
shell has had its diameter increased by
the decimal 0".ll ; and if we deduct
from this the amount of permanent en-,
largement due to heating only, equal to
that of the empty shell, we have the
decimal 0.11 — 0.01 = 0.10 which has to
be otherwise accounted for. This shell
was at a bright red heat visible in clear
Vol. XIII.— No. 6—34
daylight when filled with the liquid
iron, which occupied the spherical cavity
and about 0.43 in height of that of the
fuse hole. The temperature of the shell
visibly rose by the heat communicated
from the liquid metal, and in 30 minutes
after it was filled had attained its maxi-
mum, the surface being then at a bright
yellow heat in daylight when the first
measurement of enlarged diameter was
made. The successive measurements
were taken for^ orthogonal diameters in
the direction normal to the fuse-hole by
means of finely graduated steel beam
calipers capable of being read to 0.002
of an inch or even less ; the dimensions
set down in the Table are the means of
each pair of orthogonal diameters. The
shell was thus heated at the commence-
ment, and before consolidation of its
liquid contents had taken place to any
considerable extent, to within probably
200° or 300° Fahr. of the temperature of
the cast iron within. The shell ami it?
contents are therefore at the commence-
ment very nearly in the same condition
as though the whole were a sphere of
molten iron without any more or less
rigid envelope, if such could exist. Re-
verting to what has been said above as
to the train of forces called into play in
530
VAN NOSTRAND's ENGINEERING MAGAZINE.
a cooling sphere, let us consider what
has taken place here. As the heat is
dissipated from the exterior of the mol-
ten mass, being transmitted through the
shell, one conche after another of the
molten metal in contact with the inner
wall of the shell consolidates, the thick-
ness constantly advancing towards the
interior, where the metal is still liquid.
If each of these couches in consolidating
expanded in volume, such expansion
must conspire, with the contraction con-
stantly going on by the abasement of
temperature, to produce compression in
the central and as yet unsolidified por-
tion of the mass. If, on the contrary,
each couche as it solidifies contracts in
volume (and, as is the fact, by a larger
coefficient of contraction for equal small
ranges of temperature before and after
solidification), then the effect must be
that, after the solidified crust has attain-
ed a certain thickness and sufficient
rigidity, the further progress of contrac-
tion of the central portions as they suc-
cessively solidify must be met by their
tending to draw off from the solidified
shell, or in other words, by a dra wing-off
from each other of the particles of that
central portion of the sphere which last
solidifies. Now the latter is exactly
what has happened : a portion of the
exterior and first solidified crust, reach-
ing about an inch and half inwards from
the interior of the shell, was found to
have a specific gravity of -7.150 at 57°
Fahr., while a portion taken close to the
centre of the sphere had a specific gravity
of only 7.037 ; and this specific gravity
would have been still lower (or, in other
words, the central part of the sphere
would have been still more " spongy ")
had it not been fed by drawing down-
wards a portion of the liquid iron which
partially filled the fuse-hole, the portion
So drawn down being estimated by the
yolume of the cavities left at 0.400 of a
cubic inch ; so that but for this the
specific gravity of the central spongy
sphere taken at 3" diameter would have
been reduced to 6.776.
If we reduce this central spongy mass
of 3" diameter and of the last mentioned
specific gravity to a density as great as
that found for the exterior crust, namely
7.150, the sphere of 3" diameter would
be reduced to one of 2". 138 ; and it is
easy to see that in that case the external
diameter of the whole sphere of metal
and of the containing shell would have
been less in a corresponding proportion,
and that thus the final dimensions of
the shell would have returned to what
they were at the commencement, less the
permanent enlargement, as measured by
that of the empty shell. If there existed,
on the other hand, any sensible expansion
in volume of the metal in consolidating,
not onty would a central " spongy " por-
tion be impossible and the central be the
densest part of the whole sphere, but an
enlargement of the entire mass and of
the covering shell stretched by it must
have occurred, so large as to be wholly
unmistakable.
[The importance of the facts elicited
from this experiment cannot be too forci-
bly laid before the reader. Had the
sphere of molten iron, losing heat from
its exterior, expanded in volume as
couche after couche it solidified from the
exterior, the solidification constantly ad-
vancing inwards, then the central por-
tions of the sphere when ultimately
solidified must be found to be the densest
portions of the whole mass ; the oppo-
site of which was found to be the fact,
the central portions of the experimental
sphere being, as stated, the least dense
portions of the whole mass. This alone
seems conclusively to negative the sup-
position of any expansion in volume in
cast iron in consolidating. On examin-
ing the Table, it will be remarked that
between the hours 1.50 and 2.45 there is
an irregularity in the progress of con-
traction which might be assumed to in-
dicate a less rate of contraction within
this epoch ; and it might be further as-
sumed that this apparent reduction arose
from the conjoint action of general con-
traction and partial expansion operating
together within some part of the mass ;
but-this view, which the writer believes
would be entirely incorrect, appears
sufficiently negatived by the following
considerations :
1. Between the hours 1.50 and 2.45
but one caliper measurement was made,
namely at 2.15, and upon this one meas-
urement both the existence and the
amount of this anomalous part of the
curve depend. An error in this single
caliper measurement amounting to 0.006
of an inch was sufficient to have pro-
duced it ; and as the limit of reading of
EXPANSION OF SUBSTANCES ON SOLIDIFICATION.
531
the beam calipers was to a limit of
0.002 or possibly 0.001 of an inch, a
mistake in the measurement at 2.15, or a
misreading of only the decimal .004 or
.005 at most, is sufficient to account for
the anomaly.
2. It does not necessarily indicate ex-
pansion, and from the early time of its
occurrence, viz. only 1 hour 25 minutes
from the commencement of cooling, it
seems highly improbable that it could
arise from partial expansion then com-
mencing, while as yet a very large pro-
portion of the entire mass must have
been still liquid.
3. If it were really due to expansion,
It must have shown itself later in a form
that would have unmistakably declared
its origin.
The supposition upon which Messrs.
Nasmyth and Carpenter's theory rests
may be divided into two distinct pro-
positions.
1st. That cast iron is of greater den-
sity in the molten than in the solid state.
2nd, That cast iron in the act of con-
solidation expands in volume. These
propositions are not identical, although
the second is involved in the first. The
first proposition has been already dis-
posed of, and the last recorded experi-
ments appear conclusively to disprove
the second.
The phenomena described by Messrs.
Nasmyth and Carpenter, and their ex-
planation of the circulating currents
observable in large and nearly cylindri-
cal ladles of molten iron, appear at first
sight so confirmatory of their views as
to the greater density of cast iron in the
molten than in the solid state, that it
seems necessary here to present the true
explanation of the facts, which, so far
as they are here relevant, may be best
given briefly in the words of these
authors :
" When a ladle of molten iron is drawn
from the furnace and allowed to stand
at rest, the thin coat of scoria or molten
oxyde which forms on the surface of the
metal is seen, as fast as it forms at the
circumference of the ladle, to be swept
by active convergent currents towards
the centre, where it accumulates in a
patch. As the fluid metal parts with
some of its heat and the ladle gets hot
by absorbing it, this remarkable sur-
face-disturbance becomes less energetic."
This arises from " the expansion of that
portion of the molten mass which is in
contact with the comparatively cool
sides of the ladle, which sides act as the
chief agent in dispersing the heat of the
melted metal ; careful observation will
show that the motion in question is the
result of an upward current of the metal
around the circumference of the ladle].
" The upward current of the metal can
be seen at the rim of the ladle, where it
is deflected into the convergent horizon-
tal direction, and where it presents an
elevatory appearance. It is difficult to
assign to this any cause but. that of ex-
pansion and consequent reduction of
specific gravity of the fluid metal in con-
tact with the sides of the pot, as, accord-
ing to the generally entertained idea,
the surface-currents above referred to
would be in the contrary direction to
that which they invariably take, i. e.
they would diverge from the centre in-
stead of converging to it."
The facts, so far as they are above
described, are generally correct, but the
explanation given is not the true one.
The currents observable for some time
after a large ladle (say, holding 10 tons)
is first filled with molten iron are not
produced by difference of temperature
in different parts of the mass, but in the
following way : — Such a ladle is of
wrought iron, about half an inch in
thickness ; and to preserve this tolera-
bly cool, even for several hours, it is
lined with a coating of earthy material
daubed upon the interior in a tough and
plastic state, from an inch to an inch
and a half in thickness, and dried within
it. The lining material consists of plas-
tic clay, with a proportion of siliceous
sand beaten up together with horsedung,
chaff, plasterer's cow-hair, or other
fibrous material, conferring toughness
upon the mass when soft and porosity
when dry. This material, after drying
at a temperature averaging 500° to TOO3
Fahr., on being exposed to contact with
the molten cast iron, exhales torrents of
gas and vapor, which pass upwards
through the molten mass and determine
the direction of its currents ; and it will
be obvious, on inspecting the figure,
that these currents will be most power-
ful round the outer circumference of the
mass, where each unit of its top surface
has a larger proportion of lining in
532
VAN NOSTRAND'S ENGINEERING MAGAZINE.
proximity to it than at the central parts
of the mass, where downward currents
are the necessary consequence of those
produced upwards at the circumference.
The organic matters mixed with the
lining are carbonized, and give forth the
elements of water as well as nitrogen.
The clay, which is a hydrous silicate of
various earthy bases, gives forth its
water and some of the oxygen of the
peroxyde of iron which most clays con-
tain. More or less carbonate of lime is
almost always interspersed, and this
gives forth carbonic acid and water.
The gases thus streamed forth act me-
chanically by their ascent and also
chemically upon molten iron, the water
being decomposed, oxydizing portions
of the iron and forming scoriae, which is
again more or less reduced by contact of
the hydrogen and nitrogen when the
latter is present. These rapid combina-
tions and. decompositions are no doubt
the main cause of those singular ver-
micular startings referred to by Messrs.
Nasmyth and Carpenter, which are
familiar to every iron-founder, but which
are entirely distinct from the ascending
and descending currents due to the as-
cent of the evolved gases. That this is
the true explanation is supported by the
following facts : — 1. After a large ladle
has stood full of molten metal for some
hours, and time has been given thus for
the whole of the gaseous contents of the
lining to be driven off, the ascending
and descending currents cease to be per-
ceptible, and if any currents at all can
be discerned they are in the opposite
directions. 2. If, after this, such a ladle
be emptied of its contents, the lining re-
maining untouched and only coated with
a thin shell of adherent cast iron [and
oxydes and silicates of iron], and the
ladle being again filled with molten
iron, no such currents as at first are pro-
duced in the molten mass, the lining
having been previously exhausted of its
gases and vapors. That the currents
described by Messrs. Nasmyth and
Carpenter are not due to dissipation of
heat from the mass through the sides of
the ladle is evident from the following
considerations :
A 10-ton ladle, which is about 4-k feet
by 3 feet in depth, loses heat so slowly
that after standing for 6 hours the mol-
ten metal is still fluid enough to make
castings. Let us suppose it filled into
the ladle at a temperature of 2800° to
2900° Fahr., and that after six hours it
is still 200° above the temperature of
solidification of cast iron, or at 2600°.
The molten mass has thus lost 300° of
heat in 360 minutes, or .0138 of a de-
gree per second. We may assume this
at any instant as representing the differ-
ence in temperature between two verti-
cal columns, one at the centre and the
other at the circumference of the molten
mass. The linear dilatation of cast iron
for one degree of Fahrenheit being
0.0000111, as deduced from its total
cubic dilatation between 60° Fahr. and
the temperature of fusion at which it
was poured into the cone, as given in
this paper and assuming the depth of
the colder of these columns, whether
that be at the circumference or not, to
be, as stated, 36", that of the hotter
column will be 36.0000005514, and the
difference between these two measures
the force which alone can produce circu-
lating currents in the mass by difference
of temperature due only to cooling.
This is equally true whether it be the
colder column that is dilated, as suppos-
ed by Messrs. Nasmyth and Carpenter,
or the hotter one, as is the fact. And
if we consider the viscidity of molten
cast iron, it is perfectly obvious that the
circulating currents referred to by
Messrs. !S(asmyth and Carpenter cannot
be due to so insignificant a cause.
Want of attention, or careless inter-
pretation of the many and somewhat
complicated conditions thus seen to be
involved in the cooling of a solid by
dissipation of its heat from its exterior
has caused many serious misapprehen-
sions on the part of experimenters as to
the supposed expansion of metals in
volume when consolidating. Thus, even
in the case of bismuth, it has been sup-
posed a conclusive proof of its expansion
that a mass cooling in an open crucible
exudes from its interior upon its top sur-
face cauliflower-like excrescences ; but
although the author does not here deny
or affirm anything as to expansion being
a fact in the case of bismuth, it is never-
theless obvious that such excrescences
might arise merely from the grip of the
crucible itself, or even of the exterior
portions of the metal already solidified
EXPANSION OF SUBSTANCES ON SOLIDIFICATION.
533
contracting upon and so squeezing out
portions of the still liquid interior.
It is stated on good authority that a
distinguished artillery officer, in former
years at the head of the Laboratory,
Woolwich Arsenal, satisfied himself of
the reality of the expansion of cast iron
in consolidating by the following ex-
periment : — An elongated projectile was
cast, with its axis vertical, in a very
thick and massive mould of cast iron,
the mould being cold or nearly so ; the
molten metal was introduced through a
narrow aperture applied at the base of
the projectile, the neck or " gate " being
knocked off the instant the mould was
filled. As the cooling rapidly proceeded,
portions of the still fluid metal were
forced out at the place where this neck
was detached ; and the conclusion was
come to that the exterior being already
solidified such excrescence could only
arise from expansion of the contained
liquid metal as it solidified in succession.
What really did take place, and is the
true explanation of the facts, is, that
when a very thick iron mould of this
sort is suddenly heated by pouring molt-
en iron into its interior, as the heat ab-
stracted from the latter can only pass
into the material of the mould at a rate
determined by its conductivity, so the
interior part rapidly becomes raised to
a temperature enormously higher than
the exterior portions, which for a time
remain almost cold. The expanded in-
terior walls of the mould push inwards
as towards the points of least resistance,
and so actually diminish the capacity of
the mould for a time, the inner surfaces
of which press upon the consolidating
crust of metal within it, and so squeeze
out in part its liquid contents, just as
water might be squeezed from an india-
rubber bottle.
It seemed desirable to obtain some ex-
perimental results in reference to the ob-
jects of this communication with lead.
It has never, so far as the author is
aware, been even suggested that this
metal expands in consolidating. Its co-
efficient of dilatation by heat is enormous-
ly greater than that of cast iron, being,
according to the determination of La-
voisier and Laplace, between 32° and
212° Fahr.=0.0000474 of its volume for
one degree Fahr. ; so that, taking its
fusing-pojnt at 617° (Rudberg), and as-
suming the coefficient constant for the
entire range from 60° to 017 (which Lb
much below the truth), its dilatation
when in fusion would be=0.0264 of its
volume, and the specific gravity of lead
at 00"=11.36 ; that of liquid lead must
be below 11.07. Indeed this enormous
amount of dilatation is impressed upon
any Observer who sees the rate at which
the lead in casting a common bullet sinks
into the neck of the mould, and the
comparatively large cavity which al-
ways exists in the ball when cut in two.
From its low temperature of fusion and
the suddenness with which lead passes
from the solid to the liquid state with-
out any phase of intermediate viscidity,
and only a brief one of crystalline brit-
tleness, and the facility with which its
surface can be kept free from dross or
oxyde, this metal presents a " crucial "
example for experiment in reference to
our subject.
The following experiments, by the
kind permission of Messrs. Pontifex &
Wood, London, were made at their
works :
1st. Upon the surface of a large pot
of melted lead, the temperature of which
was estimated at from 750° to 880° Fahr.,
the half of a large pig of newly smelted
lead, being a semicylindrical bar of about
5"X2£" and about 18" long, was gently
laid down horizontally ; it immediately
sank to the bottom and there remained.
When about half its volume was melt-
ed away, the unfused portion was drawn
up to the surface and let go, when it at
once sunk to the bottom again.
2d. A ball of such lead -was cast,
weighing 17^ lbs., diameter about 4£* ;
this was put into an empty hand-ladle,
which was gently placed upon the sur-
face of the pot of melted lead; the ladle
was depressed sufficiently to fill with
lead, and being left free was carried to
the bottom of "the pot with sufficient im-
petus to produce a sensible blow of the
exterior of the ladle upon the bottom of
the pot.
3d. A flat circular disk of about 1.25
inch in thickness, being laid gently upon
the surface, after a moment's hesitation
slowly went to the bottom. Another
disk of 6" diameter, by rather less than
an inch in thickness, remained a few
seconds longer on the surface and then
sunk to the bottom ; both disks, while
534
VAN NOSTRAND'S ENGINEERING MAGAZINE.
they floated, had their top surfaces but
very slightly elevated above that of the
liquid lead. One of the disks being
gently lowered into the liquid lead ver-
tically and edgeways, at once went to
the bottom.
4th. Two disks, each 6" diameter, the
one 0.57 inch and the other 0.4 inch in
thickness, being gently laid flat upon
the surface of the molten lead, floated,
and with an emergent portion sensibly
greater than that of the disks in experi-
ment 2 and 3, and remained floating un-
til about 1.25 of the radius had been
melted away all round, when they slow-
ly sunk in the liquid, as was proved by
the slow disappearance of the slender
iron wire cast into the middle of the
disk for the purpose of lowering. The
thinner of these two disks floated rather
longer than the thicker.
5th. A plate of sheet or laminated
lead, clean from the rolling-mill, of about
0".5 in thickness and about lb" square,
being gently placed flat on the surface
of the liquid lead, floated, its top sur-
face being nearly level with that of the
liquid. After about ten seconds a piece
was melted off from one of the edges,
when the plate canted in the opposite
direction and sunk.
6th. Plates of about 0".18 thick float-
ed much in the same manner as the pre-
ceding. The temperature of the solid
lead employed was in all cases about
70° Fahr.
It follows from these experiments that,
as in the case of cast iron, the solid does
not float upon the liquid lead through
buoyancy, that, on the contrary, the
negative buoyancy is very marked, and
that the repellent force, whatever be its
nature, by which flotation is produced is
dependent upon the effective surface as
compared with the volume of the solid.
They present also a corroboration of
the view that the repellent force upon
the unit of effective surface is greater
as the difference of temperature between
the solid and liquid metal is so.
I proceed to some remarks upon the
experiments referred to at the commence-
ment of this paper, and quoted by
Messrs. Nasmyth and Carpenter, as to
the floating of' pieces of solidified iron
furnace- slag upon the same slag when in
the liquid state. It is a fact that blast-
furnace slags cooled below the point at
which they become rigid do very gener-
ally float upon the same slag in its molt-
en state. It is equally true that the
basic silicates which constitute the chief
part of terrestrial volcanic lavas float
upon the surface of these when molten.
But these admissions do not suffice in
any degree to support the conclusion
deduced by Messrs. Nasmyth and Car-
penter, that basic silicates, whether as
furnace slags or lavas, are denser in the
molten than in the solidified state, nor
that these bodies in the act of solidifica-
tion expand in volume or decrease in
density in any manner, irrespective of
the formation or enlargement of cavities
or gas-bubbles within them. The ex-
periments of the author upon the total
contraction of iron furnace-slags for the
entire range of temperature between
that of the blast-furnace and the atmos-
phere, made at the Barrow Iron-Works,
and fully described in the author's
paper on "The Nature and Origin of
Volcanic Heat and Energy," printed in
Phil. Trans, for 1873, leave no doubt as
to the following facts :
1st. That the density of such slags at
53° Fahr. is to their density when molten
and at the temperature of the blast-fur-
nace as 1000 : 933, or, taken at the melt-
ing-point of slag, as 1000 to 983 — molten
slag being thus very much less dense
than the same when solidified.
2d. That no expansion in volume what-
ever occurs in such slags at or near the
i instant of solidification.
The experiments of the author above
referred to were made by filling cast
iron slightly conical moulds with the
slag run direct from the blast-furnace,
and permitted to consolidate and cool
therein, by which perfectly solid slightly
conical blocks were obtained. From the
method employed, and the very large
scale upon which these experiments were
conducted, it is impossible that any ex-
pansion in volume at or near the point
of consolidation, if even of a very min-
ute amount, could have occurred and
yet have escaped notice. It is only nec-
essary for the author here to point out
that the floating of crusts of slag or lava
is not due to the cause assigned by
Messrs. Nasmyth and Carpenter; nor is
it his intention to enter at any length
into what are the causes of such floating
when it occurs.
EXPANSION OF SUBSTANCES ON SOLIDIFICATION.
535
The following remarks, however, may
be made : — It is impossible to obtain a
moderate-sized fragment of solidified
elag or lava free from air bubbles, and
from involved or superficial cavities,
which tend to float the mass when thrown
upon its own material in the melted
state. Those who have attentively
watched large volumes of slag issuing
from the blast-furnace are aware that it
comes forth carrying with it a large vol-
ume of gaseous, matter minutely diffus-
ed, which is pretty readily separated,
and is characterized by a white vaporous
cloud floating thinly over the issuing
stream ; if the slag be cooled rapidly,
the gaseous or vaporizable bodies present
become confined and render the mass
vesicular, while if cooled more slowly,
and with a free surface for the escape of
these, the mass solidifies more solidly,
often as solidly as a block of granite.
Independently of the buoyancy that is
produced by the vesicularity of rapidly
cooled slags, it is highly probable that
relatively cold and solid slag, whose
buoyancy is negative, may yet float on
molten slag, whose density is less than
its own, in virtue of that same repellent
force which, as we have seen, acts under
like conditions in the case of metals.
With respect to acid silicates, or slags
analogous to glass (which, however, are
not referred to by Messrs. Nasmyth and
Carpenter), the author again refers to
the results given in his paper (Phil.
Trans. 1873). These, and indeed the cir-
cumstances attending the production and
destruction of the well-known " Rupert's
drops," incontestably prove that these
silicates also are less dense in the molten
than in the solid state, and that they
contract violently at or near the instant
of consolidation.
The author has more than once heard
the opinion expressed by those engaged
about blast-furnaces, that their slags do
expand in consolidating, based upon a
misinterpretation of the following fre-
quently occurring circumstance : When
the large parallelopipeds of slag (5 to 6
feet square by 2 to 3 feet thick) are
stripped from the iron square frame
which formed their edges, and are being
removed upon the iron wagons on which
they are cast, and still, as often happens,
in a very hot state, or even with a still
liquid or viscous interior, though rigid
externally, it occasionally happens that
such a block bursts asunder, and with a
suddenness which is sufficient sometimes
to scatter dangerously some of the liquid
interior ; or if the fracture be not so
sudden, and the interior be in a viscous
condition, the latter may continue for a
considerable time to slowly exude in
fantastic shapes from any aperture of
escape left free to it. These facts have
been supposed to indicate that the in-
terior of the mass expands in consolidat-
ing. It is scarcely necessary here, how-
ever, to enter into any detail to prove
that the phenomena are due to the con-
traction of the already solidified exterior
upon the unyielding interior of the
mass ; the former becoming fractured
by its own grip, and its material being
highly elastic, often yields with appar-
ently explosive violence like a suddenly
broken spring.
[The following remarks may be made,
in addition to those preceding, in con-
travention of the supposed expansion of
slags or lavas in consolidating. It is
well known that masses of mud when
dried by the sun crack, the fissures pene-
trating nearly perpendicular from the
surface and separating into more or less
symmetrical prisms. Blocks of starch
after desiccation present similar phe-
nomena, which are also frequently seen
exemplified by the uppermost beds of
argillaceous limestone (or calp) of Ire-
land when first laid bare from its detrital
covering. In all these cases there can
be no doubt that the phenomena are due
to the shrinkage of the mass in drying.
But shrinkage or contraction by cooling
and consolidation ought to present us
with like results ; and these we see
actually manifest in the splitting-Tip of
basalt into columnar prisms whose long
axis are always found perpendicular to
the surface by which the heat of the
mass was dissipated. Such columnar
separation is not confined to basalt ; in-
stances of it are abundant in lavas of
every age, the surfaces of the prisms in
these being sometimes straight, some-
times curved. Although much remains
yet to be investigated before all the
circumstances attending the splitting up
of masses of basalt or lava can be said
to be fully understood, yet enough is
already known and clearly explained to
make it certain that it is due to contrae-
536
VAN NOSTRAND S ENGINEERING MAGAZINE.
Hon of these materials as they cool ;
and that this form of splitting-up is
wholly incompatible with that of any
Assuring that could arise from the re-
frigeration of a mass the volume of
every part of which exj>anded in con-
solidating.]
As in what precedes the hypothesis
upon which the lunar volcanic theory of
which Messrs. Nasmyth and Carpenter
rests is proved to be without foundation,
it seems needless to enlarge upon the
incongruities and contradictious which
the theory itself presents when fairly
applied to such knowledge as we have
of the volcanic features of the moon, or
still more when applied, as it must be
were it true, to those of our earth [as-
suming the materials of our earth and
satellite analogous in their physical and
chemical properties — an assumption
made by these authors throughout their
work, though without any attempt to
support it by truth]. •
ON HYPERBOLIC WHEELS.
Prof. L. G. FRANCE, University of Pennsylvania, Philadelphia.
Written for Van Nostrand's Magazine.
The article on spiral wheels, published
by me in the Franklin Journal, Phila-
delphia, March, 1875, brought forward a
lively private correspondence from which
it appears that several gentlemen of
high scientific attainments took consid-
erable interest in this matter. One of
these gentlemen makes the following re-
marks in his letter: "It is to be re-
gretted that in addition to your article
on spiral wheels the hyperbolic wheel,
bearing so much resemblance with the
former, was not treated by you in a simi-
lar way. Most books* that I have ex-
amined and consulted on this subject
give a number of formulas, the deriva-
tion of which is, however, not demon-
strated," &c. Now, as similar remarks
had been made to me by students who
were desirous to study this subject more
in detail, I prepared, therefore, some time
ago, several diagrams, and derived some
formulae which, in my opinion, make the
subject clear, and which, in order to ac-
commodate such taking an interest in it, I
shall present in the subsequent treatise.
1. HTPERBOLAID OF REVOLUTION.
f The surface of this body, that is used
for hyperbolic wheels, is generated by
the revolution of a right line about an
axis to which it is not parallel and which
it does not meet. Let a b, ax bx be a
right line (Fig. 1) revolving about cx dx
* Mr. Willis in his Principles of Mechanism gives a
very thorough demonstration ; but does not illustrate it
by numerical examples.
as an axis horizontally projected at m.
The extremity o of the perpendicular
mo of the two lines will describe the
circumference of a circle called the gorge
circle, and the extremities of a b ax bx
describe circles called the upper and
lower discs. Any other point like n'x nx
generates the circumference of a circle
belonging to the surface of revolution,
and when turned into the meridian plane
will be projected at nlx. In this manner
any number of points of the curve B^^B,
can be obtained ; if this curve is then re-
volved about cx dx the hyperbolic surface
is produced. It is proved (Church's Dis.
Geom. pp. 58 and 59) that the curve
ON HYPERBOLIC WHEELS.
537
Bx on B, is a hyperbola and the lines 6, o,
and ol q when projected on the meridian
plane are the respective asymtates.
If the same line a b, a1b1 revolves
about another fixed line not in the same
plane with it,* a second surface of revo-
lutions will be generated tangent to the
first along the generating line, and if the
two solids of revolution in contact are
placed in frames and motion is given to
one of these it will be imparted to the
other by partly rolling and sliding con:
tact.
* The position of this second axis can, however, not be
taken arbitrarily as shown in the following figures 2 and
Suppose PD and P C to betwohyper-
boloids along the line P B, the axis P D
and PC to be parallel to the vertical
projection plane. We have then for the
axial distance at P (Fig. 1), a=r+rt,
equal to the sum of the radii of the two
gorge circles containing the point of con-
tact at P. If a plane P, B is passed
through P, perpendicular to the axial
line it will contain the element of con-
tact, as this plane is parallel to both axes
PC and PD (Fig. 3). Now to fix the
position of P B we must know either the
numbers of revolution or the number*
of teeth of both bodies. Suppose n and
n. to be the numbers of revolution, and
r
r
ft
N and N, the numbers of teeth of the
bodies of revolution of which P C and
PD are the respective axes. It is then
n : nx\ ;Nt : N, and if we assume B to
be the point of contact of the upper
discs, we have also :
BC=PB. Sin/? and BD=PB. Sin/?,
which gives
BCSin /? __ w,_N
BD~Sin /3~n ~N,'
(1)
It appears then from (Fig. 3) that th©
angle d is divided in such a maimer that
the lines B D and B C, which represent
the sines of /?, and (3 respectively are
in an inverse ratio to the numbers of
revolution and in a direct ratio to the
numbers of teeth.
If we put for /3=d — /Sl5 we obtain :
Sin {(1-/3,) n s
Sin # ~n '
538
VAN NOSTRAND'6 ENGINEERING MAGAZINE.
Developing the first number we have,
Sin d, Cos /?, - Sin /?,. Cos rf n,
Sin //, "~ w '
^ ^j — ' + Cos d m,
Cotg fi = n . That is:
Sin d
Sin (?
Tang/*^
(2)
Since the axial distance a=r + rJ is per-
pendicular to the line of tangency, we
obtain graphically the lengths of r and
r, when we erect PM = « perpendicular
to PB (Fig. 3), and move PM parallel
to itself till it lies between P C and P D.
It appears then that r=PQ tangent JSX
and r,=P Q tangent JBi; which gives :
Sintf
r _ Tang /? _ w,
r
(3)
+ Cosd — ! + Costf
Tang jff, Sin^
3 + Cos tf
+ Cos d
n
but r^ — a—r introduced into (3) we find:
H . Cose?
1 + 2—. Cosd+
(I)'
(*>
These equations then determine the
respective radii of the gorge circles and
point of tangency when the axial dis-
tance=ffl, and the respective numbers of
teeth or numbers of revolution 1ST, N and
ii. n are known.
Fie. 2.
Finally, it is required on the other
hand to find the two radii of the upper
discs as C Vand DS (Fig. 2), which may
be obtained in the subsequent manner.
Since the plane P, Ba contains the line
of contact — P B passing through the line
of tangency which latter contains the
points of contact P and B. Therefore
DB=D1B] and TQ=PQ=rJ (Fig, 2).
Hence if the line PB=/ is assumed, we
find:
Since DB=P B. Sin /3t=^l X Sin /?,=
(5)
PVi=DS=TB1 = vV1s + ?I2 and )
R^CVvrM^f; where [q=l.' Sin/?.)
ON HYPERBOLIC WHEELS.
53&
Introducing into the above derived
general formulas, particular angles we
obtain, for example, d=90° from (4).
b4^ Mf >'
a n +n'
and on the other hand
(6) and
\ (?)
Li-
es-"
'n* + n
For c?=0 the hyperbolic wheels pass
into common spur wheels.
The subsequent numerical example
will explain the use of the preceding for-
mulae, and how they are applied in con-
structing these wheels.
1. Example. — Given the axial distance
7%
#=10 inches and— 2=4: further the axial
n 2'
angle of projection <r?=60°. It is re-
quired to find the radii of the gorge
circles and upper discs, also the position
of the line of contact.
To find r and r we have from formu-
lae (4)
_r_ l + 2.Cos60 l + i 2
id- 14-2. 2 Cos 60 + 4^'
3 + 4 7
hence
20 • i. j *A 20 50
?*=-rr=inches, and r =10 —
7 '"' l " 7 — 7
To find J3 and /3l we have from (2)
Sin 60
inches
Tan;
Hence
A=
"i + Cos60 £ +
0,866
-=0,866.
/?=40.° 53' and y3=60 — 40° 53=19." 7'.
Assuming the distance from the points
of tangency of the gorge circles and the
upper discs £=18 inches, we find from
(6).
R,=f/(18. Sin40.53)s + (y)L]3,8 in.
R=V (18. Sin 19.7)2+(y)l=6,52 in.
2. Example. — Given N=15 and N =
27 (number of teeth), further the axial
distance «=5 inches, and the axial angle
<?=90°, also the length of line of con-
tact £=12 inches. It is required to find
the radii of the gorge circles and those
of the upper discs and the pitch. To
perform the division of the angle c£=9G=
into fi and /?,, we have from (6) :
Tang /? = $ = 0,555 . . . Hence
nee
£=29.° 3' while fic=d— /3=60°
=40° 57'.
29.° 3'
To obtain r and jrf we have from (7),
and since n,=>% n.
(*«)'
(a)
25
tta + (f?i)'J— l + (f)5
125
106
Hence r= — =1,1 8, while r,=5 — 1,1 8=
106 ' '
3,82 inches.
To find the two radii of the upper
discs in contact, we have the perpendicu-
lar distances from the point of contact
to the respective axis :
q=l. Sin/?=12. Sin 29° 3. Hence
R=V(12. Sin 29 3)2 + (l,18)s
and R1=A/(12. Sin40°57T + (3,82)3
which gives
R=6,08 inches, and R1=ll,8 inches.
If instead of lx the radius of one of
the discs is assumed, for example, Rx, we
find :
q=l Sin /?=VR,3-r3 and since ^=3
*=?■*
To find the pitch of each wheel :
2 it. 11, 8
IV
P==
27
2 7T. 6, 08
15
=2, 74 inches, and
2, 54 inches.
While two spiral wheels in contact
have only one point common, it appears
that two hyperbolic wheels touch along
the whole element, and while the sum
of the tangential angles and axial
angle of two spiral wheels in contact
amounts to 180° ; the axial angle of the
hyperbolic wheel limits the tangential
angle, which indicates that a less num-
ber of varieties of hyperbolic wheels is
540
VAN NOSTRAND'S ENGINEERING MAGAZINE.
possible than of spiral wheels, a fact
that has often been overlooked in apply-
ing these two kinds of wheels.
In practice, as in the case of conic
wheels, a narrow f rustrum only is requir-
ed of each hyperboloid (Fig. 4), and these
parts include so small a portion of the
curve that straight lines may be substi-
tuted without sensible error. Several
wooden models, which were made in ac-
cordance with the above calculation,
work very well; some of them work by
friction only produced by the pressure
upon the surface of contact, others were
furnished with teeth of a similar form
to those of conic wheels.
As to the axial positions, the hyper-
bolic Avheels bear much analogy with
spiral wheels. The above (Fig. 4) repre-
sents the above mentioned thin frusta
where the positions of the teeth are in-
dicated by right lines obtained from the
common line of contact.
Spanish Mining. — In the mining
district of Mansilla, Logrono, Old Cas-
tile, two Ferroux rock-drills, to be work-
ed by steam power, are being put up by
the Swiss firm of B. Roy & Co., of Vevey.
The scarcity of labor is much felt in the
mining districts of Spain. The Revista
Miner a states that these two rock-drills
are the first drills that have been yet
used in the country. Great animation
is reported from the mining district of
Teruel. By a decree of the Governor of
Biscay the exportation from Bilbao is
prohibited of gunpowder, sulphur, salt-
petre, dynamite, petroleum, lead, raw or
worked, brass, tin, tin-plate, copper and
iron, whether ore or metal, and every
class of coal. By royal ordinance of
June 12th, steel rails pay the same im-
port dues with iron ores. The directors
of the mining undertaking of the basin
of Belmez and Espiel are endeavoring
to obtain a railway direct between Mad-
rid and Ciudad-Real.
THE CHANNEL TUNNEL.
541
THE CHANNEL TUNNEL— POS [TION OF THE ENTERPRISE.
From " The Builder."
At length this vast enterprise, which,
if completed, will certainly confer upon
the engineering genius of the nineteenth
century a conspicuous fame, has a chance
of triumph over all the obstacles that
have been predicted. The latest meas-
ures in connection with the project have
been of the utmost importance. A bill
has passed the two Houses of Parlia-
ment, authorizing the acquisition of cer-
tain lands in the parish of St. Margaret
at Cliffe, in the county of Kent ; and,
at the same time, the French Assembly,
before its dispersion, gave at least nomi-
nal effect to a scheme for opening simi-
lar works on the opposite shore of the
British Channel at Sangatte. Neither
in the English nor in the French Re-
ports or Bills is there found a full ex-
planation of the plans, as they lie now,
in manuscript, at the Board of Trade ;
but an examination of the documents, or
the raw official materials of which they
are composed, suffices to inform us as to
the actual state of the question. It is
simply this : — In the year 1862 a com-
pany was incorporated to construct an
underground, and also submarine, tunnel
between England and France, with all
necessary approaches, accessories, and
conveniences, so as to afford the means
of perfect land communication between
the two countries, and the powers it
proposed to claim were legally justified.
It would be superfluous to enter upon
the legislative wranglings over plans,
acts to be abolished or construed, pur-
chases, and costs, since the principal im-
portance of the subject to the public
consists in the mighty mechanical work
to be undertaken. This will not be, at
the outset, it may be as well to explain,
an attempt directly to tunnel beneath
the Channel for a railway line. It is
only contemplated, according to the last
statements deposited at the Board of
Trade, to examine into the probabilities,
or possibilities, of opening a way for the
locomotive and the train at a safe depth
below the sea. The present idea, then,
is to sink, on both sides of the Channel,
at particular points which are indicated,
shafts through the gray chalk, or that
which is almost nonporous and imperme-
able by water, and thence to conduct an
excavation tending to meet from oppo-
site ends, which should equal, — as it
would, if triumphant, more than equal,
— the perforation of Mont Cenis. How-
ever, the lawyer's aspects of the question
are, at this stage, of little importance ;
the two Governments are agreed, and
the thing has now only to be done. But
what millions have been sunk in an
effort to cross the British Channel, and
conquer that " thin streak of sea-sick-
ness" which, as popular tradition still
asserts, frightened the famous Boulogne
flotilla ! Leaving out of consideration
four of the Channel ports, — Hamburg,
Rotterdam, Antwerp, and Ostend, as-
well as Havre and Dieppe, upon which
this achievement, by the way, would
not inflict any great injury, because they
are commercial, rather than passenger,
ports, — it is the narrowest sea which is
the most formidable, which is, indeed,
the " moat " of the Continent. The
sufferers who, in default of a subway or
drawbridge, endured the tortures of this
brief passage, amounted last year to
nearly half a million, and no number of
Castalias or Bessemers, no matter how
scientifically built, can meet the demand
for those who feel an ineradicable hatred
of salt and swelling water. There are
excellent steamers, no doubt, employed
upon the Channel service already, but
where and what are the harbors ? It is
not the mere Channel passenger who
finds himself inconvenienced. The in-
valid from Australia, or India, often de-
clares that this bit of chopping sea-cur-
rent is the most trying part of his voy-
age. He hates it worse than the rollers
of the Atlantic, or the sultry nights of
the Red Sea. Thus affirms, at any rate,
Captain Tyler, whose report is in course
of preparation for the next session of
Parliament. His estimates concerning
this little water journey between France
and England are of peculiar interest.
There is an average, he says, in the
course of the year, of thirty storms ; of
100 days bringing with them heavy seas
and troublesome breezes : of 108 moder-
■542
VAN NOSTRAND's ENGINEERING MAGAZINE.
ate days happening in succession ; and
90 of cold weather. The two opposite
coasts, so to speak, are hostile in charac-
ter,— what with their cliffs, bars, sands,
necessity for breakwaters, masonry,
piers, curves, capes, and shallows ; and
the problem has been, for many years,
how to avoid the dilemma so long felt.
Calais is, undoubtedly, so to speak, the
English harbor of France. It may be,
geographically, a little less direct on the
road to Paris than Boulogne ; but it has
been selected, whether for one reason or
another, as the great centre of communi-
cation, by way of Brussels and Cologne,
for Strasburg, the Rhine, the North of
Europe, and North and South Germany.
There is nothing, therefore, to be won-
dered at in the circumstance that so
constant desire should have existed, or
«o continuous an endeavor been made,
to abridge and facilitate this traffic,
which, it may be said without exaggera-
tion, is vital to the common life of
Europe.
. In the first place, however, it was
deemed necessary to ascertain the proba-
bility of successful excavation. Geolog-
ically, the bed, and, nautically, the
depths, of the Channel, are well known;
yet sufficient has been ascertained, in
other respects, to induce an opinion that
the experiments should be undertaken,
not precisely at Calais, but at a point
near Ambleteuse, near the familiar vil-
lage of Andresselles, where the deepest
water, near that coast, is to be found.
Originally, as every one is aware, the
project was regarded as an impossibility,
and enormous steamers, or ferry-boats,
were suggested, which would have in-
volved a world of new piers, basins and
sluice-gates ; indeed, the fluctuations of
ideas upon the subject has been the chief
cause of its being left so long to wither
in the pigeon-holes of speculation. After
the great ferry scheme had broken down,
the designs of Mathieu, the French en-
gineer, for a Channel tunnel were delib-
erately brought upon the carpet, but as
deliberately brushed away ; for they
were lost, and have never been recover-
ed; Gamond came next, with a series
of geological demonstrations, which have
sustained the criticisms of time and sci-
ence, and, at his instance, a Commission
was granted by the late Emperor of the
French, " which," in the language of the
report, " appears to have come to the
conclusion that it was desirable to test
his investigations by sinking shafts and
driving short headings under the sea, at
the joint expense of the two Govern-
ments." But this is a French rather
than an English view of the matter.
Another countryman of our own, Mr.
Low, also laid a plan before the Emperor,
in 1867, as Sir John Hawkshaw had
done, with even more elaboration, in the
previous year, and Mr. Remington in
1865, — and their rivals, whose names de-
serve to be noted, although their ideas
cannot be here described at length, were,
— MM. Franchot, Tessier, Favre, Mayer,
Dunn, Austin, Sankey, Boutet, Hawkins
Simpson, Boydon and Brunlees. It is
worth while to observe the list, because,
if the work has not yet been accom-
plished, it has evidently not been for
want of ingenuity and will. It has mis-
carried, however, to a certain extent,
through the variety and contradiction
of the schemes projected. Apparently,
this difficulty has been overcome, and
the resolve has been arrived at definitely
to pierce the stiff gray chalk. Mr. Rem-
ington, as appears from the printed re-
marks forwarded by him to the Board
of Trade, would have selected the line
from Dungeness to Cape Grisnez, in order
to avoid the chalk and fissures which he
dreads encountering in the bed of the
Channel, and to work in the Wealden
formation, which he believes would af-
ford a greater chance of success. Such
is the latest aspect of the matter, as pre-
sented to the Department at Whitehall.
But the report does not stop short here.
It recapitulates the dreams, as some of
them may indeed be termed, of other
adv'enturous engineers. There were two
or three who proposed bridging the
Channel, and one actually professed
himself prepared to build a "marine
viaduct" from Dover to Cape Grisnez,
with iron girders propped on 190 tow-
ers, 500 ft. apart, and 500 ft. above the
water, and he estimates the cost of such
an edifice at simply £30,000,000 ! Again,
there was, as already mentioned, Mr,
Hawkins Simpson, with his submarine
tunnel on a pneumatic system, called by
him, however, the "Eolian" principle,
for which he claims the merits of cheap-
ness, expedition, superior ventilation,
and easier utility. It is interesting to
THE CHANNEL TUNNEL.
543
note the inexhaustibility of inventors in
these respects. There is Mr. Alexander
Vacherot, who has submitted to the
Board of Trade a scheme which, we
ought to say, he laid before the Emperor
of the French in 1856, for " laying on
the bed of the sea a tunnel made, or
formed, so as to constitute, so to speak,
a monolith." He would " construct it
on the shore," and " complete it in sec-
tions, to be drawn down into their places
when finished."
The representative officer of the de-
partment dismisses most of these projects
with a critical, yet downright, denial of
their practicability, and his language
may be worth quoting : — " Although it
was desirable to advert to these various
expedients, it is not necessary, in this
place, to say more in regard to them,
than that, while I am unable to convince
myself of the feasibility of any bridge
scheme, I conceive that it might be wise
to test the practicability of a tunnel by
means of preliminary driftways." This
is precisely what it has been agreed, by
both Governments, both Legislatures,
and the united companies, shall be done.
It is true that not far from forty years
have elapsed since M. Thome de Gamond
first attempted to prove that a subma-
rine thoroughfare, between the two
countries, was possible ; but gigantic
advances have been made, during the
interval, no less in opinion than in
science and mechanics. No international
fears are now created by the Mont Cenis
excavation, or the Suez Canal. They
are regarded, indeed, as treaties and
pledges among the Powers of civilization.
The shores of the Atlantic have been
united by a cable ; the barrier of the
Alps has been virtually destroyed ; and,
with reference to the latest and, perhaps,
grandest project, a careful geological
survey has shown, at any rate, the possi-
bility of cutting a tunnel through the
narrowest, or almost the narrowest, part
of what are sometimes designated as the
Straits of Dover, a distance of twenty-
two miles, or slightly more. Trial bor-
ings and soundings taken at different
points by Sir John Hawkshaw and the
late Mr. Brassey indicate a bed of chalk
as the stratum through which, after
leaving the coasts on either side, the
perforation is to be made. Of course,
on the freedom of this bed from acci-
dental fissures, dislocations, and "faults,"
the success or failure of the vast experi-
ment depends ; but there is every reason
for believing that it lies in a mass, con-
tinuous and compact, between, as it
were, two impenetrable ramparts of
clay. From the boring on the English
coast, in St. Margaret's Bay, a great un-
broken depth exists, — 175 ft. of " upper"
chalk, and 295 ft. of "lower" or gray,
chalk which is occasionally confounded
with the clay itself ; while the workings
on the French side, near Sangatte, show
270 ft. of the upper, and 480 ft. of the
lower. Experimental shafts, on a nafrow
scale, resembling somewhat the borings
for an artesian well have been carried
to a depth of 600 ft.; but these supple-
mental demonstrations, in point of fact,
were superfluous, the main object being
to ascertain the depth and nature of the
Channel bottom, which, at its deepest,
is 180 ft., and its average rather more
than 100 ft. below the surface of the
water. No sudden changes of profund-
ity, and no reefs or banks, are discerni-
ble, to the knowledge of the most ex-
perienced men, and the bed of the " thin
streak " is shown to be a gradual and al-
most equally rising and falling concavity
between the two coasts. Under these
conditions, as the reports inform us, and
taking into account the deep homogene-
ous strata to be bored — about 509 ft.
thick — not less anywhere than 200 ft.
between the crown of the arch and the.
bed of the Channel (allowing for the
precipitous cliffs on either side) — every
hope may be entertained that the enter-
prise, though so incomparably superior
in its magnitude to that of Isambard
Brunei for constructing a Thames sub-
way, will be successful. The Thames
Tunnel was, indeed, in some respects, a
more hazardous enterprise. Little was
then known about sub-aqueous boring ;
the materials were more shifting than
those which the Channel excavators will
have to encounter, — irregular strata of
loose earth, masses of sand, gravel, mud,
and clay, liable to constant disturbance ;
and a formidable tidal action. In re-
memberance of these obstacles, it was
thought that a tunnel beneath the sea
must present insuperable difficulties.
But we have gone through the groat
submarine galleries of the Cornish, Cum-
berland, and other mines, and observed
544
van nostrand's engineering magazine.
no more drip than would be evident in
any cavern of the Derbyshire Peak.
For instance, the mine of Shiel Lode
runs to a length of 80 fathoms below the
level of the sea, at a depth of less than
18 ft. from the water. It has never
been inundated, nor have the workmen
(workwomen also, we are sorry to add)
suffered through deficiency of ventila-
tion, space, and provisions for their com-
fort. To conclude, practically, however,
the first boring is to be about 9 ft. each
way, which dimensions are asserted are
the least that can be depended upon as
a test, or even as an experiment. Then
will follow the work of enlargement,
along the walls and roof, through the
agency of a machine which, it is affirm-
ed, can bore chalk at the rate of a yard,
or more, an hour. A difficulty, however,
may still have to be met. The most
costly labor of any will be the removal
of the excavated stone, clay, and soil.
Tunnels driven underground have usual-
ly shafts, at intervals, through which the
disturbed earth is raised, and their fre-
quency, by enabling the excavation to
be broken up into short lengths, reduces
considerably the arduousness of the
work. Such advantages, however, will
not exist in the case of the projected
Channel Tunnel. All the earth, or rock,
or clay, or chalk will have to be removed
to the terminal shafts at either end, and
this toil and expenditure must increase
as, by progression of industry, the head-
ings are removed to greater distances
from the ends. Nevertheless, the task
is now fairly in hand, and we may rely
upon the spirit and the genius of the age
in which we live to carry it through
effectually.
RELATIONS OF TITANIUM TO IRON.
By RICHARD AKERMAN, of the Stockholm School of Mines.
From "Iron.
Titanium occurs in many iron ores,
and sometimes in very large quantity.
Thus a magnetic iron ore from Ulfo, in
the Archipelago of Angermanland, con-
tains, according to an analysis by Dr. A.
Tamm, 9.51 per cent, titanic acid. Fur-
ther, Herr Fernquist has found in a mag-
netic iron ore from Taberg, near Jonkop-
ing, 6.30 per cent. ; and in a magnetic
iron ore from Longhult Mine, in Smoland,
8.5 per cent, titanic acid. Finally, in
similar ore from Inglamola, in the same
province, 5 per cent, titanic acid has
been found.
Titanium is very difficult to reduce,
and the incomparably greatest part of
an iron ore's content of this substance
passes in the furnace process into the
slag, the color of which, in consequence,
becomes dark to completely black, while
in the pig-iron produced it is commonly
difficult to detect the least trace of it.
Thus Herr J. E. Eklund, in an examina-
tion made at the Stockholm School of
Mines, found scarcely a trace of titanium
in the pig-iron produced from the ore
from Taberg, mentioned above ; but the
slag belonging to it, on the contrary,
contained 8.55 per cent, titanic acid, and
another furnace-slag from Taberg ore has
been found to contain 10 per cent, titanic
acid.
Professor Eggertz, too, while assaying
very titaniferous iron ores, has never
succeeded in obtaining any titanium in
the pig-iron produced. Nor did any
success attend an experiment made in
Percy's laboratory to produce titanifer-
ous iron by fusing together oxyde of
iron and finely pulverized titanic acid in a
graphite crucible, inasmuch as no titan-
ium was found in the metallic buttons
produced; but Sefstrom on the contrary
— probably in consequence of stronger
blowing, and the higher temperature
thereby occasioned — obtained a very
titaniferous iron by heating, in a graph-
ite crucible, a mixture of oxyde of iron
and titanic acid, and a similar mixture
along with the bisilicate of lime. In the
former case he obtained a very hard but
malleable iron, with 4.78 per cent, titan-
ium ; and in the latter a velvet black
soft iron, with 2.2 per cent, titanium.
RELATIONS OF TITANIUM TO IRON.
545
In a third experiment, similar to the sec-
ond, there was obtained an unmalleable
white and hard pig-iron, with 0.5 per
cent, titanium. That this substance is
sometimes also found in pig-iron pro-
duced in the common way appears from
the fact that Mr. Riley, after several un-
successful trials with different varieties
of pig-iron, finally found, in several
which were produced partly from titan-
iferous bog ore from Ireland, very con-
siderable contents of titanium, or from
0.5 to 1.6 per cent. Further, Rammels-
berg has found a small content of tita-
nium in a spiegeleisen from Lohhiitte,
in Miisen, and finally Karsten says that
a trace of titanium may be found in
many varieties of pig-iron.
Besides occurring in the furnace-slag,
titanium is also found in copper-colored
compounds which are found most fre-
quently in the form* of small cubical
crystals, but also in an uncrystallized
state, partly on the bottom and walls of
the furnace, partly in the so-called pig-
iron clots, and partly also in the slag it-
self. These were at first believed to
consist of metallic titanium, but, accord-
ing to Wohler, their composition is rep-
resented by the formula TiC2N2, + 3Ti3N2.
This compound of titanium may, accord-
ing to Herr Zincken, be volatilized at a
high temperature, and its occurrence is
by Wohler considered to be connected
with the formation of the cyanide of
potassium in the furnace.
In the dry assay of titaniferous iron
ores there is commonly observed between
the pig-iron and the slag, and also
around both, a copper red film, which,
in all probability, also consists of the
compound of titanium just mentioned.
Karsten further states that he also found
in pig-iron small red grains, and that it
is only in the pig-iron in which they oc-
cur, that any noticeable content of tita-
nium is found, in consequence of which
he doubts whether iron and titanium can
enter into any true chemical combina-
tion with each other.
Ores, rich in titanium are, as has al-
ready been mentioned, specially difficult
of reduction, so that the quantity of
fuel required for their dry assay is much
greater than when other ores are em-
ployed, and this circumstance may per-
haps be explained in this way, that the
titanic oxyde or acid indirectly increases
Vol. XIII.— No. 6—35
the difficulty of reduction, inasmuch as
it tends to retain a part of the oxyde of
iron in combination with itself. When
the black slag obtained in the dry assay
from titaniferous iron ores, has boon
fused several times in succession, in a
graphite crucible, small buttons of pig-
iron have, according to J. Akerman,
been obtained every time ; but the re-
maining slag has been still of the same
degree of blackness. It is also remark-
able that titaniferous iron ores are often
smelted in a graphite crucible with the
same result, whether they are fluxed
with lime or quartz.
The salts of titanium are fusible with
difficulty, on which account titanium
makes a charge difficult to smelt; but, not-
withstanding all this,it may yet be a ques-
tion if titanium is not favorable to the
formation of spiegeleisen. It cannot be
considered as absolutely established, but
it is a fact, that spiegeleisen can very
readily be produced from Taberg ore,
notwithstanding the small quantity of
manganese (0.4 per cent, protoxyde of
manganese); and this ore, notwithstand-
ing" its richness in magnesia (18.3 per
cent.) and poverty in iron (31.5 per
cent.), differs from the Swedish ores only
in this that it contains a litttle vanadium
and a great deal of titanium. Some-
what larger percentages of manganese
have indeed sometimes been found in
Taberg ore than that mentioned above ;
but that the fitness of this ore for the
production of spiegeleisen must be de-
rived from some other cause than the
common one — that is to say, the presence
of manganese — is believed to be shown
by the fact that two pieces of spiegel-
eisen from different works in Taberg
district, analyzed at the Stockholm
School of Mines, contained 0.15 to 0.2
per cent, manganese ; and it appears
probable, therefore, that either vanadium
or titanium is the cause wherefore
spiegeleisen is so easily formed from this
ore.
Ulfo ore has, in consequence of the
difficulty of reducing it, been used only
to inconsiderable extent, and, as far as I
know, no spiegeleisen has been produced
from it ; but that it tends to give a
white pig-iron appears from Clason's ex-
perience that when not more than 19.4
per cent, of a basic charge, which pre-
viously gave dark gray pig-iron, was at
546
VAN NOSTRAND's ENGINEERING MAGAZINE.
Bollsta furnace exchanged for Ulfo ore,
the iron became white, with only here
and there a gray speck interspersed.
Titanium may possibly therefore favor
the tendency in iron to combine with the
carbon occurring in it ; but if this is in
truth the cause of the phenomena just
mentioned, the action of titanium must
be very powerful, for the pig-irons thus
produced have been found to contain, as
has been already mentioned, scarcely a
trace of the substance in question. How-
ever this may be, it is worthy of notice
that the specimen of spiegeleisen from
Taberg has not been found to contain
more carbon than common charcoal-pig,
and that it is not brittle like other
spiegeleisen, but, on the contrary, very
difficult to break in pieces.
With reference to the difficulity of re-
ducing titanium, and its tendency to
combine with oxygen, it is probable
that the titanium sometimes occurring in
pig-iron is oxydized during the refining
process, and in malleable iron, so far as
I know, titanium has never been found.
By fusing together 99 parts of steel
and one part of metallic titanium Kars-
ten obtained a good steel throughout,
but its content of titanium was very
variable,- and Karsten finds in this cir-
cumstance an additional support to his
views that titanium and iron in the
metallic state do not enter into any true
chemical combination, but ' are merely
mechanically mixed with each other.
This steel, after polishing and etching,
took on a very fine damascening.
Faraday and Stodart have attempted,
by fusing together steel filings and a
mixture of charcoal in one case with
titanic acid, and in another with titanif-
erous iron sand, to produce titanic steel.
In this way, too, a good steel was ob-
tained which took on damascening, but
no trace of titanium could be discovered
in it, and this notwithstanding that a
specially high temperature was employ-
ed for its production.
From what has been stated it is
thought to follow that it is only excep-
tionally 'that any reduction of titanium
has taken place in the case of mixtures
of titanic acid or compounds of oxydes
of titanium with iron and charcoal.
Attempts have been made to produce
titanic steel by fusing together com-
pounds of titanic acid with charcoal and
iron, but Percy states that many well-
known analysts have sought for titanium
in such steel without success ; and, with-
out setting up for a judge in this ques-
tion, I may add that I have not found
any titanium in such steel. This is also
the case with Mr. Riley, who has taken
so much trouble with determinations of
titanium, and who found so considerable
quantities in some varieties of pig-iron.
To how great an extent the titanium
crotchet has been carried is best seen
from the circumstance that the superior-
ity of Daunemora iron, and other first-
rate brands of steel-iron, has been attri-
buted to the richness in titanium of the
ores used in their production the fact
being that, so far as I know, no titanium
has been found either in Daunemora
ores or in any of the other Swedish ores,
from which the most renowned varieties
of steel-iron are produced.
From the facts above stated it appears
to follow that if titanium is of any
observable use in the manufacture of
steel, its influence on the qualities of the
ii'on must be so exceedingly strong that
so small a quantity as can with difficulty
be discovered by analysis acts upon it ;
and this is confirmed, to some extent, by
the fitness of Taberg ore for the pro-
duction of spiegeleisen ; or the influence
of titanium must be indirect, by con-
ducing to the removal of substances
hurtful to the steel. This perhaps may
be the case, at least so far as sulphur is
concerned, for at the furnaces where
Ulfo ore is used it is believed that the
danger of red-shortness is considerably
diminished by a mixture of less than 10
per cent. Ulfo ore in a charge con-
taining sulphur. There are those also
who affirm that titanium purifies from
phosphorus, but I know of no facts to
prove this. On the other hand, it is
contradicted by the fact that Dr. A.
Tanim has, in the pig-iron produced in
the dry assay of Ulfo ore at the School
of Mines, recovered the whole of its
content of phosphorus, which, however,
was so small (the ore containing only
0.07 phosphoric acid) that a final con-
clusion can scarcely be deduced from
this experiment.
i^i
The dismissal of European employes
on the East Indian Railway has been
stopped by the Supreme Government.
1'HE MAIN DRAINAGE 01- PARIS.
54?
THE MAIN DRAINAGE OF PARIS.
From "The Building Xews."
Almost coincidently with the formal
completion of the main drainage system
in London has been issued a statement
from those who may, in English phrase,
be termed the Commissioners of the
Seine, on a precisely kindred subject in
Paris. It begins by contradicting the
popular, and especially the foreign, idea
that the capital of France is a dry city
— asserting, on the contrary, that the
average daily rainfall equals half the
amount artificially supplied for the con-
sumption of all the inhabitants. Tide
floods, which, mingle together, contami-
nated by the pollutions of streets, of
dirty roofs, and all else constituting an
infectious flow wherever any popula-
tion, great or small, is gathered to-
gether, must be got rid of systematically,
somehow. The gutters, sinks, vertical
pipes down the fronts of houses, the
gratings and runnels in the streets, were
useless without the immense number of
subterranean canals carrying off all this
excess, at a point far from Paris, into
the river, though necessarily not so near
to the sea, as are our own sewage out-
falls. There is a curious, though not an
exact, parallelism between the history
of the two systems. That of the Eng-
lish metropolis was ordered by Act of
Parliament to be carried out in the year
1858 ; in the same year that of the
French metropolis was completed. It
is needless to dwell upon the crying-
necessities which existed for both ; but
Paris was, perhaps, in the worse condi-
tion of the two. In distant times the
state of her streets was an abomination
patent to the eyes even of those who
looked out from palace windows : in
more modern days the evil became so
intolerable that wealthy private indi-
viduals protected their lives by draining,
at their own expense, the thoroughfares
in which they resided. Later still, after
a storm, the streets of the lower town
had to be crossed on temporary wheeled
bridges, always kept in readiness ; and,
so late as 1839, a petition of the inhabi-
tants represented to the Government
that whole quarters would be depopula-
ted if some abatement of the evil did
not take place. Even then nearly
twenty years elapsed before the grand
reform was effected ; but it was a real
one, and upon a magnificent scale. The
French, who are fond of splendid
phraseology, declared that a new or
underground Paris had been created ;
but, apart from the national habit of
verbal exaggeration, it was perfectly
true that an immense work had been
accomplished in the face of stupendous
difficulties. For, at that time, and
since, the city was being converted
above, as well as below, by means of
new streets, squares, public edifices, and
railway termini ; and it was, moreover,
found that there were three miles of
habitations for every mile of sewer.
The task at that time taken in hand
occupied about nine years in its fulfill-
ment, and the results have been now
about eighteen years in operation. That
their success has been great, as the Ad-
ministration asserts, is not to be denied.
It has had the happiest effects upon the
health, the pleasantness, and even the
external aspects of Paris ; but that
nothing remains to be done, more par-
ticularly in the outer circle of the city,
not even the Board, as we should term
it, of "Bridges and Roads" attempts to
show. Indeed, its primary object in
drawing the attention of the Minister to
the subject is that he may be induced to
support a supplemental plan for bring-
ing within the cope of the Parisian
main drainage system the outlying vet
contiguous districts, which can scarcely
any longer be regarded as suburbs. The
undertaking, it is urged, would be neither
formidable in the obstacles presented by
it, nor costly in the execution, because —
the argument is an official one, be it re-
membered, and not altogether supported
by experience — the existing chief arter-
ies, constructed, not to answer the pur-
poses of a generation or two, but de-
signed upon a scale of more than Roman
grandeur — literally — are capable of re-
ceiving any number of affluents that
could possibly be directed into them.
In magnitude, of course, they do not ap-
proach those of London, but, in every
other respect, they are not less remark-
able. The entire arrangements is dis-
548
VAN" NOSTRAND S ENGINEERING MAGAZINE.
tinguished under two heads — principal
arteries and feeders. Little value is as-
signed to pumping stations or reservoirs.
The French comparison, in fact, is that
of a fish's skeleton running beneath the
roadway : the dorsal hone is the " col-
lector," the lateral hones are the drains,
whether from the houses or the gutters.
The former, or the largest of them, fol-
lows the Hues of the valleys which so
characteristically mark the configuration
of the French capital, so that they may
receive the tribute of the more elevated
quarters, and they are three in number :
— One, on the right bank of the river,
known as the " departmental,'" on ac-
count of its vast extent, the wide basin
it drains, and its 'eing regarded as tak-
ing precedence of the other two ; and
this divides into three large branches,
gorged by the sewage of the worst
quarters — the cattle markets, the public
slaughter-houses, the gasworks, the im-
mense industrial establishments of La
Villette, Montmartre, Belleville, St.
Denis, and even the crowded hamlet of
Bondy. Eighteen months ago it was
considered more than siifficient for any
conceivable accumulation ; but it is now
affirmed that the outlet into the river
not far from Saint Ouen is occasionally
so choked that its arch threatens to
burst. This, however, it is explained,
may be accounted for by the fact that,
at a particular point, one embouchure
carries off the load brought down by
two of the vast vaulted subways that
intersect subterranean Paris. The sec-
ond great collector, on the same side of
the stream, starts from the Arsenal
Basin, and continues its course through,
a purer neighborhood, until it reaches
the village of Asnieres, where it vomits
— to employ the word in its Roman
sense — its contents into the Seine, to the
infinite detriment of waters that would
otherwise be delightful. The Govern-
ment is urged to take this fact into con-
sideration, in conjunction with the muni-
cipality, and to relieve, if possible, so
favorite a pleasure resort of* the Pari-
sians from so noxious a neighbor. For, it
is pointed out, besides the crowded
tract of town between the Arsenal and
the railway, it bears a pestiferous load
from the Sebastopol district, the Rue de
Rivoli, with all its mansions, hotels, side
thoroughfares, and royal dwellings; and
elsewhere, including the Place de la Bas-
tille, the Boulevard Malesherbes, &c. ; it
receives, in fact, the discharge from the
great sewer of the Petits-Champs, and
the dangerous drain named after Riche-
lieu, which, at the first drop of rain, is
choked, and much dreaded by the work-
men on account of its steep falls from
the higher to the lower level. On the
other or left bank of the Seine there is
only one " collector," which includes,
however, that which was once a pretty
running water — the Biviere, which, for
many years was the Fleet Ditch of Paris,
famous for the abominations it poured
(many-colored and foetid) into the stream
which is the pride of Paris, near the
bridge of Austerlitz, This also makes
an exchange with its parallels beneath
the opposite bank, and, after traversing
many populous neighborhoods, adds its
unclean flood to the Seine.
Thus, in a space of nine or ten years,
Paris is reminded it acquired, at a rough
estimate, 400 miles of new or renovated
drainage, constructed upon improved
principles. Formerly its sewers were
built of common ragstone, soft, pervi-
ous, and perishable ; then, of what is
called, in the vicinity of Paris, where it
abounds, "millstone rock." In 1844
Roman cement was employed for the
arching only; but, after 1855, the en-
tire surface of the " gallery " was coated
with hydraulic cement, ensuring a solid-
ity and a capacity for cleanliness unpre-
cedented. Few cases of asphyxia, Ave
are told, now occur. The strange phe-
nomena which, in the reign of Louis
XIII., were known by the equally strange
designation of "basilisks," have been
driven away ; overgorgings, whether of
water or rubbish, are, in the main chan-
nels, so rare as hardly to be taken into
account. The slopes were, in the first
instance, carefully settled, though, here
and there, they are in actual course of
improvement ; and a visit to the sewers
of Paris is, in our days, equivalent to a
pleasure trip — that is to say, there are
certain show sections ; but they must
not be taken as more than an exemplifi-
cation of drainage, de luxe, beginning
with the Place du Chatelet and ending
at the Madeleine. They are not, how-
ever, to be despised on that account.
The gigantic hall, whence branch the
grand " canals," leads to underground
THE MAIN DRAINAGE OF PABIS.
549
roads, whence, looking up, the eye is at-
tracted by a series of metal conduits,
black and polished as ebony, which
carry across this twilight highway the
waters of the Ourcq and of the Seine
itself ; and, farther oir, of the Vanne —
engineering works of which the French
are not unjustly proud. Along the sides
of these Titan tunnels run the tubes of
the pneumatic dispatch ; in the thick-
ness of the wall are offices for clerks and
lamplighters ; lights enclosed within
porcelain globes hang from the iron
columns ; there are rails and trains
through the long perspective of semi-
darkness. But this, as already suggest-
ed, is little in connection with the prac-
tical drainage works. A little further
on, and sewage barges float upon a
stream which calls up an idea of the
classic Acheron. They are manned by
the pilots of a singular navigation, which
shuts and taps as it passes the several
districts, and so in a manner regulates
the general outpouring. A distinction
will here be seen, broad and unmistake-
able, between the London and the Paris
systems, even if only mechanically con-
sidered. But, we may repeat, the sub-
terranean Paris exhibited to visitors
does not comprise all that might be
shown — at least to observers of a more
practical class. The attention of the
Minister is drawn by the original engi-
neer of the works that, since they were
nominally completed, twelve different
types of drains have been experimented
upon ; the grand " collector," with its
broad sideways, the hollow within a
hollow, leaving room for cleansing and
the search after lost valuables ; the
drains from private houses, generally
very steep in their descent towards the
central " collector ;" and seven or eight
other varieties in form and size. As to
size, it is scarcely possible to exaggerate
the precautions that are necessary when
a tempest of rain occurs. In July, 1872,
a storm broke over Paris, accompanied
by a startling fall of rain ; the great
running vault beneath the Rue Riyoli
was, within a quarter of an hour, full ;
the water burst through the street grat-
ings ; many workmen were swept away ;
and, even now, notwithstanding the
superb proportions of " subterranean
Paris," five minutes' flood will imperil
the city. It is by no means asserted by
the memorialists that the principle of
the Paris system is defective. On the
contrary, they insist upon its architec-
tural spaciousness and massiveness, its
capacities of on) -throw, and it> power
of "collecting" the superfluous waters
of a storm. But the "statement" — it
might be wrong to speak of it as a re-
port— although we hare used the term
"sewage," really says very little con-
cerning sewage at all. It is nearly all
confined, us were the plans of M. Bel-
grand's engineers, to the carrying off of
superfluous water. There is nothing,
or scarcely anything, said to the Govern-
ment about the exuvia of the city ; yet
suggestions are made vaguely in respect
of this vital question, since, as the report
(if so it may be termed) puts the point
plainly, a system of main drainage,
which is made also a plan of promenades,
cannot be very practical except before
being employed." But, it adds, a great
advantage is gained through the power
of, at any time within a few hours,
shutting off and drying up a part of the
extraordinary labyrinth for purposes of
examination or repairs ; and a special
characteristic is the machinery employed
— invented, indeed, since the ostenta-
tious opening of the works — -for the lift-
ing up and disposal of such extraneous
offal as masses of stable straw, hanged
cats, drowned dogs, and unfeathered
mattresses, the amount of which, the
commissioners say, " stupefied us." An-
other and more tragic aspect of these
vaulted highways might be alluded to,
but it is unnecessary. In the parts, it is
officially affirmed, which are not liable
to inspection by strangers, every possi-
ble experiment is, even now, being
tried, so far as regards arches of a mar-
ble unity, walls exuding and absorbing
little damp, floors impermeable to any
moisture except that which they carry
away, and the fluted earthenware pipes,
which, according to the same authority,
act as final adjuncts to the rest. An-
other, and even a grotesque, aspect
might be given to the subject by the
grave reflections bestowed upon that
which has generally been regarded as a
ludicrous aspect of the Parisian main
drainage — the rats. The sewers of
Paris engender these vermin in their
worst aud most ferocious form, and.
incredible though it may seem, they were
550
VAN NOSTRAND S ENGINEERING MAGAZINE.
long under a kind of official protection
for the sake of their skins, which afford-
ed a great supply to the kid-glove-mak-
ing trade of the capital, and to various
other industries of that versatile metrop-
olis, which are not yet, perhaps, suffi-
ciently understood. This, however, at
the best is only a parenthesis. It is im-
portant to know that, according to the
appeal addressed to the Minister of
State, the example of London is at last
quoted, and that the produce of the
Parisian sewers will, before long, be
spread around in endeavors to further
irrigate and fertilize the long-exhausted
districts around.
But for the moment it suffices to ap-
preciate the enormous and complicated
works which, upon a scientific and
practical representation to the French
Government, it is at length proposed to
complete.
THE USE OF STEEL.-
Bt J. BABBA, Naval Constructor at Orient.
So much remains unknown regarding
the nature of steel, so much that is de-
sirable to know and is presumably dis-
coverable, that every new claim to fresh
information on the subject of steel is re-
garded with interest provided the source
is trustworthy.
The little work of M. Barba, just
translated by Mr. Holley, bears in the
names of the author and translator, suf-
ficient guaranty of its superior value.
Although the author dwells mostly upon
the uses of steel in large structures, his
remarks upon the nature' of the metal
and the classification of the grades and
kind are so appropriate, and altogether
interesting, that copious extracts from
this part of the work will, we trust, find
favor with the reader.
Mr. Holley's preface, setting forth the
present condition of the steel problem,
we first give almost entire.
"There are two groups of facts re-
garding the modern steel business, which
especially concern the American manu-
facturers and users of this material.
1st. Three French men-of-war, built
out of Bessemer and Martin steels, were
so successfully constructed in 1873 that
three more large ships were ordered in
1874 to be built from the same materials.
Several Bessemer works in England are
running exclusively on a general mer-
chant product having a large range of
* "The Use of Steel for Constructive Purposes; Meth-
od of Working, Applying and Testing Plates and'Bars."
By J. Barba, Chief Naval Constructor at l'Orient. Trans-
lated from the French, by Ales. J. Holley, C. E. New
■V ork : D. Van Nostrand,
grades and uses, and taking the place of
both crucible steel and wrought iron.
The Continental works are turning prob-
ably a third of their Bessemer product
and nearly all their Martin product into
other forms than rails. All the late lo-
comotives— many hundreds — on the Lon-
don and Xorth Western Railway are
built of Bessemer steel, excepting only
the wheels and necessary castings. Every-
where, abroad, Bessemer and Martin
steels are more and more extensively and
satisfactorily employed for ship and
boiler plates, beams, channels and angles
for ships, bridges and other structures,
railway tires and axles, general shafting,
agricultural implements and the multi-
tudinous forms of machinery bars, and
forgings. In the railway and machine
shops, the bridge works and ship yards
of Europe and of France especially, the
method of treating steel — of heating
and shaping it and building it success-
fully into machinery and engineering
structures, has become, what it must
everywhere become, before this material
can be employed to the best advantage,
a distinct and highly developed art.
2d. In the United States, out of a Bes-
semer product of 350,000 tons per year,
probably less than 6,000 tons are used
for other purposes than rails. Very few
Bessemer works have any machinery for
producing the various constructive shapes
required, or any experience in making
steel of high or low trades. Bessemer
manufacturers are talking about reduc-
ing products, in the fear that rail orders
Til K USE OF S'lKI [..
.1.)
will fall below the capacity of their
works. Martin steel is now made in
American works, regularly and success-
fully, of all grades, from springs down
to boiler plates, thus furnishing every
constructive grade required. Engineers
and machinists are generally asking for
just such material as steel has proved to
be abroad, but are yet hesitating about
the use of steel, because our Bessemer
manufacturers have not got much into
the way of making other grades than
rail steel, and Martin manufacturers have
not until quite recently begun to adopt
those improvements in plant and prac-
tice which will make steel cheaply ; and
also because our artisans have not in
most cases made any study of the art of
working steel, and are therefore afraid
of it. Experts say that the use of wood,
not only in ocean vessels, but in river
and lake boats and barges, must soon
give way to the use of metal, as it has
done abroad and is beginning to do here ;
and there are thousands of wooden
bridges on our railways and highways
which must soon be replaced by metal ;
so that for these two large uses, not to
speak of general machine construction,
there is growing up a vast market for a
better material than iron. Excellent pig
for the production of cheap steel is ob-
tainable in all parts of the country, and
ferro-manganese, upon which important
qualities of constructive steel depend,
is now cheap enough to warrant its gen-
eral use.
In short, with every facility for mak-
ing the products so largely needed here,
and so largely used abroad — with the
best steel works in the world, and work-
ing organizations in them which have
increased product and decreased cost in
a remarkable degree, we are devoting
more concentrated action to schemes for
preventing over production than we are
to adapting grades and shapes of pro-
duct to the various constructive uses,
and to teaching artisans how to heat,
shape and apply them.
In view of this state of affairs, it seems
to me that the dissemination among our
steel makers and users, of the facts con-
tained in M. Barba's little book, should
be of great advantage, 1st, to our en-
gineers and machinists, by making more
conspicuous the nature of steel and of
the new and important art of working
steel ; 2d, to the managers and owners
of large enterprises in construction and
transportation, by revealing to them the
fact that steel is such a tractable and
valuable material ; and -u\, to our steel
makers, by showing them thai a vast
want exists for products which they can
make, and what kind of steel and treat-
ment of steel will enable them to take
advantage of this existing want.
it is to be regretted that M. Barbadid
not give us the analyses of the steels
employed — not even their percentages
of carbon. This addition would have
made his work complete. But by com-
paring the tensile resistance and elonga-
tions of the steels he mentions, with
those of other steels from the same works
and with Belgian steels, of which I have
analyses and mechanical tests, 1 judge
the materials put into these French ships
to have had between 0.25 and 0.33 per
cent, of carbon. These or even lower
steels can be readily and uniformly pro-
duced in our Bessemer works, while
Martin steel can be made as low as 0.10
carbon without difficulty.
It is very interesting and important to
note that steels which harden and tem-
per as readily as these do, and which
hence so readily acquire dangerous in-
ternal strains, can be made so completely
tractable and can be so insured against
fracture in manufacture and use, by
proper manipulation and by heating at
the right times — additions to the ordi-
nary iron -working processes, which arc
not so very costly when works are once
fitted out with suitable apparatus.
Another important fact demonstrated
at the Barrow works in England (set
forth by Mr. Josiah T. Smith, in a late
paper before the Inst, of Civil Engin-
eers), and most completely proved by
these French experiments, is that the in-
jury done to steels of rail grade and be-
low, by cold punching, is confined to the
skin of the hole (-nhr inch thick in this
case) ; and that this injury is only hard-
ening by pressure which may be com-
pletely removed by tempering or anneal-
ing, or by reaming out this thin ring of
hardened metal. The manner in which
this was proved, is a commentary on the
nicety of French experimenting.
It has not probably occurred to many
boiler-makers who could do nothing with
these grades of steel, and so have eon-
552
VAN NOSTRAND'S ENGINEERING MAGAZINE.
demued steel altogether, that shearing
and locally hammering plates put them
in a condition similar to that produced
by cold punching, which reduces the
strength of the parts most affected, above
20 per cent. Nor has it perhaps occur-
red to engineers who believe in steel and
are anxious to give it a fair chance, to
dispense with that class of smiths and
boiler makers who cannot be told any-
thing about the treatment of steel, and
will not yield to any new requirements
— just as these French engineers turned
out the skilled workmen who could not
treat plates and bars without cracking
them, and substituted carpenters, who
being willing to follow instructions, made
a success from the start.
The adaptability of steel to construc-
tive purposes is specially shown in
stamped work, such as pieces shaped
like a low-crowned hat, of which 700
were produced without losing one, while
not one good piece could be stamped
out of iron. The facts that steel crys-
tallizes less than iron by heating without
working, and that steel plates have prac-
tically the same strength with, and across
the " grain," are greatly in its favor.
The hardening of beams and angles of
comparatively uniform section, in the
last passes of the rolls, is demonstrated,
and this should be a rebuke to those en-
gineers who insist that a rail is as unlike-
ly to break when it has a very thin
flange which must come out of the rolls
at a dark red heat, as if it had a thicker
flange which would finish hotter.
The manner in which carbon exists in
steel — in solution and in mechanical mix-
ture— also the hardening effects of sud-
denly cooling steel and of cold hammer-
ing, shearing and punching, viz., harden-
ing due to pressure ; also the solution
and dissemination of carbon by heat, are
fully treated in this work, and will
doubtless make clear a subject which in
many practical minds has been more or
less indefinite if not mysterious.
The more important conclusions as to
treatment, to which the author comes,
and to which the artisan in steel will
have to come, and which are also set
forth by Mr. Krupp and other steel mak-
ers who have pushed their wonderful
products against the tide of " practical "
conservatism into vast constructive uses,
are ;
1st. Avoid local pressures in working
cold steel.
2d. If local pi-essures must occur, re-
move their effects by annealing — not
once, but as often as dangerous pressures
are produced.
The rationale of this treatment is ob-
vious ; steel is more dense than iron,
hence it must be more humored in its
cold treatment. But when it once gets
into working shapes without internal
strains, it is much stronger and safer
than iron.
It should seem that such careful, thor-
ough and obviously trustworthy experi-
ments as those detailed in this book, and
the conclusions to which they inevitably
give rise, should prove a stimulus to our
steel makers, to enlarge the range of
manufacture rather than to curtail pro-
duction because their one specialty may
possibly exceed the present demand —
and to engineers and to constructors of
government works, to take a leading
part in all efforts to adapt the new ma-
terial and its treatment, rather than to
wish them well from afar off."
Thus far Mr. Holley presents the ques-
tion.
The French author discourses at length
upon the " Composition of Steel," and
upon the " Classification of Steels," in
separate chapters, from both of which we
herewith present liberal extracts :
COMPOSITION OF STEEL ITS CHIEF PROP-
ERTIES TEMPERING AND ANNEALING.
The metals designated in the trade as
cast iron and steel owe their character-
istic properties to the presence of a cer-
tain quantity of carbon either mechani-
cally mixed or in solution with the iron.
These metals may contain other sub-
stances more or less affecting these prop-
erties ; chiefly phosphorus, silicon, sul-
phur and manganese. But neither of
these substances is necessary to the con-
stitution of cast iron or steel. It is suf-
ficient to mention that they are present
in most of the irons of commerce, with-
out studying the considerable influence
they may exert.
Putting aside, then, all considerations
relating to the presence of foreign mat-
ters, cast irons and steels are carburized
irons. Carbon exists in them either in
a state of solution or of mixture, with-
out forming any clearly defined carburet,
THE USE OF 8TEEL.
oo3
" Steel is a solidified solution of carbon
in chemically pure iron. This solution
in a liquid state is not saturated except
in case of the steel which contains the
maximum of carbon which iron can hold
in solution. Cast iron is a saturated
solution of carbon in iron, with an excess
of carbon in a state of mehanical mix-
ture. It might be defined as steel con-
taining carbon in mechanical mixture.
In this state (mixture) the amount of car-
bon is larger, in proportion as that held
in solution is smaller, or as the total
quantity of carbon contained is greater.
So gray cast iron is a slightly carburized
steel with much carbon mixed, and
white cast iron is a more carburized
steel with less mixed carbon."
The phenomena of the solution of
carbon in iron to form steel, group them-
selves around the four following princi-
pal laws :
1. The quantity of carbon iron can
contain in solution is greater as the tem-
perature increases.
2. By slow cooling, part of the car-
bon is separated from the solution and
remains in a state of mixture.
3. By rapid cooling or by a sufficient
external pressure, the greater part of
the carbon is maintained in solution.
Rapid cooling acts in this case by the
pressure resulting from it. If the car-
bon is mixed, an external pressure pro-
duces a solution in greater or less pro-
portion according to its intensity.
4. The temperature at which melted
steel is solidified decreases in proportion
to its richness in carbon.
These laws of the solution of carbon
in iron conform to those which regulate
the solubility of solids and gases in
liquids.
1st. The solubility of solids generally
increases with the temperature.
2d. When a solution made at a high
temperature is cooled, part of the solid
is separated.
3d. The solution would probably
maintain itself under a sufficient press-
ure ; but no experiment has been made
on this subject, to my knowledge ; a
trial, to verify this point, would proba-
bly be very difficult of execution, on ac-
count of the enormous pressure required.
The solubility of gases increases with
the pressure.
4th. Finally, solutions are generally
solidified at temperatures decreasing as
the solutions become more intense.
The rapid and slow cooling of heated
steel constitute tempering and annealing,
two operations whirl) play an important
part in the use of the material.
When any metal is tempered, that is
to say, rapidly cooled, the external layer
cools first, and it does this all the quick-
er as the difference in temperature be-
tween the body and the liquid in which
it is immersed is greater. The conduct-
ing power of the liquid used has also a
great influence on the rapidity of cool-
ing : tempering in mercury, for instance,
will be more intense than tempering in
water.
This cooled external layer contracts
and presses strongly on the inside, which
is yet at a high temperature ; recipro-
cally, it receives from the inside the
same pressure. Another phenomenon is
a consequence of this contraction ; in
order to contain the internal volume, the
external layers must stretch at the ex-
pense of their elasticity ; if the temper-
ing has been intense enough they may
exceed their limit of elasticity and stretch
permanently. If tempering has been
incomplete or slight, this limit not being
reached, the extension will be but mo-
mentary, and will disappear when cool-
ing is complete.
It is known that these phenomena are
practically taken advantage of, to break
cast iron blocks, which could not be eas-
ily effected by blows ; they are heated
red and cooled in a stream of water.
The external surface contracts and passes
its elastic limit ; as it is capable of only
slight stretching before breaking; cracks
show themselves on the surface, and a
comparatively light blow is sufficient to
break the block into several pieces.
During the second period of temper-
ing, the cooling spreads to the centre.
In their turn, the central fibres contract
on account of the lower temperature ;
but they are bound to the external fibres
which have exceeded their limit of elas-
ticity; they must then stretch at the ex-
pense of their elasticity as they contract :
they, at the same time, cause a contrac-
tion of the external fibres.
A tempered body is therefore sub-
jected to direct forces which are bal-
anced by molecular tensions. The forces
which exist after tempering can be ex-
554
VAN NOSTRAND S ENGINEERING MAGAZINE.
hibited by suppressing a part of them.
If a bar of tempered iron, squared on all
sides, is cut in two longitudinally in a
planer, care being taken to bold it in an
invariable position, each of the pieces
assumes, when left to itself, a curved
form, the concavity of which is on the
planed side. This form demonstrates a
tension in this pai't, resulting from the
second period of tempering. The forces
brought into play in the first period
would have produced the opposite effect
if they alone had acted.
Bodies increase in volume when they
are tempered. M. Caron has observed
the following variations of steel bars :
Table No. I.
Natural
state.
At Red
Heat.
Length ' 20.00 20.82
Width l l.OO 1.03
Thickness. . . 1.00 1.03
Volume I 20.00 20.00
In these bars the length decreased and
the width and thickness increased ; un-
der the influence of an internal pressure
the bar behaves like any homogeneous
body subjected to deformation by an in-
ternal force ; it tends to assume the
spherical form.
M. Caron mentions another instance
of a bar of rolled steel :
Table No. II.
Natural
state.
After
Tempering.
Length 20.00
Width 1.51
Thickness 3.70
Volume 111.74
20.45
1 51
3.70
114 25
Ln this example tempering has again
produced an increase of volume ; but
unlike the preceding case, the greatest
dimension has increased and the others
have not changed. This contradiction
is apj>arent only. It is explained by the
lack of homogeneity in a rolled bar
which is capable of stretching more
readily in the direction of the rolling.
After tem-
! pering.
19.95
1.01
1.01
20.351
than perpendicularly to it. The longi-
tudinal fibres exceed their elastic limit
before this limit is attained transversely ;
the addition to the volume consists in
increased length.
Tempering should produce these effects
in homogeneoiis bodies only, the compo-
sition of which does not vary with tem-
perature and pressure. In steels and
other carburized irons tempering is com-
plicated by the presence of carbon, the
solution of which it partly brings about.
It is difficult to know whether the in-
crease in volume observed in tempered
steel is to a certain extent modified by
this solution ; by continuing the com-
parison between the laws of solubility
of solids in liquids, we may suppose that
the increase in volume does not result
from this cause ; for a solution never
has a larger volume than the total vol-
ume of the bodies it contains.
The solution brought about by tem-
pering steel produces a body endowed
with properties different from those it
possessed before tempering ; but this
body, at the time of sudden cooling, is
always under the influence of the phe-
nomena we have just explained. The
pressure resulting from the two phases
of tempering maintains in solution a
part of the carbon that would have be-
come separated by slow cooling ; this
portion will be greater as the pressure
is stronger, and the tempering more
rapid.
If a non-homogeneous body is temper-
ed, composed for instance of steels at
different degrees of carburization, the
action will be complex ; it seems proba-
ble that, when the body is hot, the car-
bon will be distributed a little less ir-
regularly, and that this dissemination
can increase only under the pressure of
the cooled external fibres. If we sup-
pose this body represented by different
tints according to its amounts of carbon
in different parts, the lines of demarca-
tion, instead of being decided as in the
original state, will be blended after
tempering.
This phenomenon of transfusion of
carbon through iron or steel heated to a
sufficient temperature is well known. A
bar heated with charcoal is cemented, or
dissolves carbon first on the surface,
then more deeply, and finally to the cen-
tre, if cementation lasts long enough,
THE USE OF STEEL.
555
When steel is subjected to different
degrees of tempering, the carbon is kept
in solution in a much larger proportion,
as tempering is more energetic. With
each class of steel, there should corres-
pond a degree of temper at which the
maximum effect is produced, that is to
say, when tempering would cause the
solution of all the carbon contained in
the steel. If the effort of contraction
were the same for all steels, the inten-
■ sity of temper producing this effect
should increase with the degree of car-
burization. But the contraction or press-
ure due to rapid cooling is generally in-
sufficient to produce this result. The
more the rapidity of cooling is increased,
the more the steel changes its proper-
ties. The least carburized steels only
could be excepted ; beyond a certain
point the solving effect produced by an
increase of intensity in tempering ought
to be nothing ; alternations in elasticity
only could be observed. But, in these
bodies, the limit of elasticity is reached
under relatively slight effects, and tem-
pering, by a variation of temperature
such as we can effect, does not produce
a sufficient pressure to dissolve all the
carbon
Tempered bodies generally regain their
properties when they are annealed, that
is to say, when they are made to cool slow-
ly after having been heated sufficient-
ly. When a homogeneous body, the
composition of which does not vary by
heating, is annealed, the effect is merely
to restore its original elasticity. To in-
sure thorough annealing, the operation
must be performed at a sufficiently high
temperature, and the cooling must be
slower as the size of the body is greater,
so that there may be between the inte-
rior and exterior, but a slight difference
in temperature. The first condition is
necessary to allow the metal to recover
the elasticity it lost in tempering ; the
second condition should prevent in the
successive phases of cooling, the produc-
tion of undue strains.
In complex bodies like steel, the effect
of annealing is complex ; besides this
restitution of elasticity to the fibres al-
tered by tempering, it produces the
separation of a part of the mixed car-
bon. This separation must take place
equally throughout the mass to render
the bodies homogeneous after annealing ;
and it is easily understood that a very
slow cooling is necessary to insure this
result. For large pieces of steel, tliis
cooling must occupy several 'lays, sonic-
times several weeks.
When steel is properly annealed, the
different molecular tensions previously
produced are suppressed ; the fibres re-
lax under the influence of heat, and
return to their first elasticity.
If annealing is applied to a piece
having undergone local tempering, tin-
effect will be the same. In a bar made
up of steels of different degrees of car-
burization, annealing will establish a
little more homogeneity. Owing to the
high temperature the bar will have to
bear, the lines of demarcation will no
longer be as clearly defined, and the
difference between the several parts will
be less, as the piece is exposed longer to
the fire. In annealing, this more regu-
lar dissemination of carbon is due only
to the high temperature to which the
piece is raised, while in tempering, the
effect is increased by the pressure result-
ing from rapid cooling.
Annealing must not be performed at
too high a temperature^ — near the melt-
ing point, — less the fibrous texture of
the metal acquired by forging, should
be changed ; slow cooling would crys-
tallize it, and it would then have no
elasticity, — it would be burned.
In the same steel there may exist a
series of intermediate states between the
natural state and the state correspond-
ing to the maximum temper it can take.
The several properties of the same steel
follow a continuous law of variation be-
tween these two extreme points. In the
natural state, steel possesses a hardness
increasing as it contains more carbon
and as it approaches more and more the
maximum of saturation. Tenacity, or
resistance to breaking follows the same
law, increasing in a continuous manner
from soft iron to the hardest steel.
The stresses steel can bear before
reaching its limit of elasticity follow the
same law. On the contrary, the attain-
able stretching increases when the quan-
tity of carbon and consequently the
hardness and tenacity increase. The
welding properties vary like the stretch-
ing qualities ; they are very high in
slm-htlv carburized irons, and are reduc-
556
VAN NOSTKANDS ENGINEERING MAGAZINE.
ed to almost nothing in steels rich in
carbon.
When steels are tempered under the
same conditions, hardness, tenacity and
stretching follow the same law that ob-
tains in the natural state ; hardness and
tenacity increase with temper, and duc-
tility decreases. In short, the difference
between a steel in the natural state and
the same steel tempered is less as carbon
decreases and as the metal approaches
pure iron.
We will consider here, only temper
obtained by rapidly cooling steel heated
to a high heat in a cold liquid. Under
these conditions the changes of consti-
tution induced by tempering should de-
crease as the operation is performed on
less carburized steels. With very high
steels, the elastic limit is reached under
a very heavy load only ; with soft steels
the elastic limit is much more quickly
attained ; the same degree of cooling
will then produce a contraction and
pressure much smaller in the second case
than in the first.
From this statement we may conclude
that, whenever hardness and tenacity
are required, and a material liable to de-
formation before breaking is not desir-
able, the highest or most carburized steel
must be used ; from this class is chosen
the steel for tools that are not worked
under blows. For constructive purposes
where a more elastic material is needed,
less carburized iron, in other words, soft
steel must be used.
We can conceive that tempering fol-
lowed by annealing might be used to
improve certain more or less carburized
iron, especially to restore homogeneity
lost in the different stages of manufact-
ure. All merchant irons contain slight
quantities of carbon, and consequently
yield, but in a less degree, to the in-
fluences of tempering and annealing.
Heat produces in iron, a more complete
solution of the carbon and a dissemina-
tion of that mixed in the metal ; proba-
bly also of other foreign ingredients.
The pressure which follows tempering
increases this dissemination. Finally,
while anne'aling, the heat continues the
effect produced, and slow cooling allows
the molecules to group themselves so as
to nearly remove the sevei*al internal
strains.
In a great many cases tempering is
followed by such an incomplete anneal-
ing as tends to lessen the molecular ten-
sions, while preserving in the metal the
greater part of the properties due to
tempering, viz., hardness, tenacity, and
also a more homogeneous composition.
Afterwards more or less annealing is
given according to the degree of elastic-
ity which is to be restored.
Partial annealing after tempering is
used in armor plates. The tempering
they undergo after rolling renders them
more homogeneous throughout their
mass, by the compression it produces in
every direction. Hardness, or resistance
to the penetration of projectiles is in-
creased, but the metal becomes brittle,
as the tempering is more complete, or,
with the same range of temperature,
as the plates are thicker.
Complete annealing Avould destroy all
brittleness ; but in order to preserve
some hardness and prevent any internal
crystallization, annealing is carried only
to dark red ; this temperature is insuffi-
cient to restore to the different fibres, all
their elastic properties, but it allows a
preservation of the greater part of the
hardness proceeding from tempering.
In plates measuring less than 20 centi-
metres (.78V in.) in thickness, this an-
nealing is sufficient for the purpose men-
tioned ; the result is a metal able to
withstand the penetration of projectiles
and rarely breaking under their impact.
In thicker plates submitted to temper-
ing and annealing under the same condi-
tions, the molecular tensions after tem-
pering preserve more value after anneal-
ing; the places satisfactorily resist pene-
tration; they, however, have considerable
brittleness. To avoid this defect, it
would be necessary to give more inten-
sity to annealing; the plates would then
offer less resistance to penetration, but
they would no longer break under blows.
The same result ought to be attained
by reducing the intensity of temper; the
heat to which the plates have to be rais-
ed cannot be lessened, since, in order to
obtain homogeneity, a solution of all
foreign matters in the iron must be pro- .
duced ; but the rapidity of cooling can
be diminished by using a liquid which is
a less good conductor than water, or by
raising the temperature of this water.
By this latter means the heated piece
will be sixbjected at first to a rapid cool-
THE USE OF STEEL.
m
ing to prevent separation of the carbon
from its solution, then a much slower
one, to prevent extreme molecular ten-
sions.
These considerations are verified by
M. Caron's recent researches. In labora-
tory experiments he has succeeded in
bringing to the same degree of hardness,
tenacity and elasticity, some steel springs
tempered and annealed by the ordinary
process, and others simply tendered in
hot water. He expresses himself as fol-
lows, upon his experiments :
" Tempering in hot, or rather boiling
water singularly modifies soft steel con-
taining from rdoo to roW of carbon ; it
increases its tenacity and its elasticity
without sensibly altering its mildness."
M. Caron, in experiments reported in
the same article, succeeded in regenerat-
ing burned iron by tempering it in a hot
licpiid ; he used a solution of sea salt
heated to 110 degrees centigrade. The
primitive texture is then restored to the
metal by the strong pressure due to
tempering and the drawing out of the
fibres which results from it. The slow
cooling following this first effect, allows
the fibres to recover the greater part of
their elastic properties, notwithstanding
the previous rapid cooling. It is well
known that burned iron is restored by
raising it to a white heat and submitting
it to an energetic hammering. It will
be seen that tempering acts the same as
hammering; it constitutes a real forging
action, producing a drawing out of the
metal. It follows from this that the
quality of cast ingots might be improved
by a series of temperings which would
bring them to the same state as if they
had undergone a preliminary forging or
rolling. We have not been able to veri-
fy this deduction, not having steel in-
gots at our disposal.
CLASSIFICATION OF STEELS — ^SOFT STEELS
USED AT L'ORIENT AND BREST TESTS.
The various properties of steels — their
resistance, their stretching, the manner
in which they are affected by tempering
— furnish a convenient way of com-
paring and classifying these metals ; it
would be difficult to do so, practically,
by taking their composition as a Tlasis.
Until a few years ago, steels more
carburized, and much more liable to the
defects pointed out above, than the very
soft metal now manufactured, were gen-
erally used. The substitution of ferro-
manganese for Spiegel, to y>roduce car-
burization at the end of the Bessemer
process, or in the Siemens-Martin fur-
nace, has contributed to the production
of materials containing very small quan-
tities of carbon, though free from the
oxydes of iron that the manganese was
designed to reduce or remove. To dis-
tinguish this steel from the one they had
previously put in the market, the manu-
facturers have given it the name of
m'etal fondu, or cast metal.
The steel used in France and England
in building large ships may always be
classified among soft steels ; but France
alone has so far, we believe, worked
cast-metal on a large scale.
The constructors of the English navy
demanded for their steel plates a ten-
sile resistance of 32.9 tons per square
inch in the direction of the fibre, and
29.8 tons perpendicularly to the fibre.
The resistance should in no case ex-
ceed 39.9 tons per square inch.
For the ships built at L'Orient and
Brest, where cast metal alone has been
used, the minimum tensile resistance
required was 28.5 tons per square inch,
with a corresponding stretching of
20 per cent, at least. For deck beams
made up of I bars, lift in. deep, the
lowest limit of stretching was put down
to 18 per cent, in consideration of the
difficulties of manufacture. The plates
were furnished in nearly equal quantities
by the works at Creusot and at Terre-
Noire. The I beams were manufactured
by MM. Marrel Bros, of River de Gier
from Terre-Xoire steel ; the other rolled
bars and beams were furnished by the
Creusot works.
The steels were manufactured at Terre-
Noire by the Bessemer process, and at
Creusot by the Siemens-Martin process.
Both these great works have succeeded
by means of numerous tests, and the cer-
tainty of their manufacture, in furnish-
ing soft steels of obviously even quality.
They can, however, vary, at the wish of
the buyer, the properties of their pro-
ducts. The bars subjected to test were
all turned to 3.93 in. in length, the sec-
tion being 0.31 square in. Tempering
was done in oil, the bars being heated as
unformly as possible to a temperature
corresponding to bright red.
558
VAN NOSTRAND S ENGINEERING MAGAZINE.
The steel furnished to the Govern-
ment works at L'Orient and Brest, offer-
ing a minimum tensile resistance of 2 8.. 5
tons per square inch was to reach its
limit of elasticity only under a heavier
load than 13.94 tons.' Estimating that
iron plates reach this limit of elasticity
under a load of 10.4 tons per square
inch., which is rather above the average,
it will be found that, in construction, an
iron plate of thickness e' can be replaced
by a plate of thickness e' determined by
the relation :
22 e — 3 6.5 e, or e' = % e.
This is the case only when the plates
suffer a direct tensile strain. An iron
plate 0.47 inch thick can then be re-
placed by a steel plate 0.35 inch thick.
At L'Orient, all the tensile tests on
Creusot or Terre-JSToire steel were made
with a scale built by M. Frey, having a
Fig. 1.
'Scale for Measurement of Tensile Strains.
range of 0 to 25 tons (Fig. 1). The
test bars, a sketch of which is given in
i
0
Fig. 2.— Test Bar.
Fig. 2, were brought to a uniform sec-
tion for a length of more than 7§ inch.
Each end was wider than the body, and
these different widths were connected by
easy curves. In the outline, great care
was taken to avoid any angle in which a
rupture might originate. At each end
holes were drilled allowing the bars to
be connected to the jaws of the testing-
machine by heavy pins. The beam of
the scale was always kept horizontal for
this purpose, the lower fixed point of
the bar was moved down while the
stretching was taking place. The ten-
sile strains were obtained by loading
successively one or the other scale beam ;
they were gradually increased, 44 lbs. at
a time, leaving a certain interval of time
between each increment of load to give
to the successive elongations time to
develop themselves.
To ascertain the limit of elongation a
length of 7 in. was defined by two cen-
tre punch-holes ; on these marks were
fixed the extremities of a small appa-
ratus (Fig. 3) ; this apparatus was fre-
quently applied, and indicated by its
graduation the successive elongations.
An observer followed the travel of the
index, and noted after each rupture, the
figure given by the instrument, also the
load put on the scales. These tests were
always made by the same men.
THE USE OF STEEt.
m
3. — Measurement of Elongation.
Besides these tests of tension, the
toughness of the metal was frequently
ascertained by bending strips out from
plates or bars ; this was done by ham-
mering only on the extremities of the
specimens and never where flexion was
taking place ; the bending was stopped
when the first crack appeared and the
results obtained were noted and kept as
a basis of comparison. Sometimes the
bending was done under a hydraulic
press, thus allowing work without blows;
the specimens so tried gave the same
curves as those bent by the hammer
under the conditions just described.
The Steels from Creusot and Terre-
Noire subjected to these different tests
did not give the same results ; it was
therefore important to repeat them, in
order to determine the relative value of
the products.
The grain of the metal (as shown by
fracture) indicated at first sight, a slight
difference ; in order to examine it, nicks
were made in plates and beams with a
chisel ; the use of a sledge was avoided,
as it might have altered the grain ; the
specimens were then broken as usual by
bending. The Bessemer metal showed
a very fine grained break, slightly slate
colored, and approaching the fracture of
steel proper ; by tempering, the grain
became still finer, the color or brightness
not varying sensibly. In I beams, the
grain was a little more steely than in
the plates. The Martin metal from
Creusot gave a finer grained fracture,
whiter and brighter ; it approached
more by its brightness and color the
fracture of fibrous iron ; tempering did
not modify it in a very appreciable
manner. In every case the grain evinced
the greatest homogeneity, at every part
of its surface.
Some strips were cut on a planer from
plates from both makers ; the mean de-
4. — Bessemer.
Natural State.
5. —Martin.
Natural State.
6. — Bessemer.
Tempered.
formations (Fig. 4) were obtained on a i Figs. 6 and 7 give the mean defornia-
series of Bessemer plates, and (Fig. 5) tions obtained after tempering, and Figs,
on a series of Martin plates. I 8 and 9 after tempering and annealing.
VAN NOSTRAND S ENGINEERING MAGAZINE.
7. — Martin. 8. — Bessemer. 9. — Martin.
Tempered. Tempered and annealed. Tempered and annealed.
Tempering was done by heating the
plates to cherry-red and dipping them
into water at 50° Fahr. Annealing was
obtained by heating to cherry-red.
These experiments were made on speci-
mens 0.31 inch thick for Bessemer metal
and 0.35 inch thick for Martin metal ;
the trial was consequently a little harder
for the latter.
Martin steel bore the bending test in
the natural state, a little better than
Bessemer steel ; the difference was
slight, but very decided after tempering,
and we notice from this stand-point a
marked inferiority in the products from
Terre-Noire. Finally, after annealing,
elasticity was obviously restored to
what it was before tempering.
Strips cut out of I beams gave in the
natural state, the average deformations,
Fig. 10, when cut from the flange, 0.53
inch thick on the average, and Fig. 11
10.— Fers en H. 11.— Fers en H.
(Flanges, Natural State.) (Web, Natural State.)
12.— Fers en H.
(Flanges, Tempered.)
when cut from the web, 0.42 inch thick.
After tempering, cracks were observed
when the specimens were of the form
Fig. 12 for the first, and Fig. 13 for the
13. — I beam, Web Tempered.
others. The I beam metal, chiefly in
the region of the web, seems to experi-
ence by tempering an alteration in elas-
ticity much more prominent than that
observable in Bessemer plates under
similar circumstances.
Two series of tensile tests made on
plates, angles, and I beams gave the
following average results :
Table IV.
Untempered Steel.
Resistance to
Rupture per
sq. inch of
the original
section .
Per cent, of
Stretching.
Bessemer Plates. . . .
Bessemer I Beams. .
31.60
32.81
28.69
29.00
20.2
19.5
24.1
21.7
A few more tensile tests after temper-
ing were made at L'Orient. Tempering
was done in the manner described above
for the trial strips.
The result was as follows :
ON RIVER GAUGING- AND THE DOUBLE FLOAT.
561
Table V.
Resistance to Rupture in
tons per square inch of
the original section.
Per cent, of
Stretching.
Lengthwise.
Crosswise.
Lengthwi.se. Crosswise.
Bessemer Plates
30.95
30.83
22.9 21.9
Martin Plates
29.88 30.07
33.39
24.2 23.5
Bessemer I Beams
21.1
Martin Angles
30.45
24.5
Table VI.
Resistance to
Rupture in
tons per sq.
Per cent, of
inch of the
Stretching.
original
section.
Bessemer Plates . . .
44.22
Bessemer I Beams.
47.69
6.4
34.58
A few more tensile tests were made
after tempering and annealing. It was
observed that annealing, well done, re-
stored to the metal in every case its
previous tenacity and elasticity, as modi-
fied by tempering.
Finally, by trying these different
products with a file, it was noticed that
the I beams were the hardest to cut ;
then came the Terre-Noire plates ; the
Creusot plates and angles were obviously
softer than the preceding. After tem-
pering hardness could be classified in the
same order.
We may then conclude from these
1 different experiments that Terre-Xoin*
steels have more resistance to rupture,
more hardness and less elasticity than
the Creusot products ; they are much
more modified by tempering ; in short
they evince the characteristics of more
I carburized iron. Moreover, the rolled
i beams seem a little more steely than the
1 plates from the same origin. It is hard
: to explain this fact, without knowing all
the circumstances attending manufacture.
It may be that the plates undergo in the
heating furnace a more decided decar-
burization than the beams ; the thin
plates present in the last heatings, with
the same volume, a larger surface to the
action of flames that may be slightly
oxydizing.
The remaining chapters of this valua-
[ ble treatise relates chiefly to the more
technical matters of treatment of plates,
beams and angle bars, both in manufac-
turing and in the processes of punching,
| drilling, riveting, &c, during the pro-
gress of their employment in building.
We must leave these chapters for another
occasion.
ON RIVER GAUGING AND THE DOUBLE FLOAT.
By S. W. ROBINSON, Professor of Mechanical Engineering in the Illinois Industrial University.
Written for Van Nostkanb's Magazine.
In the October number of the Maga-
zine will be noticed an article by Gen.
H. L. Abbot on the " Hydraulic Double
Float," in which numerous references are
made to my paper on " River Gauging
and the Double Float," which appeared
in the August number. I feel called
Vol. XIII.— No. 6—36
upon to make mention of the General's
article for two reasons : 1st. because I
feel highly complimented by its receiv-
ing attention from one so distinguished
as he, and hence should return my will-
ing tribute of thanks; and 2d. to correct
the impressions which his remarks may
562
VAN NOSTRAND'S ENGINEERING MAGAZINE.
have induced, in regard to a few points
in my article.
The facts brought out by my investi-
gations, given in the article referred to,
I think I stated in as mild terms as con-
sistent with the facts themselves ; and
without aiming to detract, in the least,
from the real value of the very import-
ant work reported upon in the " Physics
and Hydraulics of the Mississippi River,"
because I consider the work and the re-
port as exceedingly complimentary to
its authors, as well as a most valuable
treatise on River Hydraulics. The dis-
covery that the mid-depth velocity is
unaffected by wind currents, I regard as
of great importance and value ; and
which, alone, is worthy of the issue of
a book. But having found, by my in-
vestigations, that a correction should be
applied to double float observations
whenever, and wherever made with a
large connecting cord in use, in order
that the observations be reduced thor-
oughly in keeping with' science, I felt
prevailed upon, on account of the great
labor involved, to make it public, with a
view to aiding such as may desire to use
the double float, or to study observations
made with it.
The General sets out by saying that he
will correct a few misapprehensions into
which I have fallen; the most important
one, as appears from his remarks, being
the " entire inapplicability to the Mis-
sissippi River, of the equations." In re-
ply to this I must say, with all due re-
gard, however, for the General's honesty
in defending his supposed faultless re-
duction of the Mississippi observations,
that I did not in the least misapprehend
the matter ; that it was in studying the
results of the float observations of the
Mississippi itself that I became convinc-
ed that when a large connecting filament
is used between the floats, the resulting
observed velocity should be corrected ;
that on completing my formulas I found,
by applying them to the Mississippi ob-
servations, they gave a correction; that,
at the time of publishing my article, I
had not applied them to any other ob-
servations ; and as there appears to be
no good reason why the formulas should
not apply with equal force to the double
float when used in Mississippi River
water, as well as in the water of any
other river, " we are not left in doubt as
to their entire" applicability to the Mis-
sissippi observations.
I must contend that I have proved^ not
merely stated, to any one who has care-
fully looked over my article, that the
best and most truthful results, obtain-
able from double float observations, can
only be realized by including, among
others, the needed correction for the
connecting cord, and this proof I cannot
give up for a statement only. When, for
instance, as pointed out in the article,
four-sevenths of the actual float area,
presented to river current, is made up of
the cord itself, every part of which, for
great proportional depths, is in swifter
water than the lower float. How can
there remain a trace of a doubt of at
least some slight resulting influence act-
ing to hurry along the float combination ?
That the float velocity should be mate-
rially modified by the presence of a large
connecting cord, in an instance like the
above, is so self-evident, even were it
unsupported by vigorous analytical
proof, that the description of the bob-
bing flag is insufficient to effect the
burden of proof without accompanying
figures showing the unmistakable and
exact position of float, the precipe depth
of river at the very point, and the length
of float to its extreme bottom / and even
then, if one or the other must be doubt-
ed, can it be otherwise than the figures
defining the'condltions of the float as to
proximity to bottom, rather than the en-
tire absence of action of the current
upon more than half of the float area ?
Again, if a cord nearly a quarter of
an inch in diameter is ever necessary,
as represented by the General to ha\ e
been on the Mississippi, it maybe safely
employed by simply providing for its
errors. This maybe done by an empiri-
cal method as well as by analysis. But
the fact that it is necessary can, it is
plainly evident, be no guaranty that the
current will not act upon it, nor that it
will be exempt from correction.
The criticism in regard to neglecting
the masses of the floats, if it applies,
must be with respect to a correction
which I made no attempt to elucidate ;
and, hence, another error which the
Mississippi observations are subject to.
| The observations which I treated were
supposed corrected for all errors except
i that due to the large cord and upper float.
REPORTS OF ENGINEERING SOCIETIES.
563
Also, if the pulsations and whorls exist,
their action npon the cord would crook
it into unaccountable curves, every one
of which would shorten the distance be-
tween the floats, and prevent contact
with river bottom ; and, hence, an argu-
ment by the General himself against his
own theory of touching of bottom by
lower float, and consequent oscillation
of upper float and flag. If, therefore,
my formulas err at all, they err on the
side of giving too few corrections, in-
stead of erring on the side of " entire
inapplicability to the Mississippi River."
The modern watch or clock needs
regulating that it indicate correctly, so
the meter needs its coefficient of velocity.
But who, at the present day, would
throw away his watch or clock in prefer-
ence for the sundial, because the latter
needs no coefficient of velocity ?
Also, the General makes the statement
with considerable force that Gen. Ellis
finds the float and meter to " give sen-
sibly the same result," an argument of
his own in favor of the meter. Again,
just before that, he says that the efforts
to determine the curve of velocities " ut-
terly failed " till the double float was
used. But why should the meter have
failed if it gives sensibly the same re-
sult as the float ?
In my article, my formulas were only
applied to observations taken in the
Mississippi River, where a large con-
necting cord was used. To show how
the errors disappear when a fine wire is
used, agreeably to the requirements in-
dicated in the discussion of my formulas,
I have computed some of the corrections
for the float observations, made by Gen.
Abbot himself in a feeder of the Chesa-
peake and Ohio Canal, and given on page
253 of the Mississippi Report, where the
upper float presented an area of a quar-
ter of a square inch, and the lower float
17 square inches, the floats being con-
nected with a " very fine wire." Depth
of canal, seven and a tenth feet; W esti-
mated at 0.005 lb., Cx=0.75, (X = 1.75.
Using data as given, I find
Fory=5ft, #=.08 ft. va—-vx=. 043
" 6 " .39 " " .061
which show no appreciable rising of the
lower float on account of its falling be-
hind the upper, and corrections only
about a tenth of those found where the
large cord was used, which indicate a
decided advantage in use of wire if the
observations are to go uneorrecR-d.
Permit me to remark, finally, that I see
no cause for altering either my analy.-.i-
or results of the same, on account of the
interesting additional particular- regard-
ing the Delta Survey, which Gen. Abbot
has so kindly given in his article.
REPORTS OF ENGINEERING SOCIETIES.
American Society op Civil Engineers. —
The twenty third annual meeting of this
Association was held on Wednesday last.
The annual report of the Board of Direc-
tion upon the affairs of the Society was read,
from which it appears that the increase in
membership during the year was 48, and the
present number is 492. By donation and pur-
chase, there were added to the Library about
850 books and pamphlets, many photographs
and other illustrations of engineering struc-
tures. The treasurer's report shows the fi-
nances of the Society to be in satisfactory con-
dition ; the increase in receipts keeping pace
with increased expenditures during the year
incident to change in location of the Society
rooms.
Officers were elected as follows :
George S. Greene, President.
Theodore G. Ellis, ) Vice-Presidents
• W. Milnor Roberts, f Vice ^resiQents-
Gabriel Leverich, Secretary.
John Bogart, Treasurer.
Octave Chaunte, Alexander L. Holley, Fran-
cis Collingwood, Quincy A. Gillmore, and
Julius W. Adams, Directors.
Subsequently the Standing Committees were
appointed as follows :
On Finance — Messrs. Roberts, Gillmore and
Collingwood.
On Library — Messrs. Holley, Boffart and
Ellis.
The Norman Medal was awarded for a paper
"Description and Results of Hydraulic Ex-
periments with large Apertures at Holvoke
Mass., in 1874," by Gen. Theodore G. Ellis.
Reports of Committees on " Tests of Amer-
ican Iron and Steel ;" "Time and Place of the
Eighth Annual Convention ;" " Mutual Benefit
Society ;" and on " Policy of the Societv,"
were adopted. It was determined to hold the
next Annual Convention at Philadelphia, June
13th — 15th, 1876. The matter of presenting
American Engineering at the Centennial was
referred to a Committee. A proposition that
action be taken towards adopting the metric
system of weights and measures was discussed;
and amendments to the By-Laws relating to
the appointment of Committees to report on
professional topics or perform expert service ;
Annual Conventions being declared business
meetings ; making Past Presidents of the So-
ciety members of the Board of Direction ;
holding social meetings at the Society's rooms
during the winter ; and other matters were
considered and duly referred.
The Animal Dinner was held at Delmonico's
564
VAN NOSTRAND S ENGINEERING MAGAZINE.
— Gen. Theodore G. Ellis presided and in-
formal speeches were made by Messrs. Roberts,
Briggs, Holley, Bloor, "Western, Thurston and
others.
The American Association for the Ad-
vancement op Science, on "Weic-ihts
and Measures. — The special committee of
this association, to which this subject was re-
ferred, report upon the steps taken the past
year for the establishment an t perpetuation of
the basic units of the metric system, and the
results of the conference of delegates from
twenty-one nations. The United States was
represented by Prof. Joseph Henry, of the
Smithsonian Institute, and Julius G. Hilyard,
of the Coast Survey (now President of the as-
sociation). The original standard meter and
kilogram were adopted, and steprs taken for
authentic reproduction of them for distribu-
tion, and for comparison with other standards
of dimension or quantity. The report com-
ments upon and lauds the co-operation of our
executive government in this great effort for
universal civilization, and asks from all scien-
tific bodies an expression of opinion to urge
upon Congress the monetary aid desirable to
meet the national share of the expenses ; esti-
mating the same at $12,000 original appropria-
tion, with about $1,000 per anhnm subsequent-
ly. The committee say: "It is to be con-!
sidered, that this is not designed merely to
advance the interests of the metric system of
weights and measures, or to serve as a means |
of promoting the extension of that system.
The design is higher than that. To secure the
universal adoption of the metric system, would
be undoubtedly to confer an immense and in-
calculable benefit upon the human race ; but
it would be a benefit felt mainly in the in-
creased facilities which it would afford to
commerce, and to exactness in matters that
concern the practical life of humanity. On
the other hand, to secure that severe accuracy
in standards of measurement which transcends
all the wants of ordinary business affairs, yet
which, in the present advanced state of science,
is the absolutely indispensable condition of
higher progress, is an object of interest to the
investigators of nature immensely superior to
anything which contemplates only the increase
of the wealth of nations. . . . . "
A series of resolutions were offered by the
committee, and were unanimously adopted by
the association. Those of our readers who are
interested especially in the metric system, will
find this report in full in the proceedings of
the association, which will shortly be publish-
ed.— Franklin Institute Journal.
IRON AND STEEL NOTES.
Mr. David Mtjshet states in his paper on
" Iron and Steel," that 4 tons of coke was
the quantity of fuel employed about the year
1810 for each ton of pig iron made in Great
Britain. In Shropshire it was ascertained,
about the year 1840, by Mr. William Jessop
that the quantity of pig iron made amounted
to 82,750 tons, consuming in its manufacture
409,000 tons of coal, or nearly 5 tons of coal to
each ton of pig iron. In Great Britairj, in the
same year, Mr. Jessop further ascertained that
the quantity of pig iron made amounted to
1,396,400 tons, consuming 4,877,000 tons of
coal, or an average of 3^ tons of coal to each
ton of pig iron manufactured. In July, 1867,
the commissioners appointed by a Royal Com-
mission in the previous year to inquire into
the question of the probable duration of our
coal-fields and their resources, began the im-
portant inquiry entrusted to them, and periodi-
cally for five years pursued their investigation.
This investigation of the Coal Commission, as
regards the statistical inquiry, was entrusted
to the late Sir Roderick I. Murchison and Mr.
Robert Hunt, Keeper of Mining Records, and
forms vol. iii. of the Coal Commission Report,
consisting of nearly 500 pages. The deduc-
tions drawn from this report show that in the
year 1869 the quantity of coal employed in the
manufacture of a ton of pig iron amounted to
3 tons in Great Britain, and the inquiries sub-
sequently instituted by the Mining ' Record
Office show that in Shropshire in the years
1872 and 1873, it amounted to the like quantity,
while taking the average of Great Britain in
the same years, 1872 and 1873, we find that
51 cwt. of coal was the quantity used in the
making of each ton of pig iron. — Engineer
The Iron Trade.— The iron trade is at
present passing through one of those
crises which appear to arise once every six or
seven years in its history. Naturally the
danger is most threatening where there has
been the most rapid growth and expansion —
namely, in the North of England. The con-
dition of the trade was, perhaps, never more
perilous, nor required greater prudence and
judgment on the part of those responsible for
its welfare. Several heavy failures have oc-
curred, and more will undoubtedly follow if
the tide of doubt and suspicion which has set
in be not quickly stemmed. When bankers
suddenly withdraw the facilities which have
for years been ungrudgingly granted to a hith-
erto thriving and prosperous district, the effect
may be in some respects beneficial, but it may
be purchased at a cost which those who pro-
duce it may find somewhat expensive.
The question is, Is the iron trade really un-
sound ? Has it ceased to be a profitable
staple, and is the present depression likely to
be lasting '?
It is undoubtedly a trade liable to severe al-
terations of adversity and prosperity, but, on
the whole, it has been signally prosperous,
and has advanced truly by " leaps and bounds."
In 1852 the capital embarked in the iron
trade in the North of England did not exceed
£300,000 and the whole manufacture of iron
did not exceed a value of £500,000. In 1874
the capital employed in the trade was various-
ly estimated at from £5,000,000 to £6,000,000
while the value of pig-iron and manufactured
iron produced amounted to £15,000,000. The
growth of the Middlesborough, Stockton, and
Hartlepool has been one of the most remarka-
ble features of the past quarter of a century.
Of the £6,000,000 of capital now sunk in
machinery, plant, buildings, &c, fully £5,000,-
KAILWAY NOTES.
565
000 has been the result of untiring industry
and thrift. Scarcely a moneyed man has ever
come into the district, and it is a curious fact
that, except two, there is not yet a gray-haired
man in the iron trade in Middlesborough,
Stockton, or Hartlepool.
This great growth has been several times
arrested, and despairing croakers have been as
prophetic of evil things to come in years past
as they are at the present moment. But after
a year or two of dulness there has been the
invariable rebound, enduring for several years,
when manufacturei's have flourished, and the
producing power of the district has been large-
ly developed.
Profits have been invariably spent on addi-
tional works, and when, as happened in a re-
cent case, bankers shut up their pockets, the
struggling manufacturer has to go to the wall,
although it is confessed, if his works and
plant could be turned in a month's time into
cash — which is impossible — he would have suffi-
cient to pay his creditors 40s. in the pound.
In 1852 there was a general impression that
pig iron, which in the early part of the year
was 36s. per ton, would never see 40s. again.
By the end of the year the price was 65s. per
ton, all other descriptions of iron advancing in
similar proportions.
In the panic of 1857 a similar state of affairs
supervened.
In 1866, when all English railways fell into
discredit, it was generally believed that the
iron trade had passed its highest powers of
demand and production, and that no good
could be expected from it again. Pig-iron fell
to 51s. per ton, and remained there for a long
time ; but in 1871 we saw it at 140s. and such
a demand accompanied this price that a large
stock of nearly 700,000 tons was cleared off,
while production itself had made unprecedent-
ed strides.
For a year and a half the trade has been in a
languishing and unprofitable state. Manu-
facturers have lost money, but not a fleabite
of their earnings. The bad debts of mer-
chants have, on the whole, not been serious.
When the worst has come the tide turns,
and there are symptoms that the dullness which
has pervaded the whole commercial world is
beginning to lessen. Wherever civilization
spreads iron will be in request, and there is no
reason to fear either that as a great staple of
this country it will be in less request or that
any other country can beat us in the race of
competition.
If the timidity of some and the shortsighted-
ness of others should cause the present depres-
sion to be the cause of widespread ruin and
disaster in a district which has been remarka-
ble for its industry and integrity, it will indeed
be a matter of very great regret. — London
Times.
RAILWAY NOTES,
Paris Tramways and Railways. — On their
next assembly, the Paris municipality are
expected to apply for powers to construct a
new line of tramway from Porte-Maillot to the
Bridge of Suresnes, passing through the whole
j length of the Bois de Boulogne. Tramway
extension in Paris has proceeded at a rate
j which seems to indicate a high appreciation of
I the value of the old Roman motto, Ft
lente. The Vincennes tramway was author-
ized on February 10th, 1854, and opened
to the public August 25th, 1875, after a delay
of twenty-one years, six months and seven
days. Proceedings at the present moment,
however, are active enough. Since January,
besides the line from the Louvre to Vincenne
the Compagnie des Omnibus have began that
from the Point de Boulogne to Saint-Cloud,
and from la Villette to the Place de I'Etoile :
while the Compagnie des tramways-nord began
the lines from Courbevoie to Suresnes, from
Saint-Augustin to Levallois-Perret, and from
the Place Pereire to Neuilly. Three other
lines are being made from la Villette to the
Place du Trone, from the Place Clichy to
Saint-Denis, and from the Place Saint-Ger-
main-des-Pres to Clamart, while plans are
being drawn for two others, one from the
Place de I'Etoile to Saint-Augustin, and an-
othei from Courbevoie to Reuil. Railway
communications between Paris and the suburbs
are becoming little by little easier and more
abundant, the last section, 14 kilometres long,
of the short railway from Paris to Vincennes
and Brie Comte-Robert, with a total length of
36 kilometres, was opened on August 5th last,
the first concession for the railway bearing
date August 17th, 1853. On August 7th last
another suburban railway, that from Bondy to
Annay, connecting the line of Soissons with
that of Avricourt, was inaugurated. This con-
nection, 8 kilometres long, will be thrown open
with the least possible delay. — Engineer.
Brake Experiments. — In consequence of a
statement made by one of the principal
officers of the Midland Railway Company,
with reference to the collision at Kildwick, to
the effect that the engine-driver of the mail
train would have been able, with the means at
his disposal, if traveling at the rate of fifty
miles per hour, to stop his train in 400 yards,
certain brake experiments were made, in the
presence of Captain Tyler, on the Derby,
Castle Donnington and Trent line, on the 21st
ult. There were four trials. In the first of
these experiments all available means were
used to stop the train, viz., tender-brake and
one guard's van-brake at rear of train applied,
sand used, and engine reversed and steam
against it, with the Le Chatelier tap open.
The gradient was level ; the train, the total
weight of which was 102 tons 7 cwt. 2 qr. . was
running at the rate of 49.9 miles per hour
when the brake was applied. The result was
that 54 seconds were occupied in stopping the
train, which, after the application of the
brake, ran a distance of SOT yards. In the
second experiment all available means were
used except reversing the engine ; gradient, 1
in 330, up and level ; speed. 40.9 miles ; time
occupied, 60 sees.; distance run. S43 yards.
In the third experiment all available means
were used, and when the engine i>Yas reversed,
the regulator was allowed to remain wide opeu
all the time ; gradient, 1 in 220 down ; speed.
566
VAN nostrand's engineering magazine.
52.5 miles; time occupied, 55 sees.; distance
run, 867 yards. In the final experiment all
available means were used. When reversing
the engine the steam was first shut off, then
the lever pulled into hack gear, and then steam
was turned on again as in first experiment ;
gradient, level ; speed, 52.5 miles ; time, 50
sees. ; distance, 787 yards. The weather was
fair, and the rails slightly greased. Captain
Tyler, in his report to the Board of Trade,
states that the engine-driver of the mail train,
who at present awaits trial on a charge of man-
slaughter, could not have acted so promptly
as these who on the experimental train listened
for the word of command. He adds that in-
stead of 400 yards 800 yards should have been
stated as the distance in which, with the as-
sistance of the guard, he would have stopped
his train. — Iron.
ENGINEERING STRUCTURES.
TThe Tunnel under the London Docks. —
1 The works on the East London Railway,
by which the line will be extended from the
present terminus at Wapping to the Liverpool
Street Station of the Great Eastern Company,
are now rapidly approaching completion, and
it is expected that the extension line will
shortly be opened for traffic, when there will
be through communication between Liverpool
Street and New Cross, where the line forms a
junction with the London and Brighton and
the South-Eastern lines. The most formidable
engineering portion of the works is the tunnel
under the eastern basin of the London Docks,
which has just been completed. The water
communication between one side of the basin
is restored, and vessels of large tonnage may
now be seen berthed in the basin immediately
over the submarine railway which has been
formed. Operations were carried on by
means of coffer-dams and dredging trenches in
the bottom of the dock until the London clay
was reached. The driving of the piles and
the construction of the walls of the coffer-
dams was one of the most formidable portions
of the work. The arches of the tunnel are of
the ordinary horseshoe shape, built with seven
rings of brick, and are surrounded with three
feet of puddled clay. About two-thirds of the
Shadwell Station are already completed, and
the covered way northwards, in continuation,
is also nearly all finished to about 50 feet north
of Commercial Road. The retaining walls for
the Whitechapel Station are also nearly finish-
ed, and the station itself will soon be com-
pleted. The line continues from Whitechapel
Station to its junction with the Great Eastern
line at Brick Lane, and the works at this
point, which are comparatively light, are
actively proceeding. The whole of the works
have been designed by Sir John Hawkshaw,
and are being caried out by Mr. Hunt, the
resident engineer. The estimated cost of the
works is set down at £500,000 per mile.
The Eighty-one Ton Gun. — The trial of
the 81-ton gun took place the other
week, at the butts within Woolwich Arsenal.
The weight of the shot first fired was 1250 lb.
! and the charge of powder was 170 lb. It took
twelve men to ram the charge home, and the
shot was elevated to the mouth of the gun by
hydraulic apparatus. The gun was fired by
means of electricity. It was found that the
shot had penetrated 45 feet of sand, and that
the gun had a recoil of 234- feet. A second
shot was fired with a charge of 190 lb. The
distance of penetration was over 50 feet, and
the recoil 32 feet. The experiments were at-
| tended with great success, and no flaw was de-
tected. So satisfied were the authorities of
i the Royal Gun Factories that the gun would
prove a success that application has been made
to the War Office for permission to construct
four other guns of the same weight, and on
! precisely the same plans, and the preliminary
forging and other preparations for these are
i already considerably advanced. This gun,
i which may be considered as an experimental
piece of ordnance, is bored to a calibre of 14J-
inches, and the walls are consequently much
[ thicker than they will be when the tube is
| bored out to a diameter of 16 inches, while the
strain upon the gun will of necessity be in-
! creased by every addition to the powder
: charge, which it is intended to augment gradu-
ally up to 300 lb. This is 60 lb. more than has
yet been fired ; but the strain has been care-
fully calculated and provided for with a mar-
gin of endurance to spare. So well, has ex-
j perience qualified the authorities to calculate
j results that the velocity attained by the gun in
j its its first round was foretold as 1390 feet per
seeond, and it proved to be 1393 feet, within
3 feet of the velocity worked out. The length
| of the gun is 33 feet, and its diameter varies
: from about 2 feet at the muzzle to about 6 feet
; at the breech. Internally the bore measures
| 27 feet. The gun is not to be fired in its pres-
ent state any more, but it has many more
trials in store ; its whole lifetime will, it is ex-
! pected, be a series of trials, for, while its
\ sister guns are being manufactured to go on
1 service in the ironclad fleet, the four next for
the turrets of the Inflexible, this, the original
gun, will be devoted to experiments for the
benefit of science.
Water Contrivances in India. — The con-
trivances used in India for raising water,
and for other purposes, are of a rather primi-
tive kind, and our engineers have something
| to do to instruct natives in some of the sim-
plest of our appliances.- A pump, as we have
I it, is comparatively unknown, a kind of chain
pump being used, with pots or leather bags
attached. These primitive appliances some-
times frustrate the calculations of our engi-
neers unaccustomed to them, and a few facts
1 may be interesting, which Mr. Lowis D. A.
Jackson, in his " Hydraulic Manual " furnishes
us with. Our English mode of bucket baling
is unknown in India. Instead of this, the na-
tives use a flat kind of dish, made of leather,
or wood bark, rendered water-tight, and stiff-
ened by a frame. At each side cords are
i fastened, the ends of which are held by two
1 men, who, by a quick mode of dipping and
! swinging, raise the water to the receptacle
above. For clearing foundations where there
ORDNANCE AND NAVAL.
567
is swinging room it answers very well, the lift
being generally about 5 ft. About 400 cubic
feet of water per hour, or 20,000 gallons per
day of eight hours, may be raised. The
"beam and bucket" contrivance is a rather
more scientific appliance for raising water by
hand labor. It consists of a large earthenware
vessel suspended at one end of a beam, which
is rather thick, and so poised on a fulcrum by
a counterweight at the other end, that the
force of one man may easily raise the vessel
when full.
The " picotah " of Southern India is a de-
velopment of the principle ; a long tree be-
comes in this case the balance-pole, which is
worked by the weight of a man, who walks
or runs up and down along the heavier arm of
the lever. Another man manages the vessel,
and the height of the lift is sometimes as much
as 20 feet. The smaller appliance previously
described we find can raise 82 cubic feet per
hour, or about 4,100 gallons per day. Another
similar contrivance is called the "dal," or " jan-
tu." This consists of a wooden trough or gut-
ter working on a pivot. It is worked usually
by cords. As much as 21,000 gallons can be
raised by this simple means in a day, and a lift
of 5 feet, with two men, can be performed.
Another very primitive method of raising
water is by the " mot," which is a vessel made
of ox-hide, bound to a wooden hoop, raised
and lowered by a cord over a pulley by oxen,
the animals performing the work by descend-
ing an inclined plane, and the bucket some-
times emptying itself by a catch cord. A
more advanced mechanical appliance, like the
ancient chain of pots used in Egypt, Syria,
and by the Romans, is called the "Persian
Wheel. " It is composed of two endless ropes,
united and passing over a wheel, the endless
ropes hanging a little below the water in the
well ; earthen or leathern vessels are attached
to the loop, which, after being filled, discharge
into a trough through the vertical wheel, which
is double. Motion is given by a vertical shaft,
turned by bullocks. Our modern chain pumps
are constructed on this plan. This last appli-
ance is undoubtedly more economical as a
labor-saving machine, and is used largely in
Northern India. This appliance, lifting 40
feet, will raise 16,500 gallons per day, if it has
a double chain of pots. All these methods,
however, require a good coefficient of reduc-
tion to be applied, us an amount of work is
lost by leakage, imperfect construction, &c.
ORDNANCE AND NAVAL.
The "Castalia." — England's insular secur-
ity is gone. Against an invading force
we thought we had the iron-clads. "What that
amounted to the Iron Duke has shown. Still
there was the mal de mer. But in the Times
recently we find a jubilant epistle from a
Frenchman, who came over from Calais in the
Castalia in a heavy sea on the previous day,
and whose only abnormal sensation during the
voyage was a tendency to drowsiness. Capt.
Dicey really appears to have achieved a great
success, and left the Bessemer nowhere. All
classes of Her Majesty's subjects, chief con-
structors at shipbuilding yards, artists, medi-
cal men, clergymen, lawyers, ladies, crowd the
columns of the Times, and all with the same
story, the absence of sea sickness on hoard the
twin ship, owing to the absence of pitching,
and the very slight rolling or tremulous motion
experienced. Other minor causes of nausea,
such as the smell of the engines and the close-
ness of the cabin, are reduced to a minimum.
The only drawback is want of speed, which
would probably be helped by the use of more
powerful engines.
Submarine Operations and the " Van-
guard."— The attempts to. recover the
Vanguard and the material sunk with her are
likely to test to the utmost not only the skill
and endurance of the divers, but also the num-
erous and ingenious appliances for submarine
work that have been invented of late years.
So far as these have been tried upon the sunk-
en ironclad, they have apparently fallen far
short of the necessities of the case. In the
first place, although she only lies about seventy
feet below low-tide level, the pressure of the
superincumbent fluid appears to be too much
for the strength of the most competent and
well-accustomed divers. The two dockyard
men who have been employed in this capacity,
and who in powers of endurance and experi-
ence are said to be equal to any two members
of their amphibious profession in the kingdom,
can only remain under water at the depth,
named, for fifteen minutes at a time, and then
come to the surface completely prostrated.
The immense dead weight of the hull forbids
any hope of raising it by the means which
have often proved efficient in the case of light-
er ships, and those engaged have spent weeks
in a futile attempt to dislodge the vessel's iron
masts. It is now proposed to place round
these bands of dynamite, and blow them out
of the hull, the effect of which will be farther
to strain if not break it, and thus to render the
! success of future attempts to raise the ship
I still more problematical. She must also from
her great weight sink to some extent in the
j sand on which she rests, however hard that
| may be, and there must be more or less of a
i silting process going on from currents even at
the depth of eleven or twelve fathoms. In
; connection with these salvage operations there
have been some very interesting experiments
made in Cork Harbor with the Denayrouze
' submarine lamp. When at the bottom of the
harbor, the diver who had charge of the lamp
i read aloud from a newspaper an account of
the examination of the prow of the Iron Duke,
which was distinctly heard through the Denay-
: rouze speaking-tube, an adaptation of a species
| of popular entertainment at once novel and re-
markable. This lamp, which can be lighted
J under water, is likely to prove one of the most
| useful aids to submarine operations that has
yet been invented, and from the way in which
fishes and other marine creatures are attracted
to light, it is probable that had the diver in
the instance noted been in a less confined loc-
ality, he would, like St. Anthony, have had a
much larger audience under than above the
surface of the water.
568
VAN" NOSTRAND1 S ENGINEERING MAGAZINE.
BOOK NOTICES
ANNUAL REPOKT OF HEK MAJESTY'S INSPEC-
TOR of Gunpowder Works. For sale by
D. Van Nostrand. Price 50 cts.
This is but little else than a collection of
statistics relating to the manufactories of the
United Kingdom, together with brief sum-
maries of the laws regulating such establish-
ments.
Gunpowder is used in a generic sense, and
includes all manufactured explosives.
REPORTS OF THE ROYAL COMMISSION ON SCI-
ENTIFIC Instruction and the Advance-
ment of Science. The Sixth, Seventh and
Eighth Reports. Parliamentary Blue Books.
These reports contain much that is valuable
to educators everywhere. Aside from the
valuable essays on special branches of educa-
tion, there is a mine of information in the ex-
hibition of the entire list of duties of instruct-
ors and pupils in the schools and colleges of
Great Britain. The curriculum of studies of
each is given, together, in many instances,
with complete sets of examination questions
for entering and graduating pupils.
The Apparatus is specified, by means of
which the separate topics of Chemistry or
Physics are illustrated. Many valuable sug-
gestions to instructors are afforded, especially
in the Sixth Report.
Chamber's Elementary Science Manuals.
London and Edinburgh : W. & R. Cham-
bers. For sale by D. Van Nostrand. Price
50 cts. each.
These petite treatises are designed to present
a fair outline of the different branches of sci-
ence. Each one is about what would be ex-
pected under an article of its proper heading
in a large encyclopaedia. The authors are
prominent men, and are accustomed to pre-
senting scientific truths in a way calculated to
instruct.
The series as at present published embrace
subjects as follows :
Chemistry, by Alex. Crura Brown, M.D.
Electricity, by John Cook, M. D.
Astronomy, by Andrew Findlater, LL. D.
Language, by Andrew Findlater, LL. D.
Geology, by James Geike, F. R. S.
Discoveries and Inventions of the Nine-
teenth Century. By Robert Rout-
ledge, F. C. S. London : George Routledge
& Sons. For sale byD. Van Nostrand. Price
$3.50.
This attractive looking book belongs to the
class of popular scientific works whose design
is to present in pleasing form a kind of infor-
mation that many people would not otherwise
fet. The general style of the book is that of
'epper's Play -Books, and, indeed, some of the
illustrations are borrowed from those well
known repositories of easy science. But the
present work covers a somewhat wider range
of subjects, and, moreover, deals with later
inventions, such as the " Sand-blast " and the
" Bessemer Steamer."
The illustrations are very numerous, and
quite good. "We judge that it will prove to
be a good gift-book for boys during the com-
ing season.
TIMBER AND TIMBER TREES. By THOMAS
Laslett. London : Macmillan & Co.
For sale by D. Van Nostrand. Price $3.50.
This book presents the substance of a course
of lectures delivertd before the Royal School
of Naval Architecture a't South Kensington.
As a matter of course, the qualities of the
various kinds of timber are specially treated
of, while the natural history of the trees is
very briefly treated.
We have never seen before such a collection
of tables of strength of timber as here ; and
all seem carefully arranged from fairly tried
experiments. There are but few illustrations,
but the treatise is full of interesting and valua-
ble matter to all who are concerned in the se-
lection, use or preservation of timber.
Van Nostrand's Science Series, No. 19.
Strength of Beams Under Transverse
Loads. By Prof. W. Allan. New York :
D. Van Nostrand. Price 50 cts.
This important subject is treated to some ex-
tent in the standard works on Mechanics. It
is too briefly disposed of in such treatises to
fully satisfy the wants of a large number to
whom the subject is of vital importance.
In too many cases the higher mathematics
are employed, and thus the usefulness of much
that is well written is lost to the young engin-
eer who is not well up in calculus.
Prof. Allan has treated this subject with
reference to the needs of pupils, who prefer
from necessity or otherwise, the simplest de-
monstration that can be considered complete.
Graphic methods are largely employed, and
illustrative examples are added as an aid to the
student. The illustrations are exceedingly
abundant and well executed.
The readers of the Magazine have been made
acquainted with the quality of their excellent
treatise by the published articles in the current
volume.
Discourses on Architecture. By Eugene
Emmanuel Viollet-le-Ddc. Translat-
ed by Henry Van Brunt. Boston : James R.
Osgood & Company. Sold by Van Nostrand.
Price $8.00.
Nearly all of our standard works on archi-
tecture are from English sources, and of
course inculcate views more or less influenced
by national pride, and in too many instances
strongly tinged with national jealousy.
The instruction books, in particular have
presented quite exclusively the rules and de-
signs of English writers and architects.
In this new treatise, we have at least the
ideas of a writer who occupies a different
stand point, and so far as prejudice is concern-
ed, it is at least not of the kind which is pos-
sible in our standard works. That the author
is a competent man for the task of presenting
the principles of design, may be judged from
his record both as architect and author.
The translator says of him : " And here al
last is a man who lias studied, measured, an-
alyzed, and drawn Greek and Roman monu-
ments in Italy and the Greek colonies, certain-
ly with singular fidelity and intelligence ; who
has rebuilt and completed the great Gothic
Chateau of Pierrefonds, built the town halls
BOOK NOTICES.
569
of Narbonne and St. Anton in, restored numer-
ous churches ; constructed the fleche and sac-
risty of the Cathedral of Paris ; repaired the
fortifications of Carcassone ; architect of the
works on the Cathedrals of Laon, Sens and
Amiens, and the Abbeys of St. Denis and
Vezelay ; author of the exhaustive ' Diction-
aire Raisonnie de l'Arohitecture Francaise, du
Xe au XVIe Sciecles,' and other works of
large research. Thus equipped, M. Viollet-le-
Duc appears upon the scene and endeavors to
set forth the true principles of design. * *
We do not mean to assert that the author has
succeeded in all things, but we think it im-
portant to give a new publicity to this honest
and earnest effort, and to place it side by side
with similar essays of literary men and ama-
teurs, that it may do its work with theirs."
The book is in elegant style, and is finely
illustrated.
The New Method of Graphical Statics.
By A. J. DuBois, Ph. D., Prof, of Civil
Engineering, Lehigh University. New York :
D. Van Nostrand. Price $2.00.
The method of. Graphical Statics is less
widely known in this country than in either
France, Germany or Great Britain. In each
of these countries text-books expounding the
principles of the method are easily obtained.
Here the demand for such treatises is just be-
ginning to be heard; and already the value of
this branch of science is recognized by the use
made by instructors of such published articles
as have appeared in this and one or two other
periodicals.
Prof. Du Bois is first in the field to present
to American Students a systematic exposition
of theelements of this important subject.
Beginning with the rudimentary steps, the
system is quite completely set forth, so that the
learner can easily master the subject without
aid from an instructor, providing always that
he is familiar with elementary plane geometry
and the elements of mechanics. The funda-
mental principles once learned, the applica-
tions to the important problems of engineering
are exceedingly easy and rapid.
In the opening chapters of the present treat-
ise, the author thus discourses upon the cha-
racteristics of the method :
"The object of the following pages is to
call more general attention to a new method
for the graphical solution of statical problems,
which has during the last ten years, mainly in
Germany, been gradually developed and per-
fected, and which offers to the architect, civil
engineer, and constructor, a simple, swift, and
accurate means for the investigation of a great
number of practical questions. When once
thoroughly understood and familiarized, it \
will be found greatly superior to the graphic
methods at present in general use. Thus, for
instance, in the determination of the centre of
gravity and moment of inertia of areas and \
solids ; of the resultant of forces either in
space or in the same plane, and having the
same or different points of application, as also
in the resolution of forces generally, the meth-
od alluded to will be found of easy and uni-
versal application. When applied to determine
the strains in the various members of a roof
truss, bridge girder, or similar framed struc-
ture, it furnishes a system of ' diagraming '
which can be applied independently of any
special assumptions as td load distribution,
which gives the strain in each member by a
single line, which is simple and rapid of exe-
cution, and which checks its own accuracy.
In its application to ' continuous girder*' it fur-
nishes the only method of complete solution
for variable loading, without calling in the aid
of the higher analysis, or having recourse to
intricate formulae and wearisome calculations.
Thus, a girder continuous over three or more
supports, at different elevations, and sustain-
ing a ' concentrated load' at any point, can be
investigated with nearly the same ease and ac-
curacy as one resting upon only two supports.
Here especially those already familiar with the
analytical method can, by a union of the two,
greatly shorten the time and labor usually con-
sumed in such cases.
" "To Prof. Mohr, of the Stuttgart Polytech-
nicum, the new method owes its origin, as well
as many of its most important improvements
and extensions. But it was not till 1866 that
the complete and systematic presentation of
the subject by Culmann directed general atten-
tion to the subject, and excited general inter-
est.
' ' During the eight years which have since
elapsed, the method has been considerably ex-
tended, notably in the treatment of continuous
girders above referred to, and the new edition
of Culmann's original work, which is soon to
appear, and which has been so long promised,
is looked forward to in Germany with consid-
erable interest.
"Admirable as Culmann's treatment of the
subject undoubtedly is, still for a long time
this interesting and useful method failed to
meet with that appreciation and recognition
from professional men to which it had just
claims ; partly, perhaps, because of a natural
disinclination in old practitioners to relinquish
well known and familiar methods, and partly
because the treatment of Culmann required
for its comprehension a knowledge of the so-
called ' Modern Geometry,' or Theory of Trans-
versals.
" This method of treatment is, however, by
no means necessary. The system admits of a
clear and logical development, which can be
followed and apprehended by any one familiar
with the elements of geometry as generally
taught ; and to give in just such a manner the
outlines of the subject, indicating its most im-
portant applications, and thus to bring it with-
in the reach of those in this country for whose
benefit it seems so especially designed, is the
purpose of these pages."
The book is neatly printed, with the plates
so folded in as to open out in the best manner
for the references which are certainly neces-
sary.
It is already in demand for class use.
Examples ox Heat. By R. E. Day. M. A.
Longmans & Co. London, 1875.
There is no doubt that, in order to give a
real, practical character to the teaching- of
570
VAN nostrand's engineering magazine.
physical science in our schools and colleges,
the working by the students themselves of such
problems as the}7 would actually encounter in
the every-day life of engineering or other pur-
suits is of great importance, and in this respect,
we are sorry to say, our scientific class-books
have hitherto been vary deficient. It is in
consequence almost impossible for a lecturer,
when discussing the expression of any physi-
cal law in a mathematical formula, to go into
it except in general terms ; and between this
and the actual use of it for practical purposes
there is a very wide gap. A thorough ac-
quaintance with such formula? can scarcely be
acquired by the student from merely reading
about them, or seeing them written on a black
board, whereas, if he has once worked out
numerically a few examples of them, he ac-
quires confidence in their use, and a real grasp
of their actual signification. This small vol-
ume, which has just been published by Messrs.
Longmans, deserves a welcome for these rea-
sons, its object being to familiarize the student
with the laws of heat by affording him suffi-
cient exercise, not so much in the manipula-
tion of algebraical expressions, as in the nu-
merical solution of practical problems. We
notice, as of special interest to engineers, that
it contains examples of the conduction of heat
in boiler-plates and the expansion of railway
metals, while there are a large number of
problems which involve the idea of the con-
nection between thermal energy and mechan-
ical force. As the answers are given to all the
questions, the working of the problems is put
within the reach of private students.
The value of the book, however, would have
been materially increased if the several sec-
tions of examples into which it is divided had
been headed with the formula? applying to
them, and we advise the author to add them to
the next edition. The little work gives evi-
dence of having been most carefully prepared,
and we can, on the whole, recommend it con-
fidently to all who, whether as teachers or
learners, are desirous of gaining a real, work-
ing knowledge of the laws of heat. We trust
that what the author has thus succeeded in
doing to facilitate the study of heat, he will
repeat for the other branches of physical sci-
ence. — Engineer.
MISCELLANEOUS.
Talc has been recommended by MM. Vigier
and Aragon for the prevention of incrus-
tation in boilers. It is used on the Paris and
Lyons Railway, and it is stated that the quan-
tity of talc introduced into the boiler is about
one-tenth of the weight of deposit accumu-
lated between two consecutive blow-offs. It
is stated not only to prevent but to loosen and
remove old incrustation.
Belgian Ikon Trade. — The manufactured
iron trade of Belgium is reviving, in con-
sequence of the low rates of pig-iron, and the
rolling mills are getting again into work. At
Acoz a new rolling and flatting mill — a third
one — has been opened, for the manufacture of
merchant iron of every variety, in view of the
demand likely to arise from the exhaustion of
the present stocks of rails. The new mill can
turn out 40 tons of finished iron per day of
twenty-four hours. The Societc de Sclessen
is said to be getting 100 kilos, of pig-iron with
97 kilos, of coke, being the first furnace in Bel-
gium which has obtained such a result.
A New Metal. — Gallium is the name given,
" in honor of France,'' to a new element
which has been discovered by M. Lecoq, an
amateur savant, of Bois-Baudran, Cognac.
The celebrated chemist, "Wurtz, presented to
the Academie des Sciences, in its sitting of
September 20th, a note on the part of M. Lecoq,
announcing the discovery, particulars of which
had been communicated under seal as far back
as August 27th. This new element has not
yet been isolated, and has not therefore been
seen by any one ; its physical characteristics
remain so far unknown. It is an analogue of
zinc and cadmium, of which metals it is an
alloy, and was found in a blende from Pietraf-
ita, Spain. The forms under which it is
known, so far, are those of the chloride and
sulphate. The discoverer is a student of the
phenomena of the spectroscope, and it was in
the course of his observations that the new
metal presented itself, its character being re-
vealed by a spectrum which no simple body
had ever given. Two lines, one much bright-
er than the other, both situated in the violet—
the region occupied by the brightest lines of
the zinc — were noticed, the place of the for-
| mer line being at the 417th degree of the scale
I of lines, and the other at the 404th.
The affinities which gallium has with zinc
| are declared by chemical analysis as well as
1 by its spectrum. Like zinc it is not thrown
down from solution in hydrochloric acid by
sulphuretted hydrogen ; and preserves its an-
alogy with zinc by being precipitated by the
same gas from an acetic acid solution. Under
these conditions it is obtained before the zinc,
. and on fractionation, the two are got sepa-
rately. Like zinc, the new metal gives a
white precipitate with the sulphide of ammo-
nium. On immersing a piece of zinc in a solu-
tion of the new metal it separates and comes
out, not in a metallic form, but under that of
an oxyde, precisely as aluminum does under
similar circumstances. The analogy with
aluminum, however, is not long sustained,
for if a small dose of ammonia precipitates the
gallium an excess redissolves it. Up to the
present time, only a very small quantity of
gallium has been obtained, but M. Wurtz,
who presented the paper, has given the
; Academy tubes of solution for experiment ;
and on asking for a commission to examine in-
to the question and to place gallium on the
list of simple bodies, the Academy named M.
Wurtz himself, joining with him M. Fremy.
The actual number of known elements is 63, 47
of which are metals and 16 metalloids. If the
• new element takes the place claimed for it,
France will have obtained an honor equal to
that of England which discovered thallium,
and approximative to that of Germany, the
; discoverer of casium and rubidium.
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